Brannstrom Sweden AB

Uddevallagatan 14
416 70 Gothenburg, Sweden
Tel: +46 (0)31 195600
Fax: +46 (0)31 197790
Email: info@brannstrom.se

Operations and Technical manual for

Oil Discharge Monitoring Equipment

CleanTrack 1000 B
(Revision 2.12i for Software version 2.12x)
Content
1. Introduction .......................................................................................................................................... 5
2. Important Notes ................................................................................................................................... 6
2.1. Component Replacement/Repair .......................................................................................................... 6
2.2. Disclaimer and Conditions ................................................................................................................... 6
2.3. Updates in this manual. ........................................................................................................................ 6
3. Specification.......................................................................................................................................... 8
3.1. Description ........................................................................................................................................... 8
3.2. Measuring principle .............................................................................................................................. 8
3.3. Scope of Supply and System Supplies .................................................................................................. 8
3.3.1. Parts always included in the Analyzing unit ...................................................................... 12
4. Installation ............................................................................................................................................ 13
4.1. Computer Unit ...................................................................................................................................... 13
4.1.1. Mechanical......................................................................................................................... 13
4.1.2. Electrical ............................................................................................................................ 13
4.2. Converting Unit .................................................................................................................................... 14
4.2.1. Mechanical......................................................................................................................... 14
4.2.2. Electrical ............................................................................................................................ 14
4.3. Analyzing Unit ..................................................................................................................................... 15
4.3.1. General drawings ............................................................................................................... 15
4.3.2. Mechanical......................................................................................................................... 15
4.3.3. Electrical ............................................................................................................................ 15
4.3.4. Inlet probe and Outlet stub ................................................................................................. 16
4.3.5. Piping of Sample Inlet and Outlet ...................................................................................... 17
4.3.6. Piping for Fresh water (Option) ......................................................................................... 17
4.3.7. Piping for Air motor (Air motor option only) .................................................................... 18
4.4. Flow meter and Speed log .................................................................................................................... 19
4.4.1. Flow meter general ............................................................................................................ 19
4.4.2. BRANNSTROM standard flow transmitter. ...................................................................... 19
4.4.3. Speed log general ............................................................................................................... 19
4.5. Paper Printer ......................................................................................................................................... 20
4.6. Response time calculations ................................................................................................................... 20
4.7. First Start up Checklist ......................................................................................................................... 21
4.8. Pressure alarm settings ......................................................................................................................... 22
4.9. Zener Barrier Instructions and Replacement ........................................................................................ 23
4.10. Measuring Cell Instructions and Replacement ................................................................................... 28
4.10.1. Measuring Cell replacement (CTB10032) ....................................................................... 31
4.11. Calculations on intrinsically safe arrangements .................................................................................. 34
5. Start/Stop procedure............................................................................................................................ 36
5.1. Start-up procedure ................................................................................................................................ 36
5.2. Close down procedure .......................................................................................................................... 37
6. Menu operations................................................................................................................................... 38
6.1. Main Menu and Top of Page indications .............................................................................................. 38
6.2. Edit Numeric values ............................................................................................................................. 39
6.3. Keys ...................................................................................................................................................... 39
6.4. Password............................................................................................................................................... 40
6.5. Measuring Cell - Indications and Keys ................................................................................................. 41
7. Menu layout .......................................................................................................................................... 42
7.1. Main Menu ........................................................................................................................................... 42
7.2. Operation .............................................................................................................................................. 43
7.2.1. Running ............................................................................................................................. 43
7.2.2. Running Settings ................................................................................................................ 44
7.2.2.1. "Discharge line" 44
7.2.2.2. "Oil type" 45
7.2.3. Manual Override ................................................................................................................ 47
7.2.4. Status ................................................................................................................................. 48
7.3. Alarm Table .......................................................................................................................................... 49
7.4. Recorded data ....................................................................................................................................... 50
7.5. USB ...................................................................................................................................................... 51
7.5.1. USB-Memory stick ............................................................................................................ 51
7.5.2. Save Printouts on USB stick .............................................................................................. 53
7.6. On-board Test ....................................................................................................................................... 54
7.7. Measuring Cell Check/Calibration ....................................................................................................... 58
7.7.1. Zero Calibration Status ...................................................................................................... 58
7.7.2. Zero Calibration Prepare .................................................................................................... 59
7.7.3. Zero Calibration Take Zero ............................................................................................... 60
7.7.4. Replace Measuring Cell ..................................................................................................... 61
7.8. Setup of parameters .............................................................................................................................. 62
7.8.1. Line of discharge ............................................................................................................... 62
7.8.2. ZF1 (Zener barrier flow input 1) ........................................................................................ 62

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 7.8.3. ZF2 .................................................................................................................................... 63
7.8.4. CVF ................................................................................................................................... 63
7.8.5. Pressure.............................................................................................................................. 64
7.8.6. Speed ................................................................................................................................. 64
7.8.7. System Configuration Setup .............................................................................................. 65
7.9. Computer .............................................................................................................................................. 66
7.9.1. USB-Memory stick ............................................................................................................ 66
7.9.2. Real Time Clock ................................................................................................................ 66
7.9.3. IP-address .......................................................................................................................... 67
7.9.4. Touch Screen ..................................................................................................................... 67
7.10. System Check ..................................................................................................................................... 68
7.10.1. Main ................................................................................................................................. 68
7.10.2. Test .................................................................................................................................. 68
7.10.3. GPS (NMEA 0183 receiver) ............................................................................................ 69
7.10.4. Paper Printer _(Optional) ................................................................................................. 69
7.10.5. Expiry (Trial period) ...................................................................................................... 70
7.10.6. Power (Computer unit Power supply) ............................................................................ 70
7.10.7. CUIO (Computer unit I/O PCB) .................................................................................... 71
7.10.8. CVCT (Converting unit I/O PCB) ................................................................................. 71
7.10.9. ZBCT (Converting unit Zener Barrier PCB) .................................................................. 72
7.10.10. MC (Measuring Cell) ..................................................................................................... 72
7.11. Approvals ........................................................................................................................................... 73
8. Fault-finding ......................................................................................................................................... 74
8.1. List of displayed alarms ........................................................................................................................ 74
8.2. System file errors .................................................................................................................................. 75
8.3. System communications errors ............................................................................................................. 75
8.4. External sensor alarms .......................................................................................................................... 76
8.5. Measurement alarms ............................................................................................................................. 77
8.6. Measurement sample alarms ................................................................................................................. 77
8.7. Paper Printer alarms ............................................................................................................................. 78
8.8. Indications on PCB's............................................................................................................................. 79
8.8.1. Computer unit I/O PCB indications ................................................................................... 79
8.8.2. Converting unit I/O PCB indications ................................................................................. 80
8.8.3. Zener barrier PCB indications ........................................................................................... 80
9. Maintenance, Spare parts and Consumables ..................................................................................... 81
9.1. Battery replacement .............................................................................................................................. 81
9.2. Saving Printouts and Settings on a USB memory stick ........................................................................ 81
9.3. Periodic Checks and Servicing ............................................................................................................. 81
9.4. Verification of accuracy and access to restricted parts ......................................................................... 82
9.5. Cleaning of Inlet Filter ......................................................................................................................... 82
9.6. Sample Pump Shaft seal oil refilling .................................................................................................... 82
9.7. Spare parts ............................................................................................................................................ 82
9.7.1. Computer Unit ................................................................................................................... 82
9.7.2. Converting Unit ................................................................................................................. 82
9.7.3. Analyzing Unit................................................................................................................... 82
9.7.3.1. Ex. motor Sample pump, SPP-100 83
9.7.3.2. Bulkhead mounted Sample pump, Nikuni 32MED22 83
9.7.3.3. Bulkhead mounted Sample pump, Matre P06 83
9.7.3.4. Air motor Sample pump, Speck Y2951 83
9.7.4. Fuses .................................................................................................................................. 83
9.8. Recommended Spare parts ................................................................................................................... 84
9.9. Consumables ........................................................................................................................................ 84
9.10. Storage before installation .................................................................................................................. 84
10. Figures and Drawings ........................................................................................................................ 85
10.1. Computer Unit .................................................................................................................................... 86
10.2. Converting Unit .................................................................................................................................. 89
10.3. Analyzing Unit ................................................................................................................................... 92
10.3.1. Analyzing Unit skid with Ex. motor Sample pump ......................................................... 92
10.3.2. Analyzing Unit with external Sample pump .................................................................... 95
10.3.3. Analyzing Unit with Freestanding items for External Sample pump ............................... 100
10.3.4. Analyzing Unit with Air motor Sample pump ................................................................. 102
10.4. SPP-100 Sample pump with Ex. Motor .............................................................................................. 107
10.5. Nikuni Sample pump for Bulkhead mounting .................................................................................... 109
10.6. Matre Sample pump for Bulkhead mounting ...................................................................................... 112
10.7. Connection box................................................................................................................................... 114
10.8. Measuring Cell replacement ............................................................................................................... 116
10.9. GA-plans ............................................................................................................................................ 117
10.9.1. Partnames of typical arrangement .................................................................................... 117
10.9.2. GA-plan with Ex. motor Sample pump ............................................................................ 118
10.9.3. GA-plan with bulkhead penetrating Sample pump .......................................................... 121
10.9.4. GA-plan with Air motor Sample pump ............................................................................ 123
10.9.5. GA-plan with pilot controlled Air motor Sample pump................................................... 125

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 10.10. Electrical ........................................................................................................................................... 126
10.10.1. Electrical cable diagram for electrical Ex. motor sample pump ..................................... 126
10.10.2. Electrical cable diagram for bulkhead mounted sample pump ....................................... 127
10.10.3. Electrical cable diagram for air motor sample pump ..................................................... 128
10.11. Sample probes .................................................................................................................................. 129
10.11.1. Sample probes installation arrangements 1” .................................................................. 129
10.12. Flow meter ........................................................................................................................................ 131
11. Approval Certificates ......................................................................................................................... 134
11.1. Certificate: MED-D ............................................................................................................................ 134
11.2. Type Approval, DNV: MED-B .......................................................................................................... 136
11.3. IMO Certificate, Germany .................................................................................................................. 139
11.4. IMO Certificate, CCS ......................................................................................................................... 141
11.5. Type Approval, CCS .......................................................................................................................... 142
11.6. Type Approval, NK ............................................................................................................................ 145
11.7. Type Approval, RMRS ....................................................................................................................... 146
12. ATEX Certificates and Instructions ................................................................................................. 148
12.1. Declaration of Conformity .................................................................................................................. 148
12.2. ATEX Certificate Zener Barrier PCB ................................................................................................. 151
12.3. ATEX Certificate Measuring Cell ...................................................................................................... 156
12.4. Pressure transmitter, Danfoss ............................................................................................................. 160
12.5. Pressure transmitter, Siemens ............................................................................................................. 167
12.5.1. Declaration of Conformity ............................................................................................... 167
12.5.2. ATEX Certificate ............................................................................................................. 169
12.6. Flow meter, Siemens .......................................................................................................................... 172
12.7. Flow meter, Fuji ................................................................................................................................. 180
12.8. Sample Pump, SPP-100 with Elprom explosion proof motor ............................................................. 183
12.8.1. Elprom instructions .......................................................................................................... 183
12.8.2. Elprom Certificate............................................................................................................ 187
12.9. Sample Pump, Speck pump with Gast air motor ................................................................................ 204
13. Appendix, Work shop test and Calibration Certificate .................................................................. 231
14. Project specific drawings and data sheet ......................................................................................... 233

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1. Introduction
The Oil Discharge Monitoring System, Cleantrack 1000 B, has been designed to provide means of
monitoring, recording and controlling the ballast discharge in accordance with the requirements in
Resolution MEPC.108(49) as amended by Resolution MEPC.240(65) and is also approved for Bio-
fuel blends in accordance with MEPC.1/Circ.761 as revised.

The requirements of the MARPOL Convention are that all oil tankers with a gross tonnage of 150
GRT and above must have an oil discharge monitoring and control system installed with an
automatic overboard valve control system.

The requirements in Resolution MEPC.108(49) as amended apply to tankers with a date of keel
laying or equivalent stage of construction of 1st of January 2005 or later. Tankers with a keel laid
before 1st of January 2005 should comply either with these new or the older Guidelines and
Specifications.

Discharge limits are set at 30 liters per nautical mile and a total discharge expressed as a proportion
of the previous cargo for dirty ballast. The unit has also a 15 ppm mode intended for clean ballast.

The recording device is formatted electronically as mentioned in MEPC.108(49) chapter 6.9.1.

Recorded data is stored in a non-volatile memory and can hold approximately 3.000.000 printouts.
Optionally a paper printer can also be installed in the computer unit.

Normally a ship specific manual is developed, covering the complete, ship specific system as
installed on board, in order to identify and have a better access to the system.

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2. Important Notes
2.1. Component Replacement/Repair
Placement of security seals on critical components is to prevent tampering by unauthorized
personnel. Replacement or repair of this equipment should only be carried out under guidance of
Brannstrom Sweden AB.

2.2. Disclaimer and Conditions

All information provided by Brannstrom Sweden AB about this equipment is given in good faith
and is based on the best knowledge available at the particular time. No responsibility is, however,
assumed for possible inaccuracies or omissions.

The content of this manual may be copied as required for operational use on the vessel in which the
equipment is installed. This Manual must not be copied, in full or in part, for disclosure to third
part.

The software incorporated in the equipment is furnished on a strictly “as is” basis. The software is
proprietary to Brannstrom Sweden AB. The disclosure of the software coding is not allowed. The
software may not be copied in whole or part.

2.3. Updates in this manual.

Version 2.12 -> 2.12b:
 Drawing for freestanding analyzing unit items,
10.3.3. Analyzing Unit with Freestanding items for External Sample pump page 100.
 Module-D-Certificate in chapter 11.1. Certificate: MED-D page 134.
 IMO-Certificate in chapter 11.3. IMO Certificate, Germany page 139.
 Most commonly used passwords listed in chapter 6.4. Password page 40.
Version 2.12b -> 2.12c:
 Declaration of Conformity for the “Oil Monitor interface type Z11” and the “Measuring Cell type CTB11”.
 Text in chapter 9.4. Verification of accuracy and access to restricted parts page 82.
 "41 Alarm - Low Work Pressure", text regarding the air driven sample pump.
 Text 0183 for clarification included in headline: 7.10.3. GPS (NMEA 0183 receiver) page 69
 Added a shut of valve between cabinet and exhaust protection on Analyzing units with build in Speck air
sample pump. This affects drawings and chapters:
o 5.1. Start-up procedure page 36 and 5.2. Close down procedure page 37.
o 10.3.4. Analyzing Unit with Air motor Sample pump page 102.
o 10.9.4. GA-plan with Air motor Sample pump page 123.
 Blank page 226 inserted.
Version 2.12c->2.12e:
 Certificate of pressure transmitter from Tecsis, removed.
 Certificate of Siemens DP-transmitter, chapter 12.6. Flow meter, Siemens page 172, newer version.
 Certificate of Fuji DP-transmitter, chapter 12.7. Flow meter, Fuji page 180, newer version.
 Drawing CTB10601 sheet 1 of 1, Partnames of typical arrangement page 117.
 Drawing CTB10907 sheet 1 of 1, GA-plan with skid Ex. motor sample pump page 118.
 Drawing CTB10917 sheet 1 of 1, GA-plan with skid Ex. motor sample pump and flushing page 119.
 Drawing CTB10906 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump page 121.
 Drawing CTB110204.1el, electrical cable diagram for electrical Ex. motor sample pump page 126.
 Annex to 11.1. Certificate: MED-D page 134, newer version.
 Text “Top Cover” replaced with text “Cleaning Cap”.
 Added text in chapter 9.3. Periodic Checks and Servicing page 81.
 Added parts in chapter 9.7. Spare parts page 82.
 Updated chapter 3.3. Scope of Supply and System Supplies page 8.

