CHAPTER 8
Accounting
                     for
                     manufacturing
 CONTENTS
 8.1 Cost of goods manufactured statement
 8.2 Cost of goods sold
 8.3 Statement of financial performance from closing
     entries
 8.4 Missing data in manufacturing entities
 8.5 Manufacturing worksheet
                                              CHAPTER 8: ACCOUNTING FOR MANUFACTURING      8.1
       ADDITIONAL PROBLEMS
 Problem 8.1             Cost of goods manufactured statement
Serifini Ltd’s accountant extracted the following data from the company’s accounting
records for the year ended 30 June 2002:
                      Sales                              $729 500
                      Direct labour                       142 000
                      Purchases of raw materials          240 000
                      Selling expenses                     50 000
                      Administrative expenses              60 000
                      Inventories at 1 July 2001:
                        Raw materials                       64 000
                        Work in process                     50 000
                        Finished goods                      96 000
                      Inventories at 30 June 2002:
                        Raw materials                      56 000
                        Work in process                    48 000
                        Finished goods                    104 000
Factory overhead is applied at the rate of 110% of direct labour.
Required:
A. Prepare a cost of goods manufactured statement for the year ended 30 June 2002.
B. What was the company’s cost of goods sold for the year ended 30 June 2002?
C. What was the company’s gross profit for the year ended 30 June 2002?
 Solution
A.
                                    SERIFINI LTD
                        Cost of Goods Manufactured Statement
                          for the year ended 30 June 2002
       Direct materials:
               Raw materials inventory, 1 July 2001                  $64 000
               Purchases raw materials                               240 000
                                                                     304 000
                Less raw materials inventory 30 June 2002             56 000
       Raw materials issued to production                                      $248 000
       Direct labour                                                            142 000
                Prime costs                                                     390 000
       Factory overhead (110% direct labour)                                    156 200
       Total manufacturing costs for the period                                 546 200
       Add work in process, 1 July 2001                                          50 000
                                                                                596 200
       Less work in process, 30 June 2002                                        48 000
       Cost of goods manufactured                                               548 200
       Add finished goods, 1 July 2001                                           96 000
                                                                                644 200
       Less finished goods, 30 June 2002                                        104 000
B.     Cost of goods manufactured and sold                                     $540 200
C.
                                    SEREFINI LTD
                     Statement of Financial Performance (extract)
                          for the year ended 30 June 2002
       Sales                                                        $729 500
       Cost of goods sold                                            540 200
       Gross profit                                                 $189 300
                                                                                          WILEY
                                                  CHAPTER 8: ACCOUNTING FOR MANUFACTURING      8.2
 Problem 8.2                Cost of goods sold
The accountant for Waverley Pty Ltd has compiled information concerning the
company’s manufacturing costs for the year ended 30 June 2003. The beginning inven-
tories included raw materials $86 000, work in process $61 200, and finished goods
$104 400. The company incurred direct labour costs of $551 440, and its total cost of
goods manufactured for the year amounted to $2 028 800. Factory overhead costs are
assigned to work in process and finished goods, using the relationship between direct
labour costs and the factory overhead costs incurred. The ending inventories comprised
the following costs:
                                             Raw                 Work in          Finished
                                           materials             process            goods
Raw materials                              $80 400              $27 600           $ 34 000
Direct labour                                 A                  27 920             31 120
Factory overhead                              B                     C               46 680
Total ending inventory                     $80 400                  D             $ 111 800
Required:
A. Determine the amounts for A to D.
B. Prepare a schedule of cost of goods sold for the year ending 30 June 2003.
 Solution
A.
                                   Raw materials        Work in process    Finished goods
Raw materials                               $80,400             $27,600           $ 34,000
Direct labour                                     0              27,920             31,120
Factory overhead                           ________              41,880             46,680
Total ending inventory                      $80,400             $97,400           $111,800
                                     46 680
1. Factory overhead application rate ---------------- = 150%
                                     31 120
B.
