A5S

Differential-Hall-Effect based Sensors

Series A5S Overview

KEY FEATURES
SIL3/IEC 61508:2010 certified by TÜV
Speed range from 0 Hz to 25 kHz
Air gap to the target/pole wheel up to
2.5 mm (depending on the profile size)
Temperature range -40…+125 °C
(-40…+255 °F)
Differential principle diminishes the
influence of external magnetic stray
fields and machine vibration
Sealed stainless steel enclosure
> 200 bars pressure to sensor tip
Available for connection via tight plug,
or with firmly attached cable (PVC
or Teflon® insulated)
Powerful square wave output signal
equally high over the entire speed
range
A5S Overall View Sensor short circuit proof and
protected versus polarity error
Accepting fine and coarse profiles,
as gear wheels, slots, cams, holes in
A5S sensors – the best choice for demanding applications any ferrous material

The BRAUN Speed Sensors Series A5S are TÜV certified for SIL3 acc. IEC 61508:2010
BENEFITS
and therefore meet the high SIL3 standards.
Contact-free with a large air gap, so
The correct choice of sensor is always a prerequisite to achieving a successful solution.
the potential for damage is eliminated
Therefore BRAUN A5S sensors base on the proven Differential-Hall-Effect principle. Wear-free due to its unique design
Their low end of 0 Hz allows monitoring the machine down to zero speed. They are principle
contact-free, wear-free, maintenance-free and unsusceptible versus external magnetic Maintenance-free during Lifetime,
therefore minimized TCO
stray fields and machine vibration. These characteristics make the series of A5S sensors
Unsusceptible versus external
especially suited for all applications where high levels of accuracy and reliability are at a
magnetic stray fields and machine
premium. In contrast, other sensors like magnet-inductive or static Hall-sensors do not vibration
meet these demands. Operates down to zero speed
Each sensor in the series is available in various lengths and diameters and comes with Can not be damaged by faulty wiring
a choice of connections. However, functionally all sensors have the same characteris- Almost every target profile can
be used
tics. The stainless steel sensor housing is sealed at the front and is pressure resistant
A5S Sensors do not influence each
(> 200 bars). A flat shaft is available or with a screw-in thread M12x1, M14x1, M14x1,5,
other, no mounting distance in
M16x1, M16x1,5, M18x1, M18x1,5, M22x1, 5/8-18UNF-2A. Customized dimensions between is required
and thread specifications are possible.
To meet the specific requirements of hazardous areas we provide specialized types
which are certified for ATEX/IECEx, as well as for other international standards such as
UL/CSA and EAC (the Eurasian Customs Union with Russia, Kazakhstan, and Belarus).
For Ex Zone 0 or 1 we provide an intrinsically safe implementation in conjunction with
our Barrier D461, for Ex Zone 2 a non-sparking (non-incendive) variation is available.

www.braun-tacho.de
The various Series and their Range of Application

Sensors for Detection of Speed (one speed signal output)

Non-Hazardous Areas (safe areas)

Appropriate for any speed detection of rotating steel profile, Series A5S0DD0
unless the application has a special requirement as listed Series A5S0DS0
below. Speed is signalized as the frequency of a pulse train.

Ex ia for Hazardous Areas (Zone 0 or 1 locations)

Detection of Speed within hazardous areas Zone 0 or 1. Series A5S1DD0
These sensors are intrinsically safe (Ex ia) when connected Series A5S1DS0
to our Isolating Barrier units D461. No further precautions
required in the hazardous area regarding installation and cabling.

Ex nA for Hazardous Areas (Zone 2 locations)
Detection of Speed within hazardous areas Zone 2. Series A5S1DD0...-n
These sensors are non-incendive (non-sparking). Series A5S1DS0...-n

Corresponding cables L3A... (PVC)

L3T... (Teflon®)

Sensors for Detection of Speed and Direction (one speed, one direction signal output)

Non-Hazardous Areas (safe areas)

Detection of Speed and Direction of Rotation by only one Series A5S0DD3
sensor. Speed is signalized as the frequency of a pulse train, Series A5S0DS3
Direction of Rotation as the high or low state of a binary DC
voltage.

Ex ia for Hazardous Areas (Zone 0 or 1 locations)

Detection of Speed and Direction of Rotation within hazardous Series A5S1DD3
areas Zone 0 or 1. These sensors are intrinsically safe (Ex ia) Series A5S1DS3
when connected to our Isolating Barrier units D461. No further
precautions required in the hazardous area regarding installation
and cabling.