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  Drawing in chapter 5. Start/Stop procedure page 36, newer version and text added/changed.
 New chapter 10.4. SPP-100 Sample pump with Ex. Motor page 107.
 New chapter 10.6. Matre Sample pump for Bulkhead mounting page 112.
 Drawing CT041029.1, Nikuni Bulkhead Sample pump page 109, newer version.
 Drawing CTB10001p sheet 3, Computer Unit with open door page 87, newer version.
 Sample pumps Matre P06 and free standing Ex. electrical SPP-100 are included in chapter 4.2. Converting
Unit page 14, chapter 4.3.2. Mechanical page 15 and chapter 4.3.3. Electrical page 15.
 Referring also to chapter 4.8. Pressure alarm settings page 22 at the end of chapter 4.7. First Start up
Checklist page 21.
Version 2.12e->2.12f:
 Module D certificate replaced with new, issued 2016-10-06. Chapter 11.1. Certificate: MED-D page 134.
 Declaration of Conformity, issued 2016-10-06, moved to chapter 12.1. Declaration of Conformity page 148.
 New ATEX Certificate for Siemens flow meter, chapter 12.6. Flow meter, Siemens page 172.
 Declaration of Conformity included for Siemens pressure transmitter, chapter 12.5. Pressure transmitter,
Siemens page 167.
 Current of fuse F5 on zener barrier was indicated to T3.15A, corrected to T315mA.
 Output orifice diameter of measuring cell for different sample pumps given in chapter 3.3.1. Parts always
included in the Analyzing unit page 12.
 Changed text in "25 Alarm - OBV Open no feedback"/"26 Alarm - OBV Close no feedback".
 Included verification of sample pump and setting of manual override in chapter 4.7. First Start up Checklist
page 21.
 Importance of removing eventual residues from inlet air pipe at first startup, in case the sample pump is a
Speck air pump. Chapter 4.3.7. Piping for Air motor (Air motor option only) page 18 and chapter 4.7. First
Start up Checklist page 21.
Version 2.12f->2.12g
 More information about fuses in chapter 9.7.4. Fuses page 83 and 9.8. Recommended Spare parts page 84.
 Corrected IP-class in specification of computer unit. IP40 changed to IP42.
 Included color RAL 7035 in specification of Analyzing unit.
 Updated drawing P3714073 in chapter 10.4. SPP-100 Sample pump with Ex. Motor page 107.
 Updated sample probe drawings in chapter 10.11. Sample probes page 129.
 Updated all 3 drawings in chapter 10.10. Electrical page 126. Legend is improved and clearer.
 Text of point .8 in chapter 7.6. On-board Test page 54 is changed.
 Noof discharge lines changed from 3 to 4, see chapter 7.8.1. Line of discharge page 62.
 New optional functions, see chapter 7.8.7. System Configuration Setup page 65.
Version 2.12g->2.12h:
 New “Declaration of Conformity”, issued 2017-01-02. Chapter 12.1. Declaration of Conformity page 148.
Version 2.12h->2.12i:
 New “Declaration of Conformity”, issued 2017-09-26. Chapter 12.1. Declaration of Conformity page 148.

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3. Specification
3.1. Description
Type CleanTrack 1000 B

Application Crude and Petroleum products in accordance with MEPC.108(49) as

amended by Resolution MEPC.240(65) and also approved for
Bio-fuel blends in accordance with MEPC.1/Circ.761 as revised.

Range 0 - 1000 ppm

Accuracy According to MEPC.108(49)

Calibration Oil Type 1-9 for Crude and Petroleum products.

5 types for Bio-fuel blends.

Sample Flow rate Depending on Sample Pump.

240 liters/hour to 900 liters/hour.

Optional Clean water:

Clean water Flow rate Depending on Sample Pump and Water pressure.
Intermittently 200 to 600 liters/hour.
Clean water is only used at Discharge Start and Stop.
Approximately 6-20 liters per Start/Stop.

Clean water Pressure, option max. 5 bar

min. 0.5 bar higher than the pressure in the overboard line at the
sample outlet connected point.

3.2. Measuring principle

The measuring principle of the CleanTrack 1000B is based on a combination of light transmitted
and light scattering in four different angles. The sample water stream is homogenized in the sample
feed pump and is passed through a quartz glass tube where it is exposed to a light beam. The light
transmitted and scattered in the selected angles is dependent on the type and amount of
contaminates in the water stream. Signals from non-oil contaminants can be compensated for due to
their different light scattering characteristics.

There is a pressure transmitter connected to the output of the sample feed pump that is used to
measure and protect the ODME from pump blockages or starvation.

3.3. Scope of Supply and System Supplies

The Cleantrack 1000B parts:
1. Computer unit, 1 pcs.
2. Converting unit, 1 pcs.
a. Electric motor sample pump.
b. Air motor sample pump.

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 3. Analyzing unit, 1 pcs.
a. Skid for sample pump with explosion proof electric motor.
b. External sample pump.
1. Cabinet.
2. Freestanding items with measuring cell hood.
c. Internal sample pump with air motor.
4. Sample pump, 1pcs
a. Explosion proof electric motor, normally mounted on skid in pump room.
b. Electric motor mounted on bulkhead, engine room/pump room.
c. Air motor, normally mounted inside analyzing unit.
5. Flow meter(s) – Optional.
6. Sample probes including valves and inlet filter – Optional.
7. Overboard valve and Slop tank valve – Optional.
8. Pneumatic control box for Overboard and Slop tank valves – Optional.
9. Miscellaneous.

1. Computer unit:
Voltage 85-265 VAC
Frequency 50/60 Hz
Consumption 30 Watt
Protection IP42
Ambient Temp. 5 - 50 °C
Weight ~7 kg
Dimensions approx. 370 x 210 mm

2. Converting unit:
2.a. Electric Motor Sample Pump:
Voltage 380 or 440 VAC 3-phase (door not displayed)
±10%, transient ±20%
Frequency 50/60 Hz
Consumption 120 Watt (exclusive pump)
Protection IP54
Ambient Temp. 5 - 50 °C
Weight ~14 kg
Tolerance MEPC.108(49)
Dimensions approx. 550 x 360 x 130 mm
Color RAL-7035
Motor protection relay Suitable for sample pump motor current.

Or:
2.b. Air Motor Sample Pump: (door not displayed)
Voltage 110 or 220 VAC
±10%, transient ±20%
Frequency 50/60 Hz
Consumption 120 Watt
Protection IP54
Ambient Temp. 5 - 50 °C
Weight ~14 kg
Tolerance MEPC.108(49)
Dimensions approx. 550 x 360 x 130 mm
Color RAL-7035

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3. Analyzing unit:

3.a. Skid for Sample Pump with Ex. Proof Electric Motor:
(Voltage is supplied via converting unit)
Voltage 380 or 440 VAC 3-phase
Frequency 50/60 Hz
Consumption 0.66 kWatt
Sample flow 600 l/h (nominal)
Sample Temp. 0 - 65 ºC
Ambient Temp. -20 - +55 ºC
Weight ~35 kg
Dimensions approx. 350 x 410 x 250 mm
Color RAL-7035
See 4.a. below for more information about the Sample pump

Or:
3.b. External Sample Pump: (door not displayed)
3.b.1. Cabinet:
Sample flow 240-900 l/h (depending on sample pump)
Sample Temp. 0 - 65 ºC
Weight ~10 kg
Protection: IP56
Ambient Temp. -25 - +55 ºC *
Dimensions approx. 350 x 410 x 250 mm
Color RAL-7035

or:

3.b.2. Freestanding items with measuring cell hood:

(Intended for retrofit installation inside an existing cabinet)
(Existing sample pump and pressure transmitter to be used)
Sample flow 240-900 l/h (depending on sample pump)
Sample Temp. 0 - 65 ºC

Or:
3.c. Internal Sample Pump with Air Motor: (door not displayed)
Air pressure 5.2 bar
Air consumption ~30 m3/h
Sample flow 240 l/h (nominal)
Sample Temp. 0 - 65 ºC
Weight ~18 kg
Protection: IP56
Ambient Temp. +1 - +40 ºC *
Dimensions approx. 350 x 410 x 250 mm
Color RAL-7035
See 4.c. below for more information about the Sample pump

* If sample temperature is higher than the ambient temperature limit the limit becomes lower or cabinet should be ventilated.

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4.a. Sample pump SPP-100 with Explosion proof electric motor:
Supply voltage 400 VAC,50 Hz / 440 VAC,60 Hz 3-phase
Current 1.4 A / 1.5 A
Consumption 0.55 kWatt / 0.66 kWatt
Cos φ 0.78
Speed 2840 rpm / 3400 rpm
Sample flow 600 l/h (nominal)
Sample temp. 0 - +65 ºC
Ambient temp. -20 - +55 ºC
Protection IP66
Weight ~11.5 kg
Dimensions approx. 300 x 140 x 200 mm
Ex. class II 1 G Ex d IIC T4 Ga
Details See chapter 10.4. SPP-100 Sample pump with Ex. Motor page 107
and 12.8. Sample Pump, SPP-100 with Elprom explosion proof motor page 183.

4.b. Sample pump Nikuni 32MED22/Matre P06 for Bulkhead mounting:

Note that different motors has been used for these pumps over the years and technical data might
differ slightly from the ones given below. Please read the marking plate of the actual motor.
Supply voltage 380-420 VAC,50 Hz / 440-480 VAC,60 Hz 3-phase
Current 4.53 A / 4.74 A
Consumption 2.2 kWatt / 2.53 kWatt
Cos φ 0.86
Speed 2850 rpm / 3440 rpm
Sample flow 900 l/h (nominal)
Sample temp. 0 - +65 ºC
Ambient temp. 0 - +40 ºC
Protection IP55
Weight ~59 kg
Dimensions approx. 600 x 280 x 410 mm
Details Nikuni: See chapter 10.5. Nikuni Sample pump for Bulkhead mounting page 109.
Matre: See chapter 10.6. Matre Sample pump for Bulkhead mounting page 112.

4.c. Sample pump Speck Y-2951 with Air driven Gast motor
Air pressure 5.2 bar
Air consumption ~30 m3/h
Sample flow 240 l/h (nominal)
Sample Temp. 0 - +65 ºC
Ambient Temp. +1 - +40 ºC *
Protection: IP56
Weight ~2.2 kg
Dimensions approx. 190 x 80 x 80 mm
Ex. class II 2 GDc T4
Details See chapter 12.9. Sample Pump, Speck pump with Gast air motor page 204.

* If sample temperature is higher than the ambient temperature limit the limit becomes lower or cabinet should be ventilated.

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3.3.1. Parts always included in the Analyzing unit

Measuring Cell (including its mounts):

Design Pressure 10 bar
Protection IP5
Ambient Temp. -25 - +55 ºC
Sample Temp. 0 - 65 ºC
Orifice on outlet Ø 2.5, 3.5 or 4.3 mm
(Speck Y-2951: Ø2.5 mm; SPP-100: Ø3.5 mm; Nikuni 32MED22/Matre P06 Ø4.3 mm)
Intrinsically safety II 1 G Ex ia IIC T4 Ga Tamb -40ºC - +60 ºC

Connection Box, (for intrinsically safe circuits only):

Protection IP56
Ambient Temp. -25 - +55 ºC

Pressure transmitter:
Maker Siemens
Type 7MF1567–3CB01-1AA1
Protection IP65
Ambient Temp. -25 - +85 ºC
Sample Temp. -30 - +120 ºC
Measuring range 0-16 bar (4-20ma, 2-wire 24VDC loop powered)
Sample connection G½” mail thread
Length approx. 115 mm
Intrinsically safety II 1/2 GD Ex ia IIC T4 Ga/Gb

Optional pressure transmitter:

Maker Danfoss
Type MBS 4251-2211-1AB08
Protection IP65
Ambient Temp. -40 - +100 ºC
Sample Temp. -40 - +125 ºC
Measuring range 0-16 bar (4-20ma, 2-wire 24VDC loop powered)
Sample connection G½” mail thread
Length approx. 135 mm
Intrinsically safety II 1 G Ex ia IIC T6…T4 Ga

General requirements:
Type 4-20mA, (2-wire 24VDC loop powered)
Protection IP class required for the particular area.
Ambient Temp. -25 - +55 ºC
Sample Temp. min. 0 - 65 ºC
Measuring range 0-16 bar (any range 0-10 bar to 0-25 bar can be used)
Sample connection G½” mail thread
Intrinsically safety must comply with the particular hazardous area

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12i, 2017 Page 12 of 233

4. Installation
This chapter contains advice for the installation of CleanTrack 1000 B equipment on board tankers. The advice given in
this chapter is of general validity and should be supplemented with a detailed installation specification for the particular
ship. Additionally all applicable regulations regarding the installation standard, issued by the relevant authorities and
classification society must be followed.
For instance, if CENELEC applies, compliance is required with EN 60079-14 and EN 60079-17.

4.1. Computer Unit

4.1.1. Mechanical
Refer to drawings/chapters:
 CTB10030 sheet 1, chapter 10.1. Computer Unit page 86. Both wall and panel mount options are shown.
 P3715090 sheet 1, Computer Unit panel mount instructions page 88.

The Computer Unit is installed in the cargo control room or an equivalent dry and safe space.

4.1.2. Electrical
Refer to one of the drawings below:
 CTB110204.1el, chapter 10.10.1. Electrical cable diagram for electrical Ex. motor sample pump page 126.
 CTB110204.1bh, chapter 10.10.2. Electrical cable diagram for bulkhead mounted sample pump page 127.
 CTB110204.1pn, chapter 10.10.3. Electrical cable diagram for air motor sample pump page 128.

Supply voltage should be single phase 115/230VAC, 50-60Hz.

(Computer unit work on voltages 85 - 265VAC).
Power consumption 30VA.
The power should be equipped with a main switch, or if specified, a detachable connector.
The fuse size should be 6A.

The alarm relay is normally open. An activated alarm is indicated with an open relay, which means that the alarm is
activated when the power supply fails.

Data communication between Computer Unit and Converting Unit, Cb5:

Type: RS485
Baudrate: 19200 baud.
Length: ≤1200 meters. (Might be shorter depending on cable used, see RS485 standards.)

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4.2. Converting Unit
4.2.1. Mechanical
Refer to drawing:
 CTB10003 sheet 1, chapter 10.2. Converting Unit page 89.

The Converting Unit should be mounted vertically in a safe (non-hazardous) area, normally in the engine room, as close
as possible to the Analyzing Unit at the other side of the bulkhead. The unit should be provided with enough space to
open the cabinet door.

4.2.2. Electrical
Refer to drawings:
 CTB10003 sheet 2 of 3, Converting Unit page.90.
 CTB10003 sheet 3 of 3, Converting Unit page 91.
o Item d7 = equipotential rail, in the text below.
o Item d8 = PE rail, in the text below.
For electrical explosion proof motor sample pump:
 CTB10907 sheet 1 of 1, GA-plan with skid Ex. motor sample pump page 118.
 CTB10917 sheet 1 of 1, GA-plan with skid Ex. motor sample pump and flushing page 119.
 CTB10908 sheet 1of 1, GA plan with free standing Ex. Motor sample pump page 120.
 CTB110204.1el, electrical cable diagram for electrical Ex. motor sample pump page 126.
For electrical bulkhead penetration sample pump:
 CTB10906 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump page 121.
 CTB10916 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump and flushing page 122.
 CTB110204.1bh, electrical cable diagram for bulkhead mounted sample pump page 127.
For air motor sample pump:
 CTB10901 sheet 1 of 1, GA-plan with air motor sample pump page 123.
 CTB10911 sheet 1 of 1, GA-plan with air motor Sample pump and flushing page 124.
 CTB10903 sheet 1 of 1, GA-plan with pilot controlled air motor sample pump page 125.
 CTB110204.1pn, electrical cable diagram for air motor sample pump page 128.

Refer also to the document “INSTRUCTIONS Oil Monitor interface type Z11”
 Chapter 4.8. Zener Barrier Instructions and Replacement page 23.

The power supply should be equipped with a main switch, or if specified, a detachable connector. Fuse size should be 3
x 10A for Converting Units equipped to supply electrical motor sample pumps and 6A fuse for air motor sample pumps.
Check that the supply voltage corresponds to the voltage specified on the label below the mains terminals.

