Technip EEA ti Projctn’ Unit Dee. type Mat code Sol et Rev. Papo ‘8474. 000 JSD 3400 004 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS JOB SPECIFICATION FOR DESIGN HVAC DESIGN FOR BUILDINGS Document Class: Z Pages modified under tis revision: 0 1/30 23.qay.06 [ISSUED FOR IMPLEMENTATION Ve eet et | a |21ano6_[issuED FOR APPROVAL, JEYASHREE, SIWAKUMAR | D.C AGARWAL ‘Sectonschangod in et revison ae dente by a vere ne he arpa. ee Technip th tara ovo “leo saan" oN G. 2130 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DR) PROJECT HVAC DESIGN FOR BUILDINGS. CONTENTS 10 SCOPE, 3 20 OBJECTIVES 3 3.0 APPLICABLE CODES, SPECIFICATIONS AND STANDARDS 4 4.0 ABBREVIATIONS 5 5.0 HVAC DESIGN BASIS 5 60 HVAC SYSTEMS DESCRIPTION 4 10 ELECTRIC HEATING SYSTEM 1” 80 HVAC SYSTEMS OPERATION 19 90 CONTROLS 20 10.0 BASIC REQUIREMENTS FOR EQUIPMENT Fy 110 DUCTING 28 12.0 ‘TESTING AND COMMISSIONING 30, ee Technp FEE tt Sarat 000 sb" 3400" or 8.3750 10 20 VIETNAM OIL. AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS SCOPE ‘This document defines the overall Heating, Ventilation and Air-Conditioning (HVAC) systems requirement forall the buildings in the Dung Quat Refinery Project, ‘The Dung Quat Refinery Project includes the main refinery complex (Pl & P2) situated inland approximately 2 kilometres from the coast, a product tankage/road loading area (P3) approximately 7 kilometres from the refinery and a Jetty complex 2 kilometres from the product tankage. ‘The buildings covered under this scope are buildings located in P1, P2 and P3 (including the Jetty complex) which are: = Control Building complexes; Central Control Complex (CCC), Jetty Control Complex (ICC) & Satellite Control Complex (SCC). = Process Interface Buildings; PIB1, PIB4 & PIB6 = Marshalling Rack Room Buildings; MRR1 & MRR2. = Electrical Substations; SS1, S82, SS4, S85, SS7, SS8A, SSBB, SSBC, S89, SS10, SS10A, SSI & S812. = Specific purpose buildings; Laboratory, Fire Fighting Station, Fire Fighting Pump station, Chemical/Catalyst store. = Miscellaneous buildings; Truck Loading Gate House / Truck Loading Control building, Truck Loading Drivers Facilities building and Jetty workshop/Marine equipment store. Al buildings in the main Administration Complex (P7) north of the refinery are excluded from the scope of this document. OBJECTIVES. ‘The HVAC systems shall provide ventilation, air-conditioning and pressurisation as required, to buildings in order to achieve the following: = Human comfort conditions for occupied buildings. - __Pressurisation in vital buildings and buildings located in hazardous area, to prevent the ingress of hazardous hydrocarbon gases. = Maintain slight positive pressure in non vital buildings located close to hazardous areas. = Provide adequate dilution in rooms with sources of hazardous gas release. = Removal of heat dissipated from equipment located in the room. - Clean and dust free atmosphere for equipment. - Maintain temperature and humidity controlled conditions for the safe and continued operation of Vital equipment / systems (DCS, ESD, F&G, etc.): ere Technip th Gratin taoiscnoriiey ae VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS 3.0 APPLICABLE CODES, SPECIFICATIONS AND STANDARDS. ‘The order of precedence of codes sand standards shall be as follows: 0 Vietnamese Codes and Standards Gi) Project Documents (i) Intemational Codes and Standards 3.1 VIETNAMESE CODES AND STANDARDS BCV : TCVN 3288-1979 TCVN 4088-1997 TCVN 5687 : 3.2 PROJECT DOCUMENTS 8474L-000-JSD-2220-001 8474L-000-JSD-1580-001 8474L-000-JSD-1600-003 8474L-000-ISD-1600-004 '8474L-000-JSD-1900-001 8474L-000-JSS -1515-002 8474L-000-JSD-2000-001 8474L-000-JSD-2000-002 '8474L-000-JSD-6000-001 ‘The Building Code of Vietnam (Vols. 1, 2 and 3) ‘Ventilation systems ~ General safety requirements. Climate Data to be used in Building Design. ‘Ventilating air conditioning heating. Design standard, ~ Cold Services Insulation = Instrumentation for Package Units = Electrical Specification for Package Units ~ Electrical Installations in Buildings - Fire and Gas Detection and Protection Specification ~ Fire & Gas Alarm Standard = Building Specification = Design of Blast Resistant Control Building = Plant Noise Criteria 33. INTERNATIONAL CODES AND STANDARDS ASHRAE SMACNA : ARI 5 American Society of Heating, Refrigeration and Air-Conditioning, ‘Sheet Metal and Air Conditioning National Association American Refrigeration Institute. ee Technip AE Oi Sala Rna AGE it 40 50 5. VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS CIBSE = Chartered Institute of Building Service Engineers AMCA - Air Moving Council of America NFPA = National Fire Prevention Association UL = Underwriters Laboratory IBC 60364 - Electrical Installations of Buildings ABBREVIATIONS FaG Fire and Gas System pes Distributed Control System ESD Emergency Shutdown System PLC Programmable Logie Controller HVAC Heating Ventilation Air Conditioning HVAC DESIGN BASIS General ‘The HVAC systems shall be designed in accordance with the Industry standards, guides and manuals published mainly by ASHRAE, Project documents referred in Section 3.0 and design requirement parameters listed herein. Plant Location Dung Quat, Quang Ngai Province, Vietnam. Atmosphere ‘Tropical climate CALCULATIONS HVAC calculations shall be produced to support all HVAC systems, equipment sizing and selection. Calculations shall take into account external design conditions, internal design conditions, heat loads, ventilation rates and fresh air requirements. ‘The caleulation of system air flow rates for cooling shall be carried out using an approved design calculation software package Carrier E-20 Software Hourly Analysis Program (HAP). Chilled Water Piping design shall utilise PIPENET Software by Sunrise Corp. Heating and cooling load calculations are to be based on: = ASHRAE method as described in ASHRAE Handbook FUNDAMENTALS: ee Technip thi Geral 000 8D" 3400, 001 6/30 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT 2 HVAC DESIGN FOR BUILDINGS = Heat transfer coefficients Heat load calculations will be performed adopting the respective transmission values of each building to ascertain the total equipment capacities taking into account extemal and internal heat loads. Extemal Heat Loads Extemal heat loads shall take into account solar and transmission gains. The U values shall be calculated for the building walls, glass and roof construction. The CLTD shall be corrected for the specific geographic location. Int t Loads Internal heat loads shall be calculated taking into account activity of occupants heats, internal equipment ‘heat dissipated loads, lighting loads and any other significant heat emitting devices. : Equipment heat dissipation shall be estimated for all equipment and panels located within the rooms and confirmed by the supply vendor prior to finalizing the purchase of equipment. : Heat gains from lighting 20 Wim? : Heat gains from occupants shall be as per Table 5.1.1 below. Table 5.1.1 Degree of Activity Room Dry-Bulb Temperature (Btwhr) Sensible Latent Seated at rest 210 140 Seated, very light work 