46. TROUBLE SHOOTING (BY ERROR CODES) TABLE OF CONTENTS: 48.1, JUDGMENT OF ACTUAL THING AT SITE. 46-3 48.2. CLASSIFICATION OF FAILURE AND TROUBLESHOOTING 46-4 46.3. THE BLOWN FUSE OF MECHATRO CONTROLLER. 6-4 46.4. TROUBLESHOOTING BY ERROR CODE. 6-8 Book Code No. SSYN4618E02 46-446. TROUBLE SHOOTING (BY ERROR CODES) eaten | ayo Seto ane eo oe 1 [ena ae OT 1 voon [romania SSE NSE Sa ISK350LC-8 : YC10-03501~ 46-246, TROUBLE SHOOTING (BY ERROR CODES) Preface Troubleshooting provides process locating for the cause of trouble in the order that trouble occurred. This manual describes how to solve the specific phenomenon systematically as early as possible. For troubleshooting concerning the inside of equipment, refer to troubleshooting for each manual of equipment, 1. 46-41 Attending the field to ve 46.1 JUDGMENT OF ACTUAL THING AT SITE (1) Getto the site as quickly as possible, \Verity model, serial number, situation of trouble and field, and notify person of arrival time. Verify background of trouble occurred 1) Model name and serial number 2) Kind of attachment Check that the combination of attachment is proper or that the operating method is not unreasonable. actual thing. @ 3) Operating time by hour-meter 4) History of trouble occurred and additional works. 5) Recurrence of past trouble, or problems on the additional works. (3) How to diagnose trouble 1) Verify defective part 2) Make the condition of trouble again 3) Where defective parts can not be verified surmise causes systematically. 4) Verify reasons for surmise 5) Report methods, procedure, and period for repairing to user. 4 Explanation of the cause of trouble 41) Explain the cause of trouble to clients. For ‘example, oil leak through piston is caused by flaws on the piston rod, And the method of using the machines should be explained so that the same kind of trouble does not reoccur. 2) Treatment of damaged parts ‘The damaged parts to be claimed and returned are evidence so they should be handled with care. Protect them from entry of water, soils, etc. into port of hydraulic unit, ec. and return them. ‘And also use care not to flaw and damage those Fig. 48-4 Diagnosing fail by means surfaces, troubleshooting, 46-346. TROUBLE SHOOTING (BY ERROR CODES) 46.2 CLASSIFICATION OF FAILURE AND TROUBLESHOOTING Classify failures into the following 3 types and carry out the troubleshooting No. (Glasses of failure Troubleshooting ‘A [When error code after self-diagnosis is displayed [Carry out troubleshooting according to the error lon gauge cluster code, B [When no failure is detected currently but error code [When itis hard to recreate the failure situation, cancel after setf diagnosis is remained in trouble history |the data in the history and reproduce the failed situation or suppose the cause according to the {troubleshooting by error code, and then repair it. © _ [When error code after self diagnosis is not * Camy out troubleshooting according to instructions \cisplayed or is not remained in the history lin Chapter 47 "TROUBLESHOOTING BY TROUBLE”. - Carry out troubleshooting according to instructions in Chapter 48 "TROUBLE DIAGNOSIS MODE 46.3 THE BLOWN FUSE OF MECHATRO CONTROLLER Ifthe fuse of mechatro controller has blown, the following display appears on the gauge cluster. (1) The blown fuse of mechatro controller 1a, Blown fuse 5A of mechatro controller DATA COMMUNICATION ERROR" is displayed on the gauge cluster in the condition where the controller program is not executed ». Blown fuse 20A of mechatro controller ‘The controller functions normally but the power supply applied when the controller drives the solenoid, etc. stops. Many error codes are displayed on the gauge cluster. D913, 0023, D033, 0063, E013, £023, FO21 46.4 TROUBLESHOOTING BY ERROR CODE When error code was displayed on the gauge cluster withthe aid of self-diagnosis display function, carry out the troubleshooting referring to applicable page in the contents of error codes, Error Code Trouble Described page ‘A015 _ [Engine adjustment (A adjustment) is not adjusted yet or is failed. 46-7 ‘A025 [Pump propo. valve adjustment (B adjustment) is not adjusted yet or is failed. 467 ‘A035 _|Unload valve adjustment (C adjustment) is not adjusted yet oris failed 46-8 ‘A215 _|Witten data of ROM adjustment data is incorrect. 46-8 ‘A225 _|Writing of ROM adjustment data is incorrect. 46-9 ‘A235 _|Written data of ROM hour meter data is incorrect. 46-9 A245 _ |Whiting of ROM hour meter data is incorrect. 46-10 ‘A255 _|Writing of proportional valve adjustment data is incorrect 46-10 8012 [Incorrect output of boom up pressure sensor 45-11 8013 [Disconnection of boom up pressure sensor 46-11 8014 _[Short-crcuit of boom up pressure sensor 45-12 022 [Incorrect output of boom down pressure sensor 45-12 8023 [Disconnection of boom down pressure sensor 46-13 8024 _[Short-circuit of boom down pressure sensor 46-13 46-446, TROUBLE SHOOTING (BY ERROR CODES) Error Code Trouble Described | |__ page 18032 [Incorrect output of arm out pressure sensor 46-14 18033 _ [Disconnection of arm out pressure sensor 46-14 'B034__ |Short-crcuit of arm out pressure sensor (46-15 18042 _ [Incorrect output of arm in pressure sensor 46-15 {8043 [Disconnection of arm in pressure sensor 46-16 18044 _|Short-circuit of arm in pressure sensor 46-16 18052 _ [Incorrect output of bucket digging pressure sensor [4617 'B053 [Disconnection of bucket digging pressure sensor (46-17 'B054 | Short-crcuit of bucket digging pressure sensor 46-18 18062 _ [Incorrect output of bucket dump pressure sensor 46-18 'B063__ [Disconnection of bucket dump pressure sensor 46-19 18064 | Short-crcuit of bucket dump pressure sensor 46-19 8072 _ [Incorrect output of swing pressure sensor "46-20 8073 _ [Disconnection of swing pressure sensor 146-20 18074 _|Short-circuit of swing pressure sensor (46-21 18092 _ [Incorrect output of travel right pressure sensor 46-21 18093 _ [Disconnection of travel right pressure sensor 146-22 18094 | Short-circuit of travel right pressure sensor 46-22 18702 _ [Incorrect output of travel left pressure sensor 46-23 18103 [Disconnection of travel left pressure sensor 146-23 18104 _|Short-crcuit of travel left pressure sensor 46-24 113 [Disconnection of pressure sensor of optional selector positioning [46-24 B114 | Short-circut of pressure sensor of optional selector positioning 46-25 18162 _ Incorrect output of P1 optional side pressure sensor 46-25 'B163 [Disconnection of P1 side optional pressure sensor 46-26 15164 | Short-circuit of P1 side optional pressure sensor (46-26 8172 _ [Incorrect output of P2 optional side pressure sensor 46-27 'B173 _ [Disconnection of P2 side optional pressure sensor (48-27 18174 _|Short-circuit of P2 side optional pressure sensor (46-28 C012 _ Incorrect output of Pi pump pressure sensor 46-28 (C013 [Disconnection of P1 pump pressure sensor 46-29 (C014 _[Short-circuit of Pt pump pressure sensor 46-29 (C022 _ Incorrect output of P2 pump pressure sensor "46-30 (C023 [Disconnection of P2 pump pressure sensor 48-30 C024 _[Short-crcuit of P2 pump pressure sensor 46-31 (C033._[Disconnection of boom head pressure sensor 46-31 (C034 _|Short-circuit of boom head pressure sensor 46-32 (C043 [Disconnection of boom rod pressure sensor 46-32 (C044 |Short-ciruit of boom rod pressure sensor 46-33, D012 _ [Failure of output transistor ON at P1 unload proportional valve (46-33 D013 _ [Disconnection of P1 unload proportional valve 46-34 (D022 _ [Failure of output transistor ON at P2 unload proportional valve 46-34 D023 [Disconnection of P2 unload proportional valve 148-35 (D032__[Failure of output transistor ON at travel straight proportional valve 46-35 D033._[Disconnection of travel straight proportional valve 148-36 D062 _[Failure of output transistor ON at arm in high speed proportional valve 46-36 'D063__[Disconnection of arm in high speed proportional valve (46-37 E012 [Failure of output transistor ON at P'1 pump proportional valve (46-37 46-546. TROUBLE SHOOTING (BY ERROR CODES) Error Code Trouble Described page E013 _ [Disconnection of P1pump proportional valve 46-38 £022 _ [Failure of output transistor ON at P2 pump proportional valve 46-38 £023 _ [Disconnection of P2 pump proportional valve 46-39) F011 [Failure of output transistor OFF and GND shor of attachment boost SOL valve 46-39) F013 _ [Failure of output transistor ON and disconnection of attachment boost SOL valve 46-40 F021 [Failure of output transistor OFF and GND short of swing parking SOL valve 46-40 F023 _ [Failure of output transistor ON and disconnection of swing parking SOL valve lana F031 [Failure of output transistor OFF and GND short of travel 1-2 speed SOL valve 46-41 F033 _ [Failure of output transistor ON and disconnection of travel 1-2 speed SOL valve 46-42, F041 [Failure of output transistor OFF and GND shor of optional selector SOL valve 46-42, F043 _ [Failure of output transistor ON and disconnection of optional selector SOL valve 48-43, G032__|Overrun of speed sensor of direct input Mechatro-controller 46-43 6033 _ [Disconnection of speed sensor of direct input Mechatro-controller 46-44 (6042 [Overrun of speed sensor of direct input Mechatro-controler and received data from E/G controller |46-44 (6043 [Disconnection of speed sensor of ect input Mechato-conroller and received daa from B/G cortreter. 46-45) H013 [Disconnection of acceleration potentio 46-46 H014 _ |Power short-circuit of acceleration potentio 48-46 023 _ [Disconnection of boom angle potentio (46-47 H024 _ [Power short-circuit of boom angle potentio 46-47 H033_ [Disconnection of arm angle potentio 46-48 H034 [Power short-circuit of arm angle potentio 46-48 H091 [Failure of GND short-circuit of fuel sensor 48-49 H093_ [Disconnection of fuel sensor 46-49 I111__ [Received error of CAN1 communication (passive error) 46-50, 1113 _ [Received error of CANT communication (time-out) 46-50, 1813 [Received error of cluster communication (time-out error) 46-51 K014 [Adhesion of battery relay terminal 46-51 R014 _ [Failure of arc prevention relay of wiper motor 45-52 R024 |Fallure of normal rotation relay of wiper motor 46-53 R034 |Fallure of reverse rotation relay of wiper motor 46-54 R044 _|Fallure of washer motor relay 46-55 R134__|Fallure of swing flasher relay 46-55, R144_ |Fallure of swing flasher relay 46-56 R154_|Fallure of travel alarm relay 46-56 R164 _|Fallure of auto idling stop relay 2 45-57 R174 _ [Failure of engine forcible stop relay 45-58 R164 |Fallure ofllever lock relay 45-59 R214 _|Fallure of safety relay 46-5946, TROUBLE SHOOTING (BY ERROR CODES) ichecking screen [Screen No Tables6-1 lErrorcode _[A01 Trouble Not yet adjusted engine or failed adjustment of engine (A adjustment) \Judging Engine adjustment is missed. Or itis impossible to set the adjusting value within the adjusting condition range [Symptom Deviated from the reqired value, but no problem in normal operations. iControl in the Soewtattatege [Rotate withthe default engine [Returned in aoc mation [TE engine adjustment is competed normaly Service [Sceento| 2 [6-3 SPEED SET diagnosis Ssczeen No, Ichecking screen [screen No Checking object Checking contents and remedy 1 >Checking [Carry out engine adjustment (A adjustment). When "ERROR ENG” was ldisplayed during adjustment, refer to the section "Adjustment procedure - [Measures to be taken with the adjustment failed” 2 _|+ Mechatro controller [Check that the error is corrected after replacement of controller. 3 Tables6-2 [Errorcode [A025 Trouble Not yet adjusted engine or failed adjustment of pump proportional valve (B adjustment) \sudging [Pump proportional valve adjustment is missed. Or itis impossible to set the adjusting value within condition the adjusting range. [Symptom [Deviated from the rated output, but no problem in normal operation iControl in the Cooertaitge Workable with the defaut proportional valve output FRetumed in _, {The pump proportional valve adjustment is completed normally. normal condition Service [SceenNto| 8 [E+ P1 PUMP diagnosis [secenno| _@ _[E-2 P2 PUMP (Checking object (Checking contents and remedy 1 |*Checking [Cary out pump adjustment (B adjustment) lWhen"ERROR PUMP" was displayed during adjustment, refer to the section ‘Adjustment procedure - Measures to be taken with the adjustment failed” 2 | Mei schatro controller [Check that the error is corrected after replacement of controler. 3 46-746. TROUBLE SHOOTING (BY ERROR CODES) Tabloas-3 Erorcode [A035 Trouble [Not yet adjusted unload valve or failed adjustment of unload valve (C adjustment) Judging The adjustment of unload valve is missed, Or the adjusting value can nat be set in the adjusting [condition range. [Symptom tis not normal output, but no problem in normal operation IContralin the ‘Work with the aid of output by default proportional valve. Jevent of fature | Put by defauit propor Retumed in normal condition | Service The adjustment of unload valve is completed normally. ‘ScwenNo] 8 [D-1P1 UN-LOAD (BP-CUT) diagnosis ScrwenNo 8 _[D-2P2 UN-LOAD (BP-CUT) |checking screen Screen No, Checking object _ I (Checking contents and remedy 1 [Checking 2 |+ Mechatro o& Carry out adjustment of unload valve (C adjustment) |When"ERROR PUMP" was displayed during adjustment, refer to the section | Adjustment procedure - Measures to be taken with the adjustment failed” controller (Check that the error is corrected after replacement of controller. Tableas-4 fErrorcode [A215 [Trouble [The data of ROM adjustment is writen incorrectly. Judgin onation Check adjustment data, and judge the content of memory is correct or not, (Trouble history only) [Symptom __|No affect, [Control in the Control at side of correct memory data. levent of failure ” returned in It does not regain. Replace controler. ermal contion |" 4988 Nt regain. Repiace contol Service Sreen No! diagnosis Scxeen No, |checking screen |ScreanNo, Checking object ‘Checking contents and remedy [Mechatro controller (Check that the erraris corrected after replacement of controller46, TROUBLE SHOOTING (BY ERROR CODES) Tables6-5 [Errorcode [A225 Trouble [The data of ROM adjustment is written incorrectly. \Judgin ane |Check adjustment data, and judge the data is correct or not. condition [Symptom tis not normal output, but no problem in normal operation [Control in the |Contra! can be done by default value. levent of failure y Returned in It does not regain. Replace controle. normal condition 3 pl Service [Seen diagnosis [sean checking soreen |Sceen No Checking object Checking contents and remedy 7 [Mechatro controler [Check thatthe eror i corrected after replacement of controller. 