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Apd 20,24

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Pneumatic High Pressure

Draw-out Heat Press Manual


Model. No.: APD-20/24

CONTENTS

I. Assembly Drawing -----------------------------------------------------------------------------------2


II. Technical Parameters ------------------------------------------------------------------------------2
III. Operation Process -------------------------------------------------------------------------------3-4
IV. Maintenance ------------------------------------------------------------------------------------------5
V. Trouble Shooting For Transfer Print Quality------------------------------------------------5
VI. Circuit Diagram -------------------------------------------------------------------------------------6
VII. Explosion View ----------------------------------------------------------------------------------7-8

-1-
I. Assembly Drawing

① Emergency Stop Button ② Power Switch ③ GY-06 Digital Controller


④ Start Switch ⑤ Draw-out Handle ⑥ Rubber feet
⑦ Slide Rail ⑧ Air Pressure Adjust Knob ⑨ Air Filter

II. Technical Parameters

1. Model No.: APD-20/40


2. Machine Dimensions: 810*410*625mm
3. Heat Platen Size: 40x50cm/ 40x60cm
4. Printable Articles Max Size: 400*600*10mm
5. Voltage: 220V/ Single Phase; 120V/ Single Phase
6. Power: 220V/ 1.8KW ; 110V/ 1.2KW
7. Recommend Setting: 30~280s; 180~210℃.
Time Range: 0~999s
Maximum Temp: 225°C
Heating Tube Power: 1.8KW* 1pc
8. Packing Size: 500*700*700mm/ 900*500*720mm.
9. Gross Weight: 62kg/ 76kg ( Wooden Package)

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III. Operation Process

1. How to adjust the pressure:

1. Connect the heat press with air compressor or air sources.


2. Lift up the cap of air valve as the picture shown
3. Revolve the cap anticlockwise, the air pressure goes down; contrariwise, the air pressure goes up; when you
finish the pressure adjustment, push down the cap.
4. Suggested air pressure is 0.4~0.5Mpa/ 70-80Psi. It depends on the transfer materials.

2 Set temperature required

Turn on power switch, temperature Press button, the light is Press button, the temp light
light is ON. The digital display shows on (C denotes Celsius). Press is on. Select with arrows the
as above. arrows “△” or “▽” to select “℃” or temperature according to different
“℉” (F denotes Fahrenheit) transfer material (Normally
according to your habits. 180℃~200℃)
SV: Set temperature
PV: Current temperature

3 Set time required

Press button after temperature Press button to operating


setting and the time light is on. Select mode. Counter is “transfer cycle”,
with arrows the time according to from 0~999.Press “Reset” for 5
different transfer material. seconds to make the counter to be
SV: Set temperature “0“.
PV: Current temperature
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Kindly take NOTE:
1) The P-1 mode is Temperature Difference Calibration Model.
2) The P-2 mode is Heating Mode Setting.

When there is temperature difference between We already preset it to 003 before shipment.
SV (current heating temperature shows on the That is to say, if your setting temperature is
display screen) and actual Temp of heat platen, 200°C, it will slow down the heating speed when it
please long press button for 5 seconds to heats up to 197°C for a safe purpose.
enter the P-1 mode to calibrate.
The suggest value of P-2 mode is 3°C~5°C.
For example: If you want to reset the value, long please press
When set 200°C, during the heating process, if button for 5 seconds to P-1 mode, and then
you find the current heating temperature display press button again to enter into the P-2
shows is 180°C, but the measured actual mode, and then press arrows “△” or “▽” to set
temperature of heat platen is 170 °C, then please the value you need.
enter P-1 mode and press arrows “▽” to
decrease 10°C( adjust the display’ Temp value to
be same with the actual Temp value.)
Then after adjust, the display will be 170°C. and
then the machines will keep heating to 200°C:

4. Printing methods
Step 1: Make sure the cord is connected well to the wall socket. Place the object (i.e. T-shirt) on press bed, and
transfer paper with images facing down the object, adjust pressure to your requirement, and turn on the
power.
Step 2: Set the temperature and time required, then temperature starts to rise.
Step 3: When the temperature rise to the setting temperature, the buzzer sends out sounds. Press the two green
“Start Button” with both hands, then the heat platen close down automatically (meantime the sounds stop)
and starts to transfer.
Step 4: Then the time counter is on, once time is up, the upper heat platen will auto open.
Step 5: Consult the Transfer Paper instructions on whether to peel cold or hot, Here are suggested Pressing time
parameter for different transfer paper.

Ink-Jet Transfer Paper (fabric) 14-18 seconds


Laser Copier/Printer Transfer Paper (fabric) 18-25 seconds
Sublimation Transfers (onto Fabrics) 25-30 seconds

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Sublimation Transfers (onto FR-Plastic/Woods) 60-70 seconds

4. Recommendations:
1) Ceramic tile transfer: (Mugs & Plates transfer is similar)
Set temperature: 180℃.
Set time: 15 seconds
2) T-shirt transfer:
Set temperature: 180℃.
Set time: (chemical fiber use for sublimation transfer paper: 30-50 seconds; pure cotton use for T-shirt
transfer paper: 10-20 seconds)
3) Aluminum sheet transfer:
Set temperature: 180℃
Set time: 45 seconds

Emergency:
If any emergency happens, please press the red emergency stop button. After settled the emergency, please turn
the button clockwise and let it resume original status, and the machine will also resume working status.