                                    WAVERLEY PTY LTD
                              Schedule of Cost of Goods Sold
                             for the year ended 30 June 2003
       Beginning finished goods inventory                           $104 400
       Cost of goods manufactured                                   2 028 800
       Goods available                                              2 133 200
       Ending finished goods inventory                                111 800
               Cost of goods sold                                                $2 021 400
                                                                                              WILEY
                                            CHAPTER 8: ACCOUNTING FOR MANUFACTURING    8.3
 Problem 8.3            Statement of financial performance from closing
                        entries
Close-Out Manufacturing Co. Ltd, which uses a periodic inventory system, made the
following closing entries on 31 December 2003:
     Dec.   31   Manufacturing Summary                      747 100
                    Raw Materials Inventory                             15 200
                    Work in Process Inventory                           43 100
                    Raw Materials Purchases                            116 400
                    Freight Inwards                                      3 600
                    Direct Labour                                      316 000
                    Factory Overhead                                   252 800
            31   Raw Materials Inventory                     17 200
                 Work in Process Inventory                   42 800
                     Manufacturing Summary                              60 000
            31   Profit and Loss Summary                    904 550
                      Finished Goods Inventory                          38 650
                      Selling Expenses                                  86 500
                      Administrative Expenses                           92 300
                      Manufacturing Summary                            687 100
            31   Finished Goods Inventory                    38 550
                 Sales                                      986 000
                      Profit and Loss Summary                         1 024 550
            31   Profit and Loss Summary                    120 000
                      Retained Profits                                 120 000
Required:
A. Prepare a cost of goods manufactured statement for year ended 31 December 2003.
B. Prepare a statement of financial performance for year ended 31 December 2003.
                                                                                      WILEY
                                           CHAPTER 8: ACCOUNTING FOR MANUFACTURING    8.4
 Solution
A.
                     CLOSE-OUT MANUFACTURING CO LTD
                     Cost of Goods Manufactured Statement
                     for the year ended 31 December 2003
     Direct materials:
             Beginning raw materials                         $15 200
             Purchases                                       116 400
             Freight inwards                                   3 600
                                                             135 200
              Ending raw materials                            17 200
     Direct materials used                                               $118 000
     Direct labour                                                        316 000
     Factory overhead                                                     252 800
     Total manufacturing costs for the period                             686 800
     Beginning work in process                                             43 100
     Total work in process                                                729 900
     Ending work in process                                                42 800
     Cost of goods manufactured                                          $687 100
B.
                     CLOSE-OUT MANUFACTURING CO LTD
                      Statement of Financial Performance
                     for the year ended 31 December 2003
     Sales revenue                                                       $986 000
     Cost of goods sold:
             Beginning finished goods inventory              $38 650
             Cost of goods manufactured                      687 100
             Goods available                                 725 750
             Ending finished goods inventory                  38 550
             Cost of goods sold                                           687 200
     Gross profit                                                         298 800
     Operating expenses:
             Selling expenses                                  86 500
             Administrative expenses                           92 300     178 800
     Operating profit before tax                                         $120 000
                                                                                     WILEY
                                            CHAPTER 8: ACCOUNTING FOR MANUFACTURING      8.5
 Problem 8.4             Missing data in manufacturing entities
Two cases of data concerning production costs, other expenses and sales are presented
below:
                                                       Case A               Case B
Beginning work in process                              12 000                 (h)
Ending work in process                                   (b)                33 000
Direct materials cost                                  75 000                 (g)
Direct labour                                          65 000               90 000
Factory overhead                                       55 000               45 000
Total manufacturing costs                                (a)               230 000
Cost of goods manufactured                            180 000              224 000
Sales                                                 270 000                 (i)
Beginning finished goods inventory                       (c)                38 500
Ending finished goods inventory                        22 000               27 500
Cost of goods available for sale                      219 000                 (j)
Cost of goods sold                                       (d)                  (k)
Gross profit                                             (e)                78 000
Operating expenses                                     38 500                 (l)
Net profit                                               (f)                24 000
Required:
A. Calculate the missing amounts for the letters (a) to (l).
B. Using the data in Case A, prepare a cost of goods manufactured statement.
C. Using the data in Case A, prepare a statement of financial performance.
D. Using the data in Case B, and additional data consisting of cash at bank $40 000,
   accounts receivable $140 000, raw materials inventory $6500 and prepaid expenses
   $600, prepare the current assets section of the statement of financial position.