2 3 Tabled6-6 [Enorcode [A235 rouble The data of ROM hourmeter is writen incorrectly Ludgin oneiten |Check hourmeter memory, and judge the data is correct or not, (Trouble history only) [Symptom [No afect [Control in the levent of failure [Returned in inormal condition [Service [Screen \diagnosis screen io ichecking screen [Screen Ne (Checking object (Checking contents and remedy 1 [Mechatro controller [Check that the error is corrected after replacement of controler. [Control at side of correct memory data, It does not regain, Replace controller, 46-946. TROUBLE SHOOTING (BY ERROR CODES) Table46-7 fErrorcode [A245 [Trouble [The data of ROM hourmeter is writen incorrectly. Judgin an Check hourmeter memory, and judge the data is incorrect. |condition [Symptom The hour meter data which was judged as erroris taken as 0 Hr. No problem in normal operation) [Control in the Normal contro is available. levent of failure FRetumed in It does not regain. Replace controler. normal condition | otregain: Rep Service Sareon No! diagnosis Screen No, lchecking screen (screen No. Checking object Checking contents and remedy [Mechatro controller (Check thatthe error is corrected after replacement of controller. Table46-8 Error code [A256 [Trouble ‘The data of proportional valve adjustment is writen incorrectly. [Judging onattion Check proportional valve adjustment data, and judge the data is incorrect, [Symptom __Itis not normal output, but no problem in normal operation [Control in the Using fixed value of proportional valve correction data, usual control is done, levent of failure FRetumed in not regain, R ntoller. hormal condition * 2288 Not fegain, Replace controller Service [Seren No diagnosis Serven No. |checking screen |ScreanNo, Checking object Checking contents and remedy 1 [Mechatro controller (Check that the erraris corrected after replacement of controller 2 3 46-1046, TROUBLE SHOOTING (BY ERROR CODES) Tabless-9 lErorcode [012 Trouble [Boom up pressure sensor outputs error Judging |After starter switch ON and engine does not start yet. And the input voltage from the sensor affer| condition starter switch ON is in the range of 1.4V or more to less than 4.7V. [Symptom |The boom up operability becomes poor. [Control in the levent of failure [Returned in inormal condition [Service diagnosis ichecking screen Normal control Not returned automatically under normal condition. Switch the power OFF once and turns on it lagain. [screenNio] 5 _|B-1 BOOM RAISE sereen No, [Screen No (Checking object (Cheoking contents and remedy 1 |* Boom up pressure sensor [When 8012 is cancelled and other error occurs by turning starter switch on SE3 lafter exchanging the connector with other sensor. | |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between boom up [When 8012s displayed after tuming the starter switch on affer the connector pressure sensor and controller|is exchanged with other sensor. CN-126F [Check wiring for possible failure according to the wiring checking procedure [on-t01F land repair it if necessary. 3._|+ Mechatro controller [Check that the error is corrected after replacement of controler. Tabled6-10 [Erorcode [B01 Trouble [Boom up pressure sensor's wiring disconnects. [Judging enciten |The input voltage from boom up pressure sensor is less than 0.1V, [Symptom [The boom up speed slows down. |Control in the levent of failure [Returned in inormal condition [Service [Set proportional valve output rate of P1 and P2 pumps to OmA. (Hydraulic pump emergency mode) [Set output of P1 unload proportional valve to OmA. (Valve emergency mode) It returns automatically in normal condition. [Screen] 5 _[B-1 BOOM RAISE \diagnosis [Ssereeno ichecking screen [Screen No (Checking object (Chesking contents and remedy 1 |» Boom up pressure sensor _ [When 8013 is cancelled and other error occurs after exchanging the SEs lconnector with other sensor. | |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between boom up [When B013 is displayed afer the connector is exchanged with other sensor. pressure sensor and controller| Check wiring for possible failure according to the wiring checking procedure cN-126F land repair it it necessary. [on-t01F 3 Mechatro controller [Check that the error is corrected afer replacement of controler. 46-1146. TROUBLE SHOOTING (BY ERROR CODES) Tableds-11 fErrorcode (8014 [Trouble [Boom up pressure sensor's power source is shortcut Judgin an The input voltage from boom up pressure sensor is 4.7V or more, |condition [Symptom The boom up speed slows down. Icontrolin the _|Set Proportional valve output rate of P1 and P2 pumps to OmA. (Hydraulic pump emergency made) event of allure | Set output of P1 unload proportional valve to OmA. (Valve emergency mode) FRetumedin It returns automatically in normal coneiton. normal condition [Service SceenNo] 6 _[B-1 BOOMRAISE diagnosis Sareen No, checking screen [Sexeen No, Checking object I (Checking contents and remedy 1 | Boom up pressure sensor [When B014 is cancelled and other error occurs after exchanging the SES connector with other sensor, (Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between boom up When B014 is displayed ater the connector is exchanged with other sensor. pressure sensor and controller Check wiring for possible failure according to the wiring checking procedure CN-126F and repair it f necessary. CN-101F 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller. Table46-12 Error code [B02 [Trouble Boom down pressure sensor outputs error [Judging ‘After starter switch ON and engine does not start yet. And the input voltage from the sensor after lcondition starter switch ON is in the range of 1.44 or more to less than 4.7V. [Symptom ‘The boom down operability becomes poor. [Control in the levent offaiure Normal contro! FRetumed in Not returned automatically under normal condition. Switch the power OFF once and tums on it normal condition |again, Service [Scone] 5 _[B-2 BOOM LOWER diagnosis Screen No] |checking screen |ScrsanNo, Checking object _ I ‘Checking contents and remedy 1] Boom down pressure sensor | When B02 is cancelled and other error occurs by turning starter switch on SEs after exchanging the connector with other sensor. Check sensor unit for possible failure. If failure found, replace it. 2 |* Wiring between boom down |When 8022 is displayed after turning the starter switch on after the connector! pressure sensor and controller is exchanged with other sensor. N«127F Check wiring for possible failure according to the wiring checking procedure CN-01F |and repair it if necessary. 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller, 46-1246, TROUBLE SHOOTING (BY ERROR CODES) Table46-13 lErrorcode [8023 Trouble [Boom down pressure sensor's wiring is disconnecting \Judgin ane [The input voltage from boom down pressure sensor is 0,1V or less, condition [Symptom IThe boom down operability becomes poor Icontrotin the [Set Proportonal valve output rate of P1 and P2 pumps to OMA. levent of failure (Hydraulic pump emergency mode) |Set output of P unload proportional valve to OmA. (Valve emergency mode) FRetumed in Jit turns automatically in normal condition Inormal condition (Service [sceenNo] 5 _[B-2 BOOMLOWER diagnosis [Screen No |checking screen [sexoon No (Checking object (Checking contents and remedy 1 |+ Boom down pressure sensor |When 6023 is cancelled and other error occurs after exchanging the SE4 Iconnector with other sensor. |Check sensor unit for possible failure. If fllure found, replace it 2 |+ Wiring between boom down [When B023 is displayed after the connector is exchanged with other sensor. pressure sensor and controller| heck wiring for possible failure according to the wiring checking procedure cN-127F land repair it necessary, CN-t01F 3 | Mechatro controller [Check that the error is corrected after replacement of controller Tablea6-14 [Errorcode [8024 Trouble [Boom down pressure sensor's power source is shortcut [Judging |The input voltage from boom down pressure sensor is 4.7V or more. condition put verags m [Symptom [The boom down operability becomes poor. \Contral in the levent of failure [Set proportional valve output rate of P1 and P2 pumps to OmA, (Hydraulic pump emergency mode) |Set output of P41 unload proportional valve to OmA. (Valve emergency mode) Fetiedin I etn omatealy roma cndtion Sevze [scone] 8 [B7BOOW LOWER |checking screen [screen io ___ Checking object Checking contents and remedy 1 [+ Boom down pressure sensor |When 6024 is cancelled and other error occurs by turning starter switch on SE4 later exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between boom down [When B024 is displayed after tuming the starter switch on after the connector pressure sensor and controller|is exchanged with other sensor. CN-127F |Check wiring for possible failure according to the wiring checking procedure CN-01F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected afer replacement of controler. 46-1346. TROUBLE SHOOTING (BY ERROR CODES) Tabledé-15 fErrorcode (8032 [Trouble [Arm-in pressure sensor outputs error |Judging 'Afier starter switch ON and engine does not start yet. And the input voltage from the sensor after |condition starter switch ON is in the range of 1.4V or more to less than 4.7V. [Symptom ‘The arm-out operabiliy becomes poor. [Control in the Normal control levent of failure FRetured in _|Not returned automatically under normal condition. Switch the power OFF once and tums on it normal condition again, . Service Sawen Ne] 8 _|B-3 ARM OUT diagnosis Screen No, lchecking screen (screen No. Checking object ‘Checking contents and remedy 1 J Arm-out pressure sensor | When B032 is cancelled and other error occurs by tuming starter switch on SES after exchanging the connector with other sensor. | check sensor unit for possible failure. If fallure found, replace it. 2 |-Wiring between arm-out | When 8032s displayed after turning the starter switch on after the connector pressure sensor and controller jis exchanged with other sensor. CN-131F Check wiring for possible failure according to the witing checking procedure CN-O1F |and repair it if necessary. 3. | Mechatro controller Check thatthe error is corrected after replacement of controller. Tableas-16 Errorcode [033 {Trouble "Arm-out pressure sensor's wiring is disconnecting puso The input voltage from arm-out pressure sensor is 0.1V or less. [Symptom ‘Shock at stopping of arm-outis great roportional vali rate of PY and P2 pumps to Oma. control in the [Set Proportional valve output rate of P1 and P2 pumps to 0 (Hydraulic pump emergency mode) [event of falure ot output of Pt unload proportional valve to OmA. (Valve emergency mode) Retumed in roma onan UNS automaticaly in normal condon Service ScwenNo] 8 [3 ARM OUT diagnosis Screen No] |checking screen |ScrsanNo, Checking object _ I ‘Checking contents and remedy 1 J Arm-out pressure sensor | When B039 is cancelled and other error occurs after exchanging the SES connector with other sensor, Check sensor unit for possible failure. If failure found, replace it. 2 |* Wiring between arm-out | When B033 is displayed after the connector is exchanged with other sensor. pressure sensor and controller Check wiring for possible failure according to the wiring checking procedure CN-31F ‘and repair tif necessary. CN-01F | 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller, 46-1446, TROUBLE SHOOTING (BY ERROR CODES) Table46-17 [Errorcode [8034 Trouble [Arm-out pressure sensor's power source is shortcut \Judgin ane [The input voltage from arm-out pressure sensor is 4.7V or more, condition [Symptom [Shock at stopping of arm-out is great. Icontrotin the _ [Se Proportonal valve output rate of P1 and P2 pumps to OMA. levent of failure (Hydraulic pump emergency mode) |Set output of P1, P2 unload proportional valves to OmA. (Valve emergency mode) FReturedin _ |itretums automaticaly in normal condition normal condition [Service [SeeenNo] 5 [B-3 ARM OUT diagnosis [ScoenNo checking screen [screen No (Checking object Checking contents and remedy 1 | Armout pressure sensor {When 8034 is cancelled and other error occurs by tuming starter switch on SES after exchanging the connector with other sensor. [Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between arm-out [When B034 is displayed after turing the starter switch on after the connector pressure sensor and controllers exchanged with other sensor. CN-131F |Check wiring for possible failure according to the wiring checking procedure CN-t01F land repairit it necessary. 3 [+ Mechatro controller [Check that the error is corrected after replacement of controller. Tabled6-18 [Errorcode [8042 Trouble [Arm-in pressure sensor outputs error [Judging lAfier starter switch ON and engine does not start yet. And the input voltage from the armen condition pressure sensor after starter switch ON isin the range of 1.4V of more to less than 4,7V, [Symptom [The arm-in operability becomes poor. (Control in the levent of failure _|No™a! contol [Returned in Not returned automatically under normal condition. Switch the power OFF once and turns on it normal condition [again. [Service [ScoonNto| 5 _[B-4 ARMIN diagnosis Screen No Ichecking screen [screen No ‘Checking object Checking contents and remedy 1 | Arvin pressure sensor | When 8042 is cancelled and other error occurs by tuming starter switch on SE-7 latter exchanging the connector with other sensor. | [Check sensor unit for possible failure. If failure found. repiace it 2 [+ Wiring between armin lWhen 8042 is displayed after tuming the starter switch on after the connector pressure sensor and controller|is exchanged with other sensor. CN-130F ICheck wiring for possible failure according to the wiring checking procedure | cn-t01F land repair it itnecessary. 3 Mechatro controller [Check that the error is corrected afer replacement of controler. 46-1546. TROUBLE SHOOTING (BY ERROR CODES) Table46-19 Error code | B043 [Trouble [Arm-in pressure sensor's wiring is disconnecting [Judging The input voltage from arm-in pressure sensor is 0.1V or less. lcondition Cavitation occurs at independent work of arm-in. Arm horizontal arm pulling can be barely done |Symptom but if attachment is pulled in the air, arm falls fist. Bucket can drag under the condition that the bucket bottom put on the ground. | Set proportional valve output ate of Pt and P2 pumps to OmA. (Hydraulic pump emergency mode) Set ouput of Pt and P2 unload proportional valve to OmA. (Valve emergency mode) Set output of arm 2 arin proportional valve to 200mA, IContral in the levent of failure Retumed in normal condition | 2t¥Ms automatically in normal condition Service [SeeonNo] 6 [B44 ARMIN diagnosis Sezeen No. |checking screen |ScreanNo, Checking object (Checking contents and remedy 7 J Armin pressure sensor When B043 is cancelled and other error occurs after exchanging the SE7 connector with other sensor. Check sensor unit for possible failure. If failure found, replace ft 2 |- Wiring between armin [When B043 is displayed after the connector is exchanged with other sensor. pressure sensor and controller|Check wiring for possible failure according tothe wiring checking procedure CN-130F and repair tf necessary CN-01F 3. | Mechatro controller [Check thatthe error is corrected after replacement of controller Table46-20 Errorcode [5044 [Trouble ‘Armin pressure sensor's power source is shortcut. pea The input voltage from arm-in pressure sensor is 4.7V or more. Cavitation occurs at independent work of arm-in, Arm horizontal arm pulling can be barely done [Symptom but if attachment is pulled in the air, arm falls fist. Bucket can drag under the condition that the [bucket bottom put on the ground. ‘Set proportional valve output rate of P7 and P2 pumps to OmA. (Hydraulic pump emergency mode) Set output of P1, P2 unload proportional valves to OmA. (Valve emergency mode) {Set output of arm 2 anmin proportional valve to 200mA, |Control in the levent of failure FRetumed in |itretums automatically in normal condition normal condition Service SaeenNo] 8 _|[B-4 ARMIN diagnosis Sexwon No. |checking screen |ScreanNo, Checking object I ‘Checking contents and remedy 1 J-Ammvin pressure sensor | When B044 is cancelled and other error occurs by tuming starter switch on SE? after exchanging the connector with other sensor. Check sensor unit for possible failure. If failure found, replace it 2 | Wiring between arm-in 'When 8044 is displayed after turning the starter switch on after the connector pressure sensor and controller jis exchanged with other sensor. CN-130F Check wiring for possible failure according to the wiring checking procedure CN-O1F and repair it if necessary 3 |+ Mechatro controller [Check that the error is corrected after replacement of controller. 