NOTE:
1. Please switch off the machine power control valve if there is any problem.
2. The suitable air pressure is 0.4-0.5Mpa or 75-80Psi, neither too high (too high air pressure can destroy the
machine), nor too low (lower air pressure can’t let the heat platen work smoothly.)
3. Suggestion to power off for 1-2 hours after continuous working for 6-8 hours.
▲. When you finish the transfer process, there are two important matters need attention.
4. Please don't shut down the power immediately, the heat platen is very hot now after long time working, please
press "OK" button after you finish the last heat transfer process, then the heat platen will stop heating, but the fan
in electronic box is still working, it helps cooling the hot heat platen. Please keep power for around 20-30 minutes
after you finish the transfer process.
5. Please don't shut down the air pump immediately, the heat platen is very hot now after long time working, if you
shut down the air pump, the hot heat platen will close and depress to under platen, it would burn the cotton pad.
Please keep air pump works for around 20-30 minutes after you finish the transfer process.

-5-
IV. Maintenance

1. No action after turn on the machine


1). Check the plug whether it connects well or whether it is broken.
2). Check the power switch or digital controller whether it is broken.
3). Check the fuse whether it has been burnt out.
4). Indicating light is on, but no display on screen, check the 5 cable of Railway transformer. If it’s loosening,
showing the problem is poor connection. If they connects well, showing that the Transformer is faulty.
2. The display screen are working well, but no temperature increasing on the heat platen.
1). Check whether the thermocouple of the heat platen touches well. If the thermocouple is loose, the display will
show 255 and machine keeps beeping.
2). Check if the indicating light of solid-state relay is on, if not, check if the relay or digital controller is broken.
3). If you already changed the new solid-state relay but the heat platen still can’t heating up, check if the heat platen
is faulty or the heat platen’s power cable is loose, need to change by new heat platen.
3. The heat platen works well, but suddenly the display screen show 255℃.
1). Check whether the thermocouple of the heat platen touches well.
2). If the thermocouple touches well but still shows 255℃, then it is faulty.
4. The machine is heating during 0~180℃, but display number jumps to above 200℃ or 300℃ suddenly, or
the numbers on display jumps irregularly.
1). Check whether the thermocouple of the heat platen touches well.
2). If the thermocouple is good, It shows that the program of digital controller is broken, which namely IC or is
broken, need to change by new controller.
5. The temperature is out of control: Set 180℃,but the actual temperature is above 200℃。
1). It means the solid-state relay is broken, out of control, need to change the relay.
2). Or the digital controller is faulty and it keeps conveying electric to relay, need to change controller.
6. The setting temp and time becomes abnormal after exchange the heat platen
1). Please reset the temp and time according the operation process manual.
7. Other notice
1). In order to prolong the machine service life, please add the lubrication oil regularly on the joints.
2). In order to keep the heat platen's good transfer effect, you need to protect the heat platen carefully whenever
you are using it or not.
3). Please keep the machine in dry place.
4). If you are not able to solve the electrical parts problem, please kindly contact the supplier and get technical
support.

V. Trouble shooting for transfer print quality

1. If the print color is pale: the temperature is too low / the pressure is not correct / or not pressed long enough.
2. If the print color is too brown or the transfer paper is almost burnt: reduce the setting temperature
2. If the print is blurring: too much transfer time causes proliferation.
3. If print color is different/ partial transfer effect is not good enough: the pressure is not enough / or not pressed
long enough / or poor quality transfer paper.
4. If transfer paper stick to the object after transfer: the temperature is too high/ or poor quality printing ink.

-6-
VI. Circuit Diagram

KO: Power switch K1: Start Switch FU: Fuse(240V/15A, 120V/20A)


SJ: GY-04 Digital Controller HD: Pneumatic Controller J1: Industrial Relay
J2: Intermediate Relay Contacts L1: Indicator Light D: Pneumatic Valve
EH1-EH2: Heating Pipe A-B: Thermocouple T1(T2): AC/DC Transformer
P: Emergency Stop Button

-7-
VII. Explosion View

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No. Part Name Qty 16 Adaptor Plate 1
1 Power Cord 1 17 Anti-scald protect metal cover 1
2 Fuse 1 18 Heat Platen 40x50 cm 1
3 Back Cover 1 19 Heat Platen 40x60 cm 1
4 Air Cylinder 1 20 Under Plate 1
5 Electronic Cover 1 21 Draw-out Handle 1
6 Lock Nut 1 22 Slide Rail 2
7 Fixing Pillar 2 23 Slide Rail Mat 2
8 Washer 2 24 Rubber Feet 2
9 Controller Cover 1 25 Machine Frame 1
10 GY-04 Digital Controller 1 26 Air Valve 1
11 Start Switch 1 27 Electromagnet Valve 1
12 Power Switch 1 28 Air Hose Connector 2
13 Emergency Stop Button 1 29 Transformer 1
14 Adaptor Plate 1 30 Solid-state Relay 1
15 Spring 4 31 Electromagnetic Driver Board 1

-9-

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