Waste-to-Energy in Thailand: Tech & Policy
Waste-to-Energy in Thailand: Tech & Policy
         Komsilp Wangyao
           JGSEE-KMUTT
                    Outline
• Overview of waste management
• Waste to Energy Technologies
  – Thermal treatment
  – Biological treatment
  – Physical treatment
• Policy perspective
             Solid Waste (SW)
       /Municipal Solid Waste (MSW)
• SW means any garbage, refuse, sludge and other
  discarded materials, resulting from industrial,
  commercial, mining and agricultural operations, and
  from community activities
• MSW—more commonly known as trash or garbage—
  consists of everyday items we use and then throw away,
  such as product packaging, grass clippings, furniture,
  clothing, bottles, food scraps, newspapers, appliances,
  paint, and batteries. This comes from our homes,
  schools, hospitals, and businesses.
                                                       3
      Sources of Solid Waste
• Residential area
• Market and
  Restaurant
• Commercial and
  Department Store
• Institutional area
• Industrial area
• Agricultural area
                               4
Municipal solid
     waste
generation for
selected large
 cities in Asia
                                 5 2002
    Source: World Bank, 1999; UNDP,
          Waste Management
Waste management is the collection, transport,
processing, recycling or disposing , managing
and monitoring of waste materials. The term
usually relates to materials produced by human
activity, and is generally undertaken to reduce
their effect on health, the environment or
aesthetics. Waste management is also carried
out to recover resources from it.
                                              6
      Waste management concepts
• Waste hierarchy - extracts the maximum practical benefits
  from products and to generate the minimum amount of
  waste.
• Extended Producer Responsibility (EPR) is a strategy designed
  to promote the integration of all costs associated with
  products throughout their life cycle (including end-of-life
  disposal costs) into the market price of the product.
• Polluter pays principle (PPP) is a principle where the polluting
  party pays for the impact caused to the environment. With
  respect to waste management, this generally refers to the
  requirement for a waste generator to pay for appropriate
  disposal of the waste.
                                                               7
     Hierarchy in Solid Waste Management
    Mcdougall et al. (2009) Integrated solid waste management: A life cycle inventory
                                                                                        9
Structures of Municipal Solid Waste Stream
  Western Countries                                                                               Prolonged emission of
                                                                                                  CH4
                                                                Plastic
                                   resource        Metals                      (Incineration)
               Waste           Source
                                              Collection     Incineration         Landfill
                               Separation
                                                                                              Few CH4 emission
Separation before collection                                 Uncombustibles
“Incineration” has been selected due to sanitation of waste with high water content.
“resource” includes organic materials with high water contents for composting.
                                                       Shabbir, 2009
         MSW management in Asia
• Municipal solid waste composition varies broadly due
  climatic and cultural variations (about 50% is
  biodegradable)
• Systems for collection, transportation and disposal are
  similar
• Involvement of formal (public and private organizations)
  and informal sector, NGOs and community based
  organizations , etc.
