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966F Series II and Electrical System 970F Wheel Loaders

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100% found this document useful (2 votes)
1K views2 pages

966F Series II and Electrical System 970F Wheel Loaders

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Wire Description

Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Distribution Circuits MONITORING CIRCUITS (CONT.)
SENR6637-01
101 RD BATTERY A401 YL ELECTRICAL SYSTEMS NO. 1 VOLTAGE February 1995
102 BU HEAD LAMP A475 PU OPR MON PANEL SECONDARY BRK PRESS (TUV ONLY)
103 YL AUX CKT B412 YL WTL PMS LIFT POS SENSOR
105 BR KEY SWITCH B413 PU WTL PMS LIFT CYL POS SENSOR
106 WH AUX. CKT B414 OR WTL PMS NORM/CALIBRATE OUT
107 WH ENGINE SHUT DOWN B415 PK WTL PMS CLEAR/CHG OUT Electrical Schematic Symbols And Definitions
108 BU AUX. CKT B416 WH WTL PMS REWEIGH SW IN
109 OR ALTERNATOR B417 YL WTL PMS STORE SW IN
112 PU MAIN POWER RELAY/OUTPUT ACCESSORY CIRCUITS

Component Identifiers (CID¹) 113 OR OPR MON PANEL B+ SWITCHED 500 BR WIPER- FRONT (PARK)
114 GN WARNING HORN (FORWARD) 501 GN WIPER- FRONT (LO)
Module Identifier (MID²) 116 BR AUX CKT 502 OR WIPER- FRONT (HI)
CID No. Component 118 GY AUX CKT 503 BR WIPER- REAR (PARK)
T
120 YL AUX CKT 504 YL WIPER- REAR (LO)
0096 Fuel Level Sender
121 YL BACKUP ALARM TO LAMP 505 BU WIPER- REAR (HI) Pressure Temperature Level Flow
0100 Engine Oil Pressure Sensor 124 GN A/C 506 BU WASHER- FRONT
126 PK XMSN CONT 507 WH WASHER- REAR
Symbol Symbol Symbol Symbol
0110 Engine Coolant Temperature Sensor
127 OR AUX CKT 508 PU RADIO SPEAKER- LEFT
0168 Electrical System Voltage 128 PK AUX CKT 509 WH RADIO SPEAKER- LEFT (COMMON)
0177 Power Train Oil Temperature Sensor 129 BU AUX CKT 511 BR RADIO SPEAKER- RIGHT
130 GN AUX CKT 512 GN RADIO SPEAKER- RIGHT (COMMON)
0190 Engine Speed Sensor
135 BU AUX CKT 513 OR A/C COMPRESSOR (REFRIGERANT PRESS. SW.)
0248 CAT Data Link 138 GN AUTO LUBE PUMP TO PAYLOAD MON 515 GY BLOWER MOTOR (HI)
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
0270 Harness Code (CMS) 144 GN AUX CKT 516 GN BLOWER MOTOR (MEDIUM)
164 WH HYDRO CONT TO WTL POWERTRAIN CTRL 517 BU BLOWER MOTOR (LO)
0271 Action Alarm
177 OR MAIN BKR 521 YL A/C SW TO REFRIGERANT SW
0324 Action Lamp 193 PU AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW
0362 Ride Control Solenoid GROUND CIRCUITS 537 GN TURN SIGNAL SW TO FLASHER Normally open switch that is closed due to an applied condition, and will open again with a
0368 Auto/Manual Switch
200
201
BK
BK
MAIN CHASSIS
OPERATOR MONITOR PANEL
538 BR HAZARD INDICATOR
LIGHTING CIRCUITS
specific decrease in that condition.
0600 Hydraulic Oil Temperature Sensor 202 BK XMSN CONTROL 603 PK ROTARY BEACON
203 BK CHASSIS DIAGNOSTIC 604 OR STOP LAMP
0601 Brake Air Pressure Sensor
206 BK BATTERY SIDE OF DISCONNECT 605 YL TURN LAMP- LEFT
0617 Air Inlet Heater Relay
207 BK STARTER DIAGNOSTIC 606 GY TURN LAMP- RIGHT
0621 Downshift Switch 228 BK FUEL LEVEL SENDER 608 GN FLOOD LAMP- REAR
Normally closed switch that will open with an increase of a specific condition.
250 BK PAYLOAD MON- CUSTOMER GROUND 610 OR HEAD LAMP BASIC
0627 Parking Brake Switch
0631
0632
Solenoid 1 (Reverse)
Solenoid 2 (Forward)
251
270
271
BK
BK
BK
PAYLOAD MON- SYSTEM GROUND
CMS IDENT CODE 0
CMS IDENT CODE 1
611
614
615
PU
PU
YL
HEAD LAMP HI
PARK/TAIL/DASH LAMP
CAB/FLOOD LAMP/ROPS
966F Series II and Normally closed switch that is open due to an applied condition, and will close again
272 BK CMS IDENT CODE 2 617 BR TAIL/POSITION LAMP
0633
0634
0635
Solenoid 3 (Gear 4)
Soldnoie 4 (Gear 3)
Solenoid 5 (Gear 2)
273
274
275
BK
BK
BK
CMS IDENT CODE 3
CMS IDENT CODE 4
CMS IDENT CODE 5
619

710
GN

GN
HEAD LAMP LO
CONTROL CIRCUITS
XMSN SPEED PICKUP SIGNAL
970F Wheel Loaders with a specific decrease in that condition.

0636
0650
Solenoid 6 (Gear 1)
Harness Code (Transmission Control)
276
277
278
BK
BK
BK
XMSN CONT IDENT CODE 0
XMSN CONT IDENT CODE 1
XMSN CONT IDENT CODE 2
720
751
752
PU
GN
YL
XMSN BRAKE SW
XMSN SHIFT SOL NO. 1 OR 3
XMSN SHIFT SOL. NO. 2
Electrical System The circle indicates that the component has screw terminals and a wire can be disconnected
0668 Shift Handle 279 BK XMSN CONT IDENT CODE 3 754 BU XMSN SHIFT SOL. NO. 3 OR 1
from it.
0671 Transmission Speed Sensor
280
281
BK
BK
XMSN CONT IDENT CODE 4
XMSN CONT IDENT CODE 5
755
761
OR
GY
XMSN SHIFT SOL. NO. 4 OR 5
LIFT KICKOUT SOL SW
966F II: 970F:
0680 Ride Control Switch
0685 Service Identification Code
290
291
BK
BK
SERVICE
CLEAR
762
795
YL
YL
BUCKET POSITIONER SOL SW
DUAL HP SOL 8BG2340-2680 7SK224-545
292 BK CMS US/METRIC UNITS D743 GN RIDE CONT- WTL IMPL CONT SW TO GND N/O
0688 Dual Horsepower Solenoid A221 BK TRANS CONTROL OPTIONS CODE 0 D744 WH RIDE CONT- WTL IMPL CONT SW TO GND N/C 9YJ1078-2123 9JK359-470 No circle indicates that the wire cannot be disconnected from the component.
A222 BK TRANS CONTROL OPTIONS CODE 1 E701 PK RIDE CONT- RIDE CONT LAMP
0596 Implement ECM
0621 Downshift Switch
BASIC MACHINE CIRCUITS E702 OR RIDE CONT- AUTO RIDE CONT LAMP 1SL507-1343 7PL139-195
301 BU STARTER NO. 1 SOL 818 BR SERIAL DATA (TRANSMIT)
0622 Upshift Switch 302 OR STARTER NO. 1 RESISTOR TO DIAGNOSTIC 819 GY SERIAL DATA (RECEIVE)
304 WH STARTER RELAY NO. 1 OUTPUT 820 BU TRANSMIT KEY
0623 Directional Switch
306 GN STARTER RELAY COIL TO NEUT START SW 863 BU PAYLOAD MON TRANSMIT LCD OUT
0631 Transmission Clutch 1 Solenoid 307 OR KEY ST SWO TO NEUT START SW 864 BR PAYLOAD MON CLOCK LCD OUT
308 YL MAIN POWER RELAY COIL 865 BY PAYLOAD MON LATCH LCD OUT
This indicates that the component has a wire connected to it that is connected to ground.
0632 Transmission Clutch 2 Solenoid
310 PU START AID SW TO START AID SOL 900 GY XMSN SHIFT SOL. NO. 5 OR 4
0633 Transmission Clutch 3 Solenoid 311 WH START AID SOL TO TEMP SW 901 WH XMSN SHIFT SOL. NO. 6
0634 Transmission Clutch 4 Solenoid 321 BR BCKP ALARM LAMP TRAVEL ALARM 910 YL XMSN NEUTRALIZER OVERRIDE INDICATOR
322 GY WARNING HORN (FORWARD) 921 WH XMSN SOL. NO. 1 OR 3 RETURN
0635 Transmission Clutch 5 Solenoid
326 PU KEY ST SW "C" TERM. 922 BR XMSN SOL. NO. 2 RETURN
0636 Transmission Clutch 6 Solenoid 327 PK SHUTDOWN SOL 923 GY XMSN SOL. NO. 3 OR 1 RETURN This indicates that the component does not have a wire connected to ground. It is grounded
MONITORING CIRCUITS 924 GN XMSN SOL. NO. 4 OR 5 RETURN
0638 Starter Solenoid
403 GN ALTERNATOR R TERM. 925 YL XMSN SOL. NO. 5 OR 4 RETURN by being fastened to the machine.
0650 Harness Code 405 GY OPR MON OIL PRESS. (LO SETTING) 926 BU XMSN SOL NO 6 RETURN
0671 Transmission Output Speed Sensor 409 OR OPR MON NEUT 944 OR CMS COMM +
410 WH OPR MON ACTION ALARM 945 BR CMS COMM -
0687 Options ID Code 411 PK OPR MON ACTON LAMP 965 WH TRANS SOL 1 SW TO GND
0688 Dual Horsepower Solenoid 416 OR SUPPL STER SW 966 GY TRANS SOL 3 SW TO GND
417 GY PRIMARY STER SW 968 BR TRANS SOL 2 SW TO GND
MODULE IDENTIFIER (MID) 419 YL OPR MON PARKING BRAKE 969 YL TRANS SOL 3 SW TO B+
MID No. Module 429 YL OPR MON BRAKE OIL TEMP 970 GN TRANS SOL 4 SW TO GND
432 PK OPR MON BRAKE PRESS. (OIL) 971 YL TRANS SOL 5 SW TO GND
26 Computerized Monitoring System (CMS)
433 BU OPR MON BRAKE PRESS. (OIL) JUMPER 972 BU TRANS SOL 6 SW TO GND
81 Electronic Transmission Control 439 YL LAMP INDICATOR 973 BR CST AUTOSHIFT- AUTO/MANUAL SW 2
¹ The CID is a diagnostic code that indicates which circuit is faulty. 440 BR AIR PRESS. GAGE 974 PU CST AUTOSHIFT- SLOW MODE SW
441 OR ENG COOLANT TEMP GAGE 975 WH CST AUTOSHIFT- SOL RETURN
² The MID is a diagnostic code that indicates which electronic control module 442 GY HYD SYSTEM TEMP GAGE 976 OR RIDE CONT SOL
diagnosed the fault. 443 YL POWER TRAIN TEMP GAGE 977 YL CST AUTOSHIFT- AUTO/MANUAL SW 1
447 PK FUEL LEVEL GAGE 978 GN CST AUTOSHIFT- SLOW MODE SW 1
450 YL TACH SENDER (+) B999 GN TRANS SOL 1 SW TO B+ (LRT ONLY) © 1995 Caterpillar Printed in U.S.A.
469 GN FUEL LEVEL SENDER B+
496 WH OPER MON PANEL HYD OIL LEVEL All Rights Reserved

