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Hummer 1999-2000 Каталог

Hummer 1999-2000 spare parts catalog

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AndreyIvanov
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© © All Rights Reserved
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0% found this document useful (0 votes)
2K views695 pages

Hummer 1999-2000 Каталог

Hummer 1999-2000 spare parts catalog

Uploaded by

AndreyIvanov
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 695

1999-2000 TABLE OF CONTENTS

SERVICE General Information 1

PARTS Engine 2

CATALOG Fuel, Emissions and Exhaust 3

Cooling System 4

Transmission/Transfer Case 5
COMMERCIAL
HUMMER H1 Wheels and Tires/ 6
Central Tire Inflation System

Brake System 7

Steering System 8

Axles/Suspension/Frame 9

Body 10

Heating/Ventilation/ 11
AM GENERAL LLC Air Conditioning (HVAC)
408 South Byrkit Avenue
P.O. Box 728
Mishawaka, Indiana 46546-0728 Electrical 12

AM General
Accessories 13
Copyright ©1999-2000
All Rights Reserved. Printed in U.S.A.
Index 14
HUMMER® is a registered trademark of
General Motors Corporation.
f

2000 HUMMER PARTS CATALOG

TABLE OF CONTENTS 1
TITLE PAGE NUMBER

SECTION 1. GENERAL INFORMATION


General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION 2. ENGINE
Air Intake Manifolds, Crankcase Depression Regulator Valve, and Mounting Hardware . . . . . . . 2-20
Camshaft, Timing Chain, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Crankcase Cover Assembly and Rocker Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Crankshaft, Damper, Bearings, Pulley, and Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Cylinder Head and Block Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Oil Pan, Pump, and Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Exhaust Manifold Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mounting Brackets, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Oil Dipstick and Tube Assembly, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Oil Filter, Adapter, and Oil Line Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Piston Assembly, Rod Assembly, and Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
TurboCharger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Vacuum Pump, Serpentine Belt and Accessory Drive Brackets and Pulleys. . . . . . . . . . . . . . . . . . 2-24
Valves, Guides, and Rocker Arm Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

SECTION 3. FUEL, EMISSIONS AND EXHAUST


Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Air Cleaner, Air Horn, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Exhaust Pipes and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Fuel Filler Pipe Assembly and Vent Lines, Main Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Fuel Filler, Auxiliary Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Fuel Filter Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fuel Injection Pump and Fuel Intake Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fuel Injection Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fuel Pump and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuel Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Fuel Tank (Auxiliary) Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Fuel Tank Vent Line, Filter, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Main Fuel Tank Assembly and Mounting Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

05745158 AM General Corporation


2000 HUMMER PARTS CATALOG

2 TABLE OF CONTENTS
TITLE PAGE NUMBER

SECTION 4. COOLING SYSTEM


Cooling Fan, Fan Clutch, Belt, and Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Oil Cooler (Engine and Transmission) and Engine Oil Cooler Lines . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Radiator and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Radiator Hoses and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Radiator Shroud and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Surge Tank and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Thermostat, Water Crossover, and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Water Pump and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

SECTION 5. TRANSMISSION/TRANSFER CASE/PROPELLER SHAFTS


Control Valve and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 2
Transfer Case Assembly, Front Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Transfer Case Assembly, Rear Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Transfer Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 24
Transfer Case Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Transfer Case Shift Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Transfer Case Shift Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Transmission and Transfer Case Control Assembly and Neutral Start Switch. . . . . . . . . . . . . . . . . . . 5-5
Transmission External Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Transmission Filter and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Transmission Mounting Hardware, Fluid Dipstick, and Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . 5-10
Transmission Parking Lock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Transmission Shifting Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Transmission Vent Lines and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Transmission/Transfer Case Cooling Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

SECTION 6. WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM


Central Tire Inflation System Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
CTIS Control Panel and Electrical Harnesses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
CTIS Valve Assembly and Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Wheel, Tire and Runflat Assembly, One-Piece Aluminum Rim (Optional) . . . . . . . . . . . . . . . . . . . . . 6-6
Wheel, Tire, and Beadlock Assembly, Two-Piece Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Wheel, Tire, and Runflat Assembly, Two-Piece Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

AM General Corporation
2000 HUMMER PARTS CATALOG

TABLE OF CONTENTS 3
TITLE PAGE NUMBER

SECTION 7. BRAKES
ABS Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
ABS Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
ABS Wheel Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Front Service Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Master Cylinder Assembly and Hydro-Boost Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Parking Brake Cables and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Parking Brake Hand Lever and Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 2
Rear Service and Parking Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Service Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

SECTION 8. STEERING SYSTEM


Power Steering Gear and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Power Steering Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Power Steering Pump, Oil Cooler, and Hydro-Boost Lines and Fittings. . . . . . . . . . . . . . . . . . . . . . . 8-20
Power Steering Pump, Pulley, Reservoir, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Power Steering Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Steering Column and Intermediate Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Steering Column Lock and Switch Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Steering Column Trim and Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

SECTION 9. AXLES/SUSPENSION/FRAME
Airlift Brackets, Front Spring Seats, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
Axle Differential, Mounting Brackets, and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
Axle Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
Bumper, Front and Lifting Shackle (with Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
Bumper, Front and Lifting Shackle (without Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
Bumper, Rear and Lifting Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Control Arms, Ball Joints, and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Frame Rails, Body Mount Brackets, and Transmission Crossmember. . . . . . . . . . . . . . . . . . . . . . . . 9-18
Front Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-6
Front Upper Control Arm Brackets, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Front Upper Control Arm Brackets, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
Geared Hub (Knuckle) Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
Halfshaft Assembly, Left and Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
Propeller Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
Rear Radius Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Rear Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-8
Shock Absorbers and Springs, Front and Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Stabilizer Bar and Connecting Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14

05745158 AM General Corporation


7-1-00 2000 HUMMER PARTS CATALOG

4 TABLE OF CONTENTS
TITLE PAGE NUMBER

SECTION 9. AXLES/SUSPENSION/FRAME
Upper Control Arm Brackets, Spring Seats, Related Parts, and Mounting Hardware . . . . . . . . . .9-32
Vent Lines, Front Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-46
Vent Lines, Rear Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-48

SECTION 10. BODY


B- and C-Bars, Four-Passenger Hardtop and Station Wagon, Models 83 and 84. . . . . . . . . . . . . 10-72
B-Bar, Two-Passenger Enlarged Cab, Model 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Body Assembly Components, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Body Assembly Components, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Body Mounting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Door Assembly, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
Door Assembly, Rear, Models 83, 84, and 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
Door Striker Assemblies, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Engine Cover, Console Cover, and Related Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
Fixed Door, Footwell Cover, and Related Parts, Two-Passenger Enlarged Cab, Model 89. . . . . 10-92
Floor Padding, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110
Four-Door Soft Top Kit, Basic, Model 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-104
Headliner, Rear Trim and Carpet, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-128
Headliner, Rear Trim, and Carpet, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-126
Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Monsoon Stereo System) . . . . . . . . . . . . . . . . . . . . . . . . . 10-120
Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Standard Stereo System). . . . . . . . . . . . . . . . . . . . . . . . . . 10-114
Hood Assembly and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
Hood Assembly, Grille, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Inner Kick Panels and Miscellaneous Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-132
Instrument Panel Assembly, Dash Trim, Crash Pad, and Mounting Hardware . . . . . . . . . . . . . . . 10-108
Interior Tunnel Padding, Carpet, and Hardboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-112
Mirrors (Inside and Outside) and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Outer Kick Panels Interior Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
Panel Assembly Door Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-94
Removable Load Barrier, Station Wagon, Model 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-106
Roof and Mounting Hardware, Four-Passenger Hardtop, Model 83. . . . . . . . . . . . . . . . . . . . . . . . 10-66
Roof and Mounting Hardware, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
Roof and Mounting Hardware, Two-Passenger Enlarged Cab, Model 89 . . . . . . . . . . . . . . . . . . . 10-64
Roof, Slant-Back Door, and Mounting Hardware, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . 10-80
Seat Belts, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Seats, Driver and Passenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
Slant-Back Door Latch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-84
Slant-Back Door Mounting Components And Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-86

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TABLE OF CONTENTS 5
TITLE PAGE NUMBER
SECTION 10. BODY (Cont’d)
Soft Top Support Structure, Model 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-97
Splash Shield (Left Hand) and Hood Prop Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Splash Shield (Right Hand Upper) and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
Splash Shield, Right Hand Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Station Wagon Cargo Doors, Power Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10- 90
Station Wagon Rear Doors, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-75
Sun Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Support Structure, Soft Top, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-102
Tailgate Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
Window Assembly, Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Windshield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Windshield Washer Reservoir Mounting Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

SECTION 11. HEATING/VENTILATION/AIR CONDITIONING


A/C Compressor and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
A/C-Heat Vacuum and Temperature Door Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Auxiliary A/C-Heat Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-30
Auxiliary A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11- 26
Auxiliary HVAC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-28
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Closeout Panel, Driver’s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Closeout Panel, Passenger’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
Condenser, Receiver/Dryer, and A/C Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Main A/C-Heat Case Halves and Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Main A/C-Heat Evaporator and Heater Core Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Main A/C-Heat Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
Plenum and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
Rear Center Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-32
Water Control Valve and Heater Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Wiring Harnesses, A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-24

SECTION 12. ELECTRICAL


124-AMP Alternator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
Batteries, Cables, And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Clearance Marker Light Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-82
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-84
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-134
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-118
Cross Body Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-112
CTIS Interior Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-92
Daytime Running Light Jumper and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-60
Delco Monsoon Stereo System Harness, Hard Top, Models 83 & 84 . . . . . . . . . . . . . . . . . . . . . . . 12-56

05745158 AM General Corporation


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6 TABLE OF CONTENTS
TITLE PAGE NUMBER
SECTION 12. ELECTRICAL (Cont’d)
Delco Standard Stereo Harness Two-Speaker, Two-Door, Model 89 . . . . . . . . . . . . . . . . . . . . . . . . 12-52
Delco Standard Stereo Harness, Four-Speaker, Open Top, Model 90 . . . . . . . . . . . . . . . . . . . . . 12-58
Delco Standard Stereo Harness, Four-Speaker, Hard Top, Models 83 & 84 . . . . . . . . . . . . . . . . . . 12-54
Dual Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12- 40
Engine Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-80
Exterior Fuse Box Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-102
Front Turn Signal Light and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
Fuse Boxes, Internal & External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-74
Glow Plug Power Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-96
GM Engine Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-130
Harness Assembly, Slant-Back Cargo Door, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-122
Harness Assembly, Slant-Back Rear Defrost, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-124
Harness Assembly, Station Wagon Rear Door Jumper (RH Side). . . . . . . . . . . . . . . . . . . . . . . . . . 12-128
Headlight Assembly and Running Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
Heated Windshield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-76
Hood Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-43
Identification Lamp Assembly Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
Instrument Panel Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
Instrument Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-108
Interior Courtesy Lights, Underhood Light, and Door Jamb Switch . . . . . . . . . . . . . . . . . . . . . . . . 12-32
Interior Dome Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
Interior Ground Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-100
PCM and Digital Ratio Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-132
Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-64
Power Locks/Windows Door Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-106
Power Mirror Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-98
Power Mirror Switch Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-104
Power Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-72
Power Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-77
Rear Seat Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-62
Rear Turn Signal Light/Taillight, License Plate Bracket, and Mounting Hardware . . . . . . . . . . . . . 12-24
Reflectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34
Remote Entry Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-136
Right Front Wheel Sensor Jumper Haness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-94
Roof Wiring Haness Assembly, Two-Door, Model 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-86
Roof Wiring Harness Assembly, Four-Door, Model 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-88
Roof Wiring Harness Assembly, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-90
Roof Wiring Harness, Open Top. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-46
Sensors, Sending Units, and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
Slant-Back Harness, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-126
Starter Motor And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Starter Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
Stereo, Speakers, and Mounting Hardware, Standard and Monsoon (Delco) . . . . . . . . . . . . . . . 12-36

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TABLE OF CONTENTS 7
TITLE PAGE NUMBER
SECTION 12. ELECTRICAL (Cont’d)
Trailer Towing Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48
Underbody Harness, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-110
Windshield Wiper Motor, Wiper Assembly, and Washer Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
Wiper Motor And Blade, Slant-Back Rear Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16.2

SECTION 13. ACCESSORIES


Air Filter Restriction Gauge Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-66
Auxiliary Air Hose Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50
Bedliner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-120
Bike Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-114
Brushguard Kit and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Brushguard Kit, Heavy Duty Accessory Frontal-Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
Brushguard Kit, Heavy Duty Accessory Wrap-Around . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
Bumper (Front with Brushguard and without Winch) Cover Kit,
Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-104
Bumper (Front with Winch) Cover Kit, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . 13-102
Bumper (Rear) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-106
Cargo Area Liner, Station Wagon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-58
CD Changer and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-88
Dash Trim Appliqué Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-90
Door Handle and Bezel Covers, Polished and Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . 13-118
Driveline Protection and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13- 34
Driveline Protection Skid Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-36
Dual Oil Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-96
Electric Seat Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-92
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
Grille (Front) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-110
Grille (Upper) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-108
Hourmeter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-74
Leather Upholstery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-64
Off-Road Accessory Kit, Station Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-94
Off-Road Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-84
Pioneer Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-28
Radio Noise Suppression Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-76
Rear Defroster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-52
Reflective Triangle Warning Device, Jack Assembly, and Mounting Hardware . . . . . . . . . . . . . . 13-24
Remote Entry Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40
Rocker Panel Guard Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38
Roof Rack Kit, Aluminum, Round Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-126
Roof Rack Kit, Side Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-116
Roof Rack Kit, Steel, Square Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-124
Running Board Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-46
Seat Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-62

05745158 AM General Corporation


3-1-01
2000 HUMMER PARTS CATALOG

8 TABLE OF CONTENTS
TITLE PAGE NUMBER
SECTION 13. ACCESSORIES (Cont’d)
Seat, Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54
Side Step Bars Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-48
Ski Rack Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-122
Skid Plate Cover, Polished Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-112
Slant-Back (Soft) Kit (Four-Door Soft Top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-78
Soft Square Back Kit, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-80
Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13- 30
Spare Tire Carrier, Bed-Mounted (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13- 32
Tire (Tubeless) Repair Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-70
Tire (Tubeless) Repair Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-72
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-100
Tire Repair Accessory Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-98
Tonneau Cover 4-Door Hardtop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-56
Tow Ball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Traveler’s Survival Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-68
Universal Roof Mounting Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-44
Utility Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26
Wheel and Tire Assembly, SpaceSaver Spare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-42
Wheel Cover Kit, Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-86
Winch Accessory Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Winch Assembly, for Vehicles Prior to VIN YE186477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13- 8
Winch Assembly, for Vehicles VIN YE186477 and Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit) . . . . . . . . . . . . . . . . . . . . . . . 13-3
Winch Roller Fairlead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-82

AM General Corporation
2000 HUMMER® PARTS CATALOG
Section 1 GENERAL INFORMATION

This catalog contains an illustrated list of service or replacement parts for the AM General Commercial Hummer. The
Commercial Hummer is equipped with a 6.5L turbocharged diesel engine and is offered in five body styles:
HMC4, Model 83 — Four-door, four passenger hardtop truck
HMCS, Model 84 — Four-door, four passenger station wagon
HMCO, Model 90 — Hard-door, four passenger, open top truck
XLC2, Model 89 — Two-door, two passenger, enlarged cab truck
HMSB Model 91 — Four-door, four passenger slant-back truck

This catalog is divided into 13 major sections in the sequence shown on the title page. Major sections are divided into
smaller groups of parts, each with its own illustration. Immediately preceding this introduction is a complete listing of all
illustrations in this catalog. The first page of each section also contains a listing of illustrations for that section.
Illustrated items are numerically keyed on the illustrations and described in the text on the following page. Figure num-
bers are located at the top of the description column.
Indented items in the parts listings indicate availability as a part of the preceding assembly. Indented parts with
assigned part numbers can also be ordered separately.
Alphabetical and Numerical indexes are located at the end of the catalog (Section 14).

PARTS SERVICED BY AM GENERAL


AM General will service virtually all of the service or replacement parts for this vehicle except those which are more eco-
nomical and/or more practical to procure locally. Items not covered may be standard hardware, fuses, lamp bulbs, seal-
ants, lubricants, adhesives, and standard sizes and types of tubing, hoses, and electrical connectors and fittings. Items
which are listed in this catalog, but are not serviced, are indicated by the legend “N/S” in the part number column.

ESSENTIAL TOOLS
All essential tools are covered in the companion service manual. Tools listed with a Kent-Moore part number can be
obtained directly from Kent-Moore by calling 1-800-345-2233 or writing to:
Kent-Moore
28635 Mound Rd.
Warren, Michigan 48092

HOW TO LOCATE PARTS


When function, use, or location is known: Refer to the Table of Contents.
When part number is known: Refer to the Numerical Index.
When nomenclature is known: Refer to the Alphabetical Index.

HOW TO ORDER SERVICE PARTS


Order parts through the Dealer Communication System (DCS). Include the part number and quantity of each part.
When entering the part number, be aware that the computer matrix allows for a 2 digit prefix, an 8 digit body and a 4
digit suffix. It is important that you allow for missing digits when entering a part number (e.g. to enter part number G
12345678 you must enter a space before entering the G or the system will misread the part number).
If you encounter difficulty in ordering through the DCS, you may phone the CDCS Help Line at Strategic Business Systems
at 201-327-8532 .

HUMMER® is a registered trademark of the AM General Corporation.

05745158 1-1
DAMAGED SHIPMENTS, SHORTAGES OR ERRORS
All shipments are properly packed and are in good order when delivered to the transportation company. Responsibility
ends with such delivery. When a damaged shipment is received, a claim should be filed immediately against the carrier
making delivery.
All claims for shortages or errors in packing must be made to the same address from which the parts were ordered.
Claims must be made within ten (10) days after receiving shipment. All claims must be accompanied by the original
packing slip, with proper notation of shortage or error, and signed by the responsible person in receiving department.
ABBREVIATIONS
ABS . . . . . . . . . . . . . . . . . . . . . . Antilock Brake System mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Millimeter
AUX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minimium
A/C . . . . . . . . . . . . . . . . . . . . . . . . . . Air Conditioning N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Available
A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . As Required NPN . . . . . . . . . . . . . . . . . . . . . . . . . . No Part Number
baro.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Barometric N/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Serviced
CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cadmium N.Y. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .New York
CW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Clockwise O.D. . . . . . . . . . . . . . . . . . . . . . . . . . Outside Diameter
CCW . . . . . . . . . . . . . . . . . . . . . . . Counterclockwise PCM . . . . . . . . . . . . . . . . . Powertrain Control Module
C.E. . . . . . . . . . . . . . . . . . . . . . . . . . Commutator End PCV . . . . . . . . . . . . . . .Positive Crankcase Ventilation
cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centimeter Phos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Phosphate
CTI . . . . . . . . . . . . . . . . . . . . . . . . Central Tire Inflation P/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number
CTIS . . . . . . . . . . . . . . . . Central Tire Inflation System P/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power Steering
D.C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Current press. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure
D.E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive End QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diameter R.F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Front
DRA. . . . . . . . . . . . . . . . . . . . . . . Digital Ratio Adaptor R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right-Hand
EPA . . . . . . . . . . . . Environmental Protection Agency R.R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Rear
G.C.C. . . . . . . . . . . . . . . . . . . . . Gulf Coast Countries S.I.A. . . . . . . . . . . . . . . . . . . . . . . Serviced in Assembly
Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grade 8 S.I.K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serviced in Kit
HMC4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four-Door S/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
HMCS . . . . . . . . . . . . . . . . . . . . . . . . . . Station Wagon S.P.D.T. . . . . . . . . . . . . . . . . Single Pole Double Throw
HMCO (hard doors) . . . . . . . . . . . . . . . Open Vehicle S.P.S.T. . . . . . . . . . . . . . . . . . . . Single Pole Single Throw
HMSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slant-Back S.R.E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slip Ring End
hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . horsepower STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
HVAC . . . . . . . Heating, Ventilating, Air Conditioning TCM . . . . . . . . . . . . . . . . Transmission Control Module
I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Diameter TT4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Trac 4
in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inch V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
I/P . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Panel VIN . . . . . . . . . . . . . . . .Vehicle Identification Number
L.F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left Front VDC . . . . . . . . . . . . . . . . . . . . . . . . Volt Direct Current
L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left-Hand W/S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Windshield
L.R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Left Rear XLC2 . . . . . . . . . . . . . . . . . . . Two-Door, Enlarged Cab
l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liter ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zinc
max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum

SUGGESTIONS AND RECOMMENDATIONS


Recommendations for improving or correcting this catalog are encouraged. Forms are included at the back of this man-
ual. Please forward corrections or recommendations directly to:
AM General Corporation
Commercial Publications Department
408 S. Byrkit St.
Mishawaka, Indiana 46546-0728

To receive future revisions and updates to this manual, please send the publications form in the front of this manual to:

AM General Corporation
Commercial Publications Department
408 S. Byrkit St.
Mishawaka, Indiana 46546-0728

1-2
VEHICLE IDENTIFICATION NUMBER DESCRIPTION
1 3 7 Y A 83 3 4 Y E 000001

Digit 1 Digit 12
Manufacturing through 17
Country Sequential,
Assigned
Serial Number

Digit 2
Company/Make
Digit 11
Plant Code
Digit 3
Vehicle Type
Digit 10
Model Year
Digit 4
Engine Type
Digit 9
Check Digit
Digit 5
Transmission/Drive
Digit 8
GVWR

Digit 6 and 7
Truck Line Series
Model, Body Type

Vehicle Identification Number Decoding Chart


Digit Code Code Definition
1 1 United States

2 3 AM General Corporation

3 7 Commercial Vehicles

4 Z 6.5L Turbocharged Diesel, GM, 8 cyl., 195 hp

5 A 4-Speed, Automatic/LHD

05745158 1-3
Vehicle Identification Number Decoding Chart (Continued)
Digit Code Code Definition
6&7 83 1-1/4 ton 4-door Truck, utility
84 1-1/4 ton Station wagon Truck, utility
89 1-1/4 ton 2-door enlarged cab Truck, utility
90 1-1/4 ton Open body w/full hard doors Truck, utility
91 1-1/4 ton 4-door slant back Truck, utility

8 Class 3 10,001 lb - 14,000 lb (4,541 kg - 6,356 kg)

9 — Check Digit

10 Y 2000

11 E Mishawaka, Indiana
U Livonia, Michigan

12-17 — Sequential Serial Number

1-4
2000 HUMMER PARTS CATALOG
ENGINE 2-1
Section 2

ENGINE
TITLE PAGE NUMBER

Air Intake Manifolds, Crankcase Depression Regulator Valve, and Mounting Hardware. . . . . . . 2-20
Camshaft, Timing Chain, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Crankcase Cover Assembly and Rocker Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Crankshaft, Damper, Bearings, Pulley, and Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Cylinder Head and Block Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Oil Pan, Pump, and Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Exhaust Manifold Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mounting Brackets, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Oil Dipstick and Tube Assembly, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Oil Filter, Adapter, and Oil Line Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Piston Assembly, Rod Assembly, and Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
TurboCharger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Vacuum Pump, Serpentine Belt and Accessory Drive Brackets and Pulleys . . . . . . . . . . . . . . . . . 2-24
Valves, Guides, and Rocker Arm Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-2 ENGINE

P02-001.2

Figure 2–1. Engine Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–1.
Engine Assembly.

1 6010809 ENGINE, complete, 6.5 liter, new, SEE NOTE 1 . . . . . . . . 1


1 5744918 ENGINE, long block, 6.5 liter, new. . . . . . . . . . . . . . . . . . 1

NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE


LONG BLOCK PART NUMBER 5744918.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
2-4 ENGINE

8
9
7
1

10

6
1 5
4
3
11

12
13
14

15
12
16
2 30

29

17
28 18 31
23 19
12 32 22
25 24
26
27

20

21

Figure 2–2. Cylinder Head and Block Components.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ENGINE 2-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–2.
Cylinder Head and Block Components.
1 5744649 CYLINDER HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 5745220 CYLINDER HEAD, remanufactured . . . . . . . . . . . . . . . . 2
2 5744650 •CHAMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 5744651 •CHAMBER, oversized . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 5572842 PLUG, cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 5742109 GASKET, water cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 5740186 COVER, water access . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 12339406-2 STUD, access cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 5740031 BOLT, cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8 5743223 NOZZLE, fuel injection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9 5740058 GASKET, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 5745281 GLOW PLUG, type 60G . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 5744449 GASKET, cylinder head, SEE NOTE 1 . . . . . . . . . . . . . . . 2
12 N/S PLUG, pipe, 1/4 - 18, oil passage . . . . . . . . . . . . . . . . . . 5
13 N/S PLUG, pipe, 3/8, oil gallery . . . . . . . . . . . . . . . . . . . . . . . 1
14 5740272 PLUG, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5740268 SPACER, cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 8134398 PIN, flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 N/S PLUG, pipe, 3/8, cylinder block . . . . . . . . . . . . . . . . . . . 1
18 5743277 VALVE, regulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 5741043 PLUG, regulating valve, oil cooler . . . . . . . . . . . . . . . . . 1
20 5740144 BOLT, bearing cap, outboard, front & rear . . . . . . . . . . 4
20 5744943 BOLT, bearing cap, outboard, middle. . . . . . . . . . . . . . 6
21 5715343 BOLT, bearing cap, inboard, all . . . . . . . . . . . . . . . . . . . 10
22 5743278 VALVE, safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 5740529 PLUG, expansion, freeze . . . . . . . . . . . . . . . . . . . . . . . . . 6
24 5740145 PIN, block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 5742650 GASKET, fuel pump cover . . . . . . . . . . . . . . . . . . . . . . . . 1
26 5742657 COVER, fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 N/S SCREW, fuel pump cover, M6 x 1.0 x 16 . . . . . . . . . . . . . 2
28 N/S SCREW, fuel pump cover, 3/8 - 16 x 3/4. . . . . . . . . . . . . 2
29 5741150 PLUG, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 5598192 PLUG, cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 5939441 HEATER CORD, block. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 5743279 IMMERSION HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: PART OF GASKET SET P/N 5714842

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-6 ENGINE

2 4
3 5

2 6

7
1
8

11

4
12
2
3
2
9
2
10

13

14

Figure 2–3. Crankshaft, Damper, Bearings, Pulley, and Flywheel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–3.
Crankshaft, Damper, Bearings, Pulley, and Flywheel.

1 106751 KEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


2 5740240 BEARINGS, standard, #1, 2, 4 . . . . . . . . . . . . . . . . . . . . . . 3
2 5740241 BEARING, .013 mm undersized, #1, 2, 4 . . . . . . . . . . . . . 3
2 5740242 BEARING, .026 mm undersized, #1, 2, 4 . . . . . . . . . . . . . 3
3 5740201 BEARING, standard, #3 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5740202 BEARING, .013 mm undersized, #3 . . . . . . . . . . . . . . . . . 1
3 5740203 BEARING, .026 mm undersized, #3 . . . . . . . . . . . . . . . . . 1
4 5740204 BEARING, standard, #5 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5740205 BEARING, .013 mm undersized, #5 . . . . . . . . . . . . . . . . . 1
4 5740206 BEARING, .026 mm undersized, #5 . . . . . . . . . . . . . . . . . 1
5 5743226 PACKING, preformed, crankshaft, SEE NOTE 1 . . . . . . . 2
6 5743227 CRANKSHAFT, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5740261 PIN, flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5743228 DAMPER ASSEMBLY, crankshaft . . . . . . . . . . . . . . . . . . . 1
9 5740147 WASHER, flat, torsional damper. . . . . . . . . . . . . . . . . . . 1
10 5740146 SCREW, torsional damper . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6003069 PULLEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S BOLT, M10 - 1.5 x 65, crankshaft pulley . . . . . . . . . . . . . 1
13 5740037 FLYWHEEL, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 5740263 BOLT, flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

NOTE 1: PART OF GASKET AND SEAL SET P/N 5743399

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-8 ENGINE

4
2
5

9
7

10

11

Figure 2–4. Piston Assembly, Rod Assembly, and Ring Set.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–4.
Piston Assembly, Rod Assembly, and Ring Set.

1 5743280 RING SET, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


1 5743281 RING SET, 0.5 mm oversized . . . . . . . . . . . . . . . . . . . . . . 8
2 5743282 PISTON ASSEMBLY, standard . . . . . . . . . . . . . . . . . . . . . . 8
2 5743799 PISTON ASSEMBLY, 0.5 mm oversized . . . . . . . . . . . . . . 8
3 N/S •PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 N/S •PISTON PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 5740158 •RING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 5740038 CONNECTING ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . . 8
7 N/S •CONNECTING ROD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 N/S •CAP, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9 5740155 •BOLT, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 5740156 •NUT, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11 5740238 BEARING, connecting rod, standard. . . . . . . . . . . . . . . 8
11 5740239 BEARING, connecting rod, 0.026 mm undersized . . . . 8

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-10 ENGINE

4
3

21
6

20 19 7

10
18
11

12
17 15

13

16 14

Figure 2–5. Valves, Guides, and Rocker Arm Assemblies.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–5.
Valves, Guides, and Rocker Arm Assemblies.

1 5740132 ROCKER ARM, valve rockers. . . . . . . . . . . . . . . . . . . . . . 16


2 5740531 SHAFT, valve rocker arm . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 5741045 RETAINER, rocker arm shaft. . . . . . . . . . . . . . . . . . . . . . . 8
4 11508355 BOLT, rocker arm shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 5741046 RETAINER, rocker arm . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 5740270 LOCK, valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 5740180 ROTOR, engine poppet, exhaust valve. . . . . . . . . . . . . 8
8 5740266 SEAL INLET, valve stem, SEE NOTE 1 . . . . . . . . . . . . . . . . 16
9 5740153 SPACER, sleeve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 5742095 SEAL, exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 5740152 SPRING, valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
12 5740130 WASHER, valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13 5743283 VALVE, poppet, exhaust, standard . . . . . . . . . . . . . . . . 8
13 5743284 VALVE, poppet, exhaust, 0.089 mm oversized . . . . . . . 8
14 5740041 VALVE, poppet, intake, standard . . . . . . . . . . . . . . . . . . 8
14 5740194 VALVE, poppet, intake, 0.089 mm oversized . . . . . . . . . 8
14 5740195 VALVE, poppet, intake, 0.349 mm oversized . . . . . . . . . 8
15 5740131 CAP, intake valve spring . . . . . . . . . . . . . . . . . . . . . . . . . 8
16 5740043 TAPPET, hydraulic roller . . . . . . . . . . . . . . . . . . . . . . . . . . 16
17 5740040 PUSHROD, valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
18 5740133 PLATE, guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19 5740134 CLAMP ASSEMBLY, guide . . . . . . . . . . . . . . . . . . . . . . . . 8
20 N/S •CLAMP, guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21 N/S •SCREW, flanged hex head, M8 -1.25 x 22 . . . . . . . . . . 8

NOTE 1: PART OF 6.5L CYLINDER HEAD KIT 5714842

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-12 ENGINE

3 9
8
2 7
6
1 5
4

10

20
11
12
13
14
15

16

17
18
19

Figure 2–6. Camshaft, Timing Chain, and Related Parts.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–6.
Camshaft, Timing Chain, and Related Parts.

1 5740184 SCREW, fuel injection pump driven gear . . . . . . . . . . . 3


2 5740139 GEAR, fuel injection pump driven . . . . . . . . . . . . . . . . . 1
3 5740182 COVER, crankcase front . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5741152 SCREW, pump drive gear . . . . . . . . . . . . . . . . . . . . . . . 1
5 5741151 WASHER, fuel injection pump drive gear . . . . . . . . . . . 1
6 5740137 WASHER, fuel injection pump drive gear . . . . . . . . . . . 1
7 5740140 GEAR, fuel injection pump drive . . . . . . . . . . . . . . . . . . 1
8 5740046 CHAIN, camshaft timing . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5740044 SPROCKET WHEEL, camshaft . . . . . . . . . . . . . . . . . . . . . 1
10 5743229 SPROCKET WHEEL, crankshaft . . . . . . . . . . . . . . . . . . . . 1
11 5740191 BEARING, camshaft, #5, orange. . . . . . . . . . . . . . . . . . . 1
12 5740190 BEARING, camshaft, #4, green . . . . . . . . . . . . . . . . . . . . 1
13 5740189 BEARING, camshaft, #3, yellow. . . . . . . . . . . . . . . . . . . . 1
14 5740188 BEARING, camshaft, #2, pink . . . . . . . . . . . . . . . . . . . . . 1
15 5740187 BEARING, camshaft, #1, plain . . . . . . . . . . . . . . . . . . . . . 1
16 5740213 CAMSHAFT, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5740135 SPACER, camshaft sprocket . . . . . . . . . . . . . . . . . . . . . . 1
18 5740136 RETAINER, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 N/S SCREW, M8 - 1.25 x 16, thrust bearing . . . . . . . . . . . . . . 2
20 106751 KEY, camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-14 ENGINE

4
2
1

5
16 17
6

11 13
10

14 7
8
13

15

12
11 10
9

Figure 2–7. Crankcase Cover Assembly and Rocker Cover.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–7.
Crankcase Cover Assembly and Rocker Cover.

1 5714138 COVER, rocker arm, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 5740151 COVER, rocker arm, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5741153 WASHER, rocker arm cover. . . . . . . . . . . . . . . . . . . . . . . 4
3 11500914 BOLT, rocker arm cover . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 5740039 STUD, rocker arm cover. . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 5740095 STUD, crankcase front cover and
injection pump, upper . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5742184 STUD, crankcase front cover and
injection pump, lower . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5744439 BOLT, crankshaft position sensor . . . . . . . . . . . . . . . . . . 1
8 5744911 SENSOR, crankshaft position. . . . . . . . . . . . . . . . . . . . . . 1
9 5740182 COVER, crankcase front . . . . . . . . . . . . . . . . . . . . . . . . 1
10 9438083 WASHER, hard, crankcase front cover . . . . . . . . . . . . . 4
11 N/S BOLT, M10 - 1.5 x 55, Class 10.9, crankcase front cover 4
12 5742152 SEAL, crankcase front cover, SEE NOTE 1 . . . . . . . . . . . 1
13 5740181 BOLT, backing plate and front cover . . . . . . . . . . . . . . 2
14 5740169 BAFFLE, crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5743232 PLATE, water pump backing . . . . . . . . . . . . . . . . . . . . . 1
16 5740185 STUD, backing plate and front cover . . . . . . . . . . . . . . 2
17 11514603 NUT, baffle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: PART OF GASKET AND SEAL KIT 5743399

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-16 ENGINE

6
7
8
2

9
3 10

11

4 12

13
1
14

21
20 19
18
17 15
16 22

30

23
25

27 26 24

29 28

(Modified)

Figure 2–8. Engine Oil Pan, Pump, and Filler Tube.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–8.
Engine Oil Pan, Pump, and Filler Tube.

1 N/S NUT, flanged, M8-1.25, oil filler neck . . . . . . . . . . . . . . . . 2


2 6009976 CAP, engine oil filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6009975 FILLER NECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5740161 GROMMET, oil filler tube . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5740181 BOLT, oil pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5740138 CLAMP, oil pump drive assembly . . . . . . . . . . . . . . . . . . 1
7 5714669 OIL PUMP DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 1
8 5740051 GASKET, oil pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5740148 SHAFT, oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5744893 PUMP AND SCREEN, oil pick-up . . . . . . . . . . . . . . . . . . . 1
11 5740542 •RETAINER, pump assembly . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •PUMP BODY, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 S.I.A. •SPACER, engine oil pump . . . . . . . . . . . . . . . . . . . . . . . 1
14 S.I.A. •PUMP BODY, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.A. •STRAINER, pump assembly . . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.A. •BOLT, oil pump cover . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 S.I.A. •PIN, regulating valve spring stop . . . . . . . . . . . . . . . . . 1
18 S.I.A. •LOCKWASHER, oil pump cover . . . . . . . . . . . . . . . . . . 4
19 S.I.A. •DISK, oil pressure regulating valve . . . . . . . . . . . . . . . . 1
20 S.I.A. •VALVE, relief, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.A. •SPRING, oil pressure regulating valve . . . . . . . . . . . . . 1
22 N/S SCREW, M11 - 1.5 x 66, oil pump assembly . . . . . . . . . . 1
23 5740085 BOLT, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 5744663 OIL PAN ASSEMBLY, engine . . . . . . . . . . . . . . . . . . . . . . 1
25 N/S •OIL PAN, engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 5744811 •PLUG, engine oil pan drain . . . . . . . . . . . . . . . . . . . . . 1
27 5744812 •GASKET, 12mm, engine oil drainplug. . . . . . . . . . . . . . 1
28 N/S SCREW, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . 20
29 5591286 STUD, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 5743235 SEAL, engine oil pan, rear . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-18 ENGINE

12

11

10

9
8

3
6
5

7 4

Figure 2–9. Oil Filter, Adapter, and Oil Line Fittings.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–9.
Oil Filter, Adapter, and Oil Line Fittings.

1 N/S PLUG, 1/4 - 18 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 MS28775-20 O-RING, oil filter adapter bolt . . . . . . . . . . . . . . . . . . . . 2
3 12339409 GASKET, oil filter adapter bolt. . . . . . . . . . . . . . . . . . . . . 1
4 12339410 BOLT, fluid passage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 12338780 BRACKET, filter mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 12339405 REDUCER, oil filter adapter . . . . . . . . . . . . . . . . . . . . . . . 1
7 5715388 FILTER, engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 MS28775-236 O-RING, oil filter adapter . . . . . . . . . . . . . . . . . . . . . . . . 1
9 108-70102 STRAIGHT CONNECTOR, oil cooler inlet hose . . . . . . . . 1
10 108-70302 ELBOW, 45 degree, oil cooler outlet hose . . . . . . . . . . . 1
11 N/S PLUG, 3/8 - 18 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5745120 SENSOR, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
2-20 ENGINE

4 3

7
8

4 10
6

11
9 10

12

Figure 2–10. Air Intake Manifolds, Crankcase Depression Regulator Valve,


and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ENGINE 2-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–10.
Air Intake Manifolds, Crankcase Depression Regulator
Valve, and Mounting Hardware.

1 5744435 BOLT, center intake manifold . . . . . . . . . . . . . . . . . . . . 6


2 5744452 INTAKE MANIFOLD, center . . . . . . . . . . . . . . . . . . . . . . . 1
3 5744448 GASKET, center intake manifold . . . . . . . . . . . . . . . . . . 2
4 5744459 STUD, intake manifold-to-head . . . . . . . . . . . . . . . . . . . 16
5 5744453 INTAKE MANIFOLD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5744454 INTAKE MANIFOLD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5744451 GASKET, intake manifold-to-head . . . . . . . . . . . . . . . . . 2
7 N/S NUT, M10 - 1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6010103 BRACKET, mounting, engine wire harness connection 1
9 5714132 VALVE, crankcase depression regulator . . . . . . . . . . . 1
10 N/S •CLAMP, CDR vent hose, 1.50” - 0.62” . . . . . . . . . . . . . . 2
11 6007255 •HOSE, CDR valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5714133 GROMMET, CDR valve mount . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-22 ENGINE

2 5
1
3 7
4
6

10
12
12

13
14
11
19

15 12
16

17
18

Figure 2–11. TurboCharger Assembly.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ENGINE 2-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–11.
TurboCharger Assembly.

1 5744470 TURBOCHARGER ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . 1


1 5744929 TURBOCHARGER ASSEMBLY, remanufactured . . . . . . . 1
2 S.I.A. •CAPSCREW, M8 - 1.25 x 19 . . . . . . . . . . . . . . . . . . . . . . 3
3 S.I.A. •INLET ELBOW, turnbocharger . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •GASKET, turbocharger inlet elbow . . . . . . . . . . . . . . . 1
5 S.I.A. •BOLT, M10 - 1.5 x 40, turbo-to-block . . . . . . . . . . . . . . . 2
6 5745167 •O-RING, turbocharger air intake . . . . . . . . . . . . . . . . . 1
7 5744654 •ACTUATOR, wastegate . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.A. •CASTING, turbocharger body . . . . . . . . . . . . . . . . . . . 1
9 S.I.A. •BOLT, M8 - 1.25 x 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5745123 SEAL, turbo-to-block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12550114 HEAT SHIELD, turbocharger . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S BOLT, M8 - 1.25 x 14, heat shield . . . . . . . . . . . . . . . . . . . 4
13 N/S LOCKNUT & LOCKWASHER ASSEMBLY, #6 - 32. . . . . . . . 1
14 N/S SCREW & LOCKWASHER ASSEMBLY, #6 - 32 x 1/2 . . . . . 1
15 RCSK18089 HEATSHIELD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 N/S BOLT, M10 - 1.5 x 25, Class 9.8, heat shield . . . . . . . . . . 1
17 N/S BOLT, M10 - 1.5 x 20, Class 10.9, heat shield . . . . . . . . . 1
18 6007707 HEATSHIELD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 5744652 VACUUM HARNESS BOOST CONTROL . . . . . . . . . . . . . . 1

NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE


REMANUFACTURED TURBO ASSEMBLY, PART
NUMBER 5744929.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-24 ENGINE

8
1

7
5
6
3

4
10
11

5 6

13 12

2
15
16
14

17

21 18

22
20

19

19

Figure 2–12. Vacuum Pump, Serpentine Belt and Accessory Drive Brackets and Pulleys.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–12.
Vacuum Pump, Serpentine Belt and Accessory Drive
Brackets and Pulleys.

1 6003067 BOLT, brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6006783 BOLT, brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 6006773 BRACE, rear generator bracket . . . . . . . . . . . . . . . . . . 1
4 6006775 BRACKET, generator-to-engine . . . . . . . . . . . . . . . . . . . 1
5 11509036 BOLT, flanged, generator bracket . . . . . . . . . . . . . . . . . 2
6 6006989 NUT, generator brace . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 6006777 BOLT, generator mounting . . . . . . . . . . . . . . . . . . . . . . . 2
8 6003051 TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6006802 BOLT, Torx head, tensioner. . . . . . . . . . . . . . . . . . . . . . . . 1
10 11515758 BOLT, vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 6006805 PULLEY, vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6006803 VACUUM PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6006813 LABEL, belt routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6007453 BELT, serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6006811 PULLEY, idler assembly, non-A/C . . . . . . . . . . . . . . . . . . 1
16 6006812 BRACKET, idler assembly, non-A/C . . . . . . . . . . . . . . . . 1
17 6006807 BRACKET, A/C, power steering mounting . . . . . . . . . . 1
18 6006806 STUD, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6006808 BOLT, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 11501850 NUT, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6003069 PULLEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S BOLT, M10 - 1.5 x 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-26 ENGINE

1
2

3
1

5
4

Figure 2–13. Exhaust Manifolds.

AM General Corporation
2000 HUMMER PARTS CATALOG
ENGINE 2-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–13.
Exhaust Manifolds.

1 5744438 CLAMP, exhaust manifold-to-turbo . . . . . . . . . . . . . . . . 4


2 5744464 EXHAUST PIPE, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5744445 EXHAUST MANIFOLD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S BOLT, M10-1.5 x 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 5744465 EXHAUST PIPE, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5744446 EXHAUST MANIFOLD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-28 ENGINE

4 5
6

2
7
3
1

7 8

9
8
3
14
15 9

9
11
11 10
9 9

8 12

13

9
8

Figure 2–14. Mounting Brackets, Engine.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ENGINE 2-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–14.
Mounting Brackets, Engine.

1 12339133 BRACKET, engine block to insulator, R.H. . . . . . . . . . . . . 1


2 N/S SCREW, 3/8 - 16 X 1 1/4, Gr8, insulator-to-engine mount 8
3 N/S WASHER, flat, type B, hardened, 3/8, ZN . . . . . . . . . . . . 16
4 12339132 BRACKET, engine block to insulator, L.H. . . . . . . . . . . . . 1
5 N/S LOCKWASHER, M10, engine mount . . . . . . . . . . . . . . . . 6
6 N/S SCREW, M10 - 1.5 x 25, engine mount . . . . . . . . . . . . . . 6
7 12339179 MOUNT, resilient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 N/S LOCKNUT, 1/2 - 13, Gr8, CAD, engine mount . . . . . . . . 13
9 N/S WASHER, flat, hardened, 1/2, type B . . . . . . . . . . . . . . . 22
10 12338205 BRACKET, frame to insulator . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S SCREW, 1/2 - 13 x 4 1/2, Gr8, CAD, engine mount . . . . 7
12 EC12338183 BRACKET, frame to insulator, R.H. . . . . . . . . . . . . . . . . . . 1
13 EC12338163 BRACKET, engine mount . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 N/S SCREW, 1/2 - 13 x 1 1/4, Gr8, CAD, . . . . . . . . . . . . . . . . . 2
bracket-to-engine mount
15 N/S LOCKNUT, 3/8 - 16, Gr8, insulator-to-engine mount . . . 8

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-30 ENGINE

2
3

Figure 2–15. Oil Dipstick and Tube Assembly, Engine.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ENGINE 2-31
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–15.
Oil Dipstick and Tube Assembly, Engine.

1 6006825 TUBE ASSEMBLY, engine oil dipstick . . . . . . . . . . . . . . . . 1


2 5741162 SCREW, flange head, engine oil dipstick . . . . . . . . . . . 1
3 6006824 DIPSTICK, engine oil level . . . . . . . . . . . . . . . . . . . . . . . . 1
4 274244 O-RING, tube assembly, . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-32 ENGINE

7
8 9
10

11
12
1
2

Figure 2–16. Exhaust Manifold Heat Shield.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ENGINE 2-33
ITEM PART NUMBER DESCRIPTION QTY
Figure 2–16.
Exhaust Manifold Heat Shield.

1 RCSK17221 HEAT SHIELD, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S SCREW, phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S SCREW, flanged hex head, M10 - 1.5 x 65, class 10.9. . 4
4 6011972 HEAT SHIELD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S NUT & LOCKWASHER ASSEMBLY, #10 - 24. . . . . . . . . . . . 2
6 N/S NUT, flanged, M8 - 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6007193 BRACKET, engine wiring harness . . . . . . . . . . . . . . . . . . 1
8 N/S SCREW, flanged, M10 - 1.50 x 13 . . . . . . . . . . . . . . . . . . 1
9 N/S LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S BOLT, 1/4 - 20 x 1, Gr5. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 12340663-1 CLAMP, cushioned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 12340664 CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
2-34 ENGINE

AM General Corporation
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-1
Section 3

FUEL, EMISSIONS AND EXHAUST


TITLE PAGE NUMBER
Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Air Cleaner, Air Horn, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Exhaust Pipes and Related Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Fuel Filler Pipe Assembly and Vent Lines, Main Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Fuel Filler, Auxiliary Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Fuel Filter Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fuel Injection Pump and Fuel Intake Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fuel Injection Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fuel Pump and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuel Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Fuel Tank (Auxiliary) Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Fuel Tank Vent Line, Filter, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Main Fuel Tank Assembly and Mounting Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-2 FUEL, EMISSIONS AND EXHAUST

1 3
3
2

7
8
2 6
1

9
9 10
14 11

11

9
12
13
12
9

Figure 3–1. Fuel Pump and Mounting Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–1.
Fuel Pump and Mounting Hardware.

1 5939725 TUBE ASSEMBLY, fuel line adapter . . . . . . . . . . . . . . . . . 2


2 12340395 SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S CLAMP, hose, stainless, 1 5/16” - 2 1/4”, fuel pump . . . 1
4 6010655B9 SADDLE BRACKET, fuel pump . . . . . . . . . . . . . . . . . . . . . 1
5 6010657B9 BRACKET ASSEMBLY, fuel filter and pump mounting . . 1
6 N/S NUT AND LOCKWASHER ASSEMBLY, 1/4 - 20 . . . . . . . . . 2
7 5939998 ISOLATOR, fuel pump mounting bracket . . . . . . . . . . . 2
8 6010682 FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S CLAMP, hose, stainless, 5/16", fuel hose . . . . . . . . . . . . . 4
10 N/S HOSE, filter to pump, 12-inch, SEE NOTE 1 . . . . . . . . . . . 1
11 5742924 WRAP, spiral, 5-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 12342951-2 HOSE BARB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 12342953-2 CHECK VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6001262 HOSE, 5-inch, fuel filter inlet. . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK HOSE P/N 5741067


3/8" X 25’ ROLL

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-4 FUEL, EMISSIONS AND EXHAUST

4
3

2
1 5

6 8

14
9

15
7 10

16 11

STA
17 NA
DY
NE

13
18

NE
DY
NA
STA
12

8-P03-001.3

Figure 3–2. Fuel Injection Pump and Fuel Intake Line.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–2.
Fuel Injection Pump and Fuel Intake Line.

1 N/S CONVOLUTED CONDUIT, 16 1/2” long, fuel pressure


service port-to-fuel injection pump, SEE NOTE 1. . . . . 1
2 N/S HOSE, 1/4” x 22” long, fuel pressure service port-to-
fuel injection pump, SEE NOTE 2 . . . . . . . . . . . . . . . . . . 1
3 N/S CLAMP, constant tension, 1/2”, fuel line . . . . . . . . . . . . 3
4 N/S HOSE, 1/4” x 24” long, fuel filter-to-fuel pressure service
port, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5745221 PUMP, fuel injection, 6.5L . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5745171 PUMP, fuel injection, 6.5L, remanufactured , SEE NOTE 3. 1
6 5744937 •SOLENOID ASSEMBLY, engine shut-off (ESO) . . . . . . . . 1
7 S.I.A. ••O-RING, ESO solenoid . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 N/S •SCREW, mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 N/S •WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 5745012 •MOTOR ASSEMBLY, injection timing stepper (ITS) . . . . 1
11 5745014 •PRESSURE REGULATOR ASSEMBLY . . . . . . . . . . . . . . . . 1
12 N/S •LOCKNUT, harness attaching . . . . . . . . . . . . . . . . . . . . 2
13 5745013 •WIRING HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 5745016 •KIT, PMD-heat transfer pad. . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.K. ••SCREW, mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 5744959 ••DRIVER, pump-mounted fuel solenoid (PMD) . . . . . 1
17 5744962 ••HEAT TRANSFER PAD . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5740059 GASKET, fuel injector pump, SEE NOTE 4 . . . . . . . . . . . . 1

NOTE 1: CUT FROM SLIT CONVOLUTED CONDUIT 3/4”


I.D. X 22” LONG, P/N 6010240
NOTE 2: MAKE FROM BULK HOSE P/N 5741068 1/4" X
25’ ROLL
NOTE 3: FOR VEHICLES UNDER WARRANTY USE THE
REMANUFACTURED PART NO. 5745171
NOTE 4: PART OF ENGINE CYLINDER HEAD GASKET SET,
P/N 5714842.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-6 FUEL, EMISSIONS AND EXHAUST

1 2 1 2
4
5

7 7
3 8 6 8

24
22

23
9
21

10
7
1
12 11
7
8
2
8

13 1
2
14
20 15
18 18

16

17
19
18

16 18

Figure 3–3. Fuel Injection Supply and Return Lines.

AM General Corporation
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–3.
Fuel Injection Supply and Return Lines.

1 N/S CLAMP, fuel injection tube . . . . . . . . . . . . . . . . . . . . . . . 4


2 N/S CLIP, one-piece plastic, fuel injection tube. . . . . . . . . . 4
3 5744707 TUBE, pump to injector, #2 cylinder . . . . . . . . . . . . . . . . 1
4 5744709 TUBE, pump to injector, #4 cylinder . . . . . . . . . . . . . . . . 1
5 5744713 TUBE, pump to injector, #8 cylinder . . . . . . . . . . . . . . . . 1
6 5744711 TUBE, pump to injector, #6 cylinder . . . . . . . . . . . . . . . . 1
7 5740179 CLAMP, fuel injection tube . . . . . . . . . . . . . . . . . . . . . . . 4
8 5740537 INSERT, fuel injection tube clamp . . . . . . . . . . . . . . . . . 4
9 5742564 BRACKET, fuel injection lines, R.H.. . . . . . . . . . . . . . . . . . 1
10 5744712 TUBE, pump to injector, #7 cylinder . . . . . . . . . . . . . . . . 1
11 5744710 TUBE, pump to injector, #5 cylinder . . . . . . . . . . . . . . . . 1
12 5744708 TUBE, pump to injector, #3 cylinder . . . . . . . . . . . . . . . . 1
13 5744706 TUBE, pump to injector, #1 cylinder . . . . . . . . . . . . . . . . 1
14 5743288 BRACKET, fuel injection lines, L.H. . . . . . . . . . . . . . . . . . . 1
15 5740210 CAP, fuel injection nozzle . . . . . . . . . . . . . . . . . . . . . . . . 2
16 5741895 CLAMP, fuel drain tube . . . . . . . . . . . . . . . . . . . . . . . . . . 18
17 5743223 NOZZLE, fuel injection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18 5740211 HOSE, 7-inch, fuel drain, . . . . . . . . . . . . . . . . . . . . . . . . . 8
19 5740058 GASKET, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
20 5740171 CLAMP, fuel drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 5745042 TUBE ASSEMBLY, fuel drain return . . . . . . . . . . . . . . . . . . 1
22 N/S CLAMP, fuel return tube, L.H. side . . . . . . . . . . . . . . . . . . 1
23 N/S CLAMP, fuel drain return hose . . . . . . . . . . . . . . . . . . . . 2
24 N/S HOSE, 6-inch, fuel return, pump-to-return tube, SEE NOTE 1 1

NOTE 1: MAKE FROM BULK HOSE P/N 5741163, 1/2”


O.D. X 1/4” I.D. X 25’ ROLL

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-8 FUEL, EMISSIONS AND EXHAUST

Figure 3–4. Accelerator Pedal Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–4.
Accelerator Pedal Assembly.

1 6007221 ACCELERATOR PEDAL ASSEMBLY . . . . . . . . . . . . . . . . . . 1


2 6007177 •BRACKET, accelerator mounting . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
3-10 FUEL, EMISSIONS AND EXHAUST

4
2 11
10 12
1 5 9

4 13

6
8
10
7
4 14
15

41 16
42 7
40 15
26 28
27
39
4

38 17
36 37
18
35
19
34 20

21

22 30
29
23 31
24
32
25

33

Figure 3–5. Air Cleaner, Air Horn, and Related Parts.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–5.
Air Cleaner, Air Horn, and Related Parts.

1 N/S WASHER, flat, 1/4, CAD, air intake shield . . . . . . . . . . . . 3


2 N/S SCREW, 1/4 - 20 x 7/16, Gr8, ZN, air intake shield. . . . . . 3
3 12338377P CAP, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S CLAMP, 5.0” - 2.0”, air intake . . . . . . . . . . . . . . . . . . . . . . 4
5 6001738P ADAPTER, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6009745 GASKET, air intake housing . . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S TUBE, 28-inch, air cleaner vent line, SEE NOTE 1 . . . . . . 1
8 12338381 HOSE, induction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S TIE WRAP, tube air cleaner . . . . . . . . . . . . . . . . . . . . . . . 1
10 12339984 COUPLING ASSEMBLY, bulkhead . . . . . . . . . . . . . . . . . . 1
11 RCSK17735 CDR VALVE AND TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . 1
12 6007701 AIR HORN INDUCTION SYSTEM . . . . . . . . . . . . . . . . . . . . 1
13 12339415 ELBOW, 90 deg, to hose, barbed (with CTIS only) . . . . 1
14 N/S PLUG, pipe, hex head, 1/4" NPT (w/o CTIS only). . . . . . 1
15 N/S CLAMP, hose, 1” - 1 1/4” . . . . . . . . . . . . . . . . . . . . . . . . 2
16 RCSK17700 HOSE, turbo intake, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 WA12339911 AIR CLEANER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 S.I.A. •BODY, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 N/S •CLAMP, dust unloader. . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 12342873 •UNLOADER, dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12342870 •FILTER ELEMENT, air cleaner . . . . . . . . . . . . . . . . . . . . . 1
22 12342871 •NUT/LOCKWASHER, air cleaner . . . . . . . . . . . . . . . . . . 1
23 12342872 •GASKET, air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12342869 •COVER, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 12342874 •CLAMP, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 6010859 LABEL, emission control . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 6010858 LABEL, CARB MDV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 N/S PLUG, 1/8 brass, hex, air cleaner . . . . . . . . . . . . . . . . . . 1
29 12340922 GROMMET, air cleaner shield . . . . . . . . . . . . . . . . . . . . . 4
30 6009588 EDGE GUARD, air cleaner shield . . . . . . . . . . . . . . . . . . 1
31 6009455 SHIELD, air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 N/S SCREW, tapping, #10 - 16 x 1/2, ZN, air cleaner shield 4
33 N/S CLAMP, 2.25” - 2.00”, air cleaner . . . . . . . . . . . . . . . . . . 3
34 6009746 DRAIN HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 N/S TIE WRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 12338842 BRACKET, air intake drainage tube . . . . . . . . . . . . . . . . 1
37 N/S SCREW, tapping, phcr, #8 - 18 x 3/8, drainage bracket . 3
38 6005110 GASKET, air cleaner intake . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
3-12 FUEL, EMISSIONS AND EXHAUST
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–5.
Air Cleaner, Air Horn, and Related Parts.

39 12340799 TUBE, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


40 N/S ELBOW, 3/8 NPT to 1/4, pipe to hose, vent line . . . . . . 1
41 12339978 CONNECTOR, vent line . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 6001737 ELBOW, air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK NYLON TUBE P/N 5741079,


3/16" X 250’ ROLL

AM General Corporation
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-13

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
3-14 FUEL, EMISSIONS AND EXHAUST

31

26
3
15
2
7 4

30
25
7
6
6 5

8 3
9

14
11
13 16
8 17
9
25 12
20
22 21 10

18
23
26 19
29
20 21
32 19
17
23
17 24

33 23
22

36 28 27
34
35 29
25
26

37

Figure 3–6. Fuel Supply and Return Lines.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–6.
Fuel Supply and Return Lines.

1 6007417 FUEL BUNDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 6007063 FUEL BUNDLE ASSEMBLY, for fleet use with single tank . . 1
2 6005966 •VALVE ASSEMBLY, fuel tank selector, SEE NOTE 1. . . . . . 1
2 6011337 •TUBE AND BRACKET ASSEMBLY, SEE NOTE 2 . . . . . . . . . . 1
3 S.I.A. •BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . 2
4 S.I.A. •FUEL RETURN LINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •FUEL SUPPLY LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •CLIP, fuel line connector, 3/8”. . . . . . . . . . . . . . . . . . . . . 2
7 S.I.A. •CLIP, fuel line connector, 5/16”. . . . . . . . . . . . . . . . . . . . 2
8 S.I.A. •P-CLIP, 5/16", SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 S.I.A. •P-CLIP, 5/16”, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 S.I.A. •P-CLIP, 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 S.I.A. •BRACKET, tube mounting, fuel bundle . . . . . . . . . . . . . 1
11 S.I.A. •WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . . 2
12 S.I.A. •LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 S.I.A. •BOLT, 5/16 - 18 x 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . 2
14 S.I.A. •BRACKET, valve mounting . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S TIE WRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 N/S BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S P-CLIP, 3/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 N/S P-CLIP, 5/16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 N/S SCREW, tapping, #10 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . . . 2
20 N/S WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . . . . 1
21 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 6006763 TUBE ASSEMBLY, return, valve-to-auxiliary tank . . . . . . . . 1
23 N/S S-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
24 6006793 BRACKET, hold down, auxiliary fuel lines . . . . . . . . . . . . . 1
25 N/S CLIP, fuel line connector, 5/16” . . . . . . . . . . . . . . . . . . . . . 3
26 N/S CLIP, fuel line connector, 3/8” . . . . . . . . . . . . . . . . . . . . . . 3
27 6007724B9 BRACKET, auxiliary fuel line tubes . . . . . . . . . . . . . . . . . . 1
28 N/S •BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . 1
29 6006762 TUBE ASSEMBLY, supply, auxiliary tank-to-valve . . . . . . . 1
30 6006841 FUEL SUPPLY LINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 1
31 6006896 FUEL RETURN LINE ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . 1
32 5939876 TUBE, fuel supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 5939877 TUBE, fuel return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 12342949 TUBE ASSEMBLY, fuel supply . . . . . . . . . . . . . . . . . . . . . . . . 1
35 12342950 TUBE ASSEMBLY, fuel return . . . . . . . . . . . . . . . . . . . . . . . . 1
36 12338560-3 HOSE, fuel return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 12338561-2 HOSE, fuel supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: FOR STANDARD VEHICLES WITH TWO TANKS.


NOTE 2: FOR FLEET VEHICLES WITH SINGLE FUEL TANK.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
3-16 FUEL, EMISSIONS AND EXHAUST

6 12
6
5 13
6 7 8 14
5 9
11
4
10
2 3
15

16 31
33
32

17 27

18 28
26
29

34
30 32 33
19 25
46 28
27

47 20
45
38

28 36
48
29 37
35
29

44 28
29
24 21

23
40 22

41 39
1 43

28

42 29

Figure 3–7. Main Fuel Tank Assembly and Mounting Straps.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–7.
Main Fuel Tank Assembly and Mounting Straps.

1 6010075 FUEL TANK ASSEMBLY, for vehicles w/aux tank, SEE NOTE 1 1
2 6005568 •JUMPER ASSEMBLY, tank for vehicles w/o aux tank. . . 1
2 6005569 •JUMPER ASSEMBLY, main tank w/aux tank . . . . . . . . . 1
3 6006979 •PLATE, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •CLAMP, cushioned, 9/16, harness . . . . . . . . . . . . . . . . . 2
5 S.I.A. •WASHER, flat, hard, 1/4, ZN, fuel tank access plate . . 10
6 S.I.A. •LOCKNUT, 1/4 - 20, Gr8, fuel tank access plate . . . . . 12
7 6006737 •BRACKET, fuel line support . . . . . . . . . . . . . . . . . . . . . . . 1
8 N/S •SCREW, #10 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 MS21333-82 •P-CLAMP, cushioned. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S •LOCKNUT, pt, #10 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6009942 •TRANSMITTER, engine fuel level . . . . . . . . . . . . . . . . . . 1
12 S.I.A. ••SCREW, #10 - 24 x 1.25, CAD, fuel level transmitter . . 5
13 S.I.A. ••LOCKWASHER , #10, med, ZN, fuel level transmitter. . 5
14 S.I.A. ••WASHER, flat, #10, fuel level transmitter . . . . . . . . . . . 5
15 5745031 ••GASKET, fuel level transmitter . . . . . . . . . . . . . . . . . . . 1
16 12338556 •FUEL STRAINER, fuel supply tube . . . . . . . . . . . . . . . . . . 1
17 6004924 •GASKET, fuel tank access plate . . . . . . . . . . . . . . . . . . 1
18 8-6-100425BA •TEE, pipe to tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6001342 •VALVE, rollover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 8-6-100302BA •ELBOW, pipe to tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12460105 •FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 12340000 •DRAINPLUG, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12460140 •RETAINER, access plate . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12342933 •O-RING, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . 12
25 12460108-3 INSULATOR STRAP, inner, rear . . . . . . . . . . . . . . . . . . . . . . 1
26 12338568 STRAP, fuel tank, inner rear . . . . . . . . . . . . . . . . . . . . . . . . 1
27 N/S SCREW, 3/8 - 16 x 1, Gr8, CAD, fuel tank strap . . . . . . . . 2
28 N/S WASHER, flat, 3/8, type B, fuel tank strap . . . . . . . . . . . . 6
29 N/S NUT, 3/8 - 16, Gr8, CAD, fuel tank strap . . . . . . . . . . . . . 4
30 N/S BOLT, 3/8 - 16 x 2 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . 1
31 12460143 SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 12341718 FLATWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 N/S SCREW, sl hd, 1/4 - 28 x 5/8, ZN . . . . . . . . . . . . . . . . . . . . 4
34 12460102 SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 12338557-2 ANTI-SQUEAK, fuel tank, front . . . . . . . . . . . . . . . . . . . . . 1
36 12460103 STRAP, fuel tank, inner front . . . . . . . . . . . . . . . . . . . . . . . 1
37 N/S BOLT, 3/8 - 16 x 2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . 1
38 12460108-3 INSULATOR STRAP, inner, front . . . . . . . . . . . . . . . . . . . . . . 1
39 6006150B9 SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 12460108-3 INSULATOR STRAP, outer, front . . . . . . . . . . . . . . . . . . . . . 1
41 12460108-3 INSULATOR STRAP, bottom, front . . . . . . . . . . . . . . . . . . . 1
42 12338571 STRAP, fuel tank, bottom front . . . . . . . . . . . . . . . . . . . . . 1
43 EC12338573-2 STRAP, fuel tank, outer front . . . . . . . . . . . . . . . . . . . . . . . 1
44 12338574 STRAP, fuel tank, bottom rear . . . . . . . . . . . . . . . . . . . . . 1
45 6007695 STRAP, fuel tank, outer rear . . . . . . . . . . . . . . . . . . . . . . . 1
46 12338557-1 ANTI-SQUEAK, fuel tank, rear . . . . . . . . . . . . . . . . . . . . . . 1
47 12460108-3 INSULATOR STRAP, outer, rear . . . . . . . . . . . . . . . . . . . . . . 1
48 12460108-3 INSULATOR STRAP, bottom, rear . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: FOR VEHICLES W/O AUX TANK, ORDER THIS


ASSEMBLY AND JUMPER ASSY. P/N 6005568.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-18 FUEL, EMISSIONS AND EXHAUST

7
8
2
9

6
2 5

3 10
4

11
1

12

13

14

15

16

17
18
27 19

18
26
20
24 23

25 24 21

25 22

Figure 3–8. Fuel Tank (Auxiliary) Assembly and Mounting Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–8.
Fuel Tank (Auxiliary) Assembly and Mounting Hard-
ware.

1 6010076 FUEL TANK ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S •LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 N/S •WASHER, flat, hardened, 1/4, ZN. . . . . . . . . . . . . . . . . . 8
4 6008193 •PLATE, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S •CLAMP , cushioned, 3/8" . . . . . . . . . . . . . . . . . . . . . . . 1
6 6009943 •TRANSMITTER, engine fuel level . . . . . . . . . . . . . . . . . . 1
7 S.I.A. ••SCREW, #10 - 24 x 1.25, CAD, fuel level transmitter. . 5
8 S.I.A. ••LOCKWASHER, med, #10, ZN, fuel level transmitter . 5
9 S.I.A. ••WASHER, flat, #10, fuel level transmitter. . . . . . . . . . . 5
10 5745031 ••GASKET, fuel level transmitter . . . . . . . . . . . . . . . . . . 1
11 12338556 •FUEL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6006704 •GASKET, tank access . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6001342 •VALVE, rollover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6006648 •FUEL TANK, auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 12342933 •O-RING, fuel tank access . . . . . . . . . . . . . . . . . . . . . . 8
16 6006698 •RETAINER, access plate . . . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S BOLT, 5/16 - 18 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . 6
18 N/S WASHER, flat, hardened, 5/16, ZN. . . . . . . . . . . . . . . . . . 12
19 5594342 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
20 N/S LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 6
21 6006687 SKID PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S BOLT, 1/4 - 28 x 5/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 6
23 N/S WASHER, flat, hardened, 1/4, ZN. . . . . . . . . . . . . . . . . . . 6
24 N/S WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . . 8
25 N/S BOLT 3/8 - 16 x 1, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . 8
26 6006797B9 BRACKET, skid plate mounting, R.H. . . . . . . . . . . . . . . . . 1
26 6006798B9 BRACKET, skid plate mounting, L.H. . . . . . . . . . . . . . . . . 1
27 6006741B9 BRACKET, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . 1
27 6006749B9 BRACKET, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
3-20 FUEL, EMISSIONS AND EXHAUST

4 12
13
3

20
1
2 10 13
5
17 17
7
6 13
15
14 16

13
11
9 19
8 18
12 20

21

22
23
22

Figure 3–9. Fuel Filler Pipe Assembly and Vent Lines, Main Fuel Tank.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–9.
Fuel Filler Pipe Assembly and Vent Lines, Main Fuel
Tank.

1 N/S SCREW, socket head cap, 1/4 - 20 x 7/8, CAD . . . . . . . 3


2 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 3
3 N/S SCREW, tapping, flanged, #10 - 12 x 1, CAD . . . . . . . . . 6
4 6007666 INSTRUCTION PLATE, fuel filler . . . . . . . . . . . . . . . . . . . . . 1
4 6002652 INSTRUCTION PLATE, fuel filler, Canada . . . . . . . . . . . . . 1
4 6002651 INSTRUCTION PLATE, fuel filler, GCC . . . . . . . . . . . . . . . . 1
5 12339426 SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 6009796 CAP ASSEMBLY, fuel filler w/tether . . . . . . . . . . . . . . . . . 1
7 6008148 REINFORCEMENT RING, main tank fuel filler. . . . . . . . . 1
8 6008147 HOUSING, fuel filler opening. . . . . . . . . . . . . . . . . . . . . . 1
9 6008088 FILLER NECK, fuel, main tank. . . . . . . . . . . . . . . . . . . . . . 1
10 6005924 •STRAP, ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S CLAMP, hose, dipped, 2” . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S SCREW, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . 2
13 N/S WASHER, flat, 1/4”, hardened, ZN . . . . . . . . . . . . . . . . . . 4
14 86-100202BA ELBOW, pipe to tube, fuel tank vent tube. . . . . . . . . . . 1
15 N/S TUBE, 44-inch, fuel tank vent, SEE NOTE 1 . . . . . . . . . . . 1
16 N/S LOCKWASHER, toothed, 1/4, ZN . . . . . . . . . . . . . . . . . . . 1
17 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 12339892 BUSHING, fuel tank vent line. . . . . . . . . . . . . . . . . . . . . . 1
19 N/S TUBE, 27-inch, fuel tank vent, SEE NOTE 1 . . . . . . . . . . . 1
20 N/S CLAMP, filler pipe vent line 1/2" cushioned . . . . . . . . . . 2
21 N/S SCREW, tapping, 1/4 - 14 x 1/2, ZN,
fuel tank vent tube clamp . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S CLAMP, 2.75" - 1.81", fuel filler hose. . . . . . . . . . . . . . . . . 2
23 12338551-2 HOSE, fuel filler neck to tank. . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK TUBING P/N CPR104420-3

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
3-22 FUEL, EMISSIONS AND EXHAUST

14
13
15
10
7 8 8
7
23
2 12
1
11 17
4 10 18
3 9
24 5 16
6

7 19
20
23 17

22 21
26 28
21
27
25
21 23

23

26

Figure 3–10. Fuel Filler, Auxiliary Fuel Tank.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–10.
Fuel Filler, Auxiliary Fuel Tank.

1 N/S SCREW, socket head cap, 1/4 - 20 x 3/4, Gr8, CAD . . . 3


2 N/S LOCKWASHER, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 6008105 REINFORCEMENT RING, fuel filler . . . . . . . . . . . . . . . . . . 1
4 6008104 HOUSING, auxiliary fuel filler . . . . . . . . . . . . . . . . . . . . . 1
5 6008163 TUBE ASSEMBLY, auxiliary fuel filler . . . . . . . . . . . . . . . . . 1
6 6005924 •STRAP, ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S WASHER, flat, hardened, 1/4, ZN. . . . . . . . . . . . . . . . . . . 5
8 N/S LOCKNUT, 1/4 - 20, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 4
9 N/S ELBOW, 90 degree, barbed, 3/8" . . . . . . . . . . . . . . . . . . 2
10 N/S CLAMP, hose, 1/2 - 1-1/4. . . . . . . . . . . . . . . . . . . . . . . . . 2
11 6008245 HOSE, vent, aux tank-to-filler neck. . . . . . . . . . . . . . . . . 1
12 6008246 CONDUIT, vent hose, aux tank . . . . . . . . . . . . . . . . . . . . 1
13 6006670B9 BRACKET, fuel filler hanger . . . . . . . . . . . . . . . . . . . . . . . 1
14 N/S LOCKBOLT, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 NAS1080R08 COLLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 N/S LOCKWASHER, external tooth, 1/4, ZN . . . . . . . . . . . . . 1
17 N/S CLAMP, hose, 1.81” - 2.75” . . . . . . . . . . . . . . . . . . . . . . . 2
18 6008342 HOSE, filler neck-to-fuel tank . . . . . . . . . . . . . . . . . . . . . 1
19 N/S BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . 1
20 6008253 P-CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12339426 SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
22 6007731 DECAL, “USE DIESEL FUEL ONLY” . . . . . . . . . . . . . . . . . . . 1
22 6007732 DECAL, “USE DIESEL FUEL ONLY” Canada . . . . . . . . . . . 1
22 6007734 DECAL, “DIESEL FUEL ONLY” Arabic . . . . . . . . . . . . . . . . 1
23 N/S SCREW, tapping, flanged hex head, #10 - 12 x 1, CAD 4
24 6009796 CAP ASSEMBLY, fuel filler, w/tether . . . . . . . . . . . . . . . . 1
25 6006715B9 BRACKET, shield mounting, outer . . . . . . . . . . . . . . . . . . 2
26 N/S RIVET, blind, 3/16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
27 6006709 SHIELD, fuel filler tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 6006707P BRACKET, shield mounting, inner . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-24 FUEL, EMISSIONS AND EXHAUST

1
2
3

4
5
5
8

7
6
18

9 19
10
17
11
16

15
1 12

10

13 14

5
5
8
7 18

19

17

16

13 20

Figure 3–11. Fuel Tank Vent Line, Filter, and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–11.
Fuel Tank Vent Line, Filter, and Mounting Hardware.

1 12339208 FILTER, fuel tank vent line . . . . . . . . . . . . . . . . . . . . . . . . 2


2 N/S WASHER, flat, hardened, 1/4, ZN . . . . . . . . . . . . . . . . . . 1
3 N/S LOCKNUT, 1/4, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S CLAMP, cushioned, 3/4, vent line filter . . . . . . . . . . . . . . 1
5 WWC440-1/2 CLAMP, hose vent line filter . . . . . . . . . . . . . . . . . . . . . . . 2
6 N/S SCREW, 1/4 - 20 x 5/8, Gr5, CAD, filter clamp . . . . . . . . 1
7 N/S HOSE, 1/4" I.D. x 2.13", SEE NOTE 1. . . . . . . . . . . . . . . . . . 2
8 12339979-2 ELBOW, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 N/S TUBE, 3/8" O.D. x 83", main fuel tank, SEE NOTE 2 . . . . . 1
10 N/S SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . . 2
11 N/S CLAMP, cushioned, 3/8, fuel tank vent tube . . . . . . . . . 1
12 12338663 BRACKET, vent tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 MS3367-7 TIEDOWN STRAP, vent tube . . . . . . . . . . . . . . . . . . . . . . . 6
14 6007133 TEE, barbed, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S TUBING, 7-inch, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . 1
16 6007176 REDUCER, 5/16" x 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 6006738 HOSE, rollover-to-fuel bundle . . . . . . . . . . . . . . . . . . . . . 2
18 6006739 CONDUIT, vent tubing . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 N/S CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 N/S TUBING, 3/8" O.D. x 5/16" I.D. x 35 1/4", aux fuel tank,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK HOSE P/N 5741210,


1/4 " x 50’ ROLL
NOTE 2: ORDER BULK TUBING BY THE FOOT,
P/N CPR104420-2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-26 FUEL, EMISSIONS AND EXHAUST

3
2
1 5 7

17

11 18

10
18
12 19

13

14 20

21

15
16

Figure 3–12. Fuel Filter Assembly and Mounting Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–12.
Fuel Filter Assembly and Mounting Hardware.

