MYCOM CP4 - Startup - Manual Tablero Compresor PDF

Cover
MYPRO-CPIV
MYCOM Screw Unit Controller
START-UP MANUAL
! WARNING
Read this manual carefully before commencing operation or undertaking inspection.
MYCOM
MAYEKAWA MFG. CO., LTD.
Contents
------ Table of Contents ------
Contents 1
1. OVERVIEW 2
2. BASIC OPERATION 3
Different Boot Modes................................................................................... 3
Booting Procedures .................................................................................... 3
[SPECIAL BOOT] Graphic display under Special Boot. ................................................. 4
[NORMAL BOOT] Graphic display under Normal Boot. ................................................. 4
CPU Reset ........................................................................................... 4
3. DISPLAY SCREEN 5
Display Screen ........................................................................................ 5
[MAIN GRAPHIC SCREEN] ......................................................................... 5
[MAIN STATUS SCREEN] .......................................................................... 5
Menu Tree ............................................................................................ 6
4. SETUP PROCEDURES 7
Setup Methods ........................................................................................ 7
Password............................................................................................. 8
Setup Procedures ..................................................................................... 9
STEP-1 Selecting Compressor Types, Refrigerant and Display Units ............................ 10
STEP-2 Selecting Control Targets .............................................................. 11
STEP-3 Setting Up Option Analog Input ........................................................ 12
STEP-4 Setting Up Options .................................................................... 13
STEP-5 Analog Input Scaling .................................................................. 14
STEP-6 Adjusting the Position of Slide Valve ................................................... 15
STEP-7 Setting the Time ...................................................................... 17
STEP-8 Setting Passwords .................................................................... 18
STEP-9 Analog Output Assignment (Optional) .................................................. 19
STEP-10 Offset-Adjustment of Analog Output .................................................. 20
STEP-11 Offset-Adjustment of Analog Input .................................................... 21
STEP-12 Setting the Auxiliary Input Timer ...................................................... 22
STEP-13 Setting Up the Communication ....................................................... 23
STEP-14 Setting Alarm Set Values ............................................................. 24
STEP-15 Setting Up Sensor Alarm ............................................................. 25
STEP-16 Setting Each Value for SETPOINTS .................................................. 25
STEP-17 Setting Scheduled Operations ........................................................ 26
STEP-18 Other Settings ....................................................................... 26
STEP-19 Setting Up Capacity Control .......................................................... 27
STEP-20 Starting Operation (Selecting Operation Modes) ...................................... 28
5. WIRING DIAGRAM 29
6. OUTER DIMENSION 31
7. SPECIFICATIONS 32
Ex. INPUT / OUTPUT ASSIGNMENT 34
Analog Input ......................................................................................... 34
Digital Input/Output ................................................................................... 35
Ex. OPTION SETTINGS 36
REMOTE CAPACITY CONTROL ....................................................................... 36
CONDENSER VFD CONTROL ......................................................................... 38
CONDENSER 3STEPS CONTROL or CONDENSER 6STEPS CONTROL ................................ 40
CHILLER CONTROL.................................................................................. 41
AUTO STAGE........................................................................................ 43
VFD COMPRESSOR ................................................................................. 45
HIGH STAGE CAPACITY CONTROL.................................................................... 47
AUTO Vi............................................................................................. 49
LIQUID INJECTION OIL COOLING CONTROL ........................................................... 52
HOT GAS BYPASS CONTTROL ....................................................................... 54
STARTING BYPASS CONTTROL....................................................................... 55
ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL........................................... 56
COMPRESSOR OIL SEAL CONTROL .................................................................. 59
400 SERIES COMPRESSOR CONTROL ................................................................ 60
Revise History 61
MYCOM
- 1 -
1. OVERVIEW
MYPRO-CPIV is a controller for screw compressor units.

Output for Sequence Control and Process Control
Digital Input/Output x 16 contact points No-voltage contact points or voltage SSR (Solid State Relay)
Analog Input x 16 contact points DC 4~20mA, DC 1~5V, or 1kΩ potentiometer
User Interface
Color LCD (Liquid Crystal Display) that displays 80 digits Alpha-numeral x 30 row, with back light
Numeric Keys + Function Keys + Keypad (total 33 keys)
Communication Port
Special RS-232C compatible, round connector serial communication port x 1
RS-485 compatible, Half-Duplex 4-wire serial communication port x 1
These are the standard features.
The color LCD that displays 80 digits x 30 rows enables displaying all multiple found values at once and displaying set
values and found values simultaneously.
Numeric keys, function key, and keypad make changing displays and entering values easier.
The Serial communication port enables monitoring the condition of the unit in operation, starting/stopping the unit, and
changing the settings.
Adoption of MODBUS protocol, the world standard in the industry, enables easy-connection and communication with
commercially available SCADA software or PLC MODBUS communication unit in many organizations.
Also, we can build;

Analog Output (DC4~20mA Output) x 4 contact points (Ext. DA Board)
Analog Input x 16 contact points (Ext. AI Board)
Digital Output x 14 contact points, Digital Input x 2 contact points (Ext. DIO Board)
RS-485 Communication Port x 2 (Ext. Comm. Board)
…as additional options.
This startup guide is a step-by-step supplementary information to guide you from setting up through to operating this
controller upon installation. For details, refer to the instruction manual, attached with the product.
! WARNING
This product consists of electronic components. Do not conduct disassembly.
Whoever operates this product should read this manual thoroughly, prior to commencing any operation or
maintenance.
Keep this manual in a convenient, easily-accessible location near the system, and study frequently.
- Maintenance work on this controller should not be undertaken without a through understanding of the instructions
given in this manual.
- Prior to commencing any inspection or maintenance work on the controller, read this manual.
- Keep this manual on hand, and study frequently.
- If this manual is lost or damaged, a replacement should be obtained immediately from Mayekawa Mfg or the
nearest representative in your area.
- If ownership of the controller passes to another party, this manual should always accompany the controller.
Mayekawa Mfg. reserves the right to make changes or improvements to its products without notice. It is possible,
therefore, that some explanations given in this manual may not apply to a particular machine. If any uncertainty
exists on the part of the controller operation, contact Mayekawa Mfg. or the nearest representative in your area.
MYCOM
- 2 -
2. BASIC OPERATION
Different Boot Modes