215 185 Office worker 25 235 ‘Standing, walking slowly 220 280 ‘Sedentary work 240 310 Light bench work 7245 305 Heavy work 485 965Technip ti tara ooo Js. 3400 cot @ 7/30 52 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS DESIGN CONDITIONS Internal Design Conditions ‘The internal conditions to be achieved by the HVAC systems when subjected to heat loads imposed by the external environment and internal heat sources, shall be estimated as follows: + Normally occupied areas: All buildings except substations, normally unmanned buildings and Gate Houses Summer Room Dry Bulb Temperature range : 25 +2°C Room Relative Humidity (RH) 55% 110% Winter Room Dry Bulb Temperature range: 20 +1°C Room Relative Humidity (RH) 30% +5 ~ Substations, normally unmanned buildings and Gate Houses Summer Room Dry Bulb Temperature: 27.042 °C Winter Room Dry Bulb Temperature : _ 20:+1°C Room Relative Humidity(RH) :35%-75% ternal Design Conditions For determination of HVAC system heat load and equipment capacities, external design conditions that shall be used for the calculation of heat loads, shall be as follows: For Vital Buildings; Dry Bulb Temperature 37°C Wet Bulb Temperature 28°C For Non-Vital Buildings; Dry Bulb Temperature : 30°C Wet Bulb Temperature 256°C ‘The design conditions derived above are based on information available from Table 5.23 & 5.2.4 below, which are the worst case monthly averages. Design outdoor air for selection of Air-cooled chillers, Condenser and Condensing units: Dry Bulb Temperature Design maximum 42.0 °C (shade) Design minimum 12.4 °C Refer to table 5.2.1 below for a listing of what is considered vital and non vital buildings and Table 5.2.2 for manned and unmanned buildings.Technip EEA tii ee Technip FEI Barat 000 sso" so. tor 0.8130 VIETNAM OL AND GAS CORPORATION {PETROVITHAM DUNG QUAT REFINERY (OaR) PROJECT HVAC DESIGN FOR BUILDINGS. Table 5.2.1 ‘BUILDING VITAL NON- ‘Remarks BUILDINGS | _ VITAL BUILDINGS Gentral Control Complex (CCO) . Catalyst / Chemical Storage Building "Except for . Hazardous storage Laboratory : Satellite Control Complex (SCO) . Product Tank Farm Fire Station ° Drivers Facilities Building _ 7. ‘Jetty Control Complex (ICC) ° Jetty Workshop/Marine Equipment Store : Process Interface Building (PIB) No. 14 Y 86 “Marshalling Rack Room (MRR) 182 : ‘Substation No. 12,4,5,7,8A,8B,8C9,10,10A, 11812 ‘Jetty Topsides Fire Fighting Pump Station Electrical Building for Electrochlorination Package Table 5.2.2 BUILDING ‘OCCUPIED UNMANNED Central Controi Complex (CCC) Catalyst / Chemical Storage Building Laboratory Satellite Control Complex (SCO) Product Tank Farm Fire Station Drivers Facilities Building Jetty Control Complex (JC) : Tetty Workshop/Marine Equipment Store . Process Interface Building (PIB) No. 14&6 | : Marshalling Rack Room (MRR) 1&2 : Substation No. 1,2,4,5,7,8,8B,,8C,9,10,10A, . 11812 Jetty Topsides Fire Fighting Pump Station . Electrical Building for Electrochlorination Package; ee Technip th tural 000 80 3400 GON 08730 VIETNAM O1L AND GAS CORPORATION ( PETROVIETNAM ) UNG QUAT REFINERY (DOR) PROJECT Hvac DESIGN FoR BULDWOS ‘Table 5.2.4 - Meteorological Data To Be Used For Non Vital Buildin; ‘Temp °C | JAN | FEB | MAR | APR | MAY | JUNE] JULY | AUG | SEP | OcT | NOV | DEC Max Design | 256 | 27.1 | 296 | 32 | 33.7 | 941 | 344 | 341 | 922 | 299 | 27.1 | 256 Dry Bulb Min. Design ns Bulb Max. Design Wet Bulb Min, Design | 19 ‘Wet Bulb, ‘These tables are extracted from Document 8474L-000-JSD-2000-001 Building Specification Section 5.0 Buildings, Air-conditioning and Mechanical Ventilation (ACMV) — General Design Considerations. Table Meteorol Data To Be Used For Vital Buildin; Temp °c | JAN | FEB | MAR | APR | may | June | JuLy | aus | sep | oct | Nov | DEC Max. Design | 336 | 353 | 376 | 994 | 305 | 414 | 403 | 403 | 39 | 346 | 337 | 312 Dry Bulb Min: Design | 27 | 276 | 293 | 308 | 306 | 325 | 313 | 313 | 313 | 284 | 283 | 26 Dry Bulb Max. Design Wet Bulb Min. Design Wet Bulb 238 | 247 | 261 | 275 | 282 | 29 | 282 | 283 | 278 | 258 | 252 | 232Ae metcet-tnt ue cf el? Reta Technip BE aval 000 8D. 3400 00 10/50 34 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS Fresh Air Quantity ‘The amount of the make up air will take into account the following minimum requirements: = The minimum fresh air quantity required forthe occupants = Make up air quantity to balance specific exhaust such as from conference room, and toilets, et. Note 1: The ventilation shall be such that the direction of the air motion in the building shall be ‘maintained from non contaminated area to contaminated area. Note 2; Exhaust air from “clean” rooms shall be used as supply air to other spaces such as toilets, via corridors. Minimum bygi air quantity: (ref HAE) ~ Vital space group ‘Minimum 1.5 air change per hour ~ Office spaces 10LIS person ~ Meetingrooms «17 L/S person = Corridor and utility: 0.10 L/S SM = Locker room SLSISM - Toilet spaces 10 L/S/SM at least 10 LIS per toilet facility = Shower spaces: 10 L/S/SMat least 20 L/S per shower head ‘VIBRATION AND NOISE General CCare shall be taken to avoid transmission of vibration to the building. Equipment shall be fully insulated from the structure. ‘Table 5.4.1 below lists the noise levels tobe observed in the design of HVAC systems. Table 5.4.1 ‘Area Description ‘Maximum allowable sound pressure level “Areas in workshops and machinery buildings 70 dB (A) ‘where communication is required ‘Workshop offices, plant offices and plant control 60 dB (AY rooms ‘Other offices 35.dB (A) Conference rooms/ private offices requiring high 5 dB (Ay standards of comfortTechnip Project’ Unk Oo. ype Mat code Seals Rev. Pope B474L 000 JSD 3400 001 0 11/30 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS. 5.5 COLD INSULATION - MATERIALS AND THICKNESSES 35.1 HVAC DUCTING Material shall be semi - rigid fiberglass or rockwool board designed exclusively for duct lining ‘work of S0mm thick with density not less than 32kg/m3 and thermal conductivity factor shall not be exceeding 62.Swim/deg. C/m2 at 24deg. C mean temperature. The interior insulation shall conform to the requirements of class *O” BS 476 Part 5 & 6 and NFPA 90A & 90Bwhen tested in accordance to UL 181 Class 1 standards for safety of airducts and shall be capable of withstanding, air velocity of up to 23m’s without delamination or erosion. 552 (CHILLED WATER PIPING Refer to Table 3 / 3B of document 8474L-000-ISD-2220-001. 