                                                                                        WILEY
                                                 CHAPTER 8: ACCOUNTING FOR MANUFACTURING          8.6
 Solution
A.
     (a)   $195 000
     (b)   27 000
     (c)   39 000
     (d)   197 000
     (e)   73 000
     (f)   34 500
     (g)   95 000
     (h)   27 000
     (i)   313 000
     (j)   262 500
     (k)   235 000
     (l)   54 000
B.
                           Cost of Goods Manufactured Statement
                                                              Case A                 Case B
           Direct materials cost                               75000                  95000
           Direct labour                                       65000                  90000
           Factory overhead                                    55000                  45000
           Manufacturing costs for period                (a) 195 000                230000
           Beginning work in process                           12000            (h) 27000
           Total work in process                         (b) (27 000)               (33 000)
           Cost of goods manufactured                       $180000                $224000
C.
                             Statement of Financial Performance
                                             Case A                                  Case B
Sales revenue                                270 000                            (i) 313 000
Cost of goods sold
Beg inventory             (c) 39 000                             38 500
Cost of goods                180 000                            224 000
 manufactured
Cost of goods                 219 000                           262 500
available for sale
End inventory                  22 000     (d) 197 000     (j)    27 500         (k) 235 000
Gross Profit                              (e) 73 000             78 000
Operating expenses                             38 500                           (i)     54 000
Net profit                                (f) $34 500                                  $24 000
D.
                           Statement of Financial Position (Case B)
           Current assets:
                   Cash at bank                                       $40 000
                   Accounts receivable                                140 000
           Raw materials inventory                                      6 500
           Work in process                                             33 000
           Finished goods inventory                                    27 500
           Prepaid expenses                                               600
                   Total current assets                                               $247 600
                                                                                                 WILEY
                                            CHAPTER 8: ACCOUNTING FOR MANUFACTURING       8.7
 Problem 8.5             Manufacturing worksheet
The listing of the ledger accounts (unadjusted) of Woodworks Manufacturing Co. Ltd on
30 June 2002 is presented below. All ledger balances are normal balances.
                    WOODWORKS MANUFACTURING CO. LTD
                        Unadjusted List of Accounts
                                 as at 30 June 2002
                                                                       Balance
    Cash at bank                                                   $      18 375
    Accounts receivable                                                   41 250
    Allowance for doubtful debts                                           3 375
    Finished goods inventory, 1/7/01                                      28 750
    Work in process, 1/7/01                                                9 375
    Raw materials inventory, 1/7/01                                        4 625
    Prepaid rent                                                          67 500
    Machinery and equipment                                              245 000
    Accumulated depreciation                                              43 750
    Accounts payable                                                      22 500
    Bills payable                                                         93 750
    Share capital                                                         50 000
    Retained profits                                                      46 250
    Sales                                                              1 075 000
    Direct labour                                                        270 000
    Raw material purchases                                               256 250
    Indirect labour                                                       88 750
    Factory supplies                                                      22 500
    Light and power                                                       70 000
    Insurance                                                             20 375
    Selling expenses                                                      40 000
    Administrative expenses                                               83 750
    Interest expense                                                      28 750
    Factory rent                                                          39 375
                                                                   $ 2 669 250
Additional information relating to the company is as follows:
1. The inventories as of 30 June 2002 were:
     Raw materials             $ 3 875
     Work in process            10 875
     Finished goods              31250
2. On 1 January 2002 the company paid $67 500 for the next 12 months’ factory rent.
   Prepaid rent was debited at the time of the transaction.
3. The Machinery and Equipment account consists of $183 750 of factory machinery
   and $61 250 of office equipment. All machinery and equipment is depreciated using
   a 7-year life, no residual value, and the straight-line method.