MYPRO-CPIV (CP4) has two boot modes; Special Boot and Normal Boot.
- Special Boot
This is a special mode to set the control targets, control systems, or configuration of the machine.
The sequence program does not run under this mode. (Therefore, the alarm is disabled, too.)
- Normal Boot
This is the mode used when the controller is in operation.
This boot mode will start, if there is no instruction after turning on the controller or resetting CPU.
When starting-up CP4 for the first time, after installation, you need to run Special Boot mode to configure the controller
for your application.
Booting Procedures
The screen will be displayed as below, after the control panel is turned on or after CPU is reset.
01 MYCOM CONTROL SYSTEM MYPRO-CPIV
02
03
04
05
06
07
08
09
10
11
12
13
14 BOOT PROCESS IS IN PROGRESS.
15
16 IF SPECIAL BOOT IS NEED,
17 PRESS [SHIFT],[ALT] & [DELETE] KEYS AT THE SAME TIME,
18 WITHIN 5 SECONDS.
19
20
21
22
23
24
25
26
27
28
29
30
For Normal Boot, wait for 5 seconds, or press [ESC] key.

For Special Boot, press [SHIFT] + [ALT] + [DELETE] simultaneously.
When Special Boot is selected, the screen will display as below (this will not be displayed, when Normal Boot is
selected),
01 MYCOM CONTROL SYSTEM MYPRO-CPIV FRI.04/07/2006 12:34:56
02
03
04
05
06
07
08
09
10 SPECIAL BOOT IS SELECTED.
11 FOLLOWING SETTINGS ARE AVAILABLE, AND CAN BE INITIALIZED.
12 'OPTION SELECT' (CAN NOT BE INITIALIZED WITHOUT "H/W KEY")
13 'OPTION SETUP'
14 'SYSTEM SETUP'
15 'OTHER SET VALUE'
16
17 PRESS ONE OF THE FOLLOWING KEYS TO INITIALIZE, AND/OR
18 PRESS [ESC] KEY TO CONTINUE
19 [1] KEY FOR 'OTHER SET VALUE', 'SYSTEM SETUP', 'OPTION SETUP' & 'OPTION SELECT'.
20 [2] KEY FOR 'OTHER SET VALUE', 'SYSTEM SETUP' & 'OPTION SETUP'.
21 [3] KEY FOR 'OTHER SET VALUE' & 'SYSTEM SETUP'.
22 [4] KEY FOR 'OTHER SET VALUE'.
23
24
25
26
27
28
29
30
Press [ESC] here to move to the next screen.
MYCOM
- 3 -
[SPECIAL BOOT] Graphic display under Special Boot.
01 MYCOM CONTROL SYSTEM MYPRO-CPIV 80 oF FRI.04/07/2006 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT. Message indicating
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC [Special Boot]
[NORMAL BOOT] Graphic display under Normal Boot.

01 MYCOM CONTROL SYSTEM MYPRO-CPIV 80 o
F FRI.04/07/2006 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F No message. (When
18 FP -28psi
19 AFP 88psi alarm is not present).
20 OS 92o F
21 Alarm message will
22
23 REFRIGERANT R717(NH3) only be displayed
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0% during alarm condition
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS until alarm is reset.
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC
CPU Reset
When CP4 is booting (on either boot mode) and when the function menu is not displayed, press [SHIFT] + [ALT] +
[DELETE] simultaneously. Then the window below will be displayed. Press [ESC] to cancel. Press [ENTER] to reset
CPU.
READY TO RE-BOOT
PRESS [ESC] TO CANCEL.
PRESS [ENTER] TO CONTINUE.
! WARNING
Resetting CPU will instantly make the CP4 unstable. CP4 will be in a condition same as it is right after turned
on. Do not conduct CPU reset when the compressor or auxiliary machine is running.
MYCOM
- 4 -
3. DISPLAY SCREEN
Display Screen
There are two different status displays on CP4; [MAIN GRAPHIC SCREEN] and [MAIN STATUS SCREEN]. These
two displays can be switched between each other by pressing the [TAB] key when the function menu is closed (not
displayed).
[MAIN GRAPHIC SCREEN] displays conditions of operation, alarming areas by graphics.

01 MYCOM CONTROL SYSTEM MYPRO-CPIV BATTERY ALARM 80 o
F FRI.04/07/2006 12:34:56
Title 02 WARNING! CAPACITY CONTROL PID OUT:MANUAL
Date
03
Warning 04 SP 42.2psi
Low Battery/Voltage
05 ST 36.1o F
06
Alarm Message
07 SSH 8.4o F
08
[MAINSTATUS]
09
10
display
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
[Timer] 24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
ALARM 28 FRI.04/07/2006 12:34 EMERGENCY STOP FAILURE
29 F1 F2 F3 F4 F5 F6 F7
[FUNCTION] display 30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC
In Operation --- Green display.

Stop --- Gray display
Auto Stop --- Red display
Failure condition - - - Blinking
Alarm condition - - - Blinking
[MAIN STATUS SCREEN] Compared with Graphic screen, more detailed information can be displayed in text.
01 MYCOM CONTROL SYSTEM MYPRO-CPIV BATTERY ALARM 80 oF FRI.04/07/2006 12:34:56
Title 02 WARNING! CAPACITY CONTROL PID OUT:MANUAL
DATE
03 OPERATION MODE MAIN STATUS
WARNING 04 D/O TEST OPERATION NO SP 42.2psi ST 36.1o F
Low Battery/Voltage
05 MODE LOCAL -OFF AUTO START/STOP YES SSH 8.4o F
[Operation Mode] 06 COMP STATE STOP
Alarm Message
07 CUT-IN 43.5psi DP 60psi DT 110o F
Window 08 CUT-OUT 14.5psi DSH 69o F
[Main Status]
09 SCHEDULE #6 SETPOINT #1 OP 130psi OT 51o F
[Capacity Control] 10 CAPACITY CONTROL AFP 88psi OS 92o F
Window
11 SETPOINT 29.0psi
Window 12
13 PID OUT 0.0%
14 STATE <LOAD > <UNLOAD>
15 MA <LIMIT> <UNLOAD> OP 70psi
16 DP <LIMIT> <UNLOAD> P 46psi
17 SP <LIMIT> <UNLOAD> FP -28psi MA 0.0A
18 LSV 0.0%
19
21 RUN 0:00:00 STOP 0:00:00
22 TODAY 0:00:00
23 RUN TIME 0HRS
[Communication] 24 COMM-0 OFF NEUTRAL TOTAL RUN 0HRS
25 COMM-1 OFF NEUTRAL
Window 26 COMM-2 OFF NEUTRAL
27 COMM-3 OFF NEUTRAL
ALARM 28 FRI.04/07/2006 12:34 EMERGENCY STOP FAILURE
29 F1 F2 F3 F4 F5 F6 F7
[FUNCTION] 30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC
MYCOM
- 5 -
Menu Tree
The CP4 settings are divided into a few groups. The diagram below describes the CP4 menu tree.
Open the function menu by Function Keys [F1] ~ [F7] and choose a group to display.
(Press the number key on top, or press [ENTER] when the cursor is placed on the title.)
You might be asked to enter the password (see next page).
Main Graphic Screen or Main Status Screen
F1 SETPOINTS 1.OPERATION MODE