Ex nA for Hazardous Areas (Zone 2 locations)

Detection of Speed and Direction of Rotation within hazardous Series A5S1DD3...-n
areas Zone 2. These sensors are non-incendive (non-sparking). Series A5S1DS3...-n

Corresponding cables L4A... (PVC)

L4T... (Teflon®)

Sensors for Detection of Speed and Direction (two phase-shifted speed signals)
Non-Hazardous Areas (safe areas)
Detection of Speed and Direction of Rotation providing Series A5S0DD4
two phase-shifted speed signals, direction detection in Series A5S0DS4
subsequent monitor (with failure detection possible).

Ex ia for Hazardous Areas (Zone 0 or 1 locations)

Detection of Speed and Direction of Rotation (two phase- Series A5S1DD4
shifted signals) within hazardous areas Zone 0 or 1. These Series A5S1DS4
sensors are intrinsically safe (Ex ia) when connected to our
Isolating Barrier units D461. No further precautions required
in the hazardous area regarding installation and cabling.

Ex nA for Hazardous Areas (Zone 2 locations)

Detection of Speed and Direction of Rotation (two Series A5S1DD4...-n
phase-shifted signals) within hazardous areas Zone 2. Series A5S1DS4...-n
These sensors are non-incendive (non-sparking).

Corresponding cables L4A... (PVC)

L4T... (Teflon®)

A5S Overview 2
Sensor Series A5S – the various Types and their Characteristics

Principle of Operation The Differential-Hall-Effect Principle

The Hall effect (named after its discoverer) utilizes the fact
that a magnetic field generates a voltage within a hall element.
Its level is independent of its rate of change (i.e. the speed
of motion) – unlike the induction effect of magnetic pick-up
moving profile sensors, which rely on the rate and therefore are weak at low
speed. The A5S… sensors include the necessary magnet (M)
and the dual hall element (DH). With the profile passing by,
the magnetic field varies, thereby creating the signal voltage
within the hall element. Here it is important to keep in mind,
that the signal does not fade at low speed.

The principle engages a dual hall element, and the signal

DH M A signal output amplifier (A) uses only the difference between both.
It is then amplified to provide the power square wave output.

Its Advantages
By its nature, this differential principle compensates target
vibrations. And it diminishes the influence of external magnetic
stray field. Both are important aspects for a reliable signal. And
it operates down to zero speed.

Hazardous Area (Ex) Signal Frequency Signal Output

0 = No DD = 0 Hz...25 kHz 0 = 1x Frequency
1 = Yes DS = 0 Hz...12 kHz 3 = 1x Frequency / 1x Direction
4 = 2x Frequency, phase shifted

A5S0DD 0...
A5S0 DD... A5S0DD 3...
A5S0DD 4...
A5S 0...
A5S0DS 0...
A5S0 DS... A5S0DS 3...
A5S0DS 4...

Ex ia (intrinsically safe) A5S1DD 0...

requires Isolating Barrier D461
A5S1 DD... A5S1DD 3...
A5S1DD 4...
A5S 1...
A5S1DS 0...
A5S1 DS... A5S1DS 3...
A5S1DS 4...

Ex nA (non-incendive)
A5S1DD 0...-n
A5S1 DD...-n A5S1DD 3...-n
A5S1DD 4...-n
A5S 1...-n
A5S1DS 0...-n
A5S1 DS...-n A5S1DS 3...-n
A5S1DS 4...-n