553 ACOUSTIC INSULATION ‘Acoustic insulation shall be provided as specified in Table 4 of document 8474L-000-JSD-2220- 01 5.6 AVAILABLE UTILITIES - Electricity The electrical system voltages for the facilities will be as follows: ~ Secondary LV system: 400V, 50 Hz, 3 phases, 4 wires. Rated voltage of electrical distribution system. ‘The following voltage levels shall be used to provide electrical power for various purposes. = motors greater or equivalent to0.37 kW: 400 V, $0 Hz, 3 phases, 3 wires = motors below 0.37 kW + 230.V, SO Hz, 1 phase, 2 wires = control panel 230V AC, or 400V AC as applicable. ~ Emergency Power Supply In the event of a normal power failure, the room conditions shall be maintained such that the ‘operation of vital equipment within the rooms shall not be jeopardised. Hence to ensure continuity of supply to selected HVAC equipment, the following buildings/areas shall be provided with ‘emergency power supply as listed below,. el ee Technip th tural 000 80" 3400 OO 12/30 ST 58 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS. BUILDING Essential Supply] Essential UPS Power ForHVAC | Supply For __| Supply for HVAC System AHU Fan only_| Control Panel Central Control Complex (CCC) Note 1 . Satellite Control Complex (SCC) Note 1 . Jetty Control Complex (JCC) © Note 1 . Process Tnierfice Building (PIB) y : No. 14 &6 _ Marshalling Rack Room (MRR) . : 182 Substation No. e 1,2,4,5,7,8A,8B,8C9,10,10A, © Note 2 11812 Note 1: Air conditioning will be provided only for rooms housing vital equipment; control room, auxiliary room, UPS room, engineering room. Battery room exhaust shall be maintained to ensure dilution. For all Blast buildings and Control Buildings, pressurization shall be maintained to ensure safety to occupants is not compromised. In all other non-vital rooms of these buildings, ventilation shall be provided. Note: A significant reduction in Cooling capacity will be evident taking into account the major reduction in E&I equipment heat dissipation resulting in reduction in building load. Therefore independent re-citculating air conditioning units (on emergency supply) shall be provided for ‘these rooms when the building main air conditioning system is shut down during a normal power failure Note 2: To maintain ventilation and positive pressure, Equipment for the automatic changeover ftom the normal to the standby feeder will be housed in the HVAC Control Panel via flow switch in supply ducting for positive identification of fan failure. = Instrument Air ‘Not required. All actuated dampers if used shall be solenoid/motorised type. The use of motorised dampers shall be limited in order to maintain the simplicity of system design which would result in minimal maintenance. ‘TROPICALISATION AILHVAC equipment and material shal be tropicalised. INTERFACES WITH F&G AND DCS. ‘The fresh air intakes of the following building will be fitted with gas detectors.; ee Technip FEB ths Bart oo iso" ico wot 00 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS 39 5.10 a Flammable Gas HLS Gas 5 Late) Detectors Detectors oo Control Buildings . CCC, SCC, JCC Process Interface Buildings . . ‘Additional H,S Gas PIB 1, PIB 4, PIB 6 Detectors for PIB 1 only “Marshalling Rack Rooms . MRR 1, MRR 2 ; Substations . . Additional HS Gas 1,4, 5, 8A, 8B, 8C, 9 Detectors for SS8A only Miscellaneous Buildings Laboratory & Truck Loading Gate . house & Control Building ‘The gas detectors shall be voting 2002 and shall function as follows; +1002 - Alarm at F&G System and local FAP for gas alarm, See note below. #2002 - _Imaddition to the above, close gas tight dampers / trip HVAC System. (Note: The F&G shall transmit a signal to Building Fire Alarm Panel (FAP) to drive the local building gas alarm.) HVAC inlet gas detectors in each building will be hardwired to the Process F&G system and one hardwired output from Process F&G system will be connected to the HVAC Control Panel (for damper control, ete. by HVAC Control Panel). ‘One common alarm from the HVAC Control Panel will be connected to the F&G system for further display on DCS for common HVAC fault signal. This would also include common fire damper fault / alarm. ‘One common hardwired output from HVAC Control panel will be connected to the Building Fire Alarm Panel (FAP) for common fire damper failure / activation alarm, Additionally, the HVAC Control panel will receive a confirmed fire (from smoke / heat detection / FM 200 system, etc.) signal from the Building Fire Alarm Panel (FAP) to trip / shutdown HVAC System. SELECTION OF ELECTRICAL AND INSTRUMENT EQUIPMENT IN RELATION TO HAZARDOUS. AREAS All electrical and instrument equipment of HVAC Systems for all buildings are currently deemed to be located in areas classified as non-hazardous “safe” area. REFRIGERANT Environmental friendly Refrigerant (CFC free) R134a shall be used.r Pip -Unt Ose. ype Mat cde Stat Rev, Pape Techni ti Baral 060 I80" s00\ oor "0 1120 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DR) PROJECT HVAC DESIGN FOR BUILDINGS 60 HVAC SYSTEMS DESCRIPTION 61 CENTRAL CO! EX General Centralised Water Cooled Chilled Water plant complete with pumps and cooling towers shall be provided for this building system, A chiller plant is necessary due to the high cooling requirements of the Central Control Complex as it would not be prudent to use DX systems. Owing to it’s close proximity to the CCC the Substation 1 building shall share the chiller plant system. ‘The airside of the HVAC for the Central Control Complex shall consist of two systems. = One 24 hour operation system to serve critical rooms housing vital equipment (DCS, F&G, UPS, etc.) which are required to be in operation under all emergencies. = The second system shall only be in operation during normal working hours. In addition to cooling, the air handling units shall supply the fresh air to the control room building Additionally DX split units shall be mounted in vital rooms; control room, auxiliary room, engineering room, UPS room to ensure cooling in the event of a major power shut down. These units along with the AHU fan of the 24 hour operation system shall be on emergency power supply. Fresh Air Intake Fresh air shall be supplied to the system to replace air that has been exhausted or lost through door openings. The fresh air intake shall be protected by a blast valve and a gas tight damper. ‘The fresh air duct shall be an air tight, all welded construction. Chilled Water Air Handling Units ‘This building is categorized as a blast building and the AHU’s shall be located within the building. A 2 x 100% (duty, standby) AHU configuration shall serve the Engineering room, Control room, UPS. room, R&D room, Supervisor's office, Telecom Frame room and Battery room. These rooms shall be ‘on a 24 hour operation mode. This unit will also be provided with emergency power to provide pressurization and ventilation to the building in the event of normal power failure. ‘The Mess, Permit office, Printing room, Office area, Store, Visitor’s room, Supervisor's office, Conference room, First aid room, Corridor and Male / female locker shall be served by a 1x 100% (@uty) unit AHU as these are areas of normal working hours. Make —up Air System ‘The building shall be pressurized to a minimum of SOPa to prevent the ingress of hydrocarbon gases. A pressure relief damper shall be fitted to avoid over pressurization.; sepas-et gt tte St enn Techrip FE tO ecalloaa eat sang Oat rs 62 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS In addition to the air required for pressurisation, the make-up unit will supply air to compensate for the various specific exhausts. ‘Ait shall be supplied to the rooms through ceiling mounted diffusers or grilles. All diffusers and grilles, are to be fitted with flow regulating devices. 