1 6010657B9 BRACKET ASSEMBLY, filter mounting . . . . . . . . . . . . . . . . 1


2 NAS1080R08 COLLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 M23469/2-50805 LOCKBOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 N/S WASHER, flat, hard, 5/16, filter mounting, ZN . . . . . . . . . 2
5 N/S BOLT, 5/16 - 18 x 1 1/4, Gr8, CAD, filter mounting. . . . . 2
6 5939621 FUEL FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5742599 •NUT ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5742602 •ELEMENT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.A. •HEADER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5740660 •SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5742605 •SENSOR ASSEMBLY, water . . . . . . . . . . . . . . . . . . . . . . . 1
12 5742577 •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 5742604 •SCREEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 S.I.A. •COIL, flow guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5742600 •SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5742603 •HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 12446751 VALVE ASSEMBLY, fuel filter drain . . . . . . . . . . . . . . . . . . 1
18 N/S CLAMP, drain hose, 5/16, stainless . . . . . . . . . . . . . . . . . 2
19 N/S CLAMP, drain hose, cushioned, 5/8". . . . . . . . . . . . . . . . 1
20 N/S LOCKNUT, 1/4 - 20, Gr8, drain hose clamp . . . . . . . . . . 1
21 N/S HOSE, fuel filter drain, 20-inch, SEE NOTE 1 . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK HOSE P/N 5741068, 1/4" x 25’

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
3-28 FUEL, EMISSIONS AND EXHAUST

19
2 18
12
11 18
1 14
17
2 16
9 2
13 15
7 20 19
6
4 15 16
10
3
2
5 2 1 17
9
26
3
8 2

27 3 25 2 22 8 2

2 23 3
2 3
3 19 29
10 26 24 28 21
11 3 25 1
12 2
2
31 2
34 26
25
33 30
35 32
33
2 19 37
3 36
2 2 40
3
19
2
39
41
2 33 42
2
27
38
2
2 3 27
3 2 19

43

33 35
35 33
35 33
3 33 44
2
44
45
33
45
Figure 3–13. Exhaust Pipes and Related Parts.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
FUEL, EMISSIONS AND EXHAUST 3-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–13.
Exhaust Pipes and Related Parts.

1 N/S BOLT, 3/8 - 16 x 2 1/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . 9


2 N/S WASHER, flat, type B, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . 50
3 N/S LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4 RCSK17079 PIPE ASSEMBLY, crossover . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S BOLT, M10 - 1.5 x 50, class 10.9, phos . . . . . . . . . . . . . . . 3
6 12460087 SHIELD, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6005191 CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 12338339 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 6010419 CLAMP ASSEMBLY, U-bolt . . . . . . . . . . . . . . . . . . . . . . . . 4
10 S.I.A. •CLAMP END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 S.I.A. •WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12 S.I.A. •NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 6009367 BRACKET, converter mounting, slide-bar type . . . . . . . 1
14 RCSK18554 HEAT SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S WASHER, flat, hardened, 1/4, ZN. . . . . . . . . . . . . . . . . . . 3
16 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 3
17 N/S BOLT, 1/4 - 20 x 3/4, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . . 3
18 12338341 PLATE, reinforcement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 N/S BOLT, 3/8 - 16 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . 10
20 12338337 INSULATOR, exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6008296 MUFFLER ASSEMBLY, ceramic . . . . . . . . . . . . . . . . . . . . . 1
22 6008247 CATALYTIC CONVERTER ASSEMBLY . . . . . . . . . . . . . . . . 1
23 N/S BOLT, 3/8 - 16 x 2, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . . 1
24 12338347 BRACKET, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 N/S WASHER, flat, M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
26 N/S LOCKNUT, M10 - 1.5, class 9.8, CAD . . . . . . . . . . . . . . . . 7
27 6009378 CUSHIONED LOOP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . 3
28 N/S BOLT, 3/8 - 16 x 1 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . 1
29 6009372 BRACKET, exhaust, transfer case . . . . . . . . . . . . . . . . . . 1
30 12447180 CABLE GUIDE, transfer case . . . . . . . . . . . . . . . . . . . . . . 1
31 12338221B2 BRACKET, muffler mounting . . . . . . . . . . . . . . . . . . . . . . 1
32 N/S BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD, L.H. ,body mount bracket 3
33 N/S WASHER, flat, hardened, 1/2, type B . . . . . . . . . . . . . . . 18
34 WA12342509B9 BRACKET, body mount, rear, L.H., C-mount . . . . . . . . . . 1
34 6008610 BRACKET, body mount, C-mount, L.H., 12,100-lb GVW 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
3-30 FUEL, EMISSIONS AND EXHAUST
ITEM PART NUMBER DESCRIPTION QTY
Figure 3–13.
Exhaust Pipes and Related Parts.(Cont’d)

35 N/S LOCKNUT, 1/2 - 13, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . 11


36 6009377 BRACKET, exhaust-to-frame . . . . . . . . . . . . . . . . . . . . . 1
37 6007737 BRACKET ASSEMBLY, CTIS mounting . . . . . . . . . . . . . . . 1
38 N/S BOLT, 1/2 - 13 x 2, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . . 2
39 6009368 BRACKET, front tailpipe, slide-bar type . . . . . . . . . . . . 1
40 6008565 EXHAUST PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 1
41 N/S BOLT, 1/2 - 13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . 2
42 6009369 BRACKET, rear tailpipe, slide-bar type. . . . . . . . . . . . . 1
43 6009375 BRACKET, tailpipe-to-bumper . . . . . . . . . . . . . . . . . . . . 1
44 N/S BOLT, 1/2 - 13 x 3, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 2
45 N/S BOLT, 1/2 - 13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . 2

AM General Corporation
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-1
Section 4

COOLING SYSTEM

TITLE PAGE NUMBER


Cooling Fan, Fan Clutch, Belt, and Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Oil Cooler (Engine and Transmission) and Engine Oil Cooler Lines. . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Radiator and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Radiator Hoses and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Radiator Shroud and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Surge Tank and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Thermostat, Water Crossover, and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Water Pump and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
4-2 COOLING SYSTEM

2
3 4 5 6

13
11 8

9 7
5 6

10
11

12

Figure 4–1. Radiator and Mounting Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–1.
Radiator and Mounting Hardware.

1 6007331 RADIATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 12338338 GROMMET, insulator, upper . . . . . . . . . . . . . . . . . . . . . . 2
3 12339165-1 SUPPORT, radiator, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 12339165-2 SUPPORT, radiator, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S WASHER, hardened, 3/8, ZN . . . . . . . . . . . . . . . . . . . . . . 2
5 N/S WASHER, flat, hardened, 3/8, ZN. . . . . . . . . . . . . . . . . . . 6
6 N/S LOCKNUT, 3/8 - 16, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 6
7 N/S BOLT, 3/8 - 16 x 1, Gr5, Phos.. . . . . . . . . . . . . . . . . . . . . . 4
8 12340263 WASHER, flat, hardened . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 12340264 MOUNT, insulator, lower . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S WASHER, flat, hardened, 9/16. . . . . . . . . . . . . . . . . . . . . 1
11 N/S WASHER, flat, hardened, 1/2, ZN. . . . . . . . . . . . . . . . . . . 2
12 N/S BOLT, 1/2 - 13 x 2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 1
13 N/S LOCKNUT, 1/2 - 13, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
4-4 COOLING SYSTEM

1
2

22

21
5
20 7
19

18 8 6

17 16
15
14
13
12
11
10 9
8

Figure 4–2. Surge Tank and Related Parts.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–2.
Surge Tank and Related Parts.

1 6001710 DECAL, surge tank, do not remove or touch when hot 1


2 12339878 CAP, surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6008582 TANK, surge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S CLAMP, hose, .62”-1.5”, stainless . . . . . . . . . . . . . . . . . . 2
5 5742924 CHAFEGUARD, spiral wrap . . . . . . . . . . . . . . . . . . . . . . 3
6 12340046 HOSE, lower radiator-to-surge tank . . . . . . . . . . . . . . . . 1
7 6009102 FITTING, 45° male connector . . . . . . . . . . . . . . . . . . . . . 1
8 N/S CLAMP, hose, 5/16”, stainless . . . . . . . . . . . . . . . . . . . . . 2
9 12339155-1 HOSE, surge tank to radiator . . . . . . . . . . . . . . . . . . . . . 1
10 12339974-1 FITTING, surge tank line to radiator . . . . . . . . . . . . . . . . 1
11 4-4-4-130424B TEE, 1/4 x 1/4 x 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5937262 BUSHING, 1/4 x 1/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6008770 BLEEDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 N/S BOLT, 1/4 - 20 x 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . 1
15 N/S CLAMP, surge tank overflow hose, cushioned, 1/2" . . . 1
16 N/S WASHER, flat, hard, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 12339977 HOSE, surge tank overflow, 12”. . . . . . . . . . . . . . . . . . . . 1
19 6008600 SENSOR, low coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6008584 SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12338713P BRACKET, surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S CLAMP, 2.0”-6.6”, stainless . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
4-6 COOLING SYSTEM

1 2

Figure 4–3. Radiator Shroud and Related Parts.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–3.
Radiator Shroud and Related Parts.

1 WA12339166-1 SHIELD, shroud, airlift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . 1


1 WA12339166-2 SHIELD, shroud, airlift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 1
2 N/S SCREW, pan head tapping, 1/4 - 20 x 1/2, CAD . . . . . 6
3 EC12339154-1B1 RETAINING STRAP, radiator . . . . . . . . . . . . . . . . . . . . . . . 1
4 12339064 DECAL, fan warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5598360 DECAL, fan warning (Arabic) . . . . . . . . . . . . . . . . . . . . . 1
4 6002724 DECAL, fan warning (French). . . . . . . . . . . . . . . . . . . . . 1
5 6003497 SHROUD, radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 12339361-6 PLUG, fan shroud holes . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 N/S BOLT, 1/4 - 20 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . . 8
8 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . 8
9 12339156 RETAINING STRAP, shroud-to-radiator. . . . . . . . . . . . . . . 2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
4-8 COOLING SYSTEM

1
TO WATER VALVE
TO SURGETANK

3 9
8
11
3

3
10 14 13
12
7
3
4

6
3
5

Figure 4–4. Radiator Hoses and Related Parts.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–4.
Radiator Hoses and Related Parts.

1 N/S CLAMP, hose, stainless, 1.56”-2.5” . . . . . . . . . . . . . . . . . . 7


2 6007014 HOSE, radiator inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 N/S CLAMP, hose, stainless, 1.81”-2.75” . . . . . . . . . . . . . . . . . 4
4 12339162 HOSE, lower radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 MS35782-4 DRAINCOCK, lower radiator tube . . . . . . . . . . . . . . . . . 1
6 N/S CLAMP, hose, stainless, .62”-1.5” . . . . . . . . . . . . . . . . . . . 1
7 12339159 HOSE, lower radiator, rear . . . . . . . . . . . . . . . . . . . . . . . . 1
8 N/S CLAMP, constant tension, 3/4” . . . . . . . . . . . . . . . . . . . . 1
9 10-8-430260 FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6010165 TUBE, lower radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12339902-12 EDGE PROTECTOR, 5.92” . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S BOLT, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 N/S LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
4-10 COOLING SYSTEM

5
2
4
3
1

5
7

9
10
10 11

Figure 4–5. Thermostat, Water Crossover, and Attaching Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–5.
Thermostat, Water Crossover, and Attaching Hardware.

1 5744434 BOLT, water outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


2 5744473 OUTLET ASSEMBLY, water . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5744463 THERMOSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 5744462 •O-RING, enclosing, thermostat seal . . . . . . . . . . . . . . 2
5 5740052 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 5744461 HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5744479 CONNECTOR, thermal bypass hose . . . . . . . . . . . . . . . 1
8 N/S CLAMP, hose, 5/8 - 1-1/2, stainless . . . . . . . . . . . . . . . . . 2
9 5744460 HOSE, thermostat bypass . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5742109 GASKET, thermostat housing, SEE NOTE 1 . . . . . . . . . . . 2
11 5744432 BOLT, thermostat housing . . . . . . . . . . . . . . . . . . . . . . . . 2

NOTE 1: PART OF CYLINDER HEAD KIT 5714842

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
4-12 COOLING SYSTEM

10

9 6

3
4
8
7

Figure 4–6. Water Pump and Attaching Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–6.
Water Pump and Attaching Hardware.

1 5740265 ADAPTER, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5745093 WATER PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •WATER PUMP BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5743242 •GASKET, water pump, SEE NOTE 1 . . . . . . . . . . . . . . . . 1
5 5743232 BACKING PLATE, water pump . . . . . . . . . . . . . . . . . . . . 1
6 N/S BOLT, M8 - 1.25 x 16, Class10.9, CAD . . . . . . . . . . . . . . . 6
7 5741140 STUD, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5741166 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 N/S BOLT, M10 - 1.5 x 80, water pump. . . . . . . . . . . . . . . . . . 2
10 N/S BOLT, M8 - 1.25 x 40, Class10.9, CAD . . . . . . . . . . . . . . . 2

NOTE 1: PART OF ENGINE OVERHAUL KIT P/N 5743399

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
4-14 COOLING SYSTEM

10

9 5

7 6

Figure 4–7. Cooling Fan, Fan Clutch, Belt, and Pulleys.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–7.
Cooling Fan, Fan Clutch, Belt, and Pulleys.

1 6003051 TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6007453 BELT, serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6006813 LABEL, belt routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6009790 FAN, engine cooling,. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6009991 CLUTCH ASSEMBLY, fan . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 N/S BOLT, M10 - 1.5 x 65, class 9.8 . . . . . . . . . . . . . . . . . . . . . 4
7 6003069 PULLEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 N/S LOCKWASHER, med, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . 4
9 N/S BOLT, 5/16 - 18 x 5/8, fan-to-clutch. . . . . . . . . . . . . . . . . 4
10 6006811 IDLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
4-16 COOLING SYSTEM

12 13
11

3
1 2
4 10 9
5
8
7
5
6

5
16
15
14
6

17

Figure 4–8. Oil Cooler (Engine and Transmission) and Engine Oil Cooler Lines.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
COOLING SYSTEM 4-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 4–8.
Oil Cooler (Engine and Transmission) and Engine Oil
Cooler Lines.

1 MS49005-4 PLUG, pipe, oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


2 12340185 COOLER, engine and transmission oil . . . . . . . . . . . . . . 1
3 5744143 SCREW, socket head, SEE NOTE 1. . . . . . . . . . . . . . . . . . 4
4 N/S WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 12340571-2 CLAMP, closed dipped . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 N/S WASHER, flat, hardened, 1/4, ZN . . . . . . . . . . . . . . . . . . 2
7 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 MS3367-3-9 STRAP, tiedown, oil cooler hose . . . . . . . . . . . . . . . . . . . 1
9 N/S SCREW, tapping, 1/4 - 20 x 5/8, CAD,
oil cooler hose clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 12339411-2 HOSE, oil cooler inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 10-8-070102 STRAIGHT CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 10-8-070302 ELBOW, 45-degree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6007451 HOSE, oil cooler outlet . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6010092B9 BRACKET, oil cooler hose clamp . . . . . . . . . . . . . . . . . . 1
15 N/S LOCKWASHER, med, 3/8, ZN . . . . . . . . . . . . . . . . . . . . . 1
16 N/S SCREW, tapping, 3/8 - 16 x 3/4, ZN . . . . . . . . . . . . . . . . 1
17 N/S SCREW, 1/4 - 20 x 1 1/8, Gr5, CAD . . . . . . . . . . . . . . . . 1

NOTE 1: THIS SOCKET HEAD SCREW, P/N 5744143, IS


USED TO SECURE BOTH THE
ENGINE/TRANSMISSION COOLER DESCRIBED
ABOVE AS WELL AS THE A/C CONDENSER
DESCRIBED ON PAGE 11-7.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
4-18 COOLING SYSTEM

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-1
Section 5

TRANSMISSION/TRANSFER CASE

TITLE PAGE NUMBER


Control Valve and Related Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 2
Transfer Case Assembly, Front Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Transfer Case Assembly, Rear Half. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Transfer Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 24
Transfer Case Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Transfer Case Shift Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Transfer Case Shift Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Transmission and Transfer Case Control Assembly and Neutral Start Switch . . . . . . . . . . . . . . . . . 5-5
Transmission External Wiring Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Transmission Filter and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Transmission Mounting Hardware, Fluid Dipstick, and Tube Assembly. . . . . . . . . . . . . . . . . . . . . . . 5-10
Transmission Parking Lock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Transmission Shifting Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Transmission Vent Lines and Attaching Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Transmission/Transfer Case Cooling Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-2 TRANSMISSION/TRANSFER CASE

3
2

Figure 5–1. Torque Converter.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–1.
Torque Converter.

1 5714957 TORQUE CONVERTER, transmission (remanufactured) 1


2 5714323 O-RING, turbine shaft front oil seal . . . . . . . . . . . . . . . . 1
3 5743361 SEAL, torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S SCREW, M10-1.5” x 15, converter to flywheel. . . . . . . . 6

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-4 TRANSMISSION/TRANSFER CASE

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-5

4 7
3
5 8
9
2 6

10

28
29
27

26
25

23 24

1
22

12

20 14
11
13

21 15
18
19

16

17

32

Figure 5–2. Transmission and Transfer Case Control Assembly and Neutral Start Switch.
(Sheet 1 of 2)

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
5-6 TRANSMISSION/TRANSFER CASE

25

34
31
33

35

30

39
36

37

38

Figure 5–2. Transmission and Transfer Case Control Assembly and Neutral Start Switch.
(Sheet 2 of 2)

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–2.
Transmission and Transfer Case Control Assembly and
Neutral Start Switch.

1 6009799 CONTROL ASSEMBLY, transmission and transfer case . 1


2 5743154 •LENS, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5743155 •LENS, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5744277 •FIBEROPTICS, transmission . . . . . . . . . . . . . . . . . . . . . . . 1
3 5742980 •FIBEROPTICS, transfer case . . . . . . . . . . . . . . . . . . . . . . 1
4 5743156 •KNOB KIT, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. ••KNOB, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. ••SPRING PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5743157 •PUSH BUTTON KNOB KIT, transmission . . . . . . . . . . . . . . 1
8 S.I.K. ••RELEASE BUTTON, transmission handle . . . . . . . . . . . 1
9 S.I.K. ••KNOB, transmission handle. . . . . . . . . . . . . . . . . . . . . 1
10 S.I.K. ••SPRING PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5743158 •SWITCH ASSEMBLY, neutral . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. ••SCREW-ASSEMBLED WASHER . . . . . . . . . . . . . . . . . . . 2
13 S.I.A. ••NUT, neutral switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 S.I.A. ••NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 MS3367-4-2 •TIEDOWN STRAP, 2.72’’, red . . . . . . . . . . . . . . . . . . . . . . 2
16 MS3367-7-0 •TIEDOWN STRAP, .192’’ x 10.2’’, black . . . . . . . . . . . . . . 1
17 6007499 •BOOT, shifter control . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5743159 •SWITCH ASSEMBLY, reverse . . . . . . . . . . . . . . . . . . . . . . 1
19 S.I.A. ••NUT, reverse switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.A. ••REVERSE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.A. ••SCREW-ASSEMBLED WASHER . . . . . . . . . . . . . . . . . . . 2
22 S.I.A. •HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 5743160 •COVER PLATE SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 S.I.K. ••COVER SEAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 S.I.K. ••COVER PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 S.I.K. ••SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 N/S •WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 N/S •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 5744879 •BULB, indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 5743742 •TAPE, indicator, transmission gear shift . . . . . . . . . . . . 2
31 6009798 •CLIP, anti-rattle, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 MS3367-1-9 TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 6007186 BEZEL, shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 6008037 DECAL, shift instruction (English) . . . . . . . . . . . . . . . . . . 1
34 6008038 DECAL, shift instruction (French) . . . . . . . . . . . . . . . . . . 1
34 6008039 DECAL, shift instruction (Arabic) . . . . . . . . . . . . . . . . . . 1
35 N/S SCREW, cap, 1/4 - 20 x 7/8, Gr3, CAD, control assembly 3
36 N/S WASHER, flat, hardened, 1/4, Type B, ZN, control assembly . 3
37 N/S LOCKNUT, 1/4 - 20, Gr8, control assembly . . . . . . . . . . . 3
38 12460507 BOOT PROTECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 6007457 COVER, shifter boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-8 TRANSMISSION/TRANSFER CASE

11
10
2 1

2
9

3
1
4
7

8 5

Figure 5–3. Transmission Shifting Linkage.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–3.
Transmission Shifting Linkage.

1 N/S PIN, cotter, 3/32” X 3/4” . . . . . . . . . . . . . . . . . . . . . . . . . . 3


2 N/S WASHER, flat, 3/8, CL2, CAD . . . . . . . . . . . . . . . . . . . . . . 2
3 12447176 LEVER, transmission shift arm . . . . . . . . . . . . . . . . . . . . . 1
4 N/S NUT, M10 - 1.5, Class 10.9, Phos. . . . . . . . . . . . . . . . . . . . 1
5 12447178 ROD ASSEMBLY, bracket-to-transmission . . . . . . . . . . . . 1
6 12447182 BRACKET, transmission shift lever . . . . . . . . . . . . . . . . . . 1
7 N/S WASHER, flat, 3/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 12460146 ROD, transmission to shifter. . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S PIN, cotter, 1/8" x 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S WASHER, wave, 3/8, Type 2, ZN . . . . . . . . . . . . . . . . . . . 1
11 12338442-2 TRUNNION, shift control, transmission. . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
5-10 TRANSMISSION/TRANSFER CASE

7
2 3 8
1

5
8

6 9 11

10
23

21

20

22
12

14

19

13
15

2
16

18 17

Figure 5–4. Transmission Mounting Hardware, Fluid Dipstick, and Tube Assembly.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–4.
Transmission Mounting Hardware, Fluid Dipstick, and
Tube Assembly.

1 N/S BOLT, 1/2 - 13 x 1 3/4, Gr.8, CAD, guide cable . . . . . . 1


2 N/S LOCKWASHER, 1/2, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S WASHER, flat, type B, 9/16, ZN, guide cable . . . . . . . . . 1
4 12447180 CABLE ASSEMBLY, transfer case guide. . . . . . . . . . . . . . 1
5 N/S NUT, M10 - 1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 11501033 LOCKNUT, p.t., transfer case guide cable . . . . . . . . . . 1
7 N/S NUT, 7/16 - 14, Gr8, guide cable. . . . . . . . . . . . . . . . . . . 1
8 12340058 WASHER, special, hardened, guide cable . . . . . . . . . . 1
9 12447177 STUD, special, T-case anchor cable, L.H. side only . . . . 1
10 6010347 TUBE, transmission oil dipstick . . . . . . . . . . . . . . . . . . . . . 1
11 N/S NUT, flanged, M10 - 1.50 . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6007925 DIPSTICK, transmission oil. . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6008021 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
14 12460065 STUD, transmission adapter . . . . . . . . . . . . . . . . . . . . . . 6
15 12339178 MOUNT, resilient, transmission, rear. . . . . . . . . . . . . . . . . 1
16 N/S WASHER, flat, type B, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 N/S LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 MS90725-110 SCREW, 1/2 - 13 x 1 1/8, Gr5, CAD . . . . . . . . . . . . . . . . . 2
19 444689 DRAINPLUG, 1/8, NPT, transmission . . . . . . . . . . . . . . . . . 1
20 12447175 ADAPTER, transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 N/S LOCKNUT, p.t., flanged, 3/8 - 24, adapter . . . . . . . . . . 12
22 12447172 SEAL, dipstick tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 N/S BOLT, flanged, M10 - 1.5 x 16, class 9.8, Phos. . . . . . . . . 1
5573543 LOCTITE GASKET ELIMINATOR (not illustrated) . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-12 TRANSMISSION/TRANSFER CASE

3
2 6
5
4
1

18
19
21
8
22

20 7
9 8
10
23 11

12
24

13

17
16 14
15

Figure 5–5. Transmission Filter and Sensors.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–5.
Transmission Filter and Sensors.

1 5745325 TRANSMISSION, w/ torque converter, 4L80E,


remanufactured SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . 1
1 6010813 TRANSMISSION, w/torque converter, 4L80E, new
SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5714967 •FITTING, cooler pipe, front. . . . . . . . . . . . . . . . . . . . . . . 1
3 5714961 •FITTING, cooler pipe, rear . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5714333 •SEAL, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5714335 •RETAINING RING, output shaft seal . . . . . . . . . . . . . . . 1
7 5743516 •SENSOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 11508805 •BOLT, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5743312 •SEAL, filter neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5714971 •KIT, filter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5744092 •MAGNET, chip collector . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5743310 •SEAL, transmission oil pan . . . . . . . . . . . . . . . . . . . . . . . 1
13 S.I.A. •BOLT, oil pan, M8 - 1.25 x 20, class 9.8 . . . . . . . . . . . . . 17
14 5714952 •OIL PAN ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5714953 ••DRAIN PLUG, transmission. . . . . . . . . . . . . . . . . . . . . . 1
16 5714963 •••O-RING, transmission drain plug . . . . . . . . . . . . . . . 1
17 N/S BOLT, flanged, M10 - 1.5 x 16, class 9.8, Phos. . . . . . . . . 6
18 12342107 COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 12342105 •GASKET, cover assembly. . . . . . . . . . . . . . . . . . . . . . . . 1
20 12342107-1 •COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 RCSK18343 COVER ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . . 1
22 12460095 •GASKET, torque converter cover . . . . . . . . . . . . . . . . . 1
23 S.I.A. •COVER, torque converter. . . . . . . . . . . . . . . . . . . . . . . 1
24 S.I.A. •TAB, torque converter cover . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE


REMANFACTURED PART NO. 5745325

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-14 TRANSMISSION/TRANSFER CASE

1 2

3
4

5 3

11
10
9
7

12
8
3

Figure 5–6. Control Valve and Related Parts.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–6.
Control Valve and Related Parts.

1 5714355 SCREEN FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S VALVE BODY ASSEMBLY, control . . . . . . . . . . . . . . . . . . . 1
3 5744115 SCREW, ph Torx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 5715668 SOLENOID, shift 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5715667 SOLENOID, shift 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5715037 WIRING HARNESS ASSEMBLY, transmission internal . . . . 1
7 5744093 SOLENOID ASSEMBLY, torque converter clutch . . . . . . 1
8 5744095 CLIP, solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5714373 VALVE, pressure control solenoid . . . . . . . . . . . . . . . . . . 1
10 5714354 CLAMP, pressure control solenoid . . . . . . . . . . . . . . . . . 1
11 5744098 SWITCH, fluid pressure, manual valve position. . . . . . . 1
12 5744085 BOLT, valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-16 TRANSMISSION/TRANSFER CASE

2
1 3 4

Figure 5–7. Transmission External Wiring Harness.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–7.
Transmission External Wiring Harness.

1 6010027 HARNESS ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . 1


2 6003234 CLIP, convoluted tubing . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S BOLT, tapping, 3/8 - 16 x 3/4 . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S CLAMP, cushioned, 7/16" rubber . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-18 TRANSMISSION/TRANSFER CASE

1
5

3
13

12
8 6

10
11

Figure 5–8. Transmission Parking Lock System.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–8.
Transmission Parking Lock System.

1 N/S BOLT, M8 x 1.25 x 20, class 9.8 . . . . . . . . . . . . . . . . . . . . . 2


2 5744105 ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5744076 NUT, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5744122 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5714375 LEVER AND SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 1
6 5740322 SEAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5744111 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5744108 SPRING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 148148 RETAINER, spring type . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5742593 SHAFT, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5742589 PLUG, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5714321 PAWL, parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 5744103 BRACKET, parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
5-20 TRANSMISSION/TRANSFER CASE

3
1 5
4
2
6 3

3
1
4

8
9

Figure 5–9. Transmission Vent Lines and Attaching Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–9.
Transmission Vent Lines and Attaching Hardware.

1 N/S SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . 4


2 N/S VENT LINE TUBE, 41-inch, SEE NOTE 1 . . . . . . . . . . . . . . . 1
3 N/S CLAMP, transmission vent line, cushioned, 1/4". . . . . . . 3
4 12339973-1 TEE, transmission vent line, union . . . . . . . . . . . . . . . . . . 2
5 N/S VENT LINE TUBE, 64-inch, SEE NOTE 1 . . . . . . . . . . . . . . . 1
6 12338663 BRACKET, vent line tube mounting . . . . . . . . . . . . . . . . 1
7 N/S VENT LINE TUBE, 11-inch, SEE NOTE 1 . . . . . . . . . . . . . . . 1
8 N/S VENT LINE TUBE, 11-inch, SEE NOTE 1 . . . . . . . . . . . . . . . 1
9 N/S VENT LINE TUBE, 17-inch, SEE NOTE 1 . . . . . . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK NYLON TUBE P/N 05741079


3/16” X 250’ ROLL

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-22 TRANSMISSION/TRANSFER CASE

10 1 10
2
3

A 10
4
1 10 1
10 10
10
10 9

8 10
19 1
10 5
16 15 10 A
C
10 10 6

10
9 5
10 5
7
B B

11 12 13 11
16 13
17 18
13
12
18

14
VIEW 10 VIEW A VIEW 15 VIEW B VIEW C VIEW 19

Figure 5–10. Transmission/Transfer Case Cooling Lines.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–10.
Transmission/Transfer Case Cooling Lines.

1 N/S HOSE, 3-inch, cooling lines, SEE NOTE 1 . . . . . . . . . . . . . 4


2 12338333 TUBE, transfer case to cooler, rear . . . . . . . . . . . . . . . . . 1
3 6008598 TUBE, transfer case to transmission . . . . . . . . . . . . . . . . 1
4 6008597 TUBE, transmission to cooler, rear . . . . . . . . . . . . . . . . . . 1
5 N/S HOSE, 4-inch, transmission line to cooling line,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6 12338335 TUBE, transmission to cooler, front . . . . . . . . . . . . . . . . . 1
7 12338332 TUBE, transfer case to cooler, front. . . . . . . . . . . . . . . . . 1
8 N/S HOSE, 4-inch, transfer case line to cooling line,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S HOSE, 10-inch, tee-to-bypass valve, NOTE 1 . . . . . . . . . 2
10 6008528 CLAMP, cooling lines, hose, . . . . . . . . . . . . . . . . . . . . . . 20
11 N/S BOLT, flanged, 1/4 - 20 x 3/4, Gr5, CAD,
cooling line clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 N/S CLAMP, loop, cooling lines, 3/8" , cushioned . . . . . . . . . 4
14 N/S LOCKNUT, 1/4 - 20, Gr8, cooling line clamps. . . . . . . . . 2
15 12447077 TEE, bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 N/S SCREW, tapping, 3/8 - 16 x 3/4, ZN, cooling line clamps 2
17 N/S LOCKWASHER, med, 3/8, ZN, cooling line clamps. . . . 2
18 N/S CLAMP, cushioned, 3/8", cooling lines . . . . . . . . . . . . . . 4
19 12447076 VALVE, bypass, transmission oil . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK HOSE P/N 5741209, 3/8” X


25’ ROLL

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
5-24 TRANSMISSION/TRANSFER CASE

6
5
3 8
3 9
7

10

11
4

2 3

Figure 5–11. Transfer Case Assembly.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–11.
Transfer Case Assembly.

1 6011651 TRANSFER CASE ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . 1


1 5745077 TRANSFER CASE ASSEMBLY, remanufactured SEE NOTE 1 1
2 5938686 SWITCH, transfer indicator, 12-volt . . . . . . . . . . . . . . . . . 1
3 5938616 SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S LOCKNUT, flanged, p.t., 3/8 - 24, transfer case . . . . . . . 6
5 5743511 SWITCH, transfer case range . . . . . . . . . . . . . . . . . . . . . 1
6 5743510 SWITCH, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5745239 SHIM, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R
8 N/S P-CLAMP, cushioned, 7/16”. . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S SCREW, tapping, 3/8-16 x 3/4 . . . . . . . . . . . . . . . . . . . . . 1
10 5589115 BRACKET, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S SCREW, M10 - 1.5 x 27, class 9.8, T-case housing. . . . . . 1

NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE


REMANUFACTURED PART NO. 05745077

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-26 TRANSMISSION/TRANSFER CASE

17
16
16 18
15
14
10
9
11

12
2 8
13
6 7
5 19
4 20
24 21
3
22
25
23
26
17

1 31 27
36 35 30
34 28
33 29

39 38 32
37

Figure 5–12. Transfer Case Assembly, Front Half.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–12.
Transfer Case Assembly, Front Half.

1 5938626 RETAINER SCREW, input gear . . . . . . . . . . . . . . . . . . . . . 4


2 5938625 RETAINER ASSEMBLY, input gear . . . . . . . . . . . . . . . . . . . 1
3 5740017 •OIL SEAL, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S •RETAINER, input gear. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5938623 LOCKRING, input gear, ring, retaining . . . . . . . . . . . . . . 1
6 5714223 BEARING, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5740008 STUD, mounting, transfer case . . . . . . . . . . . . . . . . . . . . 6
8 5744429 TRANSFER CASE, front half . . . . . . . . . . . . . . . . . . . . . . . 1
9 5743744 SECTOR, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S TUBING, 17” SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12339978 CONNECTOR, male . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5937392 ELBOW, 90 degree, female . . . . . . . . . . . . . . . . . . . . . . . 1
13 5938610 BUSHING, rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 5938622 LOCKRING, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5938624 RETAINING RING, input gear. . . . . . . . . . . . . . . . . . . . . . 1
16 5715449 WASHER, thrust, input gear . . . . . . . . . . . . . . . . . . . . . . . 2
17 5714226 INPUT GEAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 N/S •GEAR, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 5938621 •BEARING, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5938658 WASHER, transfer case, clutch shaft . . . . . . . . . . . . . . . 1
21 5938659 RETAINING RING, transfer case . . . . . . . . . . . . . . . . . . . 1
22 5714229 SLEEVE, transfer case, range. . . . . . . . . . . . . . . . . . . . . . 1
23 5714225 PLANETARY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 5740513 MAGNETIC CHIP COLLECTOR . . . . . . . . . . . . . . . . . . . . 1
25 5938608 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 5938607 BEARING, front output. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 5741254 NUT, operating lever, selector level . . . . . . . . . . . . . . . . 1
28 N/S WASHER, flat, hard, 3/8, type B, ZN, operating lever . . . 1
29 5938683 OPERATING LEVER, transfer case . . . . . . . . . . . . . . . . . . 1
30 5740107 RETAINER, operating lever . . . . . . . . . . . . . . . . . . . . . . . 1
31 5740012 SEAL, operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 5714808 SCREW, poppet spring . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 5938616 SEAL, poppet spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 5938615 POPPET SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 5938614 PLUNGER, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 5744909 OIL SEAL, front output . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 5744928 YOKE AND SLINGER, front output. . . . . . . . . . . . . . . . . . 1
38 5740010 WASHER, yoke and slinger . . . . . . . . . . . . . . . . . . . . . . . 1
39 5740011 NUT, yoke and slinger . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: MAKE FROM BULK NYLON TUBE P/N 5741079,


3/16” I.D. X 250’

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-28 TRANSMISSION/TRANSFER CASE

20

14

19 13
15
16 18
17

11
9
21
1 8 7
4
6 22
5
4

7 21
3 10
12 24
25 23
2
11
26

29
27 30
31 32

33

47
28 24
46 50 51
49 25
48
45 34
23

42 26
44 38
43 39 35
36
40
37

41

Figure 5–13. Transfer Case Assembly, Rear Half.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–13.
Transfer Case Assembly, Rear Half.

1 5715448 DIFFERENTIAL CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . 1


2 5938641 •SCREW, differential carrier . . . . . . . . . . . . . . . . . . . . . . 6
3 5743072 •CARRIER, front differential. . . . . . . . . . . . . . . . . . . . . . . 1
4 5938646 •WASHER, thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 5938645 •NEEDLE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6 5744880 •PINION, narrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7 5938647 •WASHER, thrust, pinion. . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 5938643 •PINION, wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 S.I.A. •CARRIER, rear differential (comes with Item 3) . . . . . 1
10 5938650 GEAR, sprocket carrier . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5938655 GEAR assembly differential . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S •GEAR, differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 5938656 •RING, differential gear . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 5938669 O-RING, oil tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5938668 OIL TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5938667 CONNECTOR, transfer case . . . . . . . . . . . . . . . . . . . . . . 1
17 5938666 SCREEN, oil tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5714228 SHAFT, intermediate clutch . . . . . . . . . . . . . . . . . . . . . . 1
19 5938660 SLEEVE, mode shift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5714291 MAIN SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 5938670 SCREW, rear bearing retainer. . . . . . . . . . . . . . . . . . . . . 6
22 5743747 RETAINER, rear bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 5740508 BOLT, case, rear half . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
24 5740230 WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
25 5740102 PIN, case alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 5939258 CASE ASSEMBLY, rear half . . . . . . . . . . . . . . . . . . . . . . . . 1
27 N/S •CASE, rear half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 5740015 •BEARING, front output. . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 5938665 DOWEL, alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 5938610 BUSHING, rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 5740224 PLUG, transfer case drain . . . . . . . . . . . . . . . . . . . . . . . . 2
32 5741075 SCREW, case halves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 5743855 SCREW, transfer case, flanged . . . . . . . . . . . . . . . . . . . . 1
34 5714232 EXTENSION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 5743751 •SEAL, rear output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 5743750 •BUSHING, extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 N/S •EXTENSION, rear housing . . . . . . . . . . . . . . . . . . . . . . . 1
38 5745110 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 5938607 BEARING, rear output . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-30 TRANSMISSION/TRANSFER CASE
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–13.
Transfer Case Assembly, Rear Half. (Cont’d)

40 5938673 RETAINING RING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


41 5743512 TONE WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 5938663 SPROCKET, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 5938662 SHAFT, front output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 5938654 BEARING, needle rollers. . . . . . . . . . . . . . . . . . . . . . . . . 53
45 5938653 SPACER, roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 5938651 SPROCKET, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 5938664 CHAIN, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 5938652 RETAINING RING, sprocket . . . . . . . . . . . . . . . . . . . . . . 1
49 5740101 RETAINING RING, sprocket . . . . . . . . . . . . . . . . . . . . . . 1
50 5938674 PUMP ASSEMBLY, gear rotor . . . . . . . . . . . . . . . . . . . . . 1
51 11501033 LOCKNUT, p.t., transfer case guide cable . . . . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-31

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-32 TRANSMISSION/TRANSFER CASE

6
5
4

4
2
1

2
1

Figure 5–14. Transfer Case Oil Cooler Assembly

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-33
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–14.
Transfer Case Oil Cooler Assembly

1 N/S NUT, slotted, 1/2 - 20, Gr5, ZN, oil cooler . . . . . . . . . . . . 2


2 5741061 WASHER, oil cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6011652 COOLER CORE ASSEMBLY, oil, transfer case . . . . . . . . . 1
4 5741062 •PACKING, preformed, oil cooler. . . . . . . . . . . . . . . . . . 2
5 5745215 •BRACKET, T-case cooler support . . . . . . . . . . . . . . . . . 1
6 N/S •COOLER CORE, oil, transfer case. . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-34 TRANSMISSION/TRANSFER CASE

15
9 14
10
9 13
11

1
6 7
2

3
2 12
5
16
17

4 18

Figure 5–15. Transfer Case Shift Mechanisms.

AM General Corporation
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-35
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–15.
Transfer Case Shift Mechanisms.

1 5938627 SHIFTER FORK, transfer case . . . . . . . . . . . . . . . . . . . . . . 1


2 5740114 •PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 5740223 •PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •SHIFTER FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5938648 RAIL, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5938635 BRACKET, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5938636 BRACKET, outer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5714227 FORK ASSEMBLY, mode . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5740114 •PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 5938631 •PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5939261 •SHIFTER FORK, front mode . . . . . . . . . . . . . . . . . . . . . . 1
12 5938630 •BUSHING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 5938632 WASHER, thrust, spring, transfer shift . . . . . . . . . . . . . . . . 1
14 5938633 SPRING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5938634 BUSHING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5938638 SPRING, transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5938637 CUP, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5938649 PIN, fork to rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-36 TRANSMISSION/TRANSFER CASE

6
5
4
1

2 3

Figure 5–16. Transfer Case Shift Controls.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
TRANSMISSION/TRANSFER CASE 5-37
ITEM PART NUMBER DESCRIPTION QTY
Figure 5–16.
Transfer Case Shift Controls.

1 AN960-616L WASHER, flat, 3/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S COTTER PIN, 1.8" x 3/4". . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 12340257-3 WASHER, wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 12338442-2 TRUNNION, shift converter . . . . . . . . . . . . . . . . . . . . . . . 1
5 12460067 ROD, shift linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 N/S WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
5-38 TRANSMISSION/TRANSFER CASE

AM General Corporation
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-1
Section 6

WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

TITLE PAGE NUMBER

Central Tire Inflation System Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16


CTIS Control Panel and Electrical Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
CTIS Valve Assembly and Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Wheel, Tire and Runflat Assembly, One-Piece Aluminum Rim (Optional). . . . . . . . . . . . . . . . . . . . 6-6
Wheel, Tire, and Beadlock Assembly, Two-Piece Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Wheel, Tire, and Runflat Assembly, Two-Piece Rim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
6-2 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

5
2
6
7

8
1

9
10

11
12

14
15
19 16

13

17
18

Figure 6–1. Wheel, Tire, and Runflat Assembly, Two-Piece Rim.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–1.
Wheel, Tire, and Runflat Assembly, Two-Piece Rim.

1 5745404 WHEEL ASSEMBLY, Inner and outer assembly . . . . . . . . . . 4


2 S.I.A. •RIM, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 S.I.A. •RIM, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 EC12460179 •BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5 RCSK17877 O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 6004835 RUNFLAT, low profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 5744406 WHEEL WEIGHTS, pack of 10, 1 oz, clip-on. . . . . . . . . . . 4
7 5744407 WHEEL WEIGHTS, pack of 10, 2 oz, clip-on. . . . . . . . . . . 4
7 5744408 WHEEL WEIGHTS, pack of 10, 4 oz, clip-on. . . . . . . . . . . 4
7 5744409 WHEEL WEIGHTS, pack of 10, 6 oz, clip-on. . . . . . . . . . . 4
7 5593926 WHEEL WEIGHTS, set of 12, adhesive . . . . . . . . . . . . . . . 4
8 6002923 TIRE, Wrangler GSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 12342644 TIRE, Radial MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 EC12339501 NUT, flanged, 1/2 - 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 6011148 WHEEL NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 EC12339403 LUG NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
12 6011148 LUG NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
13 12342634 TANK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 N/S •VALVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 N/S •CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 N/S •TANK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 EC12342793 INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 12342794 O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 MS21245-8 NUT, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5743721 LUBRICANT, runflat, 11 oz tube, case of 10 (not illustrated) 1
6009517 DECAL, runflat (not illustrated) . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
6-4 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

5
2

8 1

9
10

11

14
15
12
19 16

13

17
18

Figure 6–2. Wheel, Tire, and Beadlock Assembly, Two-Piece Rim.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–2.
Wheel, Tire, and Beadlock Assembly, Two-Piece Rim.

1 5745404 WHEEL ASSEMBLY, Inner and outer assembly . . . . . . . . . . 4


2 S.I.A. •RIM, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 S.I.A. •RIM, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 1EC2460179 •BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5 RCSK17877 O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 5744406 WHEEL WEIGHTS, pack of 10, 1 oz, clip-on. . . . . . . . . . . 4
6 5744407 WHEEL WEIGHTS, pack of 10, 2 oz, clip-on. . . . . . . . . . . 4
6 5744408 WHEEL WEIGHTS, pack of 10, 4 oz, clip-on. . . . . . . . . . . 4
6 5744409 WHEEL WEIGHTS, pack of 10, 6 oz, clip-on. . . . . . . . . . . 4
6 5593926 WHEEL WEIGHTS, set of 12, adhesive . . . . . . . . . . . . . . . 4
7 6002923 TIRE, Wrangler GSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 12342644 TIRE, Radial MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 5594465 BEADLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 EC12339501 NUT, flanged, 1/2 - 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 6011148 WHEEL NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 EC12339403 LUG NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
12 6011148 LUG NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
13 12342634 TANK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 N/S •VALVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 N/S •CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 N/S •TANK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 EC12342793 INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 12342794 O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 MS21245-8 NUT, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6009518 DECAL, beadlock (not illustrated) . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
6-6 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

33
2 3 FLATI
E IN
ON SY
STE
SIDE 34
M
R
1 CENTRAL TI

32
CENTRAL TIR
FAC
ING
4
E IN
TEM FLATI
ON SYS

U
TW
AR
35

DS
5

36

8
9
10
11

12
6 7
37

13 38

OR 15 16
17

18
19
14
20

21 24 26
25

23 27
31
30
29
28
22

00-P06-004.4

Figure 6–3. Wheel, Tire and Runflat Assembly, One-Piece Aluminum Rim (Optional).

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–3.
Wheel, Tire and Runflat Assembly, One-Piece
Aluminum Rim (Optional).

1 6011260 LUG COVER ASSEMBLY, with CTIS . . . . . . . . . . . . . . . . . . 4


2 6011548 •SCREW, center cover, aluminum wheel . . . . . . . . . . . 8
3 6011281 •DISK, wheel lug cover, with CTIS. . . . . . . . . . . . . . . . . . 4
4 6011280 •COVER, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 6002923 TIRE, Wrangler, GSA, 37 x 12.50 R - 16.5 . . . . . . . . . . . . . 4
5 6010977 TIRE, Wrangler, GSA, 37 x 12.50 R - 17 . . . . . . . . . . . . . . . 4
5 12342644 TIRE, radial, MT, 37 x 12.50 R - 16.5. . . . . . . . . . . . . . . . . . 4
6 6011266 RUNFLAT ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . 4
7 S.I.A. •SQUARE NUT, LH Thread . . . . . . . . . . . . . . . . . . . . . . . . 8
8 S.I.A. •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9 S.I.A. •WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 S.I.A. •RUNFLAT HALF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 S.I.A. •SQUARE NUT, RH Thread . . . . . . . . . . . . . . . . . . . . . . . . 8
12 S.I.A. •BRACKET, security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 S.I.A. •SCREW, N-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
14 6005155 RUNFLAT ASSEMBLY, low profile, one-piece rim. . . . . . . 4
15 6005276 •RUNFLAT HALF, one-piece rim . . . . . . . . . . . . . . . . . . . 8
16 6004097 •SCREW, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17 6005278 •CLIP, lock, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18 6005277 •BOLT, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19 6005281 •WASHER, cone, runflat. . . . . . . . . . . . . . . . . . . . . . . . . . 8
20 6005279 •WASHER, offset, runflat . . . . . . . . . . . . . . . . . . . . . . . . . 8
21 6005280 •WASHER, threaded, runflat . . . . . . . . . . . . . . . . . . . . . . 8
22 6011583 WHEEL, one-piece aluminum, 16.5” . . . . . . . . . . . . . . . 4
22 6011533 WHEEL, one-piece aluminum, 17” . . . . . . . . . . . . . . . . . 4
23 6005109 VALVE ASSEMBLY, quick disconnect. . . . . . . . . . . . . . . . 4
24 S.I.A. •VALVE BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
25 S.I.A. •TUBE NUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 5745243 CTIS WHEEL TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 4
27 S.I.A. •TUBE, wheel, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
28 S.I.A. •FITTING ASSEMBLY, CTIS wheel tube . . . . . . . . . . . . . . . 4
29 S.I.A. ••TUBE NUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 S.I.A. ••FERRULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
31 S.I.A. ••CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
32 6011252 LUG COVER ASSEMBLY, w/o CTIS . . . . . . . . . . . . . . . . . . 4
33 6011548 •SCREW, center cover, aluminum wheel . . . . . . . . . . . 8
34 6011282 •DISK, wheel lug cover, non-CTIS . . . . . . . . . . . . . . . . . . 4
35 6011280 •COVER, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
36 12342644 TIRE, radial, MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
6-8 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–3.
Wheel, Tire and Runflat Assembly, One-Piece
Aluminum Rim (Optional). (Cont’d.)

36 12342644 TIRE, MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
37 6011283 TANK VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
38 6011583 WHEEL, one-piece aluminum, 16.5” . . . . . . . . . . . . . . . 4
5593926 WHEEL BALANCE WEIGHT, tape on (not illustrated) . . A/R

NOTE 1: RUNNING CHANGE FOR LATE MODEL YEAR


2000.

AM General Corporation
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-9

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
6-10 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

2
3

7
4
6

9 10

Figure 6–4. CTIS Control Panel and Electrical Harnesses.

AM General Corporation
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–4.
CTIS Control Panel and Electrical Harnesses.

1 6010125 PANEL, lower gauge w/ CTI . . . . . . . . . . . . . . . . . . . . . . 1


2 5939042 END BEZEL, CTI cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6006604 SWITCH, CTI selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6006603 SWITCH, CTI INFLATE/DEFLATE . . . . . . . . . . . . . . . . . . . . . 1
5 6005131 GAUGE, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5939651 SCREW, gauge panel size . . . . . . . . . . . . . . . . . . . . . . . . 4
7 N/S SPEEDNUT, gauge panel . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 6010028 HARNESS ASSEMBLY, CTIS interior . . . . . . . . . . . . . . . . . . 1
9 S.I.A. •LAMP, trade, #1815. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 S.I.A. •LENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
6-12 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

12
14 9
11
10 15 16
18
11
1
2 12
4 13
5
17 20
6

25 13 19
8

3
27
52 53
38 28
7 10
39 54 55 56
57
58
21 29
26 22
23
24
25 30

31

32
51
33 36
34 37
35
38
50 37 39

39
40
49

48 41

47

42
39
45 43
00-P06-001 38
44
46 39
37 38

Figure 6–5. CTIS Valve Assembly and Compressor.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–5.
CTIS Valve Assembly and Compressor.

1 5937392 ELBOW, street . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


2 6009491 CONNECTOR, female, 1/8”. . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S TUBING, 1/8" O.D. x 24" long (rear) (SEE NOTE1) . . . . . . 1
4 N/S TUBING, 1/8" O.D. x 24” long, (front) (SEE NOTE1) . . . . . 1
5 6000042 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 N/S CONVOLUTED CONDUIT, non-slit, 3/8” O.D. x 1/4” I.D. x 6”
long, CTI dash gauge lines . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S TUBING, 1/8” O.D., 2” long (rear) (SEE NOTE 1) . . . . . . . 1
8 N/S TUBING, 1/8” O.D., 4” long (front) (SEE NOTE1) . . . . . . . 1
9 6009994 MANIFOLD ASSY, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6001036 •SWITCH, low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 N/S •SCREW, inflate valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12 N/S •LOCKWASHER, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 6008370 •VALVE, inflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 6010116 •COIL ASSEMBLY, rear, inflate . . . . . . . . . . . . . . . . . . . . . 1
15 N/S •SCREW, deflate valve . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 N/S •LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 6008371 •VALVE, deflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6010118 •COIL ASSEMBLY, deflate . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6010115 •COIL ASSEMBLY, front, inflate . . . . . . . . . . . . . . . . . . . . 1
20 6008872 •VALVE, safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6008377 •STREET ELBOW, 90-degrees . . . . . . . . . . . . . . . . . . . . . . 1
22 6008375 •MANIFOLD, CTI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 6008379 •TEE, swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 6008380 •TUBE PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 44-130339B •STREET ELBOW, 45-degrees . . . . . . . . . . . . . . . . . . . . . . 2
26 5935430 •DUST EXCLUDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 N/S •PLUG, 1/4” FTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 6007670 ORIFICE, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 6004415 HOSE ASSEMBLY, CTIS auxiliary air . . . . . . . . . . . . . . . . . 1
30 6004416 •HOSE, auxiliary air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 6004417 •FITTING, quick disconnect . . . . . . . . . . . . . . . . . . . . . . 2
32 12342634 TANK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 44-4-130424B STREET TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 6009996 HOSE, stainless steel braided, compressor-to-CTIS
manifold, w/fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 N/S CONVOLUTED CONDUIT, 16.5” long, slit,
compressor-to-CTIS manifold, SEE NOTE 2 . . . . . . . . . . 1
36 6010004B9 BRACKET ASSEMBLY, valve mounting . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
6-14 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–5.
CTIS Valve Assembly and Compressor. (Cont’d)

37 N/S SCREW, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10


38 N/S LOCKWASHER, split-ring, 1/4 . . . . . . . . . . . . . . . . . . . . . 10
39 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
40 N/S NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
41 6010094 BRACKET ASSEMBLY, compressor, side . . . . . . . . . . . . . 2
42 N/S WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
43 N/S LOCKWASHER, med, #10 . . . . . . . . . . . . . . . . . . . . . . . . 4
44 N/S SCREW, #10 - 24 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
45 N/S RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
46 N/S NUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
47 6009998B9 BRACKET ASSEMBLY, compressor lower . . . . . . . . . . . . 1
48 N/S •NUT INSERT, 1/4 x 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
49 12338607 ISOLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
50 5939999 COMPRESSOR, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 6003902B2 BRACKET, compressor upper . . . . . . . . . . . . . . . . . . . . 2
52 N/S NUT, 1/4 - 28, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
53 11608950-18 CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 N/S CONVOLUTED CONDUIT, 21” long, non-slit
air horn-to-compressor, SEE NOTE 3 . . . . . . . . . . . . . . 1
55 6010341 HOSE, 21”, air horn-to-compressor . . . . . . . . . . . . . . . . 1
56 11608950-1 CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
57 12339415 ELBOW, 90 degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
58 6-4-140140 REDUCER, 3/8” NPT-to-1/4” NPT. . . . . . . . . . . . . . . . . . . 1

NOTE 1: CUT FROM BULK TUBING P/N CPR104420-6, 1/


8” OD X 50’ LONG, BLACK
NOTE 2: CUT FROM SLIT CONVOLUTED CONDUIT, P/N
6007306, 7/8” O.D. X 3/4” I.D. X 20” LONG
NOTE 3: CUT FROM NON-SLIT CONVOLUTED CONDUIT,
P/N 6007446, 7/8” O.D. X 3/4” I.D. X 38” LONG

AM General Corporation
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-15

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
6-16 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

13
3 8 14
4 12
3 6
2
11
9 10
2
1 7
4 2
5 15
6 16

17
17 29
5
21 19 26
22 30
12 13

19 14 3
18
25 6
20 13

14 6 27
24
23 3 26 2 15
17 2
12

28

31

32 44
34
33

36
43

35
41

37
42
40 39 38

Figure 6–6. Central Tire Inflation System Routing.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–6.
Central Tire Inflation System Routing.

1 6005738 HOSE ASSEMBLY, rear tee-to-R.H. side . . . . . . . . . . . . . . 1


2 MS21333-123 P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 5594462 BRACKET, P-clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 N/S BOLT, 1/4 - 20 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 2
5 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 N/S SCREW, tapping, 3/8 - 16 x 5/8 . . . . . . . . . . . . . . . . . . . . 4
7 6007737 BRACKET, CTI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 127951 PLUG, hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 11669082 CROSS AND STRAP ASSEMBLY . . . . . . . . . . . . . . . . . . . . 1
10 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 12339998-12 PLUSNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 N/S SCREW, 5/16 - 18 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . 3
14 N/S LOCKWASHER, med, 5/16, ZN . . . . . . . . . . . . . . . . . . . . . 3
15 6005739 HOSE ASSEMBLY, tee-to-L.H. side, front & rear . . . . . . . . 2
16 6005737 HOSE ASSEMBLY, valve-to-rear tee. . . . . . . . . . . . . . . . . 1
17 N/S SCREW, tapping, #10 - 32 x 1/2. . . . . . . . . . . . . . . . . . . . 5
18 MS21333-77 P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 MS21333-76 P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 431942 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12340665 CLAMP, strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S •CROSSBAR, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12339339 STRAP, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 N/S NUT AND LOCKWASHER ASSEMBLY, 1/4 - 20 . . . . . . . . . 4
25 N/S SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 6005736 HOSE ASSEMBLY, valve-to-front tee, front tee-to-R.H. side 2
27 44-4130438 TEE, female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 MS3367-3-0 TIE WRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 6007672 CONVOLUTED CONDUIT, slit, 19 1/2” long,
manifold-to-rear tee . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 6007672 CONVOLUTED CONDUIT, slit, 19 1/2” long,
manifold-to-front tee . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 12342793 INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
32 5593467 ELBOW ASSEMBLY, 45 degree male . . . . . . . . . . . . . . . . 4
33 5598770 INSERT, nylon tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 5935449B5 BRACKET, wheel tube shield support. . . . . . . . . . . . . . . 1
35 EC12339501 NUT, flanged, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
36 5935441B5 SHIELD, CTIS tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
37 6011188 DECAL, ‘CTIS’ logo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
38 N/S BOLT, 7/16 - 14 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
6-18 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM
ITEM PART NUMBER DESCRIPTION QTY
Figure 6–6.
Central Tire Inflation System Routing.

39 N/S LOCKWASHER, med, 7/16, ZN . . . . . . . . . . . . . . . . . . . . 2


40 N/S WASHER, flat, hardened, type B, 7/16, ZN. . . . . . . . . . . 2
41 6005109 VALVE ASSEMBLY, quick disconnect . . . . . . . . . . . . . . . 4
42 5594510 •CAP, valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
43 NPN HOSE, 5 1/4” long (SEE NOTE 1). . . . . . . . . . . . . . . . . . . 4
44 5743069 KIT, CTIS tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: CUT FROM BULK HOSE P/N CP R1044202

AM General Corporation
2000 HUMMER PARTS CATALOG
BRAKES 7-1
Section 7

BRAKES

TITLE PAGE NUMBER

ABS Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18


ABS Modulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
ABS Wheel Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Front Service Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Master Cylinder Assembly and Hydro-Boost Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Parking Brake Cables and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Parking Brake Hand Lever and Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 2
Rear Service and Parking Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Service Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-2 BRAKES

1
3
4

2 6

23

8
22 5
7
7
2
9

10

11

12

2 13
6 14

21

20 15

16

17
18

19

Figure 7–1. Parking Brake Hand Lever and Rod.

AM General Corporation
2000 HUMMER PARTS CATALOG
BRAKES 7-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–1.
Parking Brake Hand Lever and Rod.

1 WA12339218 LEVER, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, 1/4, parking brake lever. . . . . . . . . . . . . . 7
3 6000436 BEZEL, parking brake lever . . . . . . . . . . . . . . . . . . . . . . . 1
4 6000441 FASTENER, parking brake bezel . . . . . . . . . . . . . . . . . . . 7
5 6000440 BOOT, parking brake lever bezel . . . . . . . . . . . . . . . . . . 1
6 N/S LOCKNUT, 1/4 - 20, parking brake lever. . . . . . . . . . . . . 5
7 N/S BOLT, 1/4 - 20 x 1, parking brake . . . . . . . . . . . . . . . . . . 6
8 138084 PIN, parking brake lever, clevis. . . . . . . . . . . . . . . . . . . . 1
9 N/S LOCKNUT, 1/4 - 20, dust boot . . . . . . . . . . . . . . . . . . . . . 2
10 12338295 BOOT, dust, upper parking brake. . . . . . . . . . . . . . . . . . 1
11 5939484 BOOT, dust, lower parking brake . . . . . . . . . . . . . . . . . . 1
12 12338285 CLEVIS, rod end, front parking brake . . . . . . . . . . . . . . 1
13 N/S NUT, 5/16 - 24, clevis rod . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 12341895 CLEVIS ROD, parking brake . . . . . . . . . . . . . . . . . . . . . . 1
15 6001224 SLEEVE, parking brake rod . . . . . . . . . . . . . . . . . . . . . . . 1
16 12341902 BAR, brake cable equalizer . . . . . . . . . . . . . . . . . . . . . . 1
17 12341897 WASHER, parking brake clevis rod, conical . . . . . . . . . 1
18 N/S LOCKNUT, 5/16 - 24, parking brake clevis rod. . . . . . . . 1
19 6002426B2 BRACKET, spring, retaining . . . . . . . . . . . . . . . . . . . . . . . 1
20 12338866 SPRING, extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 5939457 CLIP, parking brake lower dust boot . . . . . . . . . . . . . . . 6
22 N/S WASHER, flat, 3/8, clevis pin . . . . . . . . . . . . . . . . . . . . . . 1
23 N/S COTTER PIN, clevis pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-4 BRAKES

5
4

3
2

7
1 6

1
8
9

13 10
20
13 12
14

11

19

5 18
15 17

16 11
20
18 19
17
13
5 12

16 13
14

15

Figure 7–2. Parking Brake Cables and Mounting Hardware

AM General Corporation
2000 HUMMER PARTS CATALOG
BRAKES 7-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–2.
Parking Brake Cables and Mounting Hardware

1 N/S CLAMP, parking brake cable, harness, rear . . . . . . . . . 3


2 N/S BOLT, 1/4 - 20 x 3/4, parking brake cable clamp . . . . . 1
3 12341898-1 CABLE, parking brake, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
4 12339902-11 PROTECTOR, edge, 2-inch . . . . . . . . . . . . . . . . . . . . . . . 1
5 MS16633-1050 RETAINING RING, parking brake cable,
clip extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 12341898-3 CABLE, parking brake, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
7 12341906 BRACKET, parking brake cable . . . . . . . . . . . . . . . . . . . 1
8 N/S WASHER, flat, 1/4", parking brake cable bracket . . . . . 1
9 N/S NUT, 1/4 - 20, parking brake cable bracket . . . . . . . . . 1
10 N/S SCREW, tapping, #10 - 32 x 3/8. . . . . . . . . . . . . . . . . . . . 2
11 N/S CLAMP, parking brake cables, harness . . . . . . . . . . . . . 2
12 12342965 BRACKET, parking brake cable, R.H. . . . . . . . . . . . . . . . 1
12 12342966 BRACKET, parking brake cable, L.H. . . . . . . . . . . . . . . . 1
13 N/S WASHER, flat, 1/4, parking brake cable brackets. . . . . 4
14 N/S SCREW, 1/4-20 x 4 1/2, parking brake cable brackets. 2
15 138084 PIN, clevis, parking brake cables . . . . . . . . . . . . . . . . . . 2
16 N/S WASHER, flat, 3/8, parking brake cables . . . . . . . . . . . . 2
17 N/S COTTER PIN, parking brake cables . . . . . . . . . . . . . . . . 2
18 N/S BOLT, 1/4 - 20 x 0.625, parking brake cable clamps . . 2
19 N/S LOCKWASHER, 1/4, parking brake cable clamps . . . . 2
20 N/S LOCKNUT, 1/4-20, parking brake cable brackets. . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-6 BRAKES

14
13
12
1 10 11
20
8 9
7

5
4
3 17 27
18
2
10 19 26
15 25
16
24
23
22

21

Figure 7–3. Rear Service and Parking Brake Caliper Assembly and Rotor.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BRAKES 7-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–3.
Rear Service and Parking Brake Caliper Assembly and Rotor.
1 12342342 BRAKE CALIPER, R.H., rear SEE NOTE 1 . . . . . . . . . . . . . . 1
1 12342341 BRAKE CALIPER, L.H., rear SEE NOTE 1 . . . . . . . . . . . . . . 1
1 5745290 BRAKE CALIPER, L.H., rear, reman . . . . . . . . . . . . . . . . . . 1
1 5745291 BRAKE CALIPER, R.H., rear, reman. . . . . . . . . . . . . . . . . . 1
2 5741889 •CAPSCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5741890 •CUP, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5741995 •SPRING, parking brake, L.H. . . . . . . . . . . . . . . . . . . . . . 1
4 5741994 •SPRING, parking brake, R.H. . . . . . . . . . . . . . . . . . . . . . 1
5 5741750 •ARM, lever, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5741748 •ARM, lever, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •HOUSING, rear brake caliper . . . . . . . . . . . . . . . . . . . . 1
7 5578802 •BLEEDER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5597172 •CAP, bleeder valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5578797 •SEAL, piston, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . 1
10 5744404 •PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.K. •O-RING, thrust screw, SEE NOTE 3 . . . . . . . . . . . . . . . . . 1
12 S.I.A. •CONICAL CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 5578800 DUST BOOT, piston, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . 1
14 S.I.K. •DUST CAP, piston, SEE NOTE 3 . . . . . . . . . . . . . . . . . . . . 1
15 S.I.K. •O-RING, anti-rotation pin, SEE NOTE 3 . . . . . . . . . . . . 1
16 S.I.A. •GUIDE PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.A. •SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 S.I.K. •O-RING, pin retaining plug, SEE NOTE 3. . . . . . . . . . . . 1
19 S.I.A. •PLUG, allen head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.K. PAD, disc brake, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . . 2
21 12342339 PIN, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 5584071 SCREW, hex head, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 5584072 WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 5573090 YOKE, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 12338387 ROTOR, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 N/S BOLT, 5/8 - 11 x 1 1/2, Gr8, adapter. . . . . . . . . . . . . . . . 4
27 5742123 ADAPTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE
REMANUFACTRED PART NO. 5745290, 5291

NOTE 2: PART OF SERVICE BRAKE CALIPER BOOT AND


SEAL KIT P/N 5579865.ONE (1) KIT HAS ENOUGH
COMPONENTS FOR TWO (2) BRAKE CALIPERS.
NOTE 3: PART OF REAR CALIPER RESEAL KIT P/N 5744405.
RESEAL KIT INCLUDES ACTUATOR SHAFT O-RING
(NOT ILLUSTRATED).
NOTE 4: PART OF SERVICE BRAKE PAD KITS P/N 5745162
(FOR 10,300 LB. GVW, 10,800 LB. GVW VEHICLES)
AND 57K0264 (FOR 12,100 LB. GVW VEHICLES).
KIT CONTAINS FOUR PADS TO SERVICE ONE AXLE.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-8 BRAKES

1 6
5
2

3
4

14
13 8
9

10

12

16 11

15

17

Figure 7–4. Front Service Brake Caliper Assembly and Rotor

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BRAKES 7-9
ITEM PART NUMBER DESCRIPTION QTY

Figure 7–4.
Front Service Brake Caliper Assembly and Rotor

1 5572426 BRAKE CALIPER, L.H. front SEE NOTE 1 . . . . . . . . . . . . . 1


1 5572430 BRAKE CALIPER, R.H. front SEE NOTE 1 . . . . . . . . . . . . . 1
1 5745288 BRAKE CALIPER, L.H. front, reman . . . . . . . . . . . . . . . . . 1
1 5745289 BRAKE CALIPER, R.H. front, reman . . . . . . . . . . . . . . . . . 1
2 12342339 •PIN, caliper, locating . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 5578806 •BUSHING, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 5578794 •SLEEVE, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 5578802 •BLEEDER VALVE, caliper . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5597172 •CAP, bleeder valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.K. •HOUSING, front brake caliper . . . . . . . . . . . . . . . . . . . 1
8 5578797 •SEAL, piston, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5578803 •PISTON, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5578800 •BOOT, caliper, piston, SEE NOTE 1 . . . . . . . . . . . . . . . . 1
11 5578809 ADAPTER, L.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5742123 ADAPTER, R.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5573090 YOKE, disc brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 5584072 WASHER, flat, yoke to adapter . . . . . . . . . . . . . . . . . . . 2
14 5584071 BOLT, yoke to adapter, hex head . . . . . . . . . . . . . . . . . 2
15 S.I.K. PAD, disc brake, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . 2
16 N/S BOLT, 5/8 - 11 x 1 1/2, Gr8 . . . . . . . . . . . . . . . . . . . . . . . 4
17 12338387 ROTOR, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE


REMANUFACTRED PART NO. 5745288,289
NOTE 2: PART OF SERVICE BRAKE CALIPER BOOT AND
SEAL KIT P/N 5579865. ONE (1) KIT HAS
ENOUGH COMPONENTS FOR TWO (2) BRAKE
CALIPERS.
NOTE 3: PART OF SERVICE BRAKE PAD KITS P/N
5745162 (FOR 10,300 LB. GVW, 10,800 LB.
GVW VEHICLES) AND 57K0264 (FOR 12,100 LB.
GVW VEHICLES). KIT CONTAINS FOUR PADS TO
SERVICE ONE AXLE.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-10 BRAKES

3
2

4 5
1

6 7

11 12

8
9

10

Figure 7–5. Master Cylinder Assembly and Hydro-Boost Assembly

AM General Corporation
2000 HUMMER PARTS CATALOG
BRAKES 7-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–5.
Master Cylinder Assembly and Hydro-Boost Assembly

1 6009990 HOSE ASSEMBLY, p/s pump-to-Hydro-Boost . . . . . . . . . 1


2 N/S HOSE, Hydro-Boost-to-p/s pump, SEE NOTE 1 . . . . . . . . 1
3 6009989 HOSE ASSEMBLY, Hydro-Boost-to-steering gear . . . . . . 1
4 N/S HOSE CLAMP, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6009992 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •RESERVOIR, master cylinder . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.A. • COVER, master cylinder. . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.A. •MASTER CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S LOCKNUT, flanged, pt, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . 2
10 6010096 HYDRO-BOOST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. •STUD, 3/8 - 16 x 1 1/2, Hydro-Boost-to-cowl . . . . . . . . 4
12 5745116 •STUD, 3/8 - 16 x 1 9/16, Hydro-Boost-to-m/c. . . . . . . . 2
6010409 DECAL, master cylinder, GCC (not illustrated) . . . . . . . 1

NOTE 1: MAKE FROM BULK HOSE, P/N 5741209, 5/8”


O.D. X 3/8” I.D. X 25 FEET LONG

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-12 BRAKES

4 3
3 4

5
5

16

15
10

7
7
8
9

14
11
13

12 9-P07-001.1

Figure 7–6. ABS Modulator.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BRAKES 7-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–6.
ABS Modulator.

1 6010138 ABS MODULATOR ASSEMBLY, wet . . . . . . . . . . . . . . . . . . 1


2 S.I.A. •WASHER, flat, 25mm O.D. x 6mm I.D. . . . . . . . . . . . . . . 2
3 6010824 ADAPTER, modulator to R.H. side . . . . . . . . . . . . . . . . . . 2
4 6010825 ADAPTER, modulator to L.H. side . . . . . . . . . . . . . . . . . . 2
5 6010823 ADAPTER, master cylinder to modulator. . . . . . . . . . . . 2
6 6008984 SHIELD, ABS modulator . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6011036 SPACER, modulator mounting . . . . . . . . . . . . . . . . . . . . 2
8 6008985B9 BRACKET ASSEMBLY, ABS modulator . . . . . . . . . . . . . . . 1
9 S.I.A. •NUT INSERT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 S.I.A. •STUD, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 N/S BOLT, M5 - 0.8 x 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S BOLT, 3/8 - 16 x 1 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 N/S LOCKWASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 N/S WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 N/S LOCKNUT, pt, 1/4 - 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
7-14 BRAKES
3
2
1
12 4
13 3

5
12
13

14
3
16
7
18

3 15 8
2

3
9
3
10
2

2 11
2

17
2

13
2
2
12

Figure 7–7. Brake Lines.

AM General Corporation
2000 HUMMER PARTS CATALOG
BRAKES 7-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–7.
Brake Lines.

1 6008928 BRAKE LINE, R.H. union-to-R.H. rear caliper, red . . . . . . 1


2 N/S SCREW, tapping, 3/8 - 16 x 5/8 . . . . . . . . . . . . . . . . . . . . 11
3 N/S P-CLAMP, 5/16” I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 6008926 BRAKE LINE, L.H. union-to-L.H. rear caliper, orange . . . 1
5 6009992 MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6011258 TUBE AND HOSE ASSEMBLY, primary, m/c-to-modulator 1
7 6011257 TUBE AND HOSE ASSEMBLY, secondary, m/c-to-modulator 1
8 6010138 MODULATOR, ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6008918 BRAKE LINE, modulator-to-L.H. front caliper, yellow . . . 1
10 6008920 BRAKE LINE, modulator-to-R.H. front caliper, green . . . 1
11 12447165 BRACKET, brake line mounting . . . . . . . . . . . . . . . . . . . . 1
12 12339204 WASHER, brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 12339235 COUPLING, brake caliper . . . . . . . . . . . . . . . . . . . . . . . . 4
14 442393 UNION, brake line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 6008924 BRAKE LINE, intermediate, modulator-to-R.H. union, red . 1
16 6008922 BRAKE LINE, intermediate, modulator-to-L.H. union,
orange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 12338301 BRACKET, brakeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 6002426B2 BRACKET, spring retaining . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
7-16 BRAKES

4
5
6
5
6

7
8
56
9 10
11

12

13

11
10

Figure 7–8. ABS Wheel Speed Sensor.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BRAKES 7-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–8.
ABS Wheel Speed Sensor.