Connector Location
Machine Harness And/Or Schematic Machine Harness And/Or Schematic Failure Mode Identifiers (FMI)¹
Connectors Connectors
Component Location Location Components Location Location Components Location FMI No. Failure Description Harness And Wire Electrical Schematic Symbols
F- 106-7777 A- 107-0066 0 Data valid but above normal operational range.
Schematic Machine Schematic Machine C E-5 5 C-2
Component Component P- 106-7779 8 Q- 107-0106 1 Data valid but below normal operational range.
Location Location Location Location
40 F- 106-7777 CONTACTS P- 106-7799 2 Data erratic, intermittent, or incorrect.
Alarm- Action (Monitor) D-4 A Sensor- Lift Cyl Pressure A-2, D-2 16 * E-4 * E-9 A AA 1 1
CONTACTS Monitor (CMS) Front intermittent Wiper Switch
3 Voltage above normal or shorted high.
Alarm- Backup D-15, F-15 1 Sensor- Lift Position A-2, E-2 17 P- 106-7779 A- 107-0066 1 2 2
* E-12 6 A-15 4 Voltage below normal or shorted low.
Alternator D-13 2 Sensor- Trans Oil Temperature B-14 14 Transmission Control C- 107-0107
A- 107-0066 A- 107-0086 5 Current below normal or open circuit. Typical representation of a Typical representation of a
Battery F-14 3 Sensor- Trans Speed C-12 18 C B-5 8 B-10
P- 106-7779 E- 107-1007 6 Current above normal or grounded circuit. Deutsch connector. The Sure-Seal connector. The
Battery F-14 4 Shifter- Transmission F-3 A 24 A- 107-0066 7 A- 107-0066 Plug Receptacle plug contains all sockets plugand receptacle contain
1 B-7 * C-13 7 Mechanical system not responding properly.
Breaker- Alternator (80A) C-15 D Solenoid- A/C Clutch F-13 19 CONTACTS P- 106-7779 CONTACTS Engine Shutdown Control and the receptacle contains both pins and sockets.
E- 107-1007 F- 106-7777 8 Abnormal frequency, pulse width, or period.
Breaker- Blower Motors (15A) C-10 B Solenoid- Engine Shutdown E-13 20 1 B-11 C F-5 2 all pins.
P- 106-7799 Harness Code Plug 9 Abnormal update.
Breaker- Engine Shutdown C-15 D Solenoid- Engine Shutdown/Dual HP E-13 20
A- 107-0066 RR- 103-4735 10 Abnormal rate of change.
Breaker- Main (80A) C-15 D Solenoid- Float Detect B-6 21 D B-15 * D-3
20 Diagnostic Connector Operator Display
11 Failure mode not identifiable. Pin or Socket
Breaker- Running Lamp (15A) C-15 D Solenoid- Lift Detect B-5 21 CONTACTS RR- 103-4735 A- 107-0066
* F-12 * B-6 12 Bad device or component.
Breaker- Seat Air Comp (15A) C-10 8 Solenoid- Ride Control Valve B-2, E-1 16 Payload Monitor ECM Detent Solenoids Number Wire, Cable, or Harness
14 B- 104-6727 6 P- 106-7779 13 Out of calibration.
Component
Buffer- Fuel Level D-1 29 Solenoid- Start Aid A-14 8 2 C-12 3 D-7 Assembly Identification Part Number
CONTACTS E- 107-1007 CONTACTS T- 106-7780 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Control- Autoshift Trans E-12 5 Solenoid- Tilt Detect B-6 21 L- 107-1944 P- 106-7779 Single Wire

SENR6637-01
B C-10 B B-8 Connector
Control- Engine Shutdown C-13 D Solenoids- Transmission Valve (6) C-12 22 P- 106-7779 RR- 103-4735
Control- Payload measurement F-12 B Switch- A/C Refrigerant F-13 15 L- 107-1944 A- 107-0066 A AA 9X-1123
B D-10 9 D-2 C A
P- 106-7779 U- 107-0105
Converter- Voltage E-8, D-6 A Switch- A/C Thermostat C-3 A 12 325-PK-14 1 325-PK-14
N- 9U-2810 Customer Data Connection
Display- Operator D-3 28 Switch- Auto Ride Control E-7 B 3 F-10 5 * D-3
CONTACTS P- 106-7779 Operator Display (Atch)
Flasher E-5 C Switch- Battery Disconnect F-14 19 P- 106-7779 CONTACTS RR- 103-4735 Related Electrical Service Manuals Wire
3 D-7 * D-3 Pin Socket
T- 106-7780 Operator Display (Atch) Color
Fuses (10A) C-10 B Switch- Beacon D-10 B Title Form Number
P- 106-7779 P- 106-7779
Fuses (10A) C-15 D Switch- Blower Motor D-5 C B E-8 C C-3 Alternator(100-5047):