46-1646, TROUBLE SHOOTING (BY ERROR CODES) Tabled6-21 [Evorcode [8052 Trouble [Bucket digging pressure sensor outputs error [Judging [After starter switch ON and engine does not start yet. And the input voltage from the bucket condition digging pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7, [Symptom [The bucket diaging operability becomes poor. [Control in the levent of failure Normal control [Returned in Inormal condition Not returned automatically under normal condition. Switch the power OFF once and turns on it lagain. [Service diagnosis |checking screen [seeenNo] 6 _ [B-S BUCKET DIG. Sexeon No [sereen No +I (Checking object (Checking contents and remedy Bucket digging pressure sensor |When BO52 is cancelled and other error occurs by turning starter switch on SE later exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between bucket digging [When B0S2 is displayed after tuning the starter switch on after the connector pressure sensor and controller lis exchanged with other sensor. ON-124F |Check wiring for possible failure according to the wiring checking procedure CN-AO1F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected after replacement of controller. Tabled6-22 [Erorcode [B05 Trouble [Bucket digging pressure sensor's wiring is disconnected [Judging |The input voltage from bucket digging pressure sensor is 0.1V or less. lcondition ut votiags ‘gging P [Symptom |The bucket digging speed slows down a litte. \Contral in the levent of failure [Set proportional valve output rate of P1 and P2 pumps to OmA, (Hydraulic pump emergency mode) |Set output of P1 unload proportional valve to OmA. (Valve emergency mode) [Returned in Inormal condition It returns automatically in normal condition, [Service diagnosis ichecking screen [seeenno] 5 [B-5 BUCKET DIG screen. [Screen io (Checking object (Checking contents and remedy 1 + Bucket digging pressure sensor [When BOS3 is cancelled and other error occurs by turning starter switch on SE lafter exchanging the connector with other sensor, |Check sensor unit for possible failure. If failure found, replace it 2 |- Wiring between bucket digging [When BOS3 is displayed after tuming the starter switch on after the connector pressure sensor and controller is exchanged with other sensor. ON-120F |Check wiring for possible failure according to the wiring checking procedure CN-O1F land repair it if necessary. 3. [+ Mechatro controller [Check that the error is corrected after replacement of controler. 46-1746. TROUBLE SH( JOOTING (BY ERROR CODES) levent of failure Table46-23 Error code | B054 [Trouble [Bucket digging pressure sensor’s power source is shortcut, [Judging i igi is 4.7 ‘condition The input voltage from bucket digging pressure sensor is 4.7V or more, [Symptom "The bucket digging speed slows down a ite. Icontrolin the __|Set Proportional valve output rate of P1 and P2 pumps to OmA. (Hydraulic pump emergency made) Set output of P1 unload proportional valve to OmA. (Valve emergency mode) SE4 FRetumedin It retuins automatically in normal coneition. normal condition [Service SceenNo] 6 _[B-5 BUCKET DIG diagnosis Sareen No, checking screen [Sexeen No, Checking object (Checking contents and remedy 1 |+ Bucket cigging pressure sensor | When B0S4 is cancelled and other error occurs by turning starter switch on after exchanging the connector with other sensor. (Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between bucket digging | When B0S4 is displayed after turning the starter switch on after the connector! pressure sensor and controler lis exchanged with other sensor. levent of failure Retumed in normal condition Service ON-124F Check wiring for possible failure according to the wiring checking procedure CNTF ‘and repair it if necessary. 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller. Table46-24 Error code | B062 [Trouble [Bucket dump pressure sensor outputs error [Judging ‘After starter switch ON and engine does not start yet. And the input vollage from the bucket dump lcondition pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V- [Symptom "The bucket dump operability becomes poor. [Contr in the Normal control | Not returned automatically under normal condition. Switch the power OFF once and tums on it again, . ScrwonNo] 8 [B68 BUCKET DUMP diagnosis Serean No |checking screen Screen No, Checking object _ I ‘Checking contents and remedy SE-2 en-t25F cn-t01F 1 J* Bucket cigging pressure sensor | When B062 is cancelled and other error occurs by turning starter switch on after exchanging the connector with other sensor. | Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring Between bucket digging | When 8062 is displayed after turning the starter switch on after the connector! Pressure sensor and controler is exchanged with other sensor. Check wiring for possible failure according to the wiring checking procedure land repair it if necessary. 3 [+ Mechatro e« controller (Check that the error is corrected after replacement of controller. 46-1846, TROUBLE SHOOTING (BY ERROR CODES) Tableas-25 lErrorcode [8063 Trouble [Bucket dump pressure sensor's wiring is disconnected \Judgin ane [The input voltage from bucket dump pressure sensor is 0. 1V or less. condition [Symptom [The bucket dump speed siows down aitle Icontrotin the [Set Proportonal valve output rate of P1 and P2 pumps to OmA. levent of failure (Hydraulic pump emergency mode) |Set output of P unload proportional valve to OmA. (Valve emergency mode) [Returned in Inormal condition It returns automatically in normal condition. [Service [Seeenno] 5 diagnosis [Screen No ichecking screen [Sczeon No [B-6 BUCKET DUMP (Checking object Bucket digging pressure sensor SE2 Checking contents and remedy When 063 is cancelled and other error accurs by tuning starter switch on later exchanging the connector with other sensor. |Check sensor unit for possible failure. If fllure found, replace it 2 |+ Wiring between bucket digging [When BO6S is displayed after tuming the starter switch on after the connector pressure sensor and cantraller fis exchanged with other sensor. ON-125F |Check wiring for possible failure according to the wiring checking procedure CN-AO1F land repair it if necessary. 3. [+ Mechatro controller [Check that the error is corrected ater replacement of controler. Tabled6-26 [Erorcode [B06 Trouble [Bucket dump pressure sensor's power source is shortcut [Judging |The input voltage from bucket dump pressure sensor is 4.7V or more. condition ut vottagt Per [Symptom The bucket dump speed slows down a ile \Contral in the levent of failure [Set proportional valve output rate of P1 and P2 pumps to OmA, (Hydraulic pump emergency mode) |Set output of P41 unload proportional valve to OmA. (Valve emergency mode) It returns automatically in normal condition. [Returned in Inormal condition [Service [SeeenNo] 5 diagnosis screen No, ichecking screen |Sczeen No [B-6 BUCKET DUMP Checking object |" Bucket digging pressure sensor SE2 Checking contents and remedy When B066 is cancelled and other error occurs by turning starter switch on later exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between bucket digging [When BO64 is displayed after tuming the starter switch on after the connector pressure sensor and controller is exchanged with other sensor. CN-125F |Check wiring for possible failure according to the wiring checking procedure CN-101F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected after replacement of controler. 46-1946. TROUBLE SHOOTING (BY ERROR CODES) Table46-27 fErrorcode (8072 [Trouble [Swing pressure sensor outputs error |Judging ‘Afier starter switch ON and engine does not start yet. And the input voltage from the swing |condition pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V. [Symptom ‘The swing operability becomes poor [Control in the Normal control levent of failure FRetumed in Not returned automatically under normal condition. Switch the power OFF once and tums on it normal condition again, . Service Sawen No] 6 _|B-7 SWING diagnosis Screen No, lchecking screen (screen No. Checking object ‘Checking contents and remedy 1 Jr Swing pressure sensor | When B072is cancelled and other error occurs by turing starter switch on SES after exchanging the connector with other sensor. | check sensor unit for possible failure. If fallure found, replace it. 2 | Wiring between swing 'When 8072 is displayed after turning the starter switch on after the connector pressure sensor and controller jis exchanged with other sensor. CN-169F Check wiring for possible failure according to the witing checking procedure CN-103F |and repair it if necessary. 3. |+ Mechatro controller Check thatthe error is corrected after replacement of controller. Tableas-28 Errorcode [8073 {Trouble ‘Swing pressure sensor's wiring is disconnected puso The input voltage from swing pressure sensor is 0.1V or less. [Symptom ‘The swing operability becomes poor roportional vali rate of Pt and P2 pumps to OmA. control in the [Set Proportional valve output rate of P1 and P2 pumps to O (Hydraulic pump emergency mode) [event of faliure ot output of P2 unload proportional valve to OmA. (Valve emergency mode) Retumed in roma onan |* UNS automaticaly n normal condion Service ScwonNo] 6 _[B+7 SWING. diagnosis Screen No] |checking screen |ScrsanNo, Checking object _ I ‘Checking contents and remedy 1 J Swing pressure sensor __| When BO79 is cancelled and other error occurs by turning starter switch on SES after exchanging the connector with other sensor. Check sensor unit for possible failure. If failure found, replace it. 2 |* Wiring between swing 'When 8075 is displayed after turning the starter switch on after the connector pressure sensor and controller is exchanged with other sensor. CN-169F Check wiring for possible failure according to the wiring checking procedure CN-103F |and repair it if necessary. 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller, 46-2046, TROUBLE SHOOTING (BY ERROR CODES) CN [one Me 3 Tables Eroreade [aura Trouble [Swing resbre senor poner souzs sae Lute |e input voage trom avrg pressure sensors A7V armor, Symptom [he srg operably barons por continine SERPs oft GPE ppt OTA rae pp emergeney mse) eto are oe ode of Pe ead propor ae on Qe enor mds [Returned in It returns automatically in normal condition. roma eondton sere eeanal 6-7 SWING gross faceme checking seen Sco heck ej Chek contra an enedy 1 Sing presse sensor when B07 cnc ander emer occurs by turing ae sh on ses ter exchanging the comector wih ater sera Gnecsensr ut or possie area ound, eplce 8 7 Fig Between sing When 6074s displayed ater turing he stare swchon afer he conedor presse sensor and contol | exchanged wth ter err Cn oor rec wrng for oss ore according othe wing checking procedure EN03F andrea a necessary 3: Mechotocanvoler [Ghee nat he enariseareded ater eplacement of anole Tabies-0 Eroreade —[onea Trewie Wael ii pres sensor opus eer {greater starter sich ON and engine oes rotary And ihe hp votage Ram he ave ight cordon __|pesure sensor ater slater sich ON sin te range of AV or mare oles han 4.7 Symotor” |The wave ght operat esomes oo contin te levent of failure _[No™mat control Retered in Jotretumeaauomatzay under somal eandion Sh the power OFF ane ana on rama const again |Service |SeeenNo| 6 | B-9 TRAVEL (R) hecking seen seen Cheng ajc hein conten and remedy TF Tavel ai pressure enaorfien BOO canals ender ener curb uring ae Sah on Seo lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between travel right _ | When 8092 is displayed after tuming the starter switch on after the connector pressure sensor and controller|is exchanged with other sensor. 301F |Check wiring for possible failure according to the wiring checking procedure 102F land repair it if necessary. schatro controller [Check that the error is corrected afer replacement of controler. 46-2146. TROUBLE SHOOTING (BY ERROR CODES) Tablea6-31 fErrorcode [8083 [Trouble [Travel right pressure sensor's wiring is disconnected Judgin an The input voltage from Travel right pressure sensor is 0.1V or less, |condition [Symptom ‘The Travel right operability becomes poor Icontrlin the _|Set Proportional valve output ate of P1 and P2 pumps to OmA. (Hydraulic pump emergency made) [event offalure ps, Set output of P2 unload proportional valve to OmA. (Valve emergency mode) FRetumedin It retuins automatically in normal coneition. normal condition [Service SceenNo] 6 [B-9 TRAVEL (R) diagnosis Sareen No, checking screen [Sexeen No, Checking object I (Checking contents and remedy 1 | Travel right pressure sensor |When 8093 is cancelled and other error occurs by tuming starter switch on SES after exchanging the connector with other sensor. (Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between travel right _ | When 8093 is displayed after turning the starter switch on after the connector| pressure sensor and controller|is exchanged with other sensor. CN-301F Check wiring for possible failure according to the witing checking procedure cN-t02F and repair it if necessary. 3 | Mechatro controller (Check thatthe error is corrected after replacement of controller. Table46-32 fErrorcode [8084 [Trouble [Travel right pressure sensor's power source is shortcut. [Judging The input voltage from Travel right pressure sensor is 4.7V or more. |condition put wong me [Symptom ‘The Travel right operability becomes poor control in the [Set Proportional valve output rate of P1 and P2 pumps to OmA. (Hydraulic pump emergency made) [event offalure ps, Set output of P2 unload proportional valve to OmA. (Valve emergency mode) Fetumedin iret automata in normal ondton fSevce (Seema 6 [BETRAEL A) fiagnose [Scene Checking objest | hecang arene and eed 7 art ight pressure eareor|WhonBOGa cance and ater er oso by tung Har eh on sea ater exchanging the connector wih her senor (Check sensor unit for possible failure. If failure found, replace it 2 [+ Wiring between travel right _ [When 8094 is displayed after turning the starter switch on after the connector| pressure sensor and controller jis exchanged with other sensor. CN-301F Check wiring for possible failure according to the wiring checking procedure CN-102F land repair it if necessary. 