10% of the raised floor shall be grill type to allow for under floor ventilation. Air Exhaust System Air shall be exhausted from the Battery room, Printing room, Store, First aid room, Male / female locker and Toilets via exhaust fans. The exhaust air duct shall be protected by a blast valve. SATELLITE CONTROL COMPLEX (SCC) AND JETTY CONTROL COMPLEX (JCC) General Centralised DX Ducted System with AHU’s located within the HVAC Plant area in the building and Air Cooled Condensers located on ground outside shall be provided for both buildings. ‘The Satellite Control Complex consists of an Auxiliary room, Control room, Mess, Lobby, UPS room, Toilet and Battery room, The Jetty Control Complex consists of an Auxiliary room, Control room, Mess, Lobby, UPS room and Battery room and Toilet. ‘These rooms shall be air conditioned and maintained at the specified room conditions. The Control rooms of these buildings shall be maintained at a positive pressure. ‘The Satellite Control Complex and Jetty Control Complex have a similar HVAC System. Both buildings shall be provided. Fresh air shall be supplied to ensure the pressurisation. System Description A.2x 100% (duty, standby) HVAC system, comprising of Air Cooled Condensing Units (ACCU) coupled with ducted DX Air Handling Units (AHU) shall serve the Auxiliary room, Control room, Mess, Lobby, Office and UPS room. Air to the Battery room and Toilet shall be transferred from the UPS room and Mess. The Battery room shall be provided with 2x100% (duty, standby) wall mounted exhaust fans to extract the air within the room. Air from the Toilet shall be exhausted to provide the required ventilation, ‘The Control rooms shall be maintained at a minimum pressure of 50Pa to prevent ingress of hydrocarbon gases and provision of pressure relief dampers shall be made to avoid over pressurization, Fresh air shall be supplied to the system to replace air that has been exhausted or lost through door openings. The fresh air intake shall be protected by a gas tight damper.Technip ti Barat 000 180" 2400 001 0 16/30 63 64 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS PROCESS INTERFACE INGS 1, 4 & 6 (PIB'S), MARS! K ROOMS (MRR’S), eneral Centralised DX Ducted System with AHU’s located within the HVAC Plant area in the building and Air Cooled Condensers located on ground outside shall be provided for the Process Interface Buildings and Marshalling Rack Room. ‘These buildings generally consist of a UPS room, Instrument Auxiliary room and Battery room. These rooms shall be air conditioned and maintained at the specified room conditions. The Instrument & Auxiliary rooms shall be maintained at a positive pressure. These buildings are categorized as blast buildings. The buildings shall be air conditioned by two air handling units located in the HVAC plant room, each with 100% of the total cooling capacity. Fresh air shall be provided to ensure the pressurisation of the Instrument Auxiliary room. ‘System Description A duty, standby HVAC system, comprising of Air Cooled Condensing Units (ACCU) coupled with ducted DX Air Handling Units (AHU) shall serve the Instrument Auxiliary room, UPS room and the Battery room. Air from the Battery room shall not be re-circulated and shall be exhausted via a 2 x. 100% (duty, standby) exhaust fan configuration. The Instrument Auxiliary room shall be maintained at ‘a minimum pressure of S0Pa to prevent ingress of hydrocarbon gases and provision of pressure relief dampers shall be made to avoid over pressurization. Blast valves shall be located at the fresh air intake and exhaust duct outlet. The fresh air intake shall be fitted with a gas tight damper. SUBSTATION 1 General ‘This building shall be provided with Chilled Water from the Central Control Complex chiller plant and fitted with two 100% (duty/standby) chilled water AHU situated on the roof of the building, Fresh air shall be supplied to ensure the pressurization of Substation 1 Description Complete water cooled chilled water system supplied from the Central Control Complex - CCC. HVAC Plant comprising of centralized ducted air handling units shall serve the Substation 1, STG Room & Control Room, UPS room and Battery room. The Battery room shall be provided with 2x100% (duty, standby) wall mounted exhaust fans to extract the air within the room. A fresh air {intake shall be provided to maintain pressurization and make up for air lost through exhaust and leakage from the room.i eee Technip th Barat 000 180" 3400" 0010 17/30 65 66 67 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS. ‘SUBSTATIONS 2, 4, 5,7, 8A, 8B, 8C, 9, 10, 104,11 & 12, General All substations stated above contain a Switchroom. In addition to that, Substations 2, &12 contain an Instrument Local Panel Room and Substation 11 contains an Instrument Local Panel Room, UPS room, and Battery room. ‘The Substations shall be air-conditioned by AHUs located on the roof of the buildings. Fresh air shall be introduced into the system to maintain pressurization, ‘System tion ‘The 2 x 100% (duty, standby) HVAC system configuration, comprising of Air Cooled Condensing Units (ACCU) coupled with ducted DX Air Handling Units (AHU) shall be provided to maintain the specified room conditions. Wall mounted exhaust fans on a 2x100% (duty, standby) configuration shall be provided at the Battery room, Fresh air intakes shall be provided to make up for air lost through exhaust and leakage from the room. Substations 4, 5 & 9 which are located close to the hazardous area shall be provided with gas tight dampers and shall be pressurized at SOPa to prevent ingress of hydrocarbon gases. Provision of pressure relief dampers shall be made to avoid over pressurization. LABORATORY BUILDING ‘System Description ‘This building will be provided with one or more Central DX systems. The fresh air supplied shall cater for the laboratory fume hood exhaust and if necessary a separate fresh air supply fan shall be provided to supplement the make-up ftom the fume hoods. Centralized HVAC systems comprising of Air Cooled Condensing Units (ACCU) coupled with ducted DX ‘Air Handling Units (AHU) shall be provided. A fresh air intake shall be provided to replace air lost from the door and window openings. CHEMICAL / CATALYST STORE ‘System Description HVAC system is DX air cooled split system, comprising of air cooled condensing units coupled with ducted air handling units (serving temperature sensitive rooms) and exhaust fans for the balance enclosed storage areas. The Office and Electrical Distribution room shall be served by independent DX air cooled split air conditioning wxi Pret -Unt On, Mat cde Setaat Rev. Page Techni ti Barat 060 G80 e00\ oot 08/20 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DR) PROJECT HVAC DESIGN FOR BUILDINGS 68 PRODUCT TANK FARMFIRE STATION 69 6.10 611 General ‘The Product Farm Fire Station building is split into two levels and consists of Classrooms, Offices, Toilets, a Mess room, an Electrical Communication room and Lobby area. The Product Tank Farm Fire Station shall be air-conditioned to maintain the intemal specified