• Industrial waste (hazardous and non hazardous waste)
  enters the MSW stream
• Disposal of waste electric and electronic equipment
  (WEEE) to landfill                                Shabbir, 2009
Key Features of Integrated Waste
  Management (IWM) concept
 An overall approach
 Uses a range of collection and treatment
  methods
 Handles all materials in the waste stream
 Environmental effective
 Economical affordable
 Socially acceptable
(Gupta, 2004)
                                                             18
Source: http://www.e-renewables.com
    Thermal Treatment of MSW
• Incineration (energy recovery through
  complete oxidation): mass burn and RDF
• Pyrolysis
• Gasification
• Plasma arc (advanced thermal conversion)
                                         20
Overall Review of MSW Thermal
   Treatment Technologies
                                21
       Incineration of Solid Wastes
                                             22
      Terms
2000~
    Recycling and resource recovery           Energy from waste
                Thermal recovery
                                                                   24
     Example of configuration of typical fully-
     continuous stoker-type incinerator
25
     Mechanism of incineration and
     important technical factors in incineration
                        Example of stoker type Incinerator with a ash melting furnace
                                                   Gaseous          Complete
                                                   combustion       combustion
                       Drying/Pyrolysis
                                                                                        Ash melting
                                                                                        furnace
                                                                                                Slag
                        Air for drying
                                                                                   Bottom ash
                                          Primary
                                          combustion air
                                                                Post
                                                                combustion air
       “3 Ts” : Temperature
                Time               •••• residence time
                Turbulence         •••• adequate mixing and stirring
Furthermore,
   Technical innovations, including improvement of the secondary combustion air
   injection method, advanced control using artificial intelligence, etc.      27
     Potential and limitations of incineration
                     technologies
Potential
       - Energy recovery from organic wastes
       - Small footprint
       - Only long-term solution for large cities/municipalities
       - Volume and weight reduced (approx. 90% vol. and 75%
         wt reduction)
       - Cost can be offset by heat recovery/ sale of energy
Limitations
       - High investment and operating cost
       - Strong opposition from the public/stakeholders
       - Skilled operators are required
                                                                             28
                                                         Source: Chart Chiemchaisri, KU
         Phuket Incinerator (700 TPD)
                                                     Cons
Latest Development                                   • Excess air requirement  higher flue gas
• Over 90% of MSW incineration plants using moving     volume
  grate technology                                   • High ash production
• Largest plant: 4,300 tpd mixed MSW in Singapore
• Largest unit : 920 tpd mixed MSW in Netherlands
• Over 100 new plants since 2003
                                                                                             31
            Incineration – Fluidized Bed
Latest Development
• Mainly for homogenous waste treatment e.g.,
  sewage sludge and industrial wastes
• Only 2% of mixed MSW incineration plants using
  this technology
• Largest plant: 200 tpd mixed MSW in Japan
• Largest unit: 82.5 tpd mixed MSW in Japan
• A few new MSW plants since 2003, but in small
  scale
Pros
• More intense heat and mass transfer
• Minimal mechanical moveable parts  less
  wearing and lower relevant O&M costs
Cons
• Limited track record for mixed MSW application
• Smaller unit capacity  larger land requirement
• Requirement of pre-treatment
• Less robust for mixed MSW treatment
                                                    32
                Incineration – Rotary Kiln
Latest Development
• Mainly for industrial and hazardous waste
  treatment, rare for mixed MSW
• Generally, combine rotary kiln and moving grate
• Largest plant: 900 tpd mixed MSW in Taiwan
• Largest unit: 300 tpd mixed MSW in Taiwan
• No reported new plant since 2003
Pros
• Long retention time  favorable to treat
  hazardous waste
• Flexible in feedstock e.g., solid and liquid wastes
Cons
• Limited track record for mixed MSW
  application/ a supplier key retreated from
  market
• High O&M costs due to technical problems
  encountered for mixed MSW treatment such as
  erosion of the refractory materials, plastics
  deposition and clinkering
• Smaller unit capacity  larger land requirement
• Less robust for mixed MSW treatment
            Energy recovery
• Hot water boiler
• Low pressure steam
  boiler
• High pressure steam
  boiler
• Electricity
• Co-generation
                              34
                Gasification
• Partial oxidation process using air, pure
  oxygen, oxygen enriched air, hydrogen, or
  steam
• Produces electricity, fuels (methane,
  hydrogen, ethanol, synthetic diesel), and
  chemical products
• Temperature > 700oC
• More flexible than incineration, more
  technologically complex than incineration or
  pyrolysis, more public acceptance
                                                          35
                                         http://msw.cecs.ucf.edu
Flexibility of Gasification
                                           36
                          http://msw.cecs.ucf.edu
                               Gasification
Latest Development
• ~90 plants worldwide
• Largest plant: 405 tpd mixed MSW in Japan
• Largest unit: 150 tpd mixed MSW in Japan
• Over 20 new plants since 2003, but in small-
  scale
Pros
• Limited air requirement  less volume of flue
  gas for treatment
• Potentially higher flexibility in energy recovery
Cons
• Limited track record for mixed MSW
  application/ a key supplier retreated from
  market
• Concern for operation failure (e.g. unpleasant
  experience in Germany)
• Smaller unit capacity  larger land
  requirement
• Less robust for mixed MSW treatment
• Requirement of pre-treatment                        37
                    Pyrolysis
• Thermal degradation of carbonaceous materials
• Lower temperature than gasification (750 – 1500oF)
• Absence or limited oxygen
• Products are pyrolitic oils and gas, solid char
• Distribution of products depends on temperature
• Pyrolysis oil used for (after appropriate post-
  treatment): liquid fuels, chemicals, adhesives, and
  other products.