2.D/O TEST OPERATION
3.SETPOINT
4.SCHEDULER
5.OTHER SETPOINTS
6.AUTO-Vi
7.AUTO-STAGE
F2 CONTROLLER 1.CAPACITY CONTROL

2.VFD COMPRESSOR CONTROL
3.HIGH STAGE CONTROL
4.EXPANSION VALVE(SH) CONTROL
5.EXPANSION VALVE(SP) CONTROL
6.EXPANSION VALVE(LB) CONTROL
7.ECONOMIZER/INTERCOOLER
EXPANSION VALVE CONTROL
8.LIQUID INJECTION OIL COOLING
9.CHILLER LB TEMPERATURE CONTROL
0.CONDENSER CONTROL
F3 LIMITS 1.ALARM/FAILURE
2.OEM LIMITS
3.RANGE OVER
1.TREND LOG
2.ALARM LOG
F4 LOGS 3.EVENT LOG
4.DEVICE COUNTER MONITOR
5.DEVICE COUNTER SET
1.SLIDE VALVE SETUP

2.SET TIME
F5 ADJUSTMENT 3.PASSWORD
4.ANALOG INPUT ADJUSTMENT
5.ANALOG OUTPUT ADJUSTMENT
6.ANALOG OUTPUT ASSINGMENT
7.AUXILIARY INPUT TIMER
8.COMMUNICATION SETUP
1.SYSTEM SETUP
2.ANALOG INPUT SCALING
F6 SETUP 3.OPTION ANALOG INPUT
ONLY ACCESSIBLE DURING 4.OPTION SETUP 1/2
SPECIAL BOOT 5.OPTION SETUP 2/2
6.OPTION SELECT
1.SHOW SYSTEM SETUP

2.SHOW ANALOG INPUT SCALING
F7 DIAGNOSTIC 3.SHOW OPTION ANALOG INPUT
4.SHOW DIGITAL I/O STATUS
5.SHOW OPTION SETUP 1/2
6.SHOW OPTION SETUP 2/2
7.SHOW PROGRAM VERSION
8.READ REGISTER
9.READ BIT
0.READ TIMER/COUNTER
MYCOM
- 6 -
4. SETUP PROCEDURES
Setup Methods
There are two setup methods; [Multiple-Choice Method] and [Number-Entering Method].
[Multiple-Choice Method] [Number-Entering Method]

OPERATION MODE SET POINT
OPERATION LOCAL COMM SETPT #1 ... SETPT #4
COMPRESSOR AUTO START/STOP YES CUT-IN SETPOINT [ 43.5]psi [ 43.5]psi ... [ 43.5]psi
CONTROL PRESS. [ 29.0]psi [ 29.0]psi ... [ 29.0]psi
D/O TEST OPERATION NO CUT-OUT SETPOINT [ 14.5]psi [ 14.5]psi ... [ 14.5]psi
Blank squares, such as the above, are the multiple- The blanks surrounded by [ ], such as above, are
Choice area. Number-entering area.
1. Move the cursor by [TAB] key to the window that 1. Move the cursor by [TAB] key to the window that
includes the desired item. includes the desired item.
OPERATION LOCAL COMM SETPT #1 SETPT #2 ...
COMPRESSOR AUTO START/STOP YES CUT-IN SETPOINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...
D/O TEST OPERATION NO CUT-OUT SETPOINT [ 14.5]psi [ 14.5]psi [ 14.5]psi ...
2. Move the cursor by arrow keys to the desired item. 2. Move the cursor by arrow keys to the desired item.
3. Press [ENTER] to display a list. 3. Enter a value by using number keys.

COMPRESSOR AUTO START/STOP LOCAL CUT-IN SETPOINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
REMOTE CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...
COMM
D/O TEST OPERATION NAOU T O - S T A G E CUT-OUT SETPOINT [ 14.5]psi [ 15.0]psi [ 14.5]psi ...
4. Select an item from the list by the arrow key. Use minus key [-] prior to value to change psi to “hg.
COMPRESSOR AUTO START/STOP LOCAL CUT-IN SETPOINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
REMOTE CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...
COMM
D/O TEST OPERATION NAOU T O - S T A G E CUT-OUT SETPOINT [ 14.5]psi [ -5.0]psi [ 14.5]psi ...
5. Press [ENTER] to set as configuration. 4. Press [ENTER] to set as configuration.

(The letters will be displayed in red.) (The value(s) will be displayed in red.)
(The cursor will move to the next item.) (The cursor will move to the next item.)
OPERATION REMOTE COMM SETPT #1 SETPT #2 ...
6. Press [Save] to save the setting. 5. Press [SAVE] to save the setting.
(The letters will be displayed in white.) (The value(s) will be displayed in white.)
OPERATION REMOTE COMM SETPT #1 SETPT #2 ...
*When the [SAVE] key is failed to be pressed, the setting will not be saved (the values will return to original saved value or
setting.)
(If the window, or the screen, is changed by [ESC] and [TAB] key before pressing [SAVE], the values will also return to
original saved value or setting.)
MYCOM
- 7 -
Password
When trying to open some items from the function menu, you might be asked to enter passwords, as shown below.
LEVEL-1 PASSWORD REQUIRED

PASSWORD [ ]
The passwords are separated in three levels. The values below are set as the default.
Password LEVEL-1 : "1"
When asked to enter passwords, enter the passwords and press [ENTER].
To change the passwords, read [Setup Procedures STEP-8].
Function menus are separated in the levels as shown below.
Hardware Key or Password Level-3 (Factory, or Engineer)