temperature and humidity ‘The Product Tank Farm Fire Station shall be air-conditioned by a duty AHU situated in the HVAC Plant room within the building. Fresh air shall be supplied to the AHU via the fresh air duct, ‘System Deseription ‘AL x 100% (duty) HVAC system, comprising of an Air Cooled Condensing Unit (ACCU) coupled with a ducted DX Air Handling Unit (AHU) shall serve the Mess, Lobby, Dispatch room, Classrooms and Offices. Air from the Toilets, Washroom, Upper secure store and Equipment store wil be exhausted by 1 x 100% (duty) exhaust fans located at each room. A fresh air intake shall be provided to make up for air lost through exhaust and leakage from the room. ‘TRUCK LOADING GATEHOUSE AND TRUCK LOADING CONTROL BUILDING ‘System Description 5 x 100% (duty) Air Cooled Split Units shall be provided to serve the Mess, Lobby and Security & Truck Loading Control room. The Air Cooled Condensing Units (ACCU) shall be located outside the building Fresh air shall be ducted to the space with a ventilation fan mounted on the wall and air from the ‘Washrooms shall be exhausted via a wall mounted exhaust fan, TRUCK LOADING DRIVERS FACILITIES BUILDING ‘System Description Driver's rest room air cooling shall be made directly using a 1 x 100% (duty) Air Cooled Split Unit. The air cooled condenser shall be located outside the building. Air from the toilet shall be exhausted via a wall ‘mounted exhaust fan. JETTY WORKSHOP / MARINE EQUIPMENT STORE ‘System Description The Parts store, Marine equipment tore, Store and Locker area shall be mechanically ventilated using wall mounted exhaust fans. The Office space shall be provided with 1 x 100% duty Air Cooled Split Unit to. provide a comfortable working environment.eer S Technip ti States sates 6.12 70 80 81 a2 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAG DESIGN FOR BUILDINGS JETTY TOPSIDES FIRE FIGHTING PUMP STATION ‘System Deseription The Jetty Topsides Fire Fighting Pump Station shall be ventilated by 2 x 100% (duty) wall mounted ‘exhaust fans. ELECTRIC HEATING SYSTEM. Electric heaters shall be mounted inside the air handling unit and or ductwork of manned buildings to allow for reheat purposes, if so required, to achieve comfort room design conditions. Electric heaters shall include the following components: = contact to electrically interlock the heater with the supply fan - high temperature automatic reset cut out fitted as a primary safety device to. the heater + high temperature hand reset cut out - Safety air-flow switch device for positive airflow identification to interlock the heater start / trip function, HVAC SYSTEM OPERATIONS NORMAL OPERATION The ventilating and air conditioning system shall be operated either automatically or manually. In automatic operation all the equipment of the system shall be started in sequence from a single starting device in the HVAC panel. All control devices necessary for the correct operation shall be fitted in the main control panel located in the HVAC plant room. EMERGENCY SITUATION The three following emergency situations are to be considered : = heat or fire detection and gas detection in the fresh air intake. = failure of the normal power supply. + 10ss of the equipment on duty. Heat or fire dete ‘and gas detection in the fresh ai In the case of confirmed gas detection 2002 in the fresh air intake, the gas tight damper shall close and the ‘whole make up air and exhaust air system shall cease. In blast buildings the AHU will continue to operate: ee Technip th raaifons fico sam fioorglt 2030 90 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS in a re-circulating mode to ensure integrity of vital equipment within. In other buildings, the HVAC systems shall trip. ‘When the area is declared gas free, reversion of gas dampers to the normal position will be achieved by a single manval reset device from the HVAC Control Panel. Heat or fire detection will be intimated by the Fire Alarm system as well as fire dampers (fusible link type) with proximity limit switch. In this event the HVAC system shal trip. In the event of the activation of fixed gascous extinguishing systems (FM 200 system) the HVAC system shall trip. Failure of the normal power supply to vital equipment ‘Vital equipment shall have provision to change over to the emergency power supply (genset). In case of failure of the normal power supply, the equipment and systems connected to the Emergency Electrical power supply will continue to run, ‘All equipment, shall revert automatically to the normal mode of operation after return of the normal electrical power supply. Loss of The Equipment On Duty In the case of the duty unit failing, the stand by equipment shall start automatically. In the case of failure of both duty and stand by units, the fresh air (AHU) gas tight damper if installed shall close. HVAC SYSTEM CONTROLS All material, equipment and services required for a complete system of temperature and humidity controls shall be supplied in the HVAC package. ‘Temperature and humidity controls for all air-conditioning units shall be electrically / electronic operated ‘and shall be PLC or microprocessor based. ‘The control system shall be complete including all necessary thermostats, humidistats, relays, manual switches, controllers, dampers, wiring and alll accessories necessary to perform the intended operation as specified. All controls for HVAC will be stand alone within the HVAC system only and not linked to the plant DCS system except for the receipt of fire alarm signal (for system trip) from the main fire alarm panel / DCS. A summarized system fault signal (volt free) shall be available for monitoring in the DCS. ‘Sequence Starting and Control Automatic sequential starting of the air-conditioning system shall be provided, however manual-off- automatic selector switches and push buttons shall be incorporated for manual operation / maintenance. ‘When automatic starting is employed the units shall be energized in the following sequences: * Air-handling unit and ventilation fans where applicable * Condensing unit fans where applicable. * Compressor machines where applicable.: eset ore tx St ere Technip ti alonlfistl canoes) VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS Standby machines shall be arranged to replace failure of the duty refrigerating machines by means of changeover selector switches without disrupting the sequence of operation. Control of other equipment Air-cooled split type units shall be supplied with inbuilt controls for high-low pressure switches, compressor overload and circuit breakers. Ventilation / exhaust fans shall start / stop from their respective control panels unless specified otherwise. Manual-off-auto switches shall be provided at the master control panel. Operation in fire mode During a fire mode signal all HVAC units shall shut down within the same zone. (Except for individual split system). All fans (except smoke spill fans) in the auto position shall be stopped when fire alarm is activated. Any fan / unit operating in an area served by fire suppression system (FM 200 system) shall be