• A number of processes directly combust pyrolysis
  gases, oils, and char
                                                               38
                                              http://msw.cecs.ucf.edu
Pyrolysis
            Latest Development
            • ~30 pyrolysis plants
            • Largest plant: 160
               tpd mixed MSW in
               Japan
            • Largest unit: 80 tpd
               mixed MSW in
               Japan
            • Less than 10 new
               plants since 2003
                               39
• Plasma Arc
                                                                                41
Biological Treatment Process
                         42
          Biodegradable waste
• Biodegradable waste is a type of waste which can be
  broken down, in a reasonable amount of time, into its
  base compounds by micro-organisms and other living
  things.
• Biodegradable waste can be commonly found in
  municipal solid waste (sometimes called biodegradable
  municipal waste, or BMW) as green waste, food
  waste, paper waste, and biodegradable plastics. Other
  biodegradable wastes include human waste, manure,
  sewage, and slaughterhouse waste. In the absence of
  oxygen, much of this waste will decay to methane by
  anaerobic digestion.
                                                      43
 Type of biological treatment process
• Aerobic Composting
   –   Need more space and time consuming
   –   More energy & manpower required
   –   O&M problems
   –   Odor problems, high moisture content of waste
• Anaerobic Digestion
   –   Higher net power generation
   –   Lesser plant area required for a continues operation
   –   Greater volume reduction in MSW
   –   Organic stabilization and pathogen reduction
Bio-methanization may be the attractive alternative in Asian
countries where higher organic fraction exist
                                                                  44
                                                       Source: Visu, 2006
    Anaerobic Digestion of Solid Wastes
The biodegradation of organic wastes by microorganisms
under anaerobic conditions in anaerobic digester will give
final products as biogas (mixture of methane and carbon
dioxide) and anaerobic sludge.
Technology options:
    - One-stage anaerobic digestion system
              Wet process 10-15% TS
              Dry process 20-40% TS
    - Two-stage anaerobic digestion system
    - Batch system
                                                             45
   System Components of a AD Plant
                                                         47
      Potential and limitations of AD technologies
Potential
       - Recovery of energy from solid wastes
       - Simple operation and maintenance (compared to
         incineration)
       - Utilization of organic residue as compost
Limitations
       - High investment cost (for large scale AD)
       - Difficulties in preparation of feedstock (poor upstream
        management)
                                                                   48
        How is biogas produced?
• Humid environment            Bacteria work and multiply only if the water content exceeds
                               50 %
• Absence of oxygen            Bacteria are strictly anaerobic
• Absence of light             Light acts as an inhibitor
• Temperature                   Bacteria live between 0 and >70 °C, typical fermenting
                                temperatures are 30 to 45 °C
• Residence time               Crucial factor for the gas yield, typically 25 to 35 days
• pH value                     Adjusts to about 7.5 (slightly alkaline)
• Inhibitors                   Antibiotics, disinfectants, heavy metals
• Substrates                   Concentration, type and composition, ingredients and
                              additives
• Loading rate (in average) 3 to 5 kg oDM/ (m³ d)
• Continuous feeding
• Nutrients (trace elements C:N:P:S ≈ 500:15:5:3)
• Specific surface area of the substrates
• Removal of end products => degassing
                                                         58
                           Batch
• In batch fermentation, the reactor is loaded once and
  discharged until the end of the anaerobic process takes
  place.
• Because of its simplicity and portability, batch reactors are a
  good option for treating biowaste in countries where
  landfilling is the most common waste management method
  utilized.
• Batch reactors function similar to a landfill, but at higher
  temperatures and with continuous leachate recirculation,
  the biogas yield is between 50 and 100 percent higher than in
  landfills (Vandevivere et al., 1999).