F6-1.SYSTEM SETUP F6-2.ANALOG INPUT SCALING
F6-3.OPTION ANALOG INPUT F6-6.OPTION SELECT
Password Level-2 (Engineer)
F3-2.OEM LIMITS F4-5.DEVICE COUNTER SET
F5-6.ANALOG OUTPUT ASSIGNMENT F5-7.AUXILIARY INPUT TIMER
Password Level-1 (User)
F1-1.OPERATION MODE F1-2.D/O TEST OPERATION
F1-3.SETPOINTS F1-4.SCHEDULER
F1-5.OTHER SETPOINTS F1-6.AUTO-Vi
F1-7.AUTO-STAGE
F2-1.CAPACITY CONTROL F2-2.VFD COMPRESSOR CONTROL
F2-3.HIGH STAGE CONTROL
F2-4.EXPANSION VALVE(SH) CONTROL
(F2-4.LIQUID SUPPLY CONTROL)
F2-5.EXPANSION VALVE(SP) CONTROL F2-6.EXPANSION VALVE(LB) CONTROL
F2-7.ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL
(F2-7.ECONOMIZER/INTERCOOLER SV)
F2-8.LIQUID INJECTION OIL COOLING
(F2-8.LIQUID INJECTION SV)
F2-9.CHILLER LB TEMPERATURE CONTROL F2-0.CONDENSER CONTROL
F3-1.ALARM/FAILURE F3-3.RANGE OVER
F4-1.TREND LOG F4-2.ALARM LOG
F4-3.EVENT LOG F4-4.DEVICE COUNTER MONITOR
F5-1.SLIDE VALVE SETUP F5-2.SET TIME
F5-3.PASSWORD F5-4.ANALOG INPUT ADJUSTMENT
F5-5.ANALOG OUTPUT ADJUSTMENT F5-8.COMMUNICATION SETUP
F6-4.OPTION SETUP 1/2 F6-5.OPTION SETUP 2/2
F7-1.SHOW SYSTEM SETUP F7-2.SHOW ANALOG INPUT SCALING
F7-3.SHOW OPTION ANALOG INPUT F7-4.SHOW DIGITAL I/O STATUS
F7-5.SHOW OPTION SETUP 1/2 F7-6.SHOW OPTION SETUP 2/2
F7-7.SHOW PROGRAM VERSION F7-8.SHOW REGISTER
F7-9.SHOW BIT F7-0.READ TIMER/COUNTER
MYCOM
- 8 -
Setup Procedures
General setup procedures are described below.
[SPECIAL BOOT]
STEP-1 Selecting compressor types, refrigerant used, and display units
STEP-2 Selecting control targets
STEP-3 Setting up option analog input
STEP-4 Setting up options
STEP-5 Analog input scaling
[NORMAL BOOT]
STEP-6 Adjusting the position of slide valve
STEP-7 Setting the time
STEP-8 Setting passwords
STEP-9 Analog Output Assignment (optional)
STEP-10 Offset-adjustment of analog output
STEP-11 Offset-adjustment of analog input
STEP-12 Setting the timer, Auxiliary Input Timer
STEP-13 Setting up the communication
STEP-14 Setting alarm/ failure set values
STEP-15 Setting up sensor alarm
STEP-16 Setting each value for SETPOINTS
STEP-17 Setting scheduled operations
STEP-18 Setting up other settings
STEP-19 Setting up capacity control
STEP-20 Starting operation (Selecting operation modes)
MYCOM
- 9 -
First, start CP4 by [SPECIAL BOOT].
STEP-1 Selecting Compressor Types, Refrigerant and Display Units

First, select a compressor type, refrigerant, and display units. Use arrow keys to move and highlight selection
Under [SPECIAL BOOT], select “F6: SETUP” – “1.SYSTEM SETUP”.
02 SYSTEM SETUP
03 I/O PLATFORM NORTH AMERICA
04 LANGUAGE ENGLISH SP 42.2psi
05 ST 36.1o F
06 COMPRESSOR SINGLE
07 OIL FEED TYPE FULL LUBE SSH 8.4o F
08
09 PRESSURE DISPLAY psi Gauge
10 TEMPERATURE DISPLAY o
F
11 REFRIGERANT R717(NH3) DP 60psi
12 DT 110o F
13 OPERATION MODE ON FAILURE Keep Current MODE DSH 69o F
14 OPERATION MODE RESTORE ON POWER UP Keep Current CONDITION P 46psi
15 ALARM RESET AUTO RESET OP 70psi
16 ALARM OUTPUT YES OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
Items Descriptions
Assign the analog input or the digital input/output.
I/O PLATFORM
(Read the information in the end of this book for details.)
LANGUAGE Fixed on “ENGLISH.”
Select compressor types. (You might be required to purchase an added option for some of
these.)
- SINGLE (Single-stage)
- ECONOMIZER w/o SENSOR (without sensor)
COMPRESSOR TYPE - ECONOMIZER w/ SENSOR (with sensor)
- COMPOUND-1 (1610 & 1612) (Two-stage)
- COMPOUND-2 (2016 & HIGHER) (Two-stage)
- AUTO-Vi MACHINE
- 400 SERIES
Select either FULL LUBE (Pressurized oil feed) or PRE LUBE (Differential pressure oil
OIL FEED TYPE
feed).
The selection made at I/O PLATFORM assigns the unit of pressure as a default. However,
PRESSURE DISPLAY
you can change/set the unit of pressure separately.
TEMPERATURE The selection made at I/O PLATFORM assigns the unit of temperature as a default.
DISPLAY However, you can change/set the unit of temperature separately.
REFRIGERANT TYPE Select refrigerant types. Used to properly calculate superheat.
Select transition of operation modes, in the case of shutdown alarm.

OPERATION MODE
- Change to LOCAL MODE
ON FAILURE
- Keep Current MODE
Select operation modes after a power-on. (This will allow you to control the operation
OPERATION MODE
between an unexpected blackout and restoring of the power.)
RESTORE ON
POWER UP - Change to LOCAL STOP
- Keep Current CONDITION
Select methods to clear the Pre-Alarm.

