MANUFACTURING QUALITY PLAN FOR TANK

Project:
THERMAX LIMITED, ITEM: MQPNo: Package:
THERMAX ENVIRO DIVISION, TANK ContractNo:
LIMITED ENVIRONMENT HOUSE, Rev.No.: 00 Main-
PLOT NO.-90-92, BG Sub-VENDOR: Date: Supplier:
BLOCK, MIDC. BHOSARI,
PUNE 411 026

FGD SYSYEM, 2X550 MW TPS

Component AGENCY
SR. TYPE OF EXTENT OF REF. DOCUMENT/ FORMAT OF
Description / CHARACTERISTICS REMARKS
NO. CHECK CHECK ACCEPTANCE NORM RECORD
Activity
M S/C TPL
1 2 3 4 5 6 7 8 9 10 11
1.0 MATERIAL

As per standard/Tech.
Chemical &
MTC Specification/
1.1 Plates Mechanical 100% MTC P R R
review Approved datasheet/
Properties
Approved Drawing

As per standard/Tech.
Chemical &
Pipes, Flanges, MTC Specification/
1.2 Mechanical 100% MTC P R R
Fastners review Approved datasheet/
Properties
Approved Drawing

2.0 INPROCESS INSPECTION

Review of
Records, ASME Sec IX/ Relevant WPS,PQR & WPQ
2.1 Welding WPS,PQR,WPQ 100% P R R
Qualification standard
test
 Surface As per standard/Tech. backchipped/
DPT-LS & CS
2.2 defect or 100% Specification/ DPT Report P R R back gauged
butt Joints Weld defect Approved Drawing area prefered

Shell Fabrication

Soundness As per standard/Tech. RT at random

RT-LS & CS
2.3 of Weld & 1% Specification/ RT Report P R R Including T
butt Joints
Visual Approved Drawing Section

Surface As per standard/Tech.

2.4 Nozzle to Shell DPT on Weld Joint defect or 100% Specification/ DPT Report P R R
Weld defect Approved Drawing

Dimension Confirmity
after Dish end Visual & As per standard/Tech. Dish end Shall
Dished End forming with be in one piece
2.5 Measureme 100% Specification/ Dish end Report P R R
(If applicable) templates Including nt Approved Drawing (no weld joint
thining (thickness) at permitted)
knuckle portion

As per standard/Tech.
Dished End MPT/PT on Knuckle Surface
2.6 100% Specification/ NDT Report P R R
(If applicable) Portion & weld edges defect
Approved Drawing

3.0 FINAL TEST & INSPECTION

 Workmanship & Visual & As per standard/Tech.
3.1 Major Dimension Measureme 100% Specification/ Inspection Report P W W
Check nt Approved Drawing

As per standard/Tech.
PMI Check for (only Measureme
3.2 Random Specification/ PMI Report P R R
SS Vessel & tank) nt
Approved Drawing

Visual &
Measureme As per standard/Tech.
Overall
3.3 water Fill test nt 100% Specification/ Inspection Report P W W
Assembly
(No Approved Drawing
leakages)

Visual & standard/Tech.

3.4 RF Pad Pneumatic test Measureme 100% Specification/ Inspection Report P W W
nt Approved Drawing

Pickling & As per standard/Tech.

3.5 Passivation(only SS Visual 100% Specification/ Inspection Report P R R
Vessels & tank) Approved Drawing
 As per standard/Tech.
Buffing (Only for ss
3.6 Visual 100% Specification/ Inspection Report P R R
Vessels & tanks) Approved Drawing
Surface
Preperation &
Painting
Visual & As per standard/Tech.
Appearance & DFT
3.7 Measureme 100% Specification/ Inspection Report P w R
Check for (CS tanks)
nt Approved Drawing

4.0 QUALITY DOSSIER

Document Review Quality As per standard/Tech.

4.1 Review & Dossier along with visual visual Specification/ IRN reprt H w w
Issuance of IRN Index Approved Drawing

Manufacturer/ Main-supplier LEGEND: D M-Manufacturer , S: Supplier TPL: Tata Power Ltd,P: Doc. No.
Sub supplier Perform W: Witness V: Physical Verification Rev No.0
R: Review documents, H: Hold
SR = Site Register , TR=Test Report, MTC = Manufacturer's Test
Certificate

Reviewed Approved
SIGNATURE Approval Seal
by by