4. Expenses incurred as of year-end but not yet recorded are: direct labour, $5000;
   indirect labour, $1500; administrative expenses, $875.
5. The light and power, rent and insurance costs are related to factory operations.
6. Allow for company income tax expense at 40% of net profit before tax.
                                                                           (continued)
                                                                                         WILEY
                                             CHAPTER 8: ACCOUNTING FOR MANUFACTURING        8.8
Required:
A. Prepare a worksheet including a pair of columns for unadjusted trial balance, adjust-
   ments, manufacturing, statement of financial performance, and statement of finan-
   cial position.
B. Prepare a cost of goods manufactured statement.
C. Prepare the closing entries.
D. Calculate the relationship between factory overhead costs and direct labour costs.
   Using that relationship, calculate the labour and overhead included in the ending
   inventories if work in process ending inventory contains $3000 of raw materials and
   $5000 of raw materials is included in the finished goods inventory.
E. Calculate the raw materials turnover ratio and manufacturing costs ratios. What do
   these ratios reveal to management? What are the limitations of these ratios for
   management control purposes?
                                                                                           WILEY
                                                                                                                                                                                                                 A.
                                                                      WOODWORKS MANUFACTURING CO LTD
                                                                     Worksheet for the year ended 30 June 2002
                                          Unadjusted trial balance                  Adjustments                      Manufacturing             Statement of Financial         Statement of Financial Position
                                                                                                                                                     Performance
                                          Debit             Credit          Debit                 Credit         Debit          Credit         Debit             Credit          Debit             Credit
        Cash at bank                         18 375                                                                                                                                 18 375
                                                                                                                                                                                                                      Solution
        Accounts receivable                   41 250                                                                                                                                 41 250
        Allowance for doubtful debts                             3 375                                                                                                                                   3 375
        Inventories:
           Finished goods                     28 750                                                                                               28 750             31250          31250
           Work in process                     9 375                                                                9 375             10 875                                         10 875
           Raw materials                       4 625                                                                4 625              3 875                                          3 875
        Prepaid rent                          67 500                                                (1) 33 750                                                                       33 750
        Machinery and equipment              245 000                                                                                                                                245 000
        Acc. Dep.- Machinery and equip.                         43 750                              (2) 35 000                                                                                          78 750
        Accounts payable                                        22 500                                                                                                                                  22 500
        Bills payable                                           93 750                                                                                                                                  93 750
        Share capital                                           50 000                                                                                                                                  50 000
        Retained profits                                        46 250                                                                                                                                  46 250
        Sales                                                1 075 000                                                                                            1 075 000
        Direct labour                        270 000                          (3) 5 000                           275 000
        Raw material purchases               256 250                                                              256 250
        Indirect labour                       88 750                          (3) 1 500                            90 250
        Factory supplies                      22 500                                                               22 500
        Light and power                       70 000                                                               70 000
        Insurance                             20 375                                                               20 375
        Factory rent                          39 375                         (1) 33 750                            73 125
        Selling expenses                      40 000                                                                                               40 000
        Administrative expenses               83 750                          (4) 875                                                              84 625
        Interest expense                      28 750                                                                                               28 750
                                           1 334 625         1 334 625
        Depreciation expense - factory                                       (2) 26 250                            26 250
        Depreciation expense - office                                         (2) 8 750                                                             8 750
        Wages payable                                                                                   6 500                                                                                            6 500
        Admin. expenses payable                                                                           875                                                                                              875
                                                                                76 125                 76 125
        Cost of goods manufactured                                                                                                   833 000     833 000
                                                                                                                  847 750            847 750
        Income tax expense                      40%                                                                                                32 950                                              32 950
        Net profit after tax                                                                                                                       49 425                                              49 425
                                                                                                                                                1 106 250         1 106 250         384 375           384 375
                                                                                                                                                                                                                                 CHAPTER 8: ACCOUNTING FOR MANUFACTURING
                                                                                                                                                                                                                                      8.9
WILEY
                                                 CHAPTER 8: ACCOUNTING FOR MANUFACTURING       8.10
B.