ALARM RESET - AUTO RESET
- KEY PAD (Manual disengagement by [CLEAR ALARM] key.)
ALARM OUTPUT Select to enable or disable all the other alarms when the Pre Alarm sets off.
MYCOM
- 10 -
STEP-2 Selecting Control Targets
Select the control targets on Operation/Stop Control, Capacity Control.
Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTION SETUP 1/2”.
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E PSRTE S S U3R6E. 1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 HIGH STAGE CAPACITY CONTROL NOT USE
10 AUTO-Vi CONTROL NOT USE
11 LIQUID INJECTION OIL COOLING CONTROL NOT USE DP 60psi
12 INJECTION VALVES YOSAKU 1-VALVE DT 110o F
13 CONTROL TARGET D I S C H A R G E T E M P E R ADTSUHR E 69o F
14 HOT GAS BYPASS CONTROL NOT USE P 46psi
15 STARTING BYPASS CONTROL NOT USE OP 70psi
16 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE OP 130psi
17 EXPANSION VALVES YOSAKU OT 51o F
18 COMPRESSOR OIL SEAL CONTROL NOT USE FP -28psi
19 CONTROL TARGET (CUT-IN/OUT) L O C A L S U C T I O N P R EASFSPU R E 8 8 p s i
20 CONTROL TARGET (CAPACITY CONTROL) L O C A L S U C T I O N P R EOSSS U R E 9 2 o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Items Descriptions
Select the control target on Operation/Stop.
CONTROL TARGET - LOCAL SUCTION PRESSURE

(CUT-IN/OUT) - SYSTEM SUCTION PRESSURE
- CHILLER INLET TEMPERATURE
- CHILLER OUTLET TEMPERATURE
Select the capacity control target.
- LOCAL SUCTION PRESSURE

CONTROL TARGET
- SYSTEM SUCTION PRESSURE
(CAPACITY
- CHILLER LEAVING TEMPERATURE (Chiller outlet processing temperature)
CONTROL)
- COMBINED LOCAL SP/LB (Local combined SP/LB)
- COMBINED SYSTEM SP/LB (System combined SP/LB)
- DISCHARGE PRESSURE
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STEP-3 Setting Up Option Analog Input
You can take display and take data logs, by assigning the analog input to an empty channel.
However, the option analog input cannot be a control target.
Under [SPECIAL BOOT], select “F6: SETUP” – “3. OPTION ANALOG INPUT”.
When no item is assigned to Option analog input

02 OPTION ANALOG INPUT (ASSIGNMENT)
03
04 ASSIGNMENT NO OPTION ANALOG INPUT SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
When assigning Option analog input

02 OPTION ANALOG INPUT (ASSIGNMENT)
03
04 ASSIGNMENT AI 9,AI10,AI13,AI14 SP 42.2psi
05 ST 36.1o F
06 OPTION ANALOG INPUT (SENSOR)
07 SSH 8.4o F
08 1/4:AI21 NO UNIT
09 2/4:AI22 TEMPERATURE
10 3/4:AI23 PRESSURE
11 4/4:AI24 VIBRATION DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Items Descriptions
OPTION ANALOG
INPUT Select channels to assign option analog input.
(ASSIGNMENT)
Select the sensor type to be assigned to option analog input.

- NO UNIT
OPTION ANALOG - TEMPERATURE (Temperature sensor)
- PRESSURE (Pressure sensor)
INPUT
- CURRENT (Current Sensor)
(SENSOR) - RATE (0.0 – 100.0%)
- VIBRATION (Vibration sensor)
- REVOLUTION (Revolution sensor)
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STEP-4 Setting Up Options
When separate options are purchased, set up each detail for the purchased option.
Example: When “LIQUID INJECTION CONROL” option is purchased

Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTION SETUP 1/2”.
02 OPTION SETUP 1/2
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
11 LIQUID INJECTION OIL COOLING CONTROL USE DP 60psi
13 CONTROL TARGET D I S C H A R G E T E M P E RDASTHU R E 6 9 o F
19 CONTROL TARGET (CUT-IN/OUT) L O C A L S U C T I O N P RAEFSPS U R E 8 8 p s i
20 CONTROL TARGET (CAPACITY CONTROL) L O C A L S U C T I O N P ROESS S U R E 9 2 o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Example: When “CHILLER CONTROL” option is purchased

Under [SPECIAL BOOT], select “F6: SETUP” – “5.OPTION SETUP 2/2”.
02 OPTION SETUP 2/2
03 CHILLER CONTROL USE
04 LIQUID SUPPLY SV 1 SP 42.2psi
05 EXPANSION VALVES M O T O R I Z E D C O N T R O L V ASLTV E 3 6 . 1 o F
06 CHILLER GAS TEMP. SENSOR NO
07 CHILLER ENTERING TEMP. SENSOR NO SSH 8.4o F
08 CHILLER LEAVING TEMP. SENSOR NO
09 CHILLER LEAVING TEMP. CONTROL NOT USE
10 CHILLER PUMP MODE AUTO START/STOP
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
For more details of these setups, please read the instructions in the end of this book.
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STEP-5 Analog Input Scaling
CP4 allows you to set the unit and the range of sensors for each analog input channel.
Under [SPECIAL BOOT], select “F6: SETUP” – “2. ANALOG INPUT SCALING”.
02 ANALOG INPUT SCALING
03 CH.DESCRIPTION SENSOR SCALING PROCESS
04 LEFT R I G H T S P V A L 4U 2E . 2 p s i
05 1.SUCTION PRESSURE kgf/cm2 Gauge [ - 1 . 0 0 ] - [ 1 0 . 0 0S]T 4326..21 opFs i
06 2.DISCHARGE PRESSURE kgf/cm2 Gauge [ -1.0]-[ 30.0] 60 psi
07 3.OIL SUPPLY PRESSURE kgf/cm2 Gauge [ -1.0]-[ 3 0 . 0S]S H 183.04 opFs i
08 4.AFTER FILTER PRESSURE kgf/cm2 Gauge [ -1.0]-[ 30.0] 88 psi
09 5.SUCTION TEMPERATURE o
F [ -50.0]-[ 50.0] 36.1 o F
10 6.DISCHARGE TEMPERATURE o
F [ 0.0]-[ 150.0] 110 o F
11 7.OIL SUPPLY TEMPERATURE o
F [ 0 . 0 ] - [ 1 5 0 . 0D]P 5610 po sFi
12 8.OIL SEPARATER TEMPERATURE o
F [ 0 . 0 ] - [ 1 5 0 . 0D]T 19120 oo FF
13 9.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0D]S H 0 .609 o F
14 10.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0 ]P 0 .406 p s i
15 11.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0 ]O P 0 .700 p s i
16 12.COMPRESSOR MOTOR CURRENT Ampere [ 0 . 0 ] - [ 1 5 0 . 0O]P 01.300 pAs i
17 13.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0O]T 0 .501 o F
18 14.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0 ]F P 0-.208 p s i
19 15.LOW STAGE SLIDE VALVE POSITION % [ 0 . 0 ] - [ 1 0 0 . 0A]F P 0 .808 p%s i
20 16.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0O]S 0 .902 o F
21
22 CHANNEL SELECT CH. 1 - 16
2 4 W RA UR N I N G ! 0A :N 0Y 0 :C 0H 0A N G E S TW OI PL L R E 0- :B 0O 0O :T 0 0C O N T R O L L E R A F T E R C L O S I N G T H I S S C RMEAE N . 0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Items Units Descriptions

