ENGINEER FABRICATOR CONTRACTOR

PROFILE

‹ PRIVATE

‹ A COMPANY OF ENKA

‹ INCORPORATED IN 1973 / TURKEY

‹ ACTIVITIES
• ENGINEERING
• STEEL FABRICATION
• STRUCTURAL & MECHANICAL ERECTION

COMPANY
GEMLIK WORKS

Gemlik

LOCATION
 GEMLIK WORKS

ƒ 2 hrs/200 kms from Istanbul

ƒ 2 kms from 2 Deep Sea Ports

ƒ 150,000 sqm Fenced Area

ƒ 41,000 sqm Covered Shop Area

ƒ 18 Bays, 62 Overhead Cranes

ƒ 30,000 tons/year Capacity

ƒ 900 People, 70 Engineers

LOCATION
Cimtas Gemlik Works
Cimtas Gemlik Works Layout
 FABRICATION RANGE

• Pressure Vessels • Steel Bridges

• Reactors • Gas Processing Equipments
• Cylindrical & Spherical Tanks • Process and Power Piping (Spools)
• Heat Recovery Steam Generators
• Penstocks
• Heat Exchangers
• Modules & Process Skids • Overhead Cranes
• Structural Steel, High-Rise Buildings • Hatch Covers and Ship Hulls
• Steel Wind Towers • HEPP Hydro Mechanical Equipments

√ Over 300,000 tons fabricated in total

FABRICATION
 BUSINESS LINES

‹ PRESSURIZED EQUIPMENTS

‹ STEEL WIND TOWERS

‹ STRUCTURAL STEEL

‹ MECHANICAL EQUIPMENTS

‹ OTHER PRODUCTS

FABRICATION
 PRESSURIZED EQUIPMENTS

‹ Storage Tanks
• Liquid Storage Tanks
• Gas Storage Tanks / Tankers
• LNG Storage Tanks

‹ Pressure Vessels, Heat Exchangers

‹ Reactors

‹ Process Skids and Modules

‹ HRSG (Heat Recovery Steam Generators)

FABRICATION
 LIQUID STORAGE TANKS

• Designed, Fabricated and/or Erected

• First tank in 1978
• 155 units of tanks Totalling 8,000,000 m3
• Largest 136,000 m3 according to API 650

• Fixed Roof, Dome Roof, Fixed Cone Roof Types

Floating Roof, Internal Floating Roof Types

• Fuel Oil, Naphta, Benzol, Diesel Oil, Crude Oil,

Light Oil, Gasoline, Kerosene, Gas Oil, Acetic Acid,
Sulphuric Acid, Liquid Ethylene as Stored Liquids

FABRICATION
 GAS STORAGE TANKS

• AD Merkblatt / ASME
• Design Pressure 17.5 – 22.5 bar
• P355N 4.8 to 55 mm Plates
• LPG, Propane, Oxygen, Hydrogen, CO2

‹ Cylindrical Gas Storage Tanks

‹ Spherical Gas Storage Tanks
‹ LNG Storage Tanks

FABRICATION
 GAS STORAGE TANKS / TANKERS
CYLINDRICAL

• Designed, Engineered and Fabricated

• First Cylindrical Tank in 1993
• Small Bulk Tanks (1-10 m3) : 14,500 units
• Large Bulk Tanks (10-180 m3) : 680 units
• Very Large Bulk Tanks (250-3,500 m3) : 12 units
• Pressurized Road Tankers(10-45 m3) : 310 units
Largest LPG Tank (3,500 m3, 8 mt dia, 72 mt Long)

√ Annual Production Capacity: 3,500 tanks, 100 tankers

FABRICATION
 GAS STORAGE TANKS
SPHERICAL

• Designed, Engineered, Fabricated and Erected

• First Spherical Tank Erected in 1980
• First Spherical Engineered, Fabricated and Erected in 1993
• Spherical Tanks (1,000-5,000 m3): 53 units
• Straight Legs, Inclined Legs, Without Legs
• For 5,000 m3 Propane Tanks PWHT at Site After Erection