20 Page, NJJ
QQ- 102-7529 S- 7X-8015 SENR4130
Horn- Forward (High Tone) D-2 6 Switch- Breake Oil Pressure A-13 23 A- 107-0086 A- 107-0066 Consist No. 100-5045
4 B-13 10 A-3 SENR2082 2 200-BK-14
Horn- Forward (Low Tone) B-1, E-1 7 Switch- Bucket Positioner A-1, E-1 24 K- 107-1033 R- 9U-2771 Consist No. 100-5046
A- 107-0050 F- 106-7777 Computerized Monitoring Systm (CMS): SENR5247
Lamp- Action D-4 C Switch- Coolant (Ether Aid) A-15 15 5 B-3 C F-5
10 GGG- 108-0092 Metric Units Speedo Plug Electronic Transmission Control SENR5922 Circuit Number Wire
Lamp- Auto Ride Control F-4 B Switch- Dimmer C-12 A CONTACTS G- 107-0103 N- 9U-2810 Identification Gauge
Lamp- Neutralizer Override D-4 B Switch- Engine Oil Pressure A-15 15 5 B-3 * F-10 Starting and Charging Systems: SENR2947
GGG- 108-0092 Rear Wiper Motor
Lamp- Ride Control F-4 B Switch- Flood Lamp E-11 B P- 106-7779 4 P- 106-7779 Starting Motor: (6V-5227)
* E-3 * B-3 SENR3581
Transmission Shifter CONTACTS Front Wiper Motor Consist No. 6V-5537
Lamp- Transmission Auto Mode D-4 B Switch- Front Intermittant Wiper F-8 B
Consist No. 108-8552
SENR3536 Electrical Schematic Symbols And Definitions
A- 107-0066 P- 106-7779
Meter- Service E-11 B Switch- Horn C-3 A 6 E-13 11 E-12 SENR4975
D- 108-5616 Service Connector Consist No. 6V-5538
Monitor- Computerized Monitoring A- 107-0066 P- 106-7799
E-4 C Switch- Hydraulic Oil Level A-3 13 7 D-15 11 E-11 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
System (CMS) H- 9U-4371 Std Transmission Options through it.
Motor- Front Washer C-13 B Switch- Key Start E-9 B 9 A- 107-0066 Q- 107-0106
5 A-3 C-2
Motor- Front Wiper B-3 C Switch- Lift Positioner A-2, E-1 25 CONTACTS GGG- 108-0092 DDD- 106-4840
G- 107-0103 AAA- 7I-3475 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
Motor- Rear Washer C-14 B Switch- Park Brake Pressure A-19 26 5 A-3 * D-2
GGG- 108-0092 Fuel Level Sender Off Machine Switch Specification contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Switch- Payload Measurement System
Motor- Rear Wiper F-10 5 E-7 B P- 106-7779 Part No. Function Actuate Deactuate Contact Position
Reweigh * E-3
Transmission Shifter 37.8±2.8°C 26.7°C MIN
Switch- Payload Measurement System
Motor- Starter F-14 9 E-7 B Machine Locations are repeated for connectors located close 8N-1693 Coolant Temp (Ether Aid) Normally Closed
Store (100.0±5.0°F) (60.0°F MIN) SENDER - A component that is used with a temperature or pressure gauge. The sender
Motor- Blower C-3 10 Switch- Primary Steering B-14 27 together. measures the temperature or pressure. Its resistance changes to give an indication to the
8270.0 kPa MAX 6890.0±345.0 kPa
*- Connector is located at the component 9W-2653 Park Brake Pressure Normally Closed T gauge of the temperature or pressure.
Motor- Blower C-3 11 Switch- Rear Wiper E-8 B (1200.0 psi MAX) (1000.0±50.0 psi)
B- Connector is located in the right side console.
Receptacle- Auxilary Start F-14 9 Switch- Running Lamp E-10 B 4.00 Grams MAX 1.50 Grams Min
C- Connector is located in the dash area 109-4215 Steering (Primary & Supplemental) Flow Normally Open
(0.14 oz MAX) (0.05 oz MIN)
Relay- Main C-15 D Switch- Start Aid E-8 B D- Connector is located on the relay panel.
82.0 kPa MAX 38.0±20.0 kPa RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Relay- Start C-15 D Switch- Stoplamp C-12 26 9X-0378 Engine Oil Pressure Normally Open
(9.0 psi MAX) (5.5±3.0 psi) It has a coil that makes an electromagnet when current flows through it. The electromagnet
Resistor- Blower Motor Speed C-3 10 Switch- Trans Auto/Manual D-11 B 10700.0 kPa MAX 6890.0±345.0 kPa 1-2, Normally Open can open or close the switch part of the relay.
9X-9643 Brake Oil Pressure
Resistor- Starter Diagnostic F-13 9 Switch- Trans Downshift D-6 B (1552.0 psi MAX) (1300.0±50.0 psi) 1-3, Normally Closed
Resistor- System Voltage (CMS) C-14 D Switch- Trans Neutralizer C-12 26 275 to 1750 kPa¹
114-5334 Refrigerant Pressure (A/C) - Normally Open² CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Sender- Fuel Level D-1 12 Switch- Trans Neutralizer Override E-6 B Resistor and Solenoid Specifications (40 to 255 psi) much current flows through it. This does not destroy the circuit breaker and it can be reset to
Sensor- Engine Coolant Temp B-15 15 Switch- Turn Signal D-6 A Part No. Component Description Resistance (Ohms)¹ ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405psi), with decreasing pressure the closed become part of the circuit again.
Sensor- Engine Speed C-12 9 Switches- Supplemental Steering B-14 27 8T-2217 Resistor 150.0 ± 7.5 condition can be maintained down to 170 kPa (25 psi).
Sensor- Hydraulic Oil Temperature A-3 13 Overall 2.00 ± .10 ² Contact position at the contacts of the harness connector. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
9G-1950 Resistor- Blower Speed
Machine locations are repeated for components located close together. Tap 1.00 ±.05 that makes an electromagnet when current flows through it. The electromagnet can open or
A = Components located in operator's compartment. 102-0347 Solenoid- A/C Clutch 14.4 ± 0.6 close a valve or move a piece of metal that can do work.
B = Components located in operator's right side console 1W-0141 Solenoid- Engine Shutdown 5.12 ± 0.26
C = Components located in dash. Shutdown- 4.2 ± 0.42 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
3E-6424 Solenoid- Engine Shutdown/Dual Horsepower
D = Located on relay panel. Dual HP- 16.1 ± 1.61 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
6T-5859 Solenoid- Ride Control 33.7 ± 1.0 that make electromagnet when current flows through them. It also has an internal switch that places
9G-4365 Solenoid- Start Aid 6
the latch coil circuit open at the time the coil latches.
3E-3748 Solenoids- Transmission 0.5
¹ At room temperature unless otherwise noted.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
COSA ONLY COSA ONLY
STOP/TAIL/ RRR LLL
N NOTE: TURN SIGNAL WIRES 605 & 606
PARK LAMP S RD-18 1 604-OR L9 L9 611-PU-14 4 BU-18
12V BATTERY 603-PK MUST BE GROUNDED ON MACHINES
9X-1404 T WH-18 3 617-BR-14 L33 L33 617-BR 3 WH-18
9X-9721 200-BK 200-BK NOT EQUIPPED WITH TURN SIGNAL
NOTE F G BK-18 2 200-BK-14 RRR H N 6 METRIC UNITS 200-BK-14 2 BK-18
AA LAMPS.
LH TURN 4 EE NOTE: REAR MOUNT REAR WIPER 5 201-BK-18 SPEEDO CODE PLUG 619-GN-14 6 RD-18
FLOOD LAMP LAMP RRR 3 A/C REFRIGERATION SW FOR BEACON OPTIONS CODE PLUGS CODE PLUG P/N A221 A222 A232 9X-3392 4
NEG POS 200-BK G LLL 605-YL-14 1 YL-18

203-BK
CMS HARNESS CODE PLUGS (1=GND, 0=OPEN)

RD-00
BK-00
9X-1439 9X-1406 2 DISCONNECT SW 114-5334 RR 3 201-BK-18 RIDE CONTROL TRANSMISSION SHIFTER
BK-18 2 200-BK-14 200-BK 1 619-GN-14 LLL BUCKET 5

L9
NOTE A D L 2 201-BK-18 F 106-4804
NOTE F RD-18 1 605-YL-14 1 7N-0718 STORE SW IN 18 B417-YL-18 AUTO RIDE CTRL 107-5630 0 1 1 200-BK GG F E702-OR-18 LAMP 3 200-BK-14 200-BK-14 1 POSITION
H CODE

603-PK
1 201-BK-18 CIRCUIT IDENTIFICATION HI/LO/POSITION/TURN LAMP
3 BK-18 1 513-OR-14 7N-5876
200-BK-14
A 2
2 521-YL-14
REWEIGH SW IN 16 B416-WH-18
L34 MOTOR H 603-PK
7 APPLICATION PLUG BK 1 1 292-BK-18 113-OR-18
F
751/B999-GN-18 SOL 1 PWR 4 605-YL-14 605-YL-14 4 LAMPS 3E-7586
608-GN BK-18 LIFT POS SENS 6 B412-YL-18 AIR HEATER 107-5631 1 0 1 615-YL 274 273 272 271 270 BK 2 2 201-BK-18 921/965-WH-18 SOL 1 RTN 2 611-PU-14 606-GY-14 3 NOTE B
CC 1 P N T F JJJ NOTE F
H 608-GN LIFT PRESS SENS 7 B413-PU-18 F AUTO RIDE 752/969 YL-18 SOL 2 PWR G LLL 617-BR 2
BB UNUSED 8 138-GN-18 RIDE CTRL/HEATER 1 1 0 1 105-BR 3 201-BK-18 113-OR-18 CONTROL LAMP 922/968-BR-18 SOL 2 RTN 1 617-BR
107-5628 966FII JAPAN 1 1 1 0 0 - LH LATERAL TURN
S RD-18 1 604-OR 604-OR UNUSED 3 7 603-PK 4 201-BK-18 E701-PK-18 7N-5876 754-BU-18 SOL 3 PWR 2 606-GY-14 605-YL-14 MMM
L33

BK-00

BK-00
6 F LAMP
T WH-18 3 617-BR-14 D UNUSED 4 2 615-YL 5 201-BK-18 966FII OTHERS 2 291-BK-18 923/966-GY-18 SOL 3 RTN LLL 5C-8964 114-GN FORWARD
BBB 1 0 1 1 1 106-2364 F TRANSMISSION
G BK-18 2 200-BK-14 +24V (IN) 1 138-GN-18 P TTT P UUU P VVV 9 120-YL 4 201-BK-18 1 290-BK-18 439-YL-18 755-OR-18 SOL 4 PWR 1 619-GN-14 322-GY HORN
RESISTOR 1 301-BU

GN

OR
F AUTOMATIC F

GY
BR

200-BK
200-BK
200-BK
6C-5859

BK

200-BK
200-BK

200-BK
H 617-BR-14 UNUSED 10 1 1 202-BK-18 1 202-BK-18 5 102-BU-14 3 970 JAPAN 1 1 F L56 200-BK 924/970-GN-18 SOL 4 RTN 2 200-BK-14 MMM MMM
STOP/TAIL/PARK LAMP AUXILIARY 6T-2217 2 302-OR 1 0 1 - MODE LAMP
UNUSED 9 138-GN-18 2 202-BK-18 2 202-BK-18 2 202-BK-18 10 200-BK 2 6 275-BK-18 200-BK F 900-PU-18 SOL 5 PWR L9 4 606-GY-14 611-PU-14 4 BU-18

RD-00
BK-00
9X-1404 (ECE) START GROUND 2 251-BK-18 3 202-BK-18 3 3 202-BK-18 11 200-BK 970 OTHERS 5 274-BK-18 7N-5876 925/971-YL-18 SOL 5 RTN 3 611-PU-14 614-PU 3 WH-18
N 1 1 1 0 1 0 106-2365

1
3
4
2
H RECEPTACLE STARTER LINK GND 5 250-BK-18 4 202-BK-18 4 202-BK-18 4 12 105-BR SEE CHART 4 273-BK-18 901-WH-18 SOL 6 PWR
605-YL-14 L31 201-BK-18
7 F G MMM 200-BK-14 2 BK-18
6V-5227 TX LCD OUT 11 863-BU-18 4 504-YL N 603-PK FOR HARNESS 272-BK-18 NEUTRALIZER 926/972-BU-18 SOL 6 RTN

301-BU
BK-18 2 200-BK-14 200-BK-14 A F KKK 3 619-GN-14 6 RD-18
L33

503-BR
505-BU
118-GY
504-YL
RD-18 1 304-WH-8 LCD CLOCK 12 864-BR-18 8 118-GY 615-YL 105-BR CODE PLUGS 2 271-BK-18 910-YL-18 OVERRIDE LAMP 720-PU-18 NEUTRALIZER

200-BK

200-BK
200-BK
603-PK

200-BK
605-YL-14 N 614-PU

615-YL
G S CAB 1 606-GY-14 1 YL-18
H A A 101-RD-4 TX OUT 13 818-BR-18 6 503-BR UPPER 120-YL 200-BK 1 270-BK-18 F 7N-5876 202-BK-18 GROUND
LEFT TURN LAMP L35 L56 L56 FLOOD 4 5
TX KEY OUT 14 820-BU-18 3 505-BU CAB 102-BU-14 120-YL 7 201-BK-18 321-BR-18 BACKUP ALARM