NOT UNIT No unit to be used.
MPascal Abs MPa: Absolute pressure
Mpascal Gauge MPa: Gauge pressure
Kgf/cm2 Abs Kgf/cm2: Absolute pressure
Kgf/cm2 Gauge Kgf/cm2: Gauge pressure
bar Abs Bar: Absolute pressure
bar Gauge Bar: Gauge pressure
psi Abs Psi: Absolute pressure
SENSOR
psi Gauge Psi: Gauge pressure
o
K Absolute temperature (Kelvin)
o
C Centigrade temperature (Celsius)
o
F Fahrenheit temperature (Fahrenheit)
Compressor motor current (Ampere) CT rating in motor starter

Ampere Ex. CT rating 5:150 enter 150 on RIGHT side scaling. Enter 0 on left side
scaling
% Percentage
Enter a value when the input is 0%. (The entered value can be in the
LEFT range of -99999 ~ 99999.)
(However, [ LEFT – RIGHT ] <= 2047) *1
SCALING
Enter a value when the input is 100%. (The entered value can be in the
RIGHT range of -99999 ~ 99999.)
(However, [ LEFT – RIGHT ] <= 2047) *1
PROCESS VALUE
Displays the process value (current value) after scaling.
(Current Value)
*1 When the unit is set as “Ampere,” this limit can be ignored.
! CAUTION
When settings are changed in "ANALOG INPUT SCALING,” CPU will auto-reset on closing the screen.
Start CP4 under SPECIAL BOOT, in order to prevent the compressor from a sudden, unpredicted start.
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Then, reset CPU again and start under [NORMAL BOOT]. At this point, the operation mode is set at “LOCAL.” DO NOT
press [START] key.
STEP-6 Adjusting the Position of Slide Valve

Adjust the position of slide valve on the compressor.
Adjusting the position of the slide valve is available, only when “YES” is selected in “D/O TEST OPERATION”.
In order to select “YES” in “D/O TEST OPERATION”;

Under “F1: SETPOINTS” – “1. OPERATION MODE”,
Select OPERATION MODE LOCAL
AUTO START/STOP NO
Also, the contact point input DI-12, Confirmation of compressor operation, needs to be “OFF”.
Under [NORMAL BOOT], select “F1: SETPOINTS” – “1. OPERATION MODE”. Set “YES” for “D/O TEST
OPERATION”.
F FRI.04/07/2006 12:34:56
02 OPERATION MODE
03 OPERATION LOCAL
04 COMPRESSOR AUTO START/STOP NO SP 42.2psi
05 ST 36.1o F
06
07 D/O TEST OPERATION YES SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC
When “F5: ADJUSTMENT” – “1. SLIDE VALVE SETUP” is selected, the screen displays the below.
F FRI.04/07/2006 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 SLIDE VALVE SETUP FP -28psi
19 OFFSET AFP 88psi
20 SLIDE VALVE 0% 0.0% OS 92o F
21 SLIDE VALVE 100% 0.0%
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 H i t E
RUN TIMEN T E R k e y t o c h a
0HRS n g e
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
On this display, to make adjustments, follow the on screen instructions.
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Procedures to adjust the position of the slide valve
1. Press [ENTER] while the window below is displayed.
SLIDE VALVE SETUP
OFFSET
SLIDE VALVE 0% 0.0%
SLIDE VALVE 100% 0.0%
Hit ENTER key to change

Display: current setting of SLIDE VALVE.
2. From CP4 DI/O panel, DO-04 CAPACITY CONTROL "UNLOAD" SOLENOID VALVE OUTPUT will be ON
and then UNLOAD.
(This will activate DO-02 OIL PUMP OPERATION CONTROL OUTPUT to be ON.)
When the capacity becomes 0.0%, press [TAB].
SLIDE VALVE SETUP
SET SLIDE VALVE MINIMUM
Hit TAB key when Slide Valve indicator is at 0%
SLIDE VALVE Location 15
Display: setting up SLIDE VALVE MINIMUM.
3. From CP4 DI/O panel, DO-03 CAPACITY CONTROL "LOAD" SOLENOID VALVE OUTPUT will be ON and
then LOAD.
(This will activate DO-02 OIL PUMP OPERATION CONTROL OUTPUT to be ON.)
When the capacity becomes 100.0%, press [TAB].
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM
Hit TAB key when Slide Valve indicator is at 100%
Display: setting up SLIDE VALVE MAXIMUM.
4. From CP4 DI/O panel, DO-04 CAPACITY CONTROL "UNLOAD" SOLENOID VALVE OUTPUT will be ON
and then UNLOAD down to 5.0%. When it reaches 5.0%, DO-04 CAPACITY CONTROL "UNLOAD"
SOLENOID VALVE OUTPUT will automatically turn OFF.
(DO-02 OIL PUMP OPERATION CONTROL OUTPUT will be OFF as well, and this window will close itself.)
SLIDE VALVE SETUP

PLEASE WAIT FOR FULL UNLOAD
SLIDE VALVE % 100.0
Display: SLIDE VLAVE is automatically unloading.
5. The slide valve calibration is now complete.
! CAUTION
Conducting “SLIDE VALVE SETUP” will run DO-02 OIL PUMP OPERATION CONTROL OUTPUT in
conjunction. Check all valves, coupling, rotation and guard to ensure safe operation of oil pump before starting
to work on the keypad.
* When optional “AUTO-Vi Control” is selected, the procedures to adjust the slide valve are slightly different.
For details, read “AUTO-Vi CONTROL SETUP,” which is in the end of this book.
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STEP-7 Setting the Time
Set the current time and other time settings.
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “2. SET TIME”.