1 6010137 JUMPER, ASSEMBLY, wheel speed sensor, SEE NOTE 1 . 1


2 6008841 ABS WHEEL SPEED SENSOR . . . . . . . . . . . . . . . . . . . . . . . 4
3 6010259 CLIP, speed sensor connection mount . . . . . . . . . . . . . 4
4 6010677B9 BRACKET, speed sensor connection clip, rear only
SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 MS21333-67 P-CLAMP, cushioned, 1/4”, SEE NOTE 3 . . . . . . . . . . . . . 2
5 MS21333-71 P-CLAMP, cushioned, 1/2”, SEE NOTE 2 . . . . . . . . . . . . . 6
5 MS21333-125 P-CLAMP, cushioned, 5/8”, SEE NOTE 4 . . . . . . . . . . . . . 3
5 MS21333-125 P-CLAMP, Cushioned, 5/8”, SEE NOTE 1 . . . . . . . . . . . . . 2
6 N/S SCREW, tapping, #10 - 24 x 1/2, SEE NOTE 3 . . . . . . . . . 2
6 N/S SCREW, tapping, 3/8 - 16 x 5/8, SEE NOTE 2. . . . . . . . . . 4
6 N/S SCREW, tapping, 3/8 - 16 x 5/8, SEE NOTE 5. . . . . . . . . . 9
7 N/S SCREW, 3/8 - 16 x 1, on hub, SEE NOTE 3 . . . . . . . . . . . . 2
8 N/S WASHER, flat, 3/8, on hub, upper front, SEE NOTE 3 . . . 2
9 5598208 BRACKET, 90-degree, on hub . . . . . . . . . . . . . . . . . . . . . 4
10 N/S SCREW,3/8 - 16 x 1, on hub rear . . . . . . . . . . . . . . . . . . . 8
10 N/S SCREW, 3/8 - 16 x 1, on hub, upper rear, SEE NOTE 6 . . 2
11 N/S WASHER, flat, 3/8, on hub, upper rear, SEE NOTE 6 . . . . 2
11 N/S WASHER, flat, 3/8, on hub, rear . . . . . . . . . . . . . . . . . . . . 8
12 6009899B9 HOUSING ASSEMBLY, ABS wheel speed sensor mounting 4
13 6008840 BUSHING, ABS wheel speed sensor mounting . . . . . . . 4
12340571-2 P-CLAMP, coated, 1”, (not illustrated), SEE NOTE 7 . . . . 2
EC12338170 BRACKET, 90-degree, (not illustrated), SEE NOTE 1 . . . . 1
6010767 BRACKET, 90-degree, (not illustrated), SEE NOTE 7 . . . . 2

NOTE 1: FOR R.H. FRONT ONLY


NOTE 2: FOR REAR ONLY
NOTE 3: FOR L.H. SIDE ONLY
NOTE 4: FOR L.H. FRONT ONLY
NOTE 5: FOR L.H. FRONT, L.H. REAR, AND R.H. FRONT
ONLY
NOTE 6: FOR R.H. SIDE ONLY
NOTE 7: FOR FRONT ONLY

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-18 BRAKES

3 9-P07-004.1

Figure 7–9. ABS Electronic Control Unit (ECU).

AM General Corporation
2000 HUMMER PARTS CATALOG
BRAKES 7-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–9.
ABS Electronic Control Unit (ECU).

1 6010398 HOUSING, ECU, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6010399 HOUSING, ECU, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6008899 ELECTRONIC CONTROL UNIT (ECU), ABS . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-20 BRAKES

4 5

1 6

6
15
14 8

13

12 11 10

Figure 7–10. Service Brake Pedal Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
BRAKES 7-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 7–10.
Service Brake Pedal Assembly.

1 12339114 PIN, brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, hardened, 3/4, type B, pin . . . . . . . . . . . . 1
3 12338732P BRACKET, brake pedal mounting. . . . . . . . . . . . . . . . . . 1
4 N/S WASHER, flat, hardened, 9/16, type B, pin . . . . . . . . . . . 1
5 N/S LOCKNUT, 9/16 - 12, Gr8, CAD, pin . . . . . . . . . . . . . . . . . 1
6 12339112-2 BEARING, pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 WA12338394B1 BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 12338124 WASHER, wave, 1/2, brake pedal to Hydro-Boost . . . . 1
9 N/S SCREW, #10 - 24 x 1, brake pedal striker . . . . . . . . . . . . 1
10 6003075 STRIKER, brake light switch . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S LOCKNUT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 N/S COTTER PIN, 3/32” x 1”. Phos, brake pedal
to Hydro-Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 12339183 SPRING, brake pedal return . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S WASHER, flat, 1/2, class 3, CAD,
brake pedal to Hydro-Boost . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
7-22 BRAKES

AM General Corporation
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-1
Section 8

STEERING SYSTEM

TITLE PAGE NUMBER


Power Steering Gear and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Power Steering Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Power Steering Pump, Oil Cooler, and Hydro-Boost Lines and Fittings . . . . . . . . . . . . . . . . . . . . . . 8-20
Power Steering Pump, Pulley, Reservoir, and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Power Steering Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Steering Column and Intermediate Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Steering Column Lock and Switch Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Steering Column Trim and Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-2 STEERING SYSTEM

1 3
2
4

32
26
31 2 5

30

29
28
27 26

6
25

12
11
14 15
16
7
8 17
8 9
22 10

13
18

19
23 20
24 20

21
7
8
15

17
18 9

11
8

22

Figure 8–1. Steering Column and Intermediate Shaft.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–1.
Steering Column and Intermediate Shaft.

1 N/S BOLT, 3/8 - 16 x 5 1/2, Gr8, ZN, steering column . . . . . . 1


2 N/S LOCKWASHER, flat, 3/8’’ type b, hard, steering column. 2
3 5939226 BRACKET, steering column mounting . . . . . . . . . . . . . . 1
4 12339402 DRIVE PIN, nylon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S LOCKNUT, 3/8 - 16, Gr8, steering column . . . . . . . . . . . 1
6 5939076 STEERING COLUMN, upper . . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S NUT, 7/16 - 20, Gr8, steering column . . . . . . . . . . . . . . . 2
8 N/S WASHER, flat, 7/16, steering column . . . . . . . . . . . . . . . 4
9 12339210-2 SHAFT, intermediate steering . . . . . . . . . . . . . . . . . . . . . 1
10 MS15002-1 •LUBRICATION FITTING, intermediate shaft. . . . . . . . . . 1
11 MS15003-4 •LUBRICATION FITTING, intermediate shaft. . . . . . . . . . 2
12 5744602 •U-JOINT, intermediate shaft . . . . . . . . . . . . . . . . . . . . . 2
13 12341894 NYLINER, interior steering shaft boot . . . . . . . . . . . . . . . 1
14 N/S BOLT, 1/4 - 20 x 1, Gr8, CAD, intermediate r steering shaft 3
15 N/S LOCKWASHER, 1/4, reinforcement . . . . . . . . . . . . . . . . . 4
16 N/S WASHER, flat, 1/4, intermediate steering shaft . . . . . . . 3
17 5939997B1 REINFORCEMENT, steering column seal . . . . . . . . . . . . 2
18 5937584 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 N/S SCREW, #10 - 24 x 3/4, steering shaft boot . . . . . . . . . . 3
20 N/S WASHER, flat, #10, steering shaft boot . . . . . . . . . . . . . . 6
21 12341893 BOOT, dust and moist, steering shaft . . . . . . . . . . . . . . . 1
22 N/S BOLT, 7/16 - 20 x 2, Gr8, CAD, steering column . . . . . . . 2
23 N/S BOLT, 1/4 - 20 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 1
24 N/S NUT, #10 - 24, steering shaft boot . . . . . . . . . . . . . . . . . . 3
25 N/S SCREW, 5/16 - 18 x 3/4, ZN, steering column assembly 2
26 N/S WASHER, flat, hard, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 N/S BOLT, #10 - 24 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 N/S LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 6007687 SUPPORT, cross body harness . . . . . . . . . . . . . . . . . . . . . 1
30 N/S TIE WRAP, 10 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 N/S LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 6007699 BRACKET, cross body harness . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-4 STEERING SYSTEM

1
3 5
2

20 7
6

19 21

9 9

18

10

17 11
16 12

15
13
14

Figure 8–2. Steering Column Trim and Turn Signal.

AM General Corporation
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–2.
Steering Column Trim and Turn Signal.

1 N/S CLAMP, cushioned, 5/16’’ . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6007700 CABLE, ignition interlock . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 N/S SCREW, socket head cap, M6 - 1.0 x 16, class 10.9, ZN 1
4 N/S LOCKNUT, M6 - 1.0, class 10.9 . . . . . . . . . . . . . . . . . . . . . 1
5 5939636 SHROUD, upper steering column. . . . . . . . . . . . . . . . . . 1
6 5742768 HOUSING, lock and switch (See Figure 8-3) . . . . . . . . . 1
7 N/S SCREW, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5939821 LOCK CYLINDER AND KEY ASSEMBLY, ignition . . . . . . . 1
9 5742680 SCREW, steering column . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 N/S SCREW, tapping, phcr, #8 - 18 x 1 1/4,
steering column shroud . . . . . . . . . . . . . . . . . . . . . . . . 5
11 5939635 SHROUD, lower steering column . . . . . . . . . . . . . . . . . . 1
12 7063812 NUT, steering wheel-to-column . . . . . . . . . . . . . . . . . . . 1
13 6000113 COVER, steering wheel hub . . . . . . . . . . . . . . . . . . . . . . 1
14 N/S SCREW, phcr, #8 - 18 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . 3
15 5939373 STEERING WHEEL ASSEMBLY, with cover and padding 1
16 6000112 ADAPTER, steering wheel hub cover . . . . . . . . . . . . . . . 1
17 5939659 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
18 6009707 TURN SIGNAL LEVER, w/o cruise control . . . . . . . . . . . . 1
18 6010416 TURN SIGNAL LEVER, cruise control . . . . . . . . . . . . . . . . 1
19 5742688 SWITCH ASSEMBLY, turn, emergency, horn, and dimmer 1
20 N/S SCREW, Torx head, #6-40 x 3/16 . . . . . . . . . . . . . . . . . . . 4
21 5742769 BOLT, steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-6 STEERING SYSTEM

14

13

14
2

3
13

4
12 10
15 6
9
13
8

11

Figure 8–3. Steering Column Lock and Switch Housing Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–3.
Steering Column Lock and Switch Housing Assembly.

1 5743340 ACTUATOR, column lock . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5743337 SPRING, steering column lock . . . . . . . . . . . . . . . . . . . . 1
3 5743336 PAWL, steering column lock . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S SCREW, M6-1.0 x 16 soc. hd cap 10 cl10 zn . . . . . . . . . 2
5 5743343 SWITCH ASSEMBLY, ignition . . . . . . . . . . . . . . . . . . . . . . . 1
6 5939821 CYLINDER AND KEY ASSEMBLY, ignition lock . . . . . . . . . 1
7 5743341 RETAINER, column lock gear . . . . . . . . . . . . . . . . . . . . . 1
8 5743338 FLAT BEARING, column lock . . . . . . . . . . . . . . . . . . . . . . 1
9 5743339 GEAR, steering column lock. . . . . . . . . . . . . . . . . . . . . . 1
10 5743342 HOUSING, lock cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S •PLATE, bearing retainer. . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5743344 SLEEVE, upper bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 5742680 SCREW, steering column . . . . . . . . . . . . . . . . . . . . . . . . 4
14 N/S BOLT, M8 - 1.25 x 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 5744891 BEARING ASSEMBLY., upper steering column . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
8-8 STEERING SYSTEM

2
4

7
2

9 1
25

25 6

8
24 18

19 10

23 7
11
22
21

20 12

10
13
17
11

15
7
16
1
12

14
26

Figure 8–4. Steering Linkage.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–4.
Steering Linkage.

1 N/S COTTER PIN, 1/8” x 1 1/4”, idler arm . . . . . . . . . . . . . . . . 6


2 MS35692-54 NUT, slotted, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6011300 ARM, steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 MS15001-1 •FITTING, zerk, 1/4 - 28 x 3/16, steering arm . . . . . . . . . 1
5 6003868 CENTER LINK, steering . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6005119 TIE ROD ASSEMBLY, steering, left and right side . . . . . . 2
7 12338311-2 •TIE ROD END, steering, R.H. thread. . . . . . . . . . . . . . . . 1
8 MS15001-3 ••FITTING, zerk, 45 degree, 1/4 - 28 x 3/16, tie rod end 1
9 MS35692-54 ••NUT, slotted, tie rod end . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S •NUT, 7/16 - 14, Gr8, tie rod end clamp. . . . . . . . . . . . . 2
11 N/S •BOLT, 7/16 - 14 x 1 3/4, Gr8, tie rod end clamp . . . . . 2
12 12339202 •CLAMP, tie rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 6005124 •ROD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 12338311-1 •TIE ROD END, steering L.H. thread . . . . . . . . . . . . . . . . 1
15 MS15001-3 ••FITTING, zerk, 45 degree, 1/4 - 28 x 3/16, tie rod end 1
16 MS35692-54 ••NUT, slotted, tie rod end . . . . . . . . . . . . . . . . . . . . . . . 1
17 5745340 KIT, idler arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 S.I.K. •IDLER ARM ASSEMBLY, steering . . . . . . . . . . . . . . . . . . . 1
19 S.I.A. ••IDLER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 MS15001-1 ••FITTING, zerk, 1/4 - 28 x 3/16, idler arm . . . . . . . . . . . 1
20 MS15001-3 ••FITTING, zerk, 45 degrees, 1/4 - 28 x 3/16, idler arm . 1
21 S.I.A. ••SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 EC9430230 •BOLT, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 9422299 •LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 N/S WASHER, flat, type B, 7/16, idler arm . . . . . . . . . . . . . . . 4
25 N/S WASHER, flat, hardened, 5/8. . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-10 STEERING SYSTEM

2
3
4

2
3
5

Figure 8–5. Power Steering Gear and Mounting Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–5.
Power Steering Gear and Mounting Hardware.

1 12460232 STEERING GEAR, power. . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, hard, 7/16, type B, steering gear. . . . . . . 3
3 N/S LOCKWASHER, heavy, 7/16, steering gear . . . . . . . . . . 3
4 N/S BOLT, 7/16 - 14 x 4, Gr8, Phos, steering gear . . . . . . . . . 1
5 N/S BOLT, 7/16 - 14 x 5 1/4, Gr8, Phos, steering gear . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-12 STEERING SYSTEM

1
2

48
7 8 10
8 9
47 6

46

45
44

36

35
37
38
40 34
39
41 33
42 32
43
31
30

12 11
14 13
15
16
17
18
19
20
22 21
23
23 24
23 24
24
25
26
27
28
29

Figure 8–6. Power Steering Gear Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–6.
Power Steering Gear Assembly.

1 5740444 NUT, lash adjuster, self-locking . . . . . . . . . . . . . . . . . . . . 1


2 5740445 BOLT, cover assembly, SEE NOTES 1, 2, 12, AND 13 . . . . 4
3 S.I.K. COVER ASSEMBLY, housing side, SEE NOTE 12 . . . . . . . . 1
4 5740447 GASKET, housing, cover assembly,
SEE NOTES 1, 12, AND 13 . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. GEARSHAFT spur, pitman shaft, SEE NOTE 13. . . . . . . . . 1
6 S.I.K. HOUSING, steering gear, SEE NOTE 15 . . . . . . . . . . . . . . 1
7 S.I.K. VALVE ASSEMBLY, steering gear check,
SEE NOTES 3 AND 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.K. THRUST BEARING RACE, lower, SEE NOTE 4 . . . . . . . . . . 2
9 S.I.K. RETAINER AND ROLLER, SEE NOTE 4 . . . . . . . . . . . . . . . . 1
10 S.I.K. GEAR ASSEMBLY, worm, SEE NOTE 2 . . . . . . . . . . . . . . . . 1
11 5741145 NUT, adjuster plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.K. RETAINING RING, SEE NOTES 5 AND 14 . . . . . . . . . . . . . 1
13 S.I.K. SEAL, shaft, SEE NOTES 5 AND 14 . . . . . . . . . . . . . . . . . . 1
14 5741704 SEAL, shaft, SEE NOTES 5 AND 14 . . . . . . . . . . . . . . . . . . 1
15 5740483 BUSHING, sleeve, shaft, SEE NOTE 5 . . . . . . . . . . . . . . . . 1
16 S.I.K. PLUG, adjuster, shaft, SEE NOTE 5 . . . . . . . . . . . . . . . . . . 1
17 5740485 PACKING, preformed, adjuster plug,
SEE NOTES 5 AND 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 S.I.K. RACE, bearing, SEE NOTES 5 AND 6 . . . . . . . . . . . . . . . . 1
19 S.I.K. RETAINER AND ROLLER, SEE NOTES 5 AND 6 . . . . . . . . . 1
20 S.I.K. RACE, bearing, SEE NOTES 5 AND 6 . . . . . . . . . . . . . . . . 1
21 S.I.K. SPACER, bearing, SEE NOTES 5 AND 6 . . . . . . . . . . . . . . 1
22 S.I.K. RETAINER, bearing adjuster plug, SEE NOTES 5 AND 6 . 1
23 S.I.K. RING, seal, valve body, SEE NOTES 7 AND 16 . . . . . . . . 3
24 S.I.K. PACKING, preformed, valve body,
SEE NOTES 7 AND 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
25 S.I.K. VALVE BODY, steering, SEE NOTE 16 . . . . . . . . . . . . . . . . 1
26 S.I.K. SEAL, valve spool, SEE NOTES 7 AND 16 . . . . . . . . . . . . . 1
27 S.I.K. VALVE SPOOL, direct, shaft, SEE NOTE 16. . . . . . . . . . . . 1
28 S.I.K. SHAFT, steering column, SEE NOTE 16 . . . . . . . . . . . . . . 1
29 S.I.K. RING, seal, shaft, SEE NOTES 7 AND 16 . . . . . . . . . . . . . . 1
30 940523 NUT, pitman shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 5550554 LOCKWASHER, pitman shaft. . . . . . . . . . . . . . . . . . . . . . 1
32 S.I.K. RING, retaining, pitman shaft, SEE NOTES 8 AND 15 . . . 1
33 S.I.K. WASHER, seal, pitman shaft, SEE NOTES 8 AND 15 . . . . 2
34 S.I.K. SEAL, pitman shaft, SEE NOTES 8 AND 15. . . . . . . . . . . . 1
35 5740451 SEAL, pitman shaft, SEE NOTES 8 AND 15. . . . . . . . . . . . 1
36 5740453 BEARING, roller, pitman shaft, SEE NOTE 15 . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-14 STEERING SYSTEM
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–6.
Power Steering Gear Assembly. (Cont’d)

37 S.I.K. RACK, piston nut, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . 1


38 S.I.K. RING, seal, piston rack, SEE NOTES 2 AND 9. . . . . . . . . 1
39 S.I.K. GASKET, piston rack, SEE NOTES 2 AND 9 . . . . . . . . . . . 1
40 5740461 PLUG, piston rack, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . 1
41 S.I.K. PACKING, preformed, housing end plug,
SEE NOTE 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 5740456 PLUG, housing end. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 S.I.K. RING, retaining, housing end plug, SEE NOTE 10. . . . . 1
44 S.I.K. BALL, bearing, piston rack, SEE NOTES 2 AND 11. . . . . 12
45 S.I.K. BALL, chrome,.281250 diameter, piston rack,
SEE NOTES 2 AND 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
46 5740468 GUIDE, ball, piston rack, SEE NOTE 2 . . . . . . . . . . . . . . . 2
47 5740467 STRAP, retaining, piston rack ball guide, SEE NOTE 2 . . 1
48 5740466 SCREW, retaining strap, SEE NOTE 2 . . . . . . . . . . . . . . . 2
49 S.I.K. LUBRICANT, pitman shaft (not illustrated), SEE NOTE 8 1

NOTE 1: PART OF SIDE COVER HOUSING SEAL KIT


P/N 5740448
NOTE 2: PART OF PISTON NUT RACK KIT P/N 5740462
NOTE 3: PART OF STEERING KIT P/N 5741190
NOTE 4: PART OF LOWER THRUST BEARING KIT
P/N 5740476
NOTE 5: PART OF ADJUSTER PLUG KIT P/N 5741703
NOTE 6: PART OF UPPER THRUST BEARING KIT
P/N 5742166
NOTE 7: PART OF SEAL VALVE RING KIT P/N 5740499
NOTE 8: PART OF PITMAN SHAFT SEAL KIT
P/N 5715393
NOTE 9: PART OF SEAL RACK PISTON KIT P/N 5740465
NOTE 10: PART OF SEAL END PLUG KIT P/N 5740458
NOTE 11: PART OF RECIRCULATING BALL KIT P/N
5740470
NOTE 12: PART OF STEERING GEAR SIDE COVER KIT P/N
5741910
NOTE 13: PART OF PITMAN SHAFT GEAR ASSEMBLY
SERVICE KIT P/N 5742626
NOTE 14: PART OF ADJUSTER PLUG SEAL KIT P/N
5741892
NOTE 15: PART OF GEAR HOUSING ASSEMBLY SERVICE
KIT P/N 5742627
NOTE 16: PART OF STEERING GEAR VALVE ASSEMBLY
KIT P/N 5742625

AM General Corporation
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-15

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-16 STEERING SYSTEM

5 6

7
8
9
10
3 11
12

13
2 14
15

16
17
18

19
20
21
25
23

24 26
22

Figure 8–7. Power Steering Pump.

AM General Corporation
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–7.
Power Steering Pump.

1 6003042 POWER STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . 1


2 S.I.A. •STUD, M10 - 1.5 x 15 x 14 with 6mm spacer . . . . . . . . 1
3 S.I.A. •O-RING, SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •STUD, M10 - 1.5 x 15 x 17 . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •HOUSING, power steering pump . . . . . . . . . . . . . . . . . 1
7 S.I.A. •O-RING, square cut, SEE NOTE 1 . . . . . . . . . . . . . . . . . 2
8 S.I.A. •RING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.A. •END PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 S.I.A. •SPRING, pressure plate . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. •PRESSURE PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •PUMP RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 S.I.A. •VANES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14 S.I.A. •RING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.A. •ROTOR, power steering pump . . . . . . . . . . . . . . . . . . . 1
16 S.I.A. •PLATE, thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.A. •PIN, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 S.I.A. •O-RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 S.I.A. •O-RING, square cut, SEE NOTE 1 . . . . . . . . . . . . . . . . . 1
20 5741823 •VALVE, flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.A. •SPRING, valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 S.I.A. •MAGNET, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 S.I.A. •PUMP BODY, power steering . . . . . . . . . . . . . . . . . . . . 1
24 S.I.A. •O-RING, SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 S.I.A. •SEAL, high temperature, SEE NOTE 1 . . . . . . . . . . . . . . 1
26 S.I.A. •DRIVESHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: PART OF POWER STEERING PUMP SEAL SER-


VICE KIT P/N 5740440.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-18 STEERING SYSTEM

4
1

6 5
8 7

16

17 9

10
9

15

11

12

13

14

Figure 8–8. Power Steering Pump, Pulley, Reservoir, and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–8.
Power Steering Pump, Pulley, Reservoir, and Mounting
Hardware.

1 12339902-12 EDGE GUARD, 5 1/2” long. . . . . . . . . . . . . . . . . . . . . . . 1


2 6002106 CAP, power steering reservoir . . . . . . . . . . . . . . . . . . . . . 1
3 N/S BOLT, M10 - 1.5 x 25, flanged, bracket-to-engine . . . . . 2
4 6010662B9 BRACKET, power steering reservoir mounting. . . . . . . . 1
5 N/S BOLT, M8 - 1.25 x 25, mounting bracket-to-reservoir . . 2
6 N/S LOCKWASHER, M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 N/S WASHER, flat, M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 6010670 RESERVOIR, power steering . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S CLAMP, hose, worm gear, 3/4” - 1 1/8” . . . . . . . . . . . . . 2
10 N/S HOSE, power steering reservoir-to-pump, 7 3/4” long
SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6006785 BRACE, rear, power steering pump . . . . . . . . . . . . . . . . 1
12 6006780 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 11503643 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 N/S BOLT, M10 - 1.5 x 35, class 9.8 . . . . . . . . . . . . . . . . . . . . . 3
15 6004158 PULLEY, power steering pump . . . . . . . . . . . . . . . . . . . . 1
16 6006807 BRACKET, P/S pump, A/C pump. . . . . . . . . . . . . . . . . . . 1
17 6003042 PUMP, power steering . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: CUT FROM P/S RESERVOIR HOSE, P/N


06003166, 1 1/16” O.D. X 3/4” I.D. X 9 1/2”
LONG

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-20 STEERING SYSTEM

6
2

5 8
4

3
1

4
5 12
2 16 4
15
9
10
7
4 11
13
14
7
10

11
7

17
20
19
7
18
7
22
19 21

23

22

Figure 8–9. Power Steering Pump, Oil Cooler, and Hydro-Boost Lines and Fittings.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
STEERING SYSTEM 8-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 8–9.
Power Steering Pump, Oil Cooler, and Hydro-Boost
Lines and Fittings.

1 6009990 HOSE ASSEMBLY, p/s pump-to-Hydro-Boost . . . . . . . . . 1


2 N/S •SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S CONVOLUTED CONDUIT, p/s pump-to-Hydro-Boost hose,
16” long, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S CLAMP, harness, rear 5/8" cushioned . . . . . . . . . . . . . . 4
5 N/S SCREW. 1/4 - 20 x 3/4, Gr8 CAD . . . . . . . . . . . . . . . . . . . 2
6 6009989 HOSE ASSEMBLY, Hydro-Boost-to-steering gear . . . . . . 1
7 N/S CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 N/S CONVOLUTED CONDUIT, Hydro-Boost-to-steering gear
hose, 12” long, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S HOSE, Hydro-Boost-to-p/s pump, 31” long, SEE NOTE 2 1
10 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 N/S LOCKNUT, 1/4-20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S HOSE, steering gear-to-cooler, 9.25” long, SEE NOTE 2. 1
13 12338593 TUBE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 12340395 SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S HOSE, cooler-to-power steering pump, 20” long,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 N/S CONVOLUTED CONDUIT, cooler-to-p/s pump hose,
19 3/4” long, SEE NOTE 3 . . . . . . . . . . . . . . . . . . . . . . . . 1
17 0MS3367-2-0 TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 N/S NUT, 5/16 - 18, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 N/S WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 6007233 PLATE, backing, P/S cooler . . . . . . . . . . . . . . . . . . . . . . . 1
21 6010082 OIL COOLER ASSEMBLY, P/S . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S LOCKWASHER, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 N/S SCREW, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . 2

NOTE 1: MAKE FROM SLIT CONVOLUTED CONDUIT,


P/N 6010240, 1” O.D. X 3/4” I.D. X 22” LONG
NOTE 2: MAKE FROM BULK HOSE, P/N 5741209, 5/
8” O.D. X 3/8” I.D. X 25 FEET LONG
NOTE 3: MAKE FROM NON-SLIT CONVOLUTED CON-
DUIT, P/N 6007446, 1” O.D. X 3/4” I.D. X 46”
LONG

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
8-22 STEERING SYSTEM

AM General Corporation
AXLES/SUSPENS ON/FRAME

2000 HUMMER PARTS CATALOG


AXLES/SUSPENSION/FRAME 9-1
Section 9

AXLES/SUSPENSION/FRAME
TITLE PAGE NUMBER
Airlift Brackets, Front Spring Seats, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
Axle Differential, Mounting Brackets, and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
Axle Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
Bumper, Front and Lifting Shackle (with Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
Bumper, Front and Lifting Shackle (without Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
Bumper, Rear and Lifting Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Control Arms, Ball Joints, and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Frame Rails, Body Mount Brackets, and Transmission Crossmember. . . . . . . . . . . . . . . . . . . . . . . . 9-18
Front Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-6
Front Upper Control Arm Brackets, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Front Upper Control Arm Brackets, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
Geared Hub (Knuckle) Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
Halfshaft Assembly, Left and Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
Propeller Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
Rear Radius Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Rear Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-8
Shock Absorbers and Springs, Front and Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Stabilizer Bar and Connecting Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Upper Control Arm Brackets, Spring Seats, Related Parts, and Mounting Hardware . . . . . . . . . . 9-32
Vent Lines, Front Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
Vent Lines, Rear Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
9-2 AXLES/SUSPENSION/FRAME
PAGE ITEM PART NUMBER DESCRIPTION QTY
Complete Frame Assembly
(Illustrations on the pages indicated)

6010114B9 FRAME ASSEMBLY, complete (not illustrated) . . . . . . . . . . . . 1


Various N/S •BOLT, 1/2 -13 x 1, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Various N/S •BOLT, 1/2 -13 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 17
Various N/S •BOLT, 1/2 -13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 4
Various N/S •BOLT, 1/2 -13 x 1 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 1
Various N/S •BOLT, 1/2 -13 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 12
Various N/S •BOLT, 1/2 -13 x 3, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Various N/S •BOLT, 1/2 -13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 6
Various N/S •BOLT, 1/2 -13 x 3 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 9
Various N/S •BOLT, 1/2 -13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 18
Various N/S •BOLT, 1/2 -13 x 4 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 24
Various N/S •BOLT, 1/2 -13 x 4 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 9
Various N/S •BOLT, 1/2 -13 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 3
Various N/S •BOLT, 3/4 - 10 x 3 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 4
Various N/S •BOLT, 3/4 - 10 x 4 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 16
Various N/S •BOLT, 3/4 - 10 x 4 1/2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 4
Various N/S •BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 8
Various N/S •BOLT, 5/8 - 11 x 3 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 2
Various N/S •BOLT, 5/8 - 11 x 3 1/2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 4
9-30 12 12338225-1 •BOLT, 5/8 - 18 x 5 1/2, Gr8, CAD, drilled, rear shackle . . . . 2
9-18 18 N/S •BOLT, 9/16 - 12 x 1 1/2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . 1
9-6, 26 9,7 12338165 •BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9-20, & 22 4,1 WB12342361B5 •BRACKET ASSEMBLY, air lift, L.H.. . . . . . . . . . . . . . . . . . . . . . . 1
9-20, & 24 20,1 6003010B5 •BRACKET ASSEMBLY, air lift, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
3-14 27 6007724 •BRACKET ASSEMBLY, auxiliary fuel line mounting . . . . . . . . 1
9-38 12 12342801 •BRACKET ASSEMBLY, axle pinion mounting, front . . . . . . . . 1
9-38 10 12341900 •BRACKET ASSEMBLY, axle pinion mounting, rear . . . . . . . . 1
9-6, 8 12,16 12338146 •BRACKET ASSEMBLY, axle support . . . . . . . . . . . . . . . . . . . . 4
9-18 14 12338178B2 •BRACKET ASSEMBLY, body mount . . . . . . . . . . . . . . . . . . . . 1
3-28, 9-18 34,6 WA12342509B9 •BRACKET ASSEMBLY, C-mount, L.H. . . . . . . . . . . . . . . . . . . . 1
9-18 15 WA12342510B9 •BRACKET ASSEMBLY, C-mount, R.H. . . . . . . . . . . . . . . . . . . . 1
2-28 10 12338205 •BRACKET ASSEMBLY, engine mount and prop shaft, L.H. . 1
2-28 13 12338163 •BRACKET ASSEMBLY, engine mount, lower R.H. . . . . . . . . . 1
2-28 12 12338183 •BRACKET ASSEMBLY, engine mount, R.H.. . . . . . . . . . . . . . . 1
9-38 3 12338150-1 •BRACKET ASSEMBLY, front axle, L.H. . . . . . . . . . . . . . . . . . . . 1
9-38 6 12338150-2 •BRACKET ASSEMBLY, front axle, R.H. . . . . . . . . . . . . . . . . . . . 1
9-26 8 WA123381991B5 •BRACKET ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
9-26 8 WA123381992B5 •BRACKET ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
9-20, 22, & 24 9,17,17 N/S •BRACKET ASSEMBLY, mounting, upr control arm, front. . . . 2
9-32 17 N/S •BRACKET ASSEMBLY, mounting, upr control arm, rear . . . . 2

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-3
PAGE ITEM PART NUMBER DESCRIPTION QTY
Complete Frame Assembly
(Illustrations on the pages indicated)

9-6 10 EC12338180 •BRACKET ASSEMBLY, radiator . . . . . . . . . . . . . . . . . . . . . . . . 1


9-38 6 12338151-1 •BRACKET ASSEMBLY, rear axle, L.H. . . . . . . . . . . . . . . . . . . . 1
9-38 3 12338151-2 •BRACKET ASSEMBLY, rear axle, R.H. . . . . . . . . . . . . . . . . . . . 1
3-18, 9-30 27,16 6006741B9 •BRACKET ASSEMBLY, rear bumper, L.H., inner . . . . . . . . . . . 1
9-30 4 12446989B5 •BRACKET ASSEMBLY, rear bumper, L.H., outer. . . . . . . . . . . 1
3-18, 9-30 27,16 6006749B9 •BRACKET ASSEMBLY, rear bumper, R.H., inner . . . . . . . . . . . 1
9-30 4 12446990B5 •BRACKET ASSEMBLY, rear bumper, R.H., outer . . . . . . . . . . 1
9-8 7 EC12338197 •BRACKET ASSEMBLY, rear tiedown, forward . . . . . . . . . . . . 2
9-8 1 EC12338181 •BRACKET ASSEMBLY, rear tiedown, rear . . . . . . . . . . . . . . . 2
9-18 9 EC12338185B2 •BRACKET ASSEMBLY, transmission. . . . . . . . . . . . . . . . . . . . . 2
9-20, 22, & 24 7,12,11 6009538B9 •BRACKET ASSEMBLY, upper front control arm . . . . . . . . . . 4
9-32 4 6009539B9 •BRACKET ASSEMBLY, upper rear control arm . . . . . . . . . . . 4
9-20 15 EC12338173 •BRACKET, front spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9-6 7 12338149-1 •BRACKET, front suspension, L.H., front . . . . . . . . . . . . . . . . . 1
9-6 16 12338155-1 •BRACKET, front suspension, L.H., rear . . . . . . . . . . . . . . . . . . 1
9-6 7 12338149-2 •BRACKET, front suspension, R.H., front . . . . . . . . . . . . . . . . . 1
9-6 16 12338155-2 •BRACKET, front suspension, R.H., rear . . . . . . . . . . . . . . . . . 1
3-28,9-18 31,4 EC12338221B2 •BRACKET, muffler hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9-30 7 12342373B5 •BRACKET, rear bumper shackle. . . . . . . . . . . . . . . . . . . . . . 2
9-8 22 12338148 •BRACKET, rear suspension, rear . . . . . . . . . . . . . . . . . . . . . . 2
9-8 13 12338224 •BRACKET, rear suspension, front. . . . . . . . . . . . . . . . . . . . . . 2
9-6 5 12447051 •BRACKET, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9-20, & 24 1,6 12338159 •BRACKET, transmission cooling lines . . . . . . . . . . . . . . . . . . 1
9-20, & 46 16, 20 EC12338170 •BRACKET, vent tube mounting . . . . . . . . . . . . . . . . . . . . . . 4
9-8, 32, & 48 9,10,13 EC12338172 •BRACKET, vent tube mounting . . . . . . . . . . . . . . . . . . . . . . 2
9-30 5 6009595B5 •BUMPER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9-18 10 EC12447053B9 •CROSSMEMBER ASSEMBLY, transmission . . . . . . . . . . . . . . . 1
9-6 11 12338230 •CROSSMEMBER, front suspension, front . . . . . . . . . . . . . . . 1
9-6 13 WB12338223 •CROSSMEMBER, front suspension, rear . . . . . . . . . . . . . . . . 1
9-8 11 WA12338217 •CROSSMEMBER, rear suspension, front . . . . . . . . . . . . . . . . 1
9-8 21 WA12338222 •CROSSMEMBER, rear suspension, rear . . . . . . . . . . . . . . . . 1
9-18 5 5745026B9 •FRAME RAIL ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
9-18 1 12338247B9 •FRAME RAIL ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
Various N/S •LOCKNUT, 1/2 - 13, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Various N/S •LOCKNUT, 3/4 - 10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Various N/S •LOCKNUT, 5/8 - 11, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Various N/S •NUT, 1/4 - 20, Gr2, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Various N/S •NUT, 9/16 - 12, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9-30 9 272739 •NUT, nylock, 5/8 - 18, Gr8, rear bumper shackle . . . . . . . . 2

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
9-4 AXLES/SUSPENSION/FRAME
PAGE ITEM PART NUMBER DESCRIPTION QTY
Complete Frame Assembly
(Illustrations on the pages indicated)

9-32 14 EC12338174B1 •PLATE, reinforcement, frame . . . . . . . . . . . . . . . . . . . . . . . . 2


9-32 13 12338152 •REINFORCEMENT, frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9-32 16 12338738 •SEAT, rear spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9-30 11 EC12342354B5 •SHACKLE, rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9-20, 22, 24, & 32 13,13,10,8 12338226-1 •SHIM, control arm bracket, 0.060-inch . . . . . . . . . . . . . . . . A/R
9-20, 22, 24, & 32 13,13,10,8 12338226-2 •SHIM, control arm bracket, 0.120-inch . . . . . . . . . . . . . . . . A/R
9-30 3 12338164 •SPACER, mounting bracket, rear bumper . . . . . . . . . . . . . 4
9-20, 22, 24, & 32 12,14,9,9 6009543 •SPACER, upper control arm, 0.125” . . . . . . . . . . . . . . . . . . . A/R
9-20, 22, 24, & 32 12,14,9,9 6009573 •SPACER, upper control arm, 0.250” . . . . . . . . . . . . . . . . . . . A/R
9-20 18 12338191-2 •SPRING SEAT ASSEMBLY, L.H. front. . . . . . . . . . . . . . . . . . . . . 1
9-20 18 12338191-1 •SPRING SEAT ASSEMBLY, R.H.front. . . . . . . . . . . . . . . . . . . . . 1
5-10, 9-18 9,17 12447177 •STUD, special, T-case anchor cable . . . . . . . . . . . . . . . . . . 1
Various N/S •WASHER, flat, 1/2, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Various N/S •WASHER, flat, 9/16, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Various N/S •WASHER, flat, 5/8, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Various N/S •WASHER, flat, 3/4, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9-30 8 7716721 •WASHER, wave, 5/8, rear shackles . . . . . . . . . . . . . . . . . . . . 2
7-16 4 6010677B9 •BRACKET, w/sensor clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-5

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-6 AXLES/SUSPENSION/FRAME

4
3
2
1

3
17
16

14
3
17 15 6 7
3 3
3
4 3
1
8
14 3
3 4

13
9

12

11

10
3 3
4

Figure 9–1. Front Suspension Crossmembers, Related Parts, and Mounting Hardware.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–1.
Front Suspension Crossmembers, Related Parts, and
Mounting Hardware.

1 N/S WASHER, flat, hard, 3/4, type B . . . . . . . . . . . . . . . . . . . . 8


2 N/S LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 N/S WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 45
4 N/S LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 12447051 BRACKET, frame assembly, splash shield . . . . . . . . . . . . 2
6 N/S BOLT, 3/4 - 10 x 4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 4
7 12338149-1 BRACKET, crossmember, L.H., front suspension front. . . 1
7 12338149-2 BRACKET, crossmember, R.H., front suspension front . . 1
8 N/S BOLT, 1/2 - 13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
9 12338165B5 BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 12338180 BRACKET, lower radiator mount . . . . . . . . . . . . . . . . . . . 1
11 12338230 CROSSMEMBER, front forward . . . . . . . . . . . . . . . . . . . . 1
12 12338146 BRACKET, axle support . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 WB12338223 CROSSMEMBER, front rear . . . . . . . . . . . . . . . . . . . . . . . 1
13 6009105 CROSSMEMBER, front rear, 12,100-lb GVW . . . . . . . . . . 1
14 N/S BOLT, 1/2 - 13 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 8
15 N/S BOLT, 1/2 - 13 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 6
16 12338155-1 BRACKET, crossmember, L.H., front suspension rear . . . 1
16 12338155-2 BRACKET, crossmember, R.H., front suspension rear . . . 1
17 N/S BOLT, 1/2 - 13 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 5

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-8 AXLES/SUSPENSION/FRAME

2 3
1

4
20
22
6
8 2
5
10 9 6
6 21
19 8

17 7
2
18
6 6
12 10 11
6
15

12 2

2 14
6 16
6
13 12

6 2
8
12 6
12

Figure 9–2. Rear Suspension Crossmembers, Related Parts, and Mounting Hardware

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–2.
Rear Suspension Crossmembers, Related Parts, and
Mounting Hardware

1 12338181 BRACKET, tiedown, frame assembly . . . . . . . . . . . . . . . 2


2 N/S WASHER, flat, hard, 3/4, type B . . . . . . . . . . . . . . . . . . . . 40
3 N/S BOLT, 3/4 - 10 x 4 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 8
4 N/S BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
5 N/S BOLT, 1/2 - 13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
6 N/S WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 32
7 12338197 BRACKET, tiedown, frame assembly . . . . . . . . . . . . . . . 2
8 N/S LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9 12338172 BRACKET, vent lines, tube mounting . . . . . . . . . . . . . . . 2
10 N/S BOLT, 1/2 - 13 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 6
11 WA12338217 CROSSMEMBER, rear suspension, front . . . . . . . . . . . . . 1
12 N/S LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13 12338224 BRACKET, crossmember, rear suspension . . . . . . . . . . . 2
14 N/S BOLT, 3/4 - 10 x 4 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . 4
15 N/S BOLT, 3/4 - 10 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
16 12338146 BRACKET, rear axle support . . . . . . . . . . . . . . . . . . . . . . 2
17 6007694 BRACKET ASSEMBLY, mounting, R.H. , SEE NOTE 1 . . . . . 1
18 N/S BOLT, 1/2 - 13 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 2
19 6007693 BRACKET ASSEMBLY, mounting, L.H., SEE NOTE 1 . . . . . . 1
20 N/S BOLT, 1/2 - 13 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 4
21 WA12338222 CROSSMEMBER, rear suspension, rear . . . . . . . . . . . . . . 1
22 12338148 BRACKET, crossmember, rear suspension . . . . . . . . . . . 2

NOTE 1: USED WITH TRAILER TOWING RECEIVER

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-10 AXLES/SUSPENSION/FRAME

1 2 3

1 3

2
6
7
8
9

Figure 9–3. Shock Absorbers and Springs, Front and Rear.

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–3.
Shock Absorbers and Springs, Front and Rear.

1 12339205 PIN, shock absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


2 N/S WASHER, flat, hard, 1, type B . . . . . . . . . . . . . . . . . . . . . . 8
3 12339206 LOCKNUT, shock absorber . . . . . . . . . . . . . . . . . . . . . . . 8
4 12342616B2 SPRING, rear, variable rate, standard . . . . . . . . . . . . . . 2
4 6006008B2 SPRING, rear, 2300 lbs/inch, heavy duty, SEE NOTE 1 . . 2
4 6011073 SPRING, rear, 3000 lbs/inch, heavy duty, SEE NOTE 2 . . 2
4 12338316-1B2 SPRING, front, 954 lbs/inch, standard . . . . . . . . . . . . . . 2
89
4 6005787B2 SPRING, front, 954 lbs/inch, extended height, SEE NOTE 3 2
83, 84, 90
4 6005786B2 SPRING, front, 1250 lbs/inch, heavy duty, SEE NOTE 4. . 2
4 6011072 SPRING, front, 1728 lbs/inch, heavy duty, SEE NOTE 5. . 2
5 12340071 SHOCK ABSORBER, front . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 5937865 SHOCK ABSORBER, front, 12,100-lb GVW . . . . . . . . . . . 2
5 12340072 SHOCK ABSORBER, rear . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 N/S WASHER, flat, hard, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7 N/S LOCKWASHER, med, 5/8, ZN . . . . . . . . . . . . . . . . . . . . . . 8
8 N/S BOLT, 5/8 - 11 x 2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 8
9 12338315 BRACKET, shock absorber mount, lower control arm . 4

NOTE 1: STANDARD ON 10,800-LB


NOTE 2: USED ON 12,100-LB GVW VEHICLES
NOTE 3: USED ON 10,300-LB GVW 2-DOOR VEHICLES
WITH WINCH; AND ON VEHICLES (MODELS 83,
84, 90) WITHOUT WINCH OR HEAVY FRONT-
END EQUIPMENT
NOTE 4: USED ON 10,300-LB GVW 4-DOOR VEHICLES
(MODELS 83, 84, 90) WITH WINCH
NOTE 5: USED ON 10,800-LB & 12,100-LB GVW VEHI-
CLES; ON FIRE TRUCKS; AND ON ALL VEHICLES
WITH SNOW PLOW.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
9-12 AXLES/SUSPENSION/FRAME

1 3 5
2

7
5
8
11 9

10

13 13
12
14 17

15 16
18
19

24

22
21
23 19

20
10 11

Figure 9–4. Control Arms, Ball Joints, and Mounting Hardware.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–4.
Control Arms, Ball Joints, and Mounting Hardware.

1 6007755 BALL JOINT ASSEMBLY, upper . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.A. •BALL JOINT, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 9417901 •FITTING, upper ball joint . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 N/S WASHER, flat, hard, 3/8, type B . . . . . . . . . . . . . . . . . . . . 8
6 12460167 CONTROL ARM ASSEMBLY, front L.H., upper . . . . . . . . . 1
6 12460151 CONTROL ARM ASSEMBLY, front R.H., upper . . . . . . . . . 1
6 RCSK17089-1B1 CONTROL ARM ASSEMBLY, rear L.H., upper. . . . . . . . . . 1
6 RCSK17089-2B1 CONTROL ARM, ASSEMBLY rear R.H., upper, . . . . . . . . . 1
7 12338270 •BUSHING, control arm . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 S.I.A. •CONTROL ARM, upper . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 12460159 BOLT, ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 N/S COTTER PIN, ball joint, 1/8" x 1 1/4", CAD . . . . . . . . . . . 1
11 N/S NUT, castle, 5/8 - 18, Gr8, CAD, ball joint . . . . . . . . . . . . 1
12 N/S BOLT, 3/4 - 10 x 5, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 1
13 N/S WASHER, flat, 3/4, type B, hard . . . . . . . . . . . . . . . . . . . . 1
14 ECRCSK17249B1 CONTROL ARM, lower front R.H. . . . . . . . . . . . . . . . . . . 1
14 ECRCSK17250B1 CONTROL ARM, lower front, L.H. . . . . . . . . . . . . . . . . . . 1
14 ECRCSK17249B1 CONTROL ARM, lower rear, L.H. . . . . . . . . . . . . . . . . . . . 1
14 ECRCSK17250B1 CONTROL ARM, lower rear, R.H. . . . . . . . . . . . . . . . . . . . 1
15 S.I.A. •CONTROL ARM, lower . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.A. •BUSHING, control arm . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 N/S LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 N/S LOCKNUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . . 4
19 N/S WASHER, 7/16 - 14, type B, hard . . . . . . . . . . . . . . . . . . . 8
20 N/S BOLT, 7/16 - 14 x 1 1/2, Gr8, CAD, control arm
mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 6006645 BALL JOINT ASSEMBLY, lower . . . . . . . . . . . . . . . . . . . . . . 1
22 S.I.A. •BALL JOINT, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 9417901 •FITTING, ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 N/S BOLT, 3/4 - 10 x 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: FOR BOLTS AND CAM SUSPENSION ALIGN-


MENT SEE (FRONT UPPER CONTROL ARM AND
BRACKETS, L.H., R.H.)

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-14 AXLES/SUSPENSION/FRAME

3
2
1

8 1
10
6
8
11

8
9
8
7

Figure 9–5. Stabilizer Bar and Connecting Links.

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–5.
Stabilizer Bar and Connecting Links.

1 N/S WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 6


2 N/S LOCKNUT, 1/2 - 20, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 2
3 6004872 BAR, stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 12338317 BUSHING, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 12338319 BRACKET, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 N/S NUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 N/S BOLT, 5/8 - 11 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 2
8 12338322 WASHER, flat, connecting link, stabilizer bar . . . . . . . . . 8
9 12338323 CONNECTING LINK, stabilizer bar . . . . . . . . . . . . . . . . . 2
10 12339207 PIN, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 N/S LOCKNUT, 5/8 - 11, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-16 AXLES/SUSPENSION/FRAME

2
1

5 4

5 6

12
1
15
10 7
11
8
10
13
9
14

Figure 9–6. Rear Radius Rods.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–6.
Rear Radius Rods.

1 N/S WASHER, flat, hard, 3/4, type B . . . . . . . . . . . . . . . . . . . . 4


2 N/S BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 2
3 6005274B1 ROD ASSEMBLY, radius rear . . . . . . . . . . . . . . . . . . . . . . . 2
4 N/S •BOLT, 7/16 - 14 x 1 3/4, Gr5, Phos . . . . . . . . . . . . . . . . . 2
5 12339202 •CLAMP, rod assembly, retaining . . . . . . . . . . . . . . . . . . 2
6 12338311-1 •TIE ROD END ASSEMBLY, L.H. thread . . . . . . . . . . . . . . . 1
7 S.I.A. ••TIE ROD END, LH thread . . . . . . . . . . . . . . . . . . . . . . . 1
8 MS15001-3 ••FITTING, tie rod end, 45 degree . . . . . . . . . . . . . . . . . 1
9 N/S ••NUT, 5/8 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S •NUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . 2
11 6005273 •ROD ASSEMBLY, rear radius . . . . . . . . . . . . . . . . . . . . . 1
12 12338314B1 •BUSHING, tie rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 N/S WASHER, 5/8, hard, type B. . . . . . . . . . . . . . . . . . . . . . . . 2
14 N/S COTTER PIN, 1/8" x 1 1/4", CAD . . . . . . . . . . . . . . . . . . . . 2
15 N/S LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-18 AXLES/SUSPENSION/FRAME

3 7
5 6

8
4
3
2 17
1 3
11
3
2
3
18
9
10
3 11
12
16 15 13

19
14
2 3

Figure 9–7. Frame Rails, Body Mount Brackets, and Transmission Crossmember

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–7.
Frame Rails, Body Mount Brackets, and Transmission
Crossmember

1 12338247B9 RAIL, frame, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 RCSK17438 RAIL, frame, R.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . . 1
2 S.I.A. LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 S.I.A. WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 27
4 12338221B2 BRACKET, muffler mounting . . . . . . . . . . . . . . . . . . . . . . 1
5 5745026B9 RAIL, frame, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 RCSK17439 RAIL, frame, L.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . . 1
6 WA12342509 BRACKET, body mount, L.H., C-mount . . . . . . . . . . . . . . 1
6 6008610 BRACKET, body mount, L.H., C-mount,
12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.A. BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD, body mount brkt, L.H.. 3
8 S.I.A. BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD, transmission supt brkt 4
9 12338185B2 BRACKET, transmission support . . . . . . . . . . . . . . . . . . . . 2
10 EC12447053B9 CROSSMEMBER, transmission . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. WASHER, flat, hard, 9/16, type B . . . . . . . . . . . . . . . . . . . 4
12 S.I.A. LOCKNUT, 9/16 - 12, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 S.I.A. BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 5
14 12338178B2 BRACKET, body mount, front, R.H. . . . . . . . . . . . . . . . . . 1
14 5937399 BRACKET, body mount, front, R.H., 12,100-lb GVW . . . . 1
15 WA12342510 BRACKET, body mount, rear, R.H., C-mount. . . . . . . . . . 1
15 5937961 BRACKET, body mount, rear, R.H., C-mount,
12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.A. BOLT, 1/2 - 13 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 3
17 12447177 STUD, special, T-case anchor cable, L.H. side only . . . . 1
18 S.I.A. BOLT, 9/16 - 12 x 1 1/2, Gr8, ZN . . . . . . . . . . . . . . . . . . . . 1
19 12338132 BRACKET, sway bar mounting . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
9-20 AXLES/SUSPENSION/FRAME

5 6 7 2
8

9
3
2
1

13 12 6 11 10

2
2
3 3
18

14
3

15
11
16

17
2
21
18

5 6

8 12 19
13
11
20
10
9
7 6 11

Figure 9–8. Airlift Brackets, Front Spring Seats, and Mounting Hardware

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–8.
Airlift Brackets, Front Spring Seats, and Mounting Hard-
ware

1 12338159 BRACKET, cooling line support . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 40
3 N/S LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 WB12342361B5 BRACKET, airlift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6009807 BOLT, flat-sided, 3/4 - 10 x 5 1/4, control arm mounting 4
6 6009537 CAM, suspension alignment. . . . . . . . . . . . . . . . . . . . . . 4
7 6009538B9 BRACKET, upper control arm, front . . . . . . . . . . . . . . . . 4
8 N/S BOLT, 1/2 -13 x 4, Gr8, CAD, SEE NOTE 1 . . . . . . . . . . . . 15
8 N/S BOLT, 1/2 - 13 x 3 3/4, Gr8, CAD, SEE NOTE 2 . . . . . . . . 15
9 N/S BRACKET ASSEMBLY, mounting, front . . . . . . . . . . . . . . . 2
10 N/S LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 N/S WASHER, flat, 3/4, type B . . . . . . . . . . . . . . . . . . . . . . . . . 16
12 6009543 SPACER, upper control arm mounting bracket, 0.125” A/R
12 6009573 SPACER, upper control arm mounting bracket, 0.250” A/R
13 12338226-1 SHIM, upper control arm mounting bracket, 0.060-inch A/R
13 12338226-2 SHIM, upper control arm mounting bracket, 0.120-inch A/R
14 6010174 BRACKET, jumper mounting . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S BOLT, 3/4 - 10 x 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 8
16 12338173 BRACKET, front spring seat . . . . . . . . . . . . . . . . . . . . . . . 1
17 EC12338170 BRACKET, vent tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 N/S BOLT, 1/2 - 13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
19 12338191-1 SPRING SEAT, L.H., front . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 12338191-2 SPRING SEAT, R.H., front . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 N/S LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21 6003010 B5 BRACKET, airlift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: USE WITH 0.240-INCH SHIM PACK AND THICKER


NOTE 2: USE WITH SHIM PACK UP TO 0.180-INCH THICK
NOTE 3: USE TWO ITEM #8 BOLTS (USE THE SIZE THAT IS
CONSISTENT WITH THE SHIM PACK/SPACER
COMBINATION) AND TWO ITEM #2 WASHERS
TO REPLACE THIS ASSEMBLY.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-22 AXLES/SUSPENSION/FRAME

16

2
3

11
4

7
6
5
6

6
8 9 7
10

15
8

14

12
13

17

Figure 9–9. Front Upper Control Arm Brackets, L.H.

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–9.
Front Upper Control Arm Brackets, L.H.

1 WB12342361B5 BRACKET, air lift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, hardened, 3/8. . . . . . . . . . . . . . . . . . . . . . 1
3 N/S LOCKNUT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S P-CLIP, cushioned, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 N/S SCREW, tapping, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . . . . . 3
6 N/S WASHER, flat, hardened, 1/2. . . . . . . . . . . . . . . . . . . . . . 6
7 N/S LOCKNUT, 1/2 -13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 6009537 CAM, suspension alignment. . . . . . . . . . . . . . . . . . . . . . 4
9 N/S WASHER, flat, hardened, 3/4. . . . . . . . . . . . . . . . . . . . . . 2
10 N/S LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 N/S BOLT, 1/2 - 13 x 3 3/4, Gr8, SEE NOTE 1. . . . . . . . . . . . . . 6
11 N/S BOLT, 1/2 - 13 x 1 3/4, Gr8, SEE NOTE 2. . . . . . . . . . . . . . 6
12 6009538B9 BRACKET ASSEMBLY, upper control arm mounting, front 2
13 12338226-1 SHIM, upper control arm mounting bracket, 0.060” . . A/R
13 12338226-2 SHIM, upper control arm mounting bracket, 0.120” . . A/R
14 6009543 SPACER, upper control arm mounting bracket, 0.125” A/R
14 6009573 SPACER, upper control arm mounting bracket, 0.250” A/R
15 6009807 BOLT, flat-sided, 3/4 - 10 x 5 1/4, control arm mounting 2
16 N/S BOLT, 3/8 - 16 x 1, Gr5, Phos. . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S BRACKET ASSEMBLY, mounting, front, SEE NOTE 3 . . . . . 1

NOTE 1: USE WITH SHIM PACK/SPACER COMBINATION


OF 0.250 INCH OR THICKER
NOTE 2: USE WITH SHIM PACK/SPACER COMBINATION
OF UP TO 0.240-INCH THICK
NOTE 3: USE TWO ITEM #11 BOLTS (USE THE SIZE THAT IS
CONSISTENT WITH THE SHIM PACK/SPACER
COMBINATION) AND TWO ITEM #6 WASHERS
TO REPLACE THIS ASSEMBLY.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-24 AXLES/SUSPENSION/FRAME

16
15

6
4
5
11 2

5 2

2
12 7
13
7
2
8

14 9

11

17 10

Figure 9–10. Front Upper Control Arm Brackets, R.H.

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–10.
Front Upper Control Arm Brackets, R.H.

1 6003010B5 BRACKET, air lift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, hardened, 1/2, type B . . . . . . . . . . . . . . . 16
3 N/S BOLT, 1/2 - 13 x 4, Gr8, SEE NOTE 1 . . . . . . . . . . . . . . . . . 4
3 N/S BOLT, 1/2 - 13 x 3 3/4, Gr8, SEE NOTE 2. . . . . . . . . . . . . . 4
4 N/S BOLT, 3/8 - 16 x 1, Gr5. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S LOCKNUT, 1/2 - 13, Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 12338159 BRACKET, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6009537 CAM, suspension alignment. . . . . . . . . . . . . . . . . . . . . . 4
8 6009807 BOLT, flat-sided, 3/4 - 10 x 5 1/4, control arm mounting 2
9 6009543 SPACER, upper control arm mounting bracket, 0.125” A/R
9 6009573 SPACER, upper control arm mounting bracket, 0.250” A/R
10 12338226-1 SHIM, upper control arm mounting bracket, 0.060” . . A/R
10 12338226-2 SHIM, upper control arm mounting bracket, 0.120” . . A/R
11 6009538-B9 BRACKET ASSEMBLY, upper control arm mounting, front 2
12 N/S BOLT, 1/2 - 13 x 3 3/4, Gr8, SEE NOTE 1. . . . . . . . . . . . . . 6
12 N/S BOLT, 1/2 - 13 x 1 3/4, Gr8, SEE NOTE 2. . . . . . . . . . . . . . 6
13 N/S WASHER, flat, hardened, 3/4, type B . . . . . . . . . . . . . . . 2
14 N/S LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 N/S LOCKNUT, 3/8 - 16, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 N/S WASHER, flat, hardened, 3/8, type B . . . . . . . . . . . . . . . 1
17 N/S BRACKET ASSEMBLY, mounting, front, SEE NOTE 3 . . . . . 1

NOTE 1: USE WITH SHIM PACK/SPACER COMBINATION


OF 0.250 INCH OR THICKER
NOTE 2: USE WITH SHIM PACK/SPACER COMBINATION
OF UP TO 0.240-INCH THICK
NOTE 3: USE TWO ITEM #12 BOLTS (USE THE SIZE THAT IS
CONSISTENT WITH THE SHIM PACK/SPACER
COMBINATION) AND TWO ITEM #2 WASHERS
TO REPLACE THIS ASSEMBLY.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-26 AXLES/SUSPENSION/FRAME

3
5
4
6

7
1

10
8 9

20
21
19
18

5
4

17
11
16 5 2
4
15 9
12

14
13

Figure 9–11. Bumper, Front and Lifting Shackle (without Winch).

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–11.
Bumper, Front and Lifting Shackle (without Winch).

1 5935800B9 BUMPER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S BOLT, 5/8 - 11 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 2
3 N/S BOLT, 5/8 - 11 x 3 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
4 N/S NUT, 5/8 - 11, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 N/S WASHER, flat, hard, 5/8, type B . . . . . . . . . . . . . . . . . . . . 12
6 6001552B5 BRACKET ASSEMBLY, inner, L.H., front bumper, SEE NOTE 1 1
6 6001553B5 BRACKET ASSEMBLY, inner, R.H., front bumper, SEE NOTE 1 1
7 12338165 BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 WA12338199-1 BRACKET, front bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . 2
8 WA12338199-2 BRACKET, front bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . 2
9 N/S WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 8
10 N/S LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 12342404B5 BRACKET, towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
13 12338225-1 BOLT, drilled, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 1EC2342354B5 SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 7716721 SPRING WASHER, plain, front lifting shackle . . . . . . . . . 2
16 N/S NUT, 5/8 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 N/S SCREW, 1/4 - 20 x 5/8, CAD . . . . . . . . . . . . . . . . . . . . . . . 2
18 N/S SCREW, 1/4 - 28 x 5/8, ZN, license plate mounting . . . . 2
19 N/S LOCKWASHER, 1/4, med, ZN . . . . . . . . . . . . . . . . . . . . . . 4
20 5939483 GROMMET, square head, license plate bracket . . . . . 2
21 5939482B5 BRACKET, front license plate mounting. . . . . . . . . . . . . 1

NOTE 1: FOR USE ONLY WITH BRUSHGUARD AND NO


WINCH

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-28 AXLES/SUSPENSION/FRAME

1 3 4 7
5
6

24
4

23
22
21
9
20 10
4
4
11
3
19

18
3
17 4 4
13 3 8
10
6 12

14
16
15

Figure 9–12. Bumper, Front and Lifting Shackle (with Winch)

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–12.
Bumper, Front and Lifting Shackle (with Winch)

1 5935666B9 BUMPER, front, with winch, SEE NOTE 1 . . . . . . . . . . . . . 1


2 N/S BOLT, 5/8 - 11 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . 4
3 N/S LOCKNUT, 5/8 - 11, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 N/S WASHER, flat, hardened, 5/8, type B . . . . . . . . . . . . . . . 12
5 12342388B5 FRAME EXTENSION, front bumper, R.H., SEE NOTE 1 . . . 1
5 12342387B9 FRAME EXTENSION, front bumper, L.H., SEE NOTE 1 . . . 1
6 S.I.K. WASHER, flat, hard, 1/2, type B, SEE NOTE 1 . . . . . . . . . . 18
7 S.I.K. LOCKNUT, 1/2 - 13 , front bumper, SEE NOTE 1 . . . . . . . 8
8 N/S BOLT, 5/8 - 11 x 3 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . 2
9 S.I.K. BOLT, 3/8 - 16 x 1, brace assembly, SEE NOTE 1 . . . . . . . 4
10 S.I.K. WASHER, flat, 3/8, brace assembly, SEE NOTE 1. . . . . . . 8
11 12342389 BRACE ASSEMBLY, L.H., SEE NOTE 1 . . . . . . . . . . . . . . . . . 1
11 12342390 BRACE ASSEMBLY, R.H., SEE NOTE 1. . . . . . . . . . . . . . . . . 1
12 S.I.K. NUT, 3/8 - 16, brace assembly, SEE NOTE 1 . . . . . . . . . . 4
13 12342404B5 BRACKET, towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 N/S BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
15 12338225-1 BOLT, front lifting shackle. . . . . . . . . . . . . . . . . . . . . . . . . 2
16 EC12342354B9 SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 7716721 SPRING WASHER, front lifting shackle. . . . . . . . . . . . . . . 2
18 272739 LOCKNUT, nylon insert, 5/8 - 18, Gr8 . . . . . . . . . . . . . . . . 2
19 S.I.K. BOLT, 1/2 - 13 x 1 1/2, frame extension, SEE NOTE 1 . . 6
20 N/S BOLT, 1/4 - 20 x 5/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 N/S BOLT, 1/4 - 28 x 5/8, ZN. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 2
23 5939483 GROMMET, square head, license plate bracket . . . . . 2
24 05939482B5 BRACKET, front license plate mounting. . . . . . . . . . . . . 1

NOTE 1: PART OF WINCH KIT P/N 5744376

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-30 AXLES/SUSPENSION/FRAME

1
1 2 1
4 2
5

1 2
2 16

3 2 6
3 7 8 9

13 2 2
2 6
17

15 10
12
14

11

Figure 9–13. Bumper, Rear and Lifting Shackle

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-31
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–13.
Bumper, Rear and Lifting Shackle

1 N/S LOCKNUT, 1/2 - 13, Gr8, rear bumper. . . . . . . . . . . . . . . 20


2 N/S WASHER, flat, hard, 1/2, type B, rear bumper . . . . . . . . 42
3 12338164 SPACER, rear bumper bracket . . . . . . . . . . . . . . . . . . . . 4
4 12446989B5 SUPPORT, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . 1
4 12446990B5 SUPPORT, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
5 6009595B5 BUMPER, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 N/S BOLT, 1/2 - 13 x 3 1/2, Gr8, CAD, rear bumper. . . . . . . 8
7 12342373B5 BRACKET, tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 7716721 WASHER, spring, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 272739 LOCKNUT, nylon insert, 5/8 - 18, rear lifting shackle . . . 2
10 5743671 BOLT, rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 EC12342354B5 SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 12338225-1 BOLT, rear lifting shackle . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 6006797B9 BRACKET, skid plate mounting, L.H. . . . . . . . . . . . . . . . . 1
13 6006798B9 BRACKET, skid plate mounting, R.H. . . . . . . . . . . . . . . . . 1
14 N/S BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 4
15 N/S WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 6006741B5 BRACKET, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . 1
16 6006749B5 BRACKET, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 8

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-32 AXLES/SUSPENSION/FRAME

1 2
3 6
4 5
17

11 3
7 5
3
8
9

10 7
1 2 11 5
5 9
8
15
4
3
2 1
16
17
2 12

14 13

Figure 9–14. Upper Control Arm Brackets, Spring Seats,


Related Parts, and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-33
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–14.
Upper Control Arm Brackets, Spring Seats, Related
Parts, and Mounting Hardware.

1 N/S LOCKNUT, 3/4 - 10, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 12


2 N/S WASHER, flat, hardened, 3/4, type B . . . . . . . . . . . . . . . 20
3 6009537 CAM, suspension alignment. . . . . . . . . . . . . . . . . . . . . . 8
4 6009539B9 BRACKET, upper control arm, rear . . . . . . . . . . . . . . . . . 4
5 N/S WASHER, flat, hardened, 1/2, type B . . . . . . . . . . . . . . . 32
6 N/S BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD, SEE NOTE 1 . . . . . . . . 12
6 N/S BOLT, 1/2 - 13 x 4, Gr8, CAD, SEE NOTE 2 . . . . . . . . . . . . 12
7 6009807 BOLT, flat-sided, 3/4 - 10 x 5 1/4, control arm mounting 4
8 12338226-1 SHIM, upper control arm mounting bracket, 0.060” . . A/R
8 12338226-2 SHIM, upper control arm mounting bracket, 0.120” . . A/R
9 6009543 SPACER, upper control arm mounting bracket, 0.125” A/R
9 6009573 SPACER, upper control arm mounting bracket, 0.250” A/R
10 12338172 BRACKET, vent tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S LOCKNUT, 1/2 - 13, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 16
12 N/S BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 8
13 12338152 REINFORCEMENT, frame . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 EC12338174B1 PLATE, frame reinforcement . . . . . . . . . . . . . . . . . . . . . . 2
15 N/S BOLT, 1/2 - 13 x 4 1/2, Gr8, CAD, SEE NOTE 1. . . . . . . . . 8
15 N/S BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD, SEE NOTE 2. . . . . . . . . 8
16 12338738 SEAT, rear spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 N/S BRACKET ASSEMBLY, mounting, rear, SEE NOTE 3. . . . . . 2

NOTE 1: USE WITH SHIM PACK/SPACER COMBINATION


OF 0.250 INCH OR THICKER
NOTE 2: USE WITH SHIM PACK/SPACER COMBINATION
OF UP TO 0.240-INCH THICK
NOTE 3: USE TWO ITEM #15 BOLTS (USE THE SIZE THAT IS
CONSISTENT WITH THE SHIM PACK/SPACER
COMBINATION) AND TWO ITEM #5 WASHERS
TO REPLACE THIS ASSEMBLY.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-34 AXLES/SUSPENSION/FRAME

4 1

3
5
6

10

11

12
13
14

Figure 9–15. Halfshaft Assembly, Left and Right Side.

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-35
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–15.
Halfshaft Assembly, Left and Right Side.

1 6008029 LOCKWASHER, M10, camlock, SEE Note 1 . . . . . . . . . . 12


2 6008021 BOLT, M10 -1.5 x 35, class 10.9, Phos, SEE NOTE 1 . . . . . 6
3 6009893 HALFSHAFT ASSEMBLY, rear, L.H. and R.H.. . . . . . . . . . . . 2
3 6010822 HALFSHAFT ASSEMBLY, rear, L.H. and R.H.,
12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6009895 HALFSHAFT ASSEMBLY, front, R.H., . . . . . . . . . . . . . . . . . . 1
3 6010821 HALFSHAFT ASSEMBLY, front, R.H., 12,100-lb GVW . . . . . 1
3 6009894 HALFSHAFT ASSEMBLY, front, L.H., . . . . . . . . . . . . . . . . . . 1
3 6010820 HALFSHAFT ASSEMBLY, front, L.H., 12,100-lb GVW . . . . . 1
4 S.I.A. •HOUSING, halfshaft, at axle . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •RETAINING RING, shaft . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.A. •SPACER RING, halfshaft. . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5744413 •CLAMP, plunge boot, SEE NOTES 2 AND 3 . . . . . . . . . . 1
7 5744623 •CLAMP, plunge boot, SEE NOTE 4. . . . . . . . . . . . . . . . . 1
8 S.I.A. •BOOT, joint assembly, inner, SEE NOTE 3 . . . . . . . . . . . . 1
8 S.I.A. •BOOT, joint assembly, inner, 12,100-lb GVW, SEE NOTE 4 1
9 5744414 •CLAMP, boot, inner, plunge and fixed joint assemblies,
SEE NOTES 2 AND 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5744621 •CLAMP, boot, inner, plunge and fixed joint assemblies,
12,100-lb GVW, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . . 2
10 S.I.A. •BOOT, fixed joint assembly, SEE NOTE 2 . . . . . . . . . . . . 1
10 S.I.A. •BOOT, fixed joint assembly, 12,100-lb GVW, SEE NOTE 4 1
11 5744415 •CLAMP, boot, race, joint assembly, SEE NOTE 2 . . . . . 1
11 5744622 •CLAMP, boot, race, joint assembly,
12,100-lb GVW, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •SHAFT, halfshaft, front, L.H.. . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •SHAFT, halfshaft, front, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •SHAFT, halfshaft, rear, L.H. and R.H. . . . . . . . . . . . . . . . 1
13 N/S LOCKWASHER, med, 3/8, Phos . . . . . . . . . . . . . . . . . . . . 1
14 N/S SCREW, 3/8 -16 x 1 1/4, cap, Gr8, CAD . . . . . . . . . . . . . 1

NOTE 1: QUANTITIES SHOWN ARE PER HALFSHAFT


NOTE 2: PART OF FIXED JOINT BOOT PARTS KIT
P/N 5742776
NOTE 3: PART OF PLUNGE JOINT BOOT PARTS KIT
P/N 5742775
NOTE 4: PART OF BOOT PARTS KIT P/N 5714538. BOOT
KIT CONTAINS 2 IDENTICAL BOOTS AND 4
CLAMPS

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-36 AXLES/SUSPENSION/FRAME

1
2
4

3 12
8
5
13
9
6

13
10

5
11
17
19
20 16 14

21
18 15
23

18
22
20

18
21
22
27
29 2 24
26 25
28 1
30
32

31
29

28 30

31

Figure 9–16. Propeller Shafts.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-37
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–16.
Propeller Shafts.

1 12339301 STRAP, cross assembly, bearing . . . . . . . . . . . . . . . . . . . . 4


1 5937636 STRAP, cross assembly, bearing, 12,100-lb GVW . . . . . . 2
2 12339049 SCREW, cross assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 5937637 SCREW, cross assembly, 12,100-lb GVW. . . . . . . . . . . . . 4
3 6000262 PROPSHAFT, collapsing, front . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •BEARING RACE, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . 4
5 MS15001-1 •FITTING, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.K. •RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 S.I.K. •CROSS ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . 1
8 S.I.A. •YOKE, universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5740723 •DUST CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 S.I.A. •PROPELLER SHAFT, front. . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5741082 •BEARING, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S NUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 N/S WASHER, flat, 7/16, type B, hard . . . . . . . . . . . . . . . . . . . 4
14 N/S SCREW, 7/16 - 14 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . 2
15 EC12339050 U-BOLT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 12447114 DRIVE SHAFT, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5740723 •DUST CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 MS15001-1 •FITTING, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 5937482 •YOKE, universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.K. •BEARING RACE, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . 8
21 S.I.K. •CROSS ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . 2
22 S.I.K. •RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
23 S.I.A. •PROPELLER SHAFT, front middle . . . . . . . . . . . . . . . . . . 1
24 N/S LOCKWASHER, med, 5/16, CAD . . . . . . . . . . . . . . . . . . . 4
25 N/S NUT, 5/16 - 24, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 12447113 PROPSHAFT, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 RCSK1705-7 PROPSHAFT, rear, 12,100-lb GVW . . . . . . . . . . . . . . . . . . 1
27 5743957 •SLIP YOKE, universal joint. . . . . . . . . . . . . . . . . . . . . . . . 1
28 MS15001-1 •FITTING, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 S.I.K. •BEARING RACE, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . 8
30 S.I.K. •CROSS ASSEMBLY, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . 2
31 S.I.K. •RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
32 S.I.A. •PROPELLER SHAFT, rear . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: USE JOURNAL AND BEARING KIT P/N 5595706,


10,300 - 10,800
NOTE 2: USE JOURNAL AND BEARING KIT P/N 5714519
12,100 REAR U JOINTS

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-38 AXLES/SUSPENSION/FRAME

1 2
2
6
4

2
8
3 7
5

2
9

5 7
10

7
1

8 7

12
1 11
7
7 REAR
11
FRONT

7 13

Figure 9–17. Axle Differential, Mounting Brackets, and Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-39
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–17.
Axle Differential, Mounting Brackets, and Hardware.

1 N/S LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2


2 N/S WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 4
3 12338150-1 BRACKET, front differential, L.H. . . . . . . . . . . . . . . . . . . . . 1
3 12338151-2 BRACKET, rear differential, R.H. . . . . . . . . . . . . . . . . . . . . 1
4 6008127 AXLE ASSEMBLY, front or rear, 2.56:1 ratio . . . . . . . . . . . 2
4 6009872 AXLE ASSEMBLY, front, 3.08:1 ratio, 12,100-lb GVW . . . . 1
4 6008128 AXLE ASSEMBLY, rear, 3.08:1 ratio, 12, 100-lb GVW . . . . 1
5 N/S SCREW, 1/2 - 13 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . 2
5 N/S SCREW, 1/2 - 13 x 1 1/2, Gr8, CAD, 12,100-lb GVW . . . 4
6 12338150-2 BRACKET, front differential, R.H. . . . . . . . . . . . . . . . . . . . 1
6 12338151-1 BRACKET, rear differential, L.H. . . . . . . . . . . . . . . . . . . . . 1
7 N/S WASHER, flat, hard, 5/8, type B . . . . . . . . . . . . . . . . . . . . 8
8 N/S SCREW, lock, 5/8 - 11 x 1 1/4, Gr8, Phos . . . . . . . . . . . . 2
9 N/S SCREW, 1/2 - 13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . 2
10 12341900 BRACKET, rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S BOLT, 5/8 - 11 x 1 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 12342801 BRACKET, front axle pinion . . . . . . . . . . . . . . . . . . . . . . . 1
13 N/S SCREW, 1/2 - 13 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-40 AXLES/SUSPENSION/FRAME

10
9
8
7
6

5
1

11
12
13
14
15

10

16

26

17

18
27
28
29

24 25

19

21 20

4
22
3

1
23

Figure 9–18. Axle Differential.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-41
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–18.
Axle Differential.