GN-14
GN-14
9X-1406 (ECE) 2 200-BK-14 D MTR BAT AA LAMP 114-GN
2
A/C CLUTCH RX IN 15 819-GY-18 GROUND 200-BK F F 306-GN-18 START RELAY HI/LO/POSITION/TURN LAMP
7 608-GN-14 L33 L33 9X-1439 3
322-GY 606-GY-14 RH LATERAL TURN LAMP
BACKUP ALARM SOLENOID LCD LATCH 17 865-GY-18 200-BK 102-BU-14 CAT DATA LINK 2 944-OR-18 275-BK-18
19 DISPLAY SINGLE/FILL 307-OR-18 START SW MMM 5C-9029 3E-7586
9 617-BR-14 BBB N DOME LAMP G MMM NOTE F
3T-1815 102-0347 NORM/CAL SW IN 19 B414-OR-18 200-BK 200-BK 105-BR WH-18 CONNECTION 1 945-BR-18 274-BK-18
25 HARNESS CODE 4 409-OR-18 NEUTRAL (EMS) BUCKET POSITIONER
5 605-YL-14 MOTOR 614-PU

120-YL
H CLEAR/CHG SW IN 20 B415-PK-18 KEY/WIPER SW PANEL FRONT RH SW PANEL 200-BK BK-18 6T-4864 273-BK-18 126-PK-18 B+ N M
321-BR 6 606-GY-14 26 HARNESS CODE 3 LAMP

RD-00
RD-00
615-YL 614-PU

2
1
PLATFORM PANEL LAMP N P F 272-BK-18
27 HARNESS CODE 2 MMM NOTE B
121-YL 8 614-PU-14 D PANEL LAMP 200-BK G PPP PPP

BK-00

BK-00
PAYLOAD MONITOR ECM GROUND ATTACH AUTO RIDE CTRL SW OPERATION DIAL SHIFTER FLOOD
H 3 7N-5876 7N-5876 6 944-OR-18 271-BK-18
28 HARNESS CODE 1 N M 619-GN-14 1 619-GN-14
PP 3E-5273 QQ OPERATION LAMP
H 4 604-OR-14 TO QQ N 5 945-BR-18 270-BK-18
29 HARNESS CODE 0 200-BK-14 3 200-BK-14
QQ

513-OR-14
522-WH-14
DD QQ

L31
ENGINE 207-BK 614-PU 614-PU INPUTS (1=SW CLSD, 0=SW OPEN) 120-YL 1 RD-18 + BATTERY 40 439-YL-18 291-BK-18
9 CLEAR 9X-1439

203-BK
BK-18 2 200-BK-14 1 EE BB L34 L34 L31 24V OUTPUT 605-YL-14 4 PPP
1 606-GY-14 H A BK-4 200-BK 2 BK-18 GROUND 32 910-YL-18 292-BK-18
20 SPEEDO US/METRIC

BK-00
RD-18 PP L35 L35 SW POS SWITCH D743-GN D744-WH GND ALSO N B 611-PU-14 2 200-BK-14
POS NEG 200-BK 200-BK T T 31 E702-OR-18 290-BK-18
8 SERVICE
2 321-BR SOLENOID / U G PPP LH TURN

201-BK-18
201-BK-18
RIGHT TURN LAMP 1 121-YL CC MAIN PANEL P 206-BK 2 BK-18 GROUND 17 E701-PK-18 39 UNUSED GEAR 1 2 3 4 5 6 S
D A ON UP 0 1 617-BR 1 200-BK-14 2 LAMP
9X-1406 (ECE) BK-00 DD L50 P 118-GY 1 RD B+ 135-BU 1 OR-18 +12 VOLT 33 113-OR-18 13 UNUSED (SW 12) 4F
QQ 606-GY-14 2 605-YL-14 1
200-BK-14

BK-00 3 302-OR 308-YL 118-GY 2 RD B+ 3 14 113-OR-18 32 UNUSED (SW 1) 3F 5C-8964

614-PU
614-PU
201-BK-18

200-BK
200-BK
606-GY-14 3 202-BK-18 L L R OFF CENTER 1 1 G
12V BATTERY TO BBB 327-PK 2 207-BK SERVICE 308-YL 200-BK-14 3 BK GROUND CCC VOLTAGE CONVERTER 3 201-BK-18 5 UNUSED 2F
4 202-BK-18 200-BK - + 403-GN-18

202-BK-18
STOP/TAIL/PARK LAMP 200-BK-14 9X-9721 7T-8000 1F 5 617-BR G PPP PPP
PANEL L L 373-GN-18

200-BK
604-OR FRAME 6 521-YL-14 CONNECTOR 2 281-BK-18 502-OR 4 WH HIGH 11 945-BR-18 24 CAT LINK - N FLOOD
9X-1404 (ECE) QQ C OFF PAYLOAD AUTO DOWN 1 0 3 611-PU-14 611-PU-14 3 200-BK-14 619-GN-14
H 7 522-WH-14 1 280-BK-18 SERVICE METER LAMP 614-PU 326-PU 501-GN 5 YL LOW 12 113-OR-18 944-OR-18 23 CAT LINK + 1R LAMP
D 200-BK 200-BK 7N-5876 QQ S ON MEASUREMENT TRANSMISSION 496-WH-18 2R 1 605-YL-14 200-BK-14 2 200-BK-14
1 6T-7337 200-BK 307-OR-18 500-BR 6 BU PARK 34 30 UNUSED SW INPUT 9X-1439
S RD-18 1 604-OR L42 NOTE: FOR OPTIONS QQ B ST SYSTEM PAYLOAD MEASUREMENT NEUTRALIZER 3R 2 606-GY-14 606-GY-14 4 PPP
2 BK 327-PK 4 327-PK 105-BR 506-PU 7 WASH 35 A401-YL-18 201-BK-18 10 UNUSED

FRONT DASH ASSEMBLY


BR 4R
T WH-18 3 614-PU-14 403-GN-18 CODE PLUG SEE REWEIGH SW SYSTEM STORE SW OVERRIDE SW N CCC 6 619-GN-14 619-GN-14 1
G 1 BK D 5 617-BR 8 39 442-GY-18 201-BK-18 11 UNUSED
BK-18 2 200-BK-14 CHART ABOVE KEY START SW START AID PANEL 9X-9688 PANEL 9X-9688 PANEL 7X-6396 4 614-PU PPP

201-BK-18
BK 2 975-WH 9 975-WH 102-BU-14 1 108-BU 8 443-YL-18 14 UNUSED BAR GRPH RH TURN

OPERATOR STATION
BK 795-YL L51 L51 1 9G-7641 FRONT INTERMITTANT SWITCH LAMP LAMP LAMP 2 9 975-WH 614-PU 1 200-BK-14 2
ENGINE 1 795-YL 8 P 6 T 9 441-OR-18 36 UNUSED SW INPUT L51 LAMP
H L 2 WIPER SW 6T-6066 7N-5876 7N-5876 7N-5876 24 447-PK-18 A401-YL-18 7 SYS VOLTAGE 10 976-OR 4 605-YL-14 1
SHUTDOWN/DUAL HP A221-BK-18 1 105-BR 105-BR 1 T T 5 5C-9029
608-GN H 3 L 3E-0155 8 762-YL L50 114-GN 2
SOLENOID 202-BK-18 2 T 1 T T 2 25 409-OR-18 429-YL-18 31 BRK OIL TEMP L52
200-BK-14 LICENSE 1 617-BR-14 4 26 429-YL-18 442-GY-18 15 HYD TEMP BAR GRPH 7 761-GY 322-GY 3 QQQ
3E-6424 A222-BK-18 3 102-BU-14 2 3 T

751/B999-GN-18
H PLATE 2 200-BK-14 D A AUTOSHIFT TRANSMISSION CONTROL L 5 T T 3 L11 114-GN FORWARD

921/965-WH-18

924/970-GN-18
27 432-PK-18 443-YL-18 16 CNVT TEMP BAR GRPH G QQQ

922/968-BR-18

923/966-GY-18

926/972-BU-18
A232-BK-18 4 102-BU-14

752/969-YL-18

925/971-YL-18
FLOOD LAMP 3 PANEL LAMP 4 T T 2 RIDE HORN

BK-18
302-OR T

BK-18

BK-18
BK-18
LAMP 6 L T T T

126-PK-18
126-PK-18
114-4661 P T 28 405-GY-18 441-OR-18 17 COOL TEMP BAR GRPH 322-GY

202-BK-18
202-BK-18
SSS 102-BU-14 7N-5876 QQ QQ T 5 CONTROL

901-WH-18
9X-1439 2 207-BK G X X 6C-5859

755-OR-18

307-OR-18
306-GN-18
409-OR-18
3 200-BK-14

754-BU-18

900-PU-18

720-PU-18
321-BR-18
QQQ

202-BK-18

126-PK-18
614-PU

614-PU

614-PU
7 29 417-GY-18 447-PK-18 18 FUEL LEVEL BAR GRPH

200-BK

200-BK

200-BK
E RH TURN UNUSED OUTPUT 11 6 T L51 L51 E
BK-18 2 200-BK-14 6 521-YL-14 L2 3 L 608-GN L 8 5 200-BK-14 975-WH 1 975-WH 1 GN SOLENOID
LAMP UNUSED 40 102-BU-14 614-PU 22 403-GN-18 496-WH-18 33 HYD OIL LEVEL L50