• Another advantage of batch fermentation is the possibility to
  recover recyclables and other materials after the anaerobic
  fermentation is completed.                                    59
• The concrete reactor with integrated heating system is loaded with
  biowaste and closed, starting the anaerobic degradation.
• During the decomposition, high organic content leachate is produced.
• The leachate is stored, heated and continuously redistributed in the
  reactor to increase the biogas yield.
• The waste is kept in the reactor from 20 to 40 days, until the biogas
  production stops or drops (Vandevivere et al., 1999).
• The treated waste is then utilized to produce compost.             60
      Differentiation Wet and Dry
             Fermentation
• Wet fermentation
  – DM-content of the substrates does not exceed 15 %
  – Pumpable substrates or mixtures
  – Usually continuous processes
• Dry fermentation
  – DM content exceeds 15 % (DM contents of 35 % or
    more can occur
  – Stackable substrates or mixtures
  – Usually discontinuous processes
                                                        61
         Advantages and disadvantages of
                different systems
                One Stage System      Two-stage system     Continuous system
Advantages      Simple, low-tech,     Process stability,   Could treat large
                cheap, smaller        reliable process,    amount of waste
                heat requirement      higher biogas
                                      yield,
Disadvantages   Clogging, need        Higher cost of       Low process
                bulking agent, risk   investment,          efficiency, poor
                of explosion          complex              biogas yield
                during emptying a     operation,
                reactor, poor         expensive waste
                biogas yield          handling
                                      equipment
                                                                              62
  Pros and Cons of Dry Fermentation
• Solid, stackable biomass can be fermented unlimitedly without
  the necessity for mixing or maintaining pumpability
• Significantly lower process energy consumption than for wet
  fermentation
• The achievable gas yields for agricultural products are much
  lower with dry than with wet fermentation due to biological
  reasons
• To guarantee a uniform temperature within the biomass to be
  fermented is difficult
• To allow for a high degree of biomass degradation a very long
  residence time within the reactor is needed – and such a long
  residence time cannot be achieved due to economic reasons
• In general, the quality of biogas produced by dry or wet
  fermentation is comparable                                  63
Delivery of Organic Waste
                            64
Bio-Waste Treatment
                      65
Examples for Substrate Feeding
                                 66
                                Mixing Options
       • Passive mixing due to thermal convection
       • Active mixing
              – Mechanical mixing systems
                     • Reel agitator
                     • Paddle agitator
              – Propeller agitators
                     • Submersible motor propeller agitator
                     • Tube screw pump
              – Hydraulic circulation
                     • Circulation pump
              – Circulation by biogas
                     • Active systems (gas injection)
                     • Passive systems (pressure balance)     67
Source: Kaltschmitt, 2012
                            68
Source: Kaltschmitt, 2012
         Removing of Solids from the Reactor
                                               69
Source: Kaltschmitt, 2012
Fermenter Heating
                    70
Example for Fermentation Residue
             Storage
                                   71
Fermentation Residue Utilization
                                   72
Example for a Biogas Desulfurizer
                                    73
Biogas Storage
                 74
Waste to energy and fertilizer project
         (Rayong, Thailand)
                                     75
76
77
78
79
Community technology : Sam Chung
           Supanburi
                                   80
Small scale AD from food waste used in slaughter house :
               Muang Klang Municipality
                                                      81
                           Landfill Gas (LFG)
                                                                                     Is it possible to collect
                                      29,700
                                      28,600
                                      27,500
  LFG Flow at 5 0% Methane (m 3/hr)
26,400
Horizontal collector
       Vertical well
most common method of
gas collection
                                                                      Moisture content
                                                                       distribution in
                                                                      Thai landfill sites
                                                                        measured by
Possibility of leachate recirculation in the real SEA landfill???        Electrical
                                                                         Resistivity
                                                                        Tomography
                                                                           (ERT)
                                                                     Example of