A 3-pole isolator switch can be installed in the safe area on Cb2 to being able to detach the sample pump while keeping
power to the converting unit. This can be useful if a zener barrier input is used for the overboard valve feedback.

Shields of cables for intrinsically safe equipment in both hazardous and non-hazardous area should normally be
electrically connected to earth at one point only, normally in the non-hazardous area end of the circuit loop. This
requirement is to avoid the possibility of the screen carrying a possibly incentive level of circulating current in the event
that there are local differences in earth potential between one end of the circuit and the other.

All shields of Cb7 and other cables for intrinsically safe equipment connected to the Zener Barrier PCB should
be connected to earth. This is made via the equipotential rail (see CT10003 sheet 3 page 91, item d7) located
below the Zener Barrier PCB at the right side in the Converting Unit. The rail is from factory connected to the
PE rail (see CT10003 sheet 3 page 91, item d8) located at the low left side in the Converting Unit. The PE rail
shall be connected to ground/earth (and the equipotential rail is then also connected to ground/earth).

If another earthing system is preferred for the cable shields of the intrinsically safe equipment the equipotential rail
should be disconnected from the PE rail and instead connected to the preferred earthing system.
Connections must satisfy the requirements of the relevant classification society.

Keep Cb7 and other cables connected to intrinsically safe circuits separated from non-intrinsically safe circuit cables.

Data communication between Converting Unit and Analyzing Unit, Cb7:

Baudrate: 19200 baud.
Length: ≤50 meters.

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4.3. Analyzing Unit
4.3.1. General drawings
For item numbers and piping of a typical arrangement refer to drawing:
 CTB10601 sheet 1 of 1, Partnames of typical arrangement page 117.

The Analyzing Unit/Measuring Cell should be mounted vertically and lower than the sample outlet probe, to safeguard
a positive pressure in the sample water system at all times.
For draining possibilities of the sample piping arrangement the drain valve, item 42, should be the lowest point.
A separate draining possibility for the pump head of the sample pump is needed for some pump types.

4.3.2. Mechanical
For skid mounted electrical Ex. motor sample pump refer to drawings/chapters:
 Chapter 10.3.1. Analyzing Unit skid with Ex. motor Sample pump page 92.

For free standing electrical Ex. motor sample pump refer to drawings/chapters:
 Chapter 10.4. SPP-100 Sample pump with Ex. Motor page 107.

For electrical bulkhead penetration sample pump refer to drawings/chapters:

 Chapter 10.3.2. Analyzing Unit with external Sample pump page 95.
 Chapter 10.5. Nikuni Sample pump for Bulkhead mounting page 109.
 Chapter 10.6. Matre Sample pump for Bulkhead mounting page 112.

For air motor sample pump refer to drawings/chapters:

 Chapter 10.3.4. Analyzing Unit with Air motor Sample pump page 102.

For retrofitting inside existing analyzing cabinet

 Chapter 10.3.3. Analyzing Unit with Freestanding items for External Sample pump page 100.
 Chapter 10.7. Connection box page 114.

The Analyzing Unit should be mounted in the pump room with 4 bolts welded clips on the pump room to engine room
bulkhead as close as possible to the Converting Unit at the other side of the bulkhead or in an equivalent suitable
location. The unit should be provided with enough space to open the cabinet door and enough space to facilitate
cleaning of the Measuring Cell from above with a brush. There should also be space for operating the valve handles and
taking grab samples.

The Analyzing Unit should be mounted lower than the sample outlet probe, to safeguard a positive pressure in the
sample water system at all times.

Any valves having coated aluminum levers should be protected from falling objects.

4.3.3. Electrical
For skid mounted/free standing electrical Ex. motor sample pump refer to drawings/chapters:
 Chapter 12.8.1. Elprom instructions page 183
 CTB110204.1el, electrical cable diagram for electrical Ex. motor sample pump page 126
 Chapter 10.3.1. Analyzing Unit skid with Ex. motor Sample pump page 92.
 Chapter 10.7. Connection box page 114

For electrical bulkhead penetration sample pump refer to drawings/chapters:

 CTB110204.1bh, electrical cable diagram for bulkhead mounted sample pump page 127.
 Chapter 10.3.2. Analyzing Unit with external Sample pump page 95
 Chapter 10.7. Connection box page 114

For air motor sample pump refer to drawings/chapters:

 CTB110204.1pn, electrical cable diagram for air motor sample pump page 128.
 CTB10010 sheet 3 of 5, Analyzing unit with air motor sample pump page 104.
 CTB10010 sheet 5 of 5, Analyzing unit with air motor sample pump page 106.
 Chapter 10.7. Connection box page 114

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12i, 2017 Page 15 of 233

For retrofitting inside existing analyzing cabinet.
Mount a freestanding measuring cell mounted with its hood and a connection box on the backplane.
Refer to drawings/chapters:
 Use cable diagram above for the actual sample pump used.
 CTB10601 sheet 1 of 1, Partnames of typical arrangement page 117.
 10.3.3. Analyzing Unit with Freestanding items for External Sample pump page 100.
 Chapter 10.7. Connection box page 114

Refer also to the document “INSTRUCTIONS Measuring cell type CTB11”

 Chapter 4.9. Measuring Cell Instructions and Replacement page 28 that also contains the drawings
CTB10032, CTB10033 sheet 1 and CTB11036.

Check the Sample pump, the Measuring Cell and the Pressure transmitter documentation concerning intrinsically safety
and that the equipment complies with the installation regulations for this particular hazardous area.

Connect Cb7, Cb3 and Cb3a to the Connection box. Terminate the Cables according to the electrical cable diagram for
the actual sample pump used.

Shields of Cb7, Cb3 and Cb3a should all normally be connected to the equipotential rail in the Connection Box
of the Analyzing Unit. The equipotential rail shall NOT be connected to earth.
(Make sure these shields are not connected to earth in the analyzing unit.)

Cables Cb3 and Cb3a can also be directly wired from the flow meter to the Converting Unit without connections via the
Connection box.

Make sure the Analyzing Unit and the Connection box is properly connected to earth according to the applicable
regulations for this particular hazardous area.

If an electrical Ex Sample pump is used:

If a thinner cable, Cb2 is used than given in drawing CTB10015 sheet 2 of 3, Analyzing unit skid with electrical Ex.
motor sample pump page 93 size down with a cable gland approved for the actual hazardous area and the pump
temperature.
Make sure the frame of the explosion proof motor is properly connected to earth according to the applicable regulations
for this particular hazardous area.
(It should normally be connected to earth with a cable (earth conductor) having a section area of minimum 4 mm².)

4.3.4. Inlet probe and Outlet stub

For basic convention requirements, see Resolution MEPC.108(49) chapter 6.3.

Refer to drawings in chapter 10.11. Sample probes page 129.

The inlet probe is mounted upstream of the outlet stub and the flow meter sensor should preferably be mounted between
the inlet probe and the outlet stub. A positive water pressure must be available in the discharge line under all discharge
conditions at the place where the inlet probe is located. The outlet probe shall be located higher than the analyzing unit
outlet connection. The sample feed pump may be damaged if run dry for more than 10 seconds.

The sample valves and sample inlet filter should be located with adequate space and accessibility for servicing.

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4.3.5. Piping of Sample Inlet and Outlet
Pipes: Tb11 and Tb13

For skid mounted/free standing electrical Ex. motor sample pump refer to drawings/chapters:
 Chapter 10.9.2. GA-plan with Ex. motor Sample pump page 118.
 Chapter 10.3.1. Analyzing Unit skid with Ex. motor Sample pump page 92.
Recommended pipe dimensions for SPP-100 pump:
Pipe diameter 15x1 mm
Recommended maximum pipe length 10 m
According to response time calculations, maximum pipe length of Tb13 is 30 m. When using a long Tb13 pipe
it is important to consider the pressure drop in Tb13, please see point 1. below in this chapter.

For electrical bulkhead penetration sample pump refer to drawings/chapters:

 Chapter 10.9.3. GA-plan with bulkhead penetrating Sample pump page 121.
 Chapter 10.3.2. Analyzing Unit with external Sample pump page 95.
 Chapter 10.5. Nikuni Sample pump for Bulkhead mounting page 109.
 Chapter 10.6. Matre Sample pump for Bulkhead mounting page 112.
Recommended pipe dimensions for Nikuni pump:
Pipe diameter 22x1 mm
Maximum pipe length 25 m

For air motor sample pump refer to drawings/chapters:

 Chapter 10.9.4. GA-plan with Air motor Sample pump page 123.
 Chapter 10.9.5. GA-plan with pilot controlled Air motor Sample pump page 125.
 Chapter 10.3.4. Analyzing Unit with Air motor Sample pump page 102.
Recommended pipe dimensions for air motor pump:
Pipe diameter 15x1 mm
Maximum pipe length 12 m

Other pipe dimensions than recommended above may be used but the 3 points below must be met at all time:
1. A positive pressure must be secured in Tb13 to avoid starvation of the sample pump. Relevant pressure drop
calculations should be made.
2. The Drain Valve should be the lowest point of the inlet and outlet piping for efficient draining to avoid freezing
damages.
3. The sample transmit time should be recalculated to each installation to make sure that the requirements
regarding total system response time is satisfied. See chapter 4.6. Response time calculations page 20.

The sample valves and sample inlet filter should be located with space for accessibility and servicing.

4.3.6. Piping for Fresh water (Option)

Pipe: Tb8

For skid mounted electrical Ex. motor sample pump refer to drawing:
 CTB10917 sheet 1 of 1, GA-plan with skid Ex. motor sample pump and flushing page 119.

For electrical bulkhead penetration sample pump refer to drawing:

 CTB10916 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump and flushing page 122.

For air motor sample pump refer to drawing:

 CTB10911 sheet 1 of 1, GA-plan with air motor Sample pump and flushing page 124.

The pipe should be provided with a shut of valve close to the bulkhead penetration.
Bulkhead penetrations must satisfy the requirements of the relevant classification society.

The fresh water supply should be provided with one shut off and one vacuum check valve and one check valve. The
fresh water temperature should not be lower than the sample water temperature. Suitable temperature is about 0º - 10º
Celsius warmer than the sample water temperature. The water should, however, not be warmer than 65º Celsius.

The water consumption is about 250 l/h and is open about 30 seconds at start-up. It is also recommended to flush
manually at closing down. This makes about 10-15 liters per start/stop.

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The water pressure should not be higher than 5 bar and not less than 0.5 bar higher than the overboard line pressure at
the sample outlet connection point.

4.3.7. Piping for Air motor (Air motor option only)

Pipe: Tb20

Refer to drawings/chapters:
 CTB10601 sheet 1 of 1, Partnames of typical arrangement page 117.
 10.3.4. Analyzing Unit with Air motor Sample pump page 102.

The supplied air should be clean and dry. The pressure is displayed on a pressure gauge inside the Analyzing Unit.
It is recommended to install a pressure regulator, a water trap and a filter.
Air pressure at the pump 5.2 bar
Air consumption, about 30 nm3/h

Note: Before first startup it is important that eventual residues from air pipe cutting and other activities are removed
before the pipe is connected to the analyzing unit or the Speck air sample pump. These residues might harm the motor
of the Speck air sample pump.

Below table can be used as a guidance only for minimum pipe diameter for a given pipe length and a minimum initial
pressure. The calculation is for a straight pipe, pressure drops at bends has not been taken in account. Make own
calculations and have margin to allow the pressure regulator to work properly.

Pressure(final) = 5.2 bar (pipe inner diameter, [mm])

100 17 15 14 14 13 13 12 12 12 11 11 11 11 10 10 10 10 10
95 16 15 14 13 13 12 12 12 11 11 11 11 11 10 10 10 10 10
90 16 15 14 13 13 12 12 12 11 11 11 11 10 10 10 10 10 10
85 16 15 14 13 13 12 12 12 11 11 11 11 10 10 10 10 10 10
80 16 15 14 13 13 12 12 11 11 11 11 10 10 10 10 10 10 9
75 16 14 14 13 12 12 12 11 11 11 10 10 10 10 10 10 9 9
70 15 14 13 13 12 12 11 11 11 11 10 10 10 10 10 9 9 9
Pipe length, [m]

65 15 14 13 13 12 12 11 11 11 10 10 10 10 10 9 9 9 9
60 15 14 13 12 12 11 11 11 11 10 10 10 10 9 9 9 9 9
55 15 14 13 12 12 11 11 11 10 10 10 10 10 9 9 9 9 9
50 14 13 13 12 11 11 11 10 10 10 10 10 9 9 9 9 9 9
45 14 13 12 12 11 11 10 10 10 10 10 9 9 9 9 9 9 8
40 14 13 12 11 11 11 10 10 10 10 9 9 9 9 9 9 8 8
35 14 12 12 11 11 10 10 10 9 9 9 9 9 9 8 8 8 8
30 13 12 11 11 10 10 10 9 9 9 9 9 8 8 8 8 8 8
25 13 12 11 10 10 10 9 9 9 9 9 8 8 8 8 8 8 8
20 12 11 11 10 10 9 9 9 9 8 8 8 8 8 8 7 7 7
15 12 11 10 9 9 9 9 8 8 8 8 8 7 7 7 7 7 7
10 11 10 9 9 8 8 8 8 7 7 7 7 7 7 7 7 6 6
5 9 9 8 8 7 7 7 7 7 6 6 6 6 6 6 6 6 6
5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 8.2 8.4 8.6 8.8 9.0

Initial pressure, [bar]

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12i, 2017 Page 18 of 233

4.4. Flow meter and Speed log
4.4.1. Flow meter general
“The monitoring system should comprise a flow rate indicating system to measure the rate of effluent being discharged
into the sea.”

Selection of flow meter type is optional. The flow meter should meet the following requirements according to IMO
Resolution MEPC.108(49) chapter 6.4.

“A flow meter for measuring the rate of discharge should be installed in a vertical section of a discharge line or in any
other section of a discharge line as appropriate, so as to be always filled with the liquid being discharged.

A flow meter should employ an operating principle suitable for shipboard use and, where relevant, which can be used in
large diameters pipes.

A flow meter should be suitable for the full range of flow rates that may be encountered during normal operation.
Alternatively, arrangements such as the use of two flow meters of different ranges or a restriction of the operational
flow rate range may be necessary in order to meet this requirement.

The flow meter, as installed, should have an accuracy of ±10%, or better, of the instantaneous rate of discharge
throughput the operating range for discharging the effluent.

The design of the flow meter arrangements should have regard to the safety requirements of the space in which such
metering arrangements are located.”

Any flow transmitter, having an output signal of 4-20mA and that complies with the regulations that applies to the
particular installation may be used. Follow the instructions for the selected flow meter.

Refer to chapter 7.8.2. ZF1 (Zener barrier flow input 1) page 62, ZF2 and CVF for software programming.

4.4.2. BRANNSTROM standard flow transmitter.

Brannstrom Sweden has selected a flow transmitter that complies with the regulations and works well in the application.

See drawings:
 CT891215.5, CleanTrack Flow meter unit, Vertical page 131.
 CT900503.1, CleanTrack Flow meter unit, Horizontal page 132.

4.4.3. Speed log general

“The monitoring system should comprise a ship speed indicating device to give the ship’s speed in knots.”

The speed indication system should meet the following requirements according to IMO Resolution MEPC.108(49)
chapter 6.5.

“The automatic speed signal required for a monitoring system should be obtained from the ship’s speed indicating
device* by means of a repeater signal. The speed information used may be either speed over the ground or speed
through the water, depending upon the speed measuring equipment installed on board.”

* See ”Recommendation on Performance Standards for Devices to Indicate Speed and Distance” (Annex to resolution
A.824(19) as amended by resolution MSC.96(72)).

Refer to chapter 7.8.6. Speed page 64 for software programming.

The speed log signal connected to CleanTrack 1000 B should be a pulse signal form a voltage free relay or switch. The
pulse frequency should be proportional to the speed.
The data of the speed output signal should meet:

Minimum switch on or off time: 33 ms

Pulse frequency range: 45-250 pulses/nm.