3 [+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-2246, TROUBLE SHOOTING (BY ERROR CODES) Table46-33 [Eorcode [6102 Trouble [Travel lef pressure sensor outputs error \Judging JAfier starter switch ON and engine does not star yet. And the input voltage from the travel let condition pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V. [Symptom The travel lef operability becomes poor (Control in the levent of failure _|No™a! contol [Returned in Not retuned automatically under normal condition. Switch the power OFF once and tums on it normal condition {again Service [SceonNto| 6 [B-10 TRAVEL (L) diagnosis Ssczeen No, Ichecking screen [screen No (Checking object (Cheoking contents and remedy 1 [Tra vel left pressure sensor | When 102 is cancelled and other error occurs by turning starter switch on SE-10 lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between travel left [When 8102 is displayed after tuming the starter switch on affer the connector pressure sensor and controller|is exchanged with other sensor. cn-s0aF Check wing for poe are acorn othe wing cectng procedure |en-soor and repair necessary 2 |: Mecha conor | heck atthe eros corectd afer replacement of earrer Teblets24 Eroreoae [B08 Trouble Travl anna snaare wage Gasanneod fess Trne input voage fo Travel peer seneoria 0.1 rls Symeton |The Travel eh aperaby becomes poor Comoinne [SH Popertaral vate ciple of Pt and P2 pu To OmA levent of failure |Retured inormal condition [Service \diagnosis ichecking screen [Screen No (Hydraulic pump emergency mode) P1, Set output of P2 unload proportional valve to OmA. (Valve emergency mode) in on it returns automatically in normal condition. [sereennio] 6 [8-10 TRAVEL (L) [sereen No (Checking object (Chesking contents and remedy 1 Tra vel left pressure sensor [When 8103 is cancelled and other error occurs by turning starter ewitch on Se-10 lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between travel let [When 8103 is displayed after tuming the starter switch on affer the connector pressure sensor and controller|is exchanged with other sensor. CN [one 3 + Me 302F |Check wiring for possible failure according to the wiring checking procedure 102F land repair it if necessary. schatro controller [Check that the error is corrected afer replacement of controler. 46-2346. TROUBLE SHOOTING (BY ERROR CODES) Table46-35 fErrorcode |B 104 [Trouble [Travel left pressure sensor's power source is shortcut Judgin an The input voltage from Travel let pressure sensor is 4.7V or more, |condition [Symptom ‘The Travel let operability becomes poor Icontrolin the __|Set Proportional valve output rate of P1 and P2 pumps to OmA. (Hydraulic pump emergency made) [event offalure ps, Set output of P2 unload proportional valve to OmA. (Valve emergency mode) FRetumedin It retuins automatically in normal coneition. normal condition [Service SceenNo] 6 _[B-10 TRAVEL () diagnosis Sareen No, checking screen [Sexeen No, Checking object I (Checking contents and remedy 1 | Travel let pressure sensor | When B104 is cancelled and other error occurs by tuming starter switch on SE10 after exchanging the connector with other sensor. (Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between travelleft | When B104is displayed after turning the starter switch on after the connector! pressure sensor and controller jis exchanged with other sensor. CN-302F Check wiring for possible failure according to the witing checking procedure cN-102F and repair it if necessary. 3 | Mechatro controller (Check thatthe error is corrected after replacement of controller. Table46-36 Erorcode _(B113, [Trouble [Option selector position detect pressure sensor's wiring is disconnected, [Judging The input voltage from option selector position detect pressure sensor is 0.1V or less. |condition put wong P Ps p [Symptom 'When 8 mode is selected, option selector valve error is indicated [Control in the levent offaiure Normal contro! Retumed in roma onan |*=UNS automaticaly n normal condon Service ScwonNo] 16 [Bett diagnosis Screen No] |checking screen |ScrsanNo, Checking object _ I ‘Checking contents and remedy 1 J Option selector position | When B113 is cancelled and other error occurs by turing starter switch on detect pressure sensor after exchanging the connector with other sensor. SE.28 | Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between option 'When 6113 is displayed after turning the starter switch on after the connector selector position detect, is exchanged with other sensor. pressure sensor and controller|Check wiring for possible failure according to the wiring checking procedure CN-162F and repair tif necessary. CN-104F 3 [+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-2446, TROUBLE SHOOTING (BY ERROR CODES) Table46-37 lErorcode _(B114 Trouble [Option selector position detect pressure sensor's wiring is disconnected. \Judgin oneiten |The input voltage from selector position detect pressure sensor is 4.7V or more. [Symptom |When B mode is selected, option selector vaive error is indicated. [Control in the Normal control levent of failure [Returned in It returns automatically in normal condition. inormal condition a [Service [sccsenNo] 16 [B-11 diagnosis [screen No. ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 | Option selector position [When 8114 is cancelled and other error occurs by turning starter switch on detect pressure sensor lafter exchanging the connector with other sensor. | se-29 |Check sensor unit for possible failure. If failure found, replace it 2. |+ Wiring between option lWhen 8114 is displayed after turning the starter switch on after the connector selector position detect, is exchanged with other sensor. pressure sensor and controller| Check wiring for possible failure according to the wiring checking procedure CN-182F land repair it if necessary, CN-104F 3. [+ Mechatro controller [Check that the error is corrected after replacement of controler. Tabled6-38 [Erorcode _[B162 Trouble P1 side option pressure sensor outputs error [Judging lAfter starter switch ON and engine does not start yet. And the input vollage from the P1 side condition loption pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V, [Symptom [The P1 side option operability becomes poor. [Control in the levent of failure _[No™mat control [Returned in |Not returned automatically under normal condition. Switch the power OFF once and turns on it normal condition [again. [Service [sereenno] 6 _ [8-16 P1 OPT. \diagnosis [Ssereeno ichecking screen [Screen No (Checking object (Chesking contents and remedy 1 | Pt side option pressure sensor [When 8162 is cancelled and other error occurs by turning starter switch on E20 lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2. |+ Wiring between P1 side option] When 162 is displayed after tuming the starter switch on affer the connector pressure sensor and controller|is exchanged with other sensor. Check wiring for possible failure according to CN-304F the wiring checking procedure and repair it if necessary. CN-102F |Check wiring for possible failure according to the wiring checking procedure land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected afer replacement of controler. 46-2546. TROUBLE SHOOTING (BY ERROR CODES) Table46-39 fErorcode (6163 [Trouble [P1 side option pressure sensor's wiring is disconnected Judgin an The input voltage from P1 side option pressure sensor is 0.1V or less. |condition [Symptom ‘The P1 side option does not work ‘Set proportional valve output rate of P1 and P2 pumps to OmA. [Control in the | Hydraulic pump emergency mode) levent of failure | Set output of P1 unload proportional valve to OmA. (Valve emergency mode) [But normal control is done when the left control pedal selection is ON. Retumed in normal condition | 2t4ms automatically in normal condition Service [scwenno] 6 [8-16 P1 OPT. diagnosis Seven No} |checking screen |ScrsanNo, Checking object I Checking contents and remedy 1 JF PI side option pressure sensor_| When B163 is cancelled and other error occurs by turning starter switch on SE-20 after exchanging the connector with other sensor. | Check sensor unit for possible failure. If failure found, replace it. 2 _|* Wiring between P1 side option| When 8163 is displayed after turning the starter switch on after the connector! pressure sensor and controller jis exchanged with other sensor. encour Check wing for post fare according to the wing checking rood ont0aF [and rep t necessary 3 | Weck conrola’ heck tate eners coveted fe replacarent of cone Tables 40 ror cade 14 Freuble [Pt ade oon presnareeneaTe wig Guooned puss Tine inut votage om Pee opton presse sensor 7Varmare Symptom |The Pe pion does twa ‘Set proportional valve output rate of P1 and P2 pumps to OmA. [Control in the | Hydraulic pump emergency mode) levent of failure | Set output of P1 unload proportional valve to OmA. (Valve emergency mode) But normal control is done when the left control pedal selection is ON. Rete ‘ition | 1244s automatically in normal coneition, Service ‘seen No] 6 _[B-16 P1 OPT. diagnosis Savon No Jchecking sereen | screen No. Checking object I Checking contents and remedy 7 JF Pi side option pressure sensor [When B64 is cancelled and other error occurs by turning starter switch on se-20 ater exchanging the connector with other sensor, Check sensor unit for possible failure. If failure found, replace it 2. |+ Wiring between P1 side option| When 8164 is displayed after turning the starter switch on after the connector| pressure sensor and controller jis exchanged with other sensor. (ON-304F Check wiring for possible failure according to the wiring checking procedure CN-102F and repair it f necessary 3_|+ Mechatro controller [Check that the error is corrected after replacement of controller. 46-2646, TROUBLE SHOOTING (BY ERROR CODES) Table4s-41 lErorcode (8172 Trouble P2 side option pressure sensor outputs error Judging |After starter switch ON and engine does not start yet. And the input voltage from the P2 side condition loption pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7. [Symptom The P2 side option operability becomes poor. [Control in the levent of failure [Returned in inormal condition [Service diagnosis ichecking screen Normal control Not returned automatically under normal condition. Switch the power OFF once and turns on it lagain. lscreenNio] 6 _[B+17 P2 OPT. sereen No, [Screen No (Checking object (Cheoking contents and remedy 1 |*P2 side option pressure sensor [When B172 is cancelled and other error occurs by turning starter switch on set lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2. |+ Wiring between P2 side option | When 172 is displayed after tuming the starter switch on affer the connector pressure sensor and controller|is exchanged with other sensor. Check wiring for possible failure according to CN-303F the wiring checking procedure and repair itifnecessary. cN-102F ICheck wiring for possible failure according to the wiring checking procedure land repairit it necessary. 3. |: Mechatro controller [Check that the error is corrected after replacement of controller. Tablea6-42 [Evorcode [8173 Trouble P2 side option pressure sensor's wiring is disconnected, [Judging |The input voltage from P2 side option pressure sensor is 0.1V or less. condition put vorags pron Pr [Symptom [The selection of conflux does not work \Contral in the levent of failure [Set proportional valve output rate of P1 and P2 pumps to OmA, (Hydraulic pump emergency mode) |Set output of P2 unload proportional valve to OmA. (Valve emergency mode) Fetiedin I etn aomataly roma cndtion ewes osonna] —& —[BATPROPT |checking screen [screen io ___ Checking object Checking contents and remedy 1 | P2 side option pressure sensor [When B173 is cancelled and other error occurs by tuming starter ewitch on SE-t1 later exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2. |+ Wiring between P2 side option |When B173 is displayed after tuming the starter switch on after the connector pressure sensor and controller|is exchanged with other sensor. (CN-303F |Check wiring for possible failure according to the wiring checking procedure CN-102F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected afer replacement of controler. 46-2746. TROUBLE SHOOTING (BY ERROR CODES) Table46-43 fErrorcode (6174 [Trouble [P2 side option pressure sensor's wiring is disconnected Judgin an The input voltage from P2 side option pressure sensor is 4.7V or more, |condition [Symptom The selection of conflux does not work Icontrotin the _|Set Proportional valve output rate of P1 and P2 pumps to OmA. (Hydraulic pump emergency made) event of falure Set output of P2 unload proportional valve to OmA. (Valve emergency mode) FRetumedin It retuins automatically in normal coneition. normal condition [Service SceenNo] 6 _[B-17 P2 OPT. diagnosis Sareen No, checking screen [Sexeen No, Checking object I (Checking contents and remedy 1 |-P2 side option pressure sensor |When B174 is cancelled and other error occurs by tuming starter switch on se after exchanging the connector with other sensor. (Check sensor unit for possible failure. If failure found, replace it. 2. |+ Wiring between P2 side option |When 8174 is displayed after turning the starter switch on after the connector! pressure sensor and controller jis exchanged with other sensor. CN-303F Check wiring for possible failure according to the wiring checking procedure oN-102F ‘and repair it if necessary. 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller. Table46-44 Error code [C012 [Trouble Pi pump pressure sensor outputs error [Judging ‘After starter switch ON and engine does not start yet. And the input voltage from the P1 pump lcondition pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V. [Symptom ‘The P1 pump operability becomes poor. [Control in the levent offaiure Normal contro! FRetumed in Not returned automatically under normal condition. Switch the power OFF once and tums on it normal condition |again, Service [Scwonno] 7 _[C-1 PUMP Pt diagnosis Screen No] |checking screen |ScrsanNo, Checking object _ I ‘Checking contents and remedy 1 ]*P1 pump pressure sensor _ | When C012 is cancelled and other error occurs by turning starter switch on SE22 after exchanging the connector with other sensor. Check sensor unit for possible failure. If failure found, replace it. 2 |* Wiring between P1 pump When CO12.is displayed after turning the starter switch on after the connector! pressure sensor and controller |is exchanged with other sensor. (CN-139F Check wiring for possible failure according to the wiring checking procedure CN-103F |and repair it if necessary. 