F FRI.04/07/2006 12:34:56
02 SET TIME
03
04 30SEC [ ADJUST ] SP 42.2psi
05 ST 36.1o F
06 WEEK THURSDAY
07 MONTH [ 04] SSH 8.4o F
08 DAY [ 07]
09 YEAR [ 2006]
10 HOUR [ 12]
11 MINUITE [ 34] DP 60psi
12 SECOND [ 56] DT 110o F
13 DSH 69o F
14 P 46psi
15 DISPLAY TIMER OP 70psi
16 OP 130psi
17 CLOSE MENU [ 8]MIN OT 51o F
18 FP -28psi
19 B A C K L I G H T O F F [ 1 0]MIN AFP 88psi
20 PASSWORD LIFE [ 30]MIN OS 92o F
21
22
23 ROETFHREIRG ETRIAMNETR R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TTORDEANYD L O0G: 0 0 : 0 0 [ 60]SEC LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Window Styles Items Descriptions

Press [ENTER] to adjust the time by 30seconds.
30SEC
0~29: Adjust to “Current minute.00 seconds”
(30sec adjustment)
30~59: Adjust to “Next minute.00 seconds”30~59”
WEEK Enter and set the current day of the week.
SET TIME MONTH Enter and set the current month.
(Set current time) DAY Enter and set the current date.
YEAR Enter and set the current year.
HOUR Enter and set the current hour.
MINUITE Enter and set the current minute.
SECOND Enter and set the current second.
Set the duration of time until the menu closes itself. (default: 8min.).
When the function menu or the window is open, the menu or the
CLOSE MENU window will close after this duration of time, if no action is taken from
the surface panel.
* If “0” is set for this timer, this function will be disabled.
Set the duration of time until the backlight turns itself off. (default:
10min.) The backlight will turn itself off, if no action is taken from the
surface panel.
BACK LIGHT OFF
DISPLAY TIMER * When the backlight is off, you can turn it back on by pressing any
key on the panel.
Set the duration of time until the password expires. (default: 30min.)
After the proper password is entered, the password will stay valid for
this duration of time.
PASSWORD LIFE
* After this time, you will be required to enter the password again
when opening the window the next time.
Set the timer to collect the trend log.

The collecting marks for trend log are 1440 marks.
Therefore, when this timer is set for a short period of time, you can
track back a short period of time. When the timer is set for a long
OTHER TIMERS TREND LOG
period of time, you can track back a longer period of time.
(The timer can be set between 1 ~ 21600 seconds.)
Ex) Timer 60sec (1min): 24-hour-long log can be collected.
Timer 1 sec: 24-minute-long log can be collected.
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STEP-8 Setting Passwords
Change / Set passwords.
Under [NORMAL BOOT], select “F5: ADJUSTIMENT” – “3. PASSWORD”.

F FRI.04/07/2006 12:34:56
02 PASSWORD
03 OLD NEW
04 LEVEL-1 PASSWORD [ *] [ *] SP 42.2psi
05 LEVEL-2 PASSWORD [ *] [ *] ST 36.1o F
06 LEVEL-3 PASSWORD [ *] [ *]
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Enter the password that is currently used in “OLD,” and enter a new password in “NEW.”
Also, the current valid password can lock the screen before PASSWORD LIFE timer expires, by setting the
password as “invalid” at password LEVEL-0. (It does not format the password.)
Press [SAVE] when no window is open. The window shown below will open.
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 WARNING DSH 69o F
14 P 46psi
15 SET PASSWORD LEVEL 0? OP 70psi
16 OP 130psi
17 YES NO OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Then select [YES] or [NO] by the arrow keys, and press [ENTER].
When [YES] is selected, the Password Level becomes [0], which will require the password again when the
settings are attempted to change.
This window does not close itself. Press [ESC] to close the window.
When [NO] is selected, the window will close. The Password Level will remain the same.
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STEP-9 Analog Output Assignment (Optional)
Analog output can be assigned as an option (a separate analog output panel is required).
Actual analog inputs and measurements, operation values, and actual processing volume of the regulator can be
electronically output by DC4~20mA.
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “6. ANALOG OUTPUT ASSIGNMENT”.
(When the analog output panel is not installed, this selection cannot be made.)
F FRI.04/07/2006 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT NOT USE SP 42.2psi
05 A/O02 DIRECT NOT USE ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Some options can be assigned to a channel automatically. However, the order of channels assigned can be
changed, depending on the order you setup the options. To avoid the confusion, confirm the assignment here, and
check the actual wiring of analog output.
Window Styles Items Descriptions