1 5579424 HOUSING ASSEMBLY, mechanical, axle differential . . . 1


2 S.I.A. •HOUSING, axle differential . . . . . . . . . . . . . . . . . . . . . . 1
3 5595662 •BOLT, 1/2 -13 x 2.35”, bearing cap . . . . . . . . . . . . . . . 4
4 S.I.A. •CAP, bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 5579450 SPACER, axle pinion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5583610 BEARING, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5579448 SEAL, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5598183 SLINGER, axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5597328 YOKE, differential pinion . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5937525 YOKE, differential pinion, rear, 12,100-lb GVW . . . . . . . 1
10 5579442 LOCKNUT, axle shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 6010942 SHAFT, axle output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5579988 BEARING, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 6009472 SEAL, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 5593817 FLANGE, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 5939517 SEAL, star washer, output shaft. . . . . . . . . . . . . . . . . . . . 2
16 5593148 MAGNETIC PLUG, differential housing drain . . . . . . . . . 1
17 5579445-79 SPACER, axle pinion bearing, 0.0835-0.0845-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-78 SPACER, axle pinion bearing, 0.0846-0.0856-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-77 SPACER, axle pinion bearing, 0.0857-0.0867-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-76 SPACER, axle pinion bearing, 0.0868-0.0878-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-75 SPACER, axle pinion bearing, 0.0879-0.0889-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-74 SPACER, axle pinion bearing, 0.0890-0.0900-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-73 SPACER, axle pinion bearing, 0.0901-0.0911-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-72 SPACER, axle pinion bearing, 0.0912-0.0922-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-71 SPACER, axle pinion bearing, 0.0923-0.0933-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-70 SPACER, axle pinion bearing, 0.0934-0.0944-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-69 SPACER, axle pinion bearing, 0.0945-0.0955-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-68 SPACER, axle pinion bearing, 0.0956-0.0966-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-42 AXLES/SUSPENSION/FRAME
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–18.
Axle Differential. (Cont’d)

17 5579445-67 SPACER, axle pinion bearing, 0.0967-0.0977-inch,


SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-66 SPACER, axle pinion bearing, 0.0978-0.0988-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-65 SPACER, axle pinion bearing, 0.0989-0.0999-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-64 SPACER, axle pinion bearing, 0.1000-0.1010-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-63 SPACER, axle pinion bearing, 0.1011-0.1021-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-62 SPACER, axle pinion bearing, 0.1022-0.1032-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-61 SPACER, axle pinion bearing, 0.1033-0.1043-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-60 SPACER, axle pinion bearing, 0.1044-0.1054-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-59 SPACER, axle pinion bearing, 0.1055-0.1065-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-58 SPACER, axle pinion bearing, 0.1066-0.1076-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-57 SPACER, axle pinion bearing, 0.1077-0.1087-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-56 SPACER, axle pinion bearing, 0.1088-0.1098-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-55 SPACER, axle pinion bearing, 0.1099-0.1109-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5579445-54 SPACER, axle pinion bearing, 0.1110-0.1120-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5583609 BEARING, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 5583611 ROLLER BEARING, output shaft . . . . . . . . . . . . . . . . . . . 2
20 5579453-44 SPACER, differential bearing, 0.0745-0.0755-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-45 SPACER, differential bearing, 0.0756-0.0766-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-46 SPACER, differential bearing, 0.0767-0.0777-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-47 SPACER, differential bearing, 0.0778-0.0788-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-48 SPACER, differential bearing, 0.0789-0.0799-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-43
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–18.
Axle Differential. (Cont’d)

20 5579453-49 SPACER, differential bearing, 0.0800-0.0810-inch,


SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-50 SPACER, differential bearing, 0.0811-0.0821-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-51 SPACER, differential bearing, 0.0822-0.0832-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-52 SPACER, differential bearing, 0.0833-0.0843-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-53 SPACER, differential bearing, 0.0844-0.0854-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-54 SPACER, differential bearing, 0.0855-0.0865-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-55 SPACER, differential bearing, 0.0866-0.0876-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-56 SPACER, differential bearing, 0.0877-0.0887-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-57 SPACER, differential bearing, 0.0888-0.0898-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-58 SPACER, differential bearing, 0.0899-0.0909-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-59 SPACER, differential bearing, 0.0910-0.0920-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-60 SPACER, differential bearing, 0.0921-0.0931-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-61 SPACER, differential bearing, 0.0932-0.0942-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-62 SPACER, differential bearing, 0.0943-0.0953-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-63 SPACER, differential bearing, 0.0954-0.0964-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-64 SPACER, differential bearing, 0.0965-0.0975-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-65 SPACER, differential bearing, 0.0976-0.0986-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-66 SPACER, differential bearing, 0.0987-0.0997-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-67 SPACER, differential bearing, 0.0998-0.1008-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-68 SPACER, differential bearing, 0.1009-0.1020-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-69 SPACER, differential bearing, 0.1020-0.1030-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-70 SPACER, differential bearing, 0.1031-0.1041-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-44 AXLES/SUSPENSION/FRAME
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–18.
Axle Differential. (Cont’d)

20 5579453-71 SPACER, differential bearing, 0.1042-0.1052-inch,


SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-72 SPACER, differential bearing, 0.1053-0.1063-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-73 SPACER, differential bearing, 0.1064-0.1074-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-74 SPACER, differential bearing, 0.1075-0.1085-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-75 SPACER, differential bearing, 0.1086-0.1096-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-76 SPACER, differential bearing, 0.1097-0.1107-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-77 SPACER, differential bearing, 0.1108-0.1118-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-78 SPACER, differential bearing, 0.1119-0.1129-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-79 SPACER, differential bearing, 0.1130-0.1140-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-80 SPACER, differential bearing, 0.1141-0.1151-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-81 SPACER, differential bearing, 0.1152-0.1162-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-82 SPACER, differential bearing, 0.1163-0.1173-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5579453-83 SPACER, differential bearing, 0.1174-0.1184-inch,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 5582303 COVER ASSEMBLY, differential axle. . . . . . . . . . . . . . . . 1
22 S.I.A. •COVER, differential axle . . . . . . . . . . . . . . . . . . . . . . . 1
23 5597050 •PLUG, 1/2 - 14, differential cover . . . . . . . . . . . . . . . . 1
24 5579438 •SCREW, differential cove . . . . . . . . . . . . . . . . . . . . . . . 12
25 6009873 DIFFERENTIAL, axle, standard, front and rear. . . . . . . . 1
26 5579439 SCREW, differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
27 5579501 GEAR SET, ring and pinion, 2.56:1 ratio. . . . . . . . . . . . . 1
27 RCSK17306 GEAR SET, ring and pinion, 3.08:1 ratio. . . . . . . . . . . . . 1
28 S.I.A. •RING, gear and pinion . . . . . . . . . . . . . . . . . . . . . . . . 1
29 S.I.A. •PINION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: PART OF AXLE PINION BEARING SHIM KIT P/N


5579445. KIT CONTAINS SPACERS P/N 5579445
54 THROUGH P/N 5579445-79
NOTE 2: PART OF DIFFERENTIAL BEARING SHIM KIT P/N
5579453. KIT CONTAINS SPACERS P/N 5579453
-44 THROUGH P/N 5579453-83

AM General Corporation
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-45

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-46 AXLES/SUSPENSION/FRAME

26
2
RH SIDE 25

7 8
31
O NT
1
9 21
22
3
FR
13 32
18 19 31
4
32

18
6

LH SIDE
6 33

19
13
34
5
21 18 9

11 12 15 17 11 20
14 11
10
10 10
16

VIEW 7 VIEW 8 VIEW 9 VIEW 13 VIEW 18 VIEW 19 VIEW 21


23 28 29 28
10
24

27 30

VIEW 22 VIEW 25 VIEW 26 VIEW 31 VIEW 32 VIEW 33 VIEW 34

Figure 9–19. Vent Lines, Front Axle and Geared Hub.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-47
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–19.
Vent Lines, Front Axle and Geared Hub.

1 NPN HOSE, 32-inch, geared hub vent line, R.H., SEE NOTE 1 1
2 NPN TUBE, 20-inch, differential and geared hub vent line,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 NPN TUBE, 14-inch, differential and geared hub vent line,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 NPN TUBE, 12-inch, differential and geared hub vent line,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 NPN HOSE, 25-inch, geared hub vent line, L.H., SEE NOTE 1 1
6 NPN TUBE, 8-inch, differential vent line, SEE NOTE 2 . . . . . . . 2
7 6006440 ELBOW, male, geared hub vent line, 90 degree . . . . . 2
8 12339884 CLAMP, screw type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 NPN CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S •SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . 1
11 N/S •CLAMP, cushioned, 5/8" . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5598208 •BRACKET, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 NPN CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 N/S •SCREW, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . 1
15 12340571-2 •CLAMP, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 N/S •WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S •LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 NPN CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S •SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . 1
11 N/S •CLAMP, cushioned, 5/8" . . . . . . . . . . . . . . . . . . . . . . . . 1
19 NPN BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S •SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . 1
11 N/S •CLAMP, cushioned, 5/8" . . . . . . . . . . . . . . . . . . . . . . . . 1
20 12338170 •BRACKET, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 WWC440-1/2 CLAMP, vent line, 1/2-inch, pinch type . . . . . . . . . . . . . 2
22 NPN ADAPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12339969 •TEE, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12340331 •ADAPTER, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 12339890 S-CLIP, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 NPN CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 N/S •BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . 1
28 N/S •CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . 1
29 N/S •WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . 1
30 N/S •LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . 1
31 12339973-1 TEE, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 NPN CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S •SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . 1
28 N/S •CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . 1
33 12339972 UNION, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 12339978 CONNECTOR, differential vent line . . . . . . . . . . . . . . . . 1
6005755 TAPE, heat, vent line, 3/4” (not illustrated). . . . . . . . . . . A/R

NOTE 1: MAKE FROM BULK HOSE P/N 5741210


NOTE 2: MAKE FROM BULK NYLON TUBE P/N 5741079

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
9-48 AXLES/SUSPENSION/FRAME

7
1
11

12

11 14

2
5 14
3 15

16

11

4
12

11
7

13
9 10 9
8 9

10 10

VIEW 6 VIEW 7 VIEW 11 VIEW 12

VIEW 14 VIEW 15 VIEW 16

Figure 9–20. Vent Lines, Rear Axle and Geared Hub.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-49
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–20.
Vent Lines, Rear Axle and Geared Hub.

1 NPN TUBE, 42-inch, geared hub vent line, L.H., SEE NOTE 1 . 1
2 NPN TUBE, 7-inch, differential and geared hub vent line,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 NPN TUBE, 5-inch, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 NPN TUBE, 35.50-inch, geared hub vent line, R.H.,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 NPN TUBE, 10-inch, differential vent line, SEE NOTE 1 . . . . . . 1
6 2339964-1 ELBOW, male, geared hub vent lines, 90 degree. . . . . 2
7 NPN BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 5598208 •BRACKET, vent lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S •CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S •SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . 1
11 NPN CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 N/S •CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S •SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . 1
12 NPN PLATE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 N/S •CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S •SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . 1
13 12338172 •PLATE, geared hub vent lines. . . . . . . . . . . . . . . . . . . . 2
14 12339973-1 TEE, vent lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 12339979-1 ELBOW, 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 12339978 CONNECTOR, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6005755 TAPE, heat, vent line, 3/4” (not illustrated). . . . . . . . . . . A/R

NOTE 1: MAKE FROM BULK NYLON TUBE P/N 5741079

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
9-50 AXLES/SUSPENSION/FRAME

14
10
12 13
15
9 11
8
2
7
16
17
18
6

5
4 19
9 20
3
22 21

23
46
41
34 40
39
32 38
31
35

24

30 25

29 42
36 43
37
33 46
26
28
27

44
45

Figure 9–21. Geared Hub (Knuckle) Assemblies.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
AXLES/SUSPENSION/FRAME 9-51
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–21.
Geared Hub (Knuckle) Assemblies.

1 6009890 GEARED HUB, L.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 6009889 GEARED HUB, R.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 6009887 GEARED HUB, CTI, noise-reduced, R.H. frt . . . . . . . . . . . 1
1 6009888 GEARED HUB, CTI, noise-reduced, L.H. frt . . . . . . . . . . . 1
1 6009883 GEARED HUB, CTI, 12,100-lb GVW, R.H. frt
(For Fleet Use Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 6009884 GEARED HUB, CTI, 12,100-lb GVW, L.H. frt
(For Fleet Use Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 6009885 GEARED HUB, CTI, 12,100-lb GVW, R.H. rr
(For Fleet Use Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 6009886 GEARED HUB, CTI, 12,100-lb GVW, L.H. rr
(For Fleet Use Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 S.I.A. •KNUCKLE HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5745323 •KIT, output seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 MS19081-86 •BEARING, spindle, outer . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5573989 •SPACER, outer spindle . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5595214 •PLUG, upper access . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5573688 •WASHER, upper access plug . . . . . . . . . . . . . . . . . . . . 1
8 5568223 •WASHER, halfshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6009454 •WASHER, halfshaft, 12,100-lb GVW . . . . . . . . . . . . . . . 1
9 5568226 •BEARING, upper gear . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 6007115 •GEAR, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6009453 •GEAR, upper, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . 1
11 5573692 •SHIM, gasket, 0.005-inch . . . . . . . . . . . . . . . . . . . . . . . . A/R
12 5574002 •RETAINER, upper gear . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 N/S •WASHER, flat, upper gear retainer, 3/8’’, ZN . . . . . . . . 4
14 N/S •BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 4
15 5745324 •KIT, input seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 N/S •BOLT, 1/2 - 13 x 1 1/4, w/o CTIS, Gr8, CAD . . . . . . . . . 4
17 N/S •WASHER, flat, 1/2, w/o CTIS, ZN . . . . . . . . . . . . . . . . . . . 4
18 6005121 •COVER, steering arm, CTI, 12,100-lb GVW
front L.H. and rear R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6005120 •COVER, steering arm, CTI, 12,100-lb GVW
front R.H. and rear L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6001757 •LOCKSCREW, clampnut . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6001735 •CLAMPNUT, bearing to steering arm cover . . . . . . . . 1
21 5573684 •WASHER, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 5568227 •BEARING, inner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
9-52 AXLES/SUSPENSION/FRAME
ITEM PART NUMBER DESCRIPTION QTY
Figure 9–21.
Geared Hub (Knuckle) Assemblies. (Cont’d)

23 6009350 •SPACER, inner bearing, w/ CTIS . . . . . . . . . . . . . . . . . 1


24 5574924 •ACCESS COVER, case side . . . . . . . . . . . . . . . . . . . . 1
25 5573687 •WASHER, fill plug, nylon . . . . . . . . . . . . . . . . . . . . . . . . 1
26 5573690 •FILL PLUG, access cover . . . . . . . . . . . . . . . . . . . . . . . 1
27 5593348 •BOLT, side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
28 S.I.A. •WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . 8
29 6007114 •GEAR, lower, output. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 6009452 •GEAR, lower, output 12,100-lb GVW . . . . . . . . . . . . . 1
30 5593656 •MAGNETIC PLUG, lower pipe . . . . . . . . . . . . . . . . . . . 1
31 6009349 •SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 5715160 •SPINDLE, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . 1
32 5568211 •BOLT, spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
33 5594472 •RETAINER, hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 5594531 •EXTENSION, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 6001784 •SPACER, bearing, w/ CTIS or 12,100-lb GVW . . . . . . . 1
36 6005193 •SEAL, spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 6005120 •COVER, steering arm, rear L.H., front R.H. . . . . . . . . . 1
37 6005121 •COVER, steering arm, rear R.H., front L.H. . . . . . . . . . 1
38 5599210 •WASHER, flat, hardened, shield. . . . . . . . . . . . . . . . . . 2
39 5598234 •SHIELD, CTIS tube, rear . . . . . . . . . . . . . . . . . . . . . . . . . 4
40 S.I.A. •LOCKWASHER, med, 1/2, CAD . . . . . . . . . . . . . . . . . . 2
41 S.I.A. •BOLT, 1/2-13 x 1 3/8, Gr 5 . . . . . . . . . . . . . . . . . . . . . . . 2
42 S.I.A. •SCREW, 1/2 - 13 x 1 1/4, Gr8 . . . . . . . . . . . . . . . . . . . . 4
43 S.I.A. •WASHER, hard, 1/2, type B. . . . . . . . . . . . . . . . . . . . . . 4
44 N/S BOLT, 1/2 - 13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . 2
45 N/S NUT, 1/2 - 13, Gr5, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 N/S WASHER, flat, hardened, 5/8” . . . . . . . . . . . . . . . . . . . . 4

NOTE 1: PART OF KIT, SPINDLE, W/O CTIS, 5745293


WHICH CONSISTS OF THIS SPINDLE, 5715160,
ONE SPINDLE BEARING SPACER, 6009400, AND
ONE PLUG, 444654.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-1
Section 10

BODY
TITLE PAGE NUMBER
B- and C-Bars, Four-Passenger Hardtop and Station Wagon, Models 83 and 84 . . . . . . . . . . . . 10-72
B-Bar, Two-Passenger Enlarged Cab, Model 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Body Assembly Components, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Body Assembly Components, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Body Mounting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Door Assembly, Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
Door Assembly, Rear, Models 83, 84, and 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
Door Striker Assemblies, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Engine Cover, Console Cover, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
Fixed Door, Footwell Cover, and Related Parts, Two-Passenger Enlarged Cab, Model 89 . . . . 10-92
Floor Padding, Front and Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110
Four-Door Soft Top Kit, Basic, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-104
Headliner, Rear Trim and Carpet, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-128
Headliner, Rear Trim, and Carpet, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-126
Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Monsoon Stereo System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120
Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Standard Stereo System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-114
Hood Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
Hood Assembly, Grille, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Inner Kick Panels and Miscellaneous Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-132
Instrument Panel Assembly, Dash Trim, Crash Pad, and Mounting Hardware . . . . . . . . . . . . . . . 10-108
Interior Tunnel Padding, Carpet, and Hardboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-112
Mirrors (Inside and Outside) and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Outer Kick Panels Interior Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
Panel Assembly Door Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-94
Removable Load Barrier, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-106
Roof and Mounting Hardware, Four-Passenger Hardtop, Model 83 . . . . . . . . . . . . . . . . . . . . . . . 10-66
Roof and Mounting Hardware, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
Roof and Mounting Hardware, Two-Passenger Enlarged Cab, Model 89 . . . . . . . . . . . . . . . . . . 10-64
Roof, Slant-Back Door, and Mounting Hardware, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . 10-80
Seat Belts, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Seats, Driver and Passenger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
Slant-Back Door Latch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-84
Slant-Back Door Mounting Components And Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-86
Soft Top Support Structure, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-97
Splash Shield (Left Hand) and Hood Prop Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Splash Shield (Right Hand Upper) and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
Splash Shield, Right Hand Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Station Wagon Cargo Doors, Power Door Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10- 90
Station Wagon Rear Doors, Model 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-75
Sun Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Support Structure, Soft Top, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-102
Tailgate Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
Window Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Windshield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Windshield Washer Reservoir Mounting Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-2 BODY

9
1
2
2

3
4

10
5
11

6
12

9
13
2
7
8
8 2
2
9 15
10
A-BEAM C-BEAM
11

12

13

14
2

D-BEAM

Figure 10–1. Body Mounting Components.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–1.
Body Mounting Components.

1 N/S BOLT, L.H., 5/8 - 11 x 4 1/4, Gr8, A-beam body mount. 1


1 N/S BOLT, R.H., 5/8 - 11 x 4 3/4, Gr8, A-beam body mount 1
1 N/S BOLT, 5/8 - 11 x 5, Gr8, D-beam body mount . . . . . . . . 2
2 N/S WASHER, flat, hardened, 5/8, ZN. . . . . . . . . . . . . . . . . . . 12
3 12469090-2 SPACER, body mount, ‘A’ . . . . . . . . . . . . . . . . . . . . . . . . 2
4 12339249-1 SLEEVE ASSEMBLY, body cushion . . . . . . . . . . . . . . . . . . 2
5 12339244-1 CUSHION ASSEMBLY, body, upper . . . . . . . . . . . . . . . . . 2
6 6011129 GASKET, body mount, “A” . . . . . . . . . . . . . . . . . . . . . . . . 2
7 12339247-1 CUSHION ASSEMBLY, body, lower . . . . . . . . . . . . . . . . . . 2
8 12339248-2 SPACER, mount, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 12339248-3 SPACER, mount, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 N/S LOCKNUT, 5/8 - 11, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 12469090-1 SPACER, body mount, ‘C’ . . . . . . . . . . . . . . . . . . . . . . . . 4
11 12339249-2 SLEEVE ASSEMBLY, body cushion . . . . . . . . . . . . . . . . . . 4
12 12339244-3 CUSHION ASSEMBLY, body, upper . . . . . . . . . . . . . . . . . 4
13 12339247-3 CUSHION ASSEMBLY, body, lower . . . . . . . . . . . . . . . . . . 4
14 12339248-1 SPACER, body mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 N/S BOLT, 5/8 - 11 x 5, Gr8,C-beam body mount, L.H. . . . . 1
15 N/S BOLT, 5/8 - 11 x 4 3/4, Gr8, C-beam body mount, R.H. 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-4 BODY

3 4

10

11 6

Figure 10–2. Body Assembly

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–2.
Body Assembly

1 6010304P BODY ASSEMBLY, basic riveted . . . . . . . . . . . . . . . . . . . . 1


2 6003490P PANEL, footwell, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6010376P CLOSEOUT PANEL, A-beam . . . . . . . . . . . . . . . . . . . . . . 1
4 6003535P PANEL, footwell, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6005439P CLOSEOUT PANEL, wheelhouse, rear, LH . . . . . . . . . . . . 1
84
5 6005440P CLOSEOUT PANEL, wheelhouse, rear, RH . . . . . . . . . . . . 1
84
6 12339992-2P FILLER, wheelhouse, LH . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 12339992-1P FILLER, wheelhouse, RH . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6010009P PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 12338732P BRACKET, brake pedal mounting. . . . . . . . . . . . . . . . . . 1
9 5939808 DRAIN PLUG, floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 6003871 NAMEPLATE “HUMMER” . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 6010747 EMBLEM, “TT4 - ABS”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

NOTE 1: NOTE 1: CUT FROM 35’ BULK ROLL PVC FOAM


TAPE P/N 5937189.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-6 BODY

2
1

3
20 10 23 4
20
5
44
6
7
8
43
9
42
10

10 10 40

39
38 15
45 16
14 13 12 11
17
34
37 36 35 18
33
16 32
24 19
31
41
28 30
23 20
29
24
21
22
20
33
19
10
20
23
26 27 24
24 25
20

Figure 10–3. Body Assembly Components, L.H.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–3.
Body Assembly Components, L.H.

1 12339008B1 HARNESS COVER, D-beam . . . . . . . . . . . . . . . . . . . . . . . 2


2 WA12446928P D-BEAM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6007460B9 BRACE, L.H. wheelhouse . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 N/S BOLT, 1/4 - 20 x 1, Gr5. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 WE12339701P FENDER ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5938940 BRACKET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6006452P1 RIVET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9 N/S RIVET, fender assembly, 3/16” dia. - 1/2” . . . . . . . . . . . . 36
10 N/S RIVET, side panel, 3/16” dia. - 1/4” . . . . . . . . . . . . . . . . . 52
11 N/S BOLT, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 12338709 LIGHT HOUSING, fender assembly, side marker . . . . . . 1
14 N/S RIVET, fender assembly, 3/16” dia. - 7/16” . . . . . . . . . . . 17
15 NAS1080R06 COLLAR, grooved, fender assembly . . . . . . . . . . . . . . . 2
16 N/S RIVET, fender assembly, 3/16” dia. x 1/4 - 3/8” . . . . . . . 2
17 6009345 OUTER PANEL, wheelhouse, L.H. . . . . . . . . . . . . . . . . . . . 1
18 N/S RIVET, 3/16” dia. - 5/16,” fender assembly . . . . . . . . . . . 32
19 N/S RIVET, side panel, 3/16” dia. - 5/16” . . . . . . . . . . . . . . . . 3
20 N/S RIVET, fender panel, 3/16”dia. - 1/4” . . . . . . . . . . . . . . . 21
21 WA12339698-1P BODY SIDE ASSEMBLY, panel, L.H. . . . . . . . . . . . . . . . . . . 1
22 12340009-3P •RABBET ASSEMBLY, B-pillar, L.H. . . . . . . . . . . . . . . . . . . . 1
23 MS90725-33 BOLT, 5/16 - 18 x 7/8, Gr5, CAD . . . . . . . . . . . . . . . . . . . . 4
24 N/S RIVET, body assembly, 3/16 dia. - 3/16” . . . . . . . . . . . . . 101
25 N/S RIVET, side panel, 3/16” dia. - 3/16” . . . . . . . . . . . . . . . . 7
26 N/S RIVET, cowl panel, 3/16” dia. - 1/8” . . . . . . . . . . . . . . . . 21
27 6001256P BRACKET ASSEMBLY, hood latch. . . . . . . . . . . . . . . . . . . 1
28 5939202P PANEL, cowl, L.H. outer. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 N/S WASHER, flat, 1/4, CAD, seat belt mount . . . . . . . . . . . . 2
30 N/S BOLT, 1/4 - 20 x 5/8, CAD, seat belt mount . . . . . . . . . . 4
31 12339988-1 MOUNTING BRACKET, seat belt, L.H., front. . . . . . . . . . . 1
32 6004811B2 BRACKET, lower, L.H., B-pillar . . . . . . . . . . . . . . . . . . . . . . 1
33 N/S WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 4
34 WA12342372 BRACKET, upper, L.H., B-pillar. . . . . . . . . . . . . . . . . . . . . . 1
35 6003456P REINFORCEMENT, B-pillar, L.H. . . . . . . . . . . . . . . . . . . . . . 1
36 12339025-1 SEAL ASSEMBLY, cargo floor, L.H.. . . . . . . . . . . . . . . . . . . 1
37 N/S SCREW, tapping, phcr, #10 - 16 x 7/8, Phos . . . . . . . . . . 2
38 N/S SCREW, #10 - 24 x 3/4, seal assembly. . . . . . . . . . . . . . . 1
39 N/S LOCKNUT, nylon insert, #10 - 24, seal assembly. . . . . . . 1
40 N/S WASHER, flat, #10, CAD, seal assembly . . . . . . . . . . . . . 1
41 6007204P PANEL, cowl front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 6010007P PANEL, cowl top, A-pillar, L.H. . . . . . . . . . . . . . . . . . . . . . 1
43 6005498B9 BRACKET, heated windshield fuse mounting . . . . . . . . 1
44 12338732P BRACKET, brake pedal mounting. . . . . . . . . . . . . . . . . . 1
45 12338764-1 PANEL, wheelhouse inner, L.H. . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-8 BODY

1 6
2
7
2 3 4
42 5 2
41 43
44
40 8
12
39 9 11
10
4

13
14
45 15
38 46
47
13
59
32
37 28 33
35 31
34 33 16
58 30 56
3
3
3 29 48 49 17
50 51
27 25 52 53 54 55 57
26
25
27
24
5 3
36

5
4 18
23
22
3
19
21

20
3

Figure 10–4. Body Assembly Components, R.H.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–4.
Body Assembly Components, R.H.

1 N/S SCREW, countersunk, 1/2 -13 x 1, CAD, D-ring,


cargo area, rear edge . . . . . . . . . . . . . . . . . . . . . . . . 3
83, 84, 89, 90
2 6005425 D-RING TIEDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
83, 84, 89, 90
2 6005425 D-RING TIEDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
91
3 N/S RIVET, body assembly, 3/16” dia. x 3/16” . . . . . . . . . . . . 130
4 N/S RIVET, body assembly, 3/16” dia. x 9/16” . . . . . . . . . . . . 57
5 N/S RIVET, body assembly, 3/16” dia. x 1/4” . . . . . . . . . . . . . 21
6 N/S SCREW, countersunk, 1/2 -13 x 1 3/4, CAD, D-ring,
cargo area, center, no carpet . . . . . . . . . . . . . . . . . . . 4
83, 89, 90
6 N/S SCREW, countersunk, 1/2 -13 x 2, CAD, D-ring,
cargo area, center, with carpet . . . . . . . . . . . . . . . . . . 4
84, 91
7 N/S SCREW, countersunk, 1/2 -13 x 1 3/4, CAD, D-ring,
between rear doors, no carpet. . . . . . . . . . . . . . . . . . . 4
89
7 N/S SCREW, countersunk, 1/2 -13 x 2, CAD, D-ring,
between rear doors, with carpet . . . . . . . . . . . . . . . . . 4
83, 84, 90, 91
8 6006451B2 SPACER, D-ring, through carpet front, 3/4” . . . . . . . . . . 4
83, 84, 90, 91
8 6005426B2 SPACER, D-ring, through carpet rear. 7/8” . . . . . . . . . . 4
84, 91
9 N/S RIVET, fender assembly, 3/16” dia. x 7/16” . . . . . . . . . . . 17
10 6003137P TOP PANEL ASSEMBLY, air intake chamber . . . . . . . . . . 1
11 12338832-1 SEAL, body assembly, air box . . . . . . . . . . . . . . . . . . . . . 1
12 12338814B1 BRACKET, seal, air box . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 N/S SCREW, tapping, #10 - 16 x 1/2 , ZN, seal bracket. . . . . 4
14 12340869 BRACKET, seal, front, air box . . . . . . . . . . . . . . . . . . . . . . 1
15 6009311P PANEL, COWL SIDE, R.H., inner . . . . . . . . . . . . . . . . . . . . 1
16 12338712P SUPPORT, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 6009318P PANEL, cowl front, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6001256P BRACKET, hood latch, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
19 6003135P COWL PANEL, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 N/S RIVET, cowl panel, 3/16” dia. x 1/8” . . . . . . . . . . . . . . . . 5
21 N/S RIVET, side panel, 3/16” dia. x 3/16” . . . . . . . . . . . . . . . . 3
22 N/S BOLT, 5/16 - 8 x 7/8, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 4
23 N/S RIVET, side panel, 3/16” dia. x 5/16” . . . . . . . . . . . . . . . . 7

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-10 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–4.
Body Assembly Components, R.H. (Cont’d)

24 MS27183-21 WASHER, seat belt mount . . . . . . . . . . . . . . . . . . . . . . 2


25 N/S SCREW, 1/4 - 20 x 5/8, CAD, seat belt mount . . . . . . . 4
26 12339988-2B9 BRACKET, seat belt, front R.H. . . . . . . . . . . . . . . . . . . . . 1
27 N/S WASHER, flat, 5/16, CAD. . . . . . . . . . . . . . . . . . . . . . . . . 4
28 12338709 LIGHT HOUSING, fender assembly . . . . . . . . . . . . . . . . 1
29 6004836B2 BRACKET, lower, R.H., B-pillar . . . . . . . . . . . . . . . . . . . . . 1
30 WA12342372 BRACKET, upper, R.H., B-pillar. . . . . . . . . . . . . . . . . . . . . 1
31 N/S RIVET, fender assembly, 3/16” x 5/8”. . . . . . . . . . . . . . . 16
32 6003457P REINFORCEMENT, B-pillar, R.H. . . . . . . . . . . . . . . . . . . . . 1
33 N/S RIVET, fender assembly, 3/16” x 3/16”. . . . . . . . . . . . . . 2
34 N/S COLLAR, grooved, fender assembly, 3/16” . . . . . . . . . 2
35 WA12339698-2P BODY SIDE ASSEMBLY, panel, R.H. . . . . . . . . . . . . . . . . . 1
36 12340009-4P •RABBET ASSEMBLY, B-pillar, RH . . . . . . . . . . . . . . . . . . . 1
37 N/S RIVET, light housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 N/S RIVET, fender assembly, 3/16” x 1/2”. . . . . . . . . . . . . . . 18
39 6006452 RIVET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . . 8
40 5938940 BRACKET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . 1
41 6007237P COVER, auxiliary tank filler hole, SEE NOTE 1 . . . . . . . . 1
42 6007247 GASKET, auxiliary tank filler hole cover, SEE NOTE 1 . . 1
43 WD12339707-P FENDER ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 6007708 WELDNUT, D-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
45 N/S WASHER, flat, #10, CAD, seal assembly. . . . . . . . . . . . . 1
46 N/S LOCKNUT, #10 - 24, CAD, seal assembly. . . . . . . . . . . . 1
47 N/S SCREW, #10 - 24 x 3/4, CAD, seal assembly. . . . . . . . . 1
48 12339025-2 SEAL ASSEMBLY, body, R.H.. . . . . . . . . . . . . . . . . . . . . . . 1
49 N/S SCREW, ph tapping, #10 - 16 x 7/8, Phos . . . . . . . . . . . 2
50 6008857 SCREW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
51 6008703P SCOOP, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 N/S EDGE GUARD, 9.5” long, air intake scoop, SEE NOTE 2. 1
53 6009176 GASKET, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 6008699P PANEL, air intake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 5939334 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
56 6003409P PANEL, air intake support . . . . . . . . . . . . . . . . . . . . . . . 1
57 6009313 PANEL, cowl, top, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 MS90725-33 BOLT, 5/16 - 18 x 7/8, Gr5, CAD . . . . . . . . . . . . . . . . . . . 4
59 6005407 OUTER PANEL, wheelhouse, R.H. . . . . . . . . . . . . . . . . . . 1

NOTE 1: FOR USE ON FLEET VEHICLES WITHOUT


AUXILIARY FUEL TANK
NOTE 2: CUT TO 9.5” LENGTH FROM 24” EDGE GUARD
5745010..

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-11

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-12 BODY

1
3

4
6
5
7

9
10 11
8
11 12
13
12 14

20
19

18

15

17
16
9-P10-001.1

Figure 10–5. Windshield Washer Reservoir Mounting Support.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–5.
Windshield Washer Reservoir Mounting Support.

1 6010019L COVER ASSEMBLY, L.H. cowl components . . . . . . . . . . 1


2 S.I.A. •COVER, L.H. cowl components . . . . . . . . . . . . . . . . . . 1
3 6010326 •STUD, L.H. cowl cover fastening . . . . . . . . . . . . . . . . . 2
4 6010327 •RETAINER, L.H. cowl cover fastening stud . . . . . . . . . . 2
5 12339055 DECAL, “NO STEP” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 N/S SCREW, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7 N/S LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 6010324B9 RETAINER, ABS ECU housing . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S BOLT, phcr, #10 - 24 x 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 N/S LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 M24243/1-A404 RIVET, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 6010264 RECEPTACLE, stud 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 6010217 BRACKET ASSEMBLY, distribution box mounting . . . . . . 1
14 6010007P PANEL, cowl top, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S LOCKWASHER, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
16 N/S BOLT, 5/16 - 18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
17 6010149B9 BRACKET, windshield washer reservoir mounting . . . . . 2
18 6012237 EDGE GUARD, 17” long, SEE NOTE 2. . . . . . . . . . . . . . . . 1
19 6007329 JUNCTION BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6010648 DECAL, “12V” (Arabic) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6010455 DECAL, “12V”/BATTERY POWER . . . . . . . . . . . . . . . . . . . 1

NOTE 1: SEE PAGE 12-14 FOR WINDSHIELD WASHER


RESERVOIR, P/N 6010284
NOTE 2: EDGE TRIM PURCHASED CUT TO LENGTH 17”
P/N 6012237, BULK P/N 6006218

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-14 BODY

7
00-P10-007
8 6

Figure 10–6. Door Striker Assemblies, Front and Rear.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–6.
Door Striker Assemblies, Front and Rear.

1 6000392P2 STRIKER ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . . 2


83,84, 90,
1 6004539P2 STRIKER ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . . 2
89
2 6006438 GUARD, striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6001200P2 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 N/S LOCKNUT, 1/2 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 6003485 PLATE BACKING, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 5939655P2 STRIKER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 9424257P2 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 N/S BOLT, 1/4 - 20 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-16 BODY

9
3
2 8

3 7
1
2 51
11
6
10
12

49
5

46
3
45 13 2
14
15
44 47 33
32

43 52
16
48 37 33 17
42
32
36
41 31 18
35
40 24

50 34 19 25

19 26
23
20
39 22
30
29 21
38
28
27

Figure 10–7. Hood Assembly and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–7.
Hood Assembly and Mounting Hardware.

1 WA12338940P HOOD, engine compartment . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 N/S LOCKWASHER, med, 1/4, ZN, retainer bracket . . . . . . . 8
4 N/S BOLT, 1/4 - 20 x 1 1/2, Gr8, CAD, retainer bracket . . . . 2
5 N/S BOLT, 1/4 - 20 x 3/4, Gr5, CAD, retainer bracket, L.H. . . 6
6 12338882P3 PLATE, center hood stop, tapping . . . . . . . . . . . . . . . . . 1
7 6002012 BUMPER, center hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 12339433 WASHER, hood stop center . . . . . . . . . . . . . . . . . . . . . . 2
9 N/S BOLT, 1/4 - 20 x 1, Gr8, CAD, hood stop . . . . . . . . . . . . . 4
10 M7885/2-604 RIVET, hood retainer bracket . . . . . . . . . . . . . . . . . . . . . 4
11 12339355-2 RIVET, hood retainer bracket . . . . . . . . . . . . . . . . . . . . . 4
12 5939715 BRACKET, hood retainer, “A” beam . . . . . . . . . . . . . . . . 2
13 12338883B4 PLATE, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 12338908B4 BRACKET, hood latch, side . . . . . . . . . . . . . . . . . . . . . . . 2
15 N/S BOLT, 1/4 - 20 x 1 1/8, Gr8, hood latch bracket . . . . . . 10
16 N/S BOLT, 1/4 - 20 x 7/8, Gr8, hood latch bracket . . . . . . . . 6
17 12338909B4 LATCH ASSEMBLY, hood . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 MS24665-134 •COTTER PIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . 2
19 12338886P3 •ROLLER, hood latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 12338889 •STRAP, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12338880B4 •BASE, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 9419982 •PIN, hood latch, spring hood . . . . . . . . . . . . . . . . . . . . 1
23 12338894P3 •PIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12338891B4 •LATCH, hood release . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 N/S BOLT, hood latch, 1/4 - 20 x 1 1/8, Gr5, CAD . . . . . . . . 4
26 N/S WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . . . 4
27 12338896 STOP, hood side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 12339433P2 WASHER, hood side stop. . . . . . . . . . . . . . . . . . . . . . . . . 4
29 N/S LOCKWASHER, med, 1/4, ZN, center . . . . . . . . . . . . . . . 4
30 N/S BOLT, 1/4 - 20 x 1 5/8, Gr5, hood stop . . . . . . . . . . . . . . 4
31 12338905P3 BRACKET, hood latch stop . . . . . . . . . . . . . . . . . . . . . . . 2
32 N/S WASHER, flat, hard, 1/4, ZN, hood latch . . . . . . . . . . . . . 10
33 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 5
34 5939716B2 BRACKET, hood retainer, L.H. . . . . . . . . . . . . . . . . . . . . . 1
35 5939805B2 SPACER, retainer bracket . . . . . . . . . . . . . . . . . . . . . . . . 2
36 5939717B2 BRACKET, hood retainer, R.H. . . . . . . . . . . . . . . . . . . . . . 1
37 5939718B2 SPACER, retainer bracket . . . . . . . . . . . . . . . . . . . . . . . . 1
38 N/S NUT, 7/16 - 14, Gr8 , CAD, lower hood hinge . . . . . . . . . 4
39 12338879P3 SPACER, lower hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 12338900B5 HINGE HALF, lower hood . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 N/S WASHER, flat, hardened, 7/16, ZN, lower hinge . . . . . . 4
42 N/S BOLT, 7/16 - 14 x 2, Gr8, CAD, lower hinge . . . . . . . . . . . 4

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-18 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–7.
Hood Assembly and Mounting Hardware. (Cont’d)

43 N/S BOLT, 3/8 - 16 x 2, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . . 4


44 N/S COTTER PIN, hood hinge, 3/32" x 1/2" CAD . . . . . . . . . 4
45 N/S WASHER, flat, hardened, 3/8, type B, lwr hood hinge pin 4
46 6003871 NAME PLATE “HUMMER”. . . . . . . . . . . . . . . . . . . . . . . . 1
47 12338897B5 HINGE HALF, upper hood . . . . . . . . . . . . . . . . . . . . . . . 2
48 12338893 PIN, hood hinge halves . . . . . . . . . . . . . . . . . . . . . . . . . 2
49 12339306 PLATE, upper hood hinge . . . . . . . . . . . . . . . . . . . . . . . 2
50 6007365B5 SPACER, Hinge to Hood. . . . . . . . . . . . . . . . . . . . . . . . . 2
51 12338649P BRACKET, hood center stop . . . . . . . . . . . . . . . . . . . . . 1
52 6008595 EMBLEM “6.5L TURBO DIESEL” . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-19

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-20 BODY

43 3 15
39
14

16 41
12
40 15
8

11
4
9 13
10 16
39
5 7 42
6

17

18

38 19
37

2
10
20
17 30
29
18 21 22
23
36 20 18

31
18
10 34
35 32 27
1 28 24
26 26

33

25

Figure 10–8. Hood Assembly, Grille, and Related Parts.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–8.
Hood Assembly, Grille, and Related Parts.

1 N/S BOLT, buttonhead, 1/4 - 20 x 1, Gr8 . . . . . . . . . . . . . . . . 6


2 N/S WASHER, flat, 1/4, CAD, hood grille . . . . . . . . . . . . . . . . 12
3 6007257 GRILLE, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6011077 SCREEN, hood grille, top . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S BOLT,1/4 - 20 x 1 1/8, Gr8, CAD, hood stop guide . . . 6
6 N/S WASHER, flat, hardened, 1/4, ZN, hood stop guide . . . 6
7 12338903P3 PLATE, hood stop guide . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6007349 BRACKET, hood stop guide. . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S WASHER, flat, hardened, 1/4, ZN, hood stop guide . . . 6
10 N/S LOCKNUT, 1/4 - 20, Gr8, hood stop guide and crossbar 12
11 M5501/7-F4 PLUG, inner hood assembly . . . . . . . . . . . . . . . . . . . . . . 4
12 6002673 SEAL, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6001745 RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6001746 RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 160057 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 12339397-1 WELLNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 N/S BOLT, 1/4 - 20 x 3/4, Gr5, CAD, composite light cover . 7
18 N/S WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 16
19 EC12338884B1 COVER, composite light, R.H. . . . . . . . . . . . . . . . . . . . . . 1
20 12339425 SPEED NUT, composite light cover . . . . . . . . . . . . . . . . . 7
21 12339397-4 WELLNUT, hood seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
22 WA12338911 SEAL, center hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12338885P3 RETAINER, hood seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 N/S BOLT, 1/4 - 20 x 1, Gr5, CAD, hood seal retainer . . . . . . 9
25 6011078 GUARD, hood and grille, front . . . . . . . . . . . . . . . . . . . . 1
26 N/S WASHER, flat, hardened, 3/8, type B, front hood screen . 6
27 N/S SCREW, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . 3
28 N/S NUT, 5/16 - 18, Gr8, CAD, front hood screen . . . . . . . . . 3
29 12339397-5 WELLNUT, front hood screen. . . . . . . . . . . . . . . . . . . . . . 3
30 12338887-2 PLUG, hood assembly, tapered, grille . . . . . . . . . . . . . . 6
31 12339434-P2 BOLT, carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
32 5935690 PANEL, inner hood, access . . . . . . . . . . . . . . . . . . . . . . . 2
33 12339998-1 PLUSNUT, inner hood panel . . . . . . . . . . . . . . . . . . . . . . 4
34 N/S SCREW, phcr, #10 - 32 x 1/2, inner hood panel . . . . . . . 4
35 12338892 PLATE, hood crossbar, spacer. . . . . . . . . . . . . . . . . . . . . 2
36 12338906P3 COVER, composite light, L.H. . . . . . . . . . . . . . . . . . . . . . 1
37 N/S LOCKNUT, hood grille screen, #10-24 Gr A CAD. . . . . . 6
38 12339432P2 WASHER, hood grille screen . . . . . . . . . . . . . . . . . . . . . . 12
39 N/S WASHER, flat, hood grille screen, #10 S.A.E. CAD . . . . . 6
40 N/S SCREW, hood grille screen, #10-24 x .87’’ ph mach . . . 6
41 6005171 RETAINER, hood seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 6005170 SEAL, hood, rear, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 6006178 SCREW, buttonhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-22 BODY

1
2
4 5 6

14

15

16

25

17
19
24 20

18
23
21

22

13

8
9
12 11 10

Figure 10–9. Hood Release.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–9.
Hood Release.

1 N/S BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . 3


2 5743863 KIT, hood lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6005383 •LOCKPIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •SCREW, phcr, #8 - 32 x 3/4. . . . . . . . . . . . . . . . . . . . . . . 4
5 6005401 •BRACKET, cable clamp. . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6005389 •CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.A. ••NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.A. ••LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.A. ••LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6006128 ••O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. ••SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. ••T-HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6005390 •BRACKET, cable mounting . . . . . . . . . . . . . . . . . . . . . . 1
14 6005388 •SPACER, cable mounting clamp . . . . . . . . . . . . . . . . . 1
15 6005395 •BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 N/S •NUT AND LOCKWASHER ASSEMBLY, #8 - 32, keps . . . . 2
17 12338999 •GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6005536 •LATCH ASSEMBLY, hood . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6005613 ••PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.A. ••LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6005386 ••SPRING, lock arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 6005385 ••ARM LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 N/S SCREW, tapping, 1/4 - 28 x 1, ZN. . . . . . . . . . . . . . . . . . . 2
24 N/S NUT, 1/4-20, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
25 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 5

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-24 BODY

36

3
33 35
23 4
5
2
1
5
6
7

33 34

33

22 8

5
23 32
31 9
23 23
30
29 10
28 5
27
25 24 23 22
26 15
22
18
10
21 17 11

20 19
12

16 13

15

14

Figure 10–10. Splash Shield (Left Hand) and Hood Prop Rod.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–10.
Splash Shield (Left Hand) and Hood Prop Rod.

1 12338630P3 RETAINER, splash shield seal . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S SCREW, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 6008043 COVER PLATE, airlift bracket seal, engine seal . . . . . . . 1
4 12342357 SEAL, airlift bracket, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S LOCKNUT, 5/16 - 18, Gr8, prop rod eyebolt . . . . . . . . . . 3
6 N/S WASHER, flat, hardened, 5/16, ZN, prop rod eyebolt . . 2
7 9421128 WASHER, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6010083B1 SPLASH SHIELD, L.H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S COTTER PIN, 3/32" x 3/4", prop rod . . . . . . . . . . . . . . . . . 1
10 N/S WASHER, flat, hardened, 3/8. . . . . . . . . . . . . . . . . . . . . . 3
11 12338915 ROD, hood prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S LOCKWASHER, med, 1/4, ZN, prop rod bracket . . . . . . 4
13 N/S SCREW, tapping, 1/4 - 28 x 1. . . . . . . . . . . . . . . . . . . . . . 4
14 12339435 EYEBOLT, hood prop rod . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 12338895 BUSHING, eye bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 12338913 BRACKET, hood prop rod . . . . . . . . . . . . . . . . . . . . . . . . 1
17 MS16624-2066 RETAINING RING, prop rod bracket bushing . . . . . . . . 1
18 12338881P3 SPRING, prop rod eyebolt. . . . . . . . . . . . . . . . . . . . . . . . 1
19 N/S BOLT, #8 - 32 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
20 N/S WASHER, #8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 12446770-1B2 PLATE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . 2
23 N/S WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 N/S SCREW, 1/4 - 20 x 1 1/2, CAD . . . . . . . . . . . . . . . . . . . . . 1
25 N/S WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 N/S LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 N/S WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 N/S SCREW, tapping, 5/16 - 18 x 1. . . . . . . . . . . . . . . . . . . . . 1
29 N/S LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 7
30 N/S LOCKWASHER, med, 5/16, ZN . . . . . . . . . . . . . . . . . . . . . 1
31 N/S WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 7
32 N/S SPRING NUT, #8 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
33 12338634-1P3 RETAINER, splash shield seal, L.H. . . . . . . . . . . . . . . . . . . 7
34 6007395 SEAL, splash shield, hood, L.H.. . . . . . . . . . . . . . . . . . . . . 1
35 6007251 SEAL, splash shield to hood . . . . . . . . . . . . . . . . . . . . . . 1
36 6007250 SEAL, radiator-to-hood . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-26 BODY

4
1
3
5

6
5
8
10
10
4 10
7
5

10 10
9 11
12

13

14

1 5
6
15
4

5 10
6

Figure 10–11. Splash Shield (Right Hand Upper) and Seals.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–11.
Splash Shield (Right Hand Upper) and Seals.

1 N/S WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 3


2 N/S BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . 3
3 6007249 SPLASH SHIELD, upper, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S BOLT, #10 - 24 x 3/4, CAD. . . . . . . . . . . . . . . . . . . . . . . . . 8
5 N/S WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 N/S LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 14
7 6002924 RETAINER, hood seal, top . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6007251 SEAL, shield-to-hood, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S BOLT, #10 - 24 x 1, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 12338634-1 RETAINER, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11 6002914 SEAL, battery tray-to-hood, top . . . . . . . . . . . . . . . . . . . 1
12 6002915 SEAL, battery tray-to-hood, front . . . . . . . . . . . . . . . . . . 1
13 6002925 RETAINER, hood seal, front . . . . . . . . . . . . . . . . . . . . . . . 1
14 12338634-2P3 RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S LOCKNUT, 5/16 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . 5

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-28 BODY

2
13
5

12 1
11

4
3
5
6

7
6 3
9 8
10

6
7

Figure 10–12. Splash Shield, Right Hand Lower.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–12.
Splash Shield, Right Hand Lower.

1 12342358 SEAL, airlift bracket, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6008043 COVER PLATE, airlift bracket seal . . . . . . . . . . . . . . . . . . 1
3 N/S WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 N/S LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 2
5 N/S LOCKNUT, 5/16 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . 5
6 N/S WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 5
7 N/S BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . 6
8 N/S SCREW, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 N/S LOCKWASHER, med, 5/16, ZN . . . . . . . . . . . . . . . . . . . . . 1
10 N/S SCREW, tapping, 5/16 - 18 x 1, type C, ZN . . . . . . . . . . 1
11 6009388 SPLASH SHIELD, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
12 9421128 WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 N/S WASHER, flat, hardened, 5/16, “B”, ZN . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-30 BODY

1
2

4
7 6

Figure 10–13. Mirrors (Inside and Outside) and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-31
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–13.
Mirrors (Inside and Outside) and Mounting Hardware.

1 5939643 SUPPORT, inside rearview mirror . . . . . . . . . . . . . . . . . . . 1


2 5939074 MIRROR ASSEMBLY, rearview, inside, standard . . . . . . . 1
2 6011323 MIRROR ASSEMBLY, rearview, inside, deluxe, w/compass. 1
3 S.I.A. •SCREW, mirror mounting . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6003618 PLATE, adapter mirror mounting . . . . . . . . . . . . . . . . . . 2
5 5939436 EXTERIOR MIRROR ASSEMBLY, L.H., SEE NOTE 1 . . . . . . . 1
5 5939393 EXTERIOR MIRROR ASSEMBLY, R.H., SEE NOTE 1 . . . . . . . 1
6 S.I.A. •SPACER, exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S SCREW, flat head, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . . 6
6007374 HARNESS ASSY, outside temp sensor (not illustrated). . 1
6011019 SENSOR, outside temperature (not illustrated). . . . . . . 1
6011324 HARNESS, rear view mirror (not illustrated) . . . . . . . . . . 1

NOTE 1: SEE CHAPTER 12 FOR EXTERIOR POWER


MIRRORS.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-32 BODY

1
2
3

Figure 10–14. Sun Visor.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-33
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–14.
Sun Visor.

.1 N/S WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


2 N/S LOCKWASHER, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 N/S SCREW, pan head, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . 8
4 6009813G SUN VISOR, R.H., standard trim, gray . . . . . . . . . . . . . . . 1
4 6009813 SUN VISOR, R.H., standard trim, tan. . . . . . . . . . . . . . . . 1
4 6009815G SUN VISOR, R.H., deluxe, gray, w/lighted vanity mirror .
83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6009815 SUN VISOR, R.H., deluxe, tan, w/lighted vanity mirror
83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S BULB (trade #73)
83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 6009812G SUN VISOR, L.H., standard trim, gray . . . . . . . . . . . . . . . 1
6 6009812 SUN VISOR, L.H., standard trim, tan . . . . . . . . . . . . . . . . 1
6 6009814G SUN VISOR, L.H., deluxe, gray, w/lighted vanity mirror .
83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6009814 SUN VISOR, L.H., deluxe, tan, w/lighted vanity mirror
83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-34 BODY

9
8
10

6
7
5
3 4
2
1
11
12
46 47 13

15 14

45 16
48 1
2
44 29
31
48 30
18
19 17

20
17

43 32
33 30
21
42 22 18

41 23 19
2
1
2 24
1

25 28
40
36 26
39 24
27
38
34
37
35
36

Figure 10–15. Windshield Assembly.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-35
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–15.
Windshield Assembly.

1 N/S BOLT, 5/16 - 18 x 1 1/8, Gr8 . . . . . . . . . . . . . . . . . . . . . . . 15


2 N/S WASHER, flat, hardened, type B, 5/16 . . . . . . . . . . . . . . 15
3 12338841-2G1 HINGE, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6009700P CORNER CAP, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90
4 6009701P CORNER CAP, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90
5 6009733 SEAL, windshield frame, upper . . . . . . . . . . . . . . . . . . . . 1
90
6 6009732P FORMER ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90
7 N/S SCREW, pan head tapping, #10 - 24 x 1/2 . . . . . . . . . . 11
90
8 5939991 SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89
9 12338818P RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89
10 M7885/2-4-5 RIVET, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
83, 84, 89
11 N/S SCREW, pan head, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . 16
12 N/S LOCKWASHER, med, #10, ZN. . . . . . . . . . . . . . . . . . . . . . 16
13 N/S WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 16
14 6000814B2 BRACKET, visor mounting. . . . . . . . . . . . . . . . . . . . . . . . . 4
15 12338829 COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 WD12339513P FRAME, windshield glass . . . . . . . . . . . . . . . . . . . . . . . . 1
89, 83, 84
16 6010223P FRAME, windshield glass . . . . . . . . . . . . . . . . . . . . . . . . . 1
90
17 6003519 GLASS, tinted, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6011900 GLASS, heated windshield, R.H., . . . . . . . . . . . . . . . . . . 1
17 6008795 GLASS, heated, non-tinted windshield, R.H. (Australia) 1
17 6003520 GLASS, tinted, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6008794 GLASS, heated, non-tinted, windshield, L.H. (Australia) . 1
17 6011899 GLASS, heated windshield, L.H., . . . . . . . . . . . . . . . . . . 1
18 12338941 WEATHERSTRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 12338852P RETAINER, windshield, upper. . . . . . . . . . . . . . . . . . . . . . 2
20 N/S SCREW, tapping, #10 - 32 x 5/8. . . . . . . . . . . . . . . . . . . . 12
21 5935689 WIRE RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-36 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–15.
Windshield Assembly. (Cont’d)

22 5935710P RETAINER, windshield center. . . . . . . . . . . . . . . . . . . . . 1


23 12338835 HINGE, middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12338822-1P HINGE, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 6001115 SEAL, 8-foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 N/S LOCKNUT, 3/8 - 16, Gr8. . . . . . . . . . . . . . . . . . . . . . . . . . 3
27 N/S BOLT, 3/8 - 16 x 2.00, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . 3
28 12338841-1G1 HINGE, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 5939340 BRACKET, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 N/S WASHER, flat, hard, type B, 5/16 . . . . . . . . . . . . . . . . . . 12
31 N/S BOLT, 5/16 - 18 x 1.25, Gr8 . . . . . . . . . . . . . . . . . . . . . . . 6
32 12338806 SHIM, 2 places . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R
33 N/S LOCKNUT, 5/16 - 18, Gr8. . . . . . . . . . . . . . . . . . . . . . . . . 3
34 5939686 SEAL, lower windshield, L.H.. . . . . . . . . . . . . . . . . . . . . . 1
34 5939687 SEAL, lower windshield, R.H. . . . . . . . . . . . . . . . . . . . . . 1
35 5939685 SEAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 12447029P RETAINER, windshield, lower . . . . . . . . . . . . . . . . . . . . . 2
37 5939334 NUT INSERT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
38 N/S LOCKWASHER, med, #10, ZN . . . . . . . . . . . . . . . . . . . . . 8
39 N/S BOLT, #10 - 24 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
40 N/S SCREW, tapping, #10 - 32 x 7/8 . . . . . . . . . . . . . . . . . . . 2
41 5935687P COVER ASSEMBLY, wire . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 5935699 GROMMET, W/S center pillar. . . . . . . . . . . . . . . . . . . . . 1
43 5939530P2 SCREW, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 N/S NUT, 5/16 - 18, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
45 9424258 LOCKWASHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
46 N/S SCREW, fillister head, 5/16 - 18 x 1.25 . . . . . . . . . . . . . . 6
47 12338822-2P HINGE, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-37

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-38 BODY

10

13 4

11 11
12 7
5
6 16
17

15

14

18
16 17 9

Figure 10–16. Window Assembly, Rear

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-39
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–16.
Window Assembly, Rear

1 5745369 SEAL, outer, rear window, SEE NOTE 1 . . . . . . . . . . . . . . 1


2 N/S SCREW, self tapping, #10-32 . . . . . . . . . . . . . . . . . . . . . . 24
3 6003517 REAR WINDOW ASSEMBLY, sliding, tinted. . . . . . . . . . . . 1
3 6005304 REAR WINDOW ASSEMBLY, sliding, with defroster . . . . . 1
4 S.I.A. •INNER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •SCREW, rear window travel stop . . . . . . . . . . . . . . . . . 2
6 S.I.A. •SCREW, rear window side post mounting . . . . . . . . . . 4
7 S.I.A. •INTERMEDIATE FRAME, rear window . . . . . . . . . . . . . . 1
8 S.I.A. •TRAVEL STOP, rear window . . . . . . . . . . . . . . . . . . . . . . 2
9 S.I.A. •SEAL, outer, rear window . . . . . . . . . . . . . . . . . . . . . . . 1
10 5744496 •CLAMP RING, rear window. . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. •GLASS, sliding rear window, tinted. . . . . . . . . . . . . . . . 2
12 5744504 •LOCK, rear window left hand . . . . . . . . . . . . . . . . . . . 1
13 5744505 •LOCK, rear window right hand . . . . . . . . . . . . . . . . . . 1
14 5744500 •SCREW, rear window frame . . . . . . . . . . . . . . . . . . . . . 4
15 5744501 •TIE BAR, rear window frame . . . . . . . . . . . . . . . . . . . . . 1
16 5744506 •FILLER, window frame 90 inches . . . . . . . . . . . . . . . . . 2
17 5744503 •CENTER POST, rear window . . . . . . . . . . . . . . . . . . . . . 2
18 S.I.A. •GLASS, fixed center section, tinted . . . . . . . . . . . . . . . 1
18 S.I.A. •GLASS, fixed center, w/defroster, tinted . . . . . . . . . . . 1

NOTE 1: CUT 13-FOOT LENGTH FROM 1000-FOOT BULK


ROLL P/N 6000366.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-40 BODY

15
4
1 16
17 18

13
19
20

22
2 14
21
3 23
24

4
5
6 12 23
7 25
10 9
8 26
11

21
20

27 28 30
31
32

29

33

34

Figure 10–17. Seats, Driver and Passenger.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-41
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–17.
Seats, Driver and Passenger.

1 6011152G REAR PASSENGER SEAT ASSEMBLY, gray . . . . . . . . . . . . . 2


83, 84, 90
1 6011152 REAR PASSENGER SEAT ASSEMBLY, tan. . . . . . . . . . . . . . 2
83, 84, 90
1 6009000 REAR PASSENGER SEAT ASSEMBLY, black vinyl . . . . . . . 2
83, 84, 90
2 5744740 •HEADREST ASSEMBLY, black vinyl SEE NOTE 1. . . . . . . 1
2 5745225 •HEADREST ASSEMBLY, gray SEE NOTE 1 . . . . . . . . . . . . 1
2 5745226 •HEADREST ASSEMBLY, tan SEE NOTE 1 . . . . . . . . . . . . . 1
3 5744839 ••BOOT, headrest/seat bar post SEE NOTE 1 . . . . . . . . 2
4 5744826 •FERRULE, headrest post SEE NOTE 1. . . . . . . . . . . . . . . 2
5 N/S BOLT, 5/16 - 18 x 1.75, Gr5, rear passenger seat support 4
6 N/S WASHER, flat, hardened, 5/16,
rear passenger seat support . . . . . . . . . . . . . . . . . . . . . 4
7 12339361-5 PLUG, plastic, rear passenger seat . . . . . . . . . . . . . . . . 4
8 N/S LOCKNUT, 5/16 - 18, Gr8,
rear passenger seat support . . . . . . . . . . . . . . . . . . . . . 4
9 N/S WASHER, flat, hardened, 5/16,
rear passenger seat support. . . . . . . . . . . . . . . . . . . . . 4
10 5939508B2 REAR PASSENGER SEAT STANCHION ASSEMBLY . . . . . . 1
11 6008998 DRIVER SEAT ASSEMBLY, black vinyl . . . . . . . . . . . . . . . . 1
11 6011150G DRIVER SEAT ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . . 1
11 6011150 DRIVER SEAT ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . 1
11 6008999 PASSENGER SEAT ASSEMBLY, black vinyl . . . . . . . . . . . . 1
11 6011151G PASSENGER SEAT ASSEMBLY, gray . . . . . . . . . . . . . . . . . . 1
11 6011151 PASSENGER SEAT ASSEMBLY, tan. . . . . . . . . . . . . . . . . . . 1
12 5744743 •ARMREST, driver’s, black vinyl . . . . . . . . . . . . . . . . . . . . 1
12 5745227 •ARMREST, driver’s, gray . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5745228 •ARMREST, driver’s, tan . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5744746 •ARMREST, passenger’s, black vinyl. . . . . . . . . . . . . . . . 1
12 5745229 •ARMREST, passenger’s, gray . . . . . . . . . . . . . . . . . . . . . 1
12 5745230 •ARMREST, passenger’s, tan . . . . . . . . . . . . . . . . . . . . . . 1
13 5744805 •KNOB, control, seat tilt, driver’s seat . . . . . . . . . . . . . . 1
14 5744823 •KNOB, control, seatback recline . . . . . . . . . . . . . . . . . 1
15 5744877 •KIT, side plate retainer SEE NOTE 2 . . . . . . . . . . . . . . . . 1
16 S.I.K. ••O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.K. ••BOLT, flanged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 S.I.K. ••CAP, plastic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6002698 •PROTECTIVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 N/S •LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . 8
21 N/S •WASHER, flat, hardened, type B, 5/16 . . . . . . . . . . . . . 8
22 5744816 •COVER, side, reclining seat, left, black . . . . . . . . . . . . 1
22 5744817 •COVER, side, reclining seat, right, black . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-42 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–17.
Seats, Driver and Passenger. (Cont’d)

23 N/S •BOLT, socket head, 5/16 - 18 x 3/4, ZN . . . . . . . . . . . . 8


24 12446713 •SLIDE SET, driver seat . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 5744160 •COVER, height adjuster, black vinyl . . . . . . . . . . . . . . 2
25 5744833 •COVER, height adjuster, gray . . . . . . . . . . . . . . . . . . . 2
25 5744832 •COVER, height adjuster, tan . . . . . . . . . . . . . . . . . . . . 2
26 5744597 •COVER, frame, black . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 5744824 •CONTROL KNOB, seat . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 12446714 •HEIGHT ADJUSTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 5744161 •BAG, height adjuster, black vinyl . . . . . . . . . . . . . . . . 1
29 5744835 •BAG, height adjuster, gray . . . . . . . . . . . . . . . . . . . . . 1
29 5744834 •BAG, height adjuster, tan . . . . . . . . . . . . . . . . . . . . . . 1
30 N/S •BOLT, 5/16 - 18 x 3/4, sock . . . . . . . . . . . . . . . . . . . . . . 8
31 N/S •LOCKWASHER, med, 5/16, ZN . . . . . . . . . . . . . . . . . . . 12
32 12343055 •SPACER, seat base . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5744690 •RECLINER MECHANISM, driver’s seat (not illustrated) 1
5745334 •RECLINER MECHANISM, passenger’s seat (not illustrated)
5744800 •CLIP, upholstery retaining (not illustrated) . . . . . . . . . v
33 5744842 UPHOLSTERY, seat back, black, vinyl w/o cushion, front. 1
33 5745231 UPHOLSTERY, seat back, gray, w/o cushion, front . . . . 1
33 5745232 UPHOLSTERY, seat back, tan, w/o cushion, front . . . . . 1
33 5744752 UPHOLSTERY, seat back, black vinyl, w/o cushion, rear 1
33 5745235 UPHOLSTERY, seat back, gray, w/o cushion, rear . . . . 1
33 5745236 UPHOLSTERY, seat back, tan, w/o cushion, rear . . . . . 1
34 5744838 UPHOLSTERY, seat, black vinyl, w/o cushion, front. . . . 1
34 5745233 UPHOLSTERY, seat, gray, w/o cushion, front . . . . . . . . . 1
34 5745234 UPHOLSTERY, seat, tan, w/o cushion, front . . . . . . . . . . 1
34 5744749 UPHOLSTERY, seat, black vinyl, w/o cushion, rear . . . . 1
34 5745237 UPHOLSTERY, seat, gray, w/o cushion, rear . . . . . . . . . 1
34 5745238 UPHOLSTERY, seat, tan, w/o cushion, rear . . . . . . . . . . 1

NOTE 1: ALSO USED ON DRIVER’S AND FRONT PASSEN-


GER SEATS.
NOTE 2: KIT INCLUDES TWO OF EACH COMPONENT TO
SERVICE THE OUTER SIDE OF BOTH THE
DRIVER’S AND FRONT PASSENGER SEATS.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-43

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-44 BODY

4 7

6
2
5
8

14
13

12 15
11
10

Figure 10–18. Seat Belts, Front and Rear.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-45
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–18.
Seat Belts, Front and Rear.

1 6004980P2 BOLT, front seat belt anchor . . . . . . . . . . . . . . . . . . . . . . 2


89
1 6004162P2 BOLT, seat belt anchor . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 84, 90
2 5743857 KIT, front seat belt, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5743858 KIT, front seat belt, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5743860 KIT, rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6004161 •COVER, webbing guide . . . . . . . . . . . . . . . . . . . . . . . . 2
89
3 6004161 •COVER, webbing guide . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84
4 N/S WASHER, flat, hardened, type B, 7/16 . . . . . . . . . . . . . . 2
89
4 12341856P2 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84
5 12340259-4P2 BOLT, front seat belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
90
5 N/S BOLT, 7/16 - 20 x 1 1/4, rear seat belt . . . . . . . . . . . . . . . 2
90
6 N/S WASHER, flat, hardened, type B, 7/16,
front and rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . 8
90
7 N/S WASHER, flat, hardened, type B, 7/16, front seat belt . 2
90
8 N/S LOCKNUT, 7/16 - 20, Gr8, CAD, front seat belt. . . . . . . . 2
90
9 12340058P2 WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89, 90
9 12340058P2 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84
10 12340259-6P2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89, 90
10 12340259-6P2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84
11 12340058P2 WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89, 90
11 12340058P2 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
83, 84
12 12340259-3P2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89, 90
12 12340259-3P2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-46 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–18.
Seat Belts, Front and Rear. (Cont’d)

13 12340259-9P2 BOLT, front seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


89
13 12340259-9P2 BOLT, rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84
14 N/S LOCKWASHER, med, 7/16, ZN, rear seat belt . . . . . . . . 2
83, 84
15 N/S WASHER, hardened, type B, 7/16 . . . . . . . . . . . . . . . . . 2
89, 90
15 N/S WASHER, hardened, type B, 7/16 . . . . . . . . . . . . . . . . . 4
83, 84

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-47

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-48 BODY

45
2 4 6
1 3 7
44
5 8

2
39
46

9 49 25
47 48
22 10
23
21 11 26
20 24
27
13 12 12
11
16 15 11
28
14
17
43
19
18 42
41
40
39

38
37
30 29
36

35 31
34 32
33
51 52 55
50 56
53
57
58
54

Figure 10–19. Engine Cover, Console Cover, and Related Parts.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-49
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–19.
Engine Cover, Console Cover, and Related Parts.

1 RCSK17796 SEAL ASSEMBLY, engine cover . . . . . . . . . . . . . . . . . . . . 1


2 12339737 RIVET ASSEMBLY, 2-piece, 3/16”, aluminum
(12339737 includes one of each piece) . . . . . . . . . . . 6
3 12341718 FLATWASHER .276 x 1.39x.05 (insulation retainer). . . . . 6
4 6006786 INSULATION, engine cover . . . . . . . . . . . . . . . . . . . . . . . 1
5 12341011 RING RETAINER, .75 x .438 x .040. . . . . . . . . . . . . . . . . . . 2
6 2436164 WASHER, 7/16 Fw Ty B Hrdnd Cad . . . . . . . . . . . . . . . . . 2
7 12339738 1 RING STUD, 1118 Stl Ht Dt . . . . . . . . . . . . . . . . . . . . . . . . 2
8 6010078 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6010085 BRACKET, engine harness . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6001038 TRIM BOTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 M7885/26-4 RIVET, blind, 3/16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12 12338946 LATCH AND KEEPER ASSEMBLY,
(12338946 includes two of each) . . . . . . . . . . . . . . . . . 1
13 RCSK17413 BRACKET, engine cover. . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 RCSK17639 BACKER PLATE, for latch and keeper assembly . . . . . . 2
15 MS51943-33 NUT LOCK, 5/16” -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 EC12338943B1 BACKER PLATE, for latch assembly. . . . . . . . . . . . . . . . . 2
17 EC12338952 -1B1 GUIDE PLATE, engine cover L.H.. . . . . . . . . . . . . . . . . . . 1
17 EC12338952-2B1 GUIDE PLATE, engine cover R.H. . . . . . . . . . . . . . . . . . . 1
18 12339428 BOLT, sholder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 12338950 LATCH ASSEMBLY, engine cover, rear. . . . . . . . . . . . . . . 2
20 M7885/36-4 RIVET, flush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 6007928 MOUNTING CABLE TIE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 M24243/5A404 RIVET, blind, 1/8 dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 6002686G SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
23 6002686 TRIM SCRW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
24 6010765G GROMMET, trim, mounting, gray . . . . . . . . . . . . . . . . . . 3
24 6010765 GROMMET, trim, mounting, tan . . . . . . . . . . . . . . . . . . . 3
25 6008031 CUP HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 6010799 FRONT CONSOLE ASSEMBLY, tan . . . . . . . . . . . . . . . . . . 1
26 6010799G FRONT CONSOLE ASSEMBLY, gray . . . . . . . . . . . . . . . . . 1
27 N/S SCREW, oval head, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . . 1
28 6009428 COVER, CD changer opening
(when no changer is installed) . . . . . . . . . . . . . . . . . . . 1
29 6001038 TRIM BUTTON, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 6001038G TRIM BUTTON, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 6011119 CLOSE OUT PANEL, front console, rear . . . . . . . . . . . . . 1
31 5939651P2 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-50 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–19.
Engine Cover, Console Cover, and Related Parts. (Cont’d)

32 6007236 POWER POINT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


33 6005533 PANEL, blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 6007462 BEZEL, HVAC controller, w/o radio . . . . . . . . . . . . . . . . 1
34 6009463 BEZEL, HVAC controller, w/radio . . . . . . . . . . . . . . . . . . 1
35 6009106B9 RETAINER, HVAC controller/radio . . . . . . . . . . . . . . . . . 1
36 6008727 PLATE, power window switches only . . . . . . . . . . . . . . 1
89
36 6011331 PLATE, power windows, heated windshield switches. 1
89
36 6008729 PLATE, power windows switches only . . . . . . . . . . . . . 1
83, 84, 90
36 6011332 PLATE, power windows, heated windshield switches. 1
83, 84, 90
36 6011333 PLATE, heated windshield switch only . . . . . . . . . . . . 1
89
36 6008742 PLATE, closeout, no switches. . . . . . . . . . . . . . . . . . . . . 1
89
37 121641P2 WASHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 N/S SCREW, oval head, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . 2
39 N/S SCREW, #6 - 32 x 3/4 , (two per louver) . . . . . . . . . . . . 10
40 5744793 LOUVER, rectangular, w/o adapter, SEE NOTE 1 . . . . 3
41 N/S SCREW, phcr, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . . . . . . 4
42 N/S WASHER, flat, #10, bracket, CD changer . . . . . . . . . . . 4
43 6010786 BRACKET, CD changer, front . . . . . . . . . . . . . . . . . . . . . 1
44 6010973G REAR CONSOLE ASSEMBLY, standard, gray . . . . . . . . . 1
44 6010973 REAR CONSOLE ASSEMBLY, standard, tan . . . . . . . . . . 1
44 6011049G REAR CONSOLE ASSEMBLY, with rear seat audio,
gray (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 6011049 REAR CONSOLE ASSEMBLY, with rear seat audio,
tan (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 6010976 •CUP HOLDER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . 2
46 5743504 LOUVER, circular, side vent . . . . . . . . . . . . . . . . . . . . . . 3
47 N/S TRIM SCREW, #8 - 18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . .
48 6004817B9 SUPPORT, rear console. . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 5744793 LOUVER, rectangular, w/o adapter . . . . . . . . . . . . . . . 2
50 6007061 GLOVEBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 6001894 J-NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
52 N/S SCREW, #10 - 16 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
53 6007110 ASHTRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 S.I.A. •MOUNTING BRACKET, ashtray. . . . . . . . . . . . . . . . . . .
55 5939557 CLAMP, shell, lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-51
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–19.
Engine Cover, Console Cover, and Related Parts.
(Cont’d)

56 6001208 BEZEL, lighter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


57 5939559 SOCKET, CIGAR LIGHTER . . . . . . . . . . . . . . . . . . . . . . . . . 2
58 5939897 CIGAR LIGHTER, knob and element . . . . . . . . . . . . . . . 2

NOTE 1: PART OF DASH KIT, P/N 6009548

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-52 BODY
5

10

6 8
7

2 11
9
4
7 13 12
1 39 14
3 15
16
17

20
17
38 18 18
19
40 37 36
31 34 1
20
32 34 35
21 20
27 17 18 17
23
33 18
22
30

28

24

29
25

26

Figure 10–20. Door Assembly, Front.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-53
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–20.
Door Assembly, Front.