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller, 46-2846, TROUBLE SHOOTING (BY ERROR CODES) Tabio46-45 [Errorcode _|co13 Trouble P1 pump pressure sensor's wiring Is disconnected. Judging i 4 iso. . Seaton [The input voltage from P1 pump pressure sensor is 0,1V or less, [Symptom The delicate operabilly of P1 pump related attachment becomes poor IControlin the [Set proportional valve output rate of P1 and P2 pumps to OmA. levent of failure _|(Hydraulic pump emergency mode) [Returned in It returns automaticaly in normal condition. normal condition Y [Service [SceenNo| 7 [0-1 PUMP Pt diagnosis Ssczeen No, ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 [Pt pump pressure sensor When C013 is cancelled and other error occurs by turning starter switch on 86-22 lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between P1 pump |When CO13is displayed after turning the starter switch on after the connector| pressre sea and cool xchange eer sersor |cnsaar nreparar eres Tabet. orcas [on easing |The input voltage from P1 pump pressure sensor is 4.7V or more. Symptom |The delicate operability of P1 pump related attachment becomes poor. oni the et propor vat uta of and P2 pune tO levent of failure _|(Hydraulic pump emergency mode) Fstredin cen uomatety i roma condi Sonee omen] 7 JE POMP ichecking screen |Sezeon No 1 [Pt (Checking object (Checking contents and remedy pump pressure sensor When C014 is cancelled and other error occurs by turning starter switch on SE-22 later exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between P1 pump [When C014 is displayed after tuning the starter switch on after the connector pressure sensor and controller|is exchanged with other sensor. (CN-139F |Check wiring for possible failure according to the wiring checking procedure CN-103F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected ater replacement of controller. 46-2946. TROUBLE SHOOTING (BY ERROR CODES) Table46-47 Error code (C022 [Trouble [P2 pump pressure sensor outputs error [Judging ‘After starter switch ON and engine does not start yet. And the input voltage from the P2 pump lcondition pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V. [Symptom |The P2 pump operability becomes poor. [Control in the levent of faiure Novel contol JRetumed in Not returned automatically under normal condition. Switch the power OFF once and tums on it normal condition again, . Service ScroanNa] 7 [C-2 PUMP P2 ldiagnosis Screen No, |checking screen |ScreanNo, Checking object _ I (Checking contents and remedy 1 |*P2 pump pressure sensor _|When C022 is cancelled and other error occurs by turning starter switch on SE-23 after exchanging the connector with other sensor. | Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between P2 pump | When C022.is displayed after turning the starter switch on after the connector! pressure sensor and controller jis exchanged with other sensor. en 1a0F hock win for posi fare according th wing checking proede ers [and rep necssay 2 |: Weck conroler Check at he eneriscocied afer replacarent of corre Tables Eworeede [0028 rouble [hz pup peste sensors wings dasonnesied pez [ine input votage rom P2 pune preter sensors 01V ales [Symptom ‘The delicate operability of P2 pump related attachment becomes poor. [Controlin the |Set proportional vaive output rate of P1 and P2 pumps to OMA. levent of failure _| Hydraulic pump emergency mode) Fetumedin cet automat inna ondton enicoSeomne] 7 [02 PUMP fiagnoss [Sevens eneckngsren sone Checking object | hacang ares and ered 7 FPa pup presse seaar When 0237s cancalled ad ter enor occur by turing ash on se ater exchanging the connector wi her senor Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between P2 pump | When C023 is displayed after turning the starter switch on after the connector| pressure sensor and controller jis exchanged with other sensor. ‘CN-140F Check wiring for possible failure according to the wiring checking procedure CN-103F and repair it if necessary. 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-3046, TROUBLE SHOOTING (BY ERROR CODES) Tabio46-49 [Errorcode _|co2a Trouble [P2 pump pressure sensor's power source Is shortcut Judging i 2 isan Seaton [The input voltage from P2 pump pressure sensor is 4.7V or more, [Symptom The delicate operabilly of P2 pump related attachment becomes poor IControlin the {Set proportional valve output rate of P1 and P2 pumps to OmA. levent of failure _|(Hydraulic pump emergency mode) [Returned in It returns automaticaly in normal condition. normal condition Y [Service [Sceeno] 7 [G-2 PUMP P2 diagnosis Ssczeen No, ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 |*P2 pump pressure sensor _ |When C024 is cancelled and other error occurs by turing starter switch on 8E23 lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between P2 pump [When C026 is displayed after turning the starter switch on after the connector pressure sensor and controller|is exchanged with other sensor. one va0F Check wing for poe are acorn othe wing cectng procedure |encrosr and repair necessary 2 |: Mecha conor heck atthe eros corectd afer replacement of eorrer Tobie 50 Eroreeae [oa Trove [Boer Tend prasear anuors wig cond Pss3is Tine input vatage om born head pressure senor Vor. Symon [natn oa vai of Fgh reash cane besares abnormal [Control in the levent of failure Normal control [Returned in Inormal condition It returns automatically in normal condition. [Service ldiagnosis |checking screen [SereenNo] 7 [0-3 BOOM-HEAD screen No, [screen ___ Checking object (Checking contents and remedy 1 |* Boom head pressure sensor |When C033 is cancelled and other error occurs by turning starter switch on SE-24 after exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between boom head When C033 is displayed after tuning the starter switch on after the connector pressure sensor and controller|is exchanged with other sensor. CN-706F |Check wiring for possible failure according to the wiring checking procedure CN-104F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected ater replacement of controller. 46-3146. TROUBLE SHOOTING (BY ERROR CODES) Table46-51 fErrorcode [C034 [Trouble [Boom head pressure sensor's power source is shortcut Judgin an The input voltage from boom head pressure sensor is 4.7V or more, |condition [Symptom Indication load value of High-reach crane becomes abnormal [Control in the Normal control levent of failure FRetumed in It retums automatically in normal condition normal condition | cay Service Savon No] 7 [0-3 BOOM-HEAD diagnosis Screen No, lchecking screen (screen No. Checking object (Checking contents and remedy 1 J Boom head pressure sensor |When C034 is cancelled and other error occurs by turing starter switch on SE-24 after exchanging the connector with other sensor. | Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between boom head | When C034 is displayed after turning the starter switch on after the connector! pressure sensor and controller jis exchanged with other sensor. CN-706F Check wiring for possible failure according to the witing checking procedure CN-104F |and repair it if necessary. 3. |+ Mechatro controller Check thatthe error is corrected after replacement of controller. Tableas-s2 Errorcode [C043 {Trouble ‘Boom rod pressure sensor's wiring is disconnected puso ‘The input voltage from boom rod pressure sensor is 0.1V or less. [Symptom Indication load value of High-reach crane becomes abnormal [Control in the levent of taiure _ Normal control Pets ion [tfeturns automatically in normal condition [Service [SseenNo] 7 [¢-4BOOM-ROD diagnosis Screen No, checking screen [scieen No, Checking object I Checking contents and remedy 1 | Boom rod pressure sensor | When C043 is cancelled and other error occurs by fuming starter switch on SE25 after exchanging the connector with other sensor. (Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between boom rod | When C043 is displayed after turning the starter switch on after the connector| pressure sensor and controller jis exchanged with other sensor. (CN-705F Check wiring for possible failure according to the wiring checking procedure CN-104F and repair it if necessary. 3. |+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-3246, TROUBLE SHOOTING (BY ERROR CODES) Table46-53 lEvorcode [Coa Trouble [Boom rod pressure sensor's power source is shortcut \Judgin ane [The input voltage from boom rod pressure sensor is 4.7V or more condition [Symptom Indication load value of High-each crane becomes abnormal [Control in the levent of failure [Returned in inormal condition [Service diagnosis ichecking screen Normal control It returns automatically in normal condition. [screen] 7 _[C-# BOOM-ROD sereen No, [Screen No (Checking object (Cheoking contents and remedy 1 |* Boom rod pressure sensor _|When C044 is cancelled and other error occurs by turing starter switch on SE25 lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between boom rod [When C044 is displayed after turning the starter switch on affer the connector pressure sensor and controller|is exchanged with other sensor. cn-rosF Check wing for poe are acorn othe wing cectng procedure |ex-tour and repair necessary 2 |: Mecha conor heck atthe eros corecid afer replacement fear Toblot-s4 Erorcode [B02 rove [Pt riod proportional va and un Wane ON ar ure rs rn eetrnac vate rom proportional aves 1000mA or more Syeiom [Option corn canratbe dove [Control in the levent of failure [Set output of P1 unload proportional valve to OmA. (Valve emergency mode) Fetredin sen aoatty roma condi |Service | Screen No. 8 _|D-1.P1 UN-LOAD (BP-CUT) swoon ree soon cheng ee ecg covers ad ey Psv.0 later exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+Wiring between P7 unload [When D012 is displayed after turing the starter switch on after the connector proportional valve and controler fis exchanged with other sensor. N-120F |Check wiring for possible failure according to the wiring checking procedure CN-105F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected ater replacement of controller. 46-3346. TROUBLE SH( JOOTING (BY ERROR CODES) normal condition Service Table46-55 Error code [D013 [Trouble [Pt unload proportional valve's wiring is disconnected [Judging The feed-back value from proportional valve is 100mA or less. lcondition ((foutput is 100mA or less, judging is not done.) [Symptom ‘Option conflux can not be done. [Control in the Set output of P1 unload proportional valve to OmA. (Valve emergency mode) levent of failure m Props “ gency mode) Retumed in It returns automatically in normal condition ‘ScwenNo] 8 [D-1P1 UN-LOAD (BP-CUT) diagnosis Screen No, lchecking screen (screen No. Checking object (Checking contents and remedy 1 J Pt unload proportional valve |When D013 is cancelled and other error occurs by turing starter switch on Psv0 after exchanging the connector with other sensor. | check sensor unit for possible failure. If fallure found, replace it. 2 |- Wiring between Pt unload [When D013is displayed after turning the starter switch on after the connector proportional valve and controler |is exchanged with other sensor. oN-120F Check wiring for possible failure according to the witing checking procedure CN105F |and repair it if necessary. 3. |: Mechatro controller Check thatthe error is corrected after replacement of controller. Tablea6-s6 Errorcode [0022 [Trouble P2 unload proportional valve and output transistor ON are failure puoi ‘The feed-back value from proportional valve is 1000mA or more. [Symptom Tndependent operations of boom up and of bucket digging/dump become slow. trol in th Conver ATe |_| Set output of P2 unload proportional valve to OmA. (Valve emergency mode) Feta jon [tfeturns automatically in normal condition [Service |SseenNe] 8 _ [D-2P2UN-LOAD (BP-CUT) diagnosis Screen No, checking screen [scieen No, Checking object I Checking contents and remedy 1 | P2 unload proportional valve |When D022 is cancelled and other error occurs by fuming starter switch on PsvVB after exchanging the connector with other sensor. Check sensor unit for possible failure. If failure found, replace it 2 |- Wiring between P2 unload [When 0022s displayed after turning the starter switch on after the connector proportional valve and controllers exchanged with other sensor. CN-t18F Check wiring for possible failure according to the witing checking procedure ON-105F ‘and repair it if necessary. 3 [+ Mechatro e« controller (Check that the error is corrected after replacement of controller. 46-3446, TROUBLE SHOOTING (BY ERROR CODES) Table46-57 lErroreode [D023 Trouble P2 unload proportional valve's wiring is disconnected Judging |The feed-back value from proportional valve is 100mA or less. condition (if output is 100mA of less, judging is not done.) [Symptom Independent operations of boom up and of bucket diggingidump become slow. [Control in the [Set output of P2 unload proportional valve to OmA. (Valve emergency mode) levent of failure tp Prope c gency mode) [Returned in pera conaition |" *t¥rs automatically in normal cnattion, [Service [sereenNo] 8 _ [0-2 P2 UN-LOAD (BP-CUT) diagnosis [screen No. ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 |*P2 unload proportional valve |When D023 is cancelled and other error occurs by turning starter switch on PSV-B lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it 2 |+Wiring between P2 unload [When D023 is aisplayed after turning the starter switch on after the connector Proportional valve and controler lis exchanged with other sensor. on-118F [check wiring for possible failure according to the wiring checking procedure [en-tose land repair it necessary. 3_|+ Mechatro controller [Check thatthe errors corrected ater replacement of controler. Table46-58 [Errorcode _[b032 Trouble Travel straight proportional valve and output transistor ON are failure passing {The feed-back value from proportional valve is 1000mA or more [Symptom [Travel deviation occurs by combined operation of travel and attachment [Control in the event of falure {Set T2Vel straight proportional valve output to OmA. Fetredin sen auoataty roma condi Somes osemne| BSS TRAVEL swoon ree scorn cheng be ecg covers ad ey poe oer xan conactr min cnr sare |Check sensor unit for possible failure. If failure found, replace it 2 |+ Wiring between Travel svaight | When D032 is displayed after turning the starter switch on after the connector proportional valve and controler fis exchanged with other sensor. cNat13F |Check wiring for possible failure according to the wiring checking procedure CN-105F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected ater replacement of controller. 