de-energized when the local system is activate. ‘Temperature and Humidity Controls ‘Thermostats and humidistats shall be used for controlling the operation of air-conditioning equipment to achieve the design indoor conditions. Safety devices and high temperature cut-off switches, etc, shall be installed to prevent malfunction which might otherwise result in hazardous situations, eg. overheating of in-duct heaters. For air-conditioning systems in 24-hour operation buildings, in-duct electric re-heater shall be installed (if, deemed necessary) to provide the necessary sensible heat during low sensible heat load conditions (i.e. at night, rain or monsoons). ‘Thermostat / humidistat shall be low voltage, electric / electronic type with control adjustment of appropriate range. Details of controls shall be specified as shown on drawings and specifications. Chiller Controls Control and safe operation of chillers shall include at least the following: = Suction, discharge and oil pressure gauges. = High and low refrigerant pressure cut-outs = Low oil evel eut-out - High oil temperature cutout = Chilled water flow switch and freeze protection. ~ High temperature condenser water cut-out. = Chilled water inlet and outlet temperature indicators.Technip EE ty VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS ‘Condenser water inlet and outlet temperature indicators (if applicable). ‘Time relay to prevent short cycling of compressor to not more than 3 starts per hour. Presta -Unt Dae pe Mat code Sel” Rev. Pane 8474L 000 JSD 3400 001 0 22/30 Time relay to ensure compressor start at minimum load and loading commences only after motor full speed has been attained, Solid state type automatic and manual compressor eapacity controls, Indicating lights to provide system appraisal A self diagnostic microprocessor electronic panel module shall be included as part of the chiller package to permit trouble shooting of the circuit. The control panel shall be part of the standard chiller package vendor supply and factory tested for continuous monitoring of leaving water temperature, pressure differential in the cooler and motor load conditions amongst others and shall have the following minimum safety features and digital display: ‘motor overcurrent alarm with manual reset over voltage alarm with manual reset, under voltage alarm with manual reset cooler low water flow with manual reset low refrigerant pressure alarm with manual reset high condenser pressure alarm with manual reset high motor temperature alarm with manual reset high compressor discharge temperature alarm with manual reset, Jow oil pressure alarm with manual reset ‘compressor on/off operation crackcase heater on/off operation ‘compressor motor current indication condenser fan motor on/off indication incoming voltage, current, frequency oil temperature indication return chilled water temperature reset’ ore Rechip EES th a7dL 000 80" samo got 25030 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS = motor trip indication, ~ motor running indication HVAC Control Panel ‘Asa minimum, the HVAC Panel shall be able to perform the following: Star/stop signal forthe following equipment (where applicable) - Air Handling Supply fans Fan Coil units = Condensing Units - Electric Heater Exhaust Fan - Supply Fan Status Report for (where applicable): + Air Handling Supply fans - Fan coil Units + Condensing units + Filtration System (Differential Pressure Type) + Air Flow Failure + Fire Dampers, Explosion Valve, Gas Tight Damper + Exhaust Fan + Room Temperature + Control Room Pressure (Monitor only) Adjustment of (where applicable): ~ Room Temperatures/Humidity. - Temperature range of supply Air for Heater Control, = Temperature/Humidity of Return Air. ‘The monitoring and control functions of HVAC shall be implemented as an independent system with interface with DCS for a single common fault equipment failure alarm. The HVAC control functions shall ‘be simplified as far as practically possible to implement the necessary functions only. Operation and monitoring of the HVAC equipment shall be via the HVAC Control Panel only which shall contain all necessary hardware for logic function, modulating control and monitoring. System ‘The following minimum alarms shall be indicated by warning lights and buzzer on the HVAC Control Panel: + low pressure in the control room, ~ Electrical supply failure,Projcta'-Unt O26 pe Met cago Soln® Rev. Page i 8474L 000 JSD 3400 001 0 24/30 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDING: - HVAC Control Panel general alarm, - chilled water flow, high temperature, = control room temperature, humidity, high limits, ~ gas detection alarm, - closure of fire dampers. 10.0 BASIC EQUIPMENT REQUIREMENTS 10.1 CENTRALISED WATER COOLED CHILLED WATER SYSTEM Complete water cooled chilled water system, inclusive of chillers, cooling towers, pumps, chilled water AHU's, chilled water piping and condenser water piping shall be provided. Air cooled chillers shall be duty / standby configuration rated for a total load of 100kW. Chilled water is pumped to various AHU"s serving the CCC & $S1 Buildings via a closed cireuit piping system c/w cold insulation to prevent losses. Chilled water pumps shall be suitable sized and placed in a duty / standby configuration. A pressurized expansion tank shall be provided on the chilled water circuit complete with bleed valves, over pressure reliefs, strainers, etc. Condenser water ftom the chiller is cooled via the use of cooling towers located nearby. Cooling towers are designed for a N+1 configuration and shall be complete with make up water tank and an automatic chemical dosing system connected to the condenser water circuit. Total heat rejection from the N+1 cooling towers shall be 1020Kw or greater at an outdoor temperature of 42°C. Condenser pumps shall be suitably sized for the condenser water flow and placed in a duty / standby configuration. Water Cooled Liquid Chiller ‘The number ad type of chillers specified shall have a 10% excess margin from the required duty to allow for fature expansion. All packaged liquid chillers compressors shall be completely factory assembled and tested. The chillers shall be designed to operate on R134 or equivalent CFC free refrigerant. ‘Unless otherwise specified the cooling capacity of each liquid chiller shall be based on the following conditions: Liquid to be chilled. Potable water Fouling factor for cooler water circuit : 0.018m? deg. CiKw Fouling factor for condenser water circuit: 0.044 m deg. C/Kw ‘Cooler leaving water temperature : 6.67 deg, C (44 deg F) Cooler entering water temperature 12.22 deg, C (54 deg F) Cooler max. pressure drop (60 kPa (20 ft) ‘Condenser leaving water temperature : 36.11 deg. C (97 deg F) ‘Condenser entering water temperature 30.56 deg. C (87 deg F) ‘Condenser max. pressure drop : 60 kPa (20 ft), eer Technip FEA thi bara 000 ib "s000 aot 0) 28% 102 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS. Cooling Tower Cooling towers shall be of mechanical induced draught type, crossflow or counterflow arrangement, with heat rejection