1 5938919 CHANNEL ASSEMBLY, front door glass, lower front, L.H. 1


1 5938920 CHANNEL ASSEMBLY, front door glass, lower front, R.H. 1
1 6000056 CHANNEL ASSEMBLY, front door glass, lower rear, L.H. . 1
1 6000057 CHANNEL ASSEMBLY, front door glass, lower rear, R.H.. 1
2 6004975B STRAP ASSEMBLY, door stop, front, black . . . . . . . . . . . . 1
3 N/S WASHER, flat, hardened, type B, 1/4 . . . . . . . . . . . . . . . 1
4 N/S BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 4
5 6008389 SEAL, side door window . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6003620P DOOR HINGE ASSEMBLY, upper front, L.H. . . . . . . . . . . . 1
6 6003621P DOOR HINGE ASSEMBLY, upper front, R.H. . . . . . . . . . . 1
7 5939634P2 WASHER, hinge mounting . . . . . . . . . . . . . . . . . . . . . . . . 12
8 5939223P2 BOLT, hinge, upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 5939423P2 BOLT, hinge, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
10 6003642P DOOR ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . . . . . . 1
10 6003641P DOOR ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
11 5744554 GLASS AND LIFT CHANNEL, tinted glass, L.H., front . . . . 1
12 6003516 •GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6001887 •LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5744555 GLASS AND LIFT CHANNEL, tinted glass, R.H., front. . . . 1
12 6003516 •GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6001887 •LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6011776 SEAL, belt line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 6002874 HANDLE ASSEMBLY, exterior door, front . . . . . . . . . . . . . 1
16 6000248 GASKET, exterior door handle . . . . . . . . . . . . . . . . . . . . 1
17 N/S LOCKWASHER, external tooth, 1/4 . . . . . . . . . . . . . . . . . 13
18 N/S SCREW, phcr, M6 - 1.0 x 13 . . . . . . . . . . . . . . . . . . . . . . . 13
19 N/S LOCK CYLINDER, L.H., SEE NOTE 1 . . . . . . . . . . . . . . . . . 1
19 N/S LOCK CYLINDER, R.H., SEE NOTE 1 . . . . . . . . . . . . . . . . . 1
20 5939037 CLIP, rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 5938964 ROD, key cylinder to latch, L.H. . . . . . . . . . . . . . . . . . . . 1
21 5939714 ROD, key cylinder to latch, R.H. . . . . . . . . . . . . . . . . . . . 1
22 6002905 SLEEVE, latch rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 5939371 CLIP, key cylinder, retaining . . . . . . . . . . . . . . . . . . . . . . . 1
24 6006447 SEAL, door, black foam, 120 inches long. . . . . . . . . . . . 1
25 6004422 BRACKET ASSEMBLY, front door, arm rest mounting, L.H. 1
25 6004434 BRACKET ASSEMBLY, front door, arm rest mounting, R.H. 1
26 N/S SCREW, ph, 1/4 - 20 x 1 3/4 . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-54 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–20.
Door Assembly, Front. (Cont’d)

27 5938960 LATCH ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1


27 5938961 LATCH ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 5938949 WINDOW REGULATOR ASSEMBLY, L.H. . . . . . . . . . . . . . 1
28 5938950 WINDOW REGULATOR ASSEMBLY, R.H. . . . . . . . . . . . . . 1
28 6002870 POWER REGULATOR, L.H.. . . . . . . . . . . . . . . . . . . . . . . . 1
28 6002871 POWER REGULATOR, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
29 N/S SCREW, torx head, M6 - 1 x 11. . . . . . . . . . . . . . . . . . . . 2
30 9425422P2 SCREW, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
31 6000249 HANDLE ASSEMBLY, door interior, L.H. . . . . . . . . . . . . . . 1
31 6000250 HANDLE ASSEMBLY, door interior, R.H.. . . . . . . . . . . . . . 1
32 N/S SCREW, flat head, 10 - 24 x 1, window crank. . . . . . . . 1
33 5938951 HANDLE, window regulator. . . . . . . . . . . . . . . . . . . . . . 1
34 12340002 CLIP, rod, handle end, L.H. . . . . . . . . . . . . . . . . . . . . . . . 2
34 12340003 CLIP, rod, handle end, R.H.. . . . . . . . . . . . . . . . . . . . . . . 2
35 N/S NUT AND LOCKWASHER, keps #10 - 24 . . . . . . . . . . . . 4
36 6002880 ROD, exterior handle to latch, front . . . . . . . . . . . . . . . 2
37 5938965 ROD, lock pin to latch, L.H. . . . . . . . . . . . . . . . . . . . . . . 1
37 5938966 ROD, lock pin to latch, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
38 6009112 KNOB, door lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 5938962P DOOR HINGE ASSEMBLY, lower, L.H. . . . . . . . . . . . . . . . 1
39 5938963P DOOR HINGE ASSEMBLY, lower, R.H. . . . . . . . . . . . . . . . 1
40 6000064 ROD, interior handle to latch, front . . . . . . . . . . . . . . . 1
5744322 SEAL, body, 50 foot roll (not illustrated) . . . . . . . . . . . . 1
6001623 WATERSHIELD, L.H., front door (not illustrated). . . . . . . 1
6001624 WATERSHIELD, R.H., front door (not illustrated) . . . . . . 1

NOTE 1: ORDER LOCK CYLINDER KIT P/N 6001766

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-55

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-56 BODY

8
6

7
12
5
3
4

9 11
2
10

14 13

15

3 16
2
3
2
33 18
32 17

15
31

23 19
24 20

22
24
30 29 21
25 15
3
2
28
26 1

27

Figure 10–21. Door Assembly, Rear,


Models 83, 84, and 90.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-57
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–21.
Door Assembly, Rear, Models 83, 84, and 90.

1 5938921 CHANNEL ASSEMBLY, front door glass, lower rear, L.H. . 1


1 5938922 CHANNEL ASSEMBLY, front door glass, lower rear, R.H.. 1
1 6000058 CHANNEL ASSEMBLY, rear door glass, lower rear, L.H. . 1
1 6000087 CHANNEL ASSEMBLY, rear door glass, lower rear, R.H. . 1
2 N/S SCREW, ph, M6-1.0 x 13 . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 N/S LOCKWASHER, ext tooth, 1/4 . . . . . . . . . . . . . . . . . . . . . 13
4 N/S BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 4
5 N/S WASHER, flat, hardened, type B, 1/4 . . . . . . . . . . . . . . . 4
6 6004971 STRAP ASSEMBLY, door stop, rear, L.H. . . . . . . . . . . . . . . 1
6 6004972 STRAP ASSEMBLY, door stop, rear, R.H. . . . . . . . . . . . . . . 1
7 6000071P DOOR ASSEMBLY, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
7 6000072P DOOR ASSEMBLY, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
8 6008389 SEAL, window channel . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6011776 SEAL, belt line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 6000248 GASKET, exterior door handle . . . . . . . . . . . . . . . . . . . . 1
11 6002874 HANDLE ASSEMBLY, door exterior, rear. . . . . . . . . . . . . . 1
12 5744555 GLASS AND LIFT CHANNEL, tinted glass, L.H., rear . . . . 1
13 6003516 •GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6001887 •LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5745128 GLASS AND LIFT CHANNEL, privacy glass, L.H., rear . . . 1
13 6010780 •GLASS, privacy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6001887 •LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5744554 GLASS AND LIFT CHANNEL, tinted glass, R.H., rear . . . . 1
13 6003516 •GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6001887 •LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5745129 GLASS AND LIFT CHANNEL, privacy glass, R.H., rear. . . 1
13 6010780 •GLASS, privacy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6001887 •LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5939037 CLIP, rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
16 6002881 ROD, exterior handle to latch, rear . . . . . . . . . . . . . . . . 2
17 6002906 SLEEVE, latch rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5938960 LATCH ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5938961 LATCH ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 N/S NUT AND LOCKWASHER, keps, #10 - 24, ZN . . . . . . . . . . 4
20 6006447 SEAL, door, black foam, 120” long SEE NOTE 1 . . . . . . . 1
21 6000061 ROD, interior handle to latch, rear . . . . . . . . . . . . . . . . 1
22 5939423P2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
23 5939223P2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 5939634P2 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-58 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–21.
Door Assembly, Rear, Models 83, 84, and 90.
Models, 83, 84, and 90 (Cont’d)

25 5938962P HINGE ASSEMBLY, door, L.H. . . . . . . . . . . . . . . . . . . . . . . 2


25 5938963P HINGE ASSEMBLY, door, R.H.. . . . . . . . . . . . . . . . . . . . . . 2
26 5938896 DOOR LOCK CABLE ASSEMBLY. . . . . . . . . . . . . . . . . . . 1
27 N/S SCREW, torx head, M6 - 1.0 x 11 . . . . . . . . . . . . . . . . . . 2
28 5938949 WINDOW REGULATOR ASSEMBLY, L.H. . . . . . . . . . . . . . 1
28 5938950 WINDOW REGULATOR ASSEMBLY, R.H. . . . . . . . . . . . . . 1
28 6002870 POWER REGULATOR, L.H.. . . . . . . . . . . . . . . . . . . . . . . . 1
28 6002871 POWER REGULATOR, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
29 6009112 KNOB, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 5938951 HANDLE, window regulator. . . . . . . . . . . . . . . . . . . . . . 1
31 N/S SCREW, flat head, #10 - 24 x 1, window crank. . . . . . . 1
32 6000249 HANDLE ASSEMBLY, door interior, L.H. . . . . . . . . . . . . . 1
32 6000250 HANDLE ASSEMBLY, door interior, R.H.. . . . . . . . . . . . . . 1
33 9425422P2 SCREW, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6001625 WATERSHIELD, L.H., rear door (not illustrated) . . . . . . . 1
6001626 WATERSHIELD, R.H., rear door (not illustrated) . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-59

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-60 BODY

1 2 6
3
2 8

1 9
2
4

2
20 5 10
21

19

22

13
11

14 12

15
18 16 17

Figure 10–22. Tailgate Assembly and Related Parts.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-61
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–22.
Tailgate Assembly and Related Parts.

1 N/S LOCKNUT, 5/16 - 18, Gr8, latch and bracket. . . . . . . . . 8


2 N/S WASHER, flat, hardened, type B, 5/16, latch and bracket. 16
3 12338974-2P LATCH, tailgate chain, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
3 12338974-1P LATCH, tailgate chain, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S BOLT, 5/16 - 18 X 1 1/8, Gr5, latch and bracket . . . . . . 8
5 12338977B1 REINFORCEMENT, tailgate chain mount . . . . . . . . . . . . 2
6 12338975-1P BRACKET, chain mount, L.H. . . . . . . . . . . . . . . . . . . . . . . 1
6 12338975-2P BRACKET, chain mount, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
7 12339227-1P3 COVER AND CHAIN (links and end hook), tailgate, L.H. 1
7 12339227-2P3 COVER AND CHAIN (links and end hook), tailgate,R.H. 1
8 12339223P3 •CONNECTOR, tailgate chain . . . . . . . . . . . . . . . . . . . . 2
9 12339228-9 SEAL, cargo box to tailgate . . . . . . . . . . . . . . . . . . . . . . 2
83
10 WA12338981P TAILGATE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12340354-2 •RIVET, blind, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
12 12340354-1 •RIVET, blind, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
13 12339985P •HINGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 12339945 ••HINGE, tailgate, upper . . . . . . . . . . . . . . . . . . . . . . . . 1
15 12339999 ••HINGE, tailgate, lower . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 12339663 ••PIN, tailgate hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S BOLT, 3/8 - 16 x 1.50, Gr5, lower hinge . . . . . . . . . . . . . . 6
18 6002989 DECAL, “HUMMER”, black . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5744923 DECAL, “HUMMER”, chrome . . . . . . . . . . . . . . . . . . . . . . 1
18 6002990 DECAL, “HUMMER”, gold. . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5744674 DECAL, “HUMMER”, silver. . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5744673 DECAL, “HUMMER”, white . . . . . . . . . . . . . . . . . . . . . . . . 1
19 12339008B1 HARNESS COVER, D-beam . . . . . . . . . . . . . . . . . . . . . . . 2
20 N/S NUT INSERT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
21 12340045 SHIM, tailgate hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R
22 12339961-2 GROMMET, tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-62 BODY

3
6

4
5

7
12

11
8

10

Figure 10–23. Outer Kick Panels Interior Trim.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-63
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–23.
Outer Kick Panels Interior Trim.

1 6000770 SCUFF PLATE ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . 1


2 6000772 SCUFF PLATE ASSEMBLY, rear, R.H. . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
3 5939708G PANEL, outer rear, R.H. gray. . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
3 5939708 PANEL, outer rear, R.H. tan. . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
4 6003436G PANEL, outer center, R.H., gray . . . . . . . . . . . . . . . . . . . . 1
4 6003436 PANEL, outer center, R.H., tan . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
5 6000769 SCUFF PLATE ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . 1
6 6000771 SCUFF PLATE ASSEMBLY, rear, L.H. . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
7 6009544G PANEL, outer rear, L.H. gray . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
7 6009544 PANEL, outer rear, L.H. tan . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
8 6003435G PANEL, outer center, L.H., gray . . . . . . . . . . . . . . . . . . . . 1
8 6003435 PANEL, outer center, L.H., tan . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90, 91
9 5939705 G PANEL, outer front, L.H., gray. . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89, 91
9 5939705 PANEL, outer front, L.H., tan. . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 91
10 6009139 G PANEL, outer front, L.H., gray. . . . . . . . . . . . . . . . . . . . . . 1
90
10 6009139 PANEL, outer front, L.H., tan. . . . . . . . . . . . . . . . . . . . . . . 1
90
11 6010468 G PANEL, outer front, R.H., gray . . . . . . . . . . . . . . . . . . . . . 1
90
11 6010468 PANEL, outer front, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
90
12 6010467 G PANEL, outer front, R.H., gray . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89, 91
12 6010467 PANEL, outer front, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 91

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-64 BODY

1
41
40

38
39
37 2
36
35 3
34

4
5

33
18
32
31 19 6
30
28

29
29

28
27

26

25 7
8
24 22
19 9
23 21

19

19 10
20 9 11
18
13 12
14

17 15

16

Figure 10–24. Roof and Mounting Hardware, Two-Passenger Enlarged Cab, Model 89.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-65
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–24.
Roof and Mounting Hardware, Two-Passenger Enlarged
Cab, Model 89.
1 6009323P ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 N/S BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 9
3 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 9
4 5939596 SPACER, belt line, rear seal . . . . . . . . . . . . . . . . . . . . . . . 11
5 6004529 SEAL, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5937810 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 5938736 RAIL, upper rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6004535 PANEL, lower back. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 12339355-1 RIVET, blind, huck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
10 5938744 BRACKET, back panel support, center . . . . . . . . . . . . . 1
11 5939988 SEAL, cargo floor/back panel . . . . . . . . . . . . . . . . . . . . 1
12 5938749 PANEL, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5938760 PANEL, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6004521P SUPPORT, footwell cover, L.H. . . . . . . . . . . . . . . . . . . . . . 1
13 6004522P SUPPORT, footwell cover, R.H. . . . . . . . . . . . . . . . . . . . . . 1
14 6004502P PANEL, footwell, upper, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
14 6004503P PANEL, footwell, upper, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
15 5938745 BRACKET, closeout panel mounting . . . . . . . . . . . . . . . 2
16 6004515P PANEL, footwell, lower, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
16 6004516P PANEL, footwell, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
17 6004517P PANEL, lower back, outer, L.H.. . . . . . . . . . . . . . . . . . . . . 1
17 6004518P PANEL, lower back, outer, R.H. . . . . . . . . . . . . . . . . . . . . 1
18 N/S BOLT, 5/16 - 18 x 1 1/8, Gr8, CAD . . . . . . . . . . . . . . . . . . 4
19 N/S WASHER, flat, hardened, type B, 5/16 . . . . . . . . . . . . . . 20
20 6004534 BRACKET, B-pillar-to-upper rear rail . . . . . . . . . . . . . . . . 1
21 N/S LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 10
22 N/S RIVET, counter sunk, blind, 3/16 . . . . . . . . . . . . . . . . . . . 4
23 6010009P PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 N/S BOLT, 5/16 - 18 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . 6
25 N/S LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 N/S WASHER, flat, hardened, type B, 3/8 . . . . . . . . . . . . . . . 2
27 12339559 STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 EC12339561 PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 12339571 MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 12338186-52 SPACER, mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 12339563 PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 6008778 EXHAUSTER, vent, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 6008779 EXHAUSTER, vent, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 N/S SCREW, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
34 6008855P LOUVER, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 6008856P LOUVER, ventilation, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . 1
35 6009175 GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 6009376 GASKET, exhauster R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 6008853P PLATE, exhauster mounting . . . . . . . . . . . . . . . . . . . . . . 2
37 6008849 DUCT, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 6008850 DUCT, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 6008851 GASKET, ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 6003638 NUT INSERT, #8 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
40 N/S RIVET, pop, 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 6000242 FILLER, corner closeout, roof asm-to-w/s frame . . . . . . 2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-66 BODY

31 2
30
27 28
1

19 3
15
18 4
16
26
25
24 29
23
5

7
6
21
20 22
9
8
17
20
16

15
14
13
12

11

10

Figure 10–25. Roof and Mounting Hardware, Four-Passenger Hardtop, Model 83.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-67
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–25.
Roof and Mounting Hardware, Four-Passenger Hard-
top, Model 83.

1 12339563 PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


2 6009137P ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 N/S BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 9
4 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 9
5 6003844B2 TONNEAU BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6003848 SEAL, tonneau bracket-to-roof . . . . . . . . . . . . . . . . . . . 1
7 5939596 SPACER, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8 6000778 SEAL, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5937810 NUT, insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
10 N/S SEAL, body, black rubber, 10-foot SEE NOTE 1. . . . . . . . 1
11 6005456 PANEL, filler, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6005457 PANEL, filler, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 N/S WASHER, flat, hardened, type B, 3/8 . . . . . . . . . . . . . . . 4
14 12339559 STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 12339561 PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
16 12339571 MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17 12338186-52 SPACER, mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 N/S WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 N/S BOLT, 1/4 - 20 x .75, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . 4
20 N/S SCREW, #8-32 x .50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
21 6009175 GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6009376 GASKET, exhauster, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 6008778 EXHAUSTER, vent, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 6008779 EXHAUSTER, vent, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 6008855P LOUVER, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 6008856P LOUVER, ventilation, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . 1
24 6008853P PLATE, exhauster mounting . . . . . . . . . . . . . . . . . . . . . . 2
25 6008849 DUCT, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 6008850 DUCT, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 6008851 GASKET, ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 N/S WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
28 N/S SCREW, phcr, 5/16 - 18 x 5/8 . . . . . . . . . . . . . . . . . . . . . . 4
29 6003638 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
30 N/S RIVET, pop, 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 6000242 FILLER, corner closeout, roof asm-to-w/s frame . . . . . . 2

NOTE 1: CUT TO LENGTH FROM 50’ BULK ROLL OF


BODY SEAL P/N 5744322.

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-68 BODY

32
31
6

2 3
30 4 5
25

26
28 21 5
27
29 26 7
15
8
8
20
25
24
23 9
22 18
19
17 16 15
33

7
11

10

14
12

13

Figure 10–26. Roof and Mounting Hardware, Station Wagon,


Model 84 .

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-69
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–26.
Roof and Mounting Hardware, Station Wagon, Model 84 .

1 6009138P ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S BOLT, 1/4 - 20 x 3/4, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 N/S WASHER. flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 N/S BOLT, 1/4 - 20 x 1 , Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 14
5 N/S LOCKWASHER, med, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . 24
6 N/S BOLT, 1/4 - 20 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . 10
7 5937810 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 5939596 SPACER, roof to wheel well . . . . . . . . . . . . . . . . . . . . . . . 24
9 6010776 OPERA WINDOW ASSEMBLY, privacy, L.H. . . . . . . . . . . . 1
9 6010777 OPERA WINDOW ASSEMBLY, privacy, R.H. . . . . . . . . . . . 1
9 6003523 OPERA WINDOW ASSEMBLY, tinted, L.H. . . . . . . . . . . . . 1
9 6003524 OPERA WINDOW ASSEMBLY, tinted, R.H. . . . . . . . . . . . . 1
10 6003634 SEAL, RR, panel, tailgate, R.H. . . . . . . . . . . . . . . . . . . . . . 1
10 6003635 SEAL, RR, panel, tailgate, L.H. . . . . . . . . . . . . . . . . . . . . . 1
11 6008858 SEAL, side, L.H., roof to wheel well . . . . . . . . . . . . . . . . . 1
11 6008859 SEAL, side, R.H., roof to wheel well . . . . . . . . . . . . . . . . . 1
12 9414920 WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
13 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14 6010009P PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S SCREW, #8 - 18 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
16 6009175 GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 6009376 GASKET, exhauster, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6008778 EXHAUSTER, vent, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6008779 EXHAUSTER, vent, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6008857 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
19 6008764P COVER, vent exhauster. . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 6010774 WINDOW AND SCREEN ASSEMBLY, side, privacy, L.H. . . 1
20 6010775 WINDOW AND SCREEN ASSEMBLY, side, privacy, R.H. . 1
20 6003521 WINDOW AND SCREEN ASSEMBLY, side, tinted, L.H. . . . 1
20 6003522 WINDOW AND SCREEN ASSEMBLY, side, tinted, R.H.. . . 1
21 N/S SCREW, phcr, 5/16 - 18 x 5/8 . . . . . . . . . . . . . . . . . . . . . . 4
22 N/S LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
23 N/S WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 12339559 STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
25 12339561 PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
26 12339571 ROOF mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
27 6000240 SEAL, B-pillar, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 6000241 SEAL, B-pillar, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 12338186-52 SPACER, roof mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 12339563 PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
31 N/S RIVET, blind, 1/8”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 6000242 FILLER, corner closeout, roof asm-to-w/s frame . . . . . . 2
33 N/S SCREW, #8-32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-70 BODY

14
13
12
10
11 10 9

8
7

6
5

4 3

15

Figure 10–27. B-Bar, Two-Passenger Enlarged Cab, Model 89.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-71
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–27.
B-Bar, Two-Passenger Enlarged Cab, Model 89.

1 6004532 B-BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6000240 SEAL, rabbet B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6005458 CONNECTION BLOCK, Rear . . . . . . . . . . . . . . . . . . . . . . 2
4 6005459 CONNECTION BLOCK, Forward . . . . . . . . . . . . . . . . . . . 2
5 6005156 SEAL, B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 6004541 BRACKET, B-pillar cover mounting . . . . . . . . . . . . . . . . . 2
7 N/S LOCKWASHER, med, #10, ZN. . . . . . . . . . . . . . . . . . . . . . 4
8 N/S SCREW, tapping, phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . . 4
9 N/S LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 N/S WASHER, flat, hardened, type B, 5/16 . . . . . . . . . . . . . . 12
11 N/S BOLT, B-pillar, 5/16 - 18 x 4-3/4, Gr8 . . . . . . . . . . . . . . . . . 6
12 N/S SCREW, #10 - 24 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
13 N/S WASHER, flat, type B, #10, ZN. . . . . . . . . . . . . . . . . . . . . . 12
14 6005145 BRACKET, trim mounting . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 6010009P PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-72 BODY

29 31
25
24
27
28 26 25 2
4 5
24
3 4
23 6
27

21 22
20

19
18 15
17
16 14

30
8

7 9
4
3 10

11

12

13

Figure 10–28. B- and C-Bars, Four-Passenger Hardtop and Station Wagon,


Models 83 and 84.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-73
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–28.
B- and C-Bars, Four-Passenger Hardtop and Station
Wagon, Models 83 and 84.

1 6004532 B-BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6009460 SUPPORT, headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 N/S LOCKNUT, 5/16 - 24, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 N/S WASHER, flat, hardened, type B, 3/8 . . . . . . . . . . . . . . . 12
5 5937106 C-PILLAR, intermediate . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 N/S BOLT, 3/8 - 16 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 4
7 5938792 ANGLE, rail to wheelhouse, L.H. . . . . . . . . . . . . . . . . . . . 1
7 5939304 ANGLE, rail to wheelhouse, R.H.. . . . . . . . . . . . . . . . . . . 1
8 5938790 RAIL ASSEMBLY, upper rear . . . . . . . . . . . . . . . . . . . . . . . 1
9 5938787 BRACKET, lower back panel, L.H. . . . . . . . . . . . . . . . . . . 1
9 5938788 BRACKET, lower back panel, R.H. . . . . . . . . . . . . . . . . . . 1
10 12339355-1 RIVET, blind, huck, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . 75
11 5938775 PANEL, lower back. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5938789 BRACKET, cargo floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 5939988 SEAL, cargo floor/back panel . . . . . . . . . . . . . . . . . . . . 1
14 12340880 WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 N/S BOLT, 3/8 - 16 x 1.5, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 4
16 5938814B2 C-PILLAR ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5938815B2 C-PILLAR ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6000240 SEAL, rabbet B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 12340090-1 CONNECTION BLOCK, Rear . . . . . . . . . . . . . . . . . . . . . . 2
19 12340090-2 CONNECTION BLOCK, Forward . . . . . . . . . . . . . . . . . . . 2
20 6005156 SEAL, B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 6004541 BRACKET, B-pillar cover mounting . . . . . . . . . . . . . . . . . 2
22 N/S LOCKWASHER,med, #10, ZN . . . . . . . . . . . . . . . . . . . . . . 4
23 N/S SCREW, tapping, phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . . 4
24 N/S SCREW, tapping, phcr, #10 - 24 x 1/2 . . . . . . . . . . . . . . . 12
25 N/S WASHER, flat, type B, #10, ZN. . . . . . . . . . . . . . . . . . . . . . 12
26 N/S NUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
27 N/S WASHER, flat, hardened, type B, 5/16, ZN . . . . . . . . . . . 12
28 N/S BOLT, 5/16 - 18 x 4 3/4, Gr8, B-pillar . . . . . . . . . . . . . . . . . 6
29 6005145 BRACKET, trim mounting . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 6010009P PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 6002967B2 BRACKET, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-74 BODY

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-75

1 2
3 4

5 7
15
8

10
14
11

4
9
12 24
13

10

23
22

17
18
19
20 21

16

17

Figure 10–29. Station Wagon Rear Doors, Model 84


(Sheet 1 of 2)

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-76 BODY

24

31 33
27
32
29 30
28
25
26
35
36

37

34 37

49

38

48 39

40

20 37
47
41
38
42
44
45 43
30
46 37
31

Figure 10–29. Station Wagon Rear Doors, Model 84


(Sheet 2 of 2).

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-77
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–29.
Station Wagon Rear Doors, Model 84

1 6008355P FRAME ASSEMBLY, rear doors . . . . . . . . . . . . . . . . . . . . . 1


2 N/S NUT, 1/4 - 20, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 17
4 5937842 NUTSERT, 1/4 - 20 closed . . . . . . . . . . . . . . . . . . . . . . . . . 30
5 N/S SCREW, torx, buttonhead, 1/4 - 20 x 1 1/4 . . . . . . . . . . 17
6 6005773P DRIP RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5744343 EDGE SEAL, vertical doors SEE NOTE 1. . . . . . . . . . . . . . 1
8 5744344 DOOR SEAL, vertical doors SEE NOTE 2 . . . . . . . . . . . . . 1
9 6006828 STRIKER , bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 6005629 STRIKER, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 6005630 CAGE NUT ASSEMBLY, top striker. . . . . . . . . . . . . . . . . . . 2
10 6006840 PLATE NUT, bottom striker . . . . . . . . . . . . . . . . . . . . . . . . 2
11 N/S SCREW, flathead, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . . . . 8
12 6005639 HINGE, rear door, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6008343 HINGE, rear door, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6005767 SEAL, hinge-to-frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 6009486 V-SEAL, 48”, rear door top SEE NOTE 3 . . . . . . . . . . . . . 1
15 N/S SCREW, torx, buttonhead, 1/4 - 20 x 1 . . . . . . . . . . . . . . 32
16 6005772 SEAL, left door, center . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5937584 NUT, insert, door hold-open assembly . . . . . . . . . . . . . . 4
18 6005656 DOOR HOLD-OPEN ASSEMBLY . . . . . . . . . . . . . . . . . . . . 2
19 S.I.A. •BALL PLUG, door hold-open assembly . . . . . . . . . . . . 2
20 N/S SCREW, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
21 N/S SCREW, fillister head, socket head, 1/4 - 20 x 1 1/2,
door hold-open assembly . . . . . . . . . . . . . . . . . . . . . . . 2
22 6008595 EMBLEM “6.5L TURBO DIESEL” . . . . . . . . . . . . . . . . . . . . . 1
23 6003871 NAMEPLATE “HUMMER” . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 6008358P DOOR ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 6005939P DOOR ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 6006433 •INSULATION, upper, vertical door. . . . . . . . . . . . . . . . . 1
26 6006283 •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
27 5744346 •SEAL, door panel frame SEE NOTE 4 . . . . . . . . . . . . . . 1
28 6005668P •DOOR PANEL, interior, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
28 6005669P •DOOR PANEL, interior, L.H.. . . . . . . . . . . . . . . . . . . . . . . 1
29 6008357P •DOOR FRAME, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 1
29 6005665P •DOOR FRAME, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . 1
30 6005627 •LATCH ASSEMBLY, rotary, upper L.H., lower R.H. . . . . . 1
30 6005628 •LATCH ASSEMBLY, rotary, upper R.H., lower L.H. . . . . . 1
31 N/S •SCREW, flathead, 1/4 - 20 x 1 1/2, CAD . . . . . . . . . . . . 6
32 6005932 •SEAL, window assembly, rear doors. . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
10-78 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–29.
Station Wagon Rear Doors, Model 84

33 6005634 •WINDOW, rear doors, tinted glass, SEE NOTE 5 . . . . . 1


33 6010778 •WINDOW, rear doors, privacy glass, SEE NOTE 5 . . . . 2
34 S.I.A. ••OUTER FRAME, rear doors . . . . . . . . . . . . . . . . . . . . . 1
35 6005769 •ROD, upper, latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 6006435 •SLEEVE, upper lock rod . . . . . . . . . . . . . . . . . . . . . . . . 1
37 6000747 •CLIP, rod, interior handle . . . . . . . . . . . . . . . . . . . . . . . 4
38 6005632 •HANDLE ASSEMBLY, exterior, L.H. . . . . . . . . . . . . . . . . . 1
38 6009572 •HANDLE ASSEMBLY, exterior/interior, R.H. . . . . . . . . . . 1
39 6000248 •GASKET, exterior handle . . . . . . . . . . . . . . . . . . . . . . . 1
40 6006272 •INSULATION, 18” x 1.5” x .75” . . . . . . . . . . . . . . . . . . . . 1
40 6006273 •INSULATION, 18” x 1.5” x .5” . . . . . . . . . . . . . . . . . . . . . 1
41 6006434 •V-SEAL, vertical door sill, 23.5” . . . . . . . . . . . . . . . . . . 2
42 6006282 •SLEEVE, lower lock rod . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 6005770 •ROD, lower latch, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 6005657 •ROD, lower latch, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 6006274 •INSULATION, 1.5” x 1.5” x .75” . . . . . . . . . . . . . . . . . . . 1
45 6006275 •INSULATION, 1.5” x 1.5” x .5” . . . . . . . . . . . . . . . . . . . . 1
46 6006432 •INSULATION, lower, vertical door . . . . . . . . . . . . . . . . 1
47 6005633 •SPACER, interior handle. . . . . . . . . . . . . . . . . . . . . . . . 1
48 S.I.A. •SCREW, #8 - 18 x 1/2, TEKS . . . . . . . . . . . . . . . . . . . . . . 4
49 S.I.A. •SCREW, #8 - 18 x 3/4, TEKS . . . . . . . . . . . . . . . . . . . . . . 12

NOTE 1: ORDER BY FOOT FROM BULK SEAL, VERTICAL


DOORS, P/N 6006218, 500-FT ROLL, 14 FEET
REQUIRED PER VEHICLE
NOTE 2: ORDER BY FOOT FROM BULK SEAL, VERTICAL
DOORS, P/N 6006219, 500-FT ROLL, 14 FEET
REQUIRED PER VEHICLE
NOTE 3: ORDER BY FOOT FROM BULK V-SEAL, VERTICAL
DOOR SILL, P/N 6009706, 500-FT ROLL, 4.75
FEET REQUIRED PER VEHICLE
NOTE 4: ORDER BY FOOT FROM BULK SEAL, DOOR
PANEL-TO-DOOR FRAME, P/N 6006217, 150-FT
ROLL, 4.5 FEET REQUIRED PER VEHICLE
NOTE 5: TINTED GLASS REAR DOOR WINDOW P/N
6005634 IS STANDARD; PRIVACY GLASS REAR
DOOR WINDOW P/N 6010778 IS OPTIONAL.

AM General Corporation
2000 HUMMER PARTS CATALOG
BODY 10-79

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-80 BODY

1
3

8 5

9 10
7
47 11
6
43
42
41
38 39 44 46
36 37 13
40 45 48
49 12

14 15
34
33 18
35 17
32 16 19
20
34 31
30 21
29
28 23
22

27

26 25

24

50

Figure 10–30. Roof, Slant-Back Door, and Mounting Hardware, Slant-Back, Model 91.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-81
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–30.
Roof, Slant-Back Door, and Mounting Hardware, Slant-
Back, Model 91.

1 6010947 GLASS ASSEMBLY, slant-back door, privacy, plain. . . . . 1


1 6010948 GLASS ASSEMBLY, slant-back door, privacy, heated . . 1
2 S.I.A. •OUTER FRAME, door window . . . . . . . . . . . . . . . . . . . . 1
3 6010862 DOOR ASSEMBLY, riveted . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5745453 SEAL, 18’ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S SCREW, flanged, tapping, #8 - 18 x 3/4 . . . . . . . . . . . . . 22
6 N/S RIVET, blind, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 6000242 FILLER, corner closeout, roof assembly-to-w/s frame . 2
8 6010060 ROOF ASSEMBLY, welded . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S BOLT, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9 N/S BOLT, 1/4 - 20 x 1 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9 N/S BOLT, 1/4 - 20 x 1 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
11 5937810 NUTSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12 6010861 SHELL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6011366 SEAL, side panel, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6011367 SEAL, side panel, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6010943 GLASS AND FRAME, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6010946 GLASS AND FRAME, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.A. •OUTER FRAME, side glass . . . . . . . . . . . . . . . . . . . . . . . 1
16 6001285 SCREW, tapping, #8 -18 x 3/4 . . . . . . . . . . . . . . . . . . . . . 13
17 6010059 C-PILLAR INTERMEDIATE . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 N/S SCREW, tapping, fhcr, #10 . . . . . . . . . . . . . . . . . . . . . . . . 4
19 6010924 TRIM PIECE, striker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6010923 SCUFF PLATE, rear sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6010918 RAIL ASSEMBLY, striker mounting. . . . . . . . . . . . . . . . . . . 1
22 6010920 •RAIL STRIKER MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . 1
23 N/S SCREW, tapping phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . . 13
24 6010916P PANEL, wheel house rear filler, L.H. . . . . . . . . . . . . . . . . . 1
24 6010917P PANEL, wheelhouse rear filler, R.H. . . . . . . . . . . . . . . . . . 1
25 6010896P GUTTER, wheelhouse filler, L.H. . . . . . . . . . . . . . . . . . . . . 1
25 6010899P GUTTER, wheelhouse filler, R.H. . . . . . . . . . . . . . . . . . . . . 1
26 6005456 PANEL, filler, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 6005457 PANEL, filler, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 N/S SEAL, body, black rubber, 10’, SEE NOTE 1. . . . . . . . . . . 1
28 N/S LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 N/S WASHER, flat, hardened, type B, 3/8 . . . . . . . . . . . . . . . 4
30 12339559 STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
31 12339571 MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-82 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–30.
Roof, Slant-Back Door, and Mounting Hardware, Slant-
Back, Model 91. (Cont’d.)

32 12339561 PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


33 12338186-52 SPACER, mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
34 N/S SCREW, #8 - 32 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
35 6008855P LOUVER, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . 1
35 6008856P LOUVER, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 1
36 6008778 EXHAUSTER, vent, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 6008779 EXHAUSTER, vent, R.H . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 6009175 GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 6009376 GASKET, exhauster, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 6008853P PLATE, exhauster mounting. . . . . . . . . . . . . . . . . . . . . . 2
39 6008850 DUCT, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 6008849 DUCT, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 6008851 GASKET, ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 12339571 MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
42 12339561 PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
43 12339563 PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 N/S WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
45 N/S SCREW, phcr, 5/16 - 18 x 5/8 . . . . . . . . . . . . . . . . . . . . . 4
46 6003638 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
47 N/S BOLT, 1/4 - 20 X 1 1/4, GR8, CAD . . . . . . . . . . . . . . . . . . 8
47 N/S BOLT, 1/4 - 20 x 1, GR8, CAD . . . . . . . . . . . . . . . . . . . . . 14
48 N/S WASHER, flat, 1/4, CAD. . . . . . . . . . . . . . . . . . . . . . . . . . 4
49 6010609 SEAL, roof-to-slant-back . . . . . . . . . . . . . . . . . . . . . . . . 1
50 N/S LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

NOTE 1: CUT TO LENGTH FROM 50’ BULK ROLL OF


BODY SEAL, P/N 5744322.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-83

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-84 BODY

7 13 11
24
8
23
9 10
22
5
6
21
12
20

14
15

16

16
16

19 18 16
17 00-P12-014

Figure 10–31. Slant-Back Door Latch Assembly

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-85
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–31.
Slant-Back Door Latch Assembly

1 N/S SCREW, phillips head, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6010912 DOOR HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 1
4 6000248 GASKET, exterior door handle . . . . . . . . . . . . . . . . . . . . 1
5 9416128 WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 190254 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 6010910 BRACKET, door release cable . . . . . . . . . . . . . . . . . . . . 1
8 6010911 CABLE ASSEMBLY, door release . . . . . . . . . . . . . . . . . . . 1
9 N/S LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6010879 PANEL ASSEMBLY, latch mounting . . . . . . . . . . . . . . . . . 2
11 S.I.A. •NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 6010892 BRACKET ASSEMBLY, latch mounting . . . . . . . . . . . . . . . 1
13 S.I.A. •NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 N/S LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 N/S BOLT, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 6010046 DOOR LATCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6006283 SCREW, truss head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6010913 BRACKET, actuator mounting. . . . . . . . . . . . . . . . . . . . . 1
20 6011051 HARNESS, slant-back . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6003590 ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 5939037 END CLIP, yellow rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 6010909 ROD, actuator-to-door lock . . . . . . . . . . . . . . . . . . . . . . 1
24 6000747 ROD CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-86 BODY

12
13
14
11
15 16 17
1 2 32
3
18

45 19 27 16 31
33 34
6
20 35 36
39 40
25 26

6 8 21 26
41
7 37

9 29
42
10 43
22 23 24 28 30 38
44

45
46

00-P10-004

Figure 10–32. Slant-Back Door Mounting Components And Hinges.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-87
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–32.
Slant-Back Door Mounting Components And Hinges.

1 6010049 TORSION BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S NUT, 5/16 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6010465 GUIDE, center balance tension adjuster . . . . . . . . . . . 2
4 N/S NUT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 N/S LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 N/S WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 6010693 LEVER, slant-back light switch . . . . . . . . . . . . . . . . . . . . 1
8 N/S BOLT, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 6011294 BOLT, shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 6011292 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 6010047 HINGE DOOR, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6010048 HINGE DOOR, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 MS35338-40 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 N/S BOLT, 3/8 - 16 x 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 N/S BOLT, 3/8 - 16 x 1 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 N/S WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 6011173 BRACKET, slant-back door light switch mounting . . . . 1
18 5939088 LIGHT SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . 1
19 S.I.A. •WASHER, light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.A. •NUT, light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6010603 DOOR CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 N/S WASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
23 N/S LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 N/S BOLT, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
25 N/S BOLT, 3/8 - 16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 N/S WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 6010494 BRACKET ASSEMBLY, hinge mounting, L.H.. . . . . . . . . . . 1
27 6010496 BRACKET ASSEMBLY, hinge mounting, R.H. . . . . . . . . . . 1
28 6010495 SPACER, hinge bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 N/S NUT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 N/S SPECIAL BOLT, 3/8 - 16 x 2 1/4. . . . . . . . . . . . . . . . . . . . . 2
31 MS51943-35 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 N/S BOLT, 3/8 - 16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 6010492 SUPPORT, center balance mounting bracket . . . . . . . 2
34 N/S WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
35 MS51943-35 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 6010914 BRACKET, mounting, counter balance, slant-back, L.H. 1
36 6010915 BRACKET, mounting, counter balance, slant-back, R.H. 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-88 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–32.
Slant-Back Door Mounting Components And Hinges.

37 N/S WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


38 MS51943-35 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
39 6010466 GUIDE, center balance tension adjuster . . . . . . . . . . 2
40 6011294 BOLT, shoulder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 MS51943-35 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 N/S WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
43 N/S LOCKWASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
44 N/S BOLT, 3/8 - 16 x 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
45 N/S BOLT, 3/8 - 16 x 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 6010059 C-PILLAR ASSEMBLY, intermediate . . . . . . . . . . . . . . . . 1

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-89

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-90 BODY

4
2

3
2
1

21
2

6 7

20 8

19

13
12

14
18
7

15

16
23 11
10
9 17

00-P12-019
00-P12-019 22

Figure 10–33. Station Wagon Cargo Doors, Power Door Lock.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-91
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–33.
Station Wagon Cargo Doors, Power Door Lock.

1 6008581 SEAL, door lock switch . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S SCREW, flat head, #6 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . . 4
3 6008348 CONTACTS, power door lock, jamb-side . . . . . . . . . . . 1
4 6008347 CONTACTS, power door lock, door-side . . . . . . . . . . . . 1
5 6008357P DOOR ASSEMBLY, cargo, R.H. . . . . . . . . . . . . . . . . . . . . . 1
6 6000248 GASKET, exterior handle . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6009572 HANDLE ASSEMBLY, back-to-back, interior/exterior . . . 1
8 S.I.A. •CONNECTING PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 S.I.A. •SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 S.I.A. •COTTER PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 S.I.A. •WASHER, flat, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 6008346 ROD, power lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6000747 ROD CLIP, interior handle rod . . . . . . . . . . . . . . . . . . . . . 5
14 5939037 ROD END CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6006283 SCREW, truss head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 6003590 ACTUATOR, power door lock . . . . . . . . . . . . . . . . . . . . . 1
17 6008553 HARNESS, power door lock, cargo door . . . . . . . . . . . . 1
18 N/S SCREW, phcr, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 6005633 SPACER, interior handle. . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6005668P DOOR PANEL, interior, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
21 6006283 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
22 6009165 MODULE, power lock, vertical door. . . . . . . . . . . . . . . . 1
23 6010117 HARNESS ASSEMBLY, lock module, vertical door . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-92 BODY

1
18
4

6
17
5

16
13 15
14
7
8

12 9

11

10

Figure 10–34. Fixed Door, Footwell Cover, and Related Parts,


Two-Passenger Enlarged Cab, Model 89.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-93
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–34.
Fixed Door, Footwell Cover, and Related Parts, Two-
Passenger Enlarged Cab, Model 89.

1 6004513P COVER ASSEMBLY, footwell . . . . . . . . . . . . . . . . . . . . . . . 2


2 12339738-3 •STUD, ring head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 12341011 •RING RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 S.I.A. •COVER, footwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 M24243/1A-405 RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 12338823 RECEPTACLE, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 N/S BOLT, 1/4 - 20 x 5/8, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . 2
8 N/S WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5937584 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 12339419-2 SEAL, fixed door, 22” . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 12339419-1 SEAL, fixed door, 50” . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5939423P2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 5939634P2 WASHER, flat, hinge mounting . . . . . . . . . . . . . . . . . . . . 8
14 6004506P DOOR ASSEMBLY, L.H., fixed . . . . . . . . . . . . . . . . . . . . . . 1
14 6004507P DOOR ASSEMBLY, R.H. , fixed . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S SCREW, #10 - 24 x 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
16 N/S WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17 6005528 BRACKET, fixed door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 6001566 NUT, insert, #10 - 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-94 BODY

FRONT
DOOR

9 REAR
DOOR

7
8

Figure 10–35. Panel Assembly Door Trim.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-95
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–35.
Panel Assembly Door Trim.

1 6004462G PANEL ASSEMBLY, L.H., deluxe front door trim, gray . . . 1


1 6004462 PANEL ASSEMBLY, L.H., deluxe front door trim, tan . . . . 1
1 6004460G PANEL ASSEMBLY, L.H., deluxe front door trim, gray,
manual windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89
1 6004463G PANEL ASSEMBLY, R.H., deluxe front door trim, gray . . . 1
1 6004463 PANEL ASSEMBLY, R.H., deluxe front door trim, tan . . . . 1
1 6004461G PANEL ASSEMBLY, R.H., deluxe front door trim, gray,
manual windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89
2 6000243G TRIM SCREW, 3/4, gray, front door panel. . . . . . . . . . . . . 16
2 6000243 TRIM SCREW, 3/4, tan, front door panel . . . . . . . . . . . . . 16
3 6004427G ARMREST ASSEMBLY, front, L.H., gray . . . . . . . . . . . . . . . 1
3 6004427 ARMREST ASSEMBLY, front, L.H., tan . . . . . . . . . . . . . . . . 1
3 6004428G ARMREST ASSEMBLY, front, R.H., gray . . . . . . . . . . . . . . . 1
3 6004428 ARMREST ASSEMBLY, front, R.H., tan . . . . . . . . . . . . . . . . 1
4 N/S SCREW, phcr, 1/4 - 20 x 1 3/4 . . . . . . . . . . . . . . . . . . . . . 4
5 6000243G SCREW/WASHER ASSEMBLY, rear door panel, gray. . . . 16
83, 84, 90, 91
5 6000243 SCREW/WASHER ASSEMBLY, rear door panel, tan. . . . . 16
83, 84, 90, 91
6 6001013G PULL HANDLE ASSEMBLY, rear door, gray . . . . . . . . . . . 2
83, 84, 90, 91
6 6001013 PULL HANDLE ASSEMBLY, rear door, tan . . . . . . . . . . . . 2
83, 84, 90, 91
7 6000400 CAP ASSEMBLY, rear door pull handle screw . . . . . . . . 4
83, 84, 90, 91
8 N/S SCREW, oval head, #8 - 32 x 1, rear door pull handle . 4
83, 84, 90, 91
9 6002462G PANEL ASSEMBLY, L.H., deluxe rear door trim, gray . . . 1
83, 84, 90, 91
9 6002462 PANEL ASSEMBLY, L.H., deluxe rear door trim, tan . . . . . 1
83, 84, 90, 91
9 6002464G PANEL ASSEMBLY, R.H., deluxe rear door trim, gray . . . 1
83, 84, 90, 91
9 6002464 PANEL ASSEMBLY, R.H., deluxe rear door trim, tan . . . . 1
83, 84, 90, 91

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-96 BODY

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-97

12 13
8 9 9
14
7 9 10 11
6
9
2 4 13
3 9
1 5 10 15
23 9 10
24
22 18 9
3 9
2 16
1 3 10
21
25
37 20 17
27 1 2 22
27 23
19
28 9
26 16
14
29 30
36 9
29
9
31 31 10 9
35
10
32 32

34 33

38

41 42
40
39 44

43
46

45

Figure 10–36. Soft Top Support Structure, Model 90


(Sheet 1 of 2).

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-98 BODY

50 56
49
48

47

54

53

52

51

55

Figure 10–36. Soft Top Support Structure, Model 90


(Sheet 2 of 2)

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-99
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–36.
Soft Top Support Structure, Model 90

1 6009752 SCREW, hex socket head, flanged . . . . . . . . . . . . . . . . 6


2 N/S WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 6009705 BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 6009560 SUPPORT ASSEMBLY, soft top, side, L.H.. . . . . . . . . . . . . . 1
5 5939469G HANDLE, grab, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 5939469T HANDLE, grab, tan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 N/S SCREW, phcr, 1/4 - 20 x 3/4, CAD . . . . . . . . . . . . . . . . . . 8
7 6000027G PLUG, grab handle, gray . . . . . . . . . . . . . . . . . . . . . . . . 8
7 6000027T PLUG, grab handle, tan . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 N/S SCREW, 3/8 - 16 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . 4
9 N/S WASHER, flat, 3/8, type B, hard . . . . . . . . . . . . . . . . . . . . 66
10 N/S LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11 6009493 SUPPORT BAR, center . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6009561 SUPPORT ASSEMBLY, soft top, side, R.H. . . . . . . . . . . . . . 1
13 N/S BOLT, 3/8 - 16 x 3 1/4, Gr 8, CAD . . . . . . . . . . . . . . . . . . 8
14 N/S SCREW, 3/8 - 16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15 6009563 SUPPORT ASSEMBLY, C-pillar, rear, R.H. . . . . . . . . . . . . . . 1
16 12340880 WASHER, flat, 7/16” x 1 3/16”. . . . . . . . . . . . . . . . . . . . . . 8
17 6000119B2 SPACER, C-pillar support assembly, side . . . . . . . . . . . . 6
18 6009736 BRACKET, tensioning strap . . . . . . . . . . . . . . . . . . . . . . . 5
19 6009562 SUPPORT ASSEMBLY, C-pillar, rear, L.H. . . . . . . . . . . . . . . 1
20 N/S BOLT, 3/8 - 16 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . 4
21 6009727 SUPPORT BAR, center . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 12339571 RUBBER MOUNT, roof (SEE NOTE 1 . . . . . . . . . . . . . . . . . 8
23 12339561 PLATE, snubber (SEE NOTE 1) . . . . . . . . . . . . . . . . . . . . . 8
24 N/S LOCKNUT, low profile, 3/8 - 16 (SEE NOTE 1) . . . . . . . . . 4
25 12338186-52 SPACER, C-pillar mount (SEE NOTE 1). . . . . . . . . . . . . . . 4
26 N/S BOLT, 3/8 - 16 x 3 1/2, Gr8, CAD (SEE NOTE 1). . . . . . . . 4
27 12339724 WASHER, flat, hardened . . . . . . . . . . . . . . . . . . . . . . . . . 12
28 N/S LOCKNUT, 5/16 - 24, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 6
29 N/S WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . . 4
30 N/S LOCKNUT, 1/2 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 N/S SCREW, tapping, phcr, #10 - 32 x 7/8 . . . . . . . . . . . . . . . 4
32 6005156 SEAL, B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 6005459 CONNECTION BLOCK, R.H. front/L.H. rear . . . . . . . . . . . 2
34 6005458 CONNECTION BLOCK, L.H. front/R.H. rear . . . . . . . . . . . 2
35 6004541 BRACKET, B-pillar cover mounting . . . . . . . . . . . . . . . . . 2
36 6000392P2 STRIKER, door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 N/S BOLT, 5/16 - 24 x 4.21’’ . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-100 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–36.
Soft Top Support Structure, Model 90 (Cont’d)

38 6009724 BOLSTER COVER KIT, black. . . . . . . . . . . . . . . . . . . . . . . 1


39 S.I.K. •COVER, horizontal rail, L.H., black. . . . . . . . . . . . . . . . 1
40 S.I.K. •COVER, B-pillar, center, black . . . . . . . . . . . . . . . . . . . 1
41 S.I.K. •COVER, horizontal rail, R.H., black . . . . . . . . . . . . . . . 1
42 S.I.K. •COVER, C-pillar, vertical, R.H., black . . . . . . . . . . . . . 1
43 S.I.K. •COVER, C-pilar, center, black . . . . . . . . . . . . . . . . . . . 1
44 S.I.K. •COVER, B-pillar, vertical, R.H., black . . . . . . . . . . . . . . 1
45 S.I.K. •COVER, C-pillar, vertical, L.H., black . . . . . . . . . . . . . . 1
46 S.I.K. •COVER, B-pillar, vertical, L.H., black . . . . . . . . . . . . . . 1
47 6001658 EXTRUSION, rear curtain tonneau . . . . . . . . . . . . . . . . 1
48 6000114P2 TRIM SCREW, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
49 S.I.K. LOCKWASHER, split, 1/4, black . . . . . . . . . . . . . . . . . . . 5
50 N/S BOLT, buttonhead Torx, 1/4 - 20 x 1. . . . . . . . . . . . . . . . 5
51 5937584 NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
52 6008387 SEAL, rear, roof-to-bulkhead . . . . . . . . . . . . . . . . . . . . . 1
53 6003416 SPACER, bulkhead, J-rail . . . . . . . . . . . . . . . . . . . . . . . . 1
54 6001276 SEAL, outer window frame . . . . . . . . . . . . . . . . . . . . . . 1
55 5745011 TAPE, foam core, Butyl, 14’ long, SEE NOTES 2 AND 3 . 1
56 5745080 VELCRO STRIP, rear toneau curtain . . . . . . . . . . . . . . . 1

NOTE 1: QUANTITIES INCLUDE A-PILLAR ROOF


MOUNTING HARDWARE ALSO
NOTE 2: CUT FROM 720’ BULK ROLL, BUTYL FOAM
CORE TAPE, P/N 6008053.
NOTE 3: CUT 5’ OF TAPE P/N 5745011 FOR THE TOP
STRIP ABOVE BULKHEAD; CUT 8 1/2’ OF TAPE
P/N 5745011 FOR THE BOTTOM STRIP ABOVE
BULKHEAD.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-101

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-102 BODY

1 2
2 2 4 5

3 3

20 12
23

6
9 11
22 9
10 10 13 7
21 2 9 10 8
24 25

2 24
3
25
25
2 2,3
15 3
3
15
26

14 27
16
19
2
15 17

18
20
8-S10-001.2

Figure 10–37. Support Structure, Soft Top, Model 90

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-103
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–37.
Support Structure, Soft Top, Model 90

1 6009801 VELCRO STRIP, hook part, L.H. . . . . . . . . . . . . . . . . . . . . . 1


1 6009802 VELCRO STRIP, hook part, R.H.. . . . . . . . . . . . . . . . . . . . . 1
2 6009752 BOLT, hex socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 N/S SCREW, tapping, #8 - 32 x 3/8. . . . . . . . . . . . . . . . . . . . . 2
5 N/S SCREW, tapping, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . . . . . 2
6 6009710 EXTRUSION, C-pillar cover retainer, L.H. . . . . . . . . . . . . . 1
6 6009726 EXTRUSION, C-pillar cover retainer, R.H. . . . . . . . . . . . . 1
7 6009857 FOAM TAPE, extrusion to C-pillar cover . . . . . . . . . . . . . 2
8 6009740 C-PILLAR COVER ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . 1
8 6009741 C-PILLAR COVER ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . 1
9 N/S EDGE GUARD, 18”, B-pillar, front and rear, and
C-pillar, front, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . 6
10 N/S SCREW, tapping, phcr, #8 - 32 x 3/8 . . . . . . . . . . . . . . . . 12
11 6009789 FILLER PANEL, plastic, B-pillar-to-C-pillar. . . . . . . . . . . . . 2
12 NPN SEALING TAPE, B-pillar cover-to-H-rail, 10” long
SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 6009585 B-PILLAR COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 6005456 FILLER PANEL, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6005457 FILLER PANEL, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6009738 BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
16 N/S SCREW, tapping, #10 - 24 x 7/8. . . . . . . . . . . . . . . . . . . . 4
17 6004541 MOUNTING, B-Pillar cover . . . . . . . . . . . . . . . . . . . . . . . 2
18 6005156 SEAL, B-Pillar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 6009705 STANDOFF BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . 6
20 6009703 H-RAIL, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6009704 H-RAIL, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 N/S BOLT, 5/16-18 x 5/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
22 6009788 FILLER PANEL, plastic, windshield-to-B-pillar. . . . . . . . . . 2
23 6009735 CLOSEOUT PANEL, roof-to-windshield . . . . . . . . . . . . . . 2
24 N/S BOLT, 1/4 - 20 x 3/4, C-pillar . . . . . . . . . . . . . . . . . . . . . . . 6
25 N/S LOCKWASHER, 1/4, C-pillar . . . . . . . . . . . . . . . . . . . . . . . 6
26 N/S RIVET, countersunk, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 N/S RIVET, 1/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

NOTE 1: CUT FROM 24” EDGE GUARD 5745010.


NOTE 2: CUT TO LENGTH FROM BULK SEALING TAPE,
P/N 6006217, 150-FT ROLL.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-104 BODY

2
1

5
3
4

14

5 7
13
12

10

5 6

10 11
8
5

9
7
5
6
4

Figure 10–38. Four-Door Soft Top Kit, Basic, Model 90.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-105
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–38.
Four-Door Soft Top Kit, Basic, Model 90.

1 6009720 TOP ASSEMBLY, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 6009721 TOP ASSEMBLY, tan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6009722 COVER ASSEMBLY, tonneau, black. . . . . . . . . . . . . . . . . 1
2 6009723 COVER ASSEMBLY, tonneau, tan . . . . . . . . . . . . . . . . . . 1
3 6001670 PVC EXTRUSION, tonneau. . . . . . . . . . . . . . . . . . . . . . . . 2
83, 90
4 5745081 •VELCRO STRIP, 41 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 90
5 N/S •ADHESIVE TAPE, double sided, cut to length . . . . . . . 5
6 6001671 PVC EXTRUSION, tonneau. . . . . . . . . . . . . . . . . . . . . . . . 2
83, 90
7 5745083 •VELCRO STRIP, 9 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 90
8 6001669 PVC EXTRUSION, tonneau. . . . . . . . . . . . . . . . . . . . . . . . 1
83, 90
9 5745082 •VELCRO STRIP, 43 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 90
10 5742965 KIT, tonneau bow assembly . . . . . . . . . . . . . . . . . . . . . . 1
90
11 S.I.K. •BOW, wooden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
90
12 S.I.K. •SCREW, #10 - 32 x 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
90
13 S.I.K. •BRACKET, tonneau cover bow . . . . . . . . . . . . . . . . . . . 2
90
14 5745359 •REAR WINDOW CURTAIN, tan. . . . . . . . . . . . . . . . . . . . 1
14 5745360 •REAR WINDOW CURTAIN, black. . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-106 BODY

2
1

5
7 6

9
1
8

Figure 10–39. Removable Load Barrier, Station Wagon, Model 84

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-107
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–39.
Removable Load Barrier, Station Wagon, Model 84

1 6002686G TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 18


1 6002686 TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 6002998G CARPET, load barrier, gray . . . . . . . . . . . . . . . . . . . . . . . 1
2 6002998 CARPET, load barrier, tan . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6004009 DECAL, load barrier warning . . . . . . . . . . . . . . . . . . . . . 1
4 6002978 FRAME ASSEMBLY, load barrier . . . . . . . . . . . . . . . . . . . . 1
5 6006609G POCKET ASM., load barrier, gray . . . . . . . . . . . . . . . . . . 1
5 6006609 POCKET ASM., load barrier, tan. . . . . . . . . . . . . . . . . . . 1
6 12339355-1 RIVET, blind, huck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 6003014 BRACKET, L.H., load bar . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6003020 BRACKET, R.H., load bar. . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6003015 BUMPER STRIP, center. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6007112 BUMPER STRIP, side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
10-108 BODY

2
4

1 3

11
6

7
10
5
9
8
14
12 13

21
19

20

2
15
3

16
18 17

Figure 10–40. Instrument Panel Assembly, Dash Trim, Crash Pad, and Mounting Hardware.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
BODY 10-109
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–40.
Instrument Panel Assembly, Dash Trim, Crash Pad, and
Mounting Hardware.

1 6007156 LOUVER, crash pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S SCREW AND WASHER ASSEMBLY, #8-18 x 1” . . . . . . . . . 4
3 6010765G GROMMET, trim, mounting, gray . . . . . . . . . . . . . . . . . . 4
3 6010765 GROMMET, trim, mounting, tan . . . . . . . . . . . . . . . . . . . 4
4 6007054G CRASH PAD, L.H., deluxe, gray . . . . . . . . . . . . . . . . . . . . 1
4 6007054 CRASH PAD, L.H., deluxe, tan . . . . . . . . . . . . . . . . . . . . . 1
5 6007064 SUPPORT ASSEMBLY, I/P mounting, outer . . . . . . . . . . . . 1
6 6007335 •SUPPORT, instrument panel . . . . . . . . . . . . . . . . . . . . . 1
7 12339355-1 RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 6006974 •BRACKET, I/P/ support, L.H. . . . . . . . . . . . . . . . . . . . . . . 1
9 6007416 •BRACKET, I/P support, lower, L.H. . . . . . . . . . . . . . . . . . 1
10 5939272 BRACKET, I/P support, lower . . . . . . . . . . . . . . . . . . . . . . 1
11 6007415 BRACKET, I/P support, R.H.. . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S RIVET, blind, 3/16”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 6007192 BRACKET, I/P crash pad mounting. . . . . . . . . . . . . . . . . 2
14 6010022 PANEL, instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6010886G CRASH PAD, R.H., gray. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6010886 CRASH PAD, R.H., tan. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5939270 PANEL, gauge, lower (blank) . . . . . . . . . . . . . . . . . . . . . 1
17 N/S SCREW, oval head, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . 4
18 6003558 NOZZLE, defroster, side window . . . . . . . . . . . . . . . . . . . 1
19 6006289 PANEL, closeout, instrument panel . . . . . . . . . . . . . . . . 1
20 6005624G TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 6005624 TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 6001894 J-NUT, #8, defroster mounting . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-110 BODY

Cut Out For


Accelerator Pedal

SIDE VIEW

Cut Out For 4


Accelerator Pedal

SIDE VIEW

P10-039

Figure 10–41. Floor Padding, Front and Rear.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-111
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–41.
Floor Padding, Front and Rear.

1 6009530G PAD ASSEMBLY, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . 1


89
2 6004547G PAD ASSEMBLY, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . 1
89
3 6009529G PAD ASSEMBLY, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
3 6009529 PAD ASSEMBLY, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
4 6009861G PAD ASSEMBLY, L.H., gray. . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
4 6009861 PAD ASSEMBLY, L.H., tan. . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-112 BODY

TWO-DOOR CAB

4
6
5

FOUR-DOOR CAB

Figure 10–42. Interior Tunnel Padding, Carpet, and Hardboard.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-113
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–42.
Interior Tunnel Padding, Carpet, and Hardboard.

1 6007220G PAD ASSEMBLY, tunnel top, gray . . . . . . . . . . . . . . . . . . . 1


89
2 6004566 HARDBOARD, tunnel top . . . . . . . . . . . . . . . . . . . . . . . . 1
89
3 6005239G CARPET, tunnel top, deluxe, gray . . . . . . . . . . . . . . . . . . 1
83, 84, 90
3 6005239 CARPET, tunnel top, deluxe, tan . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
3 6005240G CARPET, tunnel top, deluxe w/aux seat, gray. . . . . . . . 1
84
3 6005240 CARPET, tunnel top, deluxe w/aux seat, tan. . . . . . . . . 1
84
4 5939985G PAD ASSEMBLY, tunnel top, RR, outer, gray . . . . . . . . . . 2
83, 84, 90
4 5939985 PAD ASSEMBLY, tunnel top, RR, outer, tan . . . . . . . . . . . 2
83, 84, 90
5 6007184G PAD ASSEMBLY, tunnel top, gray . . . . . . . . . . . . . . . . . . . 1
83, 90
5 6007184 PAD ASSEMBLY, tunnel top, tan . . . . . . . . . . . . . . . . . . . . 1
83, 90
5 6007185G PAD ASSEMBLY, tunnel top, gray . . . . . . . . . . . . . . . . . . . 1
84
5 6007185 PAD ASSEMBLY, tunnel top, tan . . . . . . . . . . . . . . . . . . . . 1
84
6 6000870 HARDBOARD, tunnel top, RR, outer . . . . . . . . . . . . . . . . 2
83, 84, 90
7 6005229 HARDBOARD, tunnel top . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 90
7 6005230 HARDBOARD, tunnel top . . . . . . . . . . . . . . . . . . . . . . . . 1
84

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-114 BODY

2
34 35

1 33

32
36
4
37
6
30 27
7

25 31
28 10 9
5

26
24 11
8
23

19
20
12

21 FRONT
13
29
OF
VEHICLE
22

18

17 14

15
16

Figure 10–43. Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Standard Stereo System).

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-115
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–43.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Standard
Stereo System).

1 6004545G PANEL, rear, lower, gray . . . . . . . . . . . . . . . . . . . . . . . . . 1


89
2 6004546G PANEL ASSEMBLY, rear, gray . . . . . . . . . . . . . . . . . . . . . . 1
89
3 6003603G PANEL ASSEMBLY TRIM, rear, gray . . . . . . . . . . . . . . . . . 1
83
3 6003603 PANEL ASSEMBLY TRIM, rear, tan . . . . . . . . . . . . . . . . . . 1
83
4 6000184G PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . . 1
83
4 6000184 PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . 1
83
4 6002995G PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . . 1
84
4 6002995 PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . 1
84
5 6000183G PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . . 1
83
5 6000183 PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . . 1
83
5 6002994G PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . . 1
84
5 6002994 PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . . 1
84
6 6000186G PANEL, amp cover, R.H., gray . . . . . . . . . . . . . . . . . . . . . 1
83
6 6000186 PANEL, amp cover, R.H., tan . . . . . . . . . . . . . . . . . . . . . 1
83
7 6000185G PANEL, amp cover, L.H., gray . . . . . . . . . . . . . . . . . . . . . 1
83
7 6000185 PANEL, amp cover, L.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
83
8 6005125G PANEL, rear lower, center, gray. . . . . . . . . . . . . . . . . . . . 1
83, 90
8 6005125 PANEL, rear lower, center, tan. . . . . . . . . . . . . . . . . . . . . 1
83, 90
9 6000182G PANEL, wheelhouse, lower, R.H., gray. . . . . . . . . . . . . . . 1
83, 90
9 6000182 PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . . . 1
83, 90
9 6002993G PANEL, wheelhouse, lower, R.H., gray. . . . . . . . . . . . . . . 1
84
9 6002993 PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . . . 1
84

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-116 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–43.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Standard
Stereo System). (Cont’d)

10 6008643G HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 1


83
10 6008643 HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83
10 6008647G HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84
10 6008647 HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84
11 6000181G PANEL, wheelhouse, lower, L.H., gray . . . . . . . . . . . . . . 1
83, 90
11 6000181 PANEL, wheelhouse, lower, L.H., tan. . . . . . . . . . . . . . . 1
83, 90
11 6002992G PANEL, wheelhouse, lower, L.H., gray . . . . . . . . . . . . . . 1
84
11 6002992 PANEL, wheelhouse, lower, L.H., tan . . . . . . . . . . . . . . . 1
84
12 6009125G PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, gray . . . . . 1
83, 84
12 6009125 PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, tan. . . . . . 1
83, 84
13 6005989G PANEL ASSEMBLY TRIM, L.H., B-pillar, center, gray. . . . . 1
83, 84
13 6005989 PANEL ASSEMBLY TRIM, L.H., B-pillar, center, tan . . . . . 1
83, 84
14 5939313G PANEL ASSEMBLY TRIM, L.H., A-pillar, gray . . . . . . . . . . . 1
83, 84, 89
14 5939313 PANEL ASSEMBLY TRIM, L.H., A-pillar, tan . . . . . . . . . . . 1
83, 84
15 6009123G PANEL ASSEMBLY TRIM, L.H., front, upper, gray. . . . . . . 1
83, 84, 89
15 6009123 PANEL ASSEMBLY TRIM, L.H., front upper, tan . . . . . . . . 1
83, 84
16 6010265G PANEL, trim, lower, windshield divider bar, gray. . . . . . 1
16 6010265 PANEL, trim, lower, windshield divider bar tan. . . . . . . 1
17 6010025G PANEL ASSEMBLY TRIM, wiper motor, gray . . . . . . . . . . 1
83, 84, 89
17 6010025 PANEL ASSEMBLY TRIM, wiper motor tan . . . . . . . . . . . 1
83, 84
17 6010159G PANEL ASSEMBLY TRIM, wiper motor, gray . . . . . . . . . . 1
90
17 6010159 PANEL ASSEMBLY TRIM, wiper motor, tan. . . . . . . . . . . 1
90

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-117
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–43.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Standard
Stereo System). (Cont’d)

18 6009124G PANEL ASSEMBLY TRIM, R.H., front, upper, gray . . . . . . . 1


83, 84, 89
18 6009124 PANEL ASSEMBLY TRIM, R.H., front, upper, tan, . . . . . . 1
83, 84
19 5939314G PANEL ASSEMBLY TRIM, R.H., A-pillar, gray . . . . . . . . . . . 1
83, 84
19 5939314 PANEL ASSEMBLY TRIM, R.H., A-pillar, tan . . . . . . . . . . . . 1
83, 84
20 6001025G PANEL TRIM, upper wiper motor, gray . . . . . . . . . . . . . . 1
90
20 6001025 PANEL TRIM, upper wiper motor, tan. . . . . . . . . . . . . . . 1
90
21 6001038G BUTTON TRIM, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
90
21 6001038 BUTTON TRIM, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
90
22 6009326G HEADLINER, front, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 1
89
22 6009133G HEADLINER, front, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
22 6009133 HEADLINER, front, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
23 6000114G TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
83,84
23 6000114 TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
83,84
24 6005990G PANEL ASSEMBLY TRIM, R.H., B-pillar, center, gray . . . . . 1
83, 84
24 6005990 PANEL ASSEMBLY TRIM, R.H., B-pillar, center, tan . . . . . . 1
83, 84
25 6009126G PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, gray. . . . . . 1
83, 84
25 6009126 PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, tan. . . . . . . 1
83, 84
26 6005150G PANEL ASSEMBLY TRIM, B-bar cover, gray . . . . . . . . . . . 1
83, 84
26 6005150 PANEL ASSEMBLY TRIM, B-bar cover, tan . . . . . . . . . . . . 1
83, 84

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-118 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–43.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Standard
Stereo System). (Cont’d)

27 5939469G GRAB HANDLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


83, 84, 90
27 5939469G GRAB HANDLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89
27 5939469 GRAB HANDLE, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84, 90
28 6000027G PLUG, grab handle, gray . . . . . . . . . . . . . . . . . . . . . . . 8
83, 84
28 6000027G PLUG, grab handle, gray . . . . . . . . . . . . . . . . . . . . . . . 4
89
28 6000027 PLUG, grab handle, tan . . . . . . . . . . . . . . . . . . . . . . . . 8
83, 84
29 6008183 DECAL, handling warning . . . . . . . . . . . . . . . . . . . . . . . 1
30 N/S NUT INSERT, 14 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
83, 84, 90
30 N/S NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
89
31 N/S BOLT, phcr, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . 8
83, 84, 90
31 N/S BOLT, phcr, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . 4
89
32 6001007 SPACER, foam rubber, cab rear panel trim . . . . . . . . . 12
83, 89
33 6009128G PANEL, speaker, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . 1
90
33 6009128 PANEL, speaker, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . 1
90
34 6009766G PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . 1
90
34 6009766 PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . 1
90
35 6001032G PANEL ASSEMBLY, rear, gray . . . . . . . . . . . . . . . . . . . . . . 1
90
35 6001032 PANEL ASSEMBLY, rear, tan . . . . . . . . . . . . . . . . . . . . . . . 1
90
36 6009765G PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . 1
90
36 6009765 PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . 1
90
37 6009127G PANEL, speaker, L.H., gray. . . . . . . . . . . . . . . . . . . . . . . 1
90
37 6009127 PANEL, speaker, L.H., tan. . . . . . . . . . . . . . . . . . . . . . . . 1
90

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-119
.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-120 BODY

30

2
4
28 24 29 5
8 7
23 25

26
9
22
6
21

20

18
10
17
FRONT
27 OF
11 VEHICLE
19

16

15

13 12
14

Figure 10–44. Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Monsoon Stereo System)

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-121
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–44.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Monsoon
Stereo System)

1 6003603G PANEL ASSEMBLY TRIM, rear, gray . . . . . . . . . . . . . . . . . 1


83
1 6003603 PANEL ASSEMBLY TRIM, rear, tan . . . . . . . . . . . . . . . . . . 1
83
2 6000184G PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . . 1
83
2 6000184 PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . 1
83
2 6002995G PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . . 1
84
2 6002995 PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . 1
84
3 6000183G PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . . 1
83
3 6000183 PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . . 1
83
3 6002994G PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . . 1
84
3 6002994 PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . . 1
84
4 6000186G PANEL, amp cover, R.H., gray . . . . . . . . . . . . . . . . . . . . . 1
83
4 6000186 PANEL, amp cover, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
83
5 6000185G PANEL, amp cover, L.H., gray . . . . . . . . . . . . . . . . . . . . . 1
83
5 6000185 PANEL, amp cover, L.H., tan . . . . . . . . . . . . . . . . . . . . . .
83
6 6005125G PANEL, rear lower, center, gray. . . . . . . . . . . . . . . . . . . . 1
83
6 6005125 PANEL, rear lower, center, tan. . . . . . . . . . . . . . . . . . . . . 1
83
7 6000182G PANEL, wheelhouse, lower, R.H., gray. . . . . . . . . . . . . . . 1
83
7 6000182 PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . . . 1
83

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-122 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–44.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Monsoon
Stereo System) (Cont’d)

7 6002993G PANEL, wheelhouse, lower, R.H., gray . . . . . . . . . . . . . . 1


84
7 6002993 PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . . 1
84
8 6008643G HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83
8 6008643 HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83
8 6008647G HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84
8 6008647 HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84
9 6000181G PANEL, wheelhouse, lower, L.H., gray . . . . . . . . . . . . . . 1
83
9 6000181 PANEL, wheelhouse, lower, L.H., tan. . . . . . . . . . . . . . . 1
83
9 6002992G PANEL, wheelhouse, lower, L.H., gray . . . . . . . . . . . . . . 1
84
9 6002992 PANEL, wheelhouse, lower, L.H., tan. . . . . . . . . . . . . . . 1
84
10 6009125G PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, gray . . . . . 1
83, 84
10 6009125 PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, tan . . . . . . 1
83, 84
11 6005989G PANEL ASSEMBLY TRIM, L.H., B-pillar, center, gray. . . . . 1
83, 84
11 6005989 PANEL ASSEMBLY TRIM, L.H., B-pillar, center, tan . . . . . 1
83, 84
12 5939313G PANEL ASSEMBLY TRIM, L.H., A-pillar, gray . . . . . . . . . . . 1
83, 84
12 5939313 PANEL ASSEMBLY TRIM, L.H., A-pillar, tan . . . . . . . . . . . 1
83, 84
13 6009123G PANEL ASSEMBLY TRIM, L.H., front, upper, gray. . . . . . 1
83, 84
13 6009123 PANEL ASSEMBLY TRIM, L.H., front, upper, tan. . . . . . . 1
83, 84

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-123
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–44.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Monsoon
Stereo System) (Cont’d)

14 6010941G PANEL, trim, gray, w/o heated w/s . . . . . . . . . . . . . . . . . 1


14 6010941 PANEL, trim, tan, w/o heated w/s. . . . . . . . . . . . . . . . . . 1
14 6010265G PANEL, trim, lower, windshield divider bar
w/ heated w/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6010265 PANEL, trim, lower, windshield divider bar
w/ heated w/s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6010162G COVER, windshield divider bar, gray . . . . . . . . . . . . . . 1
83, 84
15 6010162 COVER, windshield divider bar, tan . . . . . . . . . . . . . . . 1
83, 84
16 6009124G PANEL ASSEMBLY TRIM, R.H., front, upper, gray . . . . . . . 1
83, 84
16 6009124 PANEL ASSEMBLY TRIM, R.H., front, upper, tan. . . . . . . . 1
83, 84
17 6010161G OVERHEAD CONSOLE, gray . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
17 6010161 OVERHEAD CONSOLE, tan . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
18 5939314G PANEL ASSEMBLY TRIM, R.H., A-pillar, gray . . . . . . . . . . . 1
83, 84
18 5939314 PANEL ASSEMBLY TRIM, R.H., A-pillar, tan . . . . . . . . . . . . 1
83, 84
19 6009131G HEADLINER, front, left, gray . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
19 6009131 HEADLINER, front, left, tan . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
20 6009132G HEADLINER, front, right, gray . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
20 6009132 HEADLINER, front, right, tan . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
21 6000114G TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
83,84
21 6000114 TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
83,84
22 6005990G PANEL ASSEMBLY TRIM, R.H., B-pillar, center, gray . . . . . 1
83, 84
22 6005990 PANEL ASSEMBLY TRIM, R.H., B-pillar, center, tan . . . . . . 1
83, 84

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-124 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–44.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Monsoon
Stereo System) (Cont’d)

23 6009126G PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, gray . . . . . 1


83, 84
23 6009126 PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, tan . . . . . . 1
83, 84
24 5939469G GRAB HANDLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84, 89, 90
24 5939469 GRAB HANDLE, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84, 90
25 6000027G PLUG, grab handle, gray . . . . . . . . . . . . . . . . . . . . . . . 8
83, 84
25 6000027 PLUG, grab handle, tan . . . . . . . . . . . . . . . . . . . . . . . . 8
83, 84
26 6008881G COVER, B-bar, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
26 6008881 COVER, B-bar, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
27 6008183 DECAL, handling warning . . . . . . . . . . . . . . . . . . . . . . . 1
28 N/S NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
29 N/S BOLT, phcr, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . 8
30 6001007 SPACER, foam rubber, rear window trim . . . . . . . . . . . 12
83, 89

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-125

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-126 BODY

4 5
20

18 8
19 9

17 10

11
16

12

13

14

15

Figure 10–45. Headliner, Rear Trim, and Carpet, Station Wagon, Model 84.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-127
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–45.
Headliner, Rear Trim, and Carpet, Station Wagon,
Model 84.