46-3546. TROUBLE SHOOTING (BY ERROR CODES) Table46-59 fErrorcode [0033 [Trouble [Travel straight proportional valve’s wiring is disconnected |Judging The feed-back value from proportional valve is 100mA or less. |condition ((f output is 100mA or less, judging is not done.) [Symptom “Travel deviation occurs by combined operation of travel and attachment. [Control in the Set Travel straight proportional valve output to OmA. levent of failure sane props p FRetumed in It retums automatically in normal condition normal condition | cay Service Sasen No] 8 _[D-3 S-TRAVEL diagnosis Screen No, |checking screen |ScreanNo, Checking object I (Checking contents and remedy 1 |- Travel straight proportional valve | When D039 is cancelled and other error occurs by turning starter switch on Psvc after exchanging the connector with other sensor. | Check sensor unit for possible failure. If failure found, replace it. 2 | Wg Seinen Tal ataGH When 0083s daplayed ater turing the sarerswich on aerheconecor spanned conte | exchanged wth ter sensor CN-1SF Check wiring for possible failure according to the wiring checking procedure CN-A05F |and repair it if necessary, 2 Mechate conor [Ghee hte eo i corecied afer replacement of anole Tabiess.s0 nor eoie [oe frouble [ammo p00 2 proportional vane and ot wanaistor ON ae are pising rn eednack vale rom proportional valve 1000mA or more [Sumplom —[Operabliy of combined operation wit ann besares poo tl nt Centon cat arin p00 2 proportional valve opi to mA Fetumed'n |i retus automaticaly in normal condion Sewce(Seeone] 8 [DA ARMING SPEED lisgnoss —_[scenne |checking screen |sceenNo, Checking object | (Checking contents and remedy [-Arm-in spool 2 proportional valve | When D062 is cancelled and other error occurs by turing starter ewitch on PSA after exchanging the connector with other sensor. (Check sensor unit for possible failure. If failure found, replace it. 2 |+ Wiring between Amman spool2 | When D062 is displayed afte turning the starter switch on after the connector! proportional valve and controller |is exchanged with other sensor. contzF Check wiring for possible failure according to the wiring checking procedure CN-105F ‘and repair it if necessary. 3_|+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-3646, TROUBLE SHOOTING (BY ERROR CODES) Table46-61 lErrorcode [Does Trouble [Arm-in spool 2 proportional valve’s wiring is disconnected Judging |The feed-back value from proportional valve is 100mA or less. condition (if output is 100mA or less, judging is not done.) [Symptom |Operablity of combined operation with arm-in becomes poor. [Control in the levent of failure [Returned in inormal condition [Service diagnosis ichecking screen (Checking object (Cheoking contents and remedy [Set Arm-in spool 2 proportional valve output to OmA. It returns automatically in normal condition. [screenNo] 8 _[D-4 ARMIN-2-SPEED sereen No, [Screen No 1 | Amin spool 2 proportional valve [When D063 is cancelled and other error occurs by turing starter switch on PSV-A 2. |+ Wiring between Armin spool2 [When D083 is displayed after turning the starter switch on after the connector Proportional valve and controler lis exchanged with other sensor. lafter exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it on-121 [check wiring for possible failure according to the wiring checking procedure [en-tose land repair it necessary. 3_|+ Mechatro controller [Check thatthe errors corrected ater replacement of controler. Table46-62 [Errorcode [E012 Trouble 1 pump proportional valve and output transistor ON are failure. passing {The feed-back value from proportional valve is 1000mA or more [Symptom [The delicate operability of P2 pump related attachment becomes poor. [Control in the levent of failure [Set proportional valve output rate of P1 and P2 pumps to OmA. (Hydraulic pump emergency mode) [Returned in Inormal condition Not returned automatically under normal condition, Switch the power OFF once and tums on it lagain. [Service diagnosis |checking screen [SereenNo] 9 [E-1 PUMP P1 screen No, [screen ___ Checking object Checking contents and remedy 1 |*P1 pump proportional valve | When E072 is cancelled and other error occurs by tuming starter ewitch on PsvPt later exchanging the connector with other sensor. |Check sensor unit for possible failure. If failure found, replace it | lWhen replacing of connector is executed, turn off power source once. 2 |+ Wiring between Pt pump lWhen E012 is displayed after turning the starter switch on after the connector Proportional valve and controler lis exchanged with other sensor. ONE |Check wiring for possible failure according to the wiring checking procedure CN-A08F land repair it if necessary. lWhen replacing of connector is executed, tum off power source once. 3. [+ Mechatro controller [Check that the error is corrected afer replacement of controler. 46-3746. TROUBLE SHOOTING (BY ERROR CODES) Tabled6-63 Error code E013 [Trouble |P1 pump proportional vaive’s wiring is disconnected. |Sudging The feed-back value from proportional valve is 100mA or less. |condition (foutput is 100mA or less, judging is not done.) [Symptom ‘The delicate operability of P2 pump related attachment becomes poor. [Control in the | Set proportional valve output rate of P1 and P2 pumps to OmA. Jevent of failure (Hydraulic pump emergency mode) Retumed in [Not returned automatically under normal condition. Switch the power OFF once and turns on it normal condition Service again, . ScwenNo) 9 [E-1 PUMP Pt diagnosis Screen Noy |checking screen Screen No, Checking object _ I (Checking contents and remedy 1 |*P1 pump proportional valve _|When E013 is cancelled and other error occurs by turning starter switch on PsvPt after exchanging the connector with other sensor. Check sensor unit for possible failure. If failure found, replace it. |When replacing of connector is executed, tum off power source once. 2 [+ Wiring between PY pump 'When £013 is displayed after turning the starter switch on after the connector proportional valve and controller |is exchanged with other sensor. ou tate Check wiring for possible failure according to the wiring checking procedure ‘and repair it if necessary. | Wen replacing of connector is executed, tum off power source once. 3 [Fecha conroler [hesktat he omoris coveted afer repcerent of controler Tablas 64 Eier ade [E002 frou [Pe pune popeional vale and ond Tana OV ae ir pds line eed tack vale rom proportional valves 1000mA or more Symptom |The delete opeabiy of PS pap elated nacre becomes oor lonriniie Sef properonl ve cupt ate oft andF2 pure fo On levent of failure (Hydraulic pump emergency mode) Retumed in normal condition Not returned automatically under normal condition, Switch the power OFF once and tums on it again [Service ldiagnosis [SesenNo] 9 _[E-2PUMPP2 Screen No, |checking screen Screen No, Checking object | ‘Checking contents and remedy 1 |* P2 pump proportional valve | When E022 is cancelled and other error occurs by turning starter switch on Psv.P2 after exchanging the connector with other sensor. Check sensor unit for possible failure. If failure found, replace it. |Wnen replacing of connector is executed, tum off power source once, 2 [+ Wiring Belween P2 pump 'When £022 is displayed after tuming the starter switch on after the connector proportional valve and controler |is exchanged with other sensor. oNn-142F Check wiring for possible failure according to the wiring checking procedure ON-AO8F and repair tf necessary. |When replacing of connector is executed, tum off power source once. 3_|+ Mechatro controller [Check that the error is corrected after replacement of controller. 46-3846, TROUBLE SHOOTING (BY ERROR CODES) Table4s-65 lErorcode [E023 Trouble IP2 pump proportional valve’s wiring Is disconnected, Judging |The feed-back value from proportional valve is 100mA or less. condition (f output is 100mA oF less, judging is not done.) [Symptom IThe delicate operability of P2 pump related attachment becomes poor. [Control in the levent of failure |Set proportional valve output rate of P1 and P2 pumps to OmA, (Hydraulic pump emergency mode) [Returned in [Not retuned automatically under normal condition. Switch the power OFF once and turns on it normal condition {again [Service [ScwonNo| 8 _[E-2 PUMP P2 diagnosis Ssczeen No, Ichecking screen [screen No Checking object Checking contents and remedy 1 | P2 pump proportional valve | When E023 is cancelled and other error occurs by tuming starter switch on PsvP2 latter exchanging the connector with other sensor. [Check sensor unit for possible failure. If failure found, replace it When replacing of connector is executed, tum off power source once 2. |* Wiring between P2 pump |When £023 is displayed after turning the starter switch on after the connector proportional valve and controler |is exchanged with other sensor. oN-142F Check wiring for possible failure according to the wiring checking procedure ON-105F land repairit it necessary. | When replacing of connector is executed, tum off power source once, 3. | Mechatro controller [Check that the error is corrected after replacement of controller. Tableas-66 [Errorcode [F011 Trouble [ATT boost solenoid valve and output transistor OFF are failure, and grounding is short-circuit. passing HThe feed-back signal is grounding level while exciting command is output [Symptom JATT boost is not available. iControl in the levent of failure Normal control [Returned in Inormal condition |The feed-back signal is 24V level while exciting command is output [Service [SeeenNo] 3 __|F-1 POWER BOOST diagnosis screen No, ichecking screen |Sczeen No ___ Checking object Checking contents and remedy 1 |" ATT boost solenoid valve [When FO11 is cancelled and other error occurs by exchanging the connector | sv2 {for other solenoid valve. |Check solencid valve unit for possible failure. If failure found, replace it. Wiring between ATT boost [When F011 is displayed after the connectors exchanged with other solenoid solenoid valve and controller |valve. CN-t7F |Check wiring for possible failure according to the wiring checking procedure CN-105F land repair it it necessary. 3. [+ Mechatro controller [Check that the error is corrected afer replacement of controler. 46-3946. TROUBLE SHOOTING (BY ERROR CODES) Table46-67 Erorcode _|FO13 [Trouble [ATT boost solenoid valve and output transistor ON are failure, and disconnection, Judgin an The feed-back signal is 24V level while exciting command is not output |condition [Symptom [ATT boost is not available or is leaving available. [Control in the Normal control levent of failure | FRetumed in The feed-back signal is grounding level while exciting command is not output normal condition | back signal's grounding 3 Ps Service Savon Ne] 3 |Fe1 POWER BOOST diagnosis Screen No, |checking screen |ScreanNo, Checking object I (Checking contents and remedy 1 |- ATT boost solenoid valve |When F013 is cancelled and other error occurs by exchanging the connector sv2 {for other solenoid valve. | Check solenoid valve unit for possible failure. If fallure found, replace it 2 | Wing between ATFEocst When FO73is splayed arte comecoris exchanged ih fer leno trad vane and contter ave cuit Check wing for pose fare according the wing checking proede eN.t05F |and rep necssay 2 |: Wechasconroler Check at he eneriscoecied afer replacarent of corer Tables 8 Enoreoae Poa Freule [Swing pang snr ave and up Taner OFF ae and gouge oaTOTA pessica |ine feedback signal i grounding lve whileexcing comand cut [Sympom Swing pang enol avalabe contotin me levent offalure _|'ormal control Fstumedin | the edtback egal 24V eel hile excting command i out Sewce(Seenne] 3 [POSING BRAKE |checking screen |scenNo, Checking object (Checking contents and remedy svt 1 | Swing parking solenoid valve |When F021 is cancelled and other error occurs By exchanging the connector {for other solenoid valve, Check solenoid valve unit for possible failure. If {ailure found, replace it Check solenoid valve unit for possible failure. If failure found, replace it. 2 |* Wiring between swing parking|When F021 is displayed after the connector is exchanged with other solenoid [solenoid valve and controller valve. ‘CN-123F Check wiring for possible failure according to the wiring checking procedure CN-105F |and repair it if necessary. 3 |+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-4046, TROUBLE SHOOTING (BY ERROR CODES) [Control in the levent of failure Tabie46-68 [Errorcode [F023 Trouble [Swing parking solenoid valve and output transistor ON are failure, and disconnection, \Judgin ane [The feed-back signal is 24V level while exciting command is not output. condition [Symptom [Swing parking is not available oris leaving available. Normal control ichecking screen [Screen No checking oc heck cones and remedy 7 Sing pang een vane [heh FST anced and tar enor esrb exchanging We Coe | Check ssenol vaNe unit fr posse are, ature ound replace sent vee and conte [ve | excise and repr n neceesan, reble6-70 oranda Fa seine re eee back signal is rounang evel whe excing commands opt Symoton [Wave ped srt oie connie levent of failure [Normal control (Checking object (Chesking contents and remedy sva 3 1 | Travel 1, 2speed solenoid valve [When F031 is cancelled and other error occurs by exchanging the connector {or other solenoid valve. |Check solenoid valve unit for possible failure. If failure found, replace it. 2. |+ Wiring between travel 1, 2speed [When F031 is displayed after the connector is exchanged with other solenoid solenoid valve and controler valve. ON-122F |Check wiring for possible failure according to the wiring checking procedure | oNn-t05F land repair it itnecessary. Mechatro controller [Check that the error is corrected after replacement of controler. 46-4146. TROUBLE SHOOTING (BY ERROR CODES) Table46-71 Erorcode (F033, [Trouble [Travel 1, 2 speed solenoid valve and output transistor ON are falure, and disconnection. Judgin an The feed-back signal is 24V level while exciting command is not output |condition [Symptom Travel2 speed is not oblainable or is Keeping 1 speed [Control in the Normal control levent of failure FRetumed in The feed-back signal is grounding level while exciting command is not output normal condition | back signals grounding 3 p Service Savon No] 3 [F-3 1/2-TRAVEL diagnosis Screen No, |checking screen |ScreanNo, Checking object _ I (Checking contents and remedy 1 - Travel 1, 2speed solenoid valve When F033 is cancelled and other error occurs by exchanging the connector Svea {for other solenoid valve. Check solenoid valve unit for possible failure. If failure found, replace it. 2 |- Wiring between travel 1, speed [When F033 is displayed after the connector is exchanged with other solenoid solencid valve and controler valve. on-122F Check wing for possible failure according to the witing checking procedure CN105F |and repair it if necessary. 3. |: Mechatro controller Check thatthe error is corrected after replacement of controller. Tableas-72 Errorcode (F041 rouble (Option selector solenaid valve and output transistor OFF are failure, and grounding is short- circuit [Judging The feed-back signal is grounding level while exciting command is output |condition ‘onal is grouneing 3 Ps [Symptom ‘Option selector valve does nat change to breaker side. [Control in the levent of faiure Noma! contol Returned in The feed-back signal is ground level while exciting command is output normal condition | Hack signals 8 m Service SceenNo] 11 |Fo4 OPT SELECT diagnosis Sexeen No. |checking screen |ScrsanNo, Checking object _ I ‘Checking contents and remedy 1 |- Option selector solenoid valve When F041 is cancelled and other error occurs by exchanging the connector sve13 {or other solenoid valve. Check solenoid valve unit for possible failure. If failure found, replace it. | Wiring between option selector | When F041 is displayed after the connector is exchanged with other solenoid solenoid valve and controler valve. cNn-251F en-t05F Check wiring for possible failure according to the wiring checking procedure |and repair it if necessary. /- Mechatro controller (Check that the error is corrected after replacement of controller. 