206-BK
RD-18 1 606-GY-14 SSS H D 7 522-WH-14 9 L CCC 10 114-GN 976-OR 2 976-OR 2 VALVE
GN

310-PU
200-BK 37 416-OR-18 432-PK-18 35 BRK OIL PRESS

1
2

1
2
308-YL
9X-1406 102-BU-14

202-BK-18
N

202-BK-18
2 200-BK-14 1 200-BK N L 5 6 L AUTO RIDE ANTENNA AS. L50 6T-5859

126-PK-18
D744-WH-18
TO LH 7 322-GY

D743-GN-18
E702-OR-18
511-BR-18 23 405-GY-18 40 ENG OIL PRESS

E701-PK-18
NOTE F SERVICE 28 280-BK-18 615-YL 102-BU-14 10 T T

202-BK-18
SSS 1 606-GY-14 11 REAR WIPER SW CONTRL SW 9W-3072 G J

720-PU-18
4 327-PK

373-GN-18
8

910-YL-18
B412-YL-18

135-BU
FLOOD TO LH 512-GN-18 19 201-BK-18 417-GY-18 37 PRIM STEER J

202-BK-18
CLEAR 29 281-BK-18 102-BU-14

127-OR

251-BK-18
B417-YL-18
251-BK-18
116-BR

B416-WH-18
STOP/TAIL/ S RD-18 1 604-OR 4 604-OR D 5 403-GN-18 30 A232-BK-18 LAMP FLOOD L 8 9 L 614-PU-14 L 12 L 3T-6655 7T-2081 206-BK FOR 13 611-PU-14 403-GN-18 12 ALTERNATOR 2 138-GN-18 128-PK 1 128-PK 1 OR-18 + BATTERY
OPTIONS CODE 2 L53 L52

1
4
2
3
7
6
8
5
9
10
200-BK

7
8
2
1
5
4
3
6
9
PARK LAMP T WH-18 3 614-PU-14 3 614-PU-14 9 975-WH LAMP KEY/WIPER SW PANEL 118-GY QQ 508-PU-18 RADIO 18 615-YL 409-OR-18 34 NEUTRAL 6 251-BK 762-YL 762-YL 2 762-YL 2 BU-18 SOLENOID
ENGINE OPTIONS CODE 0 25 A221-BK-18 617-BR

615-YL
9X-1404 G BK-18 2 200-BK-14 8 795-YL L 11 12 P L52

619-GN-14
610-OR-14
9 B413-PU-18 200-BK 3 200-BK 3 BK-18 GROUND

614-PU-14
SHUTDOWN OPTIONS CODE 1 27 A222-BK-18 617-BR RUNNING 509-WH-18 38 538-BR F 416-OR-18 38 SUPPLEMENTAL STEER P 761-GY
QQ H

968-BR-18

966-GY-18

970-GN-18
BB

969-YL-18

971-YL-18
B999-GN-18
965-WH-18

972-BU-18
NOTE F L 135-BU C TURN 113-OR-18 1 + BATTERY 4 200-BK-14
SOLENOID LAMP SW EEE
COSA ONLY 108-BU C2 HAZARD 201-BK-18 2 GROUND 1 128-PK BUCKET POSITIONER SW
1W-0141 202-BK-18 FLOOD 6T-3989

105-BR
8C-5435

L7

L8
GROUND 2 202-BK-18 LAMP SW 108-BU 31 GROUND 611-PU-14 6 HIGH BEAM IND G
H 200-BK-14

L50
966FII ONLY N 200-BK 606-GY-14 22 RIGHT TURN IND G

501-GN
502-OR
512-GN-18 10 537-GN-14 30B

500-BR

506-PU
118-GY
118-GY
FLOOD LAMP N 9X-1423 EEE L53

509-WH-18
200-BK-14 L50 L53

508-PU-18
9X-1439 TO RH TO RH QQ L 614-PU 511-BR-18 7 614-PU-14 49A HEAD LAMP 605-YL-14 21 LEFT TURN IND 200-BK 1 BK-18 GROUND
608-GN-14 FLOOD FLOOD 4 124-GN-14 49 + BATTERY 410-WH-18 G 128-PK 2 OR-18 + BATTERY
3 ACTION ALARM

614-PU
200-BK
H 608-GN-14 PW RADIO

614-PU
2 128-PK LAMP LAMP 608-GN 2 521-YL-14 411-PK-18 4 MASTER LAMP 138-GN-18 A RD-18 +B 761-GY 3 BU-18 SOLENOID

102-BU-14
H L41 L41 QQ QQ NOTE D TUV ROADING FLASHER

615-YL
GN-14 3 429-YL-18 615-YL 200-BK-14 30 200-BK-14 251-BK B BK-18 GROUND

200-BK
S RD-18 1 604-OR-14 COMPUTERIZED MONITORING SYSTEM (CMS) L7
1 201-BK-18 L42 202-BK-18 105-BR 617-BR SPEAKER AS. 21 515-GY-14 6C-8846 B412-YL-18 C WH-18 SIGNAL LIFT POSITIONER SW
T WH-18 3 617-BR-14 CCC L10 3E-7336 L6 L6
CCC 8C-5434

L42
Z A 202-BK-18 127-OR 614-PU-14 E701-PK-18 6T-7695 20 516-GN-14
BK-18 2 200-BK-14 N

138-GN-18
A CAT LINK + 8 944-OR-18 116-BR 614-PU D744-WH-18 1 517-BU-14 537-GN-14 F LIFT POSITION SENSOR
D D ALT D F

307-OR-18
D743-GN-18 36 102-BU-14 410-WH-18 1 RD ACTION 3E-5400

118-GY
CAT LINK - 9 945-BR-18 200-BK

251-BK
STOP/TAIL/PARK LAMP 109-OR-4 + R 403-GN-18 SPEAKER AS. ABBREV COLOR
FLASHER ALARM

L37

507-WH
UPPER CAB E702-OR-18 15 605-YL-14 201-BK-18 2 BK

326-PU

105-BR

614-PU

505-BU

503-BR
+ BATTERY 1 164-WH-18

118-GY
200-BK
6T-7695

308-YL
308-YL

504-YL
8C-6207 (USA) L 8D-6946
GROUND N TO 200-BK-14 373-GN-18 16 606-GY-14 9G-9813 LIFT CYL PRESSURE SENSOR
200-BK-14
200-BK-14
200-BK-14

ALTERNATOR AUTO/MAN SW (N/O) 21 973-BR-18 200-BK 200-BK 200-BK RD RED


SS BEACON 200-BK-14 126-PK-18 G 103-2040

TX LCD OUT
20 977-YL-18 129-BU 200-BK

CLEAR/CHG
AUTO/MAN SW (N/C)

LCD CLOCK
100-5047 BK-6
304-WH-8

WH WHITE

LCD LATCH
F
109-OR-4

+ BATTERY
101-RD-4

NORM/CAL
SS L 200-BK-14 310-PU 910-YL-18 N 102-BU-14

118-GY
SOL 2 SW GND 12 968-BR-18

118-GY
138-GN-18 A OR-18 VS

614-PU-14
H OR ORANGE

GROUND
N PANEL

GN-18
BU-18

BR-18
N

GY-18
BK-18
SOL 1 SW TO B+ 19 B999-GN-18 LOWER CAB CIGAR LIGHTER 200-BK-14 QQ 308-YL 720-PU-18 120-YL 1 RD-18 + BATTERY L53

614-PU
B BK-18 GROUND

200-BK
251-BK YL YELLOW

12
2
1
11
10
5
8
7
6
9
4
3
BK-18 2 200-BK-14 L29 GROUND 9W-0335 LAMP

L15
L37
SOL 6 SW GND 14 972-BU-18 200-BK 2 BK-18 GROUND B413-PU-18 C WH-18 SIGNAL
608-GN-14

ENGINE L56 PK PINK


200-BK-14

RD-18 1 605-YL-14 L37 L38 7N-5876 P


GROUND SOL 2 SW TO B+ 18 969-YL-18 FRONT RH SW PANEL 200-BK BK BLACK
SOL 1 SW GND 13 965-WH-18 TO C.B. L38 L L L P 2 BK-18 GROUND 200-BK L56
COSA ONLY

C
D
A
B

E
LEFT TURN LAMP F GY GRAY
SOL 5 SW GND 15 971-YL-18 VOLTAGE 202-BK-18 403-GN-18 1 1 OR-18 +12 VOLT 200-BK

603-PK

200-BK
7X-6066 (USA) PU PURPLE

200-BK
200-BK
PANEL LAMPS

102-BU-14
CONVERTER

200-BK-14

200-BK-14
614-PU-14 3 411-PK-18
L49

200-BK
614-PU
SOL 4 SW GND 16 970-GN-18 614-PU-14 6 614-PU-14 BR BROWN

WH-18
1 L

GN-18
BU-18
BR-18

PU-18

BU-18

BR-18
F

GY-18
L25

BK-18

PK-18
7N-5876

GY-18
C.B. RADIO

BK-18
H A SOL 3 SW GND 17 966-GY-18 977-YL-18 610-OR-14 5
604-OR-14

L 2 L27 L26 VOLTAGE CONVERTER MASTER WARNING CUSTOMER DATA GN GREEN

200-BK
2 200-BK-14 AIH SW 7 373-GN-18 619-GN-14 9

1
2
3 L L27 L27 7T-8000 F F LAMP CONNECTION U FFF BU BLUE
7 608-GN-14 L49 RIDE CTRL SW GND 24 D743-GN-18 973-BR-18 608-GN 4 F F FFF FORWARD
H N 4 T F F 9W-2111 114-GN 1
321-BR 9 617-BR-14 RIDE CTRL SW GND 26 D744-WH-18 615-YL 7 200-BK 200-BK 200-BK 114-GN HORN

11

10

12
7

3
4
5
6
9

8
1
2
L 5

1
2
3
4
5
6
7

2
3
4
5
1
614-PU-14 200-BK OPERATOR 322-GY 2 322-GY (HIGH TONE)

200-BK
200-BK
603-PK
121-YL 5 605-YL-14 DWNSHFT SW (N/O) 22 978-GN-18 617-BR 8 200-BK

615-YL

615-YL
SYMBOL DESCRIPTION
D H 6 606-GY-14
L43 L43
DWNSHFT SW (N/C) 23 974-PU-18
6 L
439-YL-18 977-YL-18 11
P T
614-PU-14 200-BK DISPLAY RR RR BEACON FFF 7T-0969 D
F