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12i, 2017 Page 19 of 233

4.5. Paper Printer
Item d2 drawing CTB10001p sheet 3, Computer Unit with open door page 87.

An optional paper printer module containing a paper printer and a paper rewinder can be installed in the Computer Unit.
The module is fastened with 4 screws on the right side of the computer unit.
Electrically two cables from the printer and one from the rewinder is connected to the CUIO PCB at the bottom of the
Computer Unit.

Printer manage thermal roll paper with heat-sensitive side on outside of roll.
Paper roll width: max 58 mm.
Paper roll diameter: max 50 mm.

4.6. Response time calculations

The overall response time of the meter should not be more than 40 seconds according to IMO Resolution
MEPC.108(49) chapter 6.3.6.

The “Overall response time” includes the “Response time of the installation” and the “Response time of the meter”.
“Response time of the installation” is the time to transport the fluid from the overboard pipe to the Measuring Cell.
(The time it takes to transport the fluid in the Sample inlet pipe.)
“Response time of the meter” is the response time measured according to IMO Resolution MEPC.108(49) page 38.

The response time of the installation may be calculated by using the formula below:
(The example is for a sample pump with air driven motor.)

𝐴∗ 𝐿∗60∗60
Response time of installation = [𝑠𝑒𝑐𝑜𝑛𝑑𝑠]
𝑄
Where
A = Cross sectional area of sample inlet pipe, [𝑚2 ]
L = Length of sample inlet pipe from sample probe to Measuring Cell, [𝑚]
Q = Flow rate of Sample Pump, [𝑚3 /h]

Response time of the meter = 6.8 𝑠𝑒𝑐𝑜𝑛𝑑𝑠

Example:
0.013 2
A(15 mm pipe) = 𝜋𝑟 2 = 𝜋 ∗( ) = 0.0001327 𝑚2
2
L = 10 𝑚
Q = 0.240 𝑚3 /h
0.0001327 ∗ 10 ∗ 60 ∗ 60
Response time of installation = = 19.9 𝑠𝑒𝑐𝑜𝑛𝑑𝑠
0.240

Overall response time = 19.9 + 6.8 = 26.7 𝑠𝑒𝑐𝑜𝑛𝑑𝑠 (that should be no more than 40 seconds)

Nominal flow of some sample pumps:

Sample pump with Ex motor (SPP-100) 600 l/h
Bulk head mounted (Nikuni or Matre): 900 l/h
Sample pump with air driven motor: 240 l/h

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12i, 2017 Page 20 of 233

4.7. First Start up Checklist
It is very important that all electrical wires are properly tightened. A wire that falls on secondary side of the zener
barriers or on an explosion proof electrical sample pump connection might cause serious damage.
Reference should also be made to chapter 6. Menu operations page 38 and chapter 7. Menu layout page 42.

1. Check that the supply voltage, to be connected to the Converting Unit (Cb1) corresponds to the voltage mark,
normally placed on lower left side inside the unit.
2. Check that all Zener Barriers are connected correctly (Cb7, Cb3 and optionally Cb3a). Verify that the
intrinsically safe arrangements are in order for the cables. See chapter 4.11. Calculations on intrinsically safe
arrangements page 34.
3. Check the Sample Pump connection (Cb2 or Cb4), communication to Computer Unit (Cb5) and eventually
other connections to the Converting Unit PCB.
If an explosion proof electrical sample pump is used:
o check the motor frame to be connected to earth and that a correct cable gland is used and tightened.
If an electrical motor bulkhead sample pump is used:
o check and/or refill oil in pump shaft seal. See chapter 9.6. Sample Pump Shaft seal oil refilling page
82.
If an air motor sample pump is used:
o it is important that eventual residues from work with the air pipe and other activities are removed
before the pipe is connected to the analyzing unit or the Speck air sample pump. These residues might
harm the motor of the Speck air sample pump.
o drain the water trap and adjust the pressure regulator until the pressure gauge in the Analyzing Unit
cabinet shows 5.2 bar. See drawing: CTB10010 sheet 5 of 5, Analyzing unit with air motor sample
pump page 106, item d6.
4. If an electric sample pump is used, check the setting of the overcurrent relay to correspond to the current of the
electrical sample pump motor. See item d1 of drawing: CTB10003 sheet 3 of 3, Converting Unit page 91.
5. Connect mains to the converting unit and check that at least one light emitting diode on top right of both
PCB’s in the unit are lit or flashing.
6. Check that the supply voltage to be connected to the Computer Unit (Cb8b) corresponds to the voltage mark,
normally placed on lower left side inside the unit.
7. Check connections for valve(s) (Cb8a) and feedback(s) (Cb13) for communication to Converting Unit (Cb5),
GPS input (Cb29) and Log input (Cb12) if speed log is used.
8. Connect mains to the computer unit. After a few seconds 2 different “Brannstrom Sweden” will appear on the
screen before the screen goes black again and about 2 minutes later the Cleantrack1000B software appears.
9. The following should be set up or checked at the Computer Unit, refer to chapter 7.8. Setup of parameters
page 62.
 Sample pump selected.
 Flushing water configuration.
 Manual override settings.
 Valve control and feedback.
 Pressure transmitter programming and limits.
 Flow meter programming and limits.
 Speed log programming and limits.
 GPS input.
 Printer option.

Check chapter 7.3. Alarm Table page 49 for alarms and consult chapter 8. Fault-finding page 74 for fault finding.

Communication is continuously going on between the Computer Unit, the Converting Unit and the Measuring Cell.
This gives that all communications must be in working order, if not communication alarms are generated.

If an air motor sample pump is used a second adjustment of the pressure regulator should be made while the sample
pump is running. Setting the pressure gauge in the Analyzing Unit cabinet to 5.2 bar while the sample pump is running
will also compensate for the pressure drop in the air pipe to the Analyzing Unit.

It should be checked that a running sample pump stops and activate a "40 Alarm - High Work Pressure" if a valve on
the sample outlet line is closed.
It should be checked that a running sample pump stops and activate a "41 Alarm - Low Work Pressure" if a valve on
the sample inlet line is closed.
To making suitable settings, see chapter 4.8. Pressure alarm settings page 22 and chapter 7.8.5. Pressure page 64.

The pressure alarms above are important to avoid to harm the Sample Pump unit, by pumping towards a closed valve or
pumping when dry. The pressure alarms are also important to detect a “loss of sample”.

After finishing the first start-up it is recommended to save settings on a USB-stick.

See chapter 7.5. USB page 51.

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4.8. Pressure alarm settings
The pressure alarms are important to avoid to harm the Sample Pump unit, by pumping towards a closed valve or
pumping when dry. The pressure alarms are also important to detect a “loss of sample”. The calculations below gives
an indication on how to set these limits.

It should be checked that a running sample pump stops and activate a "40 Alarm - High Work Pressure" if a valve on
the sample outlet line is closed.
It should be checked that a running sample pump stops and activate a "41 Alarm - Low Work Pressure" if a valve on
the sample inlet line is closed.

1. Make the Cleantrack ready for running, see chapter 5.1. Start-up procedure page 36 but without starting
discharge. Ensured that there is water in the overboard line, the sample inlet line and the sample pump so that
the sample pump not is running dry.
2. Work with “Operate”/“Running”-page, see chapter 7.2.1. Running page 43.
Calculated pressure limits are inserted in the “Setup”/”Pressure”-page, see chapter 7.8.5. Pressure page 64.

Start Sample
Pump here.
In “Status”-page, press:
“Disable Pressure check”.
Open Water
Valve here. Read
Pressure
here.

3. In “Status”-page press “Disable Pressure check”, giving flashing red indication on the right side of the screen.
4. With Sample Pump not running, read the Static Pressure from the overboard line,
Pstatic = _______ bar (1). 0.5 bar (example values for (1) to (8))
5. Start the Sample Pump, read the Working Pressure,
Pwork+Pstatic = _______ bar (2). 3.7 bar
6. While the Sample Pump is running close a valve on the sample outlet, read the Closed Pressure,
Pclose+Pstatic = _______ bar (3). 5.1 bar
7. Subtract the static pressure to get work and close pressure:
Pwork = (2) – (1) = _______ bar (4). 3.2 bar
Pclose = (3) – (1) = _______ bar (5). 4.6 bar
8. Calculate the pressure increase when pumping against a closed valve,
Pcloseinc = (5) – (4) = _______ bar (6). 1.4 bar
9. High limit alarm should normally be set to work pressure multiplied by 0.4 the pressure increase,
Pworkhigh = (4) + 0.4 * (6) = _______ bar (7). 3.8 bar
Set “Sample High limit” to this value, see chapter 7.8.5. Pressure page 64
10. Low limit alarm should normally be set to work pressure multiplied by 0.75.
Pworklow = 0.75 * (4) = _______ bar (8). 2.4 bar
Set “Sample Low limit” to this value, see chapter 7.8.5. Pressure page 64
11. In “Status”-page press the earlier selected “Disable Pressure check”, flashing red indication on the right side of
the screen will disappear.
12. If the unit has automatic flushing, the same procedure can be repeated but with opening the Water Valve
instead of starting the Sample Pump. The values to set is “Water High limit” and “Water Low limit”, they
are set on the same page as the Sample limits are. These values might have to be changed when the pressure in
the overboard pipe increases. The limits for fresh water is however not essential the same way as the sample
limits are.
13. When finished following the relevant steps in the 5.2. Close down procedure page 37.

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4.9. Zener Barrier Instructions and Replacement

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4.10. Measuring Cell Instructions and Replacement

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4.10.1. Measuring Cell replacement (CTB10032)

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Drawing: CTB10033 sheet 1, Measuring Cell assembly and connection.

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Drawing: CTB10036 sheet 1, Measuring Cell console hole pattern.

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4.11. Calculations on intrinsically safe arrangements
This chapter is a guidance, and nothing but a guidance, on how to demonstrate the intrinsically safety margins of the
installation. The installation engineer, and no one but the installation engineer, is responsible for the intrinsically safety
of the installation. No responsibility is given for the data below. Correct data is printed on the actual included apparatus
or its certificate.

The Zener barriers, ZBs, in the Converting Unit are arranged in order to supply 5 separate intrinsically safe circuits,
ISC. The following data applies to zone IIC.

Table of entity parameters

Parameter Circuit F2 Circuit F1 Circuit P Circuit D Circuit MC
Co 90nF/80nF 90nF/80nF 90nF/80nF 2.5μF 2.5μF
Lo 3mH/1.4mH 3mH/1.4mH 3mH/1.4mH 3mH 0.9mH
Uo 26V 26V 26V 8.41V 8.41V
Io 81mA 81mA 81mA 59.6mA 193.1mA
Po 0.53W 0.53W 0.53W 0.187W 0.41W

ISF2/F1 Intrinsically safe Flow meter.

 Values below from Fuji flow meter, type FCX-AIII or FCX-AII. See chapter 12.7. Flow meter, Fuji page 180.
ISP Intrinsically safe Pressure transmitter.
 Values below from Siemens type /MF156x.
ISD Intrinsically safe mechanical switch.
 Values below from an unspecified type.
ISMC Intrinsically safe Measuring Cell
 Values below from Measuring Cell type CTB11.

Note: The values for ISF2/F1, ISP and ISD depends on the actual apparatus.

Parameter ISF2 ISF1 ISP ISD ISMC

Ci 26nF 26nF 0nF 0nF 2μF
Li 0.6mH 0.6mH 0mH 0mH 0.165mH
Ui 28V 28V 30V 28V 8.41V
Ii 94.3mA 94.3mA 100mA 100mA 193.1mA
Pi 0.66W 0.66W 0.750W ---- 0.41W

Any apparatus should relate to the supplying zener barrier circuit in the following way:
Pi ≥ Po
Ui ≥ Uo
Ii ≥ Io
Co – Ci = Cm
Lo – Li = Lm

Below follows Cm and Lm margins based on the circuit and apparatus data below:

Parameter Circuit F2/ISF2 Circuit F1/ISF1 Circuit P/ISP Circuit D/ISD CircuitMC/ISMC
Cm 54nF 54nF 80nF 2.5μF 0.5μF
Lm 0.8mH 0.8mH 1.4mH 3mH 0,735mH
Ccable 200pF/m 200pF/m 200pF/m 200pF/m 200pF/m
Lcable 1μH/m 1μH/m 1μH/m 1μH/m 1μH/m

The Ccable and Lcable are typical values given in EN_60079-14, calculation for the actual cable in use shall be made.

Maximum cable length for Circuit F/ISF is 270m.

 If wiring is both in cable Cb3 and Cb7, values for actual length in both cables must be added.
Maximum cable length for Circuit P/ISP is 400m.
Maximum cable length for Circuit D/ISD is 3000m.
Maximum cable length for Circuit MC/ISMC is 735m.
 The maximum tested length of this cable, Cb7, is 100m.

Also check the temperature class of installed intrinsically safe apparatus and if the specified zone is acceptable.

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Concerning cables to intrinsically safe equipment the writing in the standard, IEC 60079-14, is:

“12.2.2.2 Electrical parameters of cables

The electrical parameters (Cc and Lc) or (Cc and Lc/Rc) for all cables used (see 12.2.5) shall be determined according
to a), b) or c):

a) the most onerous electrical parameters provided by the cable manufacturer;

b) electrical parameters determined by measurement of a sample;

NOTE Annex C details a satisfactory method of determining the relevant parameters.

c) 200 pF/m and either 1 μH/m or 30 μH/Ω where the interconnection comprises two or three
cores of a conventionally constructed cable (with or without screen).”

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5. Start/Stop procedure

5.1. Start-up procedure

 Prevent the sample pump from running dry or against a closed valve.
 The overboard line, the inlet pipe and the sample pump must be filled with water.
 Necessary valves open and inlet sample filter clean.
 Pressure settings correct according to chapter 4.8. Pressure alarm settings page 22.
1. If sample pump is powered by electrical Ex. proof motor:
Check motor cable penetration, connections and fittings to be tightened and in order
before starting.
If bulkhead mounted sample pump:
Check Sample Pump Shaft seal oil level.
See chapter 9.6. Sample Pump Shaft seal oil refilling page 82.
If sample pump is powered by air motor:
Drain the air supply water trap and open all air supply valves. The air pressure
should be 5.2 bar in the Analyzing Unit when the Sample Pump is running.
If installed: open the valve between the Analyzing Unit and the Exhaust protection.
A running sample pump is indicated by Measuring Cell diodes "Flashing RIGHT".
2. Empty the Inlet Sample Filter, pos 15.
3. Mount the Measuring Cell in its Analyzing unit docking position if earlier removed.
4. Remove the Cleaning Cap and brush the Measuring Cell pipe with the brush dipped in
cleaning solution.
5. Open Flow Meter Valves, pos VF1 and VF2 above.
6. Close the Drain Valve and the Grab Sample Valve, pos 42 and 43.
7. Open all valves of the inlet pipe, pos 19a, 19b and 40.
8. Open the Grab Sample Valve slightly until the inlet pipe, the Sample Pump and the
Measuring Cell is filled with water from the overboard line. Water flows out from the Grab
Sample Valve and the Measuring Cell diodes is "Flashing LEFT", indicating water.
See chapter 6.5. Measuring Cell - Indications and Keys page 41.
Close the Grab Sample Valve.
9. Check for leakages around the Measuring Cell and inside the Analyzing unit.
10. Open all valves of the outlet pipe, pos 40, 18b and 18c.
11. If automatic Fresh Water control, open Fresh Water Valves, pos 31 and 35.
12. Select "Discharge line", "Oil type" and program "Total Quantity of Oil Discharge" to
1/30000 of previous cargo. Resetting the counter to 0 liters should only be done at a new
voyage (according to IMO regulations).
See chapter 7.2.2. Running Settings, page 44.
13. Press the "Start Discharge" key on the Computer Units "Operate" page and confirm start on
the next popup window.
14. If automatic Fresh Water Control: A flushing procedure of about 45 seconds will start first.