1 6008647G HEADLINER, center, gray . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 6008647 HEADLINER, center, tan . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6008645G HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6008645 HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6008835G PANEL, upper rear, R.H., gray . . . . . . . . . . . . . . . . . . . . . 1
3 6008835 PANEL, upper rear, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
4 6008578 PANEL, black trim, cargo door, R.H. . . . . . . . . . . . . . . . . 1
5 6008579 PANEL, black trim, cargo door, upper . . . . . . . . . . . . . . 1
6 6008577 PANEL, black trim, cargo door, L.H. . . . . . . . . . . . . . . . . 1
7 6008834G PANEL, upper rear, L.H., gray. . . . . . . . . . . . . . . . . . . . . . 1
7 6008834 PANEL, upper rear, L.H., tan. . . . . . . . . . . . . . . . . . . . . . . 1
8 6001109G CARPET, wheelhouse, R.H., gray . . . . . . . . . . . . . . . . . . . 1
8 6001109 CARPET, wheelhouse, R.H., tan . . . . . . . . . . . . . . . . . . . . 1
9 6006152G CARPET, cargo door, R.H., gray. . . . . . . . . . . . . . . . . . . . 1
9 6006152 CARPET, cargo door, R.H., tan . . . . . . . . . . . . . . . . . . . . 1
10 6006151G CARPET, cargo door, L.H., gray . . . . . . . . . . . . . . . . . . . . 1
10 6006151 CARPET, cargo door, L.H., tan . . . . . . . . . . . . . . . . . . . . . 1
11 6006130G CARPET, cargo floor, gray . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6006130 CARPET, cargo floor, tan . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6001108G CARPET, wheelhouse, L.H., gray . . . . . . . . . . . . . . . . . . . 1
12 6001108 CARPET, wheelhouse, L.H., tan . . . . . . . . . . . . . . . . . . . . 1
13 6002998G CARPET, bulkhead, gray . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6002998 CARPET, bulkhead, tan . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6002988G CARPET ASSY, tunnel, center, gray . . . . . . . . . . . . . . . . . 1
14 6002988 CARPET ASSY, tunnel, center, tan . . . . . . . . . . . . . . . . . . 1
15 6007185G PAD ASSY, tunnel, center. gray . . . . . . . . . . . . . . . . . . . . 1
15 6007185 PAD ASSY, tunnel, center, tan . . . . . . . . . . . . . . . . . . . . . 1
16 6002981G PANEL, C-pillar, lower, L.H., gray . . . . . . . . . . . . . . . . . . . 1
16 6002981 PANEL, C-pillar, lower, L.H., tan . . . . . . . . . . . . . . . . . . . . 1
17 6001068G PANEL, C-pillar, upper, L.H., gray . . . . . . . . . . . . . . . . . . . 1
17 6001068 PANEL, C-pillar, upper, L.H., tan . . . . . . . . . . . . . . . . . . . . 1
18 6001078G PANEL, C-pillar, center, gray . . . . . . . . . . . . . . . . . . . . . . 1
18 6001078 PANEL, C-pillar, center, tan . . . . . . . . . . . . . . . . . . . . . . . 1
19 6002982G PANEL, C-pillar, lower, R.H., gray . . . . . . . . . . . . . . . . . . . 1
19 6002982 PANEL, C-pillar, lower, R.H., tan . . . . . . . . . . . . . . . . . . . . 1
20 6001069G PANEL, C-pillar, upper, R.H., gray. . . . . . . . . . . . . . . . . . . 1
20 6001069 PANEL, C-pillar, upper, R.H., tan. . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-128 BODY

2
3
1
4

5
6

18

19

27 25 8

17 20
26

24

9
21
10
22

16
15 23
11
12

13

14

Figure 10–46. Headliner, Rear Trim and Carpet, Slant-Back, Model 91.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-129
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–46.
Headliner, Rear Trim and Carpet, Slant-Back, Model 91.

1 6009132G HEADLINER, front, right, gray . . . . . . . . . . . . . . . . . . . . . . 1


1 6009132 HEADLINER, front, right, tan . . . . . . . . . . . . . . . . . . . . . . . 1
2 6010691G TRIM PANEL, rear headliner, gray . . . . . . . . . . . . . . . . . . 1
2 6010691 TRIM PANEL, rear headliner, tan . . . . . . . . . . . . . . . . . . . 1
3 6010995G TRIM PANEL, upper R.H., gray . . . . . . . . . . . . . . . . . . . . . 1
3 6010995 TRIM PANEL, upper R.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
4 6011032G TRIM PANEL ASSEMBLY DOOR, upper center, gray . . . . 1
4 6011032 TRIM PANEL ASSEMBLY DOOR, upper center, tan. . . . . 1
5 N/S •BACKING PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 N/S •RIVET, 1/8, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 6010994G TRIM PANEL, upper L.H., gray . . . . . . . . . . . . . . . . . . . . . 1
7 6010994 TRIM PANEL, upper L.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
8 6010993G TRIM PANEL, lower, gray. . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6010993 TRIM PANEL, lower, tan. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6010982G TRIM PANEL, slant-back upper, L.H., gray. . . . . . . . . . . . 1
9 6010982 TRIM PANEL, slant-back upper, L.H., tan. . . . . . . . . . . . . 1
10 6011004G CARPET ASSEMBLY, slant-back wheelhouse, R.H., gray 1
10 6011004 CARPET ASSEMBLY, slant-back wheelhouse, R.H., tan . 1
11 6011002G CARPET ASSEMBLY, slant-back cargo floor, gray. . . . . . 1
11 6011002 CARPET ASSEMBLY, slant-back cargo floor, tan . . . . . . 1
12 6011003G CARPET ASSEMBLY, slant-back wheelhouse, L.H., gray. 1
12 6011003 CARPET ASSEMBLY, slant-back wheelhouse, L.H., tan . 1
13 6002988G CARPET ASSEMBLY, slant-back, tunnel, center, gray . . . 1
13 6002988 CARPET ASSEMBLY, slant-back, tunnel, center, tan . . . . 1
14 6005240G PAD ASSEMBLY, slant-back, tunnel, center, gray . . . . . . 1
14 6005240 PAD ASSEMBLY, slant-back, tunnel, center, tan . . . . . . . 1
15 6005150G COVER, B-bar, slant-back, standard, gray. . . . . . . . . . . 1
15 6005150 COVER, B-bar, slant-back, standard, tan. . . . . . . . . . . . 1
16 6008881G COVER, B-bar, slant-back, Monsoon, gray . . . . . . . . . . 1
16 6008881 COVER, B-bar, slant-back, Monsoon, tan . . . . . . . . . . . 1
17 6009126G PANEL ASSEMBLY, trim, B-pillar upper, R.H., gray . . . . . . 1
17 6009126 PANEL ASSEMBLY, trim, B-pillar upper, R.H., tan . . . . . . . 1
18 6009131G HEADLINER, front, left, gray . . . . . . . . . . . . . . . . . . . . . . . 1
18 6009131 HEADLINER, front, left, tan . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6010992G TRIM PANEL, C-pillar center, gray . . . . . . . . . . . . . . . . . . 1
19 6010992 TRIM PANEL, C-pillar center, tan . . . . . . . . . . . . . . . . . . . 1
20 6011016G TRIM PANEL, slant-back door, closeout, gray . . . . . . . . 1
20 6011016 TRIM PANEL, slant-back door, closeout, tan . . . . . . . . . 1
21 6010986G TRIM PANEL, slant-back, C-pillar upper, L.H., gray. . . . . 1
21 6010986 TRIM PANEL, slant-back, C-pillar upper, L.H., tan. . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-130 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–46.
Headliner, Rear Trim and Carpet, Slant-Back, Model 91.
(Cont’d.)

22 6010990G PANEL ASSEMBLY, trim, C-pillar, lower L.H., gray . . . . . . 1


22 6010990 PANEL ASSEMBLY, trim, C-pillar, lower L.H., tan . . . . . . . 1
23 6009125G PANEL ASSEMBLY, trim, B-pillar upper, L.H., gray . . . . . . 1
23 6009125 PANEL ASSEMBLY, trim, B-pillar upper, L.H., tan . . . . . . . 1
24 6010991G PANEL ASSEMBLY, trim, C-pillar, lower R.H., gray . . . . . . 1
24 6010991 PANEL ASSEMBLY, trim, C-pillar, lower R.H., tan . . . . . . . 1
25 6010987G TRIM PANEL, slant-back C-pillar, upper R.H., gray . . . . 1
25 6010987 TRIM PANEL, slant-back C-pillar, upper R.H., tan . . . . . 1
26 6010983G TRIM PANEL, slant-back, upper R.H., gray . . . . . . . . . . 1
26 6010983 TRIM PANEL, slant-back, upper R.H., tan . . . . . . . . . . . 1
27 6009133G TRIM PANEL, front, headliner, for standard radio, gray. 1
27 6009133 TRIM PANEL, front, headliner, for standard radio, tan. 1

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-131

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-132 BODY

4
2

14
1

5
6

8
2

2
12

13

10
9

11

Figure 10–47. Inner Kick Panels and Miscellaneous Trim Panels.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
BODY 10-133
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–47.
Inner Kick Panels and Miscellaneous Trim Panels.

1 6005190G PANEL, B-pillar, lower, R.H., gray . . . . . . . . . . . . . . . . . . . 1


89
1 6004869G PANEL, B pillar, lower, R.H. gray. . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
1 6004869 PANEL, B pillar, lower, R.H. tan. . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
2 6002686G SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, gray . . . . v
SEE NOTE 1
2 6002686 SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, tan . . . . . v
SEE NOTE 1
3 6009784G PANEL, B-pillar, center trim, R.H., gray. . . . . . . . . . . . . . . 1
90
3 6009784 PANEL, B-pillar, center trim, R.H., tan. . . . . . . . . . . . . . . . 1
90
4 6007187G PANEL, shift and parking brake, gray . . . . . . . . . . . . . . 1
83, 84, 89, 90
4 6007187 PANEL, shift and parking brake, tan. . . . . . . . . . . . . . . . 1
83, 84, 90
5 6005538G PANEL, kick, inner rear, R.H., gray . . . . . . . . . . . . . . . . . . 1
89
5 6005539G PANEL, kick, inner rear, R.H., gray . . . . . . . . . . . . . . . . . . 1
83, 84, 90
5 6005539 PANEL, kick, inner rear, R.H., tan . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
6 6004544G PANEL, kick, inner rear, L.H., gray . . . . . . . . . . . . . . . . . . 1
89
6 6003434G PANEL, kick, inner rear, L.H., gray . . . . . . . . . . . . . . . . . . 1
83, 84, 90
6 6003434 PANEL, kick, inner rear, L.H., tan . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
7 6000475G CLIP, trim, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7 6000475 CLIP, trim, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
10-134 BODY
ITEM PART NUMBER DESCRIPTION QTY
Figure 10–47.
Inner Kick Panels and Miscellaneous Trim Panels.
(Cont’d)

8 6009783G PANEL, B-pillar, center trim, L.H., gray. . . . . . . . . . . . . . 1


90
8 6009783 PANEL, B-pillar, center trim, L.H., tan. . . . . . . . . . . . . . . 1
90
9 6004868G PANEL, B pillar, lower, L.H. gray . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
9 6004868 PANEL, B pillar, lower, L.H. tan . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
9 6005189G PANEL, B-pillar, lower L.H. gray . . . . . . . . . . . . . . . . . . . 1
89
10 6005542G PANEL, kick, inner front, L.H. gray . . . . . . . . . . . . . . . . . 1
89
10 6010337G PANEL, kick, inner front, L.H. gray . . . . . . . . . . . . . . . . . 1
83, 84, 90
10 6010337 PANEL, kick, inner front, L.H. tan . . . . . . . . . . . . . . . . . . 1
83, 84, 90
11 6007190 PLUG, kick panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6000391 SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
13 6009383G PANEL, inner front, R.H., gray . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
13 6009383 PANEL, inner front, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
14 6007186 BEZEL, shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: NUMBER OF SCREW AND WASHER ASSEMBLIES


NEEDED PER PANEL:
4 NEEDED FOR EACH ITEM 1 PANEL
1 NEEDED FOR EACH ITEM 3 PANEL
56 NEEDED FOR EACH ITEM 4 PANEL
1 NEEDED FOR EACH ITEM 8 PANEL
4 NEEDED FOR EACH ITEM 9 PANEL

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-1
Section 11

HEATING/VENTILATION/AIR CONDITIONING
TITLE PAGE NUMBER
A/C Compressor and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
A/C-Heat Vacuum and Temperature Door Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Auxiliary A/C-Heat Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-30
Auxiliary A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 26
Auxiliary HVAC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-28
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Closeout Panel, Driver’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Closeout Panel, Passenger’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
Condenser, Receiver/Dryer, and A/C Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Main A/C-Heat Case Halves and Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Main A/C-Heat Evaporator and Heater Core Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Main A/C-Heat Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
Plenum and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
Rear Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-32
Water Control Valve and Heater Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Wiring Harnesses, A/C-Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-24

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-2 HEATING/VENTILATION/AIR CONDITIONING

3
6
2

9 8

Figure 11–1. Climate Control Panel.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–1.
Climate Control Panel.

1 6007462 BEZEL, HVAC controller, w/o radio . . . . . . . . . . . . . . . . . 1


1 6009463 BEZEL, HVAC controller, w/radio . . . . . . . . . . . . . . . . . . . 1
2 6009106B9 RETAINER ASSEMBLY, radio/HVAC . . . . . . . . . . . . . . . . . . 1
3 6009779 PANEL, control, (heat only) w/o rear defogger . . . . . . 1
3 6009142 PANEL, control, (heat only) w/rear defogger . . . . . . . . 1
3 6009143 PANEL, control, HVAC w/o rear window defogger . . . 1
3 6009144 PANEL, control, HVAC w/rear window defogger . . . . . 1
4 5744922 •KNOB, control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 N/S SCREW, tapping, phcr, #8 - 32 x 5/8 . . . . . . . . . . . . . . . 1
6 12341352 SPEEDNUT, climate control panel. . . . . . . . . . . . . . . . . . 4
7 N/S SCREW, trim, tapping, #8 x 1/2” . . . . . . . . . . . . . . . . . . . 1
8 5939651P2 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 5743502 SWITCH, two-speed rocker, aux. heat - A/C . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-4 HEATING/VENTILATION/AIR CONDITIONING

12
11

13 14
4
8 10
9
7
6 18
2 3 17
5 16
15

19

21 20

Figure 11–2. A/C Compressor and Mounting Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–2.
A/C Compressor and Mounting Hardware.

1 6009795 COMPRESSOR ASSEMBLY, A/C . . . . . . . . . . . . . . . . . . . . 1


2 5744520 •CLUTCH DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5743077 •KEY, clutch drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5744198 •PULLEY AND BEARING ASSEMBLY . . . . . . . . . . . . . . . . 1
5 5743075 ••RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5743078 ••BEARING, pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.A. ••PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5744509 •COIL AND HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . 1
9 S.I.A. •FELT WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5743073 •SEAL KIT, lipseal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. •COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5745118 •VALVE ASSEMBLY, pressure relief . . . . . . . . . . . . . . . . . 1
13 S.I.A. ••O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 S.I.A. ••VALVE, pressure relief . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5744865 •CUT-OFF SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.A. ••O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.A. ••CUT-OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 S.I.A. ••RETAINER, snapring . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 N/S BOLT, M10 - 1.5 x 35, class 10.9 . . . . . . . . . . . . . . . . . . . . 1
20 N/S BOLT, M10-1.5 x 95, class 10.9 . . . . . . . . . . . . . . . . . . . . . 4
21 6003079 WASHER, sealing, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5743547 OIL, Pag, 12 oz (not illustrated). . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
11-6 HEATING/VENTILATION/AIR CONDITIONING

1 6 12
13

7
3 9
11 15 16 17
10 19 18
14
45
29

22 22

20

28 26

25
27

24

23

21
22

Figure 11–3. Condenser, Receiver/Dryer, and A/C Hoses.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–3.
Condenser, Receiver/Dryer, and A/C Hoses.

1 N/S CAPSCREW, M8 - 1.25 x 35 . . . . . . . . . . . . . . . . . . . . . . . 1


2 6011085 HOSE ASSEMBLY, A/C compressor-to-receiver/dryer . . 1
3 6011086 •BLOCK ASSEMBLY, manifold expansion . . . . . . . . . . . . 1
4 5744825 ••GASKET, block-to-expansion valve . . . . . . . . . . . . . . 1
5 S.I.A. ••BLOCK, A/C manifold expansion . . . . . . . . . . . . . . . 1
6 6011087 •HOSE ASSEMBLY, A/C compressor-to-expansion
valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5743824 ••VALVE, schrader, small port . . . . . . . . . . . . . . . . . . . . 1
8 5744902 ••CAP, black, schrader valve . . . . . . . . . . . . . . . . . . . . . 1
9 6006175 •O-RING, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6011088 •HOSE, A/C manifold-to-receiver/dryer . . . . . . . . . . . . 1
11 6006173 •O-RING, #6, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6011089 HOSE ASSEMBLY, A/C discharge. . . . . . . . . . . . . . . . . . . 1
13 6006174 •O-RING, #8, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6011090 •BLOCK ASSEMBLY, A/C . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5744843 ••CAP, schrader valve, high side, red. . . . . . . . . . . . . . 1
16 5744373 ••VALVE, schrader, large port . . . . . . . . . . . . . . . . . . . . 2
17 5744844 ••CAP, schrader valve, low side, blue . . . . . . . . . . . . . . 1
18 6011091 •HOSE ASSEMBLY, A/C compressor-to-condenser . . . . 1
19 6006175 •O-RING, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 6006174 O-RING, #8, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 5744769 CONDENSER, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 6006173 O-RING, #6, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
23 6008225 HOSE, #6, A/C condenser-to-receiver/dryer. . . . . . . . . 1
24 5743412 SPACER, A/C condenser . . . . . . . . . . . . . . . . . . . . . . . . . 4
25 N/S WASHER, 5/16”, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 5744143 SCREW, socket head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 5744142 CLAMP, 2 - 1/2”, dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 5743473 RECEIVER/DRYER, A/C. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 5743472 SWITCH, low pressure cut-out. . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
11-8 HEATING/VENTILATION/AIR CONDITIONING

TO VACUUM
SUPPLY

10 FROM A/C
CONTROL

2
3
9

2
2

5
2 4 2

TO LOWER
Y-PIPE
2
FROM
ENGINE
Figure 11–4. Water Control Valve and Heater Hoses.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–4.
Water Control Valve and Heater Hoses.

1 5744794 VACUUM HARNESS, water valve . . . . . . . . . . . . . . . . . . 1


2 5743508 CLAMP, hose, 24mm, constant tension . . . . . . . . . . . . . 8
3 6006271 HOSE, heater molded, 90 degrees
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6006268 HOSE, heater, molded, 270 degrees, . . . . . . . . . . . . . . 1
5 5744563 VALVE, water control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6006271 HOSE, heater, molded, 90 degrees,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6004436 SPIRAL CHAFE GUARD. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6006270 HOSE, heater, to lower y-pipe . . . . . . . . . . . . . . . . . . . . 1
9 6007368B9 BRACKET, water valve mounting . . . . . . . . . . . . . . . . . . 1
10 N/S CLAMP, #10 - #11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: CUT TO REQUIRED LENGTH.

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
11-10 HEATING/VENTILATION/AIR CONDITIONING

1
7

20

27

19
8
18 2
3
4
15 5
27 19
9

10
11 12
16
21
9 14
9
13 19 17

25 15
26

22

23
24 7-P11-001.3

Figure 11–5. Main A/C-Heat Unit.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–5.
Main A/C-Heat Unit.

1 6009308 HVAC ASSEMBLY, main unit . . . . . . . . . . . . . . . . . . . . . . . 1


2 5744785 •BUSHING, mounting plate sealing . . . . . . . . . . . . . . . . 2
3 S.I.A. •GROMMET, firewall . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 S.I.A. •WASHER, .275 I.D., fender. . . . . . . . . . . . . . . . . . . . . . . 2
5 S.I.A. •NUT, 1/4 - 20, keps, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.A. •BRACKET, inboard mounting . . . . . . . . . . . . . . . . . . . . 1
7 S.I.A. •BOLT, 1/4 - 20 x 7/8, w/hex washer. . . . . . . . . . . . . . . . 2
8 6010854 DRAIN HOSE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.K. •CLAMP, constant tension, 1/2”, drain. . . . . . . . . . . . . . 6
10 S.I.K. •TUBE, drain, intermediate, short . . . . . . . . . . . . . . . . . . 1
11 6009746 •TUBE ASSEMBLY, drain, intermediate, long. . . . . . . . . . 1
12 S.I.A. ••FLOW RESTRICTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 S.I.K. •TUBE, drain, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14 N/S •TEE-FITTING, 1/2”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 6010855 ACCESSORY KIT, main HVAC unit . . . . . . . . . . . . . . . . . . 1
16 S.I.K. •ELBOW, 90-degree, 1/2”, drain tube . . . . . . . . . . . . . 1
17 5744774 •GASKET, heater tube. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
S.I.K. •HARDWARE BAG, additional (not illustrated) . . . . . . . 1
18 N/S CLAMP, constant tension, 1/2”, drain. . . . . . . . . . . . . . . 1
19 N/S CLAMP, worm gear type, 1/2”, drain. . . . . . . . . . . . . . . 3
20 6009440B9 BRACKET, HVAC mounting, upper, SEE NOTE 1 . . . . . . . 1
21 5744808 TUBE, heater, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S BOLT, flanged, 1/4 - 20 x 1 1/4. . . . . . . . . . . . . . . . . . . . . 4
23 5744809 TUBE, heater, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 6009384B9 BRACKET, HVAC mounting, lower, SEE NOTE 1. . . . . . . . 1
25 5744792 HARNESS, control, vacuum . . . . . . . . . . . . . . . . . . . . . . . 1
26 6000946 GROMET, ac drain hose . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 5745370 KIT HVAC, drain nipple, repair. . . . . . . . . . . . . . . . . . . . . 2

NOTE 1: PART OF BODY, NOT PART OF HVAC UNIT.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
11-12 HEATING/VENTILATION/AIR CONDITIONING

2
3

1
4
5
1 4 3
45
1

1 4
6
4

45 6
4

4
14
45
6
BRN
4 BLU
4 RED
5 YEL
5 7
GRY

1
BLK
4
ORG
8
WHT

45

5
4 9

15
13

10
11
7-P11-002.2

12 10
10

Figure 11–6. A/C-Heat Vacuum and Temperature Door Motors.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–6.
A/C-Heat Vacuum and Temperature Door Motors.

1 N/S NUT, KEPS 10-24, ZN, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . 10


2 5744786 MOUNTING PLATE, vacuum motor. . . . . . . . . . . . . . . . . 1
3 N/S SCREW, phcr, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . 5
4 N/S WASHER, 5mm, flat , Silver/Zinc DIN125A, SEE NOTE 2. . 20
5 5743459 PUSH NUT, 3/16” SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . 10
6 5744761 MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7 5744810 COVER, vacuum motor . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5744790 HARNESS, vacuum evaporator . . . . . . . . . . . . . . . . . . . 1
9 5744762 MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
10 N/S NUT, #10 - 32, keps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 5744764 MOTOR, temperature door . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S SPACER, 1/2”, nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 5744784 COUPLER, temperature door motor . . . . . . . . . . . . . . 1
14 5744763 MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6010396 RESISTOR MODULE, temperature door . . . . . . . . . . . . . 1

NOTE 1: TWO PER ITEM NUMBERS 6, 9, AND 14.


NOTE 2: FOUR PER ITEM NUMBERS 6, 9, AND 14.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
11-14 HEATING/VENTILATION/AIR CONDITIONING

7
6
3
7

2
2

1 8

12
11
24

13

2
23
20

22
21
2

18 19
14

16
10
2 17 7-P11-003.2
15
Figure 11–7. Main A/C-Heat Case Halves and Blower Motor.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–7.
Main A/C-Heat Case Halves and Blower Motor.

1 5744777 LOWER CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S SCREW, 8 x 1/2 pan head, Phil. . . . . . . . . . . . . . . . . . . . 17
3 5744791 TRANSITION ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S SEAL, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 5743478 S-CLIP, blower housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 5743462 RIVET, 1/4” grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 N/S SEAL, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 N/S BRACKET, mounting, air intake housing assembly . . . . 1
9 5744782 UPPER CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5744781 AIR INTAKE HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . 1
11 N/S •SEAL, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5744778 •HOUSING, upper air intake. . . . . . . . . . . . . . . . . . . . . . 1
13 5744779 •HOUSING, lower air intake . . . . . . . . . . . . . . . . . . . . . . 1
14 5743478 •S-Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
15 5744776 BLOWER HOUSING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.A. •CLIP, blower housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
17 5743484 TUBE, motor cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5743526 CLIP, ground connection . . . . . . . . . . . . . . . . . . . . . . . . 1
19 N/S WASHER, double tooth star . . . . . . . . . . . . . . . . . . . . . . 1
20 5744766 BLOWER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 1
21 N/S •BLOWER MOTOR, main HVAC unit . . . . . . . . . . . . . . . 1
22 5745117 •WHEEL, blower motor . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 N/S BRACKET, mounting, blower motor . . . . . . . . . . . . . . . . 1
24 N/S BRACKET, mounting, thermostat . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-16 HEATING/VENTILATION/AIR CONDITIONING

3
22

20

21

20
4

5 6
1 4

7
9

8
10
8
19

11
12

18 13
16 14
15
17
7-P11-004.2

Figure 11–8. Main A/C-Heat Evaporator and Heater Core Assemblies.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–8.
Main A/C-Heat Evaporator and Heater Core
Assemblies.

1 6006174 O-RING, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5744771 MANIFOLD FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5744904 INSULATION, sealing plate . . . . . . . . . . . . . . . . . . . . . . . 1
4 5743167 TAPE, sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 5744773 GASKET, manifold to evaporator SEE NOTE 1 . . . . . . . . 11
6 5744783 HEATER CORE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S BOLT, flanged, 1/4 - 20 x 1 1/4 . . . . . . . . . . . . . . . . . . . . 4
8 5744774 GASKET, heater hose adapter . . . . . . . . . . . . . . . . . . . . 4
9 5744772 SEALING PLATE, footwell opening . . . . . . . . . . . . . . . . . 1
10 5744780 MOUNTING PLATE, insulation/seal . . . . . . . . . . . . . . . . . 1
11 N/S BOLT, socket head, 1/4 - 20. . . . . . . . . . . . . . . . . . . . . . . 2
12 5744775 GASKET, expansion valve to block . . . . . . . . . . . . . . . . 1
13 5744770 VALVE, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 N/S WASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5744767 BOLT, torx head, expansion valve mounting . . . . . . . . 2
16 5744768 EVAPORATOR COIL ASSEMBLY . . . . . . . . . . . . . . . . . . . . 1
17 N/S SCREW, phcr, M5 x 0.80 - 8 . . . . . . . . . . . . . . . . . . . . . . . 2
18 N/S BRACKET, mounting, thermostat . . . . . . . . . . . . . . . . . . 1
19 5744760 THERMOSTAT, 34-39 degrees. . . . . . . . . . . . . . . . . . . . . . 1
20 N/S SCREW, phcr, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . 6
21 N/S PLATE, heater edge support , part of upper case
assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 N/S BRACKET, heater cap, part of upper case assembly . 1

NOTE 1: CUT APART TO ACCOMMODATE BOLT.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-18 HEATING/VENTILATION/AIR CONDITIONING

4
1

Figure 11–9. Plenum and Related Parts.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–9.
Plenum and Related Parts.

1 5744258 HOSE, 3/4” I.D. x 18”, demist, SEE NOTE 1 . . . . . . . . . . . . 2


2 5744939 DUCT, passenger side . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5744940 DUCT, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5744941 DUCT, driver’s side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S HOSE, 1.5” I.D. x 19”, driver’s side dash pad, SEE NOTE 2 . 2
6 5745008 DUCT, driver’s and passenger’s footwells . . . . . . . . . . 1
7 N/S HOSE, 2.5” I.D. x 6”, driver’s footwell, SEE NOTE 3. . . . . . 1
8 N/S HOSE, 2” I.D. x 28”, passenger’s footwell, SEE NOTE 4 . . 1

NOTE 1: CUT FROM BULK HOSE P/N 5743540.


NOTE 2: CUT FROM BULK HOSE P/N 5743541, OR CUT
FROM HOSE, P/N 5743588.
NOTE 3: CUT FROM BULK HOSE P/N 5743023.
NOTE 4: PART OF DASH KIT P/N 6009548, OR CUT FROM
BULK HOSE P/N 5743542.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-20 HEATING/VENTILATION/AIR CONDITIONING

6 2

de) 7
(insi

Figure 11–10. Closeout Panel, Driver’s.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–10.
Closeout Panel, Driver’s.

1 6005624 SCREW, trim, #8 -18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10


2 6006970 COVER, I/P harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6008757 PANEL, closeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6005497 •BRACKET, closeout panel . . . . . . . . . . . . . . . . . . . . . . . 1
5 6007240 •LATCH, closeout panel door . . . . . . . . . . . . . . . . . . . . 1
6 6006973 •DOOR, closeout panel . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6010697 DECAL ASSEMBLY, fuse box . . . . . . . . . . . . . . . . . . . . . . . 1
8 6010694 COVER, DLC test connector (not illustrated) . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-22 HEATING/VENTILATION/AIR CONDITIONING

5
7-S11-074

Figure 11–11. Closeout Panel, Passenger’s.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–11.
Closeout Panel, Passenger’s.

1 N/S FLEXIBLE DUCT, 2” ID x 42”, to passenger’s foot vent,


SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6009524B9 BRACKET, upper closeout panel . . . . . . . . . . . . . . . . . . 1
3 6009520 PASSENGER’S CLOSEOUT PANEL . . . . . . . . . . . . . . . . . . 1
4 6000243 SCREW, tapping, trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6007191 BRACKET, crash pad mounting . . . . . . . . . . . . . . . . . . . 2
6 6009525B9 BRACKET, lower closeout panel mounting . . . . . . . . . . 1

NOTE 1: CUT FROM BULK HOSE P/N 5743542

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-24 HEATING/VENTILATION/AIR CONDITIONING

2
9
8
7

Figure 11–12. Wiring Harnesses, A/C-Heat.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–12.
Wiring Harnesses, A/C-Heat.

1 6009304 HARNESS ASSEMBLY , engine compartment. . . . . . . . . 1


2 5939408 •FUSE, 30-amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6000023 •COVER, 30-amp fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5743468 HARNESS, ambient temperature switch . . . . . . . . . . . . 1
5 5743469 •SWITCH, ambient temperature . . . . . . . . . . . . . . . . . . 1
6 5743767 JUMPER, low pressure switch . . . . . . . . . . . . . . . . . . . . . 1
7 6009439B9 BRACKET, blower resistor mounting . . . . . . . . . . . . . . . . 1
8 6009438 RESISTOR, HVAC blower. . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S SCREW, tapping, #10 - 24 x 1/4. . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-26 HEATING/VENTILATION/AIR CONDITIONING

3 6
5
3
4 3

3 7

10

Figure 11–13. Auxiliary A/C-Heat.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–13.
Auxiliary A/C-Heat.

1 6009414 KIT, auxiliary A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5744788 •HEAT/COOL POWER, heavy duty, . . . . . . . . . . . . . . . . 1
3 5743172 ••CLAMP, hose, 3/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 5743582 ••HOSE, drain, 3/8” x 5”, SEE NOTE 1 . . . . . . . . . . . . . . . 1
5 5743586 ••HOSE, drain, 3/8“x 13”, SEE NOTE 1 . . . . . . . . . . . . . . 1
6 5743587 ••HOSE, drain 3/8“x 15”, SEE NOTE 1 . . . . . . . . . . . . . . . 1
7 5743170 ••ELBOW, drain hose, 3/8” . . . . . . . . . . . . . . . . . . . . . . . 1
8 5743171 ••TEE, drain, 3/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5743583 ••HOSE, drain, 3/8 x 17”, SEE NOTE 1 . . . . . . . . . . . . . . . 1
10 5744765 •PLENUM, auxiliary HVAC . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: CUT FROM HOSE 3/8” X 4’, P/N 5743169, OR


FROM BULK HOSE 3.8” X 50’, P/N 5743584.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-28 HEATING/VENTILATION/AIR CONDITIONING

3 4 5
3
2

6
7

19 8

18 9

17

11 10
12

2
25
13

14

15
16

20

21
22
23
24
25
26

Figure 11–14. Auxiliary HVAC Unit.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–14.
Auxiliary HVAC Unit.

1 5744788 AUXILIARY A/C-HEAT POWER HEAD ASSEMBLY. . . . . . . 1


2 5745033 •CASE, top and bottom . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •SCREW, tapping, #10 - 16 x 5/8. . . . . . . . . . . . . . . . . . . 2
4 S.I.A. •NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 S.I.A. •LOCKWASHER, external tooth . . . . . . . . . . . . . . . . . . . 2
6 5743453 •CLAMP, bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5743497 •MOTOR, blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5743498 •WHEEL, blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6006174 •O-RING, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5743496 •VALVE, expansion, auxiliary HVAC, R134a . . . . . . . . . . 1
11 6006175 •O-RING, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •END GUARD, auxiliary blower wheel, L.H. . . . . . . . . . . 1
13 S.I.A. •END GUARD, auxiliary blower wheel, R.H.. . . . . . . . . . 1
14 S.I.A. •SCREW, countersunk, cr . . . . . . . . . . . . . . . . . . . . . . . . 8
15 S.I.A. •SCREW, tapping, countersunk, cr. . . . . . . . . . . . . . . . . 4
16 S.I.A. •BOLT, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 5744196 PIN, insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
18 5744195 SCREEN, coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 5744894 COIL, evaporator and heater . . . . . . . . . . . . . . . . . . . . 1
20 5744236 SCREW, 1/4 - 20 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 N/S BRACKET, left, aux. A/C mounting, SEE NOTE 1 . . . . . . . 1
21 N/S BRACKET, right, aux. A/C mounting, SEE NOTE 1 . . . . . . 1
22 N/S SCREW, 1/4 - 20 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
23 N/S NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 5743534 BRACKET, aux. A/C mounting . . . . . . . . . . . . . . . . . . . . . 1
25 N/S SCREW, tapping, #6 - 32 x 3/8, plenum-to-powerhead 4
26 5744765 PLENUM, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: MOUNTING BRACKETS COME WITH AUXILIARY


HVAC KIT, 6009414.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-30 HEATING/VENTILATION/AIR CONDITIONING

12
11

10

4
3

2
5

7
8
9

8-S11-031

Figure 11–15. Auxiliary A/C-Heat Hoses.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-31
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–15.
Auxiliary A/C-Heat Hoses.

1 6006175 O-RING, #10, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 5744152 HOSE, heater, 5/8” SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . 1
4 6009772 HOSE, #10, suction, low pressure . . . . . . . . . . . . . . . . . . 1
5 5743187 SCREW, tapping, flanged,,#10 - 16 x 3/4 . . . . . . . . . . . . 3
6 5743166 GROMMET, 3”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6009301 HOSE, #6 liquid, high pressure . . . . . . . . . . . . . . . . . . . . 1
8 6006173 O-RING, #6, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S SCREW, tapping, phcr, #8 - 20 x 1/2 . . . . . . . . . . . . . . . . 4
10 N/S BOLT, 1/4 - 20 x 1/2, Gr5, ZN . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S P-CLAMP, 2 1/2”, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S LOCKNUT, Keps, 1/4 - 20, ZN . . . . . . . . . . . . . . . . . . . . . . 1
5743167 TAPE, permagum/prestite, 12" (not illustrated) . . . . . . . AR

NOTE 1: HEATER HOSE, P/N 5744152, COMES IN A 8’ 4”


LENGTH THAT IS TO BE CUT TO MAKE TWO 4’ 2”
HOSES FOR BOTH THE INLET AND OUTLET OF
THE AUXILIARY A/C-HEAT UNIT OR CAN BE
MADE FROM BULK HOSE 50’, P/N 5740929.
NOTE 2: THIS CLAMP SECURES THE HEATER AND A/C
HOSES, AFTER THEY PASS THROUGH THE
GROMMET, TO THE INBOARD SIDE OF THE R.H.
FRAME RAIL.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-32 HEATING/VENTILATION/AIR CONDITIONING

00-P11-002

3
4

Figure 11–16. Rear Center Console.

AM General Corporation
2000 HUMMER PARTS CATALOG
HEATING/VENTILATION/AIR CONDITIONING 11-33
ITEM PART NUMBER DESCRIPTION QTY
Figure 11–16.
Rear Center Console.

1 6010973 CONSOLE ASSEMBLY, rear, standard, tan. . . . . . . . . . . . 1


1 6010973G CONSOLE ASSEMBLY, rear, standard, gray. . . . . . . . . . . 1
1 6011049 CONSOLE ASSEMBLY, rear, with rear seat audio, tan . . 1
1 6011049G CONSOLE ASSEMBLY, rear, with rear seat audio, gray . 1
2 N/S SCREW, #6-32 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 5744793 LOUVER, rectangular, w/o adapter, SEE NOTE 1 . . . . . 2
4 5743504 LOUVER, circular, side vent . . . . . . . . . . . . . . . . . . . . . . . 3

NOTE 1: PART OF DASH KIT, P/N 6009548

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
11-34 HEATING/VENTILATION/AIR CONDITIONING

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-1
Section 12

ELECTRICAL
TITLE PAGE NUMBER
124-AMP Alternator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
Batteries, Cables, And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12- 2
Clearance Marker Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-82
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-84
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-134
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-118
Cross Body Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-112
CTIS Interior Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-92
Daytime Running Light Jumper and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-60
Delco Monsoon Stereo System Harness, Hard Top, Models 83 & 84. . . . . . . . . . . . . . . . . . . . . . . 12-56
Delco Standard Stereo Harness Two-Speaker, Two-Door, Model 89 . . . . . . . . . . . . . . . . . . . . . . . 12-52
Delco Standard Stereo Harness, Four-Speaker, Open Top, Model 90 . . . . . . . . . . . . . . . . . . . . 12-58
Delco Standard Stereo Harness, Four-Speaker, Hard Top, Models 83 & 84 . . . . . . . . . . . . . . . . . 12-54
Dual Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12- 40
Engine Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-80
Exterior Fuse Box Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-102
Front Turn Signal Light and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
Fuse Boxes, Internal & External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-74
Glow Plug Power Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-96
GM Engine Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-130
Harness Assembly, Slant-Back Cargo Door, Model 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-122
Harness Assembly, Slant-Back Rear Defrost, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-124
Harness Assembly, Station Wagon Rear Door Jumper (RH Side) . . . . . . . . . . . . . . . . . . . . . . . . . . 12-128
Headlight Assembly and Running Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
Heated Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-76
Hood Wiring Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-43
Identification Lamp Assembly Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
Instrument Panel Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
Instrument Panel Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-108
Interior Courtesy Lights, Underhood Light, and Door Jamb Switch. . . . . . . . . . . . . . . . . . . . . . . . 12-32
Interior Dome Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
Interior Ground Cable Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-100
PCM and Digital Ratio Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-132
Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-64
Power Locks/Windows Door Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-106
Power Mirror Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-98
Power Mirror Switch Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-104
Power Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-72
Power Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-77
Rear Seat Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-62

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-1.1 ELECTRICAL

TITLE PAGE NUMBER


Rear Turn Signal Light/Taillight, License Plate Bracket, and Mounting Hardware. . . . . . . . . . . . .12-24
Reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-34
Remote Entry Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-136
Right Front Wheel Sensor Jumper Haness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-94
Roof Wiring Haness Assembly, Two-Door, Model 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-86
Roof Wiring Harness Assembly, Four-Door, Model 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-88
Roof Wiring Harness Assembly, Station Wagon, Model 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-90
Roof Wiring Harness, Open Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-46
Sensors, Sending Units, and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-12
Slant-Back Harness, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-126
Starter Motor And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4
Starter Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-6
Stereo, Speakers, and Mounting Hardware, Standard and Monsoon (Delco) . . . . . . . . . . . . . .12-36
Trailer Towing Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-48
Underbody Harness, Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-110
Windshield Wiper Motor, Wiper Assembly, and Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-14
Wiper Motor And Blade, Slant-Back Rear Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16.2

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-1.2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-2 ELECTRICAL

2 5

17

16

15
15

8 7

14

13
12

11 9

10

Figure 12–1. Batteries, Cables, And Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-3
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–1.
Batteries, Cables, And Mounting Hardware.

1 6002911B9 BRACKET, battery holddown . . . . . . . . . . . . . . . . . . . . . 1


2 6006813 LABEL, accessory drive belt routing, English . . . . . . . . . 1
3 6002912 J-BOLT, 5/16 - 18 x 8, ZN, battery holddown . . . . . . . . . 1
4 6003864 LABEL, battery warning, English . . . . . . . . . . . . . . . . . . . 1
4 6004096 LABEL, battery warning, French . . . . . . . . . . . . . . . . . . . 1
4 6004178 LABEL, battery warning, Spanish . . . . . . . . . . . . . . . . . . 1
4 6004179 LABEL, battery warning, Arabic . . . . . . . . . . . . . . . . . . . 1
5 N/S BOLT, 5/16 - 18 x 3/4, Gr8, ZN, battery holddown . . . . . 2
6 6009922 BATTERY, 12-volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 6003471 BOLT, battery, side terminal, 5/8” long . . . . . . . . . . . . . . 2
8 6003128 CABLE, black, negative. . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 12340058 WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S NUT, 5/16 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6002907B9 BATTERY TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . . 2
13 N/S LOCKWASHER, med, 3/8, ZN . . . . . . . . . . . . . . . . . . . . . . 2
14 6009471 CABLE, starter, negative . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5744361 BOLT, battery, side terminal, 1” long . . . . . . . . . . . . . . . . 2
16 6009470 CABLE, starter, positive . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6003129 CABLE, red, positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-4 ELECTRICAL

10
16
16
9

15

15 11
12

13
4
3
5
14

6
3
7

Figure 12-2. Starter Motor And Mounting Hardware.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 12-2.
Starter Motor And Mounting Hardware.

1 12338789-2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
2 12338789-1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
3 5937124 STARTER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 1
3 5744719 STARTER MOTOR ASSEMBLY, remanufactured SEE NOTE 1 1
4 S.I.A. •LOCKWASHER, 1/2 med, ZN. . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •NUT, 1/2 Gr 5, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •LOCKWASHER, 3/8 med, ZN. . . . . . . . . . . . . . . . . . . . . 1
7 S.I.A. •NUT, 3/8-16 Gr 5 CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 ECEX4939 BRACKET, starter motor . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S WASHER, bracket 3/8 Hard Type B, Flat ZN . . . . . . . . . . 1
10 N/S LOCKNUT, bracket 3/8-16-GR 8 . . . . . . . . . . . . . . . . . . . 1
11 6003475 BRACKET, starter cable . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 N/S CLAMP, positive cable 3/4 cushioned. . . . . . . . . . . . . . 1
13 N/S CLAMP, ground cable 7/8 cushioned . . . . . . . . . . . . . . 1
14 12340844 SCREW, cable clamps . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 12339413 BOLT, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 12341856 WASHER, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE


REMANUFACTURED P/N 0574419

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-6 ELECTRICAL

15 16
14 17

19
13
18

10 11 12 20

9
21
7 8
2

4
3 23
1 22
40
39
38
37
6 36
5
35
88
24
81 25 41
80
34 26
27
87
28
29
30 42
31 44 43
77 32
76
75 45
79 78
33
74
46
73 47
72
71 48
69 70 49
68 50 51 82
52
41 53
60 67 54
83
86 66 55
8485 65
59
60 58 54
57
62 61

63 56
64
56 54

Figure 12-3. Starter Motor Assembly.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-7
ITEM PART NUMBER DESCRIPTION QTY
Figure 12-3.
Starter Motor Assembly.

1 S.I.K. WASHER, flat, SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5741114 BEARING ASSEMBLY, intermediate . . . . . . . . . . . . . . . . 1
3 5929739 •SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5929738 •BEARING, ABS, bronze . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •SCREW, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6 S.I.A. •HOUSING, intermediate bearing assembly . . . . . . . . 1
7 S.I.K. GASKET, SEE NOTE 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.K. SPACER, starter clutch, SEE NOTE 1 . . . . . . . . . . . . . . . . 1
9 5740926 CLUTCH, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5929752 O-RING, pinion housing . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.K. PINION STOP, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.K. SNAP RING, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 5929764 YOKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 S.I.K. PIN, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 S.I.K. PLUG, SEE NOTE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.K. GASKET, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.K. PLUG, SEE NOTE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5742921 HOUSING ASSEMBLY, pinion . . . . . . . . . . . . . . . . . . . . . . 1
19 5741174 •BEARING, bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.A. •HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.K. SCREW, SEE NOTE 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
22 5742738 SOLENOID SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . 1
23 5742922 •CORE ASSEMBLY, moving . . . . . . . . . . . . . . . . . . . . . . . 1
24 S.I.A. •NUT, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 S.I.A. •SNAP RING, SEE NOTE 7. . . . . . . . . . . . . . . . . . . . . . . . . 1
26 S.I.A. •RETAINER, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 S.I.A. •SPRING, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 S.I.A. •RETAINER, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 5929759 •BOOT, moving core, SEE NOTE 7. . . . . . . . . . . . . . . . . . 1
30 S.I.A. •WASHER, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 S.I.A. •HOUSING, solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 5741916 •LOCKWASHER, solenoid . . . . . . . . . . . . . . . . . . . . . . . . 1
33 N/S •MACHINE SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 5740968 •COVER AND CONTACT STUD ASSEMBLY . . . . . . . . . . 1
35 S.I.A. •GASKET, SEE NOTE 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 S.I.A. •NUT, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 S.I.A. •WASHER, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 S.I.A. •CONTACT, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 S.I.A. •SPRING, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-8 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12-3.
Starter Motor Assembly. (Cont’d)

40 S.I.A. •WASHER, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . 1


41 5742918 ARMATURE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 S.I.K. THRUST WASHER, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . 1
43 S.I.K. THRUST WASHER, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . 8
44 S.I.K. GASKET, SEE NOTE 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 5742920 FRAME AND FIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . 1
46 N/S •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 5741118 •WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 S.I.A. •HOUSING, frame and field assembly . . . . . . . . . . . . . 1
49 S.I.A. •BUSHING, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 S.I.A. •WASHER, neoprene, SEE NOTE 11 . . . . . . . . . . . . . . . . 1
51 S.I.A. •WASHER, insulating, SEE NOTE 11 . . . . . . . . . . . . . . . . 1
52 S.I.A. •WASHER, cap, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . 1
53 S.I.A. •WASHER, plain, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 1
54 S.I.A. •LOCKWASHER, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 4
55 S.I.A. •NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 S.I.A. •NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
57 S.I.A. •WASHER, insulating, SEE NOTE 11 . . . . . . . . . . . . . . . . 1
58 S.I.A. •WASHER, plain, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 1
59 S.I.A. •STUD, terminal, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 1
60 5740960 •BRUSH SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 N/S •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 5740961 •SPRING SET, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 S.I.A. •SCREW, SEE NOTE 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
64 S.I.A. •STUD, terminal, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 1
65 5741666 •PLATE ASSEMBLY, brush . . . . . . . . . . . . . . . . . . . . . . . . 1
66 N/S •NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
67 5741107 •LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
68 N/S •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
69 5741169 •SEAL PACKAGE, brush plate mounting . . . . . . . . . . . 1
70 S.I.A. •STUD, terminal, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 1
71 S.I.A. •WASHER, insulating, SEE NOTE 11 . . . . . . . . . . . . . . . . 1
72 S.I.A. •BUSHING, insulating, SEE NOTE 11 . . . . . . . . . . . . . . . . 1
73 S.I.A. •WASHER, neoprene, SEE NOTE 11 . . . . . . . . . . . . . . . . 1
74 S.I.A. •WASHER, insulating, SEE NOTE 11 . . . . . . . . . . . . . . . . 1
75 S.I.A. •WASHER, cap, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . 1
76 S.I.A. •WASHER, plain, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 1
77 S.I.A. •NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
78 S.I.A. •LOCKWASHER, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 12-3.
Starter Motor Assembly. (Cont’d)

79 S.I.A. •NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


80 N/S •NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
81 N/S •WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
82 5741120 CONNECTOR switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83 5742919 HEAD ASSEMBLY, commutator end . . . . . . . . . . . . . . . . 1
84 S.I.A. •HEAD, commutator end . . . . . . . . . . . . . . . . . . . . . . . . 1
85 S.I.A. •OIL RETAINER, felt, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . 1
86 S.I.A. •BEARING, bronze , SEE NOTE 2 . . . . . . . . . . . . . . . . . . . 1
87 5741117 CONNECTOR, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
88 S.I.K. SCREW, solenoid , SEE NOTE 6 . . . . . . . . . . . . . . . . . . . . . 4

NOTE 1: PART OF BEARING AND RETAINER KIT (THRUST


WASHER PACKAGE), P/N 5741171
NOTE 2: PART OF BEARING AND OIL RETAINER KIT,
P/N 5741167
NOTE 3: PART OF GASKET KIT, INTERMEDIATE BEARING
P/N 5740964
NOTE 4: PART OF PINION STOP AND LOCK RING KIT,
P/N 5741173
NOTE 5: PART OF YOKE ADJUSTING PARTS KIT
P/N 5929744
NOTE 6: PART OF MOUNTING SCREW KIT, P/N 5740922
NOTE 7: PART OF STARTER RELAY KIT (CORE YOKE END
PARTS PACKAGE), P/N 5929758
NOTE 8: PART OF GASKET SWITCH KIT, P/N 5929755
NOTE 9: PART OF CORE CONTACT KIT, P/N 5929757
NOTE 10: PART OF GASKET KIT (GASKET PACKAGE, C.E.
AND D.E. HEAD), P/N 5741168
NOTE 11: PART OF TERMINAL STUD KIT, P/N 5740963

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-10 ELECTRICAL

7
9

10
5 6
11
3
4 12
2
13

14

15
4
16

17

23 18
19
20
21

24
25

22

Figure 12-4. 124-AMP Alternator Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-11
ITEM PART NUMBER DESCRIPTION QTY
Figure 12-4.
124-AMP Alternator Assembly.

1 6006776 ALTERNATOR ASSEMBLY, 124-Amp . . . . . . . . . . . . . . . . . 1


1 5744687 ALTERNATOR ASSEMBLY, 124-Amp, remanufactured . . 1
2 5742662 •BOLT, frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 5742663 •FRAME, 124-amp alternator, includes bearings . . . . 1
4 8125185 •TERMINAL PACKAGE, battery . . . . . . . . . . . . . . . . . . . 1
5 5742664 •REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5742665 •SPRING, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5742666 •BRUSH HOLDER AND BRUSH ASSEMBLY . . . . . . . . . . . 1
8 NPN •WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5733274 •SCREW, brush holder . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5742667 •SCREW, regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5742668 •SCREW, rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5742669 •SCREW AND WASHER, rectifier bridge . . . . . . . . . . . . 2
13 5742670 •CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 453996 •NUT, rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
15 5742672 •RECTIFIER BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5742673 •STATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5742674 •FRAME, D.E., includes bearings . . . . . . . . . . . . . . . . . . 1
18 8125242 •NUT, pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 8125186 •LOCKWASHER, shaft nut, D.E. . . . . . . . . . . . . . . . . . . . . 1
20 S.I.A. •PULLEY, altenator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 8125193 •FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 5742676 •COLLAR, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 5742677 •COLLAR, inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 5742678 •ROTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 5742679 •BALL BEARING, S.R.E. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-12 ELECTRICAL

1 3
2

18
4

15

15
14

16
13 17 5

8 9 11
6
12

10

Figure 12–5. Sensors, Sending Units, and Switches.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–5.
Sensors, Sending Units, and Switches.

1 N/S NUT, M10 - 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S WASHER, flat, M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5745246 GLOWPLUG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S BOLT, flanged, 5/16-18 x 1 1/4. . . . . . . . . . . . . . . . . . . . . 1
5 N/S BRACKET, glowplug controller . . . . . . . . . . . . . . . . . . . . 1
6 5745120 SENDER SWITCH, oil pressure. . . . . . . . . . . . . . . . . . . . . . 1
7 5744032 SENDER, temperature gauge. . . . . . . . . . . . . . . . . . . . . 1
8 5744030 SENSOR, coolant temperature. . . . . . . . . . . . . . . . . . . . 1
9 5744430 SENSOR, air intake temperature . . . . . . . . . . . . . . . . . . 1
10 5744468 SEAL, pressure sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5745121 SENSOR, turbo pressure. . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5744467 BOLT, pressure sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 5744442 BRACKET, solenoid valve mounting . . . . . . . . . . . . . . . 1
14 5745247 SOLENOID VALVE, boost control . . . . . . . . . . . . . . . . . . 1
15 5744472 BOLT, solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 N/S NUT, hex flange, M10 - 1.5 . . . . . . . . . . . . . . . . . . . . . . . . 4
17 N/S BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6010339 CABLE, glow plug controller-to-starter . . . . . . . . . . . . . 1
5745303 HARNESS GLOW PLUG, left side (not illustrated) . . . . . 1
5745303 HARNESS GLOW PLUG, right side (not illustrated) . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-14 ELECTRICAL

6
1
7
8
9
5
32 4
3

40 46

39

10
41

42

11

15
21 16
20

45 33
21 13
24
44
34
43
24 14
22 19
35 13
36 13 13 18
28 12
25 23 17
21 25
24 26 23
38
35 20
36 21 27
37 13
21 30 29

30
13 23
29
31

18 17
20 23
Figure 12–6. Windshield Wiper Motor, Wiper Assembly, and Washer Bottle.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–6.
Windshield Wiper Motor, Wiper Assembly, and Washer
Bottle.

1 6003900 WIPER ARM ASSEMBLY, pivot assembly, less blade . . . 2


2 12338831 CONNECTING ARM, pivot assembly . . . . . . . . . . . . . . . 2
3 12339427 RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5938822B2 WIPER MOTOR ASSEMBLY, windshield . . . . . . . . . . . . . . 1
5 N/S NUT INSERT, 1/4 - 20, 3/8” O.D. x 1” long . . . . . . . . . . . . 3
6 6003901 BLADE, wiper arm assembly . . . . . . . . . . . . . . . . . . . . . 2
7 N/S WASHER, flat, 1/4, CAD, wiper motor . . . . . . . . . . . . . . . 3
8 N/S LOCKWASHER, med, 1/4, ZN, wiper motor. . . . . . . . . . . 3
9 N/S SCREW, 1/4 - 20 x 3/4, Gr5, CAD, wiper motor. . . . . . . . 3
10 MS35489-41S GROMMET, w/s wiper motor lead . . . . . . . . . . . . . . . . . 1
11 12339340 GROMMET, w/s wiper motor harness . . . . . . . . . . . . . . 1
12 N/S HOSE, check valve-to-rear window washer, 254” SEE NOTE 1. 1
91
13 WWC440-3/8 CLAMP, w/s washer hose . . . . . . . . . . . . . . . . . . . . . . . . 7
14 6010771 CHECK VALVE, rear window washer hose, SEE NOTE 2 1
91
15 6011554 HOSE, connector-to-check valve . . . . . . . . . . . . . . . . . 1
91
16 6011552 CONNECTOR, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
91
17 6006600 NOZZLE, windshield washer . . . . . . . . . . . . . . . . . . . . . . 2
18 N/S SCREW, phcr, tapping, #8 - 32 x 5/8, CAD, nozzle . . . . . 2
19 N/S HOSE, RH, 13-inch, check valve-to-nozzle, SEE NOTE 3. 1
20 6011553 HOSE, pump to connector . . . . . . . . . . . . . . . . . . . . . . . 1
91
21 N/S SCREW, slotted hex head, #10 - 24 x 3/4, CAD . . . . . . . 6
22 N/S P-CLIP, 3/8”, windshield washer hose . . . . . . . . . . . . . . . 1
23 N/S LOCKNUT, #10 - 24, CAD, w/s washer hose P-clip . . . . 4
24 N/S P-CLIP, 7/8”, windshield washer hose . . . . . . . . . . . . . . . 3
25 6005960 CHECK VALVE, windshield washer hose, SEE NOTE 2 . . 2
26 N/S HOSE, RH, 13-inch, tee-to-check valve, SEE NOTE 3 . . . 1
27 6010625 TEE, windshield washer hose . . . . . . . . . . . . . . . . . . . . . 1
28 N/S HOSE, LH, 3-inch, tee-to-check valve, SEE NOTE 3 . . . . 1
29 6010626 HOSE, w/s washer pump-to-tee. . . . . . . . . . . . . . . . . . . 1
30 N/S P-CLIP, 5/8”, cushioned, windshield washer hose . . . . . 2
31 N/S HOSE, LH, 13-inch, check valve-to-nozzle, SEE NOTE 3 . 1
32 6010005 RESERVOIR AND PUMP ASSEMBLY, windshield washer . 1
83, 84, 89, 90
32 6010935 RESERVOIR AND PUMP ASSEMBLY, windshield washer . 3
91
33 6010252 •PUMP, windshield washer . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89, 90
33 6010252 •PUMP, windshield and slant-back door window washer 2
91

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-16 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–6.
Windshield Wiper Motor, Wiper Assembly, and Washer
Bottle.

34 S.I.A. •SEAL, windshield washer pump . . . . . . . . . . . . . . . . . 1


83, 84, 89, 90
34 S.I.A. •SEAL, windshield and slant-back door window
washer pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
91
35 S.I.A. •WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 S.I.A. •LOCKWASHER, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 S.I.A. •SCREW, phcr #10 - 24 x 1/2 . . . . . . . . . . . . . . . . . . . . . 2
38 6010970 •RETAINER, windshield washer pump . . . . . . . . . . . . . 1
39 6010284 •RESERVOIR, windshield washer . . . . . . . . . . . . . . . . . 1
40 S.I.A. •CAP, windshield washer reservoir . . . . . . . . . . . . . . . . 1
41 S.I.A. •SEAL, windshield washer low level switch . . . . . . . . . 1
42 6010250 •SWITCH ASSEMBLY, low level w/s washer fluid . . . . . . 1
43 N/S SCREW, 1/4-20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
44 N/S LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
45 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
46 12340660 PIVOT ASSEMBLY, windshield wiper motor . . . . . . . . . . 2

NOTE 1: CUT TO LENGTH FROM 50’ ROLL BULK HOSE,


P/N 5741211.
NOTE 2: CHECK VALVES P/NS 6005960 AND 6010771
ARE INTERCHANGEABLE AS REPLACEMENT
PARTS.
NOTE 3: MAKE FROM BULK HOSE P/N 5741211

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-16.1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-16.2 ELECTRICAL

2
1

5
6

7
4
8
9
10
10
9
11

12 13

14

15

18 16
17

19
22
20 00-P12-013
21

Figure 12–6.1 Wiper Motor And Blade, Slant-Back Rear Window.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-16.3
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–6.1
Wiper Motor And Blade, Slant-Back Rear Window.

1 6010967 WIPER ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6010968 WIPER BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 N/S BLADE REFILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6010969 WIPER HARDWARE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •PLASTIC CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •NUT, 8mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.K. •WEATHER CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.K. •NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.K. •WASHER COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 S.I.K. •RUBBER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 S.I.K. •SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6010966 WIPER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6010817 ADAPTER ASSEMBLY, wet arm . . . . . . . . . . . . . . . . . . . . . 1
14 6011057 HARNESS, slant-back door . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S HOSE, window washer, 254” SEE NOTE 1 . . . . . . . . . . . 1
16 6011552 CONNECTOR, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6011554 HOSE, washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 6010887 WIPER MOTOR MOUNTING BRACKET. . . . . . . . . . . . . . . 1
19 9424257P2 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 N/S BOLT, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 N/S SCREW, M6-1.00 x 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
22 11503962 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

NOTE 1: CUT TO LENGTH FROM 50’ ROLL BULK HOSE,


P/N 5741211.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-16.4 ELECTRICAL

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-17

6 7
5 12 4 13 14
4 5
8 11
3
3
2
1
15 16
1 2 4
9 10
18 17
39 19

38 37
36
20
1 21
23

4 24

22
35
22

22 28
29
23
25
30 26
27
31
32

34
33

Figure 12–7. Instrument Panel Cluster


(Sheet 1 of 2).

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-18 ELECTRICAL

40

42
43

44

4
22
45

48 47

41 46

Figure 12–7. Instrument Panel Cluster


(Sheet 2 of 2)

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–7.
Instrument Panel Cluster

1 N/S NUT, #8-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20


2 N/S WASHER, flat, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 6003428 BRACKET, gauge mounting . . . . . . . . . . . . . . . . . . . . . . 3
4 5939651 SCREW, gauge panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 6003565 PANEL, gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 6007068 GAUGE, voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6007067 GAUGE, oil pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6007071 GAUGE, oil pressure, metric . . . . . . . . . . . . . . . . . . . . . . 1
8 6010098 STATUS CENTER, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 N/S NUT & LOCKWASHER ASSEMBLY, keps, #8 - 32 . . . . . . . 4
10 6003429 BRACKET, electronic speedometer mounting . . . . . . . 1
11 5745180 KIT, speedometer, odometer in miles, with trip gauge 1
11 5745295 KIT, speedometer, odometer in kilometers with
trip gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6010099 STATUS CENTER, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6008870 GAUGE, water temperature. . . . . . . . . . . . . . . . . . . . . . 1
13 6008871 GAUGE, water temperature, metric. . . . . . . . . . . . . . . 1
14 6007069 GAUGE, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6006987 PLATE, tachometer, clock . . . . . . . . . . . . . . . . . . . . . . . . 1
16 6007382 TACHOMETER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.A. •BRACKET, tachometer mounting . . . . . . . . . . . . . . . . . 1
18 S.I.A. •LOCKWASHER, star . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 S.I.A. •NUT, knurled finger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 6006995 CLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.A. •BRACKET, clock mounting . . . . . . . . . . . . . . . . . . . . . . 1
22 5939042 BEZEL, end. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
23 6010666 BEZEL, auxiliary fuel tank switch . . . . . . . . . . . . . . . . . . . 2
24 6010143 SWITCH, aux. fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 89, 90
25 6010667 BLANK, panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84, 84, 89, 90
26 6010860 SWITCH, windshield wiper, intermittent,
and washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
91
27 6010143 SWITCH, aux. fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
91
28 5939270 PANEL, gauge (blank) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 6007199 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 6010141 SWITCH, windshield wiper, intermittent,
and washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-20 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–7.
Instrument Panel Cluster (Cont’d)

31 5939550 SWITCH, windshield wiper speed . . . . . . . . . . . . . . . . . 1


32 5939549 SWITCH, dome lights (one posiition)
90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 6000895 SWITCH, dome lights/cargo light (two position)
83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 6010145 SWITCH, panel lights . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 5939547 SWITCH, master lighting. . . . . . . . . . . . . . . . . . . . . . . . . 1
35 5939043 BEZEL, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 N/S SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
37 6004081 SPEEDNUT, J-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
38 6003558 NOZZLE, defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 N/S SCREW, #8 - 32 x 1/2, ZN. . . . . . . . . . . . . . . . . . . . . . . . . 4
40 6011062 JUMPER, speedometer . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 6005131 GAUGE ASSEMBLY, CTI pressure . . . . . . . . . . . . . . . . . . 1
42 S.I.A. •NUT, #10 - 32, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 S.I.A. •LOCKWASHER, med, #10, ZN . . . . . . . . . . . . . . . . . . . . 2
44 S.I.A. •BRACKET, CTI pressure gauge mounting . . . . . . . . . . 1
45 6006603 SWITCH, CTI inflate/deflate . . . . . . . . . . . . . . . . . . . . . . 1
46 6006604 SWITCH, CTI air pressure, axle selector. . . . . . . . . . . . . 1
47 6010125 PANEL, gauge (with CTI) . . . . . . . . . . . . . . . . . . . . . . . . 1
48 6010091 JUMPER AND SWITCH, power mirrors . . . . . . . . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-21

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-22 ELECTRICAL

3
1

Figure 12–8. Front Turn Signal Light and Mounting Hardware.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–8.
Front Turn Signal Light and Mounting Hardware.

1 5939092 LAMP ASSEMBLY, turn signal . . . . . . . . . . . . . . . . . . . . . . 2


2 5939420 •LAMP, turn signal, amber. . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S •• BULB (trade #1157). . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 5939093B9 •BRACKET, front turn signal lamp . . . . . . . . . . . . . . . . . . 2
5 N/S •LOCKWASHER, spring, med, 1/4, ZN . . . . . . . . . . . . . . 4
6 N/S •BOLT, 1/4 - 20 x 1/2, Gr5. . . . . . . . . . . . . . . . . . . . . . . . . 4
7 N/S WASHER, flat, 5/16 (.344’’), CAD . . . . . . . . . . . . . . . . . . . 4
8 N/S NUT AND LOCKWASHER ASSEMBLY, 5/16 - 18, Gr5, keps 4

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-24 ELECTRICAL

2
3

17
16 7
8
9
10

11
15
12

14 13

Figure 12–9. Rear Turn Signal Light/Taillight, License Plate Bracket, and Mounting Hardware.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–9.
Rear Turn Signal Light/Taillight, License Plate Bracket,
and Mounting Hardware.

1 5939089 TAILLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


2 N/S •BULB, backup (trade #1156). . . . . . . . . . . . . . . . . . . . . 1
3 N/S •BULB, stop, turn, taillight (trade #1157) . . . . . . . . . . . . 1
4 MS35489-41 •GROMMET, hole, 3/8’’, 1.25’’ . . . . . . . . . . . . . . . . . . . . . 1
5 N/S SCREW, 1/4 - 20 x 1 1/4, protective bracket, from top 2
6 6009594 PROTECTIVE BRACKET, license plate lamp shield . . . . . 1
7 N/S SCREW, 1/4 - 20 x 5/8, protective bracket, from rear . . 2
8 N/S NUT INSERT, 1/4 - 20, grip range .080 - .165 . . . . . . . . . . 2
9 N/S LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S SCREW, 1/4 - 20 x 1 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 2
11 5937030 LAMP ASSEMBLY, license plate . . . . . . . . . . . . . . . . . . . . 1
12 N/S SCREW, phcr, #8 - 32 x 1/2, ZN . . . . . . . . . . . . . . . . . . . . 2
13 N/S SCREW, 1/4 - 28 x 5/8, ZN. . . . . . . . . . . . . . . . . . . . . . . . . 2
14 6009592B9 BRACKET ASSEMBLY, license plate mount . . . . . . . . . . . 1
15 5939483 NUT, square head grommet . . . . . . . . . . . . . . . . . . . . . . 2
16 N/S NUT AND LOCKWASHER ASSEMBLY, keps, #8 - 32 . . . . . 2
17 N/S NUT INSERT, 1/4 - 20, grip range .080 - .260 . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-26 ELECTRICAL

1
2
16
3

4
7

5
6
11
7
8
9
12 10

13

14
15

17

20

19

18

21

Figure 12–10. Headlight Assembly and Running Lights.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–10.
Headlight Assembly and Running Lights.

1 5938841 HEADLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


2 8741492 •CONNECTOR, headlight. . . . . . . . . . . . . . . . . . . . . . . . 3
3 8741435 •NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 8741442 •GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 12338607 •MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6 8741461 •HEADLAMP HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 9414920 •WASHER, flat, 1/4, headlight assembly . . . . . . . . . . . . 9
8 N/S •LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . 3
9 N/S •NUT, 1/4 - 28, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 3
10 8741447 •HEADLAMP MOUNT ASSEMBLY. . . . . . . . . . . . . . . . . . . 1
11 7538146 •SCREW, head lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5935897 •HARNESS ASSEMBLY, jumper . . . . . . . . . . . . . . . . . . . . . 1
13 5938842 •LAMP, halogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 8741446 •RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 8741437P2 •SCREW, headlight bezel . . . . . . . . . . . . . . . . . . . . . . . . 3
16 N/S LOCKNUT, w/washer, keps, 1/4 - 28, ZN,
headlight assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
17 5937037P BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5937027 LAMP, yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
19 M24243/5-A404 RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
20 5937024 BRACKET, lamp assembly mount . . . . . . . . . . . . . . . . . . 5
21 N/S SCREW, phcr, 1/4 - 20 x 1 1/4, CAD . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-28 ELECTRICAL

1
5

2 4
3
5

6
7

10
11
12

13

15

14

Figure 12–11. Clearance Marker Light Assembly.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–11.
Clearance Marker Light Assembly.

1 5937035 LAMP, marker, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


1 5937036 LAMP, marker, front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 S.I.A. •LAMP HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 MS35421-1 •LENS, light, amber, front. . . . . . . . . . . . . . . . . . . . . . . . . 2
3 MS35421-2 •LENS, light, red, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 S.I.A. •BULB (trade #67) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 N/S SCREW, #10-24 x .75’’ PH mach cad . . . . . . . . . . . . . . . 16
6 N/S WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7 N/S LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 16
8 6006453 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 89, 90
8 6006827 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84
8 6011071 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
91
9 6007362P BRACKET ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 N/S LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S SCREW, phcr, 1/4 - 20 x 1 3/4, CAD . . . . . . . . . . . . . . . . 2
13 M24243/5-A404 RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14 5937026 LAMP ASSEMBLY, red . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
15 5937024 BRACKET, lens assembly mounting . . . . . . . . . . . . . . . . 5

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-30 ELECTRICAL

3 7

5 4
6

8
9

11
10

21
19 20

12

17

18 13

14

15

16

Figure 12–12. Interior Dome Lights.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-31
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–12.
Interior Dome Lights.

1 6003013 GASKET, dome light, overhead console, SEE NOTE 1 . . 1


83, 84, 91
2 5939057 DOME LAMP ASSEMBLY, standard . . . . . . . . . . . . . . . . . 1
89
2 5939057 DOME LAMP ASSEMBLY, standard . . . . . . . . . . . . . . . . . 2
83, 91
2 5939057 DOME LAMP ASSEMBLY, standard . . . . . . . . . . . . . . . . . 3
84
3 S.I.A. BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
89
3 S.I.A. BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 91
3 S.I.A. BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
84
4 S.I.A. •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
89
4 S.I.A. •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
83, 91
4 S.I.A. •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
84
5 S.I.A. •LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
89
5 S.I.A. •LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 91
5 S.I.A. •LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
84
6 5939652 LENS, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
89
6 5939652 LENS, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 91
6 5939652 LENS, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
84
7 6009494 SUPPORT, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90
8 6009496 BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90
9 N/S SCREW, tapping, #8 - 32 x 3/4. . . . . . . . . . . . . . . . . . . . . 2
90
10 6009495 DOME LAMP ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . . . . 1
90

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-31.1 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–12.
Interior Dome Lights. (Cont’d)

11 6004087 BEZEL, map light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


89
11 6004087 BEZEL, map light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84, 91
12 6004088 LIGHT, assembly, map . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89
12 6004088 LIGHT, assembly, map . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84, 91
13 6011035 BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
91
14 S.I.A. SCREW, tapping, #8 - 32 x 1 3/4 . . . . . . . . . . . . . . . . . 4
91
15 6011057 HARNESS, rear door jumper . . . . . . . . . . . . . . . . . . . . . 1
91
16 6009495 DOME LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 2
91
17 5939659 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 89
18 S.I.A. SCREW, tapping, #8 - 32 x 1 1/2 . . . . . . . . . . . . . . . . . 2
83, 89
19 6000894 CARGO LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 1
83, 89
20 S.I.A. LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 89
21 6000893 WIRING AND SOCKET ASSEMBLY . . . . . . . . . . . . . . . . . 1
83, 89

NOTE 1: FOR USE ON VEHICLES WITH DELUXE RADIO

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-31.2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-32 ELECTRICAL

2
1

17

15
3

16
7
18
13
14

5
14 13
4

12
11

10

PASSENGER’S SIDE

12

8 11

11
10

9
DRIVER’S SIDE
10

Figure 12–13. Interior Courtesy Lights, Underhood Light, and Door Jamb Switch

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-33
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–13.
Interior Courtesy Lights, Underhood Light, and Door
Jamb Switch

1 5939456 LAMP ASSEMBLY, underhood . . . . . . . . . . . . . . . . . . . . . 1


2 N/S BULB (trade #93) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 271169 NUT, #10 - 32, underhood lamp bracket . . . . . . . . . . . . 2
4 N/S SCREW, tapping, #10 - 32 x 5/8. . . . . . . . . . . . . . . . . . . . 2
5 MS27183-8 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 5939819 BRACKET, underhood lamp . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S SCREW, #10 - 32 x 1/2, underhood lamp bracket. . . . . 2
8 MS27183-8 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5937024 BRACKET, lamp assembly mounting . . . . . . . . . . . . . . . 1
10 5939309 LAMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 N/S RIVET, .125 Dia, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5937024 BRACKET, lamp assembly mounting . . . . . . . . . . . . . . . 1
13 N/S WASHER, flat, hardened, 1/4, type B . . . . . . . . . . . . . . . 2
14 N/S BOLT, 1/4 - 20 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . 2
15 6000093B9 BRACKET, courtesy lamp mounting . . . . . . . . . . . . . . . . 1
16 6009524B9 BRACKET, closeout panel . . . . . . . . . . . . . . . . . . . . . . . . 1
17 N/S WELDNUT, 1/4 - 20, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . 2
18 5939088 SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 90
18 5939088 SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89
18 5939088 SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
84, 91

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-34 ELECTRICAL

1
2

3
4 5 1

Figure 12–14. Reflectors.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-35
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–14.
Reflectors.

