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KS1200 AB Product Data Nordic

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Product Data Sheet

Product: KS1200 AB – Insulated Panel System

APPLICATION
KS1200 AB Ecosafe insulated panel system is a through fixed insulated wall panel which can be used
for all building applications such as industrial, commercial, retail, leisure, educational, hospitals.

For Controlled Environment applications such as chill, cold, food production, cleanrooms, date centres
use the KS1200 CS insulated panel system.

PANEL DATA

DIMENSIONS & WEIGHT


Core Thickness (mm) 50 60 80 100 125 150 175 200 220
2
Weight kg/m 0.5/0.5 steel 10.6 11.0 11.8 12.6 13.6 14.6 15.6 16.6 17.4
Weight kg/m2 0.7/0.5 steel 12.4 12.8 13.6 14.4 15.4 16.4 17.4 18.4 19.2

Page 1 of 4 February 2012


Product Data Sheet
Product: KS1200 AB – Insulated Panel System

ORIENTATION

External Wall – horizontal and vertical


Internal Wall – horizontal and vertical

PRODUCT TOLERANCES (According to EN: 14509)

Length (L ≤ 3m) ±5mm


Length (L > 3m) ±10mm
Width (W) ±2mm
Thickness (D ≤ 100mm) ±2mm
Thickness (D > 100mm) ±2%
Flatness (per metre) ±1.5mm
End Squareness ±3mm
Factory Engineered Options (A & B) ±5mm

AVAILABLE LENGTHS
Standard lengths are from 1.2m to 16m. Maximum panel length is 19.5m. Panel lengths 13.5m to
19.5m are subject to additional transport surcharge.

PANEL END
All panels are produced flush-ended.

INSULATION CORE
Polyisocyanurate (PIR): EcoSafe LPCB certificated PIR formulation. Receiving BREEAM Credit
(Pollution 4: Insulant GWP) 2006 credit.

PANEL SIDE JOINT


The tongue and groove joint interfit achieves excellent thermal performance. The panel side joint can
accommodate vapour or hygiene safe seals.

SUSTAINABILITY
• GWP: Low GWP with zero ozone depletion potential.
• Cradle to Grave: A+ rating according to the BRE Green Guide to Specification.
• End of Life: Fully recyclable through conventional shredder plants.
• Responsible Sourcing: Kingspan manufacturing plants are EN ISO 14001: 2004
(Environmental Management Systems) accredited.

AIR TIGHTNESS (according to EN14509)


3 2
KS1200 AB insulated panels achieved air tightness 0.02m /hr/m @ 50Pa.

WATER TIGHTNESS (according to EN14509)


KS1200 AB insulated panels are watertight to 1200Pa (class A).

PERFORMANCE

Thermal Insulation
The KS1200 AB panels have a Thermal Transmittance (U value):

Core Thickness (mm) 50 60 80 100 125 150 175 200 220


U value (W/m2K) 0.39 0.31 0.25 0.20 0.16 0.13 0.11 0.10 0.095

Heat Transmission
Thermal Conductivity = 0.020W/mK.

Page 2 of 4 February 2012


Product Data Sheet
Product: KS1200 AB – Insulated Panel System

Biological
The KS1200 AB system is fibre-free and immune to attack from mould, fungi, mildew and vermin and
therefore forms no health and safety risk to building occupants. No urea formaldehyde is used in the
construction, and the panels are not considered deleterious.

Fire
The KS1200 AB insulated panel system is both LPCB and FM approved.
• Loss Prevention Certification Board certified to LPS 1208: Issue 2 - Grade FR30 and FR60.
Specifications are available on request from Kingspan envirocare® Technical Services.
• FM Global approved to FMRC 4880 Class 1 Fire Classification (no height restriction – i.e. -
Unlimited Height).
• The steel outer and inner facings have Class 1 surface spread of flame to BS 476-7: 1997 (Fire
tests on building materials and structures. Method of test to determine the classification of the
surface spread of flame of products) and are Class 0, as defined by Building Regulations.
• European reaction to fire classification according to the European Standard EN 13501-1: B –
s1, d0 (for panel thicknesses ≥100mm).

Acoustics
All KS1200 AB panels have a predicted single figure weighted sound reduction Rw = 24dB.

Predicted Sound Reduction Index (SRI)


Frequency Hz 63 125 250 500 1k 2k 4k 8k
SRI dB 20 15 17 23 18 25 40 46

QUALITY
Kingspan Insulated Panels are manufactured from the highest quality materials, using state of the art
production equipment to rigorous quality control standards, approved to ISO 9001:2000 standard.
Kingspan manufacturing plant are ISO 14001 (Environmentally) and ISO 18001 (Health & Safety)
accredited.

PACKING
Standard Packing
KS1200 AB systems are stacked horizontally with facing sheets upward. The top and bottom, sides
and ends are protected with polystyrene and timber packing and the entire pack is wrapped in
polythene. The number of panels in each pack depends on panel length, weight and thickness. Typical
pack height is 1200mm. Maximum pack weight 1500kg.

Core Thickness (mm) 50 60 80 100 125 150 175 200 220


Panels per pack 20 18 13 10 8 7 6 5 5

DELIVERY
All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the
responsibility of the client.

MATERIALS

STEEL
Substrate
• CleanSafe 15, CleanSafe 25: Material Hot dip zinc coated to BS EN 10326: 2004, Standard
sheet thickness 0.5mm.
®
• Kingspan XL Forte™, Kingspan Spectrum , Kingspan Aquasafe: S220GD+ZA hot-dip
zinc/aluminium Galfan coated steel to EN10214: 1992. Standard sheet thickness 0.5mm,
0.63mm available on request.
• Kingspan Cleansafe 304 – Mill Finish Stainless Steel – grade 304, Finish: 2B, Thickness:
0.5mm nominal, supplied with protection film.

Page 3 of 4 February 2012


Product Data Sheet
Product: KS1200 AB – Insulated Panel System

Coatings - Internal Liner Sheet


• CleanSafe 15: The coating has been developed for use for the internal lining of insulated
panels. Standard colour is “bright white” with an easily cleaned surface. Polyester is not
suitable for external roof or wall cladding applications.
• Kingspan AquaSafe: The coating has been developed for use for the internal lining of panel
to suit high humidity internal environments (class 5 as defined by the Building regulations)

Coatings - External Weather Sheet


• Kingspan XL Forte™: High performance coating applied to the weather side of the panel.
Designed to achieve high levels of durability and colour stability, is highly resistant to damage
in transit and on-site.
• Kingspan Spectrum®: High performance coating applied to the weather side of the panel.
Designed to achieve high levels of durability and colour stability, is highly resistant to damage
in transit and on-site.

Page 4 of 4 February 2012

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