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5.2. Close down procedure
1. Press the "Stop Discharge" key on the Computer Units "Operate" page and confirm stop on
the next popup window.
2. If automatic Fresh Water Control, flush the Analyzing unit manually from the Computer
unit menu.
If manual Fresh Water Control, flush the Analyzing unit and the piping to the overboard
pipe manually.
3. If automatic Fresh Water Control, close Fresh Water Valves, pos 31 and 35.
4. Close Flow Meter Valves, pos VF1 and VF2.
5. Close inlet and outlet valves, pos 19a, 19b, 18b and 18c.
6. Open the Drain and Grab Sample Valves, pos 42 and 43. This will avoid frost damage.
7. Remove the Cleaning Cap and brush the Measuring Cell pipe with the brush dipped in
cleaning solution.
8. Flush the Measuring Cell with Fresh Water so it is stored clean.
9. Fit the Cleaning Cap on the Measuring cell again.
10. The measuring cell can now be removed from its docking and stored in a dark, dry and
tempered place.
11. If the Sample pump is powered by air motor:
Close all air supply valves.
Close the valve between the Analyzing Unit and the Exhaust protection, if installed.

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6. Menu operations
6.1. Main Menu and Top of Page indications
Important information is show on top of all menus, except for the "Start page".

Running information:
 Grey “Stand By” - Stand By mode. No discharge going on, waiting for start.
 Yellow “RUNNING” - Discharge mode. Overboard valve open if discharge is below 30 L/nm.
 Yellow/Black “RUNNING” - Flushing at start-up or closing down.

Overboard valve information:

 Grey “Valve Closed” - Overboard valve is closed.
 Grey/Black “Valve Closed” - Overboard valve is closed but the output wants to open the valve.
 Yellow “VALVE OPEN” - Overboard valve is open.
 Yellow/Black “VALVE OPEN” - Overboard valve is open but the output wants to close the valve.

Manual Override information:

 Grey “Auto” - Concentration, Overboard valve, flow and speed is all in auto.
 Red “Manual Override” - Some of the above is in manual.

Alarm status:
 Grey “Alarm” - No activated alarms.
 Red “ALARM” - Active alarms that has been reset.
 Red/Black “ALARM” – At least one active alarm that has not been reset.

Date and Running Overboard valve Manual override Alarm

Time information. information. indication. status.

Set LCD background light

intensity. A press to the left
gives a darker display and to
the right a brighter display.

Submenu select
keys, described
below.

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6.2. Edit Numeric values
Values with white background are set values and can be changed.
Press the indicated value with the tip on your finger and a Numeric Keyboard pops up.
Normally the present value and text to indicate the selection are displayed on the Numeric Keyboard.

This example show the "Speed High limit" that is set to 20.0 kn.
After the value is changed, save with the "Ok" key or cancel change by pressing "Cancel".

6.3. Keys
All keys, if not greyed, can be pressed.
The function of a key is explained by text above or in the key.
Different actions and feedback is taken by the computer depending on which key that is pressed.
The key can change the displayed menu, open a submenu, open a drop down list or simply change color to yellow as an
indication of activation.

An example of a submenu is the verification menu that open when "Manual Override Discharge Valve" key is pressed:

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6.4. Password
Some operations need a "Password" and when pressed opens up a "Password submenu"

Give the Password and select "Admin" for administrator level or "User" for lower level.

The most commonly used passwords are the ones needed to enter sub menus from the “Main Menu”
 “Setup” – Password “3” and “Admin”
 “Computer” – Password “1” and “User”
 “System check” – Password “2” and “Admin ”

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6.5. Measuring Cell - Indications and Keys
Front of Measuring Cell.

The front of the "Measuring Cell" has two yellow light emitting diodes, "D1" and "D2".
It also has 2 capacitive keys, "KA" and "KB".
The yellow light emitting diodes, D1 and D2, normally indicates if ODME is in "Standby"-mode, "RUNNING"-mode,
"RUNNING STARTUP"-mode. In ”RUNNING STARTUP"-mode or during "CALIBRATION" they can also indicate
that the ODME is waiting for a key input. This key input can be given on the touch panel of the "Computer Unit" or on
keys "KA" or "KB" on the "Measuring Cell" front.

D1 and D2 Flashing SINGLE - Indicating discharge in "Standby" -mode and no Water in Measuring Cell.

"Flashing LEFT" - Indicating discharge in "Standby"-mode and Water in Measuring Cell

ON
MC-D1 OFF

MC-D2 ON
OFF
0s 1s 2s

"Flashing RIGHT" - Indicating discharge in "RUNNING"-mode

ON
MC-D1 OFF

MC-D2 ON
OFF
0s 1s 2s

"D1 Flashing SINGLE, D2 Flashing DOUBLE" - Waiting for KB to be pressed

ON
MC-D1 OFF

MC-D2 ON
OFF
0s 1s 2s

"D1 Flashing DOUBLE, D2 Flashing SINGLE" - Waiting for KA to be pressed

ON
MC-D1 OFF

MC-D2 ON
OFF
0s 1s 2s

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7. Menu layout

7.1. Main Menu

See chapter 6. Menu operations page 38 for top of page information and key usage.

"Operation" Go to "Operation" page. Chapter 7.2. Operation, page 43

"Alarm" Go to "Alarm table". Chapter 7.3. Alarm Table, page 49
"Recorded data" Go to "Recorded data table". Chapter 7.4. Recorded data, page 50
"USB" Go to "USB" page. Chapter 7.5. USB, page 51
"On board test" Go to "On board test" page. Chapter 7.6. On-board Test, page 54
"Calibration" Go to "Calibration" page. Chapter 7.7. Measuring Cell Check/Calibration
page 58
"Setup" Go to "Setup" page. Chapter 7.8. Setup of parameters, page 62
Password: "3" and "Admin".
"Computer" Go to "Computer" page. Chapter 7.9. Computer, page 66
Password: "1" and "User".
"System check" Go to "System check" page. Chapter 7.10. System Check, page 68
Password: "2" and "Admin".
"Approvals" Go to "Approvals" page. Chapter 7.11. Approvals page 73

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7.2. Operation
7.2.1. Running
All important information during running of the system is displayed.
Use “Running Settings” for all settings before a discharging.

The piping arrangement turns blue or grey depending on input / output signal status.
 Overboard valve is grey and slop tank valve is blue indicating a closed overboard valve.
 The water sensor in the measuring cell is not active and this is displayed with grey sample lines. The sample
lines turns blue when the water sensor is activated.
 The "Sample pump" turn blue when its control output is on.
 The “Water”-valve turn blue when its control output is on.
 The Overboard line turns blue when the measured discharge flow is above the flow low limit.
 Indications counting down seconds can be displayed on some places on the panel. The unit is then waiting for
an event. This indications can be ignored, alarms are generated for failures.

"Oil type" Indicates the selected “Oil type”. Select in “Running Settings”-menu.
"Discharge Line" Indicates the selected “Discharge Line” Select in “Running Settings”-menu.
"START Discharge" Starts the unit for discharging of dirty ballast water.
Refer to Chapter 5. Start/Stop procedure page 36 before starting discharge.
While running the "START Discharge" key is changed to "STOP Discharge".
A submenu is displayed to ask for START verification or, if any input signal or selection
prohibit the START, another submenu is displayed and the "Status menu" will be
displayed.
"Alarm Reset" A RED “Alarm Reset”- key pops up above “Main Menu”-key if active not
acknowledged alarms exist = “Alarm” indication on top right is flashing.
Same function as the "Reset" key in the "Alarm table".
“Enable test of: Pump & Water” Enables manual running of Sample Pump and Water Valve.
This selection need to be verified on a popup window.
The 2 keys below is shown instead of the “Enable test ...”-key.
Refer to Chapter 5. Start/Stop procedure page 36 before activation of pump or water.
"Pump 60 sec" Manually run the sample pump for 60 seconds. Useful for testing. Pressure check and
Water check is enabled and might prohibit/stop the pump.
Pressure check and Water check is further described in chapter 7.2.4. Status page 48
below.
"Water 60 sec" Manually flush with fresh water for 60 seconds. Useful for testing.

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7.2.2. Running Settings
Selection and settings to be made before start discharging after a voyage.

"Discharge line" Select line for discharging. A popup menu will be displayed for selection.
"Oil type" Select oil type. A submenu will be displayed for selection.
"Max. oil discharge" Set to 1/30 000 part of the previous cargo.
"Clear Total oil discharge" Reset this value before discharging after a voyage.

7.2.2.1. "Discharge line"

Discharge line popup menu.

(This popup menu will differ depending on selections made in Chapter 7.8.1. Line of discharge page 62)

"#1", "#2", "#3" Select line for discharging.

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7.2.2.2. "Oil type"

Oil type popup menu.

Oil types "Type1" - "Type6" are according to "No 1-6 crude oils" in MEPC.108(49).
Oil types "Type7" - "Type9" are according to "White petroleum products" in MEPC.108(49).
The 10 bio-fuel blended types are in accordance with MEPC.1/Circ.761 and MEPC.240(65).

No 1-6 crude oil and white petroleum products MEPC.108(49) as amended

Oil Type Density Viscosity Pour Point General description
Type 1 Low Medium Very low Mixed base
Type 2 Medium Medium Low Mixed base
Type 3 High Medium Low Naphthenic
Type 4 Very high Very high Low Asphaltic
Type 5 Medium High Very high Paraffinic
Type 6 Marine residual fuel oil - RMG 35. (ISO 8217:1996)
Type7 Automotive Gasoline
Type8 Kerosene
Type9 Marine distillate fuel oil - DMA - ISO8217:1996 (table1)

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Bio-fuel blends MEPC.1/Circ.761 and MEPC.240(65) as revised
Blended Type Description
Blend>75%Diesel/ Bio-fuel blends of Diesel/gas oil and FAME
/Fame (>75% but <90% Diesel/gas oil by volume)
Blend>75%Diesel/ Bio-fuel blends of Diesel/gas oil and Vegetable oil
/Veg.Oil (>75% but <90% Diesel/gas oil by volume)
Blend>75%Gasolinel/ Bio-fuel blends of Gasoline and Ethyl alcohol
/Ethanol (>75% but <90% Diesel/gas oil by volume)
Blend>75%Diesel/ Bio-fuel blends of Diesel/gas oil and Alkanes (C10-C26), linear and branched with a
/Alkanes>60degC flashpoint >60°C (>75% but <90% Diesel/gas oil by volume)
Blend>75%Diesel/ Bio-fuel blends of Diesel/gas oil and Alkanes (C10-C26), linear and branched with a
/Alkanes<60degC flashpoint <60°C (>75% but <90% Diesel/gas oil by volume)
Blend 99%Diesel/ Bio-fuel blends of Diesel/gas oil and FAME
/Fame (>85% but <99% Diesel gas oil by volume)
Blend 99%Diesel/ Bio-fuel blends of Diesel/gas oil and Vegetable oil
/Veg.Oil (>85% but <99% Diesel/gas oil by volume)
Blend 99%Gasolinel/ Bio-fuel blends of Gasoline and Ethyl alcohol
/Ethanol (>85% but <99% Diesel gas oil by volume)
Blend 99%Diesel/ Bio-fuel blends of Diesel/gas oil and Alkanes (C10-C26), linear and branched with a
/Alkanes>60degC flashpoint >60°C (>85% but <99% Diesel/gas oil by volume)
Blend 99%Diesel/ Bio-fuel blends of Diesel/gas oil and Alkanes (C10-C26), linear and branched with a
/Alkanes<60degC flashpoint <60°C (>85% but <99% Diesel/gas oil by volume)

The table below together with the 2 tables above should be used as a guidance for selection of oil
type setting for oils of various kinds.

Oil origin or type Oil type setting

Sahara Blend Type1
Arabian Light crude Type2
Nigerian Medium crude Type3
Bachaquero 17 crude Type4
Minas crude Type5
Bunker C Type6
Kerosene Type7
Automotive Gasoline Type8
Diesel Oil Type9
Ekofisk Type2
DUC Type2
Statfjord Type5
Brent Type5
Light Arabian Gulf crude's Type2
Light North Africa and West Africa crude's Type2
Light USSR crude's Type2
Marine diesel and light fuel oil Type9
Heavy Arabian Gulf crude's Type3
High paraffin content crude's Type5
Mixed slop Type3
Asphalt crude's Type4
Lubrication oil Type4
Heavy fuel oil Type6
Kerosene and JP1 jet fuel Type8
Gasoline and JP4 type jet fuel Type7

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7.2.3. Manual Override
This page allows you to insert and use manual values in case of equipment malfunction.
The “Manual Override” indication will turn red if any manual is selected.
Manual selection is recorded in “Recorded data”.

"Manual Override Overboard Valve" Forcing the Overboard Valve to open.

This selection need to be verified on a popup window.
For setting of relay output function see chapter:
7.8.7. System Configuration Setup page 65.
"Oil conc." Press value indication to insert manual value.
"Manual Oil conc." Override Oil concentration with the value inserted in "Oil conc."
"Flow" Press value indication to insert manual value.
"Manual Flow" Override discharge Flow with the value inserted in "Flow"
"Speed" Press value indication to insert manual value.
"Manual Speed" Override ship's speed with the value inserted in "Speed"
"Manual Position" Override ship's position with the "Manual GPS" value.

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7.2.4. Status
A system status indication is displayed on this page.
This status indication gives an immediate information if discharge can be started.

"Communication STATUS" Any RED indication stops running mode and blocks starts.
"Ship signals STATUS" Any RED indication stops discharging and blocks starts.
"Oil measurement STATUS" Any RED indication stops discharging.
"ALARM - Disable RUNNING" RED indication stops running mode and blocks start. View "Alarm
table" for further information about alarm status.
"Analyzing unit Running STATUS" Any RED indication stops running mode and blocks starts.
"Analyzing unit Pressure sensor" A Pressure transmitter connected to the output of the sample pump
is used to measure and protect the ODME from pump blockages or
starvation.
"Disable Pressure check" Activate, YELLOW indication, to disable pressure transmitter
protection above.
A RED flashing indication will be shown to the right.
Only to be used in case of pressure transmitter malfunction
This selection need to be verified on a popup window.
"Measuring cell Water sensor" A Water sensor in the Measuring Cell is used to protect the sample
pump from starvation.
"Disable Water check" Activate, YELLOW indication, to disable water checking.
A RED flashing indication will be shown to the right.
Only to be used in case of water check malfunction.
This selection need to be verified on a popup window.

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7.3. Alarm Table

"Alarm Reset" Resetting alarms. Status columns indicates "ACTIVE" for not reset alarms and "Reset"
for remaining reset alarms.
"Operate" Go to "Operate page".
"MENU" Go to "Main Menu".

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7.4. Recorded data
The recording device is formatted electronically as mentioned in MEPC.108(49) chapter 6.9.1.
Recorded date is stored in a non-volatile memory and can hold approximately 4.000.000 printouts.
Optionally a paper printer can also be installed in the computer unit.

Recorded data can be copied to a USB-memory stick. See chapter 7.5. USB, page 51.

An activated alarm is indicated with

“/Alarm”.
A deactivated alarm is indicated with
“\Alarm”.

The "Recorded Data" table shows printouts in according with MEPC.108(49), chapter 6.9.
The RED "Scroll back! ### sec" is shown if latest printout is not shown on top line. After 300 seconds of inactivity
indications will go back to displaying the top line.

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7.5. USB Insert USB-stick here!
The recording device is formatted electronically as
mentioned in MEPC.108(49) chapter 6.9.1.
Recorded data is stored in a non-volatile memory and
can hold approximately 4.000.000 printouts.

Recorded data can be copied to a USB-memory stick.

Use a USB-stick with a Windows FAT32 file system.
(Most sticks are preformatted with FAT32)

7.5.1. USB-Memory stick

Indications before a USB-Memory stick is inserted.

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Indications after a USB-Memory stick is inserted.