A5S Overview 3
Sensor Series A5S

Application Notes

Each series includes various dimensions vided in PVC (up to 85 °C) with plastic For duty under liquids, however, or for
and connection types, but all with the connectors or high temperature (up to narrow space applications, the firm
same functional characteristics. 125 °C) Teflon® quality with metal con- cable is the better choice. Available with
For details and ordering codes see the nectors. With a straight or angular plug, both insulation qualities and any required
last page. in a metallic enclosure, all tight to IP 67. length.
Alternatively, the connectors only.
Installation, profile size, and air gap
to target
Flush mounting in any material possible.
The allowed air gap (clearance) to the A5S0DS0 A5S0DS3 / DS4
target depends on its size: see tables A5S0DD0 A5S0DD3 / DD4
on the right and below. No mounting Gear Wheel* Diametral Pole Wheel* Allowable Allowable
distance in between A5S sensors is Module Pitch approx. Width air gap air gap
required.
Module 1 25.4 inch -- 0.5 - 0.8 mm --
Connection Types Module 1.5 16.9 inch -- 0.5 - 1.0 mm --
All A5S… sensors are available with a Module 2 12.7 inch -- 0.8 - 1.5 mm 0.3 - 0.8 mm
hardwired cable attached or with a socket Module 3 8.5 inch 3 mm 0.8 - 2.0 mm 0.3 - 1.2 mm
accepting plug-in connectors. Module 4 6.4 inch 4 mm 1.0 - 2.5 mm 0.5 - 1.5 mm
A plug-in connector is the easier way to
handle a long cable. Such can be pro- * minimum thickness (T) of target = 6 mm

Target Requirements

Target Material Profile Size of a Pole Wheel

Details of a Pole Wheel
Any standard steel will be accepted, It determines the allowable air gap (clear-
excluding stainless steel or any other ance) between sensor tip and target. D = minimum 3 mm
non-magnetic material. Defined by the slot or cam width T = minimum 6 mm
(whichever is the shorter), this table W = minimum 3 mm
Target Profile gives thumb rules:
Frequently a standard gear wheel is
used, as it is easy to get and to place on
the shaft. A split gear wheel must have Width (W) of Profile Allowable T
Edges of the profile
its division at the bottom between the slot or cam depth (D) max. air gap may be sharp but
must be deburred.
teeth.
Slots milled into a steel shaft or other > 3 mm > 3 mm 1.5 mm
rotor also result in a sharp and well- > 4 mm > 4 mm 2.0 mm
defined signal. However, care should > 5 mm > 5 mm 2.5 mm
be taken to have smooth surface and D
edges. Edges may be sharp but must
be deburred. The sensor with its sharp A larger profile is accepted but does not
resolution might otherwise respond to increase the allowable gap any further.
W
scratches or other irregularities. Minimum thickness (T) of target = 6 mm
Care, however, must be given to a regu- (plus a possible lateral shift). Direction
lar position of slots, holes or bolts at the detection requires a minimum width size
rotor. Irregular distances result in fluctua- (W) slot/cam of 4 mm. Speed does not
ting speed measurements. Hexagonal limit the size values.
screw heads may result in an irregular
pulse division. A slot or such like in the Number of poles or teeth
screw head may cause multiple pulses. Any number of poles is possible. More
than 60 poles do not improve the
Repeatability of the profile marks response time to a speed variation.
An important factor, specifically with high
accuracy and high-reliability applications.
An irregularity though covered up by the
averaging automatics in our evaluating
units may cause a fluctuation in the
measurement.

A5S Overview 4
 Figure includes special versions

Sensor Positioning Signal Output Signal Transmission

We recommend a radial orientation of A5S… sensors provide a square wave The characteristic of the transmission
the sensor to the target circumference. pulse train as their speed signal. The line is a major factor. The data given pre-
Its position in parallel to the rotational incorporated output amplifier is strong viously refer to a 3 lead screened cable
axis, though possible, may involve pro- enough to pull up or to sink a load as with a lead cross section of 0.5 mm2
blems caused by a lateral shift of the heavy as 25 mA (push-pull characteri- with R < 36Ω / km and C < 150 pF/m.
target. All specifications refer to the stics). With any higher load, specifically The transmission cables supplied by
recommended radial position. if short circuited (to zero or to supply BRAUN are in conformity with this.
The differential principle of the A5S… lead), the incorporated limiter responds
sensors, which diminishes the influence and cuts off before the sensor can Important: Each sensor connection must
of other magnetic stray fields and machi- sustain damage. be individually screened.
ne vibrations, necessitates a correct Thus, every A5S… sensor can transmit
positioning in reference to the profile of over a distance up to 500 m (1500 ft), Keep the signal cable clear of interfering
the target. Marking planes at the sensor up to its high-frequency end. For details sources and do not run it in parallel to
rear end assist with this, as explained see Signal Transmission. power supply cables.
in its manual. A deviation of up to ±20
degrees will be tolerated. If more is required, a unit D461 may be Shielding and grounding
installed after 500 m transmission or in Always use an uninterrupted shield
Sensors, detecting the sense of rotation front of an even heavier load to feed it against interferences between sensor
reverse their forward/reverse signal by adequately. and signal evaluation. Connect the shield
an 180° turn of the sensor. A marking to a screen bar at the receiving end.
at the sensor end indicates the required Signal Frequency With a transmission distance exceeding
position for a given sense of the direc- With a regularly divided target profile 5 m a grounding at both ends may be
tion signal. (and a correspondingly regular output helpful, but may lead to equalizing cur-
pulse train) the signal frequency regar- rent due to different ground potentials.
The allowable air gap (clearance) bet- ding Hz equals the target speed (regar-
ween sensor tip and profile depends on ding RPM) multiplied by the number of Note: The sensor body and the sensor
the profile size (see table). poles or teeth and divided by 60. screen are isolated from each other.
Do not connect the screen to the con-
nector housing.