1 N/S LOCKNUT AND WASHER ASSEMBLY, keps, 1/4 - 20,


reflector mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 5935715B2 AMBER REFLECTOR, front, side . . . . . . . . . . . . . . . . . . . . 2
3 N/S SCREW, phcr, 1/4 - 20 x 5/8, ZN . . . . . . . . . . . . . . . . . . . . 8
4 5935714B2 RED REFLECTOR, rear, side. . . . . . . . . . . . . . . . . . . . . . . . 2
5 MS21333-99 CLAMP, tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-36 ELECTRICAL

4
1

5
6
7
3 8

29 30
9

27

10
31

28 12

11
15
25 26 13

14
24
16
17

18
19

20
21

22

23 NOTE: See page 13-76 for


radio noise suppression filter.

Figure 12–15. Stereo, Speakers, and Mounting Hardware, Standard and Monsoon (Delco).
(Sheet 1 of 2)

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-37

32

33
34
35

36

43

42
37
42
38

39

40

41

Figure 12–15. Stereo, Speakers, and Mounting Hardware, Standard and Monsoon.
(Sheet 2 of 2)

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-38 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–15.
Stereo, Speakers, and Mounting Hardware, Standard
and Monsoon (Delco).

1 6009394 ANTENNA AND BASE ASSEMBLY. . . . . . . . . . . . . . . . . . 1


2 N/S SCREW, PHCR, #8 - 32 x 1/2, ZN, radio antenna base 3
3 6000337 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6009395 CABLE ASSEMBLY, antenna-to-radio . . . . . . . . . . . . . . 1
5 6010850 AMPLIFIER, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
6 N/S WASHER, flat, #10, amplifier . . . . . . . . . . . . . . . . . . . . . . 4
7 N/S WASHER, lock, #10, med, ZN, amplifier . . . . . . . . . . . . . 4
8 MS51849-76 BOLT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5744737 REMOTE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6009187 BACKING PLATE, speaker . . . . . . . . . . . . . . . . . . . . . . . 2
90
11 12341352 J-CLIP (four for each speaker) . . . . . . . . . . . . . . . . . . . 4
12 6009152 SPEAKER, 5 1/2” coaxial, standard system. . . . . . . . . . 2
89
12 6009152 SPEAKER, 5 1/2” coaxial, standard system. . . . . . . . . . 4
83, 84, 90
12 6009152 SPEAKER, 5 1/2” coaxial, Monsoon system . . . . . . . . . 6
83, 84
13 6009153 SPEAKER COVER, standard . . . . . . . . . . . . . . . . . . . . . 2
89
13 6009153 SPEAKER COVER, standard . . . . . . . . . . . . . . . . . . . . . 4
83, 84, 90
13 6009154 SPEAKER COVER, Monsoon. . . . . . . . . . . . . . . . . . . . . . 6
83, 84
14 N/S SCREW, phcr, #8 - 32 x 1 1/4, CAD (four for each
speaker cover). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 6010786 BRACKET, CD changer, front, SEE NOTE 1 . . . . . . . . . . 1
16 N/S WASHER, flat, #10, bracket, CD changer . . . . . . . . . . . 4
17 N/S SCREW, phcr, #10 - 32 x 3/4, SEE NOTE 1 . . . . . . . . . . . . 4
18 6001543 CLIP, CD changer cable, SEE NOTE 1 . . . . . . . . . . . . . . 2
19 6010797 CD CHANGER ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . 1
20 6011001 •CABLE, CD changer . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6010788 BRACKET, CD changer, right, SEE NOTE 1 . . . . . . . . . . . 1
22 N/S SCREW, oval head, #10 - 32 x 3/4, SEE NOTE 1 . . . . . . . 4
23 5745149 MAGAZINE, 6-CD, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . 1
24 6010784 BEZEL, CD changer, SEE NOTE 1 . . . . . . . . . . . . . . . . . . 1
25 N/S SCREW, #10 - 16 x 7/8. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 6010787 BRACKET, CD changer, left, SEE NOTE 1 . . . . . . . . . . . 1

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-39
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–15.
Stereo, Speakers, and Mounting Hardware, Standard
and Monsoon (Delco).

27 6011009 RADIO HEAD, United States, standard . . . . . . . . . . . . . 1


27 6011010 RADIO HEAD, United States, Monsoon . . . . . . . . . . . . . 1
83, 84
27 6009147 RADIO HEAD, Middle East, standard and Monsoon . . 1
27 6009149 RADIO HEAD, Australian, standard and Monsoon . . . . 1
27 6009380 RADIO HEAD, Japanese, standard and Monsoon. . . . 1
28 5745212 •KNOB, volume control, standard and Monsoon . . . . 1
29 N/S •SLEEVE, Delco radio, standard and Monsoon . . . . . . 1
30 6009435 BRACKET, radio support . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 6009434 BUSHING, radio, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 6009135 OVERHEAD CONSOLE SPEAKER ENCLOSURE, Monsoon 1
83, 84
33 N/S WASHER, flat, #10, overhead console speaker . . . . . . . 4
enclosure
34 N/S WASHER, lock, #10, med, ZN, overhead console speaker 4
35 N/S BOLT, 1/4 - 20 x 2 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
36 6009173 STRAP, subwoofer, Monsoon . . . . . . . . . . . . . . . . . . . . . . 2
83, 84
37 N/S SCREW, phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . 8
38 6009172 BRACKET, subwoofer, Monsoon . . . . . . . . . . . . . . . . . . . 4
83, 84
39 6009151 SUBWOOFER, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84
40 6009803 PANEL, closeout, subwoofer mounting . . . . . . . . . . . . . 1
83, 84
41 12340000 DRAIN PLUG, subwoofer, Monsoon . . . . . . . . . . . . . . . . 1
83, 84
42 5744822 •SPEAKER, 6” subwoofer . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 84

NOTE 1: PART OF CD CHANGER ASSEMBLY


P/N 6010797 (SEE PAGE 13-89).

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-40 ELECTRICAL

1 2

6
8

9
3

9
P12-067.3
10

Figure 12–16. Dual Horns.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-41
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–16.
Dual Horns.

1 6010950 HORN, 400 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.A. •LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6010952 JUMPER, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 6010951 ADAPTER, female to female . . . . . . . . . . . . . . . . . . . . . . 2
5 6010949 HORN, 500 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6007345 BRACKET ASSEMBLY, horn/cruise actuator mounting . 1
8 N/S BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . 2
9 N/S WASHER, flat, hard, 1/4, type B . . . . . . . . . . . . . . . . . . . . 4
10 N/S LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-42 ELECTRICAL
2

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-43

3 3
2 2
4

5
7

6
6

10
9
7
5

8 8

12

11

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9 VIEW 10 VIEW 11 VIEW 12

Figure 12–17. Hood Wiring Harness


(Sheet 1 of 2).

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-44 ELECTRICAL

14
14
13
13
15
15

17 18 23 23 18 17 16
16 18

24

19
20 21

22

VIEW 13 VIEW 14 VIEW15 VIEW 16 VIEW 17 VIEW18

19 19
21 20 25
20

22

VIEW 23 VIEW 24

Figure 12–17. Hood Wiring Harness


(Sheet 2 of 2).

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-45
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–17.
Hood Wiring Harness

1 5936598 HOOD WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5937021 •CONNECTOR, clearance lamps . . . . . . . . . . . . . . . . . 2
3 MS27142-2 •CONNECTOR PLUG, left and right head lamp. . . . . . 6
4 N/S •TERMINAL LUG, parking lamp ground. . . . . . . . . . . . . 2
5 5939236 •CONNECTOR PLUG, turn signal lamp . . . . . . . . . . . . . 2
6 5939237 •CONNECTOR PLUG, park light . . . . . . . . . . . . . . . . . . . 2
7 MS27144-2 •CONNECTOR PLUG, marker lamp . . . . . . . . . . . . . . . . 2
8 N/S •TERMINAL LUG, marker lamp ground . . . . . . . . . . . . . 2
9 N/S •CONNECTOR PLUG, under hood lamp. . . . . . . . . . . . 1
10 N/S •CONNECTOR, under hood lamp . . . . . . . . . . . . . . . . . 1
11 5995732 •CONNECTOR PLUG, to body harness . . . . . . . . . . . . . 1
12 5939582 •CONNECTOR PLUG, under hood lamp. . . . . . . . . . . . 1
13 MS21333-99 CLAMP, wiring harness, 1/4”. . . . . . . . . . . . . . . . . . . . . . 2
14 MS35489-10S GROMMET, wiring harness . . . . . . . . . . . . . . . . . . . . . . . 2
15 MS35489-39S GROMMET, wiring harness . . . . . . . . . . . . . . . . . . . . . . . 2
16 12340573 CLIP, harness mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 MS35489-48S GROMMET, wiring harness . . . . . . . . . . . . . . . . . . . . . . . 2
18 N/S 1/2” CLAMP ASSEMBLY, w/wellnut. . . . . . . . . . . . . . . . . 3
19 N/S •SCREW, harness clamps 1/4-20 x 7/8" GR 5 cad
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
20 N/S •WASHER, harness clamps 1/4" cad, sae flat , SEE NOTE 1 6
21 N/S •CLAMP, wiring harness 1/2" cushioned, SEE NOTE 2 . . 4
22 12339397-4 •WELLNUT, wiring harness, SEE NOTE 3 . . . . . . . . . . . . . 5
23 N/S 1/2” CLAMP ASSEMBLY w/o wellnut. . . . . . . . . . . . . . . . 2
24 N/S 3/8” CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 N/S •CLAMP, wiring harness, 3/8" cushioned . . . . . . . . . . . . 1

NOTE 1: USE ONE PER ITEMS 18, 23, & 24.


NOTE 2: USE ONE PER ITEMS 18 & 23.
NOTE 3: USE ONE PER ITEMS 18 & 24.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-46 ELECTRICAL

2 3

VIEW 2 VIEW 3

Figure 12–18. Roof Wiring Harness, Open Top

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-47
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–18.
Roof Wiring Harness, Open Top

1 6010672 JUMPER HARNESS ASSEMBLY, dome lamp, open body 1


2 6004020 •CONNECTOR, jumper harness to dome lamp . . . . . . 1
3 5939237 •CONNECTOR, jumper harness to roof wiring harness 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-48 ELECTRICAL

2
1

DUMMY PLUG

4
TRAILER JUMPER

6
6
5

Figure 12–19. Trailer Towing Wiring.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-49
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–19.
Trailer Towing Wiring.

1 6002920 SHRINK TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5937211 PLUG, dummy, trailer jumper harness, with tether . . . . 1
3 6008780 TRAILER JUMPER HARNESS ASSEMBLY . . . . . . . . . . . . . . 1
4 6008827 HARNESS ASSEMBLY, trailer plug . . . . . . . . . . . . . . . . . . . 1
5 N/S SCREW, mach, 1/4 - 20 x 1, Gr8, CAD . . . . . . . . . . . . . . . 4
6 N/S LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-50 ELECTRICAL

2
2
3
VIEW 2

VIEW 3

Figure 12–20. Identification Lamp Assembly Jumper.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-51
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–20.
Identification Lamp Assembly Jumper.

1 5936493 IDENTIFICATION LAMP JUMPER HARNESS, front . . . . . . 1


1 6000082 IDENTIFICATION LAMP JUMPER HARNESS, rear . . . . . . . 1
2 5937039 •CONNECTOR, lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 N/S •INSULATOR, mold on . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-52 ELECTRICAL

4 2 4

VIEW 2 VIEW 3 VIEW 4


00-P12-006

Figure 12–21. Delco Standard Stereo Harness Two-Speaker, Two-Door, Model 89.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-53
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–21.
Delco Standard Stereo Harness Two-Speaker,
Two-Door, Model 89.

1 6011012 HARNESS ASSEMBLY, Delco standard stereo,


two-speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6008670 •CONNECTOR, 8-way, body harness . . . . . . . . . . . . . . 1
3 N/S •CONNECTOR, 16-way, radio . . . . . . . . . . . . . . . . . . . . 1
4 6009363 •CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-54 ELECTRICAL

2
5

5
3

5 5

VIEW 2 VIEW 3 VIEW 4 VIEW 5


00-P12-007

Figure 12–22. Delco Standard Stereo Harness, Four-Speaker, Hard Top, Models 83 & 84.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-55
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–22.
Delco Standard Stereo Harness, Four-Speaker, Hard
Top, Models 83 & 84.

1 6011013 HARNESS ASSEMBLY, Delco standard stereo,


four-speaker , hard top . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6008670 •CONNECTOR, 8-way, body harness . . . . . . . . . . . . . . 1
3 N/S •CONNECTOR, 6-way, radio . . . . . . . . . . . . . . . . . . . . . 1
4 N/S •CONNECTOR, 16-way, radio . . . . . . . . . . . . . . . . . . . . . 1
5 6009363 •CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . . . 4
6 S.I.A. •CELL PHONE MUTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-56 ELECTRICAL

1
4
3 8
2 2

2
2

10

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 7 VIEW 8

VIEW 9 VIEW 10
00-P12-005

Figure 12–23. Delco Monsoon Stereo System Harness, Hard Top, Models 83 & 84

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-57
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–23.
Delco Monsoon Stereo System Harness, Hard Top,
Models 83 & 84

1 6011015 HARNESS ASSEMBLY, Delco Monsoon stereo . . . . . . . . 1


2 6009363 •CONNECTOR, speaker . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 6008670 •CONNECTOR, 8-way, body harness . . . . . . . . . . . . . . 1
4 N/S •CONNECTOR, 6-way, radio . . . . . . . . . . . . . . . . . . . . . 1
5 N/S •CONNECTOR, 16-way, radio . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •CELL PHONE MUTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S •CONNECTOR, 16-way, rear seat audio . . . . . . . . . . . . 1
8 6004450 •CONNECTOR, 32-way, amplifer . . . . . . . . . . . . . . . . . . 1
9 5939598 •CONNECTOR, 4-way, center-mount speakers. . . . . . 1
10 6009362 •CONNECTOR, 4-way, subwoofer . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-58 ELECTRICAL

2
3

5 5

5 5

VIEW 2 VIEW 3 VIEW 4 VIEW 5


7-P12-003.1

Figure 12–24. Delco Standard Stereo Harness, Four-Speaker, Open Top, Model 90.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-59
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–24.
Delco Standard Stereo Harness, Four-Speaker, Open
Top, Model 90.

1 6011014 HARNESS ASSEMBLY, Delco standard stereo


four-speaker, open top . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6008670 •CONNECTOR, 8-way, body harness . . . . . . . . . . . . . . 1
3 S.I.A. •CONNECTOR, 6-way, radio . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •CONNECTOR, 16-way, radio . . . . . . . . . . . . . . . . . . . . . 1
5 5744900 •CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . . . 4
6 S.I.A. •CELL PHONE MUTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-60 ELECTRICAL

2 3
4

5 6
7

9
8 10
11
13

15
16
17
12 14

VIEW 2 VIEW 3 VIEW 5 VIEW 6 VIEW 8 VIEW 10


00-P12-009

VIEW 12 VIEW 14 VIEW 15 VIEW 16 VIEW 17

Figure 12–25. Daytime Running Light Jumper and Harness.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-61
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–25.
Daytime Running Light Jumper and Harness.

1 6010839 JUMPER ASSEMBLY, daytime running light,


(Canada only), yellow . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5903092 •INSULATOR, connector . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6010837 JUMPER ASSEMBLY, ignition, DLR & GCC, white . . . . . . 1
5 5903092 •INSULATOR, connector . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6010841 JUMPER ASSEMBLY, brake fluid level, DRL . . . . . . . . . . . 1
8 S.I.A. •CONNECTOR, 3-way, to master cylinder. . . . . . . . . . . 1
9 S.I.A. •DIODE (in heat-shrinking tubing) . . . . . . . . . . . . . . . . . 1
10 S.I.A. •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6002625 MODULE ASSEMBLY, daytime running light . . . . . . . . . . 1
12 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6002626 HARNESS, module, daytime running light
(Canada only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6002769 •CONNECTOR, 8-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6002767 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 S.I.A. •TERMINAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6002829 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-62 ELECTRICAL

ES
PHON
TAPE
CD VOL
R
PW

00-P12-008 P.SE
T

AM PROG
K FM
S EE

Figure 12–26. Rear Seat Audio

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-63
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–26.
Rear Seat Audio

1 6011049G REAR CONSOLE ASSEMBLY, gray . . . . . . . . . . . . . . . . . . 1


1 6011049 REAR CONSOLE ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . 1
2 6011015 MONSOON RADIO HARNESS . . . . . . . . . . . . . . . . . . . . . 1
3 N/S CONNECTOR, 16-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6011039 REAR SEAT AUDIO MODULE . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-64 ELECTRICAL

2 3

5 4

Figure 12–27. Power Door Locks


(Sheet 1 of 6).

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-65

Figure 12–27. Power Door Locks


(Sheet 2 of 6).

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-66 ELECTRICAL

12
9

10
11

Figure 12–27. Power Door Locks


(Sheet 3 of 6).

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-67

REAR DOOR

13

15 16
14 17 18

21
19
11

20 13

Figure 12–27. Power Door Locks


(Sheet 4 of 6).

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-68 ELECTRICAL

FRONT DOOR

19

21
22
23
25

18

11
22 24
26

15

28
27

Figure 12–27. Power Door Locks


(Sheet 5 of 6).

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-69

41

45
44
43
42

34

30

32 33

30 31
29

30

36
35

37

38

39

40

Figure 12–27. Power Door Locks


(Sheet 6 of 6).

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-70 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–27.
Power Door Locks.

1 6003025 NUT, flat type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4


2 6003023 BEZEL, door switch (single) . . . . . . . . . . . . . . . . . . . . . . 2 2
2 6003024 BEZEL, door switch (dual) . . . . . . . . . . . . . . . . . . . . . . . 2 2
3 N/S SCREW, phcr, tapping, #8 - 18 x 1/2 . . . . . . . . . . . . . . . 4 4
4 6002016 SWITCH, door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
5 N/S SCREW & WASHER ASSEMBLY, trim, #8 - 18 x 1 . . . . . . . 2 2
6 6001694 WATERSHIELD, door latch . . . . . . . . . . . . . . . . . . . . . . . 2 4
7 6001623 WATERSHIELD, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
7 6001624 WATERSHIELD, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 1 1
7 6001625 WATERSHIELD, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
7 6001626 WATERSHIELD, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
8 5939037 CLIP, rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8
9 6001831 ACTUATOR ROD, front, L.H. . . . . . . . . . . . . . . . . . . . . . . 1 1
9 6001832 ACTUATOR ROD, front, R.H. . . . . . . . . . . . . . . . . . . . . . . 1 1
9 6001833 ACTUATOR ROD, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
9 6001834 ACTUATOR ROD, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
10 6003590 ACTUATOR, power door lock, w/o pigtail . . . . . . . . . . 2 4
11 N/S SCREW, truss head, tapping, #8 - 18 x 5/8 . . . . . . . . . . 8 16
12 12340003 CLIP, rod handle, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2
12 12340002 CLIP, rod handle, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2
13 6001892 BUSHING, snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 84, 90
14 6002437 GROMMET, rubber, B-pillar. . . . . . . . . . . . . . . . . . . . . . . 2
83, 84, 90
15 N/S LOCKNUT, nylon insert, #10 - 32 . . . . . . . . . . . . . . . . . . . 2 4
16 N/S CLAMP, cushioned 5/16" . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 84, 90
17 N/S WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 N/S SCREW, #10 - 32 x 3/4, ZN . . . . . . . . . . . . . . . . . . . . . . . 2 4
19 MS3367-1 TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7
20 N/S CLAMP, cushioned, 5/8” . . . . . . . . . . . . . . . . . . . . . . . . 2
21 6002466 RETAINER, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4
22 6001893 BUSHING, snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-71
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–27.
Power Door Locks (Cont’d.)

23 6001840 BRACKET, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1


23 6001841 BRACKET, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
23 6001842 BRACKET rear L/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 6001843 BRACKET rear R/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 MS35489-16 GROMMET, rubber, A-pillar . . . . . . . . . . . . . . . . . . . . . . . 2 2
25 N/S PLUG, connector, male . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
26 N/S CLAMP, cushioned, 7/16” . . . . . . . . . . . . . . . . . . . . . . . . 2 2
27 5995713 CONNECTOR, 6-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
28 N/S CLAMP, cushioned, 11/16” . . . . . . . . . . . . . . . . . . . . . . . 2 2
29 6008581 SEAL, door lock switch . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 N/S SCREW, flat head, #6 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . . 4
31 6008348 CONTACTS, power door lock, jamb-side . . . . . . . . . . . 1
32 6009730 CONNECTOR, plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 6010117 HARNESS, jumper, rear door, R.H., S/W . . . . . . . . . . . . . . 1
34 6008347 CONTACTS, power door lock, door-side . . . . . . . . . . . . 1
35 6008346 ROD, power lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 6000747 ROD CLIP, interior handle rod . . . . . . . . . . . . . . . . . . . . . 5
37 5939037 ROD END CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 6006283 SCREW, truss head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 6003590 ACTUATOR, power door lock . . . . . . . . . . . . . . . . . . . . . 1
40 6008553 HARNESS, power door lock, cargo door . . . . . . . . . . . . 1
41 5939088 SWITCH ASSEMBLY, door jamb . . . . . . . . . . . . . . . . . . . . 5
42 S.I.K. NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 S.I.K. WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 S.I.K. SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 6010032 WIRING HARNESS, 4-door . . . . . . . . . . . . . . . . . . . . . . . . 1
5939088 SWITCH, door jamb (not illustrated . . . . . . . . . . . . . . . . 5
84,91

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-72 ELECTRICAL

5
5

8
12

10 11
8

Figure 12–28. Power Mirrors.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-73
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–28.
Power Mirrors.

1 6003828 MIRROR ASSEMBLY, L.H., exterior, power . . . . . . . . . . . . 1


1 6003829 MIRROR ASSEMBLY, R.H., exterior, power . . . . . . . . . . . . 1
2 5744167 •MIRROR, replacement glass . . . . . . . . . . . . . . . . . . . . 1
3 5744912 •MIRROR HEAD, L.H., exterior, power . . . . . . . . . . . . . . . 1
3 5744917 •MIRROR HEAD, R.H., exterior, power . . . . . . . . . . . . . . 1
4 5744914 •MIRROR ARM, L.H., exterior, power. . . . . . . . . . . . . . . . 1
4 5744913 •MIRROR ARM, R.H., exterior, power . . . . . . . . . . . . . . . 1
5 S.I.A. ••BEARING, pivot arm . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 5744075 ••CAP, mirror upper pivot . . . . . . . . . . . . . . . . . . . . . . . . 2
7 S.I.A. ••CAP, mirror lower pivot . . . . . . . . . . . . . . . . . . . . . . . . 2
8 S.I.A. •SET SCREW, allen head . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 6010122 HARNESS, door jumper . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 6003449 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 6003618 PLATE, mirror mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 N/S SCREW, flat head, 1/4 - 20 x 3/4, ZN . . . . . . . . . . . . . . . . 6

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-74 ELECTRICAL

11
4 5
3

6
HEATED

12
RELAY
VALVE
RELAY

HEATED
7
W/S

RELAY
ABS

ABS
W/S

8
WNG.
RELAY

RELAY
PUMP
FUEL
ABS

9 10
RELAY
PUMP

2
CTIS
A/C RELAY
BLANK

BLANK
20

20

#10
#9
30

30
10

ABS
HORN RLY.

Fuse-Relay
30A

30A
BLANK

BLANK

30
25

Center
#1

#2

#3

#4

#5

#6

#7

#8
20A CB

30A CB

30A CB

30A CB

1
40A

30A

40A

40A

STARTER

15
14
13

23
25
C B A
F
MIRROR E D
CUT-OUT
24
R. WIPER
16
POWER
WINDOW RELAY
B
RELAY A

22
17
WIPER
IGNITION RELAY
B
RELAY A
21

18
20

9-P12-025.1

19

Figure 12–29. Fuse Boxes, Internal & External

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-75
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–29.
Fuse Boxes, Internal & External

1 6010234 RELAY, 80-amp, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6010234 RELAY, 80-amp, ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S FUSE BOX BASE, external . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6010442 RELAY, mini, ABS valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6010442 RELAY, heated windshield. . . . . . . . . . . . . . . . . . . . . . . . 2
6 6010285 RELAY, micro (280 series), ABS warning . . . . . . . . . . . . . 1
7 6010285 RELAY, micro (280 series), fuel pump . . . . . . . . . . . . . . . 1
8 6010442 RELAY, mini, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6010285 RELAY, micro (280 series), A/C/ clutch . . . . . . . . . . . . . . 1
10 6010285 RELAY, micro, (280 series), horn . . . . . . . . . . . . . . . . . . . . 1
11 6010288 COVER, external fuse box. . . . . . . . . . . . . . . . . . . . . . . . 1
12 6010255 COVER, external power studs . . . . . . . . . . . . . . . . . . . . 1
13 6010403 FUSE PANEL, auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6010127 COVER, internal fuse box . . . . . . . . . . . . . . . . . . . . . . . . 1
15 6010140B9 FUSE BOX BASE, internal . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5939581 ALARM, CTI, low pressure . . . . . . . . . . . . . . . . . . . . . . . . 1
17 6010136 FLASHER, turn signal and hazard . . . . . . . . . . . . . . . . . . 1
18 5939722 COVER, fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 5939908P BRACKET ASSEMBLY, interior fuse box mounting . . . . . . 2
20 6004890 CHIME MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 6010442 RELAY, mini, windshield wiper . . . . . . . . . . . . . . . . . . . . . 1
22 6010442 RELAY, mini, ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 6010442 RELAY, mini, rear wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 6010442 RELAY, mini, power windows . . . . . . . . . . . . . . . . . . . . . . 1
25 6010285 RELAY, micro, (280 series), power mirror cut-out . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-76 ELECTRICAL

Figure 12–29.1 Heated Windshield

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-76.1
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–29.1
Heated Windshield

1 6011900 WINDSHIELD, glass, heated, RH. . . . . . . . . . . . . . . . . . . . 1


2 6011988 WINDSHIELD, glass, heated, LH . . . . . . . . . . . . . . . . . . . . 1
3 6010029 HARNESS, windshield, console . . . . . . . . . . . . . . . . . . . . 1
4 6011330 WINDSHIELD, heated, switch and timer ASM . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-76.2 ELECTRICAL

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-77

4 5

6
7

7
8
9

Figure 12–30. Power Window


(Sheet 1 of 2).

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-78 ELECTRICAL

FRONT DOOR
10

21
20
17
13
14 10
11

19
18 15
17 16

10
14

10 12
13
3

22

10

24

REAR DOOR 12

23

Figure 12–30. Power Window


(Sheet 2 of 2).

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-79
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–30.
Power Windows.
1 5995713 CONNECTOR, 6-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 5995715 CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6010107 HARNESS ASSEMBLY, front door, L.H. . . . . . . . . . . . . . . . . 1
3 6010108 HARNESS ASSEMBLY, front door, R.H.. . . . . . . . . . . . . . . . 1
4 6008742 PLATE, closeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6008728 PLATE, power window, w/o heated windshield
89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6008729 PLATE, power window, w/o heated windshield
83, 84, 90, 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6008741 PLATE, heated windshield, w/o power windows,
SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6011333 PLATE, heated windshield, w/o power windows,,
SEE NOTE 2
83, 84, 89, 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6008728 PLATE, power window with heated windshield
89, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6011331 PLATE, power window with heated windshield
89, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6008730 PLATE, power window with heated windshield
83, 84, 90, 91, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . 1
4 6011332 PLATE, power window with heated windshield
83, 84, 90, 91, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . 1
5 5939651 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 6008768 SWITCH AND TIMER ASSEMBLY, heated windshield
SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6011330 SWITCH AND TIMER ASSEMBLY, heated windshield
SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6004185 SWITCH, power windows
89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6004185 SWITCH, power windows
83, 84, 90, 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 6010756 SWITCH, power window lock . . . . . . . . . . . . . . . . . . . . . 1
9 6010029 HARNESS, console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6003484 SCREW, window regulator . . . . . . . . . . . . . . . . . . . . . . . 8
11 6002866 BRACKET, window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 6002466 RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 N/S LOCKWASHER, #8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 N/S SCREW, #8 - 32 x 3/4, ZN . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 6002870 REGULATOR, window L.H. . . . . . . . . . . . . . . . . . . . . . . . . 2
16 6003024 BEZEL, dual switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 6002016 SWITCH, power door lock . . . . . . . . . . . . . . . . . . . . . . . . 2
18 6004185 SWITCH, power window . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 N/S SCREW, #8 - 32 x 1/2, CAD. . . . . . . . . . . . . . . . . . . . . . . . 2
20 6003023 BEZEL, single switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 6003025 J-NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
22 MS3367-1 CABLE TIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
23 6003592 HARNESS, rear door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 6002871 REGULATOR, window R.H. . . . . . . . . . . . . . . . . . . . . . . . . 2
6003916 CAP, door plug (not illustrated) . . . . . . . . . . . . . . . . . . . 4
NOTE 1: FOR VEHICLES WITH VIN BEFORE YE188965.
NOTE 2: FOR VEHICLES WITH VIN YE188965 AND LATER.

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-80 ELECTRICAL

6
4
3
7
5

11 8
12

10 9

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9 VIEW 10 VIEW 11 VIEW 12

Figure 12–31. Engine Harness Assembly.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-81
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–31.
Engine Harness Assembly.

1 6010026 HARNESS ASSEMBLY, engine . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.A. •POSITIVE POWER STUD . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •CONNECTOR, A/C high pressure cut-out switch . . . . 1
4 S.I.A. •CONNECTOR, A/C compressor . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •DIODE, A/C compressor . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5939099 •CONNECTOR, A/C low pressure switch . . . . . . . . . . . 1
7 S.I.A. •TERMINAL RING, starter solenoid . . . . . . . . . . . . . . . . . 1
8 S.I.A. •TERMINAL RING, alternator. . . . . . . . . . . . . . . . . . . . . . 1
9 5937091 •CONNECTOR, alternator . . . . . . . . . . . . . . . . . . . . . . . 1
10 5937082 •CONNECTOR, low coolant sensor . . . . . . . . . . . . . . . . 1
11 S.I.A. •TERMINAL RING, ground . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •CONNECTOR, cowl harness . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-82 ELECTRICAL

5
4 6

3
5

11
9

10

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9 VIEW 10 VIEW 11

Figure 12–32. Console Harness Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-83
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–32.
Console Harness Assembly.

1 6010029 HARNESS ASSEMBLY, console . . . . . . . . . . . . . . . . . . . . . 1


2 6010112 •CONNECTOR, console, 56 way . . . . . . . . . . . . . . . . . . 1
3 5939641 •CONNECTOR, cigar lighter . . . . . . . . . . . . . . . . . . . . . . 2
4 5903116 •CONNECTOR, auxiliary power outlet . . . . . . . . . . . . . 1
5 6002769 •CONNECTOR, main HVAC and audio harness . . . . . 2
6 6009408 •CONNECTOR, HVAC rear window defroster . . . . . . . 1
7 6009403 •CONNECTOR, HVAC blower. . . . . . . . . . . . . . . . . . . . . 1
8 5939891 •CONNECTOR, rear blower switch . . . . . . . . . . . . . . . . 1
9 6005201 •CONNECTOR, heated windshield timer switch . . . . . 1
10 6010757 •CONNECTOR, window lock switch . . . . . . . . . . . . . . . 1
11 6002930 •CONNECTOR, power windows . . . . . . . . . . . . . . . . . . 3

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-84 ELECTRICAL

2 5

4 4

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9

Figure 12–33. Console Harness Assembly.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-85
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–33.
Console Harness Assembly.

1 6010027 HARNESS ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . 1


2 6006958 •CONNECTOR, 10-way, cowl harness . . . . . . . . . . . . . . 1
3 S.I.A. •CONNECTOR, cowl harness . . . . . . . . . . . . . . . . . . . . . 1
4 6006892 •CLIP, convoluted tubing . . . . . . . . . . . . . . . . . . . . . . . . 2
5 6003235 •CONNECTOR, 2-way, transmission input speed sensor 1
6 6005118 •CONNECTOR, vehicle speed sensor . . . . . . . . . . . . . . 1
7 S.I.A. •CONNECTOR, transfer case lock switch . . . . . . . . . . . 1
8 6004449 •CONNECTOR, 3-way, transfer range switch. . . . . . . . 1
9 S.I.A. •CONNECTOR, transmission . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-86 ELECTRICAL

6
4 2
3

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6

VIEW 7

Figure 12–34. Roof Wiring Haness Assembly, Two-Door, Model 89.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-87
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–34.
Roof Wiring Haness Assembly, Two-Door, Model 89.

1 6010030 HARNESS ASSEMBLY, roof wiring, two-door . . . . . . . . . . 1


89
2 6000972 •CONNECTOR, cargo light. . . . . . . . . . . . . . . . . . . . . . . 1
3 5939096 •CONNECTOR, dome lamp . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •TERMINAL RING, dome lamp . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •CONNECTOR, visor light . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.A. •CONNECTOR, cross body harness. . . . . . . . . . . . . . . . 1
7 S.I.A. •TERMINAL, crimp-on spade, female . . . . . . . . . . . . . . 4

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-88 ELECTRICAL
1

5
7 7

3
4

4 2
7
7 3
6

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

Figure 12–35. Roof Wiring Harness Assembly, Four-Door, Model 83.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-89
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–35.
Roof Wiring Harness Assembly, Four-Door, Model 83.

1 6010031 HARNESS ASSEMBLY, roof wiring, four-door . . . . . . . . . . 1


83
2 6000972 •CONNECTOR, cargo light. . . . . . . . . . . . . . . . . . . . . . . 1
3 5939096 •CONNECTOR, dome lamp . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •TERMINAL RING, dome lamp . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •CONNECTOR, visor light . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.A. •CONNECTOR, cross body harness. . . . . . . . . . . . . . . . 1
7 S.I.A. •TERMINAL, crimp-on spade, female . . . . . . . . . . . . . . 4

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-90 ELECTRICAL

4 2
9

5 7 8 7

2 4
4

7 8 7 8
3

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9

Figure 12–36. Roof Wiring Harness Assembly, Station Wagon, Model 84.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-91
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–36.
Roof Wiring Harness Assembly, Station Wagon, Model 84.

1 6010032 HARNESS ASSEMBLY, roof wiring, station wagon . . . . . . 1


84
2 5939096 •CONNECTOR, dome light switch . . . . . . . . . . . . . . . . . 1
3 5939085 •CONNECTOR, rear door cargo lamp switch . . . . . . . 1
4 S.I.A. •RING TERMINAL, dome light . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •CONNECTOR, visor light . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.A. •CONNECTOR, cross body harness. . . . . . . . . . . . . . . . 1
7 S.I.A. •TERMINAL, crimp-on spade, female . . . . . . . . . . . . . . 4
8 S.I.A. •TERMINAL, crimp-on spade, female . . . . . . . . . . . . . . 4
9 S.I.A. •RING TERMINAL, rear dome lamp . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-92 ELECTRICAL

5
4

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6

Figure 12–37. CTIS Interior Harness Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-93
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–37.
CTIS Interior Harness Assembly.

1 6010028 HARNESS ASSEMBLY, CTIS interior . . . . . . . . . . . . . . . . . . 1


2 S.I.A. •CONNECTOR, I.P. harness . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •CONNECTOR, compressor switch . . . . . . . . . . . . . . . . 2
4 5939154 •CONNECTOR, switch illumination . . . . . . . . . . . . . . . . 1
5 S.I.A. •LAMP SOCKET, CTIS gauge. . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •BULB, #1815 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-94 ELECTRICAL

2 3

VIEW 2 VIEW 3

Figure 12–38. Right Front Wheel Sensor Jumper Haness Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-95
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–38.
Right Front Wheel Sensor Jumper Haness Assembly.

1 6010137 JUMPER HARNESS ASSEMBLY, right front wheel sensor . 1


2 N/S •CONNECTOR, underbody harness . . . . . . . . . . . . . . . 1
3 N/S •CONNECTOR, wheel sensor, right front . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-96 ELECTRICAL

3
2 5
4

VIEW 2 VIEW 3 VIEW 4 VIEW 5

Figure 12–39. Glow Plug Power Cable Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-97
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–39.
Glow Plug Power Cable Assembly.

1 6010339 CABLE ASSEMBLY, glow plug power . . . . . . . . . . . . . . . . 1


2 S.I.A. •RING TERMINAL, glow plug controller . . . . . . . . . . . . . 1
3 S.I.A. •BOOT, terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5903019 •CLIP, conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 5903141 •RING TERMINAL, starter . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-98 ELECTRICAL

VIEW 2 VIEW 3

Figure 12–40. Power Mirror Harness Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-99
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–40.
Power Mirror Harness Assembly.

1 6010122 JUMPER HARNESS ASSEMBLY, power mirror . . . . . . . . . . 2


2 S.I.A. •CONNECTOR, body harness . . . . . . . . . . . . . . . . . . . . 2
3 S.I.A. •CONNECTOR, power mirror . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-100 ELECTRICAL

2 2

VIEW 2

Figure 12–41. Interior Ground Cable Assembly.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-101
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–41.
Interior Ground Cable Assembly.

1 6010377 CABLE ASSEMBLY, interior ground. . . . . . . . . . . . . . . . . . 1


2 N/S •RING TERMINAL, ground . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-102 ELECTRICAL

3
2

VIEW 2 VIEW 3

Figure 12–42. Exterior Fuse Box Power Cable.

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-103
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–42.
Exterior Fuse Box Power Cable.

1 6010349 CABLE, power, exterior fuse box. . . . . . . . . . . . . . . . . . . 1


2 S.I.A. •RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •FLAG TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-104 ELECTRICAL

2 3

VIEW 2 VIEW 3

Figure 12–43. Power Mirror Switch Harness Assembly.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-105
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–43.
Power Mirror Switch Harness Assembly.

1 6010091 HARNESS ASSEMBLY, power mirror switch . . . . . . . . . . . 1


2 6003849 •SWITCH, power mirror . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6003227 •CONNECTOR, 10-way, instrumentation harness. . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-106 ELECTRICAL

2 3

2 7

6
8

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8

Figure 12–44. Power Locks/Windows Door Harness.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-107
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–44.
Power Locks/Windows Door Harness.

1 6010107 HARNESS, power locks/windows door, front, L.H. . . . . . 1


1 6010108 HARNESS, power locks/windows door, front, R.H. . . . . . 1
2 6002930 •CONNECTOR, 5-way, to door lock and window
switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 S.I.A. •CONNECTOR, 2-way, to power window jumper . . . . 2
4 S.I.A. •CONNECTOR, 2-way, to power mirror body harness . 1
5 S.I.A. •CONNECTOR, 3-way, to lock actuator . . . . . . . . . . . . 1
6 S.I.A. •CONNECTOR, 2-way, to window regulator motor . . . 1
7 5995715 CONNECTOR, 4-way, cross body, SEE NOTE 1 . . . . . . . . 1
8 5995713 CONNECTOR, 6-way, cross body, SEE NOTE 2 . . . . . . . . 1

NOTE 1: THIS CONNECTOR DOES NOT COME WITH THE


DOOR HARNESS. THE DOOR HARNESS ENDS
WITH FOUR TERMINALS TO FIT THROUGH HOLES
IN THE DOOR AND THEN INTO THIS CONNEC-
TOR.
NOTE 2: THIS CONNECTOR DOES NOT COME WITH THE
DOOR HARNESS. THE DOOR HARNESS ENDS
WITH SIX TERMINALS TO FIT THROUGH HOLES IN
THE DOOR AND THEN INTO THIS CONNECTOR.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-108 ELECTRICAL

CLOCK

2 5
4

21 22 SPEEDOMETER

18 17 12 12 9
3

13
16 6
20 19 11 11 2
2
8
14 7
10
15
10

2 2
2 2

WATER TEMPERATURE/
VOLTMETER/OIL PRESSURE FUEL GAUGES

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEWS 8 & 16 VIEW 9 VIEW 10 VIEW 11 VIEWS 12 VIEW 13

VIEW 14 VIEW 15 VIEW 17 VIEW 18 VIEW 19 VIEW 20

VIEW 21 VIEW 22
Figure 12–45. Instrument Panel Harness.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-109
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–45.
Instrument Panel Harness.

1 6011061 HARNESS ASSEMBLY, instrument panel. . . . . . . . . . . . . . 1


2 S.I.A. •RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 6007600 •SOCKET, clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •BULB, #158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6006770 •COVER, bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5939155 •CONNECTOR, 6-way, tachometer . . . . . . . . . . . . . . . . 1
7 S.I.A. •CONNECTOR, fuel tank selector . . . . . . . . . . . . . . . . . 1
8 S.I.A. •CONNECTOR, rear wiper/washer . . . . . . . . . . . . . . . . 1
9 6003227 •CONNECTOR, 10-way, CTI harness . . . . . . . . . . . . . . . 1
10 6002773 •TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 6003289 •TERMINAL, female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 6006954 •CONNECTOR, 10-way, status center . . . . . . . . . . . . . . 2
13 6006954 •CONNECTOR, 10-way, status center, left side. . . . . . . 1
14 6000135 •CONNECTOR, 2-way, wiper switch illumination . . . . . 1
15 5939891 •CONNECTOR, 6-way, wiper switch . . . . . . . . . . . . . . . 1
16 S.I.A. •CONNECTOR, intermittent wiper/washer . . . . . . . . . . 1
17 6003256 •SWITCH, power mirror . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5939900 •CONNECTOR, 6-way, dome lamp switch . . . . . . . . . . 1
19 S.I.A. •CONNECTOR, panel lamp dimmer . . . . . . . . . . . . . . . 1
20 5939898 •CONNECTOR, 6-way, light switch. . . . . . . . . . . . . . . . . 1
21 S.I.A. •CONNECTOR, 56-way, to cross body. . . . . . . . . . . . . . 1
22 S.I.A. •CLIP, conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-110 ELECTRICAL
1

4
STOP/TAIL/TURN
5 6 LAMP-R.H.

SIDE MARKER 5
LAMP R.H. 11
3 9
5 12
7 8
13
6
8 8
HOOD 2
HARNESS
10
17
7 5
14
8 15
16

SIDE MARKER 13
PARKING LAMP L.H. 10
BRAKE
3 SWITCH
8

6 11

5
12

STOP/TAIL/TURN
LAMP-L.H.

VIEW 2 VIEW 3 VIEW 4 VIEW 5

VIEW 6 VIEW 7 VIEW 8 VIEW 9 VIEW 10 VIEW 11

VIEW 12 VIEW 13 VIEW 14 VIEW 15 VIEW 16 VIEW 17

Figure 12–46. Underbody Harness, Rear.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-111
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–46.
Underbody Harness, Rear.

1 6011021 HARNESS ASSEMBLY, underbody, rear . . . . . . . . . . . . . . 1


2 5995715 •CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5937082 •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 5939099 •CONNECTOR, ambient temperature . . . . . . . . . . . . . 1
5 6005581 •CONNECTOR, 2-way, gray . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •CONNECTOR, 2-way, black . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •CABLE ASSEMBLY, wheel sensor, left front . . . . . . . . . . 1
6 S.I.A. •CABLE ASSEMBLY, wheel sensor, right rear. . . . . . . . . . 1
6 S.I.A. •CABLE ASSEMBLY, wheel sensor, left rear. . . . . . . . . . . 1
7 MS27142-3 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 MS27144-2 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9 S.I.A. •CONNECTOR, main fuel tank. . . . . . . . . . . . . . . . . . . . 1
10 5903147 •RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 5939237 •PLUG, connector, male. . . . . . . . . . . . . . . . . . . . . . . . . 2
12 S.I.A. •RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 5937021 •CONNECTOR, mold-on . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 5937038 •CONNECTOR, mold-on, trailer connection . . . . . . . . 1
15 S.I.A. •CONNECTOR, mold-on, rear identification lights . . . . 1
16 5937039 •CONNECTOR, mold-on . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.A. •CONNECTOR, cowl harness . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-112 ELECTRICAL

5 9 10
1 12 13
8
53 6 7 11
4
3
2 14
2
3

45
48
44
52 46
C
F
B
B

24
B
E

47
A

D
A
A

17 49
50 25 41

29 12
51
15
43 42
28 26
40
15
15
39
38
37
36
15
34
30 16
33
32 15

31 35
29
30 26

27 28

25
26 21
12 23 22 20
24 9-P12-026
20
19

18 17

Figure 12–47. Cross Body Harness


(Sheet 1 of 3).

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-113

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9 VIEW 10 VIEW 11 VIEW 12 VIEW 13

VIEW 14 VIEW 15 VIEW 16 VIEW 17 VIEW 18 VIEW 19

VIEW 20 VIEW 21 VIEW 22 VIEW 23 VIEW 24 VIEW 25

VIEW 26 VIEW 27 VIEW 28 VIEW 29 VIEW 30 VIEW 31

VIEW 32 VIEW 33 VIEW 34 VIEW 35 VIEW 36 VIEW 37


9-P12-026A

Figure 12–47. Cross Body Harness


(Sheet 2 of 3).

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-114 ELECTRICAL

VIEW 38 VIEW 39 VIEW 40 VIEW 41 VIEW 42 VIEW 43

VIEW 44 VIEW 45 VIEW 46 VIEW 47 VIEW 48 VIEW 49

VIEW 50 VIEW 53
9-P12-026B

Figure 12–47. Cross Body Harness


(Sheet 3 of 3).

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-115
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–47.
Cross Body Harness.

1 6010033 CROSS BODY HARNESS ASSEMBLY, for VIN’s up to


XE185335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 6011020 CROSS BODY HARNESS ASSEMBLY, for VIN XE185335
and up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 S.I.A. •EYELET, terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 S.I.A. •BOOT, red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 S.I.A. •CONNECTOR, male. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •CONNECTOR, 76-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6004020 •CONNECTOR, male. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5939599 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5903147 •TERMINAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6000134 •SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 6000141 •SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 6000142 •SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6000143 •SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.A. •CLIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
16 S.I.A. •CONNECTOR, one-way . . . . . . . . . . . . . . . . . . . . . . . . 4
17 S.I.A. •CONNECTOR, 56-way . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 S.I.A. •TERMINAL, amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 5937039 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 5939085 •CONNECTOR, door switch . . . . . . . . . . . . . . . . . . . . . . 2
25 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 6002769 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
27 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 5995732 •INSULATOR, hard shell . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 5995714 •CONNECTOR, six-way . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 5903092 •INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
31 6003235 •CONNECTOR, two-way. . . . . . . . . . . . . . . . . . . . . . . . . 1
32 S.I.A. •RESISTOR MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 S.I.A. •JUMPER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 6002769 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 6007226 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 S.I.A. •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-116 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–47.
Cross Body Harness (Cont’d)

38 5936490 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 5962328 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 S.I.A. •INSULATOR AND SOCKET. . . . . . . . . . . . . . . . . . . . . . . 1
41 6000150 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 5939099 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 6006958 •CONNECTOR, 10-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 S.I.A. •CLIP, wire harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 S.I.A. •TERMINAL RING (M-8 stud) . . . . . . . . . . . . . . . . . . . . . 6
46 S.I.A. •TERMINAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 6003221 •CONNECTOR, two-way . . . . . . . . . . . . . . . . . . . . . . . . 1
48 S.I.A. •CONNECTOR, four-way . . . . . . . . . . . . . . . . . . . . . . . . 1
49 6003224 •CONNECTOR, 16-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 5937021 •CONNECTOR, molded . . . . . . . . . . . . . . . . . . . . . . . . 1
51 6010127 •FUSE BOX COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 6010140B9 •FUSE BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 S.I.A. •TRAILER LEADS, unterminated . . . . . . . . . . . . . . . . . . 3

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-117

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
12-118 ELECTRICAL

1 23
22 24
21
25
3 20

2 18
4
19

16
15
14
17
6 9 13
26 27

5 12

28
7 27
10 11 18
6
31
8

30
29 32

29

33

18
24

FUSE
24
RELAY
CENTER
34
37
40
35
37 36

39 37 38
9-P12-024

Figure 12–48. Cowl Top Harness


(Sheet 1 of 2).

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-119

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9 VIEW 10 VIEW 11 VIEW 12 VIEW 13

VIEW 14 VIEW 15 VIEW 16 VIEW 17 VIEW 18 VIEW 19

VIEW 20 VIEW 21 VIEW 22 VIEW 23 VIEW 24 VIEW 25

VIEW 26 VIEW 27 VIEW 28 VIEW 29 VIEW 30 VIEW 31

VIEW 32 VIEW 33 VIEW 34 VIEW 35 VIEW 36 VIEW 37

VIEW 38 VIEW 39 VIEW 40


9-P12-024A

Figure 12–48. Cowl Top Harness


(Sheet 2 of 2).

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-120 ELECTRICAL
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–48.
Cowl Top Harness (Sheet 1 of 2).

1 6011259 COWL TOP HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . . 1


2 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •CONNECTOR, 13-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •CONNECTOR, ABS, ground . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7 S.I.A. •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.A. •CONNECTOR, 42-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 S.I.A. •CONNECTOR, 9-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 6004843 •CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 6006953 •CONNECTOR, 32-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 6006956 •CONNECTOR, 24-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6006955 •CONNECTOR, 32-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5937060 •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5937082 •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5939582 •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5939099 •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 S.I.A. •GROMMET, mold-on . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 S.I.A. •CONNECTOR, 12-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.A. •CONNECTOR, 40-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 S.I.A. •CONNECTOR, 10-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 S.I.A. •CONNECTOR, 10-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 S.I.A. •RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
25 S.I.A. •RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 S.I.A. •RUBBER BOOT, red . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 S.I.A. •CTI EYELET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 S.I.A. •RUBBER BOOT, black . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 MS27144-2 •CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 S.I.A. •RING TERMINAL, (16 GA) . . . . . . . . . . . . . . . . . . . . . . . 1
33 S.I.A. •RING TERMINAL, (10 GA) . . . . . . . . . . . . . . . . . . . . . . . 3
34 S.I.A. •CONNECTOR, 76-way . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 6008195 •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 6008196 •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 S.I.A. •CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . 3
38 6010234 •RELAY, 80-amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
39 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 S.I.A. •CONNECTOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-121

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-122 ELECTRICAL

5
6
2 4
3

8
3

10

VIEW 2 VIEW 3 VIEW 5 VIEW 6 VIEW 7 VIEW 8

VIEW 9 VIEW 10
00-P12-004.1

Figure 12–49. Harness Assembly, Slant-Back Cargo Door, Model 91.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-123
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–49.
Harness Assembly, Slant-Back Cargo Door, Model 91.

1 6011057 HARNESS ASSEMBLY, slant-back door, jumper. . . . . . . . 1


2 5937039 •CONNECTOR, 2-way mold on, to rear courtesy light 1
3 N/S •CONNECTOR, 2-way mold on, to R.H. cargo light . . . 1
3 N/S •CONNECTOR, 2-way mold on, to L.H. cargo light . . . 1
4 6011553 •HOSE, window washer fluid . . . . . . . . . . . . . . . . . . . . . 1
5 5939085 •CONNECTOR, 3-way to lift gate door jam switch . . . 1
5 5939085 •CONNECTOR, 3-way to rear door jam switch . . . . . . 1
6 6000972 •CONNECTOR, 2-way mold on, to roof cargo lamp
harness connector. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 N/S •RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6008670 •CONNECTOR, 8-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5995714 •CONNECTOR, 6-way to rear door window and
lock harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 N/S •CONNECTOR, 3-way to cross body harness. . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-124 ELECTRICAL

4
3

VIEW 2 VIEW 3 VIEW 4


00-P12-002

Figure 12–50. Harness Assembly, Slant-Back Rear Defrost, Model 91.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-125
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–50.
Harness Assembly, Slant-Back Rear Defrost, Model 91.

1 6011056 HARNESS ASSEMBLY, slant-back defrost. . . . . . . . . . . . . 1


2 N/S •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 N/S •RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 N/S •CONNECTOR, 1-way to R.H. rear window. . . . . . . . . . 1
4 N/S •CONNECTOR, 1-way to L.H. rear window . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-126 ELECTRICAL

2
4
5

VIEW 2 VIEW 3 VIEW 4 VIEW 5


00-P12-003

Figure 12–51. Slant-Back Harness, Model 91.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-127
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–51.
Slant-Back Harness, Model 91.

1 6011051 HARNESS ASSEMBLY, slant-back door . . . . . . . . . . . . . . 1


2 6002769 •CONNECTOR, 8-way to rear door and liftgate jumper 1
3 N/S •CONNECTOR, 4-way to wiper motor . . . . . . . . . . . . . 1
4 N/S •RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 N/S •CONNECTOR, 3-way to lock actuator . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-128 ELECTRICAL

2 4

5
7

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 00-P12-018

Figure 12–52. Harness Assembly, Station Wagon Rear Door Jumper (RH Side).

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-129
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–52.
Harness Assembly, Station Wagon Rear Door Jumper
(RH Side).

1 6010117 HARNESS ASSEMBLY, rear door jumper . . . . . . . . . . . . . 1


2 5937039 •CONNECTOR, 2-way mold-on, to rear courtesy light 1
3 5939085 •CONNECTOR, 3-way, to rear door jamb switch . . . . . 1
4 6009107 •CONNECTOR, 10-way, to rear door lock module . . . 1
5 6009730 •TERMINAL, female, to rear vertical door contacts. . . 2
6 5995714 •CONNECTOR, 6-way, to rear door window and locks
harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6008670 •CONNECTOR, 8-way, to cross-body harness . . . . . . . 1
8 6010129 •CONNECTOR, 6-way, to cross-body harness . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-130 ELECTRICAL
1

14 6

10 9 8 7
12 11
13

VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7

VIEW 8 VIEW 9 VIEW 10 VIEW 11 VIEW 12 VIEW 13


00-P12-020

VIEW 14

Figure 12–53. GM Engine Harness Assembly.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-131
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–53.
GM Engine Harness Assembly.

1 5745363 HARNESS ASSEMBLY, engine SEE NOTE 1 . . . . . . . . . . . . 1


2 S.I.A. •CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.A. •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.A. •CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.A. •CONNECTOR, 6-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 S.I.A. •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.A. •CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.A. •CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 S.I.A. •CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 S.I.A. •CONNECTOR, 40-way . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: ENGINE HARNESS ASSEMBLY P/N 5745363


COMES WITH ENGINE.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-132 ELECTRICAL

00-P12-021

4 5 6
7

Figure 12–54. PCM and Digital Ratio Adapter.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-133
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–54.
PCM and Digital Ratio Adapter.

1 6009716 ADAPTER, digital ratio, 2.56:1 axle ratio . . . . . . . . . . . . . 1


1 6009717 ADAPTER, digital ratio, 3.08:1 axle ratio . . . . . . . . . . . . . 1
2 6010412 RECEIVER MODULE, keyless entry . . . . . . . . . . . . . . . . . 1
3 6010811 MODULE, powertrain control, domestic . . . . . . . . . . . . 1
3 6010812 MODULE, powertrain control, export. . . . . . . . . . . . . . . 1
4 B18245B05 NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 9416128 WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 MS45904-60 LOCKWASHER, external-tooth . . . . . . . . . . . . . . . . . . . . 4
7 6010432B9 BRACKET, PCM mounting . . . . . . . . . . . . . . . . . . . . . . . . 1
8 6003831 CLIP AND STUD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-134 ELECTRICAL

1 3

4
6
7

13

10
12

7
8

10
11

10
12
9

Figure 12–55. Cowl Top Harness

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-135
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–55.
Cowl Top Harness

1 6002810 BRAKE LIGHT SWITCH BRACKET . . . . . . . . . . . . . . . . . . . 1


2 6002811 BRAKE LIGHT/CRUISE SWITCH . . . . . . . . . . . . . . . . . . . . . 1
3 6002625 DAYTIME RUNNING LIGHT MODULE (Canada Only) . . 1
4 12356704 PARKING BRAKE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5938686 TRANSFER LOCK SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . 1
6 N/S SCREW, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5937842 NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 6010328 BRACKET ASSEMBLY, junction block & connector
mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5939712 •NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 N/S FLAT WASHER, 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
11 N/S BOLT, 1/4 - 20 x 5/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
12 N/S NUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 6007329 JUNCTION BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
12-136 ELECTRICAL

9-S12-085.2

Figure 12–56. Remote Entry Transmitter and Receiver.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ELECTRICAL 12-137
ITEM PART NUMBER DESCRIPTION QTY
Figure 12–56.
Remote Entry Transmitter and Receiver.

1 6010412 RECEIVER MODULE, remote entry . . . . . . . . . . . . . . . . . 1


2 6010411 TRANSMITTER, four-button, remote entry, SEE NOTE 1 . . 2
3 6011020 CROSSBODY, harness ASM . . . . . . . . . . . . . . . . . . . . . . . 3

NOTE 1: THE FOUR-BUTTON TRANSMITTER IS THE


REPLACEMENT FOR THE FACTORY-SUPPLIED
THREE-BUTTON TRANSMITTER. SEE REMOTE
ENTRY KIT, P/N 5745076, IN ACCESSORIES,
CHAPTER 13. THE THREE BUTTON TRANSMITTER
IS NOT AVAILABLE.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
12-138 ELECTRICAL

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-1
Section 13
ACCESSORIES
TITLE PAGE NUMBER
Air Filter Restriction Gauge Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-66
Auxiliary Air Hose Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50
Bedliner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-120
Bike Rack Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-114
Brushguard Kit and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Brushguard Kit, Heavy Duty Accessory Frontal-Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
Brushguard Kit, Heavy Duty Accessory Wrap-Around . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
Bumper (Front with Brushguard and without Winch) Cover Kit,
Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-104
Bumper (Front with Winch) Cover Kit, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . 13-102
Bumper (Rear) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-106
Cargo Area Liner, Station Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-58
CD Changer and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-88
Dash Trim Appliqué Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-90
Door Handle and Bezel Covers, Polished and Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . 13-118
Driveline Protection and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13- 34
Driveline Protection Skid Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-36
Dual Oil Filter Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-96
Electric Seat Heater Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-92
Floor Mats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
Grille (Front) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-110
Grille (Upper) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-108
Hourmeter Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-74
Leather Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-64
Off-Road Accessory Kit, Station Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-94
Off-Road Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-84
Pioneer Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-28
Radio Noise Suppression Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-76
Rear Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-52
Reflective Triangle Warning Device, Jack Assembly, and Mounting Hardware. . . . . . . . . . . . . . 13-24
Remote Entry Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40
Rocker Panel Guard Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38
Roof Rack Kit, Aluminum, Round Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-126
Roof Rack Kit, Side Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-116
Roof Rack Kit, Steel, Square Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-124
Running Board Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-46
Seat Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-62
Seat, Auxiliary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54
Side Step Bars Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-48
Ski Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-122
Skid Plate Cover, Polished Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-112
Slant-Back (Soft) Kit (Four-Door Soft Top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-78
Soft Square Back Kit, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-80

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-2 ACCESSORIES

TITLE PAGE NUMBER


Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13- 30
Spare Tire Carrier, Bed-Mounted (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13- 32
Tire (Tubeless) Repair Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-70
Tire (Tubeless) Repair Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-72
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-100
Tire Repair Accessory Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-98
Tonneau Cover 4-Door Hardtop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-56
Tow Ball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-16
Traveler’s Survival Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-68
Universal Roof Mounting Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-44
Utility Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-26
Wheel and Tire Assembly, SpaceSaver Spare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-42
Wheel Cover Kit, Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-86
Winch Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
Winch Assembly, for Vehicles Prior to VIN YE186477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13- 8
Winch Assembly, for Vehicles VIN YE186477 and Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-12
Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit) . . . . . . . . . . . . . . . . . . . . .13-3
Winch Roller Fairlead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-82

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-3

3
2

6
7

20 9

10
9
8

10
11 12

19 4
18

13

17 14 21

17

15
16

Figure 13–1. Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit)
Sheet 1 of 2.

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
13-4 ACCESSORIES

22 25
23 24

26
27
30 28

27
29

Figure 13–1. Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit)
Sheet 2 of 2.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-5
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–1.
Winch Assembly, Mounting Hardware, and Related
Parts (Winch Kit).

1 5745286 KIT, winch, 12V, 12000-lb capacity, SEE NOTES 2, 3, 4, and 5 . 1


2 S.I.K. •NUT, clamp, 1/4 - 20 Gr8 . . . . . . . . . . . . . . . . . . . . . . . . 1
3 12338481 •BRACKET, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5744290 •POWER CABLE ASSEMBLY, winch-to-battery, 64.5” long. 1
5 7385182 •CLAMP, positive and ground cables . . . . . . . . . . . . . . 1
6 S.I.K. •LOCKWASHER, med, 1/4, ZN, clamp . . . . . . . . . . . . . . 1
7 S.I.K. •SCREW, 1/4 - 20 x 3/4, ZN, clamp . . . . . . . . . . . . . . . . . 1
8 6003560 •WINCH ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . 1
8 6011149 •WINCH ASSEMBLY, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . 1
9 S.I.A. ••SCREW, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 MS21334-28 ••CLAMP, positive and ground cables . . . . . . . . . . . . . 2
11 5741028 ••CLAMP, winch motor-to-cover assembly, SEE NOTE 1 1
11 5741028 ••CLAMP, winch motor-to-cover assembly, SEE NOTE 2 2
12 5742879 ••COVER ASSEMBLY, winch motor, SEE NOTE 7 . . . . . . 1
12 5745269 ••CONTROL PACK (not illustrated), SEE NOTE 8 . . . . . . 1
13 S.I.A. ••NUT, winch cable-to-motor stud . . . . . . . . . . . . . . . . 1
14 S.I.A. ••WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.A. ••SCREW, winch cable-to-motor . . . . . . . . . . . . . . . . . 1
16 5714474 •HOOK AND PIN ASSEMBLY, SEE NOTE 7 . . . . . . . . . . . . 1
16 5744739 •HOOK AND CABLE, ASSEMBLY SEE NOTE 8 . . . . . . . . . 1
17 S.I.A. ••COTTER PIN, 1/8 x 1 1/4 . . . . . . . . . . . . . . . . . . . . . . . 1
18 S.I.K. •BOLT, winch, 7/16 - 14 x 1 1/2, SEE NOTE 1 . . . . . . . . . 4
18 5741152 •BOLT, winch, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . 4
19 S.I.K. •WASHER, 7/16, type B, winch, SEE NOTE 1 . . . . . . . . . . 4
19 S.I.K. •WASHER, M12, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . 4
20 6000236 •DECAL, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 5939435 •HAND CONTROLLER, winch, SEE NOTE 7 . . . . . . . . . . . 1
21 5745267 •REMOTE CONTROLLER, winch, SEE NOTE 8 . . . . . . . . . . 1
22 5935666B9 •BUMPER, front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12342388B5 •FRAME EXTENSION, front bumper, R.H. . . . . . . . . . . . . 1
23 12342387B9 •FRAME EXTENSION, front bumper, L.H.. . . . . . . . . . . . . 1
24 S.I.K. •WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . . 18
25 S.I.K. •LOCKNUT, 1/2 - 13 , front bumper . . . . . . . . . . . . . . . . 8
26 S.I.K. •BOLT, 5/8 - 16 x 1, brace assembly. . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
13-6 ACCESSORIES
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–1.
Winch Assembly, Mounting Hardware, and Related
Parts (Winch Kit) (Cont’d)

27 S.I.K. •WASHER, flat, 3/8, brace assembly. . . . . . . . . . . . . . . 8


28 12342389B5 •BRACE ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 12342390B5 •BRACE ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 S.I.K. •NUT, 3/8 - 16, brace assembly. . . . . . . . . . . . . . . . . . . 4
30 S.I.K. •BOLT, 1/2 - 13 x 1 1/2, frame extension . . . . . . . . . . . 6

NOTE 1: FOR VEHICLES PRIOR TO VIN YE186477.


CHECK WINCH BEFORE ORDERING PARTS.
THIS WINCH HAS A RED “W” ON THE CONTROL
PACK (WHERE THE REMOTE CONTROLLER
PLUGS INTO THE WINCH).
NOTE 2: FOR VEHICLES WITH VIN YE186477 AND UP.
CHECK WINCH BEFORE ORDERING PARTS.
THIS WINCH AS A BLACK “W” ON THE
CONTROL PACK (WHERE THE REMOTE
CONTROLLER PLUGS INTO THE WINCH).
NOTE 3: MUST ALSO ORDER SKID PLATE, P/N 5935669,
FOR VEHICLES WITH UNDERBODY PROTEC-
TION.
NOTE 4: TO KEEP VEHICLE WARRANTY IN EFFECT,
UPGRADED HEAVY DUTY FRONT SPRINGS
MUST BE USED ON VEHICLES EQUIPPED WITH
WINCH. SEE SERVICE INFORMATION BULLETIN
98-13-06.
NOTE 5: FOR MOUNTING HARDWARE, REFER TO FRONT
BUMPER AND LIFTING SHACKLE (WINCH KIT) IN
SECTION 9.
NOTE 6: COMPONENT OF WINCH KIT, P/N 5744376.
NOTE 7: COMPONENT OF WINCH KIT, P/N 5745286.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-7

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-8 ACCESSORIES

16
6
15

5 13 14

9 17
10
7 8 12

18
3 11

19
2 20
21
4 23
45
24
22
26 25
44

24
27 1 42

41
39 40
37
29 38
36

48 43
46
50 49 47

28
53

35
32 33
34 52
31
30
51

Figure 13–2. Winch Assembly, for Vehicles Prior to VIN YE186477.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-9
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–2.
Winch Assembly, for Vehicles Prior to VIN YE186477.

1 6003560 WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 N/S •CAPSCREW, 1/4 - 20 x 3.0 . . . . . . . . . . . . . . . . . . . . . . . 10
3 5742968 •HOUSING ASSEMBLY, GEAR. . . . . . . . . . . . . . . . . . . . . . 1
4 5742871 •THRUST PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5742969 •CLUTCH LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5741021 ••KNOB, plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5742885 ••SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5742877 •STEEL BALL, 1/4” Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5742876 •COMPRESSION SPRING. . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5742858 •DETENT SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 5742888 •SUN GEAR, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 5742886 •CARRIER ASSEMBLY, stage 1 . . . . . . . . . . . . . . . . . . . . . 1
13 5742857 •RING GEAR, stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 5742872 •STEEL BALL SET, 85 balls, 3/16” Dia. . . . . . . . . . . . . . . . . 1
15 5742873 •CARRIER ASSEMBLY, stage 2 . . . . . . . . . . . . . . . . . . . . . 1
16 5742971 •HEX SHAFT, output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5742892 •DRUM ASSEMBLY , 3.5” x 6” . . . . . . . . . . . . . . . . . . . . . . 1
18 N/S ••SETSCREW, m10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 5741144 •THRUST WASHER, nylon . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5742967 •SUPPORT, drum, gear end . . . . . . . . . . . . . . . . . . . . . . 1
21 5742867 ••OIL SEAL, radial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 5742866 ••DRUM BUSHING, nylon . . . . . . . . . . . . . . . . . . . . . . . . 2
23 N/S •CAPSCREW, 3/8’’ x 1.0’’ . . . . . . . . . . . . . . . . . . . . . . . . . 3
24 5742881 •GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 5742887 •CARRIER ASSEMBLY, stage 3 . . . . . . . . . . . . . . . . . . . . . 1
26 5742970 •RING GEAR ASSEMBLY, series 12 . . . . . . . . . . . . . . . . . . 1
27 5742883 •RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 5742893 •TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
29 N/S ••CAPSCREW, 3/8’’ x 1.0’’ . . . . . . . . . . . . . . . . . . . . . . . . 3
30 5742878 •ROLLER CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 5743782 •BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 5742972 •HEX SHAFT, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 5741144 •THRUST WASHER, nylon . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 5742897 •SUPPORT, drum, motor end . . . . . . . . . . . . . . . . . . . . . 1
35 5742867 ••OIL SEAL, radial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 5742866 ••DRUM BUSHING, nylon . . . . . . . . . . . . . . . . . . . . . . . . 2
37 5741004 •GASKET, end housing . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 5742869 •COUPLING, motor shaft . . . . . . . . . . . . . . . . . . . . . . . . 1
39 5742880 •BALL BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 5742882 •SPACER, motor shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 5741028 •CLAMP, winch motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 5742932 •CONTROL PACK, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . 1
43 5742879 ••SOLENOID HOUSING. . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 5741030 •CAPSCREW, solenoid cover, hex head, #10-24 . . . . . 2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-10 ACCESSORIES
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–2.
Winch Assembly, for Vehicles Prior to VIN YE186477.

45 5742974 •WIRE ROPE, 7/16-inch DIA. x 75-feet long . . . . . . . . . 1


46 5742870 •BRUSH SET, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 S.I.A. ••BRUSH STUD, winch motor. . . . . . . . . . . . . . . . . . . . . 2
48 S.I.A. ••SPACER, winch motor brush set . . . . . . . . . . . . . . . . 2
49 S.I.A. ••NUT, winch motor brush set . . . . . . . . . . . . . . . . . . . 2
50 5741005 •CAPSCREW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
51 5742868 •ELECTRIC MOTOR, 12 VDC . . . . . . . . . . . . . . . . . . . . . 1
52 S.I.A. ••SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 5742874 •SWITCH, electric thermal . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-11

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
13-12 ACCESSORIES

2 4

5
9
10
11 6
7
12
22
10

14 13
9

15

20
20 21
18 19
16

17 7
24

26
24 23

25

00-P13-004.2

Figure 13–3. Winch Assembly, for Vehicles VIN YE186477 and Up.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-13
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–3.
Winch Assembly, for Vehicles VIN YE186477 and Up.

1 6011149 WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5742884 •CAPSCREW, allen head, 1/4 - 20 x 3 . . . . . . . . . . . . . . 10
3 5745266 •GEAR HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 1
4 5745261 •DRUM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5742974 •WIRE ROPE, 7/16-inch DIA. x 75-feet long . . . . . . . . . . 1
6 5744739 •HOOK AND CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 5714481 •THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 5745262 •DRUM SUPPORT, gear end . . . . . . . . . . . . . . . . . . . . . . 1
9 5745259 •CAPSCREW, allenhead, 3/8 - 16 x 1 . . . . . . . . . . . . . . . 6
10 5745263 •GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 5714484 •CARRIER ASSEMBLY, stage 3 . . . . . . . . . . . . . . . . . . . . . 1
12 5745264 •RING GEAR, output stage . . . . . . . . . . . . . . . . . . . . . . 1
13 5714498 •DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 5745265 •CARRIER GEAR, stage 2 . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5742886 •CARRIER GEAR, stage 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
16 5742888 •SUN GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 5714499 •BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 5745260 •TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 5714478 •BRAKE DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 5742882 •SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 5745258 •DRUM SUPPORT, motor end . . . . . . . . . . . . . . . . . . . . . 1
22 5745257 •MOTOR ASSEMBLY, winch . . . . . . . . . . . . . . . . . . . . . . . 1
23 5745269 •CONTROL PACK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 1
24 5741028 •CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 5745268 •CABLE ASSEMBLY, battery . . . . . . . . . . . . . . . . . . . . . . . 1
26 5745267 •REMOTE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-14 ACCESSORIES

5
8
7
8-P13-003.1

Figure 13–4. Winch Accessory Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-15
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–4.
Winch Accessory Kit.

1 5745019 KIT, winch accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.K. •BAG, camouflage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •TRUNK PROTECTOR, 2-inch . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •SHACKLE 3/4-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •GLOVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 pair
7 S.I.K. •SNATCH BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5744881 •STRAP, 3-inch 30 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-16 ACCESSORIES

2
3

9-P13-007

Figure 13–5. Tow Ball Assembly

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-17
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–5.
Tow Ball Assembly

1 5744936 TOW BALL ASSEMBLY, 1 7/8”, 2”, and 2 5/16”. . . . . . . 1


2 S.I.K. •PIN, anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 S.I.K. •OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •BALL SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •PIN, retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-18 ACCESSORIES

11 3
9 12
4
8 10 5
7

13

8
14

15

24
16
22 25
17
21
23
20
18

19
26
27

31
26
30
29 28
28 29

Figure 13–6. Brushguard Kit and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-19
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–6.
Brushguard Kit and Mounting Hardware.