capacities based on the following conditions. Entering water temperature : 36.11 deg C Leaving water temperature : 30.56 deg C Ambient temperature 42.0 degC ‘The cooling towers shall be of modular design, where the modules can be assembled to form a row of cooling towers. Each module shall be provided with individual basin, sump and internal partition wall such that a module can be taken out for maintenance without affecting the operation of other cooling towers. Each cooling tower shall be complete with motor, fan, casing, infill, water distribution system and accessories. The cooling tower casing including basin and sump shall be of fibreglass reinforced polyester material. The basin shall be self cleaning with drain fitings. Al supporting and structural components of the cooling tower that are made of steel or ferrous material shall be hot-dip galvanised, and further protected against corrosion with zinc chromatized aluminium finish ‘where exposed to a higher degree of corrosion. All bolts and nuts shall be of stainless steel material. Infill shall be of wave formed sheets of ultra-violet rays treated polyvinyl chloride (PVC), suitable for operation with inlet water temperature up to 55 deg C. Infill shall be easily removable from side without dismantling the tower. Drift eliminators shall be designed to reduce drift losses to not more than 0.20% of circulated water. EM Ei NT Air Handling Units Casings shall be of sectionalized construction and completely fabricated of galvanized steel, internally insulated with 25.4mm thick by .024 grams per cubic cm density fiberglass board insulation with centrifugal, forward curved or airfoil type fans in accordance with AMCA requirements. Coils shall be ARI certified and constructed of seamless copper tubing with aluminum fins. shall. Coil face velocities shall not exceed 2.54 m/sec. Distributors, liquid solenoid valves and hot gas inlets shall be factory mounted. Filter section shall be factory built, flanged for duct connections. ‘The motor enclosure shall be TEFC for all applications regardless of the area electrical classification Motors less than 0.37 kW shall be 240 V/1@/50Hz. Motors 0.38 kW and larger shall be 400V/30/SOHz.. Proto -Unt Oo ype McdeSte at Raw. Poe Technip th BATAL 000 JSD 3400 001 0 26/20 VIETNAM OIL AND GAS CORPORATION { PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS Air Cooled Con¢ it 103 ‘These units shall be certified in accordance with ARI Standards 365-82. Condenser coils shall be of nonferrous construction with aluminium plate fins (here-site coating) and ‘copper tubes here-site coated. Condensing fans and motors shall be direct-driven propeller-type, arranged for vertical discharge. Motors and electrical components shall be suitable for service in the atmospheres in which the condensing units are installed. Compressors shall be of serviceable semi-hermetie or hermetic type. Controls shall be factory wired with high and low pressure switches and overload cut off devices. Unit wiring shall incorporate a positive acting timer to prevent short cycling of compressor if power is interrupted. Timer shall prevent compressor from restarting for approximately five (5) minutes after shutoff. Split Air-Conditioners ‘These units are to be installed in the control room, auxiliary room, engineering room, UPS room and shall be utilised only during a normal power failure and shall be on emergency power supply. The capacity of these units shall be sized for the reduced heat dissipated load of internal heat emitting equipment. ‘The units shall comprise of indoor wall ceiling mounted fan coil evaporators with remote control unit and air cooled condensing units of standard manufacturer's offer. EANS Fans and motors shall be selected to provide air flow rates of 10% more than that specified against the ‘corresponding, increase in system resistance. Fans shall be AMCA rated and camry the AMCA seal or equivalent, All fans shall be equipped with back draft dampers. All motor/impeller rotors sball be statically and dynamically balanced to Intemational Standard L$.0 “Balance Quality of Rotating Rigid Bodies” ‘The complete fan assembly shall not exceed the noise and vibration limits listed for this project. Exhaust Fans For Non Ducted System Exhaust fans shall be the propeller and wall mounted type. Fan motor shall be the totally enclosed type and lubricated for life with thermal cut out. Fan blades shall be made of glass reinforced polypropylene. Casing shall be made of hot dipped galvanized steel which shall be finished with one coat of epoxy wash primer (10 microns) and two coats of polyurethane (50 microns each). The construction of the exhaust fan shall be weatherproof. Exhaust Fans For Ducted System Exhaust fans shall be the axial/eentrifugal type, Fan motor shall be the totally enclosed type and lubricated for life with thermal cut out. Fan blades shall be made of glass reinforced polypropylene.sechri recite tn fn a Technip ti taraL 000 JSD 3400 oot 0 27/30 HVAC DESIGN FOR BUILDINGS. 104 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT Casing shall be made of hot dipped galvanised steel which shall be finished with one coat of epoxy wash primer (10 microns) and two coats of polyurethane (50 microns each). The construction of the exhaust fan shall be weatherproof. Anti vibration mounts shall be provided with the fans. Centrifugal Fans Centrifugal fans shall be forward curved, aerofoil blade, limit load type complete with V-belt drives, drive guards, motors, steel bases, anti-vibration mountings. Fan discharge velocity at design air flow shall not exceed 11 m/s. Impellers shall be hot dipped galvanised stee! all welded construction with die-formed aerofoil blades and front plates. The impeller hub shall be securely keyed to the drive shaft balanced both statically and dynamically. Drive shafts shall be machined high tensile steel and shall be stepped to facilitate easy impeller removal ‘The fan shall be driven by not less than two metric vee-belts via taper lock pulleys. Drive guards shall be provided as part of the total fan assembly (factory installed) and shall cover all moving parts. All exhaust fans shall be single inlet single width (SISW), with overhung impeller. Fan and motor bases shall be fully welded hot dipped galvanised heavy steel construction complete with anti-vibration mountings. Axial Flow Fans ‘Axial fans shall have flanged hot dipped galvanised tubular casings extending over the length of the fan and motor, unless specified otherwise by manufacturer. ‘Non-overloading acrofoil fans shall have adjustable pitch cast aluminium alloy impellers or may have adjustable pitch polypropylene impellers on fans up to 300 diameter and glass reinforced polyester resin {impellers on fans up to 765 diameter. Propeller Fans Propeller fans shall be of approved manufacture of the in-duct diaphragm, wall mounting or roof cowl mounting type. Fans shall have die cast aluminium, hot dipped galvanised steel or pressed aluminium blades mounted in hot dipped galvanised stel, cast ion or diecast aluminium hubs and complete with hot dipped