A5S Overview 5
Standard Design Versions
length L 65 mm

Plug-in version shown D

with straight connector

length L 50 mm

Plug-in version shown D

with angled connector

55
mm

bending radius
length L 20 mm < 30 mm

Version with firmly

D
attached cable

bending radius
length L 32 mm < 30 mm

NPT-version with fixed

5/8"-18 UNF
Teflon® cable, only for
5/8"-18 (inch) thread

See Ordering Key for available

thread diameters D and length L

A5S Overview 6
Specifications of A5S

Conformity to Standards Directives Standards

2014/30/EU (EMC Directive) EN 61000-6-2, EN 61000-6-4
2014/35/EU (Low Voltage Directive) EN 61010-1
2011/65/EU (RoHS Directive) EN 50581
2014/34/EU (ATEX Product Directive) EN 60079-0, EN 60079-11, EN 60079-15, EN 60079-26
US Standards: National Electrical Code (NEC) dated 2014
UL 60079-0, UL 60079-11, UL 60079-15, UL 913 - 8 th edition, UL 61010-1, edition 3
Canadian Standards: Canadian Electrical Code (CEC) dated 2012
CSA C22.2 Nos. 60079-0, 60079-11, 60079-15, 157-92, 213-1987, 61010-1-12, edition 3
SIL3 acc. IEC 61508:2010, EN ISO 13849:2008

Power Supply For A5S0 Sensors: Supply voltage +5 V…+30 V DC

Current approx. 20 mA + load current
(may increase with longer distance transmission and high signal
frequency up to > 60 mA), Sensor safe against polarity error.
For A5S1 Sensors: For Zone 0 or 1 supply voltage by Isolating Barrier D461.
For Zone 2 supply voltage +6 V…+30 V DC / min. 40 mA*, max. 120 mA*,
*depending on temperature class and connection type (see manual for details)

Signal Output Square wave with constant high and low level over the entire speed range.
Push-pull amplifier output. Max. load 20 mA.
Output is short circuit proof and protected versus polarity error.

Signal Frequency 0 Hz…12 kHz, resp.

0 Hz…25 kHz
Its low end of 0 Hz allows to monitor the machine down to zero speed.

Signal Transmission Screened cable with a lead cross section of 0.5 mm2 with R < 36Ω / km and C < 150 pF/m.
Connect sensors A5S1… to the high level input of BRAUN units (response level of >7 / <4 V).

Protection Class For A5S0 Sensors: No protection required

for Hazardous Area For A5S1 Sensors: ATEX/IECEx certified for Ex ia IIC T4/T6 Ga (intrinsically safe)
UL/CSA certified for Class I, Div 1, groups A, B, C, D (intrinsically safe)
with supply voltage provided by BRAUN Isolating Barrier D461
For A5S1...-n Sensors: ATEX/IECEx certified for Ex nA IIC T4/T6 Gc (non-incendive)
UL/CSA certified for Class I, Div 2, groups A, B, C, D (non-incendive)
with correct supply provided

Protection Grade IP 67, sealed stainless steel enclosure (1.4305)

Connection Type Plug-in connection (straight or angular), fixed PVC or Teflon® cable

Ambient Temperature For A5S0 Sensors: -40…+125 °C (-40…+255 °F)

With plug-in socket: -40…+85 °C (125 °C at the sensor tip)
With fixed PVC cable: -5…+70 °C (125 °C at the sensor tip)
With fixed Teflon® cable: -40…+125 °C
For A5S1 Sensors (Ex ia and Ex nA) see specific brochure and manual for details