"USB-Memory Stick report" Indicates if a USB-Memory stick is attached or not on its "Status" line.
When a USB-Memory stick is found the other 3 keys becomes highlighted.
"Save Printouts on USB stick" Copy the printer file to the USB-Memory stick.
A new menu open up with selections of how many printer lines to copy.
The copy of the printer file will be stored in the root directory of the USB-Memory
stick. The file name is "CTB-#_printer.txt"
"Save Setup & Zero Cal. on USB stick"
Copy the Setup file and the zero calibration files to the USB-Memory stick.
The Setup file contains all settings made from the touch screen.
The file name is "CTB-#_setup.txt"
The Zero calibration file contains the result from the latest successful calibration.
The file name is "CTB-#_zero.txt"
"Press before removing USB-Stick"
IMPORTANT! Press this key before removing the USB-Memory stick.
The "Status" line will show when the stick is unmounted and can be removed.
If the USB-stick is removed before this key is pressed, power must be
switched off and on again before the Computer Unit can recognize a USB-stick
again.

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7.5.2. Save Printouts on USB stick
If the printer file already exist on the USB-stick an overwrite selection is displayed.

Select how many printouts to save on the USB-stick.

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7.6. On-board Test
This chapter refers to ANNEX 14, RESOLUTION MEPC.108(49) chapter 12.

12 ON-BOARD FUNCTIONAL TEST AND CHECKOUT PROCEDURE

The functional test referred to in paragraph 9.1.8 should include at least all the following tests when the monitoring
system is operating on water:

.1 verify correct running of pumps, absence of leakage in the sample pumping and piping system,
correct functioning of remote controlled sampling valves, etc.
.2 verify by checking flow rates or pressure drops, as appropriate, that the system operates under
correct flow conditions. This test should be repeated separately for each sampling point;

.3 verify that alarms function correctly when a malfunction occurs external to the monitoring system,
such as no sample flow, no flow meter signal, power failure, etc.;

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External malfunction will not generate alarms while system is in standby mode.
Please test "Low Flow" in .4 below instead.

.4 vary the simulated input signals manually while the monitoring system is operating on water and
check the recordings for correct values and timing. Vary the simulated manual input signals until
alarm conditions are obtained, and verify proper recordings. Ascertain that the overboard
discharge control is activating and verify that the action is being recorded;
.5 verify that normal operating condition can be reset when the value of the instantaneous rate of
discharge is reduced below 30 liters per nautical mile;

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 .6 activate the manual override control and verify that a recording is made and that the overboard
discharge control can be operated;

.7 turn off the system and verify that the overboard discharge valve closes automatically or the
relevant pumps are stopped and the overboard discharge control is inoperative;

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 .8 Only in connection to renewal of ship´s IOPP Certificate, if a new measuring cell has not been
installed, the following should be performed. Start up the system and check the zero and gain settings
for the oil content meter in accordance with the manufacturer's operations and technical manual;

.9 check the accuracy of the flow meter(s), for example by pumping water in a loop where the flow
rate may be calculated from the level change in a tank. The check should be made at a flow rate of
about 50% of the rated flow of the flow meter.

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7.7. Measuring Cell Check/Calibration
7.7.1. Zero Calibration Status
Indicates the Zero Calibration status of the connected Measuring Cell.

The graph indicates eight different values measured in the Measuring Cell. Values from the left are:
#1 internal reference, #2-6 photo diodes, #7 water detector, #8 temperature.
The upper red line is the high limit and the lower red line indicates the low limits for accepting as fresh water (0 ppm).
Values outside of accepted areas are indicated by a red light and inside by a green light.
Measured values (Readings) and limits are also displayed numeric below the graph.

"Measuring Cell info:"

"Serial no" Serial number of the connected Measuring Cell.
"Factory Calibration" Factory calibration time of the connected Measuring Cell.
"Zero Calibration status:" Calibration status.
"Last Successful Zero" Display the time of the last successful Zero Calibration of the connected
Measuring Cell. Unsuccessful trials are not indicated here.
"Use Zero Cal. result" Selection if the Zero Calibration Result is used in the concentration calculations.

Graphs
"Last Successful Zero" Displays the values from the last successful zero.
"Is values" Displays the measured values.

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7.7.2. Zero Calibration Prepare
Zero Calibration can be performed in 2 different ways. If the installation has a "Controlled Water Valve" this fresh
water can be used for calibration. If not, water has to be manually poured into the Measuring Cell.

When "Zero Prepare" is pressed the tabs "Status”,”Prepare",...,"Picture" are no longer visible.

Flush Manual:

Flush Auto:

"Flush Manual/Auto" Press this key to toggle between manual flushing and automatic flushing by the "Controlled
Water Valve". If "No Controlled Water Valve" is selected in the Setup/Config-page this
key is not visible.
"Zero Prepare" Press this key to start preparations for Zero Check/Calibration.

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7.7.3. Zero Calibration Take Zero
When "Zero Prepare" is pressed the tabs "Status","Prepare",...,"Picture" are no longer visible.

Flush Manual:

Flush Auto:

"Take Zero (KB)" Press this key to start Zero Check/Calibration. Reading are analyzed for 60 seconds.
"Time" Counting down seconds while reading are analyzed.
"Square indication" Indicates the result of the Check/Calibration, red = fail / green = ok.
"Graph indication" See explanation 2 pages up when where Status is explained.

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7.7.4. Replace Measuring Cell
The instructions on the 2 pages below describes how the Measuring Cell is replaced and the tools needed.

Before replacing the measuring cell, study the chapter 4.10. Measuring Cell Instructions and Replacement page 28.

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7.8. Setup of parameters
In each system setting the system details are selected by pressing indicators with white background or keys.
To enter the “Setup”-page you should first use: Password: "3" and "Admin".
Greyed out indications and keys cannot be changed without giving the password for “Restricted Settings”.
Password: “8515 and “Admin”.
Caution must be taken before changing setup settings. Changes are recorded at change time or on normal printouts.

7.8.1. Line of discharge

The system handles a maximum of 4 discharge lines but maximum of 2 overboard valves

"Line Name" Name of each overboard line. Drop down list below:
"Not Used" Line is not used.
"" 30 L/nm alarm mode, line has no name.
"Cargo" 30 L/nm alarm mode, line name is "Cargo".
"Stripping" 30 L/nm alarm mode, line name is "Stripping".
"Slop" 30 L/nm alarm mode, line name is "Slop".
"Dirty Ballast" 30 L/nm alarm mode, line name is "Dirty Ballast".
"Clean Ballast" 15 ppm alarm mode, line name is "Clean Ballast".
"Valve Control" Hardware relay output and input.
"None" No valve control.
"EL1" Relay output on terminals 3 and 4 in Computer Unit.
Feedback input on terminals 26 and 27 in Computer Unit.
"EL2" Relay output on terminals 5 and 6 in Computer Unit.
Feedback input on terminals 28 and 29 in Computer Unit.
"EL1-ZD1" Relay output on terminals 3 and 4 in Computer Unit.
Feedback input on terminals ZD1 in Converting Unit.
"EL2-ZD2" Relay output on terminals 5 and 6 in Computer Unit.
Feedback input on terminals ZD2 in Converting Unit.
"EL1-INV" Relay output on terminals 3 and 4 in Computer Unit.
Feedback input on terminals 26 and 27 in Computer Unit.
Open contact indicating closed overboard valve.
"EL2-INV" Relay output on terminals 5 and 6 in Computer Unit.
Feedback input on terminals 28 and 29 in Computer Unit.
Open contact indicating closed overboard valve.
"Flow Input" Actual flow meter.
"None" No flow meter for this line.
"ZF1" ZF1 input on Zener Barrier PCB is used.
"ZF2" ZF2 input on Zener Barrier PCB is used.
"CVF" CVF input on Converting Unit PCB is used.
"ZF1->ZF2" ZF1 input on Zener Barrier PCB is used but calculations are setup in ZF2-page.
"Selection Output" Hardware relay output to activate when line is selected
"None" No hardware relay output for this line.
"S1" Relay output on terminals 5 and 6 on Converting Unit PCB.
"S2" Relay output on terminals 7 and 8 on Converting Unit PCB.
"S1&S2" Both relay outputs above are activated.

7.8.2. ZF1 (Zener barrier flow input 1)

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"Flow ZF1" Is value, calculated flow.
"Flow High limit" High flow limit.
"Flow Low limit" Low flow limit.
"Alarm delay" Alarm delay.
"Alarm timer" Alarm time to count down the alarm delay.
"Input current" Measured current on ZF1 input.
"Flow at 4mA" Corresponding flow for current input of 4 mA.
"Flow at 20mA" Corresponding flow for current input of 20 mA.
"Square root" NO if current is linear to flow, YES if current is linear to pressure.

7.8.3. ZF2
Same as ZF1 above.

7.8.4. CVF
Same as ZF1 above.

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7.8.5. Pressure

Refer to chapter 4.8. Pressure alarm settings page 22 for suggestions of limit settings.

"Pressure" Is value, calculated pressure.

"Static Pressure" Measured counter pressure from overboard line.
"Water High limit" High pressure limit from fresh water.
"Water Low limit" Low pressure limit from fresh water.
"Sample High limit" High pressure limit from sample pump.
"Sample Low limit" Low pressure limit from sample pump.
"Input current" Measured current on Pressure input.
"Pressure at 4mA" Corresponding pressure for current input of 4 mA.
"Pressure at 20mA" Corresponding pressure for current input of 20 mA.

7.8.6. Speed

"GPS Speed" Speed indicated by the GPS.

"Log Speed" Speed measured from the speed log.
"Speed High limit" High speed limit.
"Speed Low limit" Low speed limit.
"Input pulses" Measured pulse frequency from the speed log.
"Speed Log give" Speed log pulses per nautical mile.
"Speed source" Selected speed source. "Log" speed pulse log, "GPS" speed from GPS.

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7.8.7. System Configuration Setup

"CTB - Serial number" Serial number of the unit.

"CPU - Serial number" Serial number of the Computer Unit PCB.
"PaperPrinter" Select whether a paper printer is installed of not.
If “NO” no printouts are made and no printer alarms are generated.
If “YES” the same printouts that are made to “Recorded data” are made on the
printer. Printer errors will stop overboard discharging.
"Sample Pump" Set to the used sample pump.
“SpeckPumpSerialNo” If “SamplePump” selection is “Speck Air” its serial number can be inserted to the
right of the “SamplePump” selection.
"Flushing Configuration" Set to the installed water flushing arrangement.
"No Controlled Water Valve" No fresh water valve is controlled by the unit.
"Controlled Water Valve" A fresh water valve is controlled by the unit.
“Indicated Water Valve” An indicated fresh water valve is connected to the unit.
Connect to ZD4. Closed contact for closed valve.
"ManualOverride_OverboardValve_Output"
Selection of which relay output should be activated when the key:
"Manual Override Overboard Valve" is activated. Relays are in Computer Unit.
See chapter 7.10.6. Power (Computer unit Power supply) page 70.
“Manual Override Output” Activating “Manual Override Relay”, terminals 7, 8 and 9.
Normally used to remove an external interlock.
“Overboard Valve Output” Activating relay output of selected overboard line.
“Override and OBV Valve Outputs” Activating both functions above.
“ExternalModbus” (Option) A modbus RTU master that can over an RS485 line send data to other equipment.
This needs a specially equipped CUIO board. Connect on terminals 44-46.
Use of this optional CUIO-board is not included in this manual.
Setting should normally be “No”.
"Contact Information" Contact information can be displayed in the "Start page" and in the
"Alarm table".
"VoyageDataRecorder" (Option) A NMEA sentence is sent for every line added to “Recoded data”.
This needs a CUIO board of version “L” or later. Connect on terminals 41-43.
Use of this option is not included in this manual.
Setting should normally be “No”.
Note! A paper printer can not be used together with this option.

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7.9. Computer
7.9.1. USB-Memory stick
To enter the “Computer”-page you should first use: Password: "1" and "User".
Indications with an inserted USB-Memory stick.

"USB-Memory Stick report" Indicates if a USB-Memory stick is attached or not on its "Status" line.
When a USB-Memory stick is fount the other 3 keys becomes highlighted.
"Scan for New Software" Used to install new software on the unit. When pressed the root directory of the
USB-Memory stick is scanned for new software. A new menu will open up with
the result of the scan and installation selection.
"Remove USB-Stick" IMPORTANT! Press this key before removing the USB-Memory stick.
The "Status" line will show when the stick is unmounted and can be removed.

7.9.2. Real Time Clock

Setting of the Real Time Clock. Clock shall be set to GMT-time.
The clock can be set manually or to the time read from the GPS.

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7.9.3. IP-address
If the unit is connected to the local area network on the vessel it normally by a wired ethernet connection.
One this page a static IP-address or IP-address received through DHCP can be selected.

7.9.4. Touch Screen

Calibration of touch screen.

Normally the touch screen calibration should be in effect directly after exit from the calibration but sometimes a power
cycle of the computer unit is also needed.

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7.10. System Check
To enter the “System check”-page you should first use: Password: "2" and "Admin".
Status of communication with printed circuit boards in computer, converting unit and analyzing unit.
NMEA (GPS) transmitter data.
Testing of relay output and digital inputs.
Testing of printer port.
Activation and deactivation of Expiry.

7.10.1. Main
Overview of printed circuit boards in the system.

7.10.2. Test

"Test Mode" Press to activate. When activated, relay outputs of other printed circuit boards
in the system can be manually activated.
Take caution when starting the sample pump, pressure alarm are disabled.
Password: "8378" and "Admin".

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7.10.3. GPS (NMEA 0183 receiver)
Display of the transmitted NMEA sentences from the GPS.

"RMC_Sentence" The ships position is taken from the RMC_Sentence of the GPS.
This sentence must be included in the transmitted data from the GPS.
"Pause Display" Press to stop updating the "NMEA_String" and the "RMC_Sentence".
To make it easier to manually read out data.

7.10.4. Paper Printer _(Optional)

The paper printer module mounted to the right inside the computer unit. The unit includes a thermal paper printer and a
paper rewinder mounted on a frame that fits to the right inside the computer unit.
Item d2 on drawing: CTB10001p sheet 3, Computer Unit with open door page 87.

"PowerCommStatus" Communication status with the paper printer module.

"ActivateWinder" Activate the paper rewinder.
"Print test line" Makes a test printout to the paper printer.

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7.10.5. Expiry (Trial period)
A trial period of a number of days, normally 30 or 60, can be activated.
When the trial period has expired the system can no longer be started to discharge the slop.
The status of an enabled trial period is also displayed at the bottom of the “Main Menu”.
The number of days, hours, minutes and seconds until expiry is shown.

Expiry codes can only be generated by the maker. All units have a unique codes.

"Set Expiry" Normally activated by maker or by agent. A special code is needed to enable the
trial period.
"Set Extra Expiry" A code for extending the trial period. Normally inserted by the end customer. The
code for Extra Expiry can only be used once.
"Remove Expiry" A code for removing the trial period.

7.10.6. Power (Computer unit Power supply)

The power printed circuit board (PCB) in the computer unit.
Item d1 drawing CTB10001p sheet 3, Computer Unit with open door page 87.

"PowerCommStatus" Communication status with the power supply.

"PowerOut" Relay outputs of the power supply
"PowerFlags" Software version, temperature and flags status of the power supply.
"PowerTxData" Transmit data to the power supply.
"PowerRxData" Received data from the power supply.

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7.10.7. CUIO (Computer unit I/O PCB)
The Input/Output printed circuit board (PCB) in the computer unit (CUIO).
Item d5 drawing CTB10001p sheet 3, Computer Unit with open door page 87.

"CUIO_I/O_Status" Communication status with the CUIO PCB.

"CUIO_In" Status of digital inputs of the CUIO PCB.
"Log" Input data from the speed log connected to the CUIO PCB.
"Buzzer" Buzzer output on the CUIO PCB.
"CUIO_OutData" Output data to the CUIO PCB.
"CUIO_InData" Input data from the CUIO PCB.

7.10.8. CVCT (Converting unit I/O PCB)

The Input/Output printed circuit board (PCB) in the converting unit (CVCT).
Item d5 drawing CTB10003 sheet 3 of 3, Converting Unit page 91.

"CVCT_CommStatus" Communication status with the CVCT PCB.