46-4246, TROUBLE SHOOTING (BY ERROR CODES) levent of failure Table46-73 [Errorcode [F043 Trouble [Option selector solenoid valve and output transistor ON are faire, and disconnection \Judgin ane [The feed-back signal is 24V level while exciting command is not output. condition [Option selector valve does not change to breaker side or it does not change from breaker to ‘Symptom te ia 195 nibble. [Control in th ontralin ihe |Normal control Feturedin Tre ee-ack sgais ound evelwil xctng onmand ot out Seve [scone] TFA OST SELEGT heling seen cer eck eee esking cons ad ey sc former sorte |Check solenoid valve unit for possible failure. If failure found, replace it. 2 |+ Wiring between option selector | When F043 is displayed afer the connector is exchanged with other solenoid solenoid valve and controler valve. CN-251F [Check wiring for possible failure according to the wiring checking procedure CN-105F land repairit it necessary. 3. |: Mechatro controller [Check that the error is corrected ater replacement of controler. Tablea6-74 [Evorcode [6032 Trouble [Mechatro controller direct input speed sensor is overrun, [Judging Engine rpm input is 3000rpm or more. (Only trouble histor condition sane pm in i (ony ») [Symptom [Operate without problem [Control in the levent of failure [Receive rpm from engine controller and control the rpm. [Returned in penal conaition | turns automatically in normal colton [Service [SeeenNo] 2 _[G-3 MEAS 1 (for mechatro controller) diagnosis [sereenNol 2 __[G-3 MEAS 2 (receive from engine controller) ichecking screen [Screen No (Checking object (Chesking contents and remedy 1 |» Engine speed sensor Measure the resistance between terminals of speed sensor. Se13 Normal value: 1.6~2.0k 2 |- Wiring between engine speed | Check wiring for possible failure according to the wiring checking procedure sensor and controller land repairit it necessary. CN-136F Especially check witing for false disconnection and noise included. CN-106F 3 |» Mechatro controller [Check that the error is corrected after replacement of controler (Controller is broken by only applying power to grounding of signal.) 46-4346. TROUBLE SHOOTING (BY ERROR CODES) Table46-75 fErrorcode [033 [Trouble [Mechatro controller direct input speed sensor, Disconnection Judgin onetion \Voltage of alternator is 12V or more, and speed sensor indicates excess low engine rpm, [Symptom ‘Operate without problem [Control in the Receive rpm from engine controller and control the rpm. levent of failure P 3 P FRetumed in It retums automatically in normal condition normal condition | cay Service ‘ScrenNa] 2 _[G-3 MEAS 1 (for mechatro controller) diagnosis ScwenNo) 2 |G-3 MEAS 2 (receive from engine controller) |checking screen |ScreanNo, Checking object Checking contents and remedy 1 J Engine speed sensor ‘Measure the resistance between terminals of speed sensor. SE13 Normal value: 1.6~2.0k 2 [+ Wiring between engine (Check wiring for possible failure according to the wiring checking procedure ‘speed sensor and controller _/and repair if necessary CN-136F cN-106F 3 | Mechatro controller (Check that the error is corrected after replacement of controller. (Controllers broken by only applying power to grounding of signal.) Table46.76 fErrorcode [042 rouble Mechatro controller direct input speed sensor and received data from engine controller are [Judging Engine rpm inputis 3000rpm or more. (Only trouble histor lcondition [Fraine rem inp P (only ” [Symptom (Operate without problem. [Control in the levent of faiure _ Normal control Returned in Hoe onan | Turns automatically in normal condition. [Service ScwonNo] 2 [G-3 MEAS 4 (for mechatro controller) diagnosis ScreenNa| 2 _ |G-3 MEAS 2 (receive from engine controller) |checking screen |ScrsenNo, Checking object Checking contents and remedy 1 Jr Engine speed sensor ‘Measure the resistance between terminals of speed sensor, SE-413 Normal value: 1.6~2.0k 2 | Wiring between engine (Check wiring for possible failure according to the wiring checking procedure 2 | Speed sensor and controller land repairitif necessary CN-136F Especially check wiring for false disconnection and noise included. CN-106F 3. |+ Wiring between ECU engine |Check wiring for possible failure according to the wiring checking procedure ‘speed sensor and controller _/and repair it if necessary pressure sensor and controller Especially check wiring for false disconnection and noise included. 1s |emechatro controler (Check thatthe error is corrected after replacement of controller. |(Controter is broken by only applying power to grounding of signal) 5 |: Engine controller (Check that the error is corrected after replacement of controller. 46-4446, TROUBLE SHOOTING (BY ERROR CODES) Table46-77 [coas lWhen cranking is executed for five seconds or more, this error code might be displayed. In case [Error code _ that the engine does not start, check by the table of "Section 47.3 Engine related Troubleshooting’. Execute the following check when the error code G043 is displayed after starting the engine. rouble IMechatro controller direct input speed sensor and received data from engine controller are ldisconnected [Judging Voltage of alternator is 12V or more, and speed sensor and receipt data from engine controller |condition indicate excess low engine rpm. [Symptom [Engine speed down may cause extension by abrupt loading [Control in the levent of failure [Enter 0 rpm for engine speed. Enter 0 for ESS power shift command. [Returned in Inormal condition It returns automatically in normal condition. [Service [sereenNo] 2 __[G-3 MEAS 1 (for mechatro controller) diagnosis [ScreenNo| 2 __[G-3 MEAS 2 (receive from engine controller) ichecking screen [Screen No (Checking object Checking contents and remedy T |» Engine speed sensor Measure the resistance between terminals of speed sensor. SE13 Normal value: 1.6~2.0k 2 Wiring between engine [Check wiring for possible failure according to the wiring checking procedure ‘speed sensor and controller and repair it if necessary. CN-136F CN-106F 3. |» Wiring between ECU engine [Check wiring for possible failure according to the wiring checking procedure speed sensor and controller _fand repair iti necessary. pressure sensor and controlle| 4 |+Mechatro controller 5 |+ Engine controller [Check that the error is corrected after replacement of controler. [Check that the error is corrected afer replacement of controler. (Controller is broken by only applying power to grounding of signal.) 46-4546. TROUBLE SHOOTING (BY ERROR CODES) normal condition Service Table46-78 fErrorcode [HOt [Trouble [Accel potentiometer is disconnected, Judgin an The input voltage from accel potentiometer is 0.1V or less |condition [Symptom LOW idling is fixed [Control in the LOW idling is fixed. levent of failure 2 FRetumed in It returns automatically in normal condition Sereno] 2 [H=1 ACCEL VOLT. levent of failure ldiagnosis Screen No, |checking screen |ScreanNo, Checking object _ I (Checking contents and remedy 1 J+ Accel potentiometer Measure the resistance between terminals of speed sensor. 1.6-2.4k 2 SE-16 ‘Turn the potentiometer and measure resistance between signal and GND. 2 |* Wiring between accel (Check wiring for possible failure according to the wiring checking procedure potentiometer and controller _/and repair f necessary. ‘CN-402F CN-102F 3 [+ Mechatro controller (Check that the error is corrected after replacement of controller. Table46-79 Errorcode [HOTA [Trouble ‘Accel potentiometer’s power source is shortcut eo The input voltage from accel potentiometer is 4.7V or more. [Symptom [LOW ialing is Fixed. [Control in the LOW idling is fixed. Retumed in normal condition It returns automatically in normal condition Service ScwonNo] 2 [H-1 ACCEL VOLT. diagnosis Seen No} |checking screen |ScreenNo, Checking object (Checking contents and remedy 1 J> Accel potentiometer ‘Measure the resistance between terminals of accel potentiometer. SE16 1.8-2.4k0 ‘Tum the potentiometer and measure resistance between signal and GND. 2 |+ Wiring between accel ‘Check wiring for possible failure according to the wiring checking procedure potentiometer and controller _/and repairit f necessary ‘CN-402F CN-102F 3 |+ Mechatro controller | Check that the error is corrected after replacement of controller. 46-4646, TROUBLE SHOOTING (BY ERROR CODES) Table46-80 lErrorcode _[H023, Trouble [Boom angle potentiometer's wing is disconnected, Judging i r is0.1 . oneiten |The input voltage from boom angle potentiometer is 0.1V or less. [Symptom Indications of rating lead and working radius of High-reach crane become abnormal [Control in the levent of failure Normal control [Returned in pera conaition |" *t¥rs automatically in normal cnattion, [Service [sersenNo] 12 _[H-2 BOOM diagnosis [screen No. ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 |* Boom angle potentiometer _|Measure the resistance between terminals of boom angle potentiometer. SE-17 4.0~6.0K.9 [Turn the potentiometer and measure resistance between signal and GND. Normal value: 0 to all resistance (4.0~6.0)k 9 2 |- Wiring between boom angle [Check wiring for possible fallure according to the wiring checking procedure potentiometer and controller and repair it f necessary cN-702F CN-103F 3. [+ Mechatro controller [Check that the error is corrected after replacement of controller. Tableas-81 [Errorcode [O24 Trouble [Boom angle potentiometer’s power source is shortcut. useing |The input voltage from boom angle potentiometer is 0.1V or less. [Symptom Indications of rating load and working radius of High-reach crane become abnormal (Control in the levent of falure [Normal contol [Returned in penal condition {tums automaticaly in normal condition [Service [Screenno] 12 _[H-2 BOOM diagnosis [Scoen No ichecking screen [Screen No (Checking object Checking contents and remedy T |» Boom angle potentiometer [Measure the resistance between terminals of boom angle potentiometer. SE-A7 4.0~6.0k [Turn the potentiometer and measure resistance between signal and GND. Normal value: 0 to all resistance (4.0~6.0)k 9 2 |+ Wiring between boom angle Check wiring for possible failure according to the wiring checking procedure potentiometer and controller [and repair it if necessary CN cn 702F 103F 3. [+ Mechatro controller [Check that the error is corrected ater replacement of controler. 46-4746. TROUBLE SHOOTING (BY ERROR CODES) Table46-82 fErrorcode [033 [Trouble [Arm angle potentiometer's wiring is disconnected Judgin an The input voltage from arm angle potentiometer is 0,1V or less, |condition [Symptom Indications of rating load and working radius of High-reach crane become abnormal [Control in the Normal control levent of failure FRetumed in It retums automatically in normal condition normal condition | cay Service SasenNe] 12 _[H3 ARM diagnosis Screen No, lchecking screen (screen No. Checking object (Checking contents and remedy 1 Arm angle potentiometer [Measure the resistance between terminals of arm angle potentiometer. SE-19 4.0-6.0k2 ‘Turn the potentiometer and measure resistance between signal and GND. Normal value: 0 to all resistance (4,0~6.0)}k 2 2 |+ Wiring between arm angle [Check wiring for possible failure according to the wiring checking procedure potentiometer and controller [and repair tf necessary. CN-703F CN-103F 3. | Mechatro controller [Check that the error is corrected after replacement of controller. Table46-83 Errorcode [O34 [Trouble 'Arm angle patentiometer's power source is shortout. pasar The input voltage from arm angle potentiometer is 0.1V or less. [Symptom Indications of rating load and working radius of High-reach crane become abnormal [Control in the Moccnt of fatere Normal control Returned in Nermat condition | ftutns automatically in normal condition. [Service ScwenNo] 12 _[H-3 ARM ldiagnosis [Seen No, checking screen screen No. Checking object Checking contents and remedy 1 J Arm angle potentiometer [Measure the resistance between terminals of arm angle potentiometer. SE48 4.0-6.0k 2 ‘Turn the potentiometer and measure resistance between signal and GND. Normal value: 0 to all resistance (4.0~6.0)k 2 2 |+ Wiring between arm angle [Check wiring for possible failure according to the wiring checking procedure potentiometer and controller _|and repair if necessary ‘CN-703F CN-103F 3. |+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-4846, TROUBLE SHOOTING (BY ERROR CODES) Table46-24 Fuel sensor grounding is shor-circulted |The input voltage from fuel sensor is 0.1V or less. Warning for low fuel level is indicated. Fuel level becomes 0%. levent of failure It returns automatically in normal condition. inormal condition -8 FUEL LEVEL ichecking screen (Checking object (Cheoking contents and remedy + Fuel sensor potentiometer 2 |+ Wiring between fuel sensor and controller * Mechatro controller Move fuel sensor and measure the resistance between terminals of fuel EMPTY 95 9 ~ FULL 52 [Check wiring for possible failure according to the wiring checking procedure land repair it it necessary. [Check that the error is corrected after replacement of controler. Tableds-85 Fuel sensor's wiring is disconnection. |The input voltage from fuel sensor is 4.7V or more. [Warning for low fuel level is indicated Fuel level becomes 0%. levent of failure It returns automatically in normal condition, Inormal condition H-8 FUEL LEVEL |checking screen (Checking object Fuel sensor potentiometer ‘Checking contents and remedy Move fuel sensor and measure the resistance between terminals of fuel lsensor. EMPTY 950 ~FULL 5 * Wiring between fuel sensor and controller [Check wiring for possible failure according to the wiring checking procedure land repairit it necessary. + Mechatro controller [Check that the error is corrected after replacement of controler. 46-4946. TROUBLE SHOOTING (BY ERROR CODES) Tablo46-66 Erorcode _‘[ittt Trouble [Reception of CAN1 communication is abnormal. (Passive error) Judai ang Reception from engine controler can not receive correctly. [condition Symptom It has been affected ite IContralin the Keep the last receiving condition. levent of faiure _°*P ° Retumed in It retuns automatically in normal condition. normal condition | : Service Seen No ldiagnosis | Seoan No. checking screen [screen Checking object Checking contents and remedy 1 Wiring between ECU Check wiring for possible failure according tothe wiring checking procedure and controller and repair tif necessary. NSF (There is a possibilty of false disconnection.) CN-01F, 2 |: Mechatro controler (Check that the eror is corrected after replacement of controller. Tables6-87 Emorcode (int Trouble [Reception of cluster communication is abnormal, (Time-out error) [Judging Reception from gauge cluster can not receive correctly, Ithas been affected ite. condition _Reeet sau Symptom thas been affected ite [Control in the oon tange _IteaN be operated in condition that coolant temperature is 20°C. Retumed in roma onan |* =U automaticaly in normal condon Service ScwonNo] 2 [G-S WATER TEMP diagnosis Screen No| |checking screen |ScreenNo, Checking object (Checking contents and remedy 1 J Wiring between ECU (Check wiring for possible failure according to the wiring checking procedure ‘and controller and repair it f necessary CN-3F CN-101F 2 [+ Mechatro controller [Check that the error is corrected after replacement of controller. 