√ Production Capacity 10 units / year

FABRICATION
 PRESSURE VESSELS

• First Drum in 1982

• First Column in 1983
• First Heat Exchanger in 1985
• Maximum Design Pressure: 228 kg/cm2

• Maximum Test Pressure: 297 kg/cm2

• Typical Range for Vessels
Weight : 500 ton
Length : 50 m T/T
Diameter : 8m
Thickness: 180 mm (cold bending 160 mm)

FABRICATION
 REACTORS

The design, engineering, supply and fabrication with ASME U

Stamp of 4 nos of Reactors under a purchase order awarded by
Parsons Fluor Daniel (PFD) for Second Generation Project,
Tengizchevroil (TCO) Kazakhstan.

These Reactors are 280 mton each, 7.500 mm dia, 33 m long

FABRICATION
 ASME & CE STAMP VESSELS

Major Customers
UOP(Belgium), Framatome-Prosernat, GE Hydro, FWI, KTI, TCO, Technip,
KBR, BP, BASF, UOP(U.S.A.), Nuovo Pignone, PFD, Bechtel, Stone &
Webster, Standard Fasel-Lentjes, Air Liquide, BG Tunisia, Petrogal, AMOC,
Saudi Chevron Phillips, KCC, Axsia Howmar, Deltak
Worldwide Deliveries
Turkey, Egypt, Qatar, Spain, U.S.A., Portugal, Germany, Sweden, Russia,
Italy, Nigeria, Kazakhstan, Belgium, Venezuela, Saudi Arabia, Holland,
Tunisia, Romania
800 units-ASME & CE Stamp Vessels (23.000 mton) Engineered & Fabricated

FABRICATION
 ASME & CE STAMP VESSELS

Typical Range for Vessels Design & Fabrication Codes

• Weight : 500 ton • ASME (Sec.I, Sec.V, Sec.VIII Div.1 & Div.2,
• Length : 50 m T/T Sec. IX, B31.1)
• Diameter : 8m • PED (CE Stamp)
• Thickness : 180 mm • GOST
• TRD 201
Design Programs: • AD-MERKBLATTER HP0
• Compress • ASME Stamps: U, U2, S, PP
• WinShell
• National Board Registration: NB, R
• PDMS
• RF MD GOSTEKHNADZOR
• Xsteel
• ISO 9001:2000
• Caesar

FABRICATION
ASME VESSELS

FABRICATION
HEAT EXCHANGERS

FABRICATION
 PROCESS SKIDS and MODULES

Assembly and testing of Process Skids and Modules for O&G industries
Supply and fabrication of associated:
• Structural Steel
• Pressure Vessels
• Piping Systems
Complete E&I installation and insulation

Cimtas assembles process skids up to: 13mW x 7mH x 65mL

FABRICATION
 HEAT RECOVERY STEAM GENERATORS

Fabrication
• 1 unit Vertical Type - Fr 6 (Nooter/Eriksen)
• 1 unit Vertical Type - Fr 9 (Welding) (CMI)
• 2 units Vertical Type - Fr 7 (NEM Austria)
• 1 unit Horizontal Type - Fr 6 (Aalborg)
• 4 units Horizontal Type - Fr 7 (Austrian Energy)
Turkey, U.S.A., Canada, Kazakhstan, Switzerland

FABRICATION
 STEEL WIND TOWERS

• Mass Production Line • Shorter Reaction Time

• Shorter Delivery Time • Towers Delivered in Two Sections:
• Towers Equipped With • Length 20-30 mt
• Electrical Accessories • Weight 20-45 tons
• Mechanical Accessories • FOB Loading
• Temporary Storage Deliveries to:
• Welding Automation 90% • Italy, Germany, Spain, Portugal,
Greece, Turkey, Japan, Taiwan,
• 400 Units fabricated (19,000 tons) Ireland and Canada

FABRICATION
 STRUCTURAL STEEL

• Boiler Support Structures • Plate Works:

• Casings
• Power Plant Buildings • Ducts
• Piperacks • Chimneys

• Industrial Buildings • Railway Bridges

• High-rise Buildings • Highway Bridges

FABRICATION
 MECHANICAL EQUIPMENTS

Cranes
• Overhead • Francis Turbines
• Gantry
• Tower • Butterfly Valves

FABRICATION
 PROCESS AND POWER PIPING

• 24,000 tons Installed Including Field Prefabrication

• Since 1997 8,900 tons Prefabricated at Gemlik Works
• Bechtel, Framatome-Proser, MHI, GE, Cargill, NEM, CMI
• France, Argentina, U.S.A., U.K., Norway, Chile, Azerbaijan,
Malaysia, Turkey, Egypt, Spain, Syria, Israel, Portugal,
Holland, China, Vietnam, Germany, Italy
• Stainless Steel, Carbon Steel, P 91, P 22 etc.
• Diameter from 2” to 28”, Schedule from Std to XXS
• Turnkey Design, Engineering, Procurement and Fabrication
• GTAW, HotWire, SAW, SMAW, FCAW, GMAW and automation
• CNC and Semi-Auto Cold Bending from 1/2” to 10”
• CIMTAS's power and process pipe fabrication lines have been
shifted to CIMTAS PIPE upon the inauguration of the facility in 2002

FABRICATION
 OTHER PRODUCTS

• Gas Heaters

• Gas Filters / Scrubbers

• Launchers and Receivers

• Hatch Covers and Ship Hulls

FABRICATION
 WELDING

• 4 Welding Engineers
• Welders Training Centre
• Certified Mechanical Test Laboratory
• Carbon Steel for Moderate and Lower Temperature Service, Heat Resisting Cr and Cr-Ni
Stainless Steels, Alloy Steel Quenched and Tempered 9 % Nickel, Ferritic Alloy Steel for
High Temperature Service (P11, P22, P 91), Ni Base Alloys (Inconel 625, Incoloy 825,
Alloy 31, Alloy C276), Aluminum Alloys (Al 5083).
• SAW, SMAW, GTAW, GMAW, FCAW, GTAW Hotwire, ESW Weld Overlay (316L, Incoloy 825)
• Automated and Robotic Welding
• Total Welders 150

FABRICATION
TESTING and HEAT TREATMENT

FABRICATION
 QA / QC / NDE

• ISO / ASME / OHSAS Manuals

• 14 ISO, 2 OHSAS, 6 ASME (RT, DRS, AUT, UT, MT, PT) Procedures
• 299 ISO, 25 OHSAS, 73 QC Instructions
• 13 ASME Manual Procedures
• Project Specific Cimtas Procedures
•QualityPlan, Dimensional Inspection,
•NDE, PWHT, Pressure Test Procedures,
•WOPQ, WPQR, WPS, PQR, Weld Plan, Weld Data Book,
•Surface Preparation & Coating and Shipping Procedures

• On-line Electronic Documentation Flow

• Full Traceability
• Personnel:
•In-house Level I, II, III NDT personnel
•American SNT-TC-1A & Europe PED 97/23 qualified 15 personnel
•2 weld engineers EWE, 6 technicians
•26 QA/QC staff including 8 engineers

FABRICATION
 QA / QC / NDE

• NDE Equipments:
•RT (4 X-ray, 5 Gamma)
•UT (3 Manual)
•MT (Yoke & Prode, dry / wet visible, fluorescent)
•PT (wet visible, fluorescent)
•Digital Radiography System with phosphorus imaging plate (DRS)
•Automated Ultrasonic Testing equipments (TOFD, RASTER) up to 340 mm
•Portable devices for
• ferrite content measurements, spectral analysis and PMI,
• metal hardness, thickness and conductivity measurements,
• coating film thickness, surface roughness, gloss and adhesion measurements and Holiday tests
• laser surface and laser distance measurements

•OpticalInspection devices (distomat, theodolite and nivelman)

•Pressure testing equipment and test recorders
•In-house mechanical test equipments for
• tensile testing (up to 300 °C testing temperatures),
• bending testing,
• NIST approved Charpy impact testing (from room temperature to below -196 °C)

FABRICATION
 TECHNOLOGY

‹ Advanced Manufacturing Technology

• Most Machines CNC, NC, PLC, DNC, On-line
• Automated and Robotic Welding

‹ Advanced Information Technology, MIS:

• 1 PC for Each Desk
• Intranet, Internet, Xtranet, Frame-relay
• Lotus Notes, ERP, Barcode, etc
• Wide Area Network Covering Head Office, Works & Site Offices

‹ Advanced Communication Technology

‹ Advanced Engineering Technology

FABRICATION
 TECHNOLOGY

‹ Advanced Manufacturing Technology

‹ Advanced Information Technology, MIS

‹ Advanced Engineering Technology

• Powerful Hardware
• Dedicated 2D & 3D Modelling, Detailing, Spooling and Structural
Analysis Softwares (Etabs, Tekla Structures, Limcon, Cop, Safe,
SAP 2000, XSteel, AutoCAD, PDMS, PDS, IsoDraw, CADWorx
Pipe, SpoolGen, Compress, Winshell, Caesar, etc)
‹ Advanced Communication Technology
• ISDN Telephone Network Covering Head Office and Works
• Video Conference Network at Head Office and Works
• Real Time Video Coverage of the Works thru PC Network

FABRICATION
TECHNOLOGY

FABRICATION
 CERTIFICATION

• TÜV AD-MERKBLATT HP 0
/ TRD201/ DIN EN 729-2
• ISO 9001:2000, ISO 9000
• ASME (U,U2,PP,S)

• NBPV (NB) , (R)

• German Lloyd

• Turkish Lloyd

• Bureau Veritas (CE-PED-H)

• TUCSAmark

FABRICATION
 ERECTION

• Power Plants • Industrial Plants

• Petrochemical Plants • Cement Plants
• Refineries • Steel Bridges
• Pump Stations • Pipelines,Tank Farms
• Compressor Stations • Ammonia Plants

√ Over 650,000 tons installed in total

√ Structural, Mechanical,Electrical

ERECTION
 BEST PERFORMANCE

• 75,000 tons Installed in 2001 • 2,900 People

• 3 CC Power Plants • 100 Engineers
• 10 CTG, 5 STG, 10 HRSG • 180 Pipe Welders
• 2 Cylindrical LNG Tanks • 440 Total Welders
• 13 Spherical LPG Tanks
• 1 Cement Plant Extension
• On Two Power Plant Sites 64,000 tons of equipment installed in
12 months and 5,000 tons of Power and BOP Piping in 9 months

ERECTION
 LNG STORAGE TANKS

Mechanical erection of 2 x 140,000 m3

• Double Wall-Dome Roof Type according to API 620

• 80 m Diameter, 50 m Height

• Materials 9% Ni (ASTM A 553 Type 1), Al 5083

• Air Lifting of Dome in One Piece 840 mton

ERECTION
 ENGINEERING

• Pressure Vessels • Process and Power Piping

• Storage Tanks • Gas Processing Equipment
• Structural Steel • BOP Equipment
• Overhead Cranes • 2D & 3D Plant Design

√ To Support Fabrication and Erection Activities

ENGINEERING
 ASSETS

• International Experience and References

• International Standards
• Wide Scope, Large Capacity
• Highly Skilled and Flexible Personnel
• Dedicated and Skilled Workforce
• Advanced Technologies
• Integrated QA / QC and IT Systems
• Six Sigma and Kaizen Programme (5 Blackbelts, 9 Greenbelts)
• “First Time Right” Capability
• Proximity to Sea and Markets

COMPANY
 STRENGTHS

• World Class Quality

• On Time Delivery

• Flexible and Versatile

• Least Total Installed Cost

• Consistent and Reliable

• Satisfied Customers
• Safety Program

• CIMTAS Adds Value to Customers with High Skill, Top Quality and
On Time Delivery at Least Total Installed Cost