                         WOODWORKS MANUFACTURING CO LTD
                         Cost of Goods Manufactured Statement
                           for the year ended 30 June 2002
                                              Direct materials:
                                       Beginning raw materials         $4 625
                                                     Purchases        256 250
                                                                      260 875
                                           Ending raw materials         3 875
Direct materials used                                                $257 000
Direct labour                                                         275 000
Factory overhead:
                                                  Indirect labour      90 250
                                                Factory supplies       22 500
                                                Light and power        70 000
                                                       Insurance       20 375
                                                    Factory rent       73 125
                                                    Depreciation       26 250       302 500
Total manufacturing costs for the period                              834 500
Beginning work in process                                               9 375
Total work in process                                                 843 875
Ending work in process                                                 10 875
Cost of goods manufactured                                           $833 000
C. Closing Entries
June 2002
30         Manufacturing summary                   847 750
                                 Work in process inventory              9 375
                                   Raw materials inventory              4 625
                                              Direct labour           275 000
                                  Raw materials purchases             256 250
                                            Indirect labour            90 250
                                          Factory supplies             22 500
                                          Light and power              70 000
                                                 Insurance             20 375
                                               Factory rent            73 125
                              Depreciation expense factory             26 250
        To close manufacturing account with debit balances.
30         Work in process                           10 875
           Raw materials                               3 875
                                    Manufacturing summary        14 750
           To establish ending inventories of raw materials and work in process.
30         Profit and loss summary                  1 056 825
                                    Finished goods inventory           28 750
                                             Selling expenses          40 000
                                     Administrative expenses           84 625
                                             Interest expense          28 750
                               Depreciation expense - office            8 750
                                     Manufacturing summary            833 000
                                         Income tax expense            32 950
           To close statement of financial performance accounts       with debit balances.
30         Finished goods inventory                    31 250
                                                        Sales 1 075 000
                                     Profit and loss summary 1 106 250
           To establish the ending finished goods inventory and close the sales account.
           30                           Profit and loss summary        49 425
                                                 Retained profits      49 425
                To close net profit after tax to retained profits.
                                                                                              WILEY
                                                                                         CHAPTER 8: ACCOUNTING FOR MANUFACTURING    8.11
D.
Factory overhead and direct labour cost relationships
Factory overhead costs                                    302 500
------------------------------------------------------- = ------------------- = 1.10 or 110%
      Direct labour cost                                  275 000
Labour and overhead included in ending inventories.
              DL + 1.10 DL + 3 000                                 =     $10 875
                           2.10 DL                                 =     $7 875
                      Direct labour                                =     $3 750
                  Factory overhead                                 =     $3 750 * 1.10
                                                                   =     $4 125
                    Finished goods:
              DL + 1.10 DL + 5 000 =                                     $31 250
                           2.10 DL =                                     $26 250
                      Direct labour =                                    $12 500
                  Factory overhead =                                     $12 500   * 1.10
                                    =                                    $13 750
E.
Raw materials turnover ratio
Cost of raw materials ratio
         Cost of raw materials used
= ------------------------------------------------------------------------------
   Average raw materials inventory
              257 000                          257 000
= ------------------------------------------ = ------------------- = 60.47 times
  ( 4 625 + 3 875 )/2                             4 250
Manufacturing costs ratios:
257 000
------------------- = 0.31 r 31%
834 500
Direct labour:
257 000
------------------- = 0.33 or 33%
834 500
Factory overhead costs:
302 500
------------------- = 0.36 or 36%
834 500
The raw materials turnover ratio indicates how long inventory items of raw materials
are held on average which is a measure of the entity’s exposure to inventory losses due
to shrinkage, deterioration, obsolescence, changes in fashion and price fluctuations. The
manufacturing cost ratios can provide some cost control information.
The limitations of these ratios are that, under a periodic inventory system, only aggre-
gate financial information is available from the financial statements, and management
must wait until a physical stocktake is performed to give ending inventory values.
Information regarding unit costs of individual products is not available. To be really
useful trends and industry comparisons need to be monitored.
                                                                                                                                   WILEY