1 6000999 KIT, brushguard, vehicle w/ winch . . . . . . . . . . . . . . . . . 1


2 6000862 •BRUSHGUARD ASSEMBLY, w/winch . . . . . . . . . . . . . . . 1
3 5935839 •LANYARD, locking pin . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 6007230 •PIN, quick release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 S.I.K. •SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting 2
6 S.I.K. •WASHER, flat, hard, 5/8, Type B, bracket mounting . . 16
7 S.I.K. •BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD, bracket mounting . 4
5939266 •DECAL, brushguard (not illustrated) . . . . . . . . . . . . . . 1
8 S.I.K. •WASHER, flat, hardened, 1/2, type B, bracket mounting . 8
9 S.I.K. •LOCKNUT, 5/8 - 11, bracket mounting, w/ winch . . . . 8
10 6000864B1 •BRACKET, brushguard support . . . . . . . . . . . . . . . . . . .. 2
11 S.I.K. •WASHER, 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 S.I.K. •SCREW, tapping, 1/4 - 14 x 1/2 . . . . . . . . . . . . . . . . . . . 2
13 S.I.K. •LOCKNUT, 1/2 - 13, Gr8, CAD, bracket mounting . . . . 4
14 6001000 KIT, brushguard, vehicle w/o winch . . . . . . . . . . . . . . . . 1
15 6000862 •BRUSHGUARD ASSEMBLY, w/o winch . . . . . . . . . . . . . . 1
16 5935839 •LANYARD, locking pin . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 6007230 •PIN, locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 S.I.K. •SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting 2
19 S.I.K. •WASHER, flat, hard, 5/8, type B, bracket mounting . . 16
20 S.I.K. •BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD, bracket mounting . 4
21 S.I.K. •WASHER, flat, hard, 1/2, type B, bracket mounting . . 8
22 S.I.K. •LOCKNUT, 5/8 - 11, bracket mounting, w/o winch. . . 2
23 6000864B1 •BRACKET, brushguard support . . . . . . . . . . . . . . . . . . .. 2
24 S.I.K. •WASHER, 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 S.I.K. •SCREW, tapping, 1/4 - 14 x 1/2 . . . . . . . . . . . . . . . . . . . 2
26 S.I.K. •WASHER, flat, 5/8, type B, bracket mounting, w/o winch 16
27 S.I.K. •LOCKNUT, 5/8 - 11, Gr8, CAD, w/o winch . . . . . . . . . . 8
28 S.I.K. •LOCKNUT, 1/2 - 13, Gr8, CAD, bracket mounting . . . . 4
29 S.I.K. •WASHER, flat, hard, 1/2, type B, bracket mounting . . 8
30 6001552B1 •BRACKET, tow hook support, L.H., w/o winch . . . . . . . 1
30 6001553B1 •BRACKET, tow hook support, R.H., w/o winch. . . . . . . 1
31 S.I.K. •SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting,
w/o winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5939266 •DECAL, brushguard (not illustrated) . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-20 ACCESSORIES

14
12 13

3
7
15
14

11
10 9 4 4 16
6

CAUTION
LOWER BRUSHGUARD
BEFORE OPENING HOOD

8
9

00-P13-001

Figure 13–7. Brushguard Kit, Heavy Duty Accessory Frontal-Coverage.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-21
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–7.
Brushguard Kit, Heavy Duty Accessory Frontal-Cover-
age.

1 5745211 KIT, heavy duty accessory frontal-coverage brushguard 1


2 5745254 •BRUSHGUARD, frontal coverage . . . . . . . . . . . . . . . . . 1
5745408 •KIT, mounting hardware SEE NOTE 1 . . . . . . . . . . . . . . 1
3 S.I.K. ••BOLT, shoulder, 1/2 x 5/8” . . . . . . . . . . . . . . . . . . . . . . 4
4 5745407 ••BRACKET, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 S.I.K. ••WASHER, nylon, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 S.I.K. ••LOCKNUT, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 5745409 ••GUARD, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 S.I.K. ••NUT, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 S.I.K. ••WASHER, 1/2”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 S.I.K. ••BOLT, 1/2 x 2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 5745405 ••LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5745406 ••LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 S.I.K. ••BOLT, button head, 1/4 x 3/4” . . . . . . . . . . . . . . . . . . 2
14 S.I.K. ••WASHER, nylon, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 S.I.K. ••LOCKNUT, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 5939266 DECAL, brushguard caution, English, SEE NOTE 1 . . . . . 1
16 6002679 DECAL, brushguard caution, French, SEE NOTE 1. . . . . 1
16 6002019 DECAL, brushguard caution, Arabic, SEE NOTE 1. . . . . 1

NOTE 1: IF THE VEHICLE WAS NOT PREVIOUSLY


EQUIPPED WITH A BRUSHGUARD A CAUTION
DECAL WILL NEED TO BE ORDERED IN THE
APPROPRIATE LANGUAGE FOR AREA OF USE.
DECALS DO NOT COME WITH THE BRUSH-
GUARD KIT.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-22 ACCESSORIES

13
14
12

3
7
15
14

11
10 9 4 4 16
6

CAUTION
LOWER BRUSHGUARD
BEFORE OPENING HOOD

8
9

00-P13-002

Figure 13–8. Brushguard Kit, Heavy Duty Accessory Wrap-Around.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-23
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–8.
Brushguard Kit, Heavy Duty Accessory Wrap-Around.

1 5745210 KIT, heavy duty accessory wrap-around brushguard . 1


2 5745255 •BRUSHGUARD, wrap-around coverage . . . . . . . . . . . 1
5745408 •KIT, mounting hardware . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. ••BOLT, shoulder, 1/2 x 5/8” . . . . . . . . . . . . . . . . . . . . . . 4
4 5745407 ••BRACKET, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 S.I.K. ••WASHER, nylon, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 S.I.K. ••LOCKNUT, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 5745409 ••GUARD, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 S.I.K. ••NUT, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 S.I.K. ••WASHER, 1/2”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 S.I.K. ••BOLT, 1/2 x 2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 5745405 ••LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5745406 ••LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 S.I.K. ••BOLT, button head, 1/4 x 3/4” . . . . . . . . . . . . . . . . . . 2
14 S.I.K. ••WASHER, nylon, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15 S.I.K. ••LOCKNUT, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 5939266 DECAL, brushguard caution, English, SEE NOTE 1 . . . . . 1
16 6002679 DECAL, brushguard caution, French, SEE NOTE 1. . . . . 1
16 6002019 DECAL, brushguard caution, Arabic, SEE NOTE 1. . . . . 1

NOTE 1: IF THE VEHICLE WAS NOT PREVIOUSLY


EQUIPPED WITH A BRUSHGUARD A CAUTION
DECAL WILL NEED TO BE ORDERED IN THE
APPROPRIATE LANGUAGE FOR AREA OF USE.
DECALS DO NOT COME WITH THE BRUSH-
GUARD KIT.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-24 ACCESSORIES

1
2
5
9
6

3 8 7

10

11
16 17 12
18
15 13
20 22 14
21
17
23
17

16 19
26 25
24

Figure 13–9. Reflective Triangle Warning Device, Jack Assembly, and Mounting Hardware.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-25
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–9.
Reflective Triangle Warning Device, Jack Assembly,
and Mounting Hardware.

1 11669000 KIT, Folding Reflective Triangle Warning Device. . . . . . 1


2 S.I.K. •WARNING TRIANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 S.I.K. •STORAGE CONTAINER. . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5939822 JACK ASSEMBLY, scissor . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •JACK, tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •CRANK RATCHET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.K. •CRANK EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.K. •CRANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6002031 BAG, jack/tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 14009303 WRENCH, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 5745304 WRENCH, wheel lug, for aluminum wheels. . . . . . . . . . 1
11 N/S WING NUT, 5/16 - 18, Steel. . . . . . . . . . . . . . . . . . . . . . . . 2
89
12 N/S WASHER, flat, 5/16, Type B, ZN . . . . . . . . . . . . . . . . . . . . 2
89
13 6009332 BRACKET, jack hold-down. . . . . . . . . . . . . . . . . . . . . . . . 2
89
14 6000161 STUD, jack hold-down . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
89
15 N/S BOLT, 1/4 - 20 x 2, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
16 N/S NUT, 1/4 - 20, Gr8, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 84, 90
17 N/S WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . . 4
83, 84, 90
18 6000268B2 BRACKET ASSEMBLY, strap . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
19 N/S BOLT, 1/4 - 20 x 1 1/2, Gr5, ZN . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
20 6000265B2 BRACKET ASSEMBLY, jack hold-down. . . . . . . . . . . . . . . 1
83, 84, 90
21 12339734-4 •STUD, jack hold-down bracket. . . . . . . . . . . . . . . . . . . 2
22 6000270B2 •BRACKET, clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90
23 N/S •WASHER, flat, #10, type B, ZN . . . . . . . . . . . . . . . . . . . . 2
83, 84,90
24 N/S •WINGNUT, #10 - 24, steel . . . . . . . . . . . . . . . . . . . . . . . . 2
83, 84, 90
25 N/S •BRACKET, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 6000273 STRAP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 90

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-26 ACCESSORIES

P13-053

Figure 13–10. Utility Step

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-27
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–10.
Utility Step

1 5744641 STEP ASSEMBLY, utility, red . . . . . . . . . . . . . . . . . . . . . . . . 1


S.I.A. •BAG, heavy-duty canvas, black . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-28 ACCESSORIES

Figure 13–11. Pioneer Tool Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-29
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–11.
Pioneer Tool Kit.

1 6004898 KIT, pioneer tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-30 ACCESSORIES
1

2 9

10
3
4
11

5 6
11

12
3

7
8

29
28 25
27 30
26
31 16
13
25 13

25
14
15
16
23
24
13
16
13

13
17
22
18
13 19
17
13 20

21

Figure 13–12. Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only).

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-31
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–12.
Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only).

1 5744642 KIT, swing-away spare tire carrier. . . . . . . . . . . . . . . . . . 1


2 6007340P2 •LUGNUT, flanged, 9/16 . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 5935349 •PLUG, hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 6004008 •DECAL, spare tire warning . . . . . . . . . . . . . . . . . . . . . . 1
5 5935839 •LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 6007230 •PIN, spare tire carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.K. •SCREW, tapping, 1/4 - 14 x 5/8, Phos . . . . . . . . . . . . . 1
8 S.I.K. •WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 6007764B2 •FRAME, swing away spare tire . . . . . . . . . . . . . . . . . . . 1
10 5744553 •SWING-AWAY CUSHION, 40" long, SEE NOTE 1 . . . . . . 1
11 ••SWING-AWAY CUSHION, 15", SEE NOTE 2 . . . . . . . . . 2
12 ••SWING-AWAY CUSHION, 10", SEE NOTE 2 . . . . . . . . . 1
13 S.I.K. •WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . 14
14 S.I.K. •BOLT, 1/2 - 13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . 1
15 12339186 •BRACE, bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.K. •LOCKNUT, 1/2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
17 S.I.K. •BOLT 1/2 - 13 x 3, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . 6
18 6002620B2 •SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 6011123B9 •BRACKET, spare tire mounting . . . . . . . . . . . . . . . . . . . 1
20 5935291 •PLATE, tube retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.K. •BOLT, 5/16 - 18 x 1.00, Gr5, Cad . . . . . . . . . . . . . . . . . . 1
22 S.I.K. •FITTING, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 6008049B2 •BRACKET, tire carrier stop . . . . . . . . . . . . . . . . . . . . . . . 1
24 S.I.K. •BOLT, 5/16 - 18 x 3, Gr8, Cad . . . . . . . . . . . . . . . . . . . . . 2
25 S.I.K. •WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
26 S.I.K. •BOLT, 5/16 - 18 x 3/4, Gr8, ZN. . . . . . . . . . . . . . . . . . . . . 2
27 S.I.K. •LOCKWASHER, med, 5/16 . . . . . . . . . . . . . . . . . . . . . . . 3
28 6008056B2 •BRACKET, carrier, hold down . . . . . . . . . . . . . . . . . . . . 1
29 S.I.K. •LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . 2
30 S.I.K. •SCREW, 1/4 - 20 x 7/8, ZN. . . . . . . . . . . . . . . . . . . . . . . . 2
31 5935281 •BLOCK, guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: CUT INTO THREE PIECES: TWO OF 15 INCHES,


ONE OF 10 INCHES
NOTE 2: MADE FROM 40-INCH CUSHION 5744553.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-32 ACCESSORIES

4
3

9
19 12

18 8 8
10 7

11
13

14
9
15 6 11
16
17

Figure 13–13. Spare Tire Carrier, Bed-Mounted (Steel Wheels Only).

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-33
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–13.
Spare Tire Carrier, Bed-Mounted (Steel Wheels Only).

1 5742944 KIT, bed-mounted spare tire carrier. . . . . . . . . . . . . . . . 1


82, 83, 89
2 6007340P2 •LUGNUT, flanged, 9/16 - 18 . . . . . . . . . . . . . . . . . . . . . . 3
3 6008230B3 •SPARE TIRE FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . 1
4 5935349 ••PLUG, 1/4 - 20 x 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 MS24667-54P2 •SCREW, countersunk, socket head . . . . . . . . . . . . . . . 4
6 S.I.K. •BOLT, 1/2 - 13 x 3 1/2, Gr5, Phos. . . . . . . . . . . . . . . . . . 2
7 6000931B2 •MOUNTING BRACKET, R.H. . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.K. •NUT, 1/2 - 13, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 6000942B2 •SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 12339376-1 •ADHESIVE-BACKED TAPE . . . . . . . . . . . . . . . . . . . . . . . . 2
11 5935428 •RIVNUT, 3/8 - 16, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
12 S.I.K. •SCREW, 3/8 - 16 x 1 3/4, Gr5, CAD . . . . . . . . . . . . . . . . 2
13 S.I.K. •LOCKWASHER, med, 3/8, Phos . . . . . . . . . . . . . . . . . . . 2
14 S.I.K. •WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . . 2
15 5935839 •LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 S.I.K. •WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 S.I.K. •SCREW, tapping, 1/4 - 14 x 1/2, Phos . . . . . . . . . . . . . . 2
18 6007230 •LOCKPIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 6000930B3 •MOUNTING BRACKET, L.H.. . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-34 ACCESSORIES

3 4 5
6
2 7

4 7
7
4

8
11
12 4 7
27 5
11 4
26 9
26 25
23
24 10
4 12
22 11
16
12 11
12 12
21 16

21
4 4 9
16
7 5 12
8 7 4 12 16
13
4 7
15 4

19
17
12
20
7
18 14
4

12 16

Figure 13–14. Driveline Protection and Mounting Hardware.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-35
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–14.
Driveline Protection and Mounting Hardware.

1 5744299 KIT, underbody protection, vehicle w/o winch . . . . . . 1


1 5744281 KIT, underbody protection, vehicle w/ winch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6006150B9 •SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •BOLT, 3/8 - 16 x 3 1/4, Gr8, Phos . . . . . . . . . . . . . . . . . . 5
4 S.I.K. •WASHER, flat, 3/8, type B (use w/ kit P/N 05744299). . 40
4 S.I.K. •WASHER, flat, 3/8, type B (use w/ kit P/N 05744281) . 30
5 5594341 •SPACER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6 5593490 •FRONT SHIELD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.K. •LOCKNUT, 3/8 - 16, Gr8 (use w/ kit P/N 05744299) . . . 20
7 S.I.K. •LOCKNUT, 3/8 - 16, Gr8 (use w/ kit P/N 05744281). . . 14
8 S.I.K. •SCREW, cap, 3/8 - 16 x 1 1/8, Gr8, CAD . . . . . . . . . . . 7
9 S.I.K. •BOLT, 3/8 - 16 x 3 3/4, Gr8, Phos . . . . . . . . . . . . . . . . . . 1
10 12447143 •INTERMEDIATE SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . 1
11 S.I.K. •BOLT, 5/16 - 18 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . 12
12 S.I.K. •WASHER, flat, 5/16, hardened, type B, ZN . . . . . . . . . . 36
13 12447146 •BRACKET ASSEMBLY, shield mounting, L.H.. . . . . . . . . . 1
14 12447151 •SHIELD, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.K. •BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . 2
16 S.I.K. •LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . 18
17 5594342 •SPACER, underbody protection, rear . . . . . . . . . . . . . 9
18 5593492 •REAR SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 12447145 •BRACKET, tube rear mounting . . . . . . . . . . . . . . . . . . . 3
20 S.I.K. •BOLT, 5/16 - 18 x 2 3/4, Gr8, ZN. . . . . . . . . . . . . . . . . . . 6
21 S.I.K. •WASHER, laminated fiber, 3/8. . . . . . . . . . . . . . . . . . . . 4
22 12447148 •BRACKET, tube support transmission . . . . . . . . . . . . . . 2
23 S.I.K. •BOLT, 3/8 - 16 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . 2
24 5593495 •BRACKET ASSEMBLY, shield mounting, R.H. . . . . . . . . . 1
25 S.I.K. •B0LT, 1/2 - 13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . 2
26 S.I.K. •WASHER, flat, hardened, 1/2. . . . . . . . . . . . . . . . . . . . . 4
27 S.I.K. •LOCKNUT, 1/2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

NOTE 1: FOR SKID PLATE INFORMATION, REFER TO


DRIVELINE PROTECTION SKID PLATES ON NEXT
PAGE.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-36 ACCESSORIES

3 2

4
2

8
6

Figure 13–15. Driveline Protection Skid Plates.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-37
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–15.
Driveline Protection Skid Plates.

1 5744299 KIT, underbody protection, vehicle w/o winch . . . . . . 1


1 5744281 KIT, underbody protection, vehicle w/winch . . . . . . . . 1
2 S.I.K. •WASHER, flat, 5/16, hard, type B, ZN, w/o winch . . . . . 8
3 S.I.K. •LOCKNUT, 5/16 - 18, Gr8, w/o winch . . . . . . . . . . . . . . 4
4 S.I.K. •BOLT, 5/16 - 18 x 1, Gr8, Phos, w/o winch. . . . . . . . . . . 4
5 5935943 •SKID PLATE w/o winch. . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •WASHER, flat, 3/8, type B, w/winch . . . . . . . . . . . . . . . 6
7 S.I.K. •BOLT, 3/8 - 16 x 1, w/winch, Gr8, CAD . . . . . . . . . . . . . 3
8 S.I.K. •LOCKNUT, 3/8 - 16, Gr8, w/winch . . . . . . . . . . . . . . . . . 3
9 5935669 •SKID PLATE w/winch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: FOR DRIVELINE PROTECTION PARTS, REFER TO


DRIVELINE PROTECTION AND MOUNTING
HARDWARE ON PAGES 13-34 AND 13-35.

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
13-38 ACCESSORIES

2
3
4

11

12 10 5
6

9
3

13
8

14

Figure 13–16. Rocker Panel Guard Accessory Kit.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-39
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–16.
Rocker Panel Guard Accessory Kit.

1 5745331 KIT, rocker panel protection (steel, w/reinforcements) 1


1 5745332 KIT, rocker panel protection (aluminum) . . . . . . . . . . . 1
1 5742908 KIT, rocker panel protection (steel) . . . . . . . . . . . . . . . . 1
2 S.I.K. •CAPSCREW, socket head, 3/8 - 16 x 1 1/4 , CAD . . . 12
3 S.I.K. •WASHER, flat, 3/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 6001595 •GASKET, foam washer . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 6001241 •BRACKET, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 6001283 •NUT, U-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 S.I.K. •LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 5745169 •PANEL, underbody skid, L.H. (steel), w/welded side
reinforcements SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . 1
8 5745170 •PANEL, underbody skid, R.H.(steel), w/welded side
reinforcments SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . 1
8 6005165P •PANEL, underbody skid, L.H.(aluminum), SEE NOTE 2 1
8 6005166P •PANEL, underbody skid, R.H.(aluminum), SEE NOTE 2 1
8 6003614P •PANEL, underbody skid, L.H.(steel), SEE NOTE 3 . . . . . 1
8 6003615P •PANEL, underbody skid, R.H.(steel), SEE NOTE 3 . . . . . 1
9 S.I.K. •SCREW, socket, 3/8”-16 x 1.0 FL HD ZN W/Nylon. . . . . 12
10 S.I.K. •RIVET, 3/16 dia., blind, aluminum . . . . . . . . . . . . . . . . . 48
11 6001275 •BRACKET, skid plate mounting . . . . . . . . . . . . . . . . . . . 3
12 6001278 •SHIM, skid plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
13 5744675 DECAL, HUMMER, black, SEE NOTE 4 . . . . . . . . . . . . . . . 1
13 6004296 DECAL, HUMMER, gold, SEE NOTE 4 . . . . . . . . . . . . . . . . 1
13 6004295 DECAL, HUMMER, silver, SEE NOTE 4 . . . . . . . . . . . . . . . . 1
13 6004294 DECAL, HUMMER, white, SEE NOTE 4 . . . . . . . . . . . . . . . 1
13 5744882 DECAL, HUMMER, chrome, SEE NOTE 4 . . . . . . . . . . . . . 1
14 5745140 KIT, rocker panel protection cover, polished
stainless steel, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . 1
14 5745198 KIT, rocker panel protection cover, brushed
stainless steel, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: PART OF KIT P/N 5745331


NOTE 2: PART OF KIT P/N 5745332
NOTE 3: PART OF KIT P/N 5742908
NOTE 4: NOT INCLUDED IN KIT - ORDER SEPARATELY
(SHIPPED IN PAIRS ONLY)
NOTE 5: KIT INCLUDES RH AND LH COVERS

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-40 ACCESSORIES

6
9-P13-010
5

Figure 13–17. Remote Entry Kits.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-41
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–17.
Remote Entry Kits.

1 6010221 KIT, remote entry, 4-button . . . . . . . . . . . . . . . . . . . . . . . 1


2 6010413 •RECEIVER MODULE ASSEMBLY, garage door, 4-button 1
3 S.I.A. ••D.C. VOLTAGE CONVERTER, power supply . . . . . . . . 1
4 S.I.A. ••RECEIVER MODULE, garage door, 4-button . . . . . . . 1
5 6010425 •HARNESS ASSEMBLY, garage door interface switch. . 1
6 6010411 •TRANSMITTER, 4-button . . . . . . . . . . . . . . . . . . . . . . . . . 2
6010412 RECEIVER MODULE, 4-button (not illustrated) . . . . . . . 2

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-42 ACCESSORIES

5 6
4
3

00-P13-005

Figure 13–18. Wheel and Tire Assembly, SpaceSaver Spare.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-43
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–18.
Wheel and Tire Assembly, SpaceSaver Spare.

1 6008983B2 WHEEL ASSEMBLY, spacesaver . . . . . . . . . . . . . . . . . . . . 1


2 MS21245-8 •LOCKNUT, wheel assembly. . . . . . . . . . . . . . . . . . . . . . 1
3 12342794 •O-RING, wheel assembly . . . . . . . . . . . . . . . . . . . . . . . 1
4 12342793 •INSERT, wheel assembly . . . . . . . . . . . . . . . . . . . . . . . . 1
5 12342634 •VALVE, pneumatic, wheel assembly . . . . . . . . . . . . . . 1
6 6005783P •WHEEL, one-piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6008982 •TIRE, SpaceSaver, 9.50R16.5LT, load rating E . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-44 ACCESSORIES

3
4

7
10

11 5

Figure 13–19. Universal Roof Mounting Rack Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-45
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–19.
Universal Roof Mounting Rack Kit.

1 5744600 UNIVERSAL ROOF MOUNTING RACK KIT . . . . . . . . . . . . 1


2 5743258 •CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 S.I.K. •LOCKNUT, 3/8 - 16, nylon Insert. . . . . . . . . . . . . . . . . . . 4
4 S.I.K. •WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 5743250 •CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 S.I.K. ••LOCKNUT, 1/4 - 20, nylon Insert . . . . . . . . . . . . . . . . . 4
7 5743254 ••SPACER, round, clamp . . . . . . . . . . . . . . . . . . . . . . . . 4
8 5743253 ••CLIP, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 5743252 ••BOOT, rubber, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 5743251 ••YOKE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 5743269 •BOLT, 3/8 - 16 x 2, Gr5, Phos. . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-46 ACCESSORIES

5
6

7 13
12 10
8
9

11
14
10
12 15

16

18

17

Figure 13–20. Running Board Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-47
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–20.
Running Board Kit.

1 5743446 KIT, running board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 6001283 •J-NUT, “U” type, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 5743437 •MOUNTING bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 S.I.K. •LOCKWASHER, med, 3/8, Phos . . . . . . . . . . . . . . . . . . . 12
5 S.I.K. •BOLT, 3/8 - 16 x 1 1/4, Gr5, CAD . . . . . . . . . . . . . . . . . . 12
6 5743441 •RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5743438 •PLATE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 S.I.K. •WASHER, flat, 3/8, Type B . . . . . . . . . . . . . . . . . . . . . . . . 8
9 S.I.K. •LOCKNUT, 3/8 - 16, Gr5, ZN, nylon Insert. . . . . . . . . . . . 8
10 5743439 •CURVED TUBE, with black plastic insert, lf, rr . . . . . . . . 2
10 5743440 •CURVED TUBE, with orange plastic insert, rf, lr. . . . . . . 2
11 5743442 •RUNNING BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5743443 •END CAP, lf, rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5743444 •END CAP, rf, lr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 S.I.K. •SCREW, truss head, #10 . . . . . . . . . . . . . . . . . . . . . . . . . 8
14 S.I.K. •LOCKNUT, #10 - 24, nylon insert . . . . . . . . . . . . . . . . . . 8
15 S.I.K. •SCREW, tapping, slotted hex, flanged, 1/4 - 20 x 3/4 . 4
16 5743436 •CLIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 5743434 •CLIP, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 5743435 •PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-48 ACCESSORIES

3
5
2 4

9-P13-009

8 6
7

Note: Left side of vehicle shown.

Figure 13–21. Side Step Bars Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-49
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–21.
Side Step Bars Kit.

1 5745049 KIT, side step bars, black textured . . . . . . . . . . . . . . . . . 1


1 5745050 KIT, side step bars, stainless steel . . . . . . . . . . . . . . . . . . 1
2 5745088 •BRACKET, support, left front . . . . . . . . . . . . . . . . . . . . . 1
2 5745089 •BRACKET, support, right front . . . . . . . . . . . . . . . . . . . . 1
3 5745090 •BRACKET, support, left rear . . . . . . . . . . . . . . . . . . . . . . 1
3 5745091 •BRACKET, support, right rear . . . . . . . . . . . . . . . . . . . . . 1
4 5745097 •BRACKET, tube, left rear . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5745098 •BRACKET, tube, right rear . . . . . . . . . . . . . . . . . . . . . . . 1
5 5745047 •PAD, left rear step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 5745048 •PAD, right rear step . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5745084 •SIDE BAR, with step pad, left, black textured SEE NOTE 1 1
6 5745085 •SIDE BAR, with step pad, right, black textured
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5745086 •SIDE BAR, with step pad, left, stainless steel SEE NOTE 2 1
6 5745087 •SIDE BAR, with step pad, right, stainless steel SEE NOTE 2 1
7 5745046 •PAD, front step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 5745099 •BRACKET, tube, left and right front. . . . . . . . . . . . . . . . 2
S.I.K. •HARDWARE PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: PART OF KIT 5745049 ONLY.


NOTE 2: PART OF KIT 5745050 ONLY.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-50 ACCESSORIES

Figure 13–22. Auxiliary Air Hose Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-51
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–22.
Auxiliary Air Hose Kit.

1 5743599 KIT, auxiliary air hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5743709 •BAG, CTIS hose storage, 12” x 12” plastic . . . . . . . . . . 1
3 6004415 •HOSE ASSEMBLY, CTIS auxiliary air . . . . . . . . . . . . . . . . 1
4 6004417 ••FITTING, quick disconnect . . . . . . . . . . . . . . . . . . . . . 2
5 6004416 ••HOSE, auxiliary air . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-52 ACCESSORIES

Figure 13–23. Rear Defroster.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-53
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–23.
Rear Defroster.

1 6005304 WINDOW ASSEMBLY, rear with defrost, sliding. . . . . . . . 1


83, 89
2 6005233 HARNESS, rear window defrost, sliding . . . . . . . . . . . . . 1
83, 89

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-54 ACCESSORIES

2
5

4 7

10

9 8

11

12

13

Figure 13–24. Seat, Auxiliary.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-55
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–24.
Seat, Auxiliary.

1 6011493 SEAT, auxiliary, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 6011493G SEAT, auxiliary, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 6009015B SEAT, auxiliary, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5744858 •UPHOLSTERY, seat back, auxiliary seat, black. . . . . . . 1
3 5744857 •UPHOLSTERY, seat, auxiliary seat, black. . . . . . . . . . . . 1
4 5745298 •UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, gray 1
4 5745297 •UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, tan 1
5 5744317 •FOAM, auxiliary seatback . . . . . . . . . . . . . . . . . . . . . . 1
6 5744318 •FOAM, auxilary seat, cushion . . . . . . . . . . . . . . . . . . . . 1
7 5744314 •FRAME, auxiliary seatback, w/spring. . . . . . . . . . . . . . 1
8 5744291 •SEAT BELT, auxiliary seat. . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5744313 •FRAME, auxiliary seat w/spring . . . . . . . . . . . . . . . . . . 1
10 5744316 ••SPRING, auxiliary seat susp. . . . . . . . . . . . . . . . . . . . . 5
11 5744315 •FRAME, auxiliary seat mount . . . . . . . . . . . . . . . . . . . . 1
12 5744292 ••PIN AND LANYARD ASSEMBLY, auxiliary seat retainer 4
13 5744631 •BUSHING, auxiliary seat pin . . . . . . . . . . . . . . . . . . . . . 8

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-56 ACCESSORIES

2
19
18

4
17 14

5
8

9
15

11
9 6
7

13
10

8 12

16 10
11

NOTE: ITEMS 14 THROUGH 19 ARE


NOT COMPONENTS OF ITEM 1.

Figure 13–25. Tonneau Cover 4-Door Hardtop.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-57
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–25.
Tonneau Cover 4-Door Hardtop.

1 6003663 KIT, tonneau cover, H/T, tan. . . . . . . . . . . . . . . . . . . . . . . 1


1 6004243 KIT, tonneau cover, H/T, black. . . . . . . . . . . . . . . . . . . . . 1
1 6004245 KIT, tonneau cover, H/T, white . . . . . . . . . . . . . . . . . . . . . 1
2 6003665 •EXTRUSION, tonneau cover . . . . . . . . . . . . . . . . . . . . . 1
3 6003664 •COVER, tonneau, tan, H/T . . . . . . . . . . . . . . . . . . . . . . 1
3 6004244 •COVER, tonneau, black, H/T. . . . . . . . . . . . . . . . . . . . . 1
3 6004246 •COVER, tonneau, white, H/T. . . . . . . . . . . . . . . . . . . . . 1
4 5744425 •KIT, tonneau bow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. ••BOW, tonneau cover . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. ••BRACKET, tonneau bow . . . . . . . . . . . . . . . . . . . . . . . 2
7 S.I.K. ••SCREW, phcr, #10 - 32 x 3/4. . . . . . . . . . . . . . . . . . . . . 4
8 6001670 •EXTRUSION, 41 in. PVC/velcro. . . . . . . . . . . . . . . . . . . . 2
9 5745081 ••VELCRO, 41” long . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 6001671 •EXTRUSION, 9 in. PVC/velcro. . . . . . . . . . . . . . . . . . . . . 2
11 5745083 ••VELCRO, 9” long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 6001669 •EXTRUSION, 43 in. PVC/velcro. . . . . . . . . . . . . . . . . . . . 1
13 5745082 ••VELCRO, 43” long . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 6003848 SEAL, tonneau bracket . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 N/S NUT INSERT, rubber, #10 - 32 . . . . . . . . . . . . . . . . . . . . . . 4
16 N/S NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
17 6003844B2 MOUNTING BRACKET, tonneau extrusion . . . . . . . . . . . 1
18 N/S LOCKWASHER, split, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . 9
19 N/S BOLT, 1/4 - 20 x 1, Gr8. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-58 ACCESSORIES

Figure 13–26. Cargo Area Liner, Station Wagon.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-59
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–26.
Cargo Area Liner, Station Wagon.

1 5744562 KIT, cargo liner and vertical doors, gray . . . . . . . . . . . . 1


84
1 5744561 KIT, cargo liner and vertical doors, tan . . . . . . . . . . . . . 1
84

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-60 ACCESSORIES

Figure 13–27. Floor Mats

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-61
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–27.
Floor Mats

1 5745036 KIT, floor mat, gray, front. . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.K. •FLOOR MAT, L.H., front, gray . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •FLOOR MAT, R.H., front, gray . . . . . . . . . . . . . . . . . . . . 1
1 5745037 KIT, floor mat., brown, front . . . . . . . . . . . . . . . . . . . . . . . 1
2 S.I.K. •FLOOR MAT, L.H., front, brown . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •FLOOR MAT, R.H., front, brown . . . . . . . . . . . . . . . . . . . 1
4 5745038 KIT, floor mat, gray, rear . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •FLOOR MAT, L.H., rear, gray . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •FLOOR MAT, R.H., rear, gray . . . . . . . . . . . . . . . . . . . . . 1
4 5745039 KIT, floor mat, brown, rear . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •FLOOR MAT, L.H. rear, brown. . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •FLOOR MAT, R.H. rear, brown . . . . . . . . . . . . . . . . . . . . 1
4 5745214 KIT, floor mats, rear, black . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •FLOOR MAT, L.H., rear, black . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •FLOOR MAT, R.H., rear, black . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-62 ACCESSORIES
.

Figure 13–28. Seat Covers.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-63
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–28.
Seat Covers.

1 5745468 KIT, protective seat cover, front, black . . . . . . . . . . . . . 1


S.I.K. •PROTECTIVE COVER, cushion . . . . . . . . . . . . . . . . . . . . 1
S.I.K. •PROTECTIVE COVER, seat back . . . . . . . . . . . . . . . . . 1
S.I.K. •PROTECTIVE COVER, headrest . . . . . . . . . . . . . . . . . . . 1
S.I.K. •PROTECTIVE COVER, armrest . . . . . . . . . . . . . . . . . . . . 1
2 5745300 KIT, protective seat cover, rear, black . . . . . . . . . . . . . . 1
S.I.K. •PROTECTIVE COVER, cushion . . . . . . . . . . . . . . . . . . . . 1
S.I.K. •PROTECTIVE COVER, seat back . . . . . . . . . . . . . . . . . 1
S.I.K. •PROTECTIVE COVER, headrest . . . . . . . . . . . . . . . . . . . 1
5744579 STORAGE BAG, seat cover (not illustrated). . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-64 ACCESSORIES

P13-057.1

Figure 13–29. Leather Upholstery

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-65
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–29.
Leather Upholstery

1 5744720 UPHOLSTERY, leather, R.H., front, tan. . . . . . . . . . . . . . . . 1


1 5744721 UPHOLSTERY, leather, R.H., front, gray. . . . . . . . . . . . . . . 1
1 5744722 UPHOLSTERY, leather, L.H., front, tan . . . . . . . . . . . . . . . . 1
1 5744723 UPHOLSTERY, leather, L.H., front, gray . . . . . . . . . . . . . . . 1
2 5744724 UPHOLSTERY, leather, rear, tan . . . . . . . . . . . . . . . . . . . . 2
2 5744725 UPHOLSTERY, leather, rear, gray . . . . . . . . . . . . . . . . . . . 2
3 5745023 UPHOLSTERY, leather, auxiliary seat, tan . . . . . . . . . . . . 1
3 5745022 UPHOLSTERY, leather, auxiliary seat, gray . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-66 ACCESSORIES

6
5

8-P04-001

Figure 13–30. Air Filter Restriction Gauge Kit

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-67
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–30.
Air Filter Restriction Gauge Kit

1 5744872 KIT, air filter restriction gauge . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.K. •RIVET, 1/8" x 5/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 6002004 •BRACKET, air filter restriction gauge mounting . . . . . . 1
4 6001933 •AIR FILTER RESTRICTION GAUGE . . . . . . . . . . . . . . . . . . 1
5 S.I.K. ••SCREW, air filter restriction gauge bezel . . . . . . . . . . 2
6 S.I.K. ••BEZEL, air filter restriction gauge . . . . . . . . . . . . . . . . 1
7 S.I.K. •HOSE, 1/4" O.D. x 24" long . . . . . . . . . . . . . . . . . . . . . . 1
8 12339978 •HOSE BARB, 1/8" - 1/8" NPT . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-68 ACCESSORIES

Y
NC

E
RG
'U
O 5

P
-UT-TE UPTE P
SHESLE
H LE T-U TE
ESH LET
T A
W
W

T A

E
W
W O

T A
W
W O

UPTEUP
O

H-LHET- TTE UPTE


ASW ASW
E E -
ELH ET
W TO
W TO AS EL
W W
UP U
EP
TO
EP
T AE -

TT
TTU E
W H

AWE HE-
O S

E -

TT
W HE
T A

O S

SL
W

E
L
W

Alcohol
W
O

Prep Pa
T

d A lcohol
P rep Pad Alcoho
Prep Pal
d

7 8-P13-007

Figure 13–31. Traveler’s Survival Kit

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-69
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–31.
Traveler’s Survival Kit

1 5744903 KIT, traveler’s survival . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5744996 •BAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •FOOD PACKET, 3-day supply . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •WATER PACKETS, 3-day supply . . . . . . . . . . . . . . . . . . . 12
5 S.I.K. •SPACE BLANKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •MEDICAL SUPPLIES PACKAGE. . . . . . . . . . . . . . . . . . . . 1
7 S.I.K. •GENERAL SUPPLIES PACKAGE . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-70 ACCESSORIES

2 4
3

5
5

Figure 13–32. Tire (Tubeless) Repair Kit, External.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-71
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–32.
Tire (Tubeless) Repair Kit, External.

1 5710215 KIT, external tubeless tire repair . . . . . . . . . . . . . . . . . . . 1


2 5742542 •TOOLBOX, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5742537 •FLUID, chemical vulcanizing (1/2 pint) . . . . . . . . . . . . 1
4 5742538 •PLUG, large tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 5742539 •PLUG, small tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6 5742540 •RASP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5742541 •TOOL, plug insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-72 ACCESSORIES

14
4
13

5
12

11
6

11

10
8
9

Figure 13–33. Tire (Tubeless) Repair Kit, Internal.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-73
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–33.
Tire (Tubeless) Repair Kit, Internal.

1 5710216 KIT, internal tubeless tire repair . . . . . . . . . . . . . . . . . . . . 1


2 5713347 •TOOLBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5713351 •CLEANER (32 ounce) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 5742539 •PLUG, small. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 5742540 •RASP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 5713341 •PATCH (R-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 5714148 •GAUGE, tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 5713340 •STITCHER, patch roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 5714149 •CAP, valve stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 5713343 •CEMENT (8 ounce) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 5714147 •PENCIL, yellow chalk . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 5713339 •PATCH (R-12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
13 5712541 •TOOL, plug insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 5742538 •PLUG, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5713342 •SCRAPER (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-74 ACCESSORIES

7
2

3
6
4
5

Figure 13–34. Hourmeter Kit

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-75
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–34.
Hourmeter Kit

1 5744869 KIT, hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.K. •BOLT, #10 - 24 x 5/8, hourmeter . . . . . . . . . . . . . . . . . . 2
3 S.I.K. •WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 6008033B9 •BRACKET, hourmeter mounting . . . . . . . . . . . . . . . . . . 1
5 6008032 •HOURMETER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. ••SPRING CLIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 6008196 ••CONNECTOR, female, hourmeter . . . . . . . . . . . . . . . 1
8 S.I.K. •NUT INSERT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-76 ACCESSORIES

2
3
4 3

8-P13-009

Figure 13–35. Radio Noise Suppression Filter Kit

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-77
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–35.
Radio Noise Suppression Filter Kit

1 5744279 FILTER KIT, radio noise suppression . . . . . . . . . . . . . . . . . 1


2 S.I.K. •FILTER, radio noise suppression. . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •CONNECTOR, butt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 S.I.K. •F-TERMINAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-78 ACCESSORIES
1

9
5

7
8

11

10

Figure 13–36. Slant-Back (Soft) Kit


(Four-Door Soft Top)

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-79
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–36.
Slant-Back (Soft) Kit (Four-Door Soft Top)

1 5745292 KIT, soft top slant-back, tan. . . . . . . . . . . . . . . . . . . . . . . 1


90
1 5744851 KIT, soft top slant-back, black . . . . . . . . . . . . . . . . . . . . . 1
90
1 5744852 KIT, soft top slant-back, white . . . . . . . . . . . . . . . . . . . . . 1
90
2 6001747 •COVER ASSEMBLY, tan. . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5744757 •COVER ASSEMBLY, black . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5744758 •COVER ASSEMBLY, white . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6001748 •BOW ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6001749 •BOW ASSEMBLY, middle . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6001750 •BOW ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.i.K. •SCREW, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7 6001717 •BRACKET, hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 6001719 •FOOTMAN LOOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 5743708 •LOOP, extended webbing . . . . . . . . . . . . . . . . . . . . . . 2
10 S.I.K. •STRAP, velcro. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 6002519 •FORMER, slant-back, L.H. . . . . . . . . . . . . . . . . . . . . . . . 1
11 6002520 •FORMER, slant-back, R.H. . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-80 ACCESSORIES

3 4

5
6

6
6
8
7

Figure 13–37. Soft Square Back Kit, Model 90

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-81
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–37.
Soft Square Back Kit, Model 90

1 5742960 KIT, soft top, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 6004208 KIT, soft top, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 6004069 KIT, soft top, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 6001714 •COVER ASSEMBLY, soft top, tan . . . . . . . . . . . . . . . . . . 1
2 6004209 •COVER ASSEMBLY, soft top, white . . . . . . . . . . . . . . . . 1
2 6004070 •COVER ASSEMBLY, soft top, black . . . . . . . . . . . . . . . . 1
3 6001715 •BOW ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 6001716 •BOW ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 6001718 •LOOP, extended webbing . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.A. •SCREW, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7 6001719 •FOOTMAN LOOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 6001717 •BRACKET, hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

NOTE : VELCRO STRIP FOR RETAINING THE BOTTOM


EDGE IS NOT INCLUDED. SEE FIGURE 10-32
FOR THESE PARTS.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-82 ACCESSORIES

3
2

3
2

Figure 13–38. Winch Roller Fairlead

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-83
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–38.
Winch Roller Fairlead

1 5744714 WINCH ROLLER FAIRLEAD, black . . . . . . . . . . . . . . . . . . 1


1 5744715 WINCH ROLLER FAIRLEAD, chrome . . . . . . . . . . . . . . . . 1
2 N/S BOLT, M12 - 1.75 x 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 N/S WASHER, flat, hard, M12 . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-84 ACCESSORIES

2 2
5
3 4 4 3

Figure 13–39. Off-Road Light Kit

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-85
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–39.
Off-Road Light Kit

1 5745027 KIT, off-road light, black . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 5745028 KIT, off-road light, stainless steel . . . . . . . . . . . . . . . . . . . 1
2 S.I.A. •LAMP, high intensity discharge (HID), black . . . . . . . . 2
2 S.I.A. •LAMP, high intensity discharge (HID), stainless steel. . 2
3 S.I.A. •WASHER, HID mounting. . . . . . . . . . . . . . . . . . . . . . . . . 4
4 S.I.A. •NUT, HID mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 S.I.A. •RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.A. •BALLAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5745006 •COVER, lamp, HID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5745103 •SWITCH (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.A. NUT (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.A. LOCKWASHER (not illustrated) . . . . . . . . . . . . . . . . . . . . 1
S.I.A. BOLT (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
3-1-01
2000 HUMMER PARTS CATALOG
13-86 ACCESSORIES

9 10 11 12 4

CTIS
13

7 6

14

16

15
21

22 23 24 25 17

18

CTIS
26

20 19

8-P13-001.2

Figure 13–40. Wheel Cover Kit, Stainless Steel.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-87
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–40.
Wheel Cover Kit, Stainless Steel.

1 5744658 KIT, stainless steel wheel cover with or without CTIS . .


SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 5744921 •WHEEL COVER, stainless steel. . . . . . . . . . . . . . . . . . . . 4
3 5744920 •KIT, wheel cover mounting bracket. . . . . . . . . . . . . . . 1
4 S.I.K. ••BRACKET, wheel cover hub . . . . . . . . . . . . . . . . . . . . 2
5 S.I.K. ••WASHER, flat, 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 S.I.K. ••LOCKWASHER, 7/16. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 S.I.K. ••BOLT, 7/16 - 14 x 3/4, wheel cover bracket. . . . . . . . 4
8 5744919 ••KIT, decorative lug nut . . . . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.K. •••CAP, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 S.I.K. •••PLASTIC INSERT, threaded . . . . . . . . . . . . . . . . . . . . 8
11 S.I.K. •••NUT AND LOCKWASHER ASSEMBLY,
1/4 - 20 x 1/2, keps. . . . . . . . . . . . . . . . . . . . . . . . . . 8
12 S.I.K. •••WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 5745100 •CAPS, center, stainless steel . . . . . . . . . . . . . . . . . . . . . 4
14 5745053 KIT, stainless steel hub cab with or without CTIS . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 5745054 •WHEEL COVER, stainless steel. . . . . . . . . . . . . . . . . . . . 4
16 5744920 •KIT, wheel cover mounting bracket. . . . . . . . . . . . . . . 1
17 S.I.K. ••BRACKET, wheel cover hub . . . . . . . . . . . . . . . . . . . . 2
18 S.I.K. ••WASHER, flat, 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19 S.I.K. ••LOCKWASHER, 7/16. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
20 S.I.K. ••BOLT, 7/16 - 14 x 3/4, wheel cover bracket. . . . . . . . 4
21 5745055 ••KIT, decorative lug nut . . . . . . . . . . . . . . . . . . . . . . . . 1
22 S.I.K. •••CAP, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . 8
23 S.I.K. •••PLASTIC INSERT, threaded . . . . . . . . . . . . . . . . . . . . 8
24 S.I.K. •••NUT AND LOCKWASHER ASSEMBLY,
1/4 - 20 x 1/2, keps . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25 S.I.K. •••WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
26 5745100 •CAPS, center, stainless steel . . . . . . . . . . . . . . . . . . . . . 4

NOTE 1: INCLUDES FOUR EACH OF KITS 5744919 AND


5744920.
NOTE 2: INCLUDES FOUR EACH OF KITS 5745055 AND
5744920.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-88 ACCESSORIES

6 9
5
7

3 4

10

2 11

13
12

7
4

8
14

Figure 13–41. CD Changer and Remote Control.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-89
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–41.
CD Changer and Remote Control.

1 5744737 REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5745149 MAGAZINE, six-CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 6010784 BEZEL, CD changer, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . 1
4 9425422P2 SCREW, tapping, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . 4
5 6010787 BRACKET, CD changer, L.H., SEE NOTE 1 . . . . . . . . . . . . 1
6 6010797 CD CHANGER ASSEMBLY, 6-CD, SEE NOTE 1 . . . . . . . . . 1
7 S.I.A. •SCREW, M5-.80 x 6, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . 4
8 6011001 •CABLE, CD changer, SEE NOTE 1 . . . . . . . . . . . . . . . . . 1
9 6010786 BRACKET, CD changer, front, SEE NOTE 1 . . . . . . . . . . . 1
10 N/S LOCKWASHER, flat, #10, bracket, CD changer, SEE NOTE 1 . 4
11 N/S SCREW, phcr, #10 - 32 x 3/4, SEE NOTE 1. . . . . . . . . . . . . 4
12 6001543 CLIP, CD changer cable . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 6010788 BRACKET, CD changer, R.H, SEE NOTE 1. . . . . . . . . . . . . 1
14 N/S SCREW, phcr, #10 - 32 x 7/8, SEE NOTE 2. . . . . . . . . . . . . 4
6001894 SPEEDNUT, J-type (not illustrated), SEE NOTE 1 . . . . . . .

NOTE 1: PART OF THE DELCO SIX-DISK CD CHANGER,


P/N 5745336, WHICH CONTAINS THE ABOVE
11 COMPONENETS ONLY.
NOTE 2: REUSE THE FASTENERS USED ON THE CD
CHANGER HOLE COVER

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-90 ACCESSORIES

2 3 4
7
5 6
8
31 22 21 20
32

30 9
29 23 10
28 16
19
27

26 25 18
24
11

12
17
15
8-P13-005.1

14 13

Figure 13–42. Dash Trim Appliqué Kit

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-91
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–42.
Dash Trim Appliqué Kit

1 5744905 KIT, Rosewood dash trim appliqué panels . . . . . . . . . . 1


1 5744906 KIT, Carbon Fiber dash trim appliqué panels . . . . . . . . 1
1 5744907 KIT, Carpathian Elm Burl dash trim appliqué panels . . 1
2 S.I.K. •PANEL, steering wheel accent. . . . . . . . . . . . . . . . . . . 3
3 S.I.K. •PANEL, left CD accent . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •PANEL, right CD accent . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •PANEL, left cigar lighter. . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •PANEL, right cigar lighter. . . . . . . . . . . . . . . . . . . . . . . . 1
7 S.I.K. •PANEL, center console . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 S.I.K. •PANEL, passenger side vent . . . . . . . . . . . . . . . . . . . . . 1
9 S.I.K. •PANEL, passenger door switch. . . . . . . . . . . . . . . . . . . 1
10 S.I.K. •PANEL, passenger door handle . . . . . . . . . . . . . . . . . . 1
11 S.I.K. •PANEL, left rear door switch . . . . . . . . . . . . . . . . . . . . . 1
12 S.I.K. •PANEL, left rear door handle . . . . . . . . . . . . . . . . . . . . 1
13 S.I.K. •PANEL, right rear vent . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 S.I.K. •PANEL, left rear vent . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 S.I.K. •PANEL, glove box cover . . . . . . . . . . . . . . . . . . . . . . . . 1
16 S.I.K. •PANEL, cup holder trim . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 S.I.K. •PANEL, window control surround . . . . . . . . . . . . . . . . . 1
18 S.I.K. •PANEL, power window control . . . . . . . . . . . . . . . . . . . 1
19 S.I.K. •PANEL, radio/climate control . . . . . . . . . . . . . . . . . . . . 1
20 S.I.K. •PANEL, right center vent . . . . . . . . . . . . . . . . . . . . . . . . 1
21 S.I.K. •PANEL, left center vent . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 S.I.K. •PANEL, upper RPM gauge/clock . . . . . . . . . . . . . . . . . 1
23 S.I.K. •PANEL, lower RPM gauge/clock . . . . . . . . . . . . . . . . . 1
24 S.I.K. •PANEL, right tire pressure control . . . . . . . . . . . . . . . . . 1
25 S.I.K. •PANEL, left tire pressure control . . . . . . . . . . . . . . . . . . 1
26 S.I.K. •PANEL, right rear door handle . . . . . . . . . . . . . . . . . . . 1
27 S.I.K. •PANEL, right rear door switch . . . . . . . . . . . . . . . . . . . . 1
28 S.I.K. •PANEL, driver door handle . . . . . . . . . . . . . . . . . . . . . . 1
29 S.I.K. •PANEL, driver door switch . . . . . . . . . . . . . . . . . . . . . . . 1
30 S.I.K. •PANEL, light switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 S.I.K. •PANEL, left gauge cluster . . . . . . . . . . . . . . . . . . . . . . . 1
32 S.I.K. •PANEL, right gauge cluster . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-92 ACCESSORIES

Figure 13–43. Electric Seat Heater Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-93
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–43.
Electric Seat Heater Kit.

1 5744890 KIT, electric seat heater . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5744927 •ELEMENT, heating, cushion . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •HOG RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R
4 5744926 •ELEMENT, heating, back . . . . . . . . . . . . . . . . . . . . . . . . 1
5744924 •SWITCH, seat heater (not illustrated). . . . . . . . . . . . . . 1
5744925 •MODULE, seat heater (not illustrated) . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-94 ACCESSORIES

Figure 13–44. Off-Road Accessory Kit, Station Wagon

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-95
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–44.
Off-Road Accessory Kit, Station Wagon

1 5744704 KIT, off-road accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 1


84
2 MS90728-13 •BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 5935291B2 •PLATE, retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 6001595 •GASKET, foam washer . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 5744801 •TOOL BOX, off-road, large . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •LOCKNUT, 1/4 - 20, CAD . . . . . . . . . . . . . . . . . . . . . . . . 4
5744881 •STRAP, vehicle recovery (not illustrated here;
see page 13-14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6004898 •KIT, pioneer tool (not illustrated here; see page 13-28) 1
5744718 •OFF ROAD PARTS PACKAGE (not illustrated) . . . . . . . 1
S.I.K. ••TESTER, 12-volt circuit. . . . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.K. ••GAUGE, tire pressure. . . . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.K. ••CABLE SET, jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.K. ••FIRST AID AND BURN KIT . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.K. ••FLASHLIGHT, Mag-Lite . . . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.K. ••FIRE EXTINGUISHER, 2.5-lb . . . . . . . . . . . . . . . . . . . . . . 1
S.I.K. ••PLIERS, 6 1/2” Channel-Lock. . . . . . . . . . . . . . . . . . . 1
S.I.K. ••FUSE ASSORTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
S.I.K. ••PLIERS, lineman’s type . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-96 ACCESSORIES

9 2
5 4

5
8
7

CHANGE ENGINE OIL AND FILTERS EVERY


3000 MILES (4800 Km)

Figure 13–45. Dual Oil Filter Kit

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-97
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–45.
Dual Oil Filter Kit

1 5744867 DUAL OIL FILTER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 MS28775-236 •O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 5594912 •ADAPTER, dual oil filter . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 12339405 •CONNECTOR, oil filter, SEE NOTE 1 . . . . . . . . . . . . . . . . 1
5 5715388 •FILTER, engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 12339410 •BOLT, oil filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 12339409 •GASKET, oil filter bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 MS28775-020 •O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 444698 •PIPE PLUG, 3/8 - 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

NOTE 1: ONLY ONE OIL FILTER CONNECTOR IS


INCLUDED IN KIT. REUSE CONNECTOR
ALREADY ON VEHICLE.

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-98 ACCESSORIES

10 6
8-P13-008
9
8 7
5

Figure 13–46. Tire Repair Accessory Kit, External.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-99
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–46.
Tire Repair Accessory Kit, External.

1 5745015 KIT, external tire repair accessory . . . . . . . . . . . . . . . . . 1


2 S.I.K. •TOOLBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •SAFETY SEAL, 1/4” dia x 4” long self-vulcanizing fiber bar 30
4 S.I.K. •REAMER, T-handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •SPECIAL LUBE, 4-oz plastic jar . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •NEEDLE, insertion, 0.18 dia . . . . . . . . . . . . . . . . . . . . . . 2
7 S.I.K. •SAFETY SEAL INSERTION TOOL, T-handle . . . . . . . . . . . 1
8 S.I.K. •CUTTING BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 S.I.K. •SET SCREW, 1/4 hex socket head. . . . . . . . . . . . . . . . . 2
10 S.I.K. •HEX KEY WRENCH, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 S.I.K. •INSTRUCTION BOOKLET (not illustrated) . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-100 ACCESSORIES

9-P13-008

Figure 13–47. Tire Chains

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-101
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–47.
Tire Chains

1 5569255 TIRE CHAINS, one pair, for one axle . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-102 ACCESSORIES

Figure 13–48. Bumper (Front with Winch) Cover Kit, Polished or Brushed Stainless Steel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-103
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–48.
Bumper (Front with Winch) Cover Kit, Polished or
Brushed Stainless Steel.

1 5745070 COVER, front bumper with winch, polished stainless steel 1


1 5745189 COVER, front bumper with winch, brushed stainless steel 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-104 ACCESSORIES

Figure 13–49. Bumper (Front with Brushguard and without Winch) Cover Kit,
Polished or Brushed Stainless Steel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-105
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–49.
Bumper (Front with Brushguard and without Winch)
Cover Kit, Polished or Brushed Stainless Steel.

1 5745079 COVER, front bumper with brushguard and without


winch, polished stainless steel . . . . . . . . . . . . . . . . . . . . 1
1 5745192 COVER, front bumper with brushguard and without
winch, brushed stainless steel . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-106 ACCESSORIES

9-P13-018

Figure 13–50. Bumper (Rear) Cover, Polished or Brushed Stainless Steel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-107
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–50.
Bumper (Rear) Cover, Polished or Brushed Stainless
Steel.

1 5745115 COVER, rear bumper, polished stainless steel . . . . . . . 1


1 5745207 COVER, rear bumper, brushed stainless steel . . . . . . . . 1
2 5745148 •COVER, bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-108 ACCESSORIES

2
4

Figure 13–51. Grille (Upper) Cover, Polished or Brushed Stainless Steel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-109
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–51.
Grille (Upper) Cover, Polished or Brushed Stainless
Steel.

1 5745020 COVER, grille, polished stainless steel. . . . . . . . . . . . . . . 1


2 S.I.K. •GRILLE SLAT, polished stainless steel . . . . . . . . . . . . . . 8
3 S.I.K. •GRILLE FRAME, polished stainless steel . . . . . . . . . . . . 1
4 S.I.K. •SCREW, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1 5745183 COVER, grille, brushed stainless steel. . . . . . . . . . . . . . . 1
2 S.I.K. •GRILLE SLAT, brushed stainless steel . . . . . . . . . . . . . . . 8
3 S.I.K. •GRILLE FRAME, brushed stainless steel . . . . . . . . . . . . 1
4 S.I.K. •SCREW, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . 6

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-110 ACCESSORIES

9-P13-015

Figure 13–52. Grille (Front) Cover, Polished or Brushed Stainless Steel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-111
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–52.
Grille (Front) Cover, Polished or Brushed Stainless Steel.

1 5745069 COVER, front grille, polished stainless steel . . . . . . . . . . 1


1 5745186 COVER, front grille, brushed stainless steel . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-112 ACCESSORIES

Figure 13–53. Skid Plate Cover, Polished Stainless Steel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-113
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–53.
Skid Plate Cover, Polished Stainless Steel.

1 5745071 •COVER, skid plate, polished stainless steel . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-114 ACCESSORIES

4 4
7
5 6

10
7
2

6 9

9-P13-019

Figure 13–54. Bike Rack Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-115
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–54.
Bike Rack Kit.

1 5745067 KIT, bike rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 5745065 •BIKE RACK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. ••BOLT, carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. ••TUBE CLAMP, half . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 S.I.K. ••LOCKING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. ••THUMB SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7 S.I.K. ••STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 S.I.K. ••U-BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 S.I.K. ••PLATE, spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 S.I.K. ••SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-116 ACCESSORIES

3
4
15 5

9
6
14
9
13 8

10 7

12

9-P13-012
11

Figure 13–55. Roof Rack Kit, Side Load.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-117
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–55.
Roof Rack Kit, Side Load.

1 5745051 KIT, side load roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.K. •ROOF RACK, half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 S.I.K. •BAR, handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •RING, quick release. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 S.I.K. •HOLDER, handle bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.K. •SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 S.I.K. •PIN, hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 S.I.K. •NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 S.I.K. •WASHER, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10 S.I.K. •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 S.I.K. •U-BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 S.I.K. •PAD, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 S.I.K. •MOUNTING FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 S.I.K. •WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
15 S.I.K. •NUT, wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-118 ACCESSORIES

Figure 13–56. Door Handle and Bezel Covers, Polished and Brushed Stainless Steel.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-119
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–56.
Door Handle and Bezel Covers, Polished and Brushed
Stainless Steel.

1 5745102 COVERS, door handle and bezel (four-door), polished


stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
83, 89, 90
1 5745101 COVERS, door handle and bezel (six-door), polished
stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
84
1 5745201 COVERS, door handle and bezel (four-door), brushed
stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
83, 89, 90
1 5745204 COVERS, door handle and bezel (six-door), brushed
stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
84

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-120 ACCESSORIES

3
6

5 9-P13-011

Figure 13–57. Bedliner Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-121
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–57.
Bedliner Kit.

1 5745029 KIT, bedliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.K. •BEDLINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 S.I.K. •COVER, tailgate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S.I.K. •EDGE TRIM STRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 S.I.K. •WASHER, cap lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 S.I.K. •SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 S.I.K. •COVER, cap lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AM General Corporation
05745158
2000 HUMMER PARTS CATALOG
13-122 ACCESSORIES

7 4

6
5

7 9-P13-020

Figure 13–58. Ski Rack Kit.

AM General Corporation
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-123
ITEM PART NUMBER DESCRIPTION QTY
Figure 13–58.
Ski Rack Kit.

1 5745154 KIT, ski rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 S.I.K. •CARRIER, ski . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 S.I.K. •SCREW, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 S.I.K. •LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 S.I.K. •KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 S.I.K. •LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 5745181 •CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-124 ACCESSORIES

3 3

4 7 4 8
5

4
6

10
3
9
4

12 11

14

15
13

16
19
18

20
17

Figure 13–59. Roof Rack Kit, Steel, Square Tube.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-125
QTY
ITEM PART NUMBER DESCRIPTION 3
QTY
6 9
Figure 13–59.
Roof Rack Kit, Steel, Square Tube.

1 5743354 KIT, three-foot roof rack, . . . . . . . . . . . . . . . . . . . . . . . . . 1


89, 83, 84, 91
1 5743213 KIT, six-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 91
1 5743214 KIT, nine-foot roof rack. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84
2 5743261 •END CAP, crossbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 16 20
3 S.I.K. •LOCKNUT, nylon insert, 3/8"-16 . . . . . . . . . . . . . . . . . . . 24 52 66
4 S.I.K. •WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 96 122
5 5743258 •CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 5
6 S.I.K. •BOLT, 3/8 - 16 x 1 1/2, Gr5, Phos, roof rack . . . . . . . . . . 20 44 56
7 5743262 •FLOOR SECTION, three-foot rack . . . . . . . . . . . . . . . . . 10
7 5743263 •FLOOR SECTION, six-foot rack . . . . . . . . . . . . . . . . . . . 10
7 5743264 •FLOOR SECTION, nine-foot rack. . . . . . . . . . . . . . . . . . 10
8 5743265 •END CAP, floor section. . . . . . . . . . . . . . . . . . . . . . . . . . 40 40 40
9 5743256 •RACK END ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 2
10 S.I.K. •BOLT, 5/16 - 18 x 1, Gr5, Phos. . . . . . . . . . . . . . . . . . . . . 8 8 8
11 5743260 •SIDE, three-foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 5743259 •SIDE, six-foot rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 5743257 •SIDE, nine-foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 S.I.K. •LOCKNUT, nylon Insert 5/16 - 18, Gr5 . . . . . . . . . . . . . . 8 8 8
13 5743250 •CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 10
14 S.I.K. ••LOCKNUT, nylon insert, 1/4 - 20. . . . . . . . . . . . . . . . . . 1 1 1
15 5743254 ••SPACER, round, clamp . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1
16 5743253 ••CLIP, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1
17 5743252 ••BOOT, rubber, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1
18 5743251 ••YOKE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1
19 S.I.K. •BOLT, 3/8 - 16 x 2, Gr5, Phos . . . . . . . . . . . . . . . . . . . . . 4 8 10
20 5743308 •GLUE, end cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1

NOTE 1: SIX-FOOT ROOF RACK SHOWN.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-126 ACCESSORIES

6
5
4 5
13
4
5

6 6
5
5

5
6

7
8
9
10
11

89
9 00-P13-007
5 5 12
4 4

Figure 13–60. Roof Rack Kit, Aluminum, Round Tube.

AM General Corporation
3-1-01
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-127
QTY
ITEM PART NUMBER DESCRIPTION 3 QTY
6 9
Figure 13–60.
Roof Rack Kit, Aluminum, Round Tube.

1 5745305 KIT, three-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . 1


89, 83, 84, 91
1 5745306 KIT, six-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
83, 84, 91
1 5745307 KIT, nine-foot roof rack. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
84
2 5745308 •RACK END ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 2
3 5745315 •RACK CENTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 1 2
4 S.I.K. •BOLT, hex, 5/16-18, stainless. . . . . . . . . . . . . . . . . . . . . . 34 68 102
5 S.I.K. •WASHER, flat, 5/16-18, stainless . . . . . . . . . . . . . . . . . . . 68 136 204
6 S.I.K. •LOCKNUT, nylon, 5/16-18, stainless . . . . . . . . . . . . . . . . 34 68 102
7 5745314 •CLAMP ASSEMBLY SEE NOTE 2 . . . . . . . . . . . . . . . . . . . 4 8 12
8 S.I.K. ••LOCKNUT, nylon, 1/4-20, stainless . . . . . . . . . . . . . . . . 3 3 3
9 S.I.K. ••WASHER, flat, 1/4-20, stainless. . . . . . . . . . . . . . . . . . . 4 4 4
10 S.I.K. ••BRACKET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1
11 S.I.K. ••”L” BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1
12 S.I.K. ••BOLT, hex, 1/4-20, stainless . . . . . . . . . . . . . . . . . . . . . 2 2 2
13 5745310 •FLOOR RAIL ASSEMBLY, 3-foot. . . . . . . . . . . . . . . . . . . . 10
13 5745311 •FLOOR RAIL ASSEMBLY, 6-foot. . . . . . . . . . . . . . . . . . . . 10
13 5745312 •FLOOR RAIL ASSEMBLY, 9-foot. . . . . . . . . . . . . . . . . . . . 10
5745313 •END CAP, floor rail (not illustrated) . . . . . . . . . . . . . . . . 40 40 40
6011541 •LABEL, warning, 3-foot roof rack (not illustrated) . . . . 1
6011544 •LABEL, warning, 6 and 9 foot roof racks (not illustrated) 1 1
S.I.K. •TAPE, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1
6011540 LABEL, warning, Arabic, 3-foot roof rack (not illustrated) 1
6011543 LABEL, warning, Arabic, 6 and 9 foot roof racks . . . . . . 1 1
(not illustrated)
6011539 LABEL, warning, English/French 3-foot roof rack . . . . . 1
(not illustrated)
6011542 LABEL, warning, English/French 6 and 9 foot roof racks 1 1
(not illustrated)
5745428 RACK HARDWARE KIT, 9’, SEE NOTE 3 . . . . . . . . . . . . . . . 1 1 1

NOTE 1: NINE-FOOT ROOF RACK SHOWN.


NOTE 2: 5745314 CLAMP ASSEMBLY INCLUDES:
1 BRACKET ( ITEM,10) AND ONE L” BRACKET
(ITEM, 11)
NOTE 3: 9’ RACK HARDWARE KIT WILL WORK WITH ALL
THREE SIZES.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-128 ACCESSORIES
ITEM PART NUMBER DESCRIPTION QTY
Bulk

1 CPR104420-2 TUBING, nylon, 3/8" O.D. . . . . . . . . . . . . . . . . . . . . . . . . A/R


2 CPR104420-3 TUBING, nylon, 1/2" O.D. x 3/8" I.D. . . . . . . . . . . . . . . . . A/R
3 CPR104420-6 TUBING, nylon, bulk, 1/8" O.D. x 50’ . . . . . . . . . . . . . . . A/R
4 M13486/111 ELECTRICAL WIRE, 4 GAUGE . . . . . . . . . . . . . . . . . . . . . A/R
5 MA20722026 TUBING, nylon, 1/4" I.D. . . . . . . . . . . . . . . . . . . . . . . . . . A/R
6 5740928 HOSE, rubber, bulk, 1/2” O.D. x 1/4” I.D. x 100 feet long . A/R
7 5740929 HOSE, rubber, bulk, 7/8” O.D. x 5/8” I.D. x 50 feet long . A/R
8 5741064 HOSE, rubber, bulk, 1” O.D. x 11/16” I.D. x 50 feet long . A/R
9 5741067 HOSE, nonmetallic, 5/8" O.D. x 3/8" I.D. x 25 feet long . A/R
10 5741068 HOSE, NONMETALLIC, 1/2" O.D. x 1/4" I.D. x 25 feet long . A/R
11 5741079 NYLON TUBE 3/16" X 250’ ROLL . . . . . . . . . . . . . . . . . . A/R
12 5741163 HOSE, rubber, bulk, 1/2" O.D. x 1/4" I.D. x 25 feet long A/R
13 5741209 HOSE, rubber, bulk, 5/8" O.D. x 3/8" I.D. x 25 feet long . A/R
14 5741210 HOSE, rubber, bulk, 1/2" O.D. x 1/4" I.D. x 50 feet long . A/R
15 5741211 HOSE, rubber, bulk, 3/8" O.D. x 3/16" I.D. x 50 feet long . A/R
16 5741214 EDGE PROTECTOR, 3/8" x 9/32" x 80 feet long . . . . . . A/R
17 5743023 HOSE, air duct, bulk, 2 1/2" I.D. x 18 feet long . . . . . . A/R
18 5743169 HOSE, plastic, drain, 1/2” O.D. x 3/8" I.D. x 4 feet long . A/R
19 5743540 HOSE, air duct, bulk, 3/4" I.D. x 50 feet long . . . . . . . . A/R
20 5743541 HOSE, air duct, bulk, 1 1/2" I.D. x 25 feet long . . . . . . A/R
21 5743542 DUCT HOSE, flexible, 2" O.D. x 50 feet . . . . . . . . . . . . . A/R
22 5743584 HOSE, bulk, drain, 7/16" O.D. x 3/8" I.D. x 50 feet long A/R
23 5744321 SEAL, door, 50 foot roll . . . . . . . . . . . . . . . . . . . . . . . . . . A/R
24 5744322 SEAL, body, 50 foot roll . . . . . . . . . . . . . . . . . . . . . . . . . A/R
25 5937189 TAPE, PVC foam, 35’ roll . . . . . . . . . . . . . . . . . . . . . . . . A/R
26 6000871 SEAL, door drip rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R
27 6001808 SEAL, door trim, 250’ roll . . . . . . . . . . . . . . . . . . . . . . . . . A/R
28 5744138 SEAL, door trim, 12’ roll . . . . . . . . . . . . . . . . . . . . . . . . . A/R
29 6006217 SEALING TAPE, bulk, 150-ft roll . . . . . . . . . . . . . . . . . . . A/R
30 6006218 EDGE SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . . A/R
31 6006219 DOOR SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . . A/R
32 6008053 TAPE, Butyl foam core, bulk, 720-ft long roll . . . . . . . . A/R
33 6009348 EDGE GUARD, bulk, 150-foot roll . . . . . . . . . . . . . . . . . A/R
34 6009706 DOOR SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . . A/R

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-129
ITEM PART NUMBER DESCRIPTION YEAR
Commercial Manuals

5714134 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1993


5714154 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1994
5714158 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1995
5714158G OWNER’S MANUAL, GASOLINE . . . . . . . . . . . . . . . . . . . 1995
5744368 OWNER’S MANUAL, CANADIAN SUPPLEMENT . . . . . . . 1995
5744369 OWNER’S MANUAL, G.C.C SUPPLEMENT . . . . . . . . . . . 1995
5744380 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1996
5744613 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1997
5744845 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1998
5744974 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1999
5745157 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000

5744168 OWNER’S MANUAL KIT, SEE NOTE 1 ................ 1995


5744676 OWNER’S MANUAL KIT, SEE NOTE 2 ................ 1997
5744861 OWNER’S MANUAL KIT, SEE NOTE 3 ................ 1998
5744973 OWNER’S MANUAL KIT, SEE NOTE 4 ................ 1999
5745156 OWNER’S MANUAL KIT, SEE NOTE 5 ................ 2000

5744632 MAINTENANCE BOOKLET . . . . . . . . . . . . . . . . . . . . . . . . 1997


5744692 MAINTENANCE BOOKLET (for all years except 1997) .

5714155 PARTS MANUAL ................................ 1992/93/94


5714159 PARTS MANUAL ................................ 1995
5744381 PARTS MANUAL ................................ 1996
5744614 PARTS MANUAL ................................ 1997
5744846 PARTS MANUAL ................................ 1998
5744976 PARTS MANUAL ................................ 1999
5745158 PARTS MANUAL ................................ 2000

5714156 SERVICE MANUAL .............................. 1992/93/94


5714160 SERVICE MANUAL .............................. 1995
5744382 SERVICE MANUAL .............................. 1996
5744615 SERVICE MANUAL .............................. 1997
5744847 SERVICE MANUAL .............................. 1998
5744975 SERVICE MANUAL .............................. 1999
5745159 SERVICE MANUAL .............................. 2000

5745160 LABOR TIME GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000


5744618 POLICIES AND PROCEDURES MANUAL . . . . . . . . . . . . . 1997/98/99

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-130 ACCESSORIES
ITEM PART NUMBER DESCRIPTION YEAR
Commercial Manuals (Continued)

5743423 SPECIAL EQUIPMENT APPLICATION GUIDE ......... 1993/1994


5714162 SPECIAL EQUIPMENT APPLICATION GUIDE ......... 1995
5744522 SPECIAL EQUIPMENT APPLICATION GUIDE ......... 1996
5744617 SPECIAL EQUIPMENT APPLICATION GUIDE ......... 1997/1998

5744523 TECHNICAL HIGHLIGHTS . . . . . . . . . . . . . . . . . . . . . . . . 1994-1996


5744645 TECHNICAL HIGHLIGHTS . . . . . . . . . . . . . . . . . . . . . . . . 1997

5744644 VIDEO, OFF-ROAD DRIVING. . . . . . . . . . . . . . . . . . . . . 1993-98


5745035 VIDEO, OFF-ROAD DRIVING. . . . . . . . . . . . . . . . . . . . . 1999
5744619 VIDEO, 1-PIECE WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . 1996-1999

5745044 CD ROM, PARTS AND SERVICE MANUALS . . . . . . . . . . 1995/1996


5745045 CD ROM, PARTS AND SERVICE MANUALS . . . . . . . . . . 1997/1998
5744978 CD ROM, PARTS AND SERVICE MANUALS . . . . . . . . . . 1999/2000

NOTE 1: KIT INCLUDES 5714158, 5714158G, AND A ZIP-


PERED CASE.
NOTE 2: KIT INCLUDES 5744613, 5744632, AND A ZIP-
PERED CASE.
NOTE 3: KIT INCLUDES 5744845, 5744692, AND A ZIP-
PERED CASE.
NOTE 4: KIT INCLUDES 5744974, 5744692, AND A ZIP-
PERED CASE.
NOTE 5: KIT INCLUDES 5745157, 5744692, AND A ZIP-
PERED CASE.

AM General Corporation
7-1-00
2000 HUMMER PARTS CATALOG
ACCESSORIES 13-131
COLOR AMG PPG NCP PPG AMG AMG
DESCRIPTION CODE CODE CODE PRIMER TOUCH UP TOUCHUP
2 oz. bottle 12 oz.spray

WHITE GLOSS W8 DCC-8378 N5611A DP90LF 5744357 5744358


SILVER METALLIC S15 DCC-4494 N/A DP50LF 5744359 5744360
BRIGHT WHITE W14 DCC-4185 N/A DP50LF 5744366 5744367
BLACK GLOSS B9 DCC-9000 N/A DP90LF 5744182 5744181
TAN GLOSS T11 DCC-101794 N5316A DP90LF 5744184 5744183
COMPETITION YELLOW Y20 DFHS-4266 N/A DP50LF 5744895 5744896
CANDY APPLE RED R19 DFHS-71698 N/A DP50LF 5744897 5744898
MESA DUSK CARMEL C22 PPG-5228 N/A DP50LF 5745060 5745061
METALLIC PEWTER P33 PPG-5377 N/A DP50LF 5745283 5745282
WOODLAND GREEN G23 PPG-4976K N/A DP50LF 5745285 5745284

NOTE: All paints listed above can be used with PPG Top coat Enhancer Code DX73. Top coat Catalysts are
as follows: PPG Code DU6, NCP Code N1433B. PPG Primer Catalyst is code DP402LF. All listed paints can use
PPG reducer, Code DT870.

AM General Corporation
05745158
7-1-00
2000 HUMMER PARTS CATALOG
13-132 ACCESSORIES

AM General Corporation

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