DIRECT Output 0~100% at DC4~20mA.
DIRECTION
REVERSE Output 0~100% at DC20~4mA.
ASSIGNMENT etc. Select types for analog output assignment.
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STEP-10 Offset-Adjustment of Analog Output
You can make slight adjustments on the analog output values (DC4~20mA output) from CP4 (a separate analog
output panel is required.).
Normally, it is not necessary to change the setting, for the output is set to output 0~100% at DC4~20mA output
when the panel is shipped from the factory.
If adjustments are required for your use, such adjustments can be made on this screen shown below.
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “5. ANALOG OUTPUT ADJUSTMENT”.
F FRI.04/07/2006 12:34:56
02 ANALOG OUTPUT ADJUSTMENT
03 OFFSET
04 OUT LOW HIGH SP 42.2psi
05 A/O01 0.0 % [ -1.9]:[ -4.0]% ST 36.1o F
06 A/O02 0.0 % [ -1.8]:[ -3.5]%
07 A/O03 0.0 % [ -1.9]:[ -3.9]% SSH 8.4o F
08 A/O04 0.0 % [ -1.8]:[ -3.8]%
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Items Descriptions
OUT
Displays current value, according to the offset.
(Current output%)
Enter an offset value, which will be added to the current output value, to evaluate an actual
OFFSET measurement value.
(Up/Down to +10.0 in both HIGH and LOW can be entered.)
Also, under [SPECIAL BOOT], you can enter a value in “OUT” (Current output%) as an actual measurement.
Under [SPECIAL BOOT], select “F5: ADJUSTMENT” – “5. ANALOG OUTPUT ADJUSTMENT”.
F FRI.04/07/2006 12:34:56
02 ANALOG OUTPUT ADJUSTMENT
03 OFFSET
04 OUT LOW HIGH SP 42.2psi
05 A/O01 [ 0.0]% [ -1.9]:[ -4.0]% ST 36.1o F
06 A/O02 [ 0.0]% [ -1.8]:[ -3.5]%
07 A/O03 [ 0.0]% [ -1.9]:[ -3.9]% SSH 8.4o F
08 A/O04 [ 0.0]% [ -1.8]:[ -3.8]%
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
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STEP-11 Offset-Adjustment of Analog Input
Set up the offset for each analog input and filter factors for analog input.
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “4. ANALOG INPUT ADJUSTMENT”.
F FRI.04/07/2006 12:34:56
02 ANALOG INPUT ADJUSTMENT
03 CH.DESCRIPTION OFFSET FILTER PROCESS
04 LOW HIGH C O E F F I C I ESNPT V A4L2U.E2 p s i
05 1.SUCTION PRESSURE [ 0.0]:[ 0.0]psi [ 0.60] ST 4326..21 o pFs i
06 2.DISCHARGE PRESSURE [ 0]:[ 0]psi [ 0.60] 60 psi
07 3.OIL SUPPLY PRESSURE [ 0]:[ 0]psi [ 0.60] SSH 183.04 o pFs i
08 4.AFTER FILTER PRESSURE [ 0]:[ 0]psi [ 0.60] 88 psi
09 5.SUCTION TEMPERATURE [ 0.0]:[ 0.0]o F [ 0.60] 36.1 o F
10 6.DISCHARGE TEMPERATURE [ 0]:[ 0]o F [ 0.60] 110 o F
11 7.OIL SUPPLY TEMPERATURE [ 0]:[ 0]o F [ 0.60] DP 5610 posFi
12 8.OIL SEPARATER TEMPERATURE [ 0]:[ 0]o F [ 0.60] DT 19120 o oFF
13 9.INVALID [ 0.0]:[ 0.0] [ 0.60] DSH 0 .609 o F
14 10.INVALID [ 0.0]:[ 0.0] [ 0.60] P 0 .406 p s i
15 11.INVALID [ 0.0]:[ 0.0] [ 0.60] OP 0 .700 p s i
16 12.COMPRESSOR MOTOR CURRENT [ 0.0]:[ 0.0]A [ 0.60] OP 01.300 pAs i
17 13.INVALID [ 0.0]:[ 0.0] [ 0.60] OT 0 .501 o F
18 14.INVALID [ 0.0]:[ 0.0] [ 0.60] FP 0-.208 p s i
19 15.LOW STAGE SLIDE VALVE POSITION [ 0.0]:[ 0.0]% [ 0.60] AFP 0 .808 p%s i
20 16.INVALID [ 0.0]:[ 0.0] [ 0.60] OS 0 .902 o F
21
22 CHANNEL SELECT CH. 1- 16
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Items Descriptions
CH. DESCRIPTION Displays the description of each analog input assigned to a channel.
Enter an offset value, which will be added to the current analog input value. The entered
OFFSET value and the current input value are used to evaluate an actual measurement value.
(Up/down to +50% F.S. in both HIGH and LOW can be entered.)
When this value is small, the response to the change of the actual measurement value is
faster, and it is more likely to be affected by the noise and others.
FILTER COEFFICIENT
When this value is big, the response to the change of the actual measurement value is
(Filter Factors)
slower, and it is less likely to be affected by the noise and others.
(0.00~0.99 can be entered.)
CHANNEL SELECT You can display 16 points each by selecting either “CH 1-16” or “CH 17-32”.
PROCESS VALUE
Displays the process value, evaluated from the offset value and the filter factor.
(Current Value)
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STEP-12 Setting the Auxiliary Input Timer
This screen guides you to setup the auxiliary input timer.
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “7. AUXILIARY INPUT TIMER.”
F FRI.04/07/2006 12:34:56
02 AUXILIARY INPUT TIMER
03
04 COMP. MSRB(Starting) [ 60]SEC SP 42.2psi
05 COMP. MSRB(Running) [ 2]SEC ST 36.1o F
06 COMP. MSRB(Stopped) [ 60]SEC
07 INTERLOCK-1 [ 20]SEC SSH 8.4o F
08 INTERLOCK-2 [ 20]SEC
09 INTERLOCK-3 [ 20]SEC
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Window Titles Items Descriptions

Enter the timer to set off “Start Failure” alarm on starting a
compressor. When starting a compressor, if this time expires
COMP. MSRB(Starting) from the time DO-01 OPERATION COMMAND OUTPUT
turns “ON” to DI-12 OPERATION CONFIRMATION turns
“ON,” the alarm will set off as “Start Failure.”
While running a compressor, if DI-12 OPERATION
COMP. MSRB(Running) CONFIRMATION is “OFF” over the duration of this time, the
alarm will set off as “Start Failure.”
While stopping a compressor, if this time expires from the time

DO-01 OPERATION COMMAND OUTPUT turns OFF to
COMP. MSRB(Stopping)
DI-12 OPERATION CONFIRMATION turns OFF, the alarm will
set off as “Start Failure.”
While running a compressor, if DI-13 AUXILIARY INPUT1 is

INTERLOCK-1
“OFF” over the duration of this time, the alarm will set off as
AUXILIARY INPUT (Auxiliary input – 1)
TIMER “Interlock-1 Failure.”
After DO-02 OIL PUMP OPERATION COMMAND OUTPUT

INTERLOCK-2 turns ON, if DI-14 AUXILIARY INPUT2 is OFF over the
(Auxiliary input- 2) duration of this time, the alarm will set off as “Interlock-2
Failure.”
(When chiller pump NOT in use)

After the compressor operation conditions are all met, if
DI-15AUXILIARY INPUT3 is OFF over this duration of time,
the alarm will set off as “Interlock-3 Failure.”
INTERLOCK-3
(Auxiliary input – 3) (When chiller pump in use)
After DI-19 CHILLER PUMP OPERATION COMMAND
OUTPUT turns ON, if DI-15 AUXILIARY INPUT3 is OFF over
this duration of time, the alarm will set off as “Interlock-3
Failure.”
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STEP-13 Setting Up the Communication
This screen guides you to setup each communication port.
You need to set this up, when operation control, data logging, and optional “AUTO-STAGE” through
communication are used.
(If you do not need communication, you do not need to change anything.)
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “8. COMMUNICATION SETUP.”

02 COM1 SETUP COM0 SETUP
03