3
4
1
5
2
6
L28 L28 9X-9556

138-GN-18
820-BU-18

818-BR-18
865-GY-18

819-GY-18
138-GN-18
251-BK-18

250-BK-18
BLADE, SPADE, RING,

B415-PK-18
B414-OR-18
863-BU-18
864-BR-18
BACKUP ALARM 8 614-PU-14 RIDE CTRL SOL 37 976-OR-18 973-BR-18 10 308-YL TURN SIGNAL SW 9X-9506 NOTE: U.S. ONLY
3T-1815 TRANSMISSION P 9G-5589 OR SCREW TERMINAL
3 321-BR DUAL HP SOL 38 795-YL-18 439-YL-18 2 538-BR U WW
AUTO/MANUAL SW F
H 604-OR-14 4 604-OR-14 200-BK-14 603-PK 3 W W 113-OR-18 1 RD-18 +V SENDER GN-18 1 469-GN-18

603-PK
N

615-YL
120-YL
L46 L46 9X-9099 V HAZARD FLASHER CIRCUIT CONNECTED
603-PK 1 RD

D744-WH-18
2 BK-18 GY-18 2 228-BK-18

B416-WH-18
BK-18 2 200-BK-14 1 121-YL 200-BK-14 UNUSED OUTPUT 10 334-BU-18 202-BK-18 12 202-BK-18 614-PU-14 614-PU-14 537-GN-14 201-BK-18 GROUND GROUND

D743-GN-18
164-WH-18

E702-OR-18
E701-PK-18
B417-YL-18
1

373-GN-18

910-YL-18
LAMP

720-PU-18
200-BK-14
202-BK-18
251-BK-18
251-BK-18

126-PK-18
200-BK 2 BK 3 YL-18

439-YL-18
RD-18 1 606-GY-14 H A 200-BK-14 PRK BRK SW (N/O) 3 419-YL-18 164-WH-18 614-PU-14 606-GY-14 614-PU-14 F 447-PK-18 SIGNAL FUEL LEVEL
4 7N-5876 CIRCUIT NOT CONNECTED

200-BK
606-GY-14
200-BK-14

N W

605-YL-14
PRK BRK SW (N/C) 4 D735-PK-18 614-PU-14 605-YL-14 124-GN-14

310-PU
SENDER

200-BK-14
2 321-BR FUEL LEVEL BUFFER
604-OR-14

N F 1
200-BK-14
200-BK-14

RIGHT TURN LAMP ENG SPD IN 6 450-YL-18 TRANSMISSION AUTO/MAN SW OPERATION 200-BK 521-YL-14 9X-4942 - + WW

10
11
12
3E-6172

1
9
8
2
7
6
5
4
3
1 121-YL L30 V F 2 ELECTRICAL CONNECTION

615-YL
7X-6066 (USA) TRANS SPD IN 5 710-GN-18 515-GY-14
F 5 F WW TO VEHICLE STRUCTURE

1
2
3
SOL 2 - FWD 32 752-YL-18 TERM TERM IND BEACON SW 507-WH 516-GN-14
L 2 3 2 6 5 P 4 U AAA AAA

L35
H MODE 1 TO 2 2 TO 3 LAMP 6T-3990 F
SOL 6 - SPD 1 36 901-WH-18 506-PU 517-BU-14 615-YL
OPEN ROPS HARNESS 3 L V V 3 F FLOOD L35 1 113-OR-18 1 OR VS TO

164-WH-18
S
RD-18 1 604-OR-14 200-BK-14 SOL 1 - REV 31 751-GN-18 603-PK INTERNAL ELECTRICAL

164-WH-18
TANK

200-BK
AUTO OPEN CLOSED ON BLOWER SW LAMP L6 L6 2 201-BK-18 2 BK GROUND
T
WH-18 3 614-PU-14 SOL 5 - SPD 2 35 900-PU-18 537-GN-14 3 201-BK-18 3 YL SIG OUT (SHALLOW) CONNECTION TO SURFACE
L26 L7 L7

L26
BK-18 2 200-BK-14 201-BK-18 SOL 4 - SPD 3 34 755-OR-18 144-GN 606-GY-14 6P-3236 7N-5876 OF COMPONENT
L29 L29 MANUAL CLOSED OPEN OFF L14 L8 L8 U 447-PK-18 4 BL SIG OUT (DEEP)

L30
STOP/TAIL/PARK LAMP SOL 3 - SPD 4 33 754-BU-18 200-BK-14 605-YL-14 FRONT DASH ASSEMBLY CAB CONNECTOR

2
4
3
1
5
L30 FLOOD FUEL LEVEL
8C6207 (USA) SOL GND RETURN 39 975-WH-18 403-GN-18

200-BK
615-YL
TO FRAME LAMP A SENDER
H ATCH WIRE, CABLE,
FLOOD LAMP 608-GN-14 9X-1439 9X-9861 COMPONENT

113-OR-18
201-BK-18

447-PK-18
9X-1439 200-BK-14 108-BU-14 SEAT AIR COMPRESSOR P FOR 200-BK-14 200-BK-14 RESISTOR N
L40 L40 L10 M 970F ONLY L # CIRCUIT GROUPING

322-GY
114-GN
H E 124-GN-14 BLOWER MOTORS L P 2 AIR 614-PU-14 L10 9G-1950
NN L 615-YL DESIGNATION
450-YL-18 2 WH-18 ENGINE SPEED 3 L11 L11 DIMMER SW
15A 108-BU-14 1 SEAT 516-GN-14 S 200-BK
202-BK 1 BK-18 SENSOR 144-GN BEACON 7 L15 L15 M 2H-1855
RELAY PANEL 124-GN-14 124-GN-14 N
3E-7886 L6 L6
A 126-PK-18 TRANSMISSION SHIFTER 8 126-PK-18 126-PK-18 517-BU-14 515-GY-14 619-GN-14

SPARE
SPARE
101-RD-18 L39 NN L 126-PK-18 L13 IDENT PART NO. CHG LOC NOTE
ENGINE SHUTDOWN BKR 710-GN-18 2 WH-18 TRANSMISSION 118-GY WIPER MOTORS 5 118-GY 126-PK-18 126-PK-18 L7 L7 S S Q XX 611-PU-14
1 15A
6N-8589 202-BK 1 BK-18 SPEED SENSOR 138-GN-18 PAYLOAD MEAS SYS 10 138-GN-18 126-PK-18 L8 522-WH-14 200-BK-14 619-GN-14 3 HARNESS AS.
A A 2 3E-7886 XX
15A CIRCUIT L8 S S S

L14
107-WH-14 E 120-YL VOLTAGE CONVERTER 6 120-YL 403-GN-18 403-GN-18 409-OR-18 P 611-PU-14 2 A 107-0066 00 B-3
L14 L2 L2

L
L
L
L
L
L
L
15A RESISTOR A BREAKERS 4 113-OR-18 113-OR-18 113-OR-18 113-OR-18 522-WH-14 3 610-OR-14 1 610-OR-14 A 111-8985 01 A-3 NOTE F
A A 6N-8589 L15 L15 L35 L35
6T-2217 4TH GEAR FWD REV 11 164-WH-18 516-GN-14 4 A Q XX B 104-6727 00 B-11

10A
10A
10A
10A
10A
10A
10A
101-RD-14 102-BU-14 107-WH-14 1 RD-18 + BATTERY L10

L10
RUNNING LAMP BKR 15A THERMOSTAT SW

112-PU-14
112-PU-14
A401-YL-18 200-BK-14 2 BK-18 CL #3 CL #2 CL #1 9 128-PK-18 537-GN-14 517-BU-14 5 130-GN-14 2 130-GN NOTE: ON MACHINES WITHOUT VV C 107-0107 00 A-15
GROUND 3E-5464

NN
3T-2662 ENGINE 10A FUSES (14) 1 102-BU-14 409-OR-18 515-GY-14 1 604-OR-14 3 HI/LO BEAMS, CONNECT WIRE 3 GN-14 D 108-5617 00 E-13
102-BU-14 327-PK 3 BU-18 ENG SOL

NN
NN

128-PK
NN
NN
NN

NN
A 10A A SHUTDOWN 112-PU 3K-8782 2 105-BR 124-GN-14 200-BK-14 2 200-BK-14 200-BK-14 619-GN-14 6 AS. VV TO HARNESS AS. Q. 2 D 108-5616 00 E-13 NOTE G
FORWARD HORN 114-GN 4 L13

D744-WH-18
D743-GN-18
E702-OR-18
L40 LRT SOLENOID

E701-PK-18
A 10A A STOPLAMPS 130-GN-14 306-GN 5 YL-18 CONTROL 112-PU 12 200-BK-14 614-PU-14 6 200-BK-14 611-PU-14 5 1 E 107-1007 01 C-12
200-BK-14

720-PU-18
RESET L1

439-YL-18
910-YL-18
A 10A A VALVES
WH
WH

WH
WH

WH
WH

BACKUP ALARM 121-YL 326-PU 6 WH-18 OFF (KEY) 9G-9287 112-PU 164-WH-18 113-OR-18 7 610-OR-14 4 SERVICE BRAKE F 106-7777 00 E-5 NOTE E
RELAY PANEL

A A 3E-3748 112-PU 977-YL-18 403-GN-18 515-GY-14 126-PK-18 1 PEDAL AS. NEUTRALIZER SW G 107-0103 00 B-3 STD
10A KEY 105-BR 105-BR 7 OR-18 OFF
C L28 C

102-BU-14
308-YL 112-PU 973-BR-18 439-YL-18 515-GY-14 515-GY-14 720-PU-18 7 106-4841 105-6117 G 111-8983 01 F-1 NOTE F
FUSE HOLDERS (14) L36
2
1

2
1

2
1

3K-8782 FUSE 112-PU 944-OR-18 H 9U-4371 01 D-15 STD

105-BR
BK-18 2 306-GN B B E701-PK-18 8
4K-5122 FUSE E B B 112-PU 4K-5122 945-BR-18 L36 H 106-0998 01 F-15 NOTE F
BK-18 1 KK NN 439-YL-18 L12 D743-GN-18 Q DDD