46-5046, TROUBLE SHOOTING (BY ERROR CODES) Table46-88 lErroreode [1313 Trouble [Reception of cluster communication is abnormal, (Time-out error) Judging i , oneiten Reception from gauge cluster can not receive correctly [Symptom [Switch operation of gauge cluster can not be done. [Control in the levent of failure [Returned in inormal condition Keep the condition after immediately key-on is operated, It returns automatically in normal condition. [Service [Screen diagnosis [screen No. ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 | Wiring between gauge cluster| Check wiring for possible failure according to the wiring checking procedure and controller land repair it if necessary, (CN-800F CN-A01F 2 |+ Mechatro controller [Check that the error is corrected ater replacement of controller. Tabled6-89 [Erorcode [kor Trouble Battery relay contact welded [Judging |The power 24V is continuously supplied to controller for 40 seconds or more while the key switch condition JON signal tuned OFF Symptom |The power on the battery relay secondary side does not fun OFF even ifthe Key switch is tured iControlin the levent of failure JOFFE. Normal control with key switch OFF [Returned in [Turn key switch ON. Inormal condition |Or when the power supply 24V to mechatro controller is stopped [Service [sereenNo] 4 |K-1 AIS RELAY 2 diagnosis [sereenNo| 4 _|K:3 KEY SWITCH OFF ichecking screen [Sczeen No "Checking object Checking contents and remedy 1 [+ Battery relay Turn key switch off and disconnect the connector (CN-256F) on the battery R4 relay coll. If24V power lives on battery relay secondary side, check on battery CN-256F relay for failure and replace iti failed, Turn off the key switch, and remove the connector (CN-256F) on the battery + Auto idle stop relay 2 relay coll side. f power of battery relay on secondary side falls, eemove either| R24 lauto idling stop relay 2 or alternator relay. + Alternator relay |The failure may be occurred in case where the power fas after the relay was R28 removed, and therefore check on the relay unit and replace it wth new one if tailed 3. [+ Wiring between auto idle stop| When K014 is left displayed with the relay removed relay/alternator relay and | Check that no power 24V is produced on relay (.) ine according to the wiring controller Ichecking procedure and replace it ifnecessary. (CN-109F, CN2+1 When no failure found after checking on wiring and KO14 is left displayed + Fuse8 relay box Replace fuserrelay box. Et [+ Mechatro controller [Check that the error is corrected after replacement of controler. 46-5146. TROUBLE SHOOTING (BY ERROR CODES) Tables-90 ror cade ROTA fieuble —|Wersratorae prevention rly ara Judging The mecha contol ouput ine o wpe molar ar prevention relays aha Sreatea wine fronton power source Svmplom Wiper bee rot ve [Control in the Relay output is stopped, event ot talre Fetredin nen he power OFF [enicoSeeorne] 25 PREVENTARG ldiagnosis [Screen No! T Checkng abet Checing arene and eed 1 |+ Wiper motor are prevention relay |When error is cancelled after removing wiper motor arc prevention relay, aan chock ly nora, replace wth ew oe ale |When resistance between relays (1) and (2) is 0 9, itis in abnormal condition, 2 |-Wieng between winermotorare When ROTA is Ie displayed wit the relay removed prevention lay and controler |Check that no power 24V is produced on relay (-) line according tothe wiring CON-109F; CN2-t checking procedure and repiace it it necessary + Fuse & relay box 'When neo failure found after checking on wiring and R014 is left displayed Bs [Replace fuse/relay box 3. |+ Mechatro controler (Check that the error is corrected after replacement of controller. 46-5246, TROUBLE SHOOTING (BY ERROR CODES) Table46-91 lErorcode [Roza Trouble lWiper motor forward rotation relay error Judging |The mechatro controller output line to wiper motor forward rotation relay is short-circuited with the condition power source. [Symptom lWiper does not move [Control in the levent of failure Relay output is stopped. Returned in when the power is OFF inormal condition [Service [SersenNo] 25 [CW MOTOR RLY diagnosis [screen No. ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 | Wiper motor forward rotation relay R29 When error is cancelled after removing wiper motor forward rotation relay, lcheck relay unit for failure, replace it with new one if failed When resistance between relays (1) and (2)is 0 9, itis in abnormal condition, 2 |+ Wiring between wiper motor forward rotation relay and controller EN-109F, CN2-1 Fuse & relay box jet 3. [+ Mechatro controller lWhen R024 is left displayed with the relay removed |Check that no power 24V is produced on relay (-) ine according to the wiring lchecking procedure and replace itif necessary. When no failure found after checking on wiring and R024 is left displayed Replace fuselrelay box. [Check that the error is corrected afer replacement of controller. 46-5346. TROUBLE SHOOTING (BY ERROR CODES) Error code (R034 Table46-92 [Trouble ‘Wiper motor reverse rotation relay error [Judging The mechatro controller output line to wiper motor reverse rotation relay is short-circuited with the lcondition power source, [Symptom ‘Wiper does not move after forward rotation, IControlin the | levent of failure Retumed in normal condition . Service ScwenNol 25 Relay output is stopped. ‘When the power is OFF [cow moTOR RLY ldiagnosis Screen No, |checking screen |ScreanNo, Checking object (Checking contents and remedy 1 |- Wiper motor reverse rotation |When error is cancelled after removing wiper motor reverse rotation relay, relay R30 check relay unit for failure, replace it with new one if falled |When resistance between relays (1) and (2) 0 Q, itis in abnormal condition, | Wiring between wiper motor forward rotation relay and controler (CN-109F, CN21 -Fuse & relay box Et |“ Mechatro controller ‘When R034 is left displayed wit the relay removed (Check that no power 24V is produced on relay (- ine according to the wiring checking procedure and replace it if necessary. |When no failure found after checking on wiring and R034 is left displayed Replace fuselrelay box. | Check that the error is corrected after replacement of controller. 46-5446, TROUBLE SHOOTING (BY ERROR CODES) levent of failure Tebieas03 ior cade [Rowe Trouble Water motor rey ror gi Hxssire_|rne mesh controler put inet washer mtr lays har: retest te power source Sympion — Wasermcior does not move contain ibe Relay output is stopped. Returned in when the power is OFF inormal condition [Service [SersenNo] 25 [MOTOR RELAY diagnosis [screen No. ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 |* Washer motor relay |When error is cancelled after removing washer motor relay, check relay unit R22 or failure, replace it with new one if failed When resistance between relays (1) and (2)is 0 0, itis in abnormal condition, 2. |- Wiring between washer motor When R044 is left displayed with the relay removed relay and controller |Check that no power 24V is produced on relay (-) line according to the wiring CN-112F, N24 |checking procedure and replace it if necessary Fuse & relay box When no failure found after checking on wiring and R044 is left displayed EA Replace fuseirelay box. 3. | Mechatro controller [Check that the error is corrected after replacement of controller Tableds-04 lErrorcode [R134 Trouble [Swing flasher relay error \Judgin Condition [The mechatro controller output line to swing flasher relay is short-circuited with the power source, [Symptom Right swing flasher does not light. (Control in the Relay output is stopped. levent of failure _|/°!sY outputs stops [Returned in lWhen the power is OFF Inotmal condition {hep Service [Scoonno| 22 [13 diagnosis sezeen No Ichecking screen [screen No. Checking object Checking contents and remedy 1 | Swing flasher relay When erroris cancelled after remaving connector (CN-74F) of swing flasher ela, Rag |check relay unit for failure, replace it wth new one if file. |Wnen resistance between relays (HB) and (HC) is 0 , itis in abnormal condition. 2. |+ Wiring between swing flasher [When R134 is eft displayed with the relay removed relay and controller |Check that no power 24V is produced on relay (-) line (as shown right upper (CN-74F, CN-109F igure C) according to the wiring checking procedure and replace it if | necessary, 3. [+ Mechatro controller [Check that the error is corrected after replacement of controler. 46-5546. TROUBLE SHOOTING (BY ERROR CODES) Frube [Sv ater ay ar onetion The mechatro controller output line to swing flasher relay is short-circuited with the power source, Sion a aig Raia dos lig Conti Jevent offalure_|laY ouNpuE'S stopp normal condition ® Power's cheding st aig cova nl enay 77S fester ay an arr eed io tng conto ah aa 3 ig btwn sng ohana Gilead relay and controller ‘Check that no power 24V is produced on relay (-) line (as shown right upper Tabet 98 Erercoie Bs Data [sts lene mecha conto ouput ¥ve lar ly sor reed we poner re [Smet ive a dos et asa rent aly cups oped Fetunedin yen te paver OFF fence emene| Big Checig set | ekg vers doe ne forte rpoce wth ew ore aed |When resistance between relays (1) and (2) is 0 9, itis in abnormal condition 2 |+ Wiring between travel alarm [When R164 is left displayed with the relay removed relay and controller Check that no power 24V is produced on relay (-) ine according to the wiring ‘CN-109F, CN2-2 checking procedure and replace it necessary. -Fuse & relay box 'When no failure found after checking on wiring and R164 is left displayed. E41 Replace fuse/relay box 3. |+ Mechatro controller (Check that the error is corrected after replacement of controller. 46-5646, TROUBLE SHOOTING (BY ERROR CODES) Table46-97 lErorcode [R164 Trouble [Auto idle stop relay 2 relay error Judging The mechatro controller output line to auto idle stop relay 2 is short-circuited with the power condition lsource. |Symptom Power source for mechatro controller often tums off |Auto idle stop relay 2 does not actuate. [Controlin the levent of failure Relay output is stopped. RReturedin [When the power is OFF normal condition [Service [SeeenNo] 4 _[K-1 AIS RELAY 2 diagnosis [ScoenNo checking screen [screen No (Checking object Checking contents and remedy 1 | Auto idle stop relay 2 relay R24 lWhen erroris cancelled after removing of auto ide stop relay 2, check relay unit for fallure, replace it with new one falled |When resistance between relays (1) and (2) is 0 ®, itis in abnormal condition. i 2 |+ Wiring between auto idle stop relay 2 and controller (CN-109F, CN2-2 Fuse & relay box Et |When R164 is left displayed with the relay removed |Check that no power 24V is produced on relay (-) ine according to the wiring Ichecking procedure and replace it if necessary. lWhen no failure found after checking on wiring and R164 is left displayed. Replace fuselrelay box. 3. |» Mechatro controller [Check that the error is corrected after replacement of controler. 46-5746. TROUBLE SHOOTING (BY ERROR CODES) normal condition Table46-98 fErrorcode (R174 [Trouble [Engine foreibly stop relay error |Judging The mechatro controller output line to engine forcibly stop is short-circuited with the power [condition source. ‘When key switch is turned off but engine does not stop. haalieal Engine auto idle stop function does not actuate trol in th ole | [Relay outputs stopped Returned in When the power is OFF [Service ‘SceenNa] 4 3 ENG STOP, ldiagnosis Screen No, |checking screen |scveonNo, Checking object 1 | Engine forcibly stop relay R25 (Checking contents and remedy |When error is cancelled after removing of engine forcibly stop relay, check relay unit for falure, replace it with new one if failed. |When resistance between relays (1) and (2) is 0 , itis in abnormal condition 2. |+ Wiring between engine forcibly stop relay and controller (CN=109F, CN2-2 |- Fuse & relay box Et ‘When R174 is lett displayed with the relay removed Check that no power 24V is produced on relay (-) ine according to the wiring checking procedure and replace it necessary. 'When no failure found after checking on wiring and R174 is left displayed. Replace fuselrelay box. 3 |+ Mechatro controler (Check that the error is corrected after replacement of controller. 46-5846, TROUBLE SHOOTING (BY ERROR CODES) Table46-99 lErorcode (R184 Trouble [Safety lock lever relay error Judging IThe mechatro controller output line to safely lock lever relay is short-circuited with the power condition lsource. [Symptom [Safety lok lever timer does not actuate. [Control in the vent at tafure [REIAY outputs stopped Returned in when the power is OFF inormal condition [Service [strsenNo] 4 _|ke4 LOCK LEVER diagnosis [screen No. ichecking screen [Screen No (Checking object (Cheoking contents and remedy 1 |+ Safety lock lever relay |When error R184 is cancelled after removing of safety lock lever relay, check R26 relay unit for failure, replace it with new one if falled. When resistance between relays (1) and (2) is 0, itis in abnormal condition, 2 |- Wiring between safety lock [When R184 is left displayed with the relay removed lever relay and controller [Check that no power 24V is produced on relay (- line according to the wiring (CN-109F, CN2-2 |checking procedure and replace it if necessary + Fuse & relay box When no failure found after checking on wiring and R184 is left displayed. EA Replace fuseirelay box. 3. | Mechatro controller [Check that the error is corrected after replacement of controller Table4s-100 lErrorcode [Rata Trouble Safety relay error \Judgin Condition [The mechatro controller output line to safety relay is short-circuited with the power source. [Symptom Safety relay does not actuate. (Control in the Relay output is stopped. levent of failure _|/°!sY outputs stops [Returned in lWhen the power is OFF Inotmal condition {hep Service [Sceono| 4 [K-2 SAFETY RLY diagnosis sezeen No Ichecking screen [screen No. Checking object Checking contents and remedy 1 | Safety lock lever relay When error R214 is cancelled after removing of safely relay, check relay unit R26 or failure, replace it with new one if failed. lwnen resistance between relays (1) and (2)is 0, itis in abnormalcondition, iE 2 |- Wiring between safety lock [When R214 is left displayed with the relay removed lever relay and controller. _| Check that no power 24V is produced on relay (-) ine according to the wiring (CN-109F, CN2-2 [checking procedure and replace it if necessary. + Fuse & relay box When no failure found after checking on wiring and R214 is left displayed. Et Replace tuselrelay box. 3. [+ Mechatro controller [Check that the error is corrected ater replacement of controler. 46-59