COMPANY
 INTERNATIONAL BUSINESS REFERENCES

• BECHTEL • SPIE CAPAG • KOBE STEEL • PROSER

• FCB • PWH • SALZGITTER

• GE POWER SYSTEMS
• BBC/ABB • TECHNIP
• CHEVRON • AXSIA
• DONG AH • KRUPP
• PARSONS FLOUR DANIEL • EGI
• VOEST ALPINE
• HITACHI ZOSEN
• NUOVO PIGNONE • FOCHI • ELECTRIM
• FOSTER WHEELER
• MHI • MITSUBISHI CORP. • STEINMULLER
• IHI
• BASSE SAMBRE • AALBORG
• UOP
• DELTAK
• PHB
• NEM • KLÖCKNER INA
• INGRA
• MASTERFOODS
• KCC • BOUYGUES
• STONE & WEBSTER • PREUSSAG
• STANDARD FASEL • KTI • LUMMUS • TENGIZ CHEVROIL

• NISSHO IWAI • ITOCHU • CMI • AUSTRIAN ENERGY

• NOOTER/ERIKSEN • TOYO • AIR LIQUIDE • GENERAL ELECTRIC

COMPANY
 AWARDS

GE Power Systems & GE Energy

Bechtel

COMPANY
 CORPORATE PRIORITIES

1) Safety with Zero Accident Target

2) Quality

3) On Time Delivery

4) Customer Satisfaction

5) Cost and Return

COMPANY
 HEALTH SAFETY ENVIRONMENT

HSE Policy
OHSAS 18001:1999

The HSE Policy for CIMTAS is to prevent all the employees and
associates working at CIMTAS and its work sites, the related facilities,
machinery, equipment and offices used, the data produced, the
environment and the individuals around, the just and hard-earned trust
and image created on the customers and third parties from each and
every kind of pollution, hazard and accident that may result from our
businesses and to make efficient use of natural resources. This policy is
at the same time the assurance of our future business.

The target at CIMTAS is to attain ZERO ACCIDENT with emphasis on

the safety of human beings.

COMPANY
 HEALTH SAFETY ENVIRONMENT

CIMTAS SAFETY PERFORMANCE

1.00

0.75 0.68
LTA Rate

0.44 0.47
0.50

0.25
0.00 0.00 0.00
0.00
2002 2003 2004 2005 2006 2007

(as of Q1 2007)

COMPANY
SUBSIDIARIES

SUBSIDIARIES
CIMTAS Pipe Fabrication and Trading Ltd. Co.

Located : 1 km from Cimtas Works in Gemlik, Turkey

3 km from international deep sea ports (2002 August)
54,500 sqm fenced yard, 13,300 sqm covered fabrication shop
and office space
9 bays, 27 overhead cranes, 7 portal cranes, 1 tower crane
1,500 tons/month production capacity
Dedicated blasting, painting, acid and phosphate cleaning
facilities, heat treatment and RT cabins
GTAW, HotWire, SAW, SMAW, FCAW, GMAW welding and
automation
CNC and NC cold bending from ½ “ to 10” dia
e-nabled QA/QC systems, destructive and non-destructive
examination laboratories
Advanced IT, ERP and MIS

SUBSIDIARIES
CIMTAS (Ningbo) Steel Processing Co., Ltd.

Fully owned subsidiary of Cimtas

Located in Ningbo Free Trade Zone, China
Operational – 2002 December

Fabrication of : Power and Process Pipe Spools

Assembly of : Process Skids and Modules

12,400 sqm shop and 1,200 sqm office area

The shop incorporates dedicated :

Blasting & Painting Facilities
Acid & Phosphate Cleaning Facilities
RT Cabins
High-end Welding Technology
Cold Bending Capacity
Integrated QA/QC Systems
Advanced IT and ERP

SUBSIDIARIES
 CIMTAS Mechanical Contracting B.V.

Fully owned subsidiary of Cimtas

Incorporated in the Netherlands (2002)

Provides international customers :

World-class structural, mechanical and electrical erection services
with commitment to safety, quality and timely project completion
Capable of mobilizing in a short time into remote areas :
Qualified non manual staff
Supervisors
Skilled manual labor
Temporary site facilities
Construction equipment

The company will extend the already existing and proven erection
know-how and capacity to international projects with the ultimate
aim of serving worldwide government entities, private end users
and prime contractors on a least total cost basis

Rijnmond Energy Centre

Mechanical Erection Works

SUBSIDIARIES
 CONCLUSION

ENGINEER FABRICATOR CONTRACTOR

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