200-BK-14
HORN SWITCH

515-GY-14
HOLDER A 923-GY-18 H TERMINAL STUD 9G-8451 373-GN-18 DDD J 7I-3521 00 A-2/E-1
306-GN

200-BK-14 NN E701-PK-18 D744-WH-18 2T-3360 1 126-PK-18


306-GN 200-BK-14 754-BU-18 G 112-PU D744-WH-18 D743-GN-18 E702-OR-18 DDD K 107-1033 00 C-13
105-BR

4 720-PU-18
START 922-BR-18 B 112-PU D743-GN-18 D744-WH-18 910-YL-18 130-GN 2 130-GN-18 L 107-1944 00 C-10

126-PK-18

403-GN-18
113-OR-18
L12

102-BU-14
RELAY 752-YL-18 A 112-PU 202-BK-18 E702-OR-18 200-BK-14 944-OR-18 322-GY M 4E-0630 01 D-2/F-2
604-OR-14 3 604-OR-18
200-BK
200-BK

A L29

105-BR
A A A 3E-0075 P

615-YL
200-BK 200-BK 921-WH-18 D 112-PU B999-GN-18 910-YL-18 945-BR-18 N 9U-2810 01 F-10 STD
200-BK
200-BK
200-BK

L37 L11
308-YL

80A L38 112-PU 965-WH-18 S S DDD


101-RD-18
101-RD-14
101-RD-14

MAIN 751-GN-18 C 720-PU-18 615-YL DDD N 9U-2811 01 D-11 ATCH


K K L36

2
1

1
2
RELAY 924-GN-18 J 112-PU 969-YL-18 L36 944-OR-18 201-BK-18 201-BK-18 P 106-7779 03 B-5 NOTE E
101-RD
101-RD
101-RD
101-RD

BUS BAR

177-OR-4

FRONT

NN
NN
NN
NN
NN
NN
MAIN 3T-0376 200-BK-14 755-OR-18 I 112-PU 968-BR-18 945-BR-18 200-BK-14 521-YL-14 STOP LAMP SW Q 107-0106 00 C-2
7V9275

L7
177-OR-8

L6 L6

NN
BREAKER A MOTOR WASHER MOTOR 925-YL-18 F 112-PU-4 966-GY-18 200-BK-14 P 432-PK-18 BK-14 MOTOR 105-6118 R 9U-2771 01 A-3
200-BK-14
L38

9S-4693 7T-8890 900-PU-18 E 970-GN-18 P S 7X-6015 03 C-3

10A
10A
10A
10A
10A
10A
10A
200-BK L38 105-BR 200-BK-14 251-BK-18 429-YL-18 WH/RD-14
A P
L37

REAR
L49

A 304-WH-8 K A 926-BU-18 L 971-YL-18 105-BR 105-BR 200-BK-14 202-BK-18 202-BK-18 405-GY-18 T 106-7780 00 D-7
L49 K WASHER K L37 972-BU-18 P P
109-OR-4 1 200-BK 901-WH-18 K 603-PK 307-OR-18 615-YL 443-YL-18 BLOWER U 108-5972 00 D-2
619-GN-14

L
L
L
L
L
L
L
P 201-BK-18 G

307-OR-18

306-GN-18
A 7T-8890

720-PU-18

321-BR-18
101-RD-4 506-PU 8 975-WH M 975-WH-18 113-OR-18 CMS 202-BK-18 615-YL 615-YL 307-OR-18 416-OR-18 BK-14 MOTOR 9G-8697 FLOOD LAMP U 107-0105 00 D-2 NOTE G
B B B L31 L31 619-GN-14
109-OR-4 310-PU 507-WH 9 L45 N 127-OR FRONT FLOODS 202-BK-18 120-YL A401-YL-18 WH/RD-14 9X-1439 V 4E-0597 02 D-6 ATCH
L34
1
2

1
2

1
2

L34 L38 L31

SPARE
200-BK-14

L14
80A 310-PU 4 116-BR REAR FLOODS 202-BK-18 102-BU-14 102-BU-14 102-BU-14 102-BU-14 417-GY-18 W 4E-1188 02 E-2 ATCH
A 311-WH L35 L35 L35 CAB 200-BK-14 G
129-BU CIGAR LIGHTER L35
L50

101-RD-4 302-OR 432-PK-18 7 L29 118-GY GROUND P L BLOWER X 7I-3522 00 A-2/E-1 ATCH
L29
WH
WH

WH
WH

WH
WH

L50

L25
207-BK 201-BK 2 164-WH-18 AUTOSHIFT 504-YL B417-YL-18 441-OR-18 200-BK-14 BK 9G-8693 Y 8R-8170 02 B-13 ATCH
L25 G

138-GN-18
ALTERNATOR
L30 128-PK KICKOUTS Y 8R-8171 01 B-13 ATCH C
203-BK 311-WH 5 503-BR B416-WH-18 307-OR-18 442-GY-18 MOTOR H LEFT TURN

606-GY-14
L38

605-YL-14
BREAKER L35 P 605-YL-14 1 RD-18 QQ 102-7529 01 D-8
202-BK-18 3 L30 505-BU 251-BK-18 720-PU-18 496-WH-18 LAMP
9S-4693 L27 T 200-BK-14 2 BK-18 RR 103-4735 00 F-12 ATCH
419-YL-18 6 251-BK-18 501-GN 1 GN 7X-6066
112-PU-4

L26
10 RR P 251-BK-18 447-PK-18 118-GY 3 GY FRONT MM 4E-7462 02 B-6

306-GN-18
720-PU-18
D735-PK-18

321-BR-18
1ST GEAR 2ND GEAR 3RD GEAR
A401-YL-18

L31 L15 L15 WIPER HH


102-BU-14

CL #6 CL #5 CL #4 B417-YL-18 6 251-BK-18 500-BR 4 BR NOTE: WIRE AS. HH WW 4E-1286 02 D-1


112-PU-4

L34 9X-3392 1 WH
311-WH

XX 102-9541 00 C-2 ATCH


306-GN

611-PU-14
304-WH

B416-WH-18 5 251-BK-18 502-OR 2 OR


311-WH

326-PU

310-PU

105-BR
109-OR

306-GN

302-OR

D735-PK-18

B413-PU-18
101-RD

308-YL
105-BR

310-PU

207-BK
203-BK

MUST BE INSTALLED
112-PU

B412-YL-18
308-YL

901-WH-18

L38 L38
975-WH-18

L35 2

403-GN-18
751-GN-18

755-OR-18

710-GN-18

978-GN-18

976-OR-18

138-GN-18

619-GN-14
610-OR-14
128-PK-18
113-OR-18
754-BU-18

900-PU-18

974-PU-18

334-BU-14

614-PU-14

102-BU-14
202-BK-18

251-BK-18
126-PK-18
AAA 7I-3475 01 D-2
450-YL-18

419-YL-18

795-YL-18
752 YL-18

B413-PU-18 4 ON MACHINES NOT


L39 L39

507-WH
CCC 8R-9190 01 E-6 NOTE D
L51

608-GN
138-GN-18 1

506-PU

310-PU

617-BR

326-PU
105-BR
308-YL
L51 L29 EQUIPPED WITH HH
B412-YL-18 3 L2 L2 DDD 106-4840 00 C-1

200-BK-14
A L1 TURN SIGNALS. 1 WH
RELAY PANEL 114-GN 251-BK-18 2 FFF 107-3156 00 B-2/D-2
L40
13
5
14
15
1
9
12
8
16
17
6
18
19
20
4

11
2
7
3
10

130-GN-14 KK P 619-GN-14 2 GGG 108-0092 00 B-3 STD


P P G
200-BK 128-PK 5 617-BR-14 5 617-BR-14 605-YL-14 GGG 111-8986 00 A-3 NOTE F
DIAGNOSTIC CONNECTOR

24
22
23
13
3
12
18
17
19
9
10
15
8
16
5
11
14
7
4
2
6

20
1
21
24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
6

20
1
21

24
22
23
9
3
12
5
14
4
16
10
15
2
7
8
17
13
19
11
6
18

20
1
21
L41 L41 L1 4 614-PU-14 4 614-PU-14 606-GY-14 606-GY-14 1 RD-18 RIGHT TURN
311-WH 429-YL-18 JJJ 106-2364 00 F-6
L44 L44 E A TRANSMISSION A 200-BK-14 2 BK-18 LAMP
201-BK-18 A A GGG GGG G KKK 106-2365 00 F-6

GROUND STRAP 7G-1060


975-WH
334-BU-14
978-GN-18

7X-6066
901-WH-18

710-GN-18
925-YL-18

450-YL-18
202-BK

112-PU-4
751-GN-18

752 YL-18

755-OR-18
924-GN-18

617-BR-14
754-BU-18
923-GY-18

900-PU-18

926-BU-18

974-PU-18
922 BR-18

496-WH-18
921-WH-18

419-YL-18

976-OR

405-GY-18

442-GY-18
A401-YL-18
D735-PK-18

443-YL-18

432-PK-18
608-GN-14

720-PU-18
128-PK
B DOWNSHIFT SW FLOAT DETENT TILT DETENT LIFT DETENT LLL 112-7360 01 F-1 ATCH F B
A

522-WH-14
L45 L45 GGG GGG G

441-OR-18

416-OR-18
9X-4959 SOLENOID

417-GY-18

606-GY-14
447-PK-18

201-BK-18
611-PU-14
SOLENOID

521-YL-14

429-YL-18

605-YL-14
522-WH-14 SOLENOID MMM 6C-1594 00 F-1 ATCH F
L42 L42 MM 611-PU-14 200-BK-14
311-WH

E MM 3 3 200-BK-14 200-BK-14

L22
200-BK

G PPP 6C-1595 00 F-1 ATCH F

306-GN
403-GN-18

321-BR
L15
SENR6637-01

MM 1 2 617-BR-14 200-BK-14 FLOOD LAMP


521-YL-14 E A 975-WH 974-PU-18 1 974-PU-18 5 5 QQQ 6C-1596 00 F-1 ATCH F
975-WH

975-WH 6 975-WH 978-GN-18 3 978-GN-18 3 4 614-PU-14 4 4 619-GN-14 9X-1439 RRR 106-1000 00 F-15 ATCH F
200-BK L24 L24 L23 L23
7 976-OR MM MM 619-GN-14 6 619-GN-14 6 G SSS 106-0999 01 E-15 ATCH F
+BATT OR-18 A 113-OR-18 200-BK 327-PK 202-BK 2 202-BK-18
GROUND BK-18 B 201-BK-18 327-PK 795-YL 5 PILOT 611-PU-14 605-YL-14 1 605-YL-14 1 A FFF FFF
SIGNAL WH-18 C 441-OR-18 BK-18 2 417-GY-18 200-BK 334-BU-14 2 614-PU-14 202-BK-18 VALVE GP 605-YL-14 606-GY-14 2 606-GY-14 2 322-GY 2 322-GY FORWARD WIRE AS.
L24 L24 HORN
L38