"CVCT_Out" Relay outputs of the CVCT PCB.
Refer to Chapter 5. Start/Stop procedure page 36 before activation of pump or
water.
"CVCT_In" Software version, digital inputs and current input of the CVCT PCB.
"CVCT_TxData" Transmit data to the CVCT PCB.
"CVCT_RxData" Received data from the CVCT PCB.

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7.10.9. ZBCT (Converting unit Zener Barrier PCB)
The Zener Barrier printed circuit board (PCB) in the converting unit (ZBCT).
Item d6 drawing CTB10003 sheet 3 of 3, Converting Unit page 91.

"ZBCT_CommStatus" Communication status with the ZBCT PCB.

"ZBCT_Out" Selection of power to ZF1 or ZF2 current input.
"ZBCT_In" Software version, digital inputs ZD1 - ZD4, analogue input of channels ZP, ZF1
and ZF2. Voltage levels and temperature on the ZBCT PCB.
"ZBCT_TxData" Transmit data to the ZBCT PCB.
"ZBCT_RxData" Received data from the ZBCT PCB.

7.10.10. MC (Measuring Cell)

Readings from the measuring cell. The cell is connected to the Zener Barrier PCB.

"MC_CommStatus" Communication status with the MC.

"MC_Info" Indicates software version, serial number and more communication status.
"CalRd_Com" Communication status of reading calibration from with the MC.
"GainIn" Internal use.
"MC_IR" Internal use.
"MC_Ain" Internal use.

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7.11. Approvals
Indicating approvals to the Cleantrack1000B.

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8. Fault-finding
The computer program contains functioning resulting in a number of alarms for internal malfunctions and abnormal
operational conditions. This section gives a summary of the functioning and, where appropriate, how the alarms are
used in fault-finding. The information given is useful for experienced computer and electronic engineers as well as for
the operator in fault-finding of the entire system.

This section contains essentially descriptive and explanatory information. Guidance to trouble shooting based on the
computer alarm indications is given below.

8.1. List of displayed alarms

0 System - Setup file Key error
1 System - Setup file Read error
2 System - Setup file Write error
3 System - Acc total file Key error
4 System - Acc total file Read error
5 System - Acc total file Write error
10 System - Ref Error Measuring Cell
12 System - Reading Cal Data
13 System - Communication error Computer Power
14 System - Communication error Converting unit I/O
15 System - Communication error Converting unit Zener Barrier
16 System - Communication error Measuring Cell
17 System - Computer I/O error
18 System - Replaced Measuring Cell?
20 Alarm - NMEA (GPS) receiver timeout.
21 Alarm - Low Flow
22 Alarm - High Flow
23 Alarm - Low Speed
24 Alarm - High Speed
25 Alarm - OBV Open no feedback
26 Alarm - OBV Close no feedback
30 Alarm - High Conc. > 1000 ppm
31 Alarm - Discharge > 30 l/nm
32 Alarm - Max Accumulated Total Oil
36 Alarm - Oil conc. > 15 ppm
37 Alarm - Manual Override Valve
39 ON-BOARD FUNCTIONAL TEST ALARM
40 Alarm - High Work Pressure
41 Alarm - Low Work Pressure
42 Alarm - No water in Measuring Cell
43 Alarm - High Water Pressure
44 Alarm - Low Water Pressure
45 Alarm - Over current
46 Alarm – High Pump Temperature
50 Alarm – Printer Busy
51 Alarm – Printer Busy (Xoff)
52 Alarm – Printer Feedback Error
53 Alarm – Printer Cover Open
54 Alarm – Printer Paper End/Cover Open
55 Alarm – Printer Head Temp Error
56 Alarm – Printer Voltage Error
57 Alarm – Printer Feedback Missing
58 Alarm – Printer Buffer Overflow

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8.2. System file errors
The unit cannot run with one of these alarms remaining.

"0 System - Setup file Key error"

Error in the content of the programmed setup data.
At least one setting need to be changed before this alarm can be reset.
Check all settings or consult a service engineer for corrective actions.

"1 System - Setup file Read error"

File system error while reading the setup data.
Consult a service engineer for corrective actions.
(Computer CPU printed circuit board need to be replaced.)

"2 System - Setup file Write error"

File system error while writing the setup data.
Consult a service engineer for corrective actions.
(Computer CPU printed circuit board need to be replaced.)

"3 System - Acc total file Key error"

Error in the content of the saved accumulated oil content data.
Reset total oil discharged. See chapter 7.2.2. Running Settings, page 44.
Reset the alarm.

"4 System - Acc total file Read error"

File system error while reading the content of the accumulated oil content data.
Consult a service engineer for corrective actions.
(Computer CPU printed circuit board need to be replaced.)

"5 System - Acc total file Write error"

File system error while writing the content of the accumulated oil content data.
Consult a service engineer for corrective actions.
(Computer CPU printed circuit board need to be replaced.)

8.3. System communications errors

The Computer PCB (master) is communicating with the Computer Power supply, the Converting unit I/O and the Zener
barrier PCB that also transmits data to and from the Measuring Cell.
The communication is Modbus RTU over an RS485 line at the speed of 19200 baud.
The Zener barrier PCB and the Measuring Cell has a special 2-wire connection. The Measuring cell is powered through
the same 2-wires as where the half duplex communication is going on

See chapter 3.3. System Main Parts, page 8 and 7.10. System Check, page 68 for locating PCB's (Printed Circuit
Boards) in text below.
For light emitting diode indications, see chapter 8.8. Indications on PCB's page 79.

When a communication error occurs the communication wiring, power supply wiring and fuses must be checked.
The unit cannot run with one of these alarms remaining.
Press the "Alarm Reset"-key in the "Alarm Table" to reset the alarm and try to fix the fault.
See chapter 7.3. Alarm Table, page 49.

"10 System - Ref Error Measuring Cell"

An internal error on the IR-measurement readings in the Measuring Cell.
Normally the Measuring Cell needs to be replaced.
Note that the communication to the ZBCT must work before this communication failure can be solved.

"12 System - Reading Cal Data"

The Computer CPU failed to read the Measuring Cell calibration data.
Check the connection between the Zener barrier PCB (ZBCT) and the Measuring cell. This is a special 2
wire connection. The measuring cell is powered on the same 2 wire as where the communication is done.
Note that the communication to the ZBCT must work before this communication failure can be solved.
For light emitting diode indications, see chapter 8.8.3. Zener barrier PCB indications page 80

"13 System - Comm. error Computer Power PCB"

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 Computer CPU failed to communicate with the Computer power supply.
This is a Modbus RTU communication over an RS485 line at the speed of 19200 baud.
Check the flat cable connections in the Computer unit cabinet. There are 2 flat cables, the 34 pole flat cable
with grey contacts that connects the Computer CPU PCB with the Computer I/O CPU (CUIO) and the 14
pole flat cable with red contacts the connects the Computer Power supply with the Computer I/O CPU.

"14 System - Comm. error Converting I/O PCB"

Communication error between the Computer CPU and the Converting unit I/O PCB.
This is a Modbus RTU communication over an RS485 line at the speed of 19200 baud.
Check the connection between the Computer unit and the Converting unit.
For light emitting diode indications, see chapter 8.8.2. Converting unit I/O PCB indications page 80.

"15 System - Comm. error Zener Barrier PCB"

Communication error between the Computer CPU and the Converting unit I/O PCB.
This is a Modbus RTU communication over an RS485 line at the speed of 19200 baud.
Check the connection between the Computer unit and the Converting unit.
Check the flat cable between the Converting unit I/O PCB and the Zener barrier PCB inside the Converting
unit.
For light emitting diode indications, see chapter 8.8.3. Zener barrier PCB indications page 80

"16 System - Comm. error Measuring Cell"

Communication error between the Computer CPU and the Measuring cell.
Check the connection between the Zener barrier PCB and the Measuring cell.
Check communication to the Zener barrier PCB to work before fail searching this error.
Normally at least one light emitting diode on the Measuring Cell is lit.

"17 System - Computer I/O error"

Communication error between the Computer CPU and the Computer I/O PCB.
Check the flat cable connections inside the Computer unit.

"18 System - Replaced Measuring Cell?"

If the Measuring Cell is replaced while power is connected to the Computer Unit, it will give this alarm.
Reset the alarm to acknowledge.

8.4. External sensor alarms

Refer to drawing CTB110204.1el/pn for electrical connections.

"20 Alarm - NMEA (GPS) receiver timeout"

This alarm is generated if the NMEA signal drops out.
The NMEA should have the speed of 4800 baud and the NMEA sentence "RMC" must be included in the
NMEA message from the GPS.
Check the connection of the NMEA transponder to the Computer unit.
See chapter 7.10.3. GPS (NMEA 0183 receiver) page 69.

"21 Alarm - Low Flow"

"22 Alarm - High Flow"
This indicates a too high or a too low flow alarm.
Check the connection of the 2-wire flow connection on terminals ZF1 or ZF2 on the Zener barrier PCB in the
Converting unit. Flow meter is normally connected to ZF1.
Flow meter selection and scaling is made in the "Setup"-menu.
See chapter 7.8.1. Line of discharge page 62 for actual selection and the following pages for scaling.
The transmitter is a 2-wire, 4-20 mA with 24 VDC supply.
The voltage should be between 16 VDC and 25 VDC.
It is only the selected flow input that has the 24 VDC power enabled.

"23 Alarm - Low Speed"

"24 Alarm - High Speed"
This indicate a high or a low speed alarm.
Check that the Speed source selection is correct, Pulse log or GPS.
If source is GPS, check that the NMEA communication from the GPS works.
If source is Pulse log, check the connection and the programming of pulses / hour.
See chapter 7.8.6. Speed, page 64.

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"25 Alarm - OBV Open no feedback"
"26 Alarm - OBV Close no feedback"
The overboard valve position feedback signal has not acknowledged the output signal within the timeout. The
Timeout is normally 60 seconds. The overboard valve may be in the wrong position due to some part of the
overboard discharge valve control or the power supply for the valve control system has failed.
The overboard valve is controlled by the overboard valve relay output in the computer unit. Check the
fuse(s) for the overboard valve and both the output and the feedback connections.
Refer to drawing CTB110204.1el/pn.

8.5. Measurement alarms

The unit closes the overboard valve and does not discharge with any of the alarms 30-36 below active.
Press the "Alarm Reset"-key in the "Alarm Table" to reset the alarm. See chapter 7.3. Alarm Table, page 49.

"30 Alarm - High Conc > 1000 ppm"

Measured oil concentration is above the measuring range of 1000 ppm.

"31 Alarm - Discharge > 30 l/nm"

Measured oil discharge is above 30 l/nm.

"32 Alarm - Max Accumulated Total Oil"

Discharged oil is has reached the programmed maximum total oil discharge.
For setting of total oil, see chapter 7.2.2. Running Settings, page 44.

"36 Alarm - Oil conc. > 15 ppm"

The unit is in oil concentration mode (15 ppm mode).
Measured oil concentration is above 15 ppm.

"37 Alarm - Manual Override Valve"

This alarm is generated when the "Manual Override Overboard Valve" key is activated.

"39 ON-BOARD FUNCTIONAL TEST ALARM"

This alarm is generated when the "GENERATE ALARM" key is activated in the "On board test" .3 page.

8.6. Measurement sample alarms

"40 Alarm - High Work Pressure"
High sample water pressure in the analyzing unit for 10 seconds.
It indicates a problem on the outlet side of the analyzing unit.
Running is stopped.
This alarm is also displayed with a popup window indicating all pressures.
See chapter 7.8.5. Pressure, page 64 and 7.8.7. System Configuration Setup, page 65.

"41 Alarm - Low Work Pressure"

Low sample water pressure in the analyzing unit for 10 seconds.
It indicates a problem on the inlet side of the analyzing unit or with the sample pump.
For an air motor sample pump: Inspect and clean the Exhaust protection,
see drawing CTB10010 sheet 4 of 5, Analyzing unit with air motor sample pump page 105.
Running is stopped.
This alarm is also displayed with a popup window indicating all pressures.
See chapter 7.8.5. Pressure, page 64 and 7.8.7. System Configuration Setup, page 65.

"42 Alarm - No water in Measuring Cell"

The water sensor in the measuring cell has been deactivated for 10 seconds.
Indicates a problem with the fresh water or sample water. Relevant valves must be checked.
Running is stopped.
This alarm is also displayed with a popup window.

"43 Alarm - High Water Pressure"

High water pressure in the analyzing unit for 10 seconds.
Indicates a problem on the outlet side of the analyzing unit.
Running is stopped.

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 See chapter 7.8.5. Pressure, page 64 and 7.8.7. System Configuration Setup, page 65.

"44 Alarm - Low Water Pressure"

Low water pressure in the analyzing unit for 10 seconds.
Indicates a problem on the fresh water supply to the analyzing unit.
Running is stopped.
See chapter 7.8.5. Pressure, page 64 and 7.8.7. System Configuration Setup, page 65.

"45 Alarm - Over current"

The over-current protection relay in the Converting Unit is activated.
The cause for an activated relay could be the sample pump pumping against a closed valve or a clogged
pipe. The sample pump itself might be clogged.
Reset the over-current protection relay by pressing the key at the front of the relay. The relay is located to the
left in the Converting Unit.
Operating conditions that require frequent and repeated resetting of the over-current relay might harm the
sample pump.
Running is stopped.

"46 Alarm – High Pump Temperature"

The high temperature guard connected to terminals 17 and 18 in the Converting Unit is activated.
This indicates a high temperature of the pump shaft seal.
Check shaft seal oil refilling. See chapter 9.6. Sample Pump Shaft seal oil refilling page 82.
Running is stopped.

8.7. Paper Printer alarms

The Computer PCB (master) is communicating with the Paper Printer continuously and will give Printer alarm
immediately.

The unit cannot discharge with one of the paper printer alarms remaining.
Press the "Alarm Reset"-key in the "Alarm Table" to reset the alarm and try to fix the fault.
See chapter 7.3. Alarm Table, page 49.
However the printer can be deselected in the Setup menu. See chapter 7.8.7. System Configuration Setup page 65

Printer hardware is RS232 and baudrate is 9600 baud.

"50 Alarm – Printer Busy"

"51 Alarm – Printer Busy (Xoff)"
Printer is busy and do not accept more printouts.
Check cable connections to the printer and that printer paper is correctly installed.

"52 Alarm – Printer Feedback Error"

Wrong format on printer reply. Check cable connections to the printer and its baudrate settings.

"53 Alarm – Printer Cover Open"

"54 Alarm – Printer Paper End/Cover Open"
Printer has no paper or its paper cover is open. Check the printer paper and its cover.

"55 Alarm – Printer Head Temp Error"

If this alarm remains the printer need to be replaced.

"56 Alarm – Printer Voltage Error"

If this alarm remains the printer and/or the CUIO PCB connected to the printer need to be replaced.

"57 Alarm – Printer Feedback Missing"

No reply from Printer. Check cable connections to the printer.

"58 Alarm – Printer Buffer Overflow"

Printer buffer has overflow. Printer busy do not work, check cable connections to the printer.
If this alarm remains the printer and/or the CUIO PCB connected to the printer need to be replaced.

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8.8. Indications on PCB's
8.8.1. Computer unit I/O PCB indications

Buzzer
activated

Modbus Over board

Communication NMEA Speed Log
Receive valve feedback. input.
Modbus Transmit. Selection: EL1
Communication
Receive.

Over board Spare

valve feedback. input.
Selection: EL2

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8.8.2. Converting unit I/O PCB indications

Indicate Power and

running program with a
flashing diode, 0.5 Hz.

Modbus Modbus
communication: communication:
Receive. Transmit.

8.8.3. Zener barrier PCB indications

Measuring Cell
Measuring Cell communication:
communication: Receive.
Transmit.

Modbus Modbus Indicate Power and Lit if Measuring Cell

communication: communication: running program with a communication is ok.
Transmit. Receive. flashing diode, 0.5 Hz.

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9. Maintenance, Spare parts and Consumables
9.1. Battery replacement
The Computer unit CPU printed circuit board contains a Lithium battery, type CR1220 3V.
For location, see drawing CTB10001p sheet 3, Computer Unit with open door page 87, d4.