                                                                       vertical
                                                                      extraction
                                                                     well - lesson
                                                                    learn in Thai
                                                                       landfill
                                                                                     89
Typical Horizontal Collector Arrangements
Installation of LFG collector
                                91
Gas Wellhead and Piping (typical)
                            • Built-in gas flow
                              metering
                            • Gas temp. gauge
                            • PVC flow control valve
                            • Quick-connect gas
                              pressure
                            • Gas sampling port
                            • Flex hose
55 KW
250 KW
                                     98
Leachate treatment by using LFG
                                  99
LFGTE 1 MW at Kampaengsan Landfill
                                     100
      LFGTE Project at Rachathewa LF
101
LFG Treatment System
                       102
Example of CDM-LFGTE Project: Kamphaeng Saen East Project
                                                        103
Kamphaeng Saen East Landfill Site Layout
                                           104
                            LFG Utilisation Process
Waste arrives on site            Installation of LFG collection wells     Collected LFG transported via carrier
                                                                             pipes to generation compound
               106
Pre-Treatment CDM Instruments
                                107
      Flares CDM Instruments
                                Flare Stack No.1
                                                   108
Engines CDM Instruments
                          109
Physical Treatment
Refuse derived fuel, RDF
                           111
              Definition of RDF
• RDF is combustible or, in other word, high calorific
  fraction recovered from MSW. There are other terms
  used for MSW derived fuel such as Recovered Fuel
  (REF), Packaging Derived Fuel (PDF), Paper and
  Plastic Fraction (PPF) and Process Engineered Fuel
  (PEF) (UNEP, 2005; Gendebien et al., 2003).
• RDF is a shredded fuel derived from MSW which
  metal, glass and other inorganic materials have been
  removed and has particle size 95 weight % passes
  through a 2-in square mesh screen (ASTM, 2006).
                                                     112
                   Why RDF?
• MSW composition is varied from different sources,
  seasons and living behaviors.
• Raw MSW has high moisture content, low calorific
  value, wide range of particle size distribution and
  high ash content.
• The main advantages of RDF are higher calorific value
  which also remains fairly constant, more uniformity
  of physical and chemical composition, ease of
  storage, handling and transportation, lower pollutant
  emissions and reduction of excess air requirement
  during combustion.
                                                     113
    Refuse Derived Fuel: RDF
•    Weaknesses
      – High investment
      – high electrical power consumption and maintenance
                    Classification of RDF
                ASTM standards E856-83 (2006)
• RDF-1: Wastes used in as discarded form;
• RDF-2: Wastes processed to coarse particle size with or without ferrous
metal separation such that 95% by weight passes through a 6 in square
mesh screen, namely Coarse RDF ;
• RDF-3: Wastes processed to separate glass, metal and inorganic
materials, shredded such that 95 % by weight passes 2 in square mesh
screen, namely Fluff RDF;
• RDF-4: Combustible wastes processed into powder form, 95 weight %
passes through a 10 mesh screen (0.035 in square), namely Powder RDF;
• RDF-5: Combustible wastes densified (compressed) into the form of
pellets, slugs, cubettes or briquettes, namely Densified RDF;
• RDF-6: Combustible wastes processed into liquid fuels, namely RDF slurry;
• RDF-7: Combustible wastes processed into gaseous fuels, namely RDF
syngas
                                                                     115
RDF Production Process
                         116
               Standard quality of RDF
                                   119
MBT Process
              120
                                                soil
               RDF        bio-filter         conditioner
Ton
               8804        4345                1226
              kcal/kg     kcal/kg             kcal/kg
                                            High As and Al
                                                              121
                               Modified from ERC, Naresuan University,
                                                                2006
Policy Perspective
Thailand’s Energy Situation
                      Source: www.dede.go.th
Thailand’s energy situation in 2011
                           Source: www.dede.go.th
Renewable Energy Plan & Policy
                        Source: www.dede.go.th
Alternative Energy Development Plan
         (AEDP : 2012-2021)
                          Source: www.dede.go.th
Source: www.dede.go.th
Source: www.dede.go.th
    Measures for RE Promotion
• BOI- Investment Incentives
• Technical support
• Investment Grant
• Energy Conservation Promotion Fund
  (ENCON Fund)
• Adder
• CDM
                                 Source: www.dede.go.th
Thank you for your attention
130