L18

L17
C SUPPLEMENTAL BK-18 1 201-BK-18 604-OR D735-PK-18 4 506-PU 202-BK-18 6E-5019 606-GY-14 975-WH 9 975-WH 9 114-GN 1 114-GN GG 6W-8944 00 F-5
L23 L23 FFF (LOW TONE)

1
6
4
3
5
2
COOLANT TEMPERATURE SENSOR STEERING SW 2 321-BR 419-YL-18 3 507-WH 200-BK-14 976-OR 10 976-OR 10 HH 6T-6962 00 B-1
Y L13 L12 L13 7T-0969
109-4215 202-BK 1 202-BK-18 SWITCH OPERATION A KK 103-1091 01 B-10
L43

3E-5370 BK-18 1 201-BK-18 3 614-PU-14 608-GN-14 200-BK-14 762-YL 8 762-YL 8


L43

761-GY
128-PK
200-BK
200-BK

200-BK
762-YL
BK-18 2 416-OR-18 1 606-GY-14 TO ENGINE 614-PU-14 761-GY 7 761-GY 7 LL 8R-9526 00 A-13

617-BR-14
PRIMARY Y Y 605-YL-14 112-PU-4 310-PU END FRAME NN 103-1153 00 C-10
DOWN TERM TERM L14 L14 RIDE PP 5R-7755 00 F-14
STEERING SW 617-BR-14 403-GN-18 102-BU-14 L16 617-BR-14
NOTE C SHIFT 1 TO 2 3 TO 4 A GGG G CONTROL
L23

113-OR-18 113-OR-18 A OR-18 +BATT 109-4215 608-GN-14 974-PU-18 614-PU-14 113-OR-18 614-PU-14 B412-YL-18 GGG G X X SS 2W-8662 00 D-13
L38

L23 L15 GN SOLENOID VV 8R-2649 00 C-1/E-14


201-BK-18 B BK-18 GROUND 326-PU 506-PU 403-GN-18 761-GY 138-GN-18 7 322-GY 7 975-WH 1 975-WH 1
20 Page, NJJ

978-GN-18 L14 L3 VALVE

L15
C 443-YL-18 C WH-18 SIGNAL 102-BU-14 202-BK 202-BK 507-WH 617-BR-14 617-BR-14 ENGAGED OPEN CLOSED 762-YL 251-BK-18 200-BK-14 3 200-BK-14 3 976-OR 2 976-OR 2 GN TTT 107-5630 00 F-11 ATCH
L22 L22 L16 6T-5859 UUU 107-5631 00 F-11 ATCH
BK-18 1 201-BK-18 C BK-18 2 417-GY-18 2 A401-YL-18 310-PU 128-PK 201-BK-18 B413-PU-18 200-BK-14 4 200-BK-14 4 200-BK-14
SUPPLEMENTAL DISENGAGED CLOSED OPEN L19
BK-18 2 405-GY-18 BK-18 1 201-BK-18 3 105-BR 102-BU-14 200-BK-14 201-BK-18 976-OR 128-PK 1 128-PK 1 VVV 107-5628 00 F-11 ATCH
201-BK-18

128-PK
TRANSMISSION OIL TEMPERATURE STEERING SW 201-BK-18 1 308-YL 113-OR-18 975-WH L19 201-BK-18 975-WH 200-BK-14 200-BK-14 5
Y L44 L44 L24 5
SENSOR 109-4215 306-GN 608-GN-14 976-OR 762-YL G J J

201-BK-18
201-BK-18
Y L39 L39 B412-YL-18 8 B412-YL-18 8 CABLE AS.
3E-5370 202-BK L16

L14
ENGINE OIL SW 310-PU 128-PK 200-BK-14 138-GN-18 2 138-GN-18 2 128-PK 1 128-PK 1 OR-18 + BATTERY AA 8V-0615 01 F-14
9X-0378 112-PU-4 202-BK 617-BR-14 L14 128-PK
L17 251-BK-18 6 251-BK-18 6 251-BK 762-YL 2 762-YL 2 BU-18 SOLENOID BB 5V-3887 02 F-14
200-BK BK-18 2 417-GY-18 416-OR-18 975-WH 795-YL 308-YL L17 761-GY B413-PU-18 9 B413-PU-18 9 200-BK 3 200-BK 3 BK-18 GROUND CC 7P-6682 01 F-14

200-BK-14
L51 L51

128-PK
975-WH L22 L22
311-WH START AID BK-18 3 201-BK-18 417-GY-18 326-PU DD 3K-3147 02 E-14

L18
BK-18 1 416-OR-18 201-BK-18 105-BR BUCKET POSITIONER SW EE 5V-3885 02 F-14

128-PK
SOLENOID
9G-4365 LL A 321-BR 7 322-GY 7 322-GY 8C-5435 BBB 9X-5630 01 F-14
C A L18 L24 L24
NOTE: WIRE AS. LL MUST BE INSTALLED ON 306-GN L15 10 114-GN 10 114-GN G EEE 101-2640 00 E-5
C C 7 443-YL-18 310-PU 522-WH-14 L15
T MACHINES NOT EQUIPPED WITH SUPPLEMENTAL STEERING L45 L45 A GGG GGG G 200-BK 1 BK-18 GROUND
3 201-BK-18 507-WH 521-YL-14 322-GY 322-GY 128-PK 2 OR-18 + BATTERY
BK-18
BK-18

ETHER AID 6 441-OR-18 506-PU 432-PK-18 322-GY 114-GN


COOLANT SW L47 K 761-GY 3 BU-18 SOLENOID
5 405-GY-18 432-PK-18 429-YL-18 322-GY L1 THIS SCHEMATIC IS FOR THE 966FII/970F (110-2430 CHG01)
8N-1693 BK 1 201-BK L19 L19
2 200-BK L46 200-BK-14 405-GY-18 201-BK-18 LIFT POSITIONER SW
NOTE: BRAKE SW RD 2 432-PK-18 L46 L17 L17
4 311-WH 200-BK-14 416-OR-18 447-PK-18 8C-5434 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
2
1

SHOWN 9X-9643 BU 3 L2
A 1 113-OR-18 K 200-BK-14 A401-YL-18 114-GN MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN A
WITH
201-BK-18 417-GY-18 611-PU-14 113-OR-18 A R R G NEUTRAL
BRAKE OFF
201-BK-18 443-YL-18 610-OR-14 720-PU-18 496-WH-18 496-WH-18 4 496-WH-18 1 BK-18 138-GN-18 A RD-18
138-GN-18 +B
L19

310-PU 310-PU 201-BK-18 441-OR-18 126-PK-18 130-GN-14 201-BK-18 2 201-BK-18 2 BK-18 ON MACHINES EQUIPPED WITH AUTOSHIFT; ACTUAL TRANSMISSION
311-WH L1 L1 251-BK 251-BK B BK-18 GROUND
311-WH 201-BK-18 201-BK-18 114-GN 610-OR-14 113-OR-18 1 GEAR, VEHICLE SPEED AND ENGINE SPEED WILL BE BROADCAST
NOTE: PARK 1 L19 L21 L21 B412-YL-18 B412-YL-18 C WH-18 SIGNAL
BK 202-BK-18 201-BK-18 130-GN-14 126-PK-18 442-GY-18 442-GY-18 3 TO CMS VIA THE CAT DATA LINK FROM THE AUTOSHIFT CONTROL.
SHOWN BRAKE SW RD 2 B413-PU-18
419-YL-18 405-GY-18 114-GN 604-OR 604-OR-14 HYDRAULIC OIL LEVEL SW LIFT POSITION SENSOR
WITH 9W-2653 BU 3 L21
D735-PK-18 443-YL-18 130-GN-14 114-GN 3E-9342 110-8190 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
BRAKE OFF K 201-BK-18 604-OR NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
L47 L47
441-OR-18 128-PK 128-PK R NOTE B: TO BE INSTALLED BY DEALER
113-OR-18 200-BK-14 200-BK-14 113-OR-18 A OR-18 +V NOTE C: TUV ONLY
113-OR-18 200-BK-14 L20 200-BK-14 201-BK-18 B BK-18 GROUND
L20 LIFT CYL PRESSURE SENSOR NOTE D: RADIO TO BE SPECIFIED BY CUSTOMER AND INSTALLED
113-OR-18 200-BK-14 200-BK-14 442-GY-18 C WH-18 SIGNAL G 103-2040 BY DEALER
L13
113-OR-18 200-BK-14 NOTE E: THE CAT LINK WIRES (944-OR & 945-BR) MUST BE
113-OR-18 113-OR-18 HYD TEMP SENSOR 138-GN-18 A OR-18 VS
TWISTED TOGETHER AT LEAST 1 TURN PER INCH
605-YL-14 113-OR-18 113-OR-18 3E-5370 251-BK B BK-18 GROUND
L12 L12 B413-PU-18 C WH-18 SIGNAL NOTE F: FOR COSA ROADING ONLY
606-GY-14 NOTE G: USED ON 966FII ONLY
200-BK-14 200-BK-14

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.

GAUGE CIRCUIT.

CMS CIRCUIT.
PANEL LAMP CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

ENGINE SHUTDOWN CONTROL CIRCUIT.


PAYLOAD MONITOR CIRCUIT.

TURN SIGNAL CIRCUIT.

START AID CIRCUIT.


TRANSMISSION CONTROL CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

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