The battery is powering the Real Time Clock for keeping time when power is switched off to the Computer Unit.
A battery failure will effect the Real Time Clock, the Power Off Time and Accumulated Total Oil Discharged.
After a battery failure and a power off:
Real Time Clock must be set, see chapter 7.9.2. Real Time Clock page 66
Power Off Time on Recorded data (1:st printout after Power On) will be faulty.
Accumulated Total Oil Discharged will need a reset, see chapter 7.2.2. Running Settings page 44

9.2. Saving Printouts and Settings on a USB memory stick

The recording device is formatted electronically as mentioned in MEPC.108(49) chapter 6.9.1.
Recorded data is stored in a non-volatile memory and can hold approximately 4.000.000 printouts.
Recorded data can be copied to a USB-memory stick.
Refer to chapter 7.1. Main Menu page 42 and chapter 7.5. USB page 51.

All settings made to set up this individual Cleantrack can also be saved to a USB memory stick. This backup file named
“CTB-####_setup.txt” can be used if the Computer unit CPU card needs to be replaced in the future. The file can then
be mailed to info@brannstrom.se and be preinstalled on the new CPU card.
Refer to chapter 7.1. Main Menu page 42 and chapter 7.5. USB page 51.

9.3. Periodic Checks and Servicing

Certain checks and servicing should be carried out at regular intervals in order to minimize the risk for unexpected
malfunctions during operation. Below is a maintenance list to be carried out after each use and another list to be carried
out at regular intervals of 6 months.

After each time of usage:

 Check the installation and the components for signs of leakage. Clean if necessary.
 If bulkhead mounted sample pump: check the oil level in the sample pump shaft seal.
See chapter 9.6. Sample Pump Shaft seal oil refilling page 82.
 If paper printer: check the amount of printer paper that is left and replace the roll if necessary for safeguarding
uninterrupted operation during next discharge.
 Close all manually operated sample valves.
 Drain the Analyzing unit to protect from frost damages

Every six months:

 Inspect the interior of all cabinets for general condition and cleanliness.
 Check all components with respect to proper mounting, clamping of cables, and any signs of damage.
 Check all connections to be tightened and not leaking.
 Check the cables to the analyzing unit along their entire length with respect to any signs of chafe, wear or other
damage and the bulkhead penetrations to be in proper conditions.
 Inspect and clean the Inlet Filter as described below.
 For air motor sample pump: Inspect and clean the Exhaust protection,
see drawing CTB10010 sheet 4 of 5, Analyzing unit with air motor sample pump page 105.

If sample pump SPP-100 with Ex motor:

Refer to makers MAINTENANCE part in chapter 12.8.1. Elprom instructions page 183.

If sample pump with air motor:

Refer to makers MAINTENANCE part in chapter 12.9. Sample Pump, Speck pump with Gast air motor page 204.

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9.4. Verification of accuracy and access to restricted parts
User access to the Measuring cell is restricted with seals, which only Brannstrom Sweden AB can replace, in order to
comply with clause 5.1 of MEPC. 108(49).
A calibration certificate is issued by Brannstrom Sweden AB when the Cleantrack 1000B is new. Later on an
“Accuracy Verification Certificate” can only be issued by Brannstrom Sweden AB or its approved agents.
The validity of the calibration certificate is max 5 years. Once the factory issued calibration certificate has expired the
measuring cell must be replaced. The calibration certificate should be retained on board for inspection purpose.

9.5. Cleaning of Inlet Filter

When Cleantrack 1000B is in standby mode, close the sample inlet probe valve, open the drain valve and close the
Analyzing unit inlet valve. Remove and clean the filter screen. Usage of Cleantrack 1000B sample pump unit without
inlet filter screen could harm the sample pump.

9.6. Sample Pump Shaft seal oil refilling

This part does only apply to Cleantrack 1000B versions with bulkhead penetration sample feed pumps.

The oil reservoir is positioned in the engine room side. Remove the oil reservoir cover nut. Be careful not to unscrew
the reservoir from the pump. Refill up to the thread with recommended oil type. Be careful not to harm the plastic
reservoir when the cover nut is mounted. Turn the cover nut Clock Wise until it is in right position.
See chapter 10.5. Nikuni Sample pump for Bulkhead mounting page 109
or chapter 10.6. Matre Sample pump for Bulkhead mounting page 112.

9.7. Spare parts

9.7.1. Computer Unit

 Computer CPU PCB CTB10001p sheet 3, Computer Unit with open door page 87, item d6.
 LCD screen
 Touch panel
 Power supply unit CTB10001p sheet 3, Computer Unit with open door page 87, d1
 Computer unit I/O PCB CTB10001p sheet 3, Computer Unit with open door page 87, d5
 Paper printer (optional) CTB10001p sheet 3, Computer Unit with open door page 87, d2
 Paper rewinder (optional) CTB10001p sheet 3, Computer Unit with open door page 87, d3

9.7.2. Converting Unit

 Converting Unit PCB CTB10003 sheet 3 of 3, Converting Unit page 91, d5
 Zener Barrier PCB CTB10003 sheet 3 of 3, Converting Unit page 91, d6
See chapter 4.8. Zener Barrier Instructions and Replacement page 23
 Pump relay CTB10003 sheet 3 of 3, Converting Unit page 91, d2
 Over current relay See current limits for different Sample pumps below.
 Transformer CTB10003 sheet 3 of 3, Converting Unit page 91, d4

9.7.3. Analyzing Unit

 Measuring Cell CTB10010 sheet 5 of 5, Analyzing unit with air motor sample pump
page 106,d2
See chapter 4.9. Measuring Cell Instructions and Replacement page 28
 Pressure transmitter CTB10010 sheet 5 of 5, Analyzing unit with air motor sample pump
page 106,d4

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9.7.3.1. Ex. motor Sample pump, SPP-100

Note that it is not allowed for unauthorized personnel to do any repair work on the motor.
Refer to makers MAINTENANCE AND REPAIR part in chapter 12.8.1. Elprom instructions page 183.

 Seal kit for sample pump.

 Over current relay, 1-1.6A CTB10003 sheet 3 of 3, Converting Unit page 91, d1

9.7.3.2. Bulkhead mounted Sample pump, Nikuni 32MED22

 Seal kit for sample pump.

 Over current relay, 4-6A CTB10003 sheet 3 of 3, Converting Unit page 91, d1

9.7.3.3. Bulkhead mounted Sample pump, Matre P06

 Seal kit for sample pump.

 Over current relay, 4-6A CTB10003 sheet 3 of 3, Converting Unit page 91, d1

9.7.3.4. Air motor Sample pump, Speck Y2951

 Pressure gauge. CTB10010 sheet 5 of 5, Analyzing unit with air motor sample pump
page 106,d6
 Seal kit for sample pump.

9.7.4. Fuses
Power Supply Unit, see drawing CTB10001p sheet 3, Computer Unit with open door page 87, d1.
 Fuse F1, T1A, Subminiature 8.5mm Time,-Lag T, 250VAC, Schurter 0034.6615
 Fuse F2, T1A, Subminiature 8.5mm Time,-Lag T, 250VAC, Schurter 0034.6915
 Fuse F3, T1A, Subminiature 8.5mm Time,-Lag T, 250VAC, Schurter 0034.6915
 Fuse F4, T1A, Subminiature 8.5mm Time,-Lag T, 250VAC, Schurter 0034.6915
 Fuse F5, T1A, Subminiature 8.5mm Time,-Lag T,250VAC, Schurter 0034.6915

Converting Unit PCB - BE382C, see drawing CTB10003 sheet 3 of 3, Converting Unit page 91, d5.
 Fuse F1, T0.5A, Glass tube 5x20mm Time-Lag T, 250VAC
 Fuse F2, T3.15A, Glass tube 5x20mm, Time-Lag T, 250VAC
 Fuse F3, T1A, Glass tube 5x20mm, Time-Lag T, 250VAC
 Fuse F4, T1A, Glass tube 5x20mm, Time-Lag T, 250VAC

Zener Barrier PCB, BE381C, see drawing CTB10003 sheet 3 of 3, Converting Unit page 91, d6.
 Fuse F5, T315mA, Glass tube 5x20mm, Time-Lag T, 250VAC
 IMPORTANT: 3 x fuses inside lid must be of approved types printed on the lid.
When creating this document, Revision 2.12g, the 2 types are:
Littlefuse 217.063, 63 mA Quick Blow, 250VAC
Schurter FSF 0034.1530, 63 mA Quick Blow, 250VAC
But again, the types must be of approved types printed on the lid of the zener barrier pcb.
For instructions, see chapter 4.9. Zener Barrier Instructions and Replacement page 23.

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9.8. Recommended Spare parts
 1 set of fuses. 1 set contains:
dimension 5x20 – 1 pcs T315mA,
– 1 pcs T500mA,
– 1 pcs T1A,
– 1 pcs T3,15A
– 2 pcs 63 mA according to chapter 9.7.4. Fuses page 83.
dimension MXT 8.5x8.5 – 2 pcs T1A
 2 pcs cleaning brush for cleaning of glass pipe in Measuring Cell.

9.9. Consumables
Lithium Battery

The Computer unit CPU printed circuit board contains a Lithium battery, type CR1220 3V.
See chapter 9.1. Battery replacement page 81.

Paper Printer Roll (optional)

The paper shall fit to printer: Custom PCPLUS II-S2B.

Printer manage thermal roll paper with heat-sensitive side on outside of roll.
Paper roll width: max 58 mm.
Paper roll diameter: max 50 mm.

Cleaning Brush

Cleaning brush for CleanTrack 1000 B (cleaning of glass pipe in Measuring Cell).

9.10. Storage before installation

Prior to installation the unit should be stored in a tempered and dry location protected from sunlight.

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10. Figures and Drawings
This chapter contains standard drawing alternatives and options.
For project specific drawings, refer to chapter 14. Project specific drawings and data sheet page 233.

The rest of the page is intentionally left blank.

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10.1. Computer Unit
Drawing: CTB10030 sheet 1, Computer Unit mounting

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Drawing: CTB10001p sheet 3, Computer Unit with open door.
Note: printer is optional. Standard version is without items d2 and d3.

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Drawing: P3715090 sheet 1, Computer Unit panel mount instructions.

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10.2. Converting Unit
Drawing: CTB10003 sheet 1 of 3, Converting Unit.

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Drawing: CTB10003 sheet 2 of 3, Converting Unit.

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Drawing: CTB10003 sheet 3 of 3, Converting Unit.

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10.3. Analyzing Unit
10.3.1. Analyzing Unit skid with Ex. motor Sample pump
Drawing: CTB10015 sheet 1 of 3, Analyzing unit skid with electrical Ex. motor sample pump.

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Drawing: CTB10015 sheet 2 of 3, Analyzing unit skid with electrical Ex. motor sample pump.

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Drawing: CTB10015 sheet 3 of 3, Analyzing unit skid with electrical Ex. motor sample pump.

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10.3.2. Analyzing Unit with external Sample pump
Drawing: CTB10014 sheet 1 of 5, Analyzing unit with external sample pump.

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Drawing: CTB10014 sheet 2 of 5, Analyzing unit with external sample pump.

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Drawing: CTB10014 sheet 3 of 5, Analyzing unit with external sample pump.

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Drawing: CTB10014 sheet 4 of 5, Analyzing unit with external sample pump.

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Drawing: CTB10014 sheet 5 of 5, Analyzing unit with external sample pump.

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10.3.3. Analyzing Unit with Freestanding items for External Sample pump

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10.3.4. Analyzing Unit with Air motor Sample pump
Drawing: CTB10010 sheet 1 of 5, Analyzing unit with air motor sample pump.

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Drawing: CTB10010 sheet 2 of 5, Analyzing unit with air motor sample pump.

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Drawing: CTB10010 sheet 3 of 5, Analyzing unit with air motor sample pump.

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Drawing: CTB10010 sheet 4 of 5, Analyzing unit with air motor sample pump.

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Drawing: CTB10010 sheet 5 of 5, Analyzing unit with air motor sample pump.

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10.4. SPP-100 Sample pump with Ex. Motor

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10.5. Nikuni Sample pump for Bulkhead mounting
Drawing: CT041029.1, Nikuni Bulkhead Sample pump.

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10.6. Matre Sample pump for Bulkhead mounting
Drawing: CT891211.1, Matre Bulkhead Sample pump.

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Drawing: CT900907.1, Matre Bulkhead Sample pump.

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10.7. Connection box
Drawing: CTB10021 sheet 1 of 2, Connection box.

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Drawing: CTB10021 sheet 2 of 2, Connection box

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10.8. Measuring Cell replacement
Drawing: CTB10032 sheet 1 of 1, Measuring Cell replacement.
For replacement instructions, see chapter 4.10. Measuring Cell Instructions and Replacement page 28.

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10.9. GA-plans
10.9.1. Partnames of typical arrangement
Drawing: CTB10601 sheet 1 of 1, Partnames of typical arrangement.

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10.9.2. GA-plan with Ex. motor Sample pump
Drawing: CTB10907 sheet 1 of 1, GA-plan with skid Ex. motor sample pump.

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Drawing: CTB10917 sheet 1 of 1, GA-plan with skid Ex. motor sample pump and flushing.

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Drawing: CTB10908 sheet 1of 1, GA plan with free standing Ex. Motor sample pump.

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10.9.3. GA-plan with bulkhead penetrating Sample pump
Drawing: CTB10906 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump.

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Drawing: CTB10916 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump and flushing.

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10.9.4. GA-plan with Air motor Sample pump
Drawing: CTB10901 sheet 1 of 1, GA-plan with air motor sample pump.

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Drawing: CTB10911 sheet 1 of 1, GA-plan with air motor Sample pump and flushing.

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10.9.5. GA-plan with pilot controlled Air motor Sample pump
Drawing: CTB10903 sheet 1 of 1, GA-plan with pilot controlled air motor sample pump.

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10.10. Electrical
10.10.1. Electrical cable diagram for electrical Ex. motor sample pump
Drawing: CTB110204.1el, electrical cable diagram for electrical Ex. motor sample pump.

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10.10.2. Electrical cable diagram for bulkhead mounted sample pump
Drawing: CTB110204.1bh, electrical cable diagram for bulkhead mounted sample pump.

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10.10.3. Electrical cable diagram for air motor sample pump
Drawing: CTB110204.1pn, electrical cable diagram for air motor sample pump.

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10.11. Sample probes
10.11.1. Sample probes installation arrangements 1”
Drawing: CTB891216.1, Sample probes installation arrangements 1”.

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Drawing: CTB900105.4, Sample probes valve arrangements 1”.

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10.12. Flow meter
Drawing: CT891215.5, CleanTrack Flow meter unit, Vertical.

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Drawing: CT900503.1, CleanTrack Flow meter unit, Horizontal.

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Drawing: CT050505.1, CleanTrack Flow transmitter bracket.

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11. Approval Certificates
11.1. Certificate: MED-D

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11.2. Type Approval, DNV: MED-B

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11.3. IMO Certificate, Germany

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11.4. IMO Certificate, CCS

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11.5. Type Approval, CCS

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11.6. Type Approval, NK

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11.7. Type Approval, RMRS

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12. ATEX Certificates and Instructions
12.1. Declaration of Conformity

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12.2. ATEX Certificate Zener Barrier PCB

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12.3. ATEX Certificate Measuring Cell

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12.4. Pressure transmitter, Danfoss

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12.5. Pressure transmitter, Siemens
12.5.1. Declaration of Conformity

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12.5.2. ATEX Certificate

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12.6. Flow meter, Siemens

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12.7. Flow meter, Fuji

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12.8. Sample Pump, SPP-100 with Elprom explosion proof motor
12.8.1. Elprom instructions

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12.8.2. Elprom Certificate

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12.9. Sample Pump, Speck pump with Gast air motor

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13. Appendix, Work shop test and Calibration Certificate

The 4 following pages contains:

Work shop test: 4 pages
Calibration Certificate: 1 page

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14. Project specific drawings and data sheet

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