galvanised steel or aluminium brackets. ‘Wall mounted fans shall be of the ring mounted type complete with hot dip galvanised ring mountings, wire mesh guards and aluminium louvre shutters. In addition, hot dip galvanised external wall cowls shall be provided for external fans. HVAC CONTROL PANEL ‘The control panel shall be free standing, floor or wall mounted with front access. The ingress protection for indoor panel shall be at least 1P42 and for outdoor shall be at least IPSS. Cabinet rating shall be suitable for that Area Classification.' ee Technip ti barat 00 160" 3400 cor 2730 1.0 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS Incoming and outgoing cable entry for field cabling shall be from the top of the panel. Removable gland plates shall be provided. ‘Terminal blocks, wiring raceways, supports, brackets, etc. shall be arranged to allow access to both sides of all terminal blocks. Wiring raceways shall be designed to permit cable runs to be grouped. Detailed specifications shall be prepared for HVAC Control panels dove tailing the project electrical and wiring requirements. A volt fice signal for equipment malfunction alarm shall be provided for interface with main DCS panel. The control panel shall include the following minimum controls for each equipment with standby facility:- - DOL type motor starters - electrical interlock between the run/standby equipment to prevent both running simultaneously during auto mode ~ — hand-off-auto selector switch - visual / audible indications for circuit / equipment malfunction alarm ~ visual indication for power ~ visual indications for respective equipment run / stop indications ~ start and stop facility for each and all equipment motors ~ air flow failure malfunction alarm ‘The control panel for fans only (DB boards) shall include the following minimum controls for each equipment with standby facility = DOL type motor starters = hand-off-auto selector switch - visual indication alarms for function / malfunction indications - visual indication for power = visual indications for respective equipment run / stop indications = master button for sequential starting = start and stop buttons for each fan = emergency button = other additional controls as required for the operation, DUCTING Ducts shall be made of galvanised steel! sheet. Supply ducts for treated air are to be thermally insulated. External duct shall be intemally insulated, In duct noise attenuators shall be provided where necessary. Motorised dampers shall be fitted at the inlet & outlet of recirculating air handling units, interlocked with the relevant fans. Fire dampers shall be installed in all cases where ducts pass through fire rated walls in order to ‘maintain the integrity of the fire wall. All wall crossings into and out of, the HVAC plant room shall be protected by fire dampers.rechni emer Techni ti Gara ono 380" 3100 wor 0” 251% VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS ‘All ductwork systems shall be complete with transitions, bends, tees, supports, dampers offsets, flexible connections, take-off and similar fittings necessary for the balancing and full operation of the air distribution system and shall be fully detailed on construction drawings. Ductwork Construction and Installation All ductwork shall be constructed and installed in accordance with Sheet Metal and Air Conditioning Contractors National Associated Inc. (SMACNA) - HVAC Duct Construction Standards Metal and Flexible and the following clauses. Schedule of Ductwork Classification Pressure Classification is specified in SMACNA HVAC Dust Construction Standards Metal and Flexible ‘Tables 1.1 to 1.9 inclusive for rectangular duct, Tables 3.1 to 3.3 inclusive for cireular duct. Low Pressure Ductwork Specification Construct and install all sheet metal in accordance with latest ASHRAE and SMACNA recommendations. Provide variations in duct size and additional duct fittings as required to clear obstructions and maintain clearances, as approved by the Engineer at no extra cost. Ductwork, including fittings, shall be made of commercial grade galvanized shect of the following thickness ‘Size of Duct (cm) Galv. Sheet Us. Gauge Upto31 05mm 26 321075 08mm 24 760 137 08mm 2 14010214 40mm 20 Above 215, 12mm 18 Fire Dampers Fire dampers shall be provided and installed at all positions where ducts pass through fire-rated partition walls floors and where they enter vertical masonry shafts and where indicated on the drawings. Al fire dampers are required to be supplied and installed under this contract shall be in compliance with ‘TCVN or AS 1682:1974 and to the approval ofall authorities having jurisdiction Approved fire dampers of either the drop curtain or multiple blade type may be used. The fire damper shall be held in the open position by means of a fusible link rated at 68°C. An access door shall be provided at each fire damper to permit inspection and replacement of the fusible link. ‘The fusible link shall be accessible from the room side where fire damper is installed in duct take-offS from masonry shafts, All fire dampers shall be supplied complete with proximity type limit switches for position indication to HVAC Control panel. 3.5mm mild steel sleeves where ducts passthrough masonry walls are to be provided. The gap between the sleeve and fire damper shall be packed with rockwool or other fire retardant caulking compound; pee eee ce re Technip EE ti barat 00 G80" 3400 oor 8189 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM ) DUNG QUAT REFINERY (DQR) PROJECT HVAC DESIGN FOR BUILDINGS: 120 TESTING AND COMMISSIONING ‘A detailed Testing and Commissioning Procedure shall be developed for approval prior to the ‘commissioning exercise. Each item of equipment individually, each sub-system and each complete system as a whole shall be checked and adjusted to the design duties and generally as follows: = Air Systems = Water Systems = Controls, Gauges and Instrumentation - Electrical Control Panels and Switchboards ‘Asa minimum, the Pre-Commissioning and Commissioning procedures shall include the following: = Pressure and leak test ofall ductwork as outlined in "SMACNA" - Temperature and humidity measurement (by Recorders) continuously for 48 hours in all conditioned rooms. - Each reffigeration compressor shall be tested in accordance with the manufacturer's instruction, : Refrigerant pipework shall be tested to 250 psi with Anhydrous Nitrogen refrigerant ‘mixture, evacuated and dehydrated before final charge. - The operation of all indication, recording and associated equipment and the visual / audible alarms and associated relays shall be tested under full working conditions. ‘Manufacturers! test certificates for all proprietary manufactured items. During testing all air handling systems and fans shall be fitted with temporary filters which shall be replaced before handover of systems All testing and commissioning shall be by competent personnel. A complete set of test log sheets of the settings and readings of all controls, gauges and instruments shall be maintained throughout the commissioning period.