Dimensions Depends on length and shaft diameter of the sensor

Weight Depends on length and shaft diameter of the sensor (plus fixed cable)

Optional Accessories L3A22BO-xm: PVC sensor connecting cable (3 leads) with straight plastic connector
(cable with connector) L3A23BO-xm: PVC sensor connecting cable (3 leads) with angular plastic connector
L3T24MO-xm: Teflon® sensor connecting cable (3 leads) with straight metal connector
L3T25MO-xm: Teflon® sensor connecting cable (3 leads) with angular metal connector
L4A08BO-xm: PVC sensor connecting cable (4 leads) with straight plastic connector
L4A06BO-xm: PVC sensor connecting cable (4 leads) with angular plastic connector
L4T09MO-xm: Teflon® sensor connecting cable (4 leads) with straight metal connector
L4T10MO-xm: Teflon® sensor connecting cable (4 leads) with angular metal connector
x = cable length in m

Optional Accessories Bi4F/01: Straight connector (plastic housing)

(connector only) Bi4F/02: Angular connector (plastic housing)
Bi4F/05: Straight connector (metal housing)
Bi4F/04: Angular connector (metal housing)

A5S Overview 7
Ordering Key A5S
A5S a b c d e f g i j

Hazardous Area (Ex) Protection Type

a = 0 : No (A5S0) j = -n : A5S1 Ex nA
a = 1 : Yes (A5S1) (omit for all others)

Signal Frequency Cable Length in -m

b = DD : 0 Hz...25 kHz i = -1m to -99m*
b = DS : 0 Hz...12 kHz *obsolete for connection type B
(plug-in connection)
Signal Output
c = 0 : 1x Frequency Nominal Thread Length in mm
c = 3 : 1x Frequency / 1x Direction* Standard lengths for thread:
c = 4 : 2x Frequency, phase shifted* g = 50, 80, 120 : M12x1 (1210)
*minimum nominal thread length 80 mm g = 50, 154 : M14x1 (1410)
g = 50, 90, 154 : M14x1,5 (1415)
Unit of Shaft Diameter g = 48 : M16x1 (1610)
d = M : Metric g = 80, 154 : M16x1,5 (1615)
d = N : Inch and 1/2-NPT at rear end of sensor (only in conjunc- g = 48, 94 : M18x1 (1810)
tion with thread 5/8"-18 (inch) and fixed Teflon® cable) g = 50, 94 : M18x1,5 (1815)
d = U : Inch g = 48, 94 : M22x1 (2210)
g = 48, 100, 165 : 5/8"-18 (5818)
Thread of Shaft Diameter other length on request
Standard thread:
e = 1210 : M12x1 (metric) Connection Type
e = 1410 : M14x1 (metric) f = B : plug-in connection
e = 1415 : M14x1,5 (metric) f = C : fixed PVC cable
e = 1610 : M16x1 (metric) f = T : fixed Teflon® cable
e = 1615 : M16x1,5 (metric)
e = 1810 : M18x1 (metric)
e = 1815 : M18x1,5 (metric)
e = 2210 : M22x1 (metric)
e = 5818 : 5/8"-18 (inch)
other thread or flat shaft on request

BRAUN – Speed Monitoring and Protection Systems for Rotating Equipment

BRAUN Industrial Electronics develops, produces and sells an array of "Rotating Equipment" protection systems for use in
industrial applications worldwide with the focus on overspeed protection. These systems comply with the highest standards
of safety and availability.
As a globally leading technology provider with over 50 years of experience, BRAUN has been continually meeting and mastering
the challenges associated with protecting the facilities of companies within the power generation, oil, gas, and chemical industries.
Our protection systems are installed in more than 100 countries around the world and are mainly used in safety-critical applications
with rotating parts.
For our OEM customers, BRAUN is both a solution oriented systems provider and a reliable partner.
Our solutions comprise a variety of products for the detection and monitoring of speed and related parameters.
Always matching the requirement. Always the perfect solution for safety and availability.
A5S-Overview_Brochure_EN_2018_10_31

PROTECTION SYSTEMS SPEED SENSORS TACHOMETERS PORTABLE TACHOMETERS

BRAUN GMBH Industrie-Elektronik

Esslinger Strasse 26 · D-71334 Waiblingen · Germany
Phone: +49(0)7151/9562-30 · Fax: +49(0)7151/9562-50
E-mail: info@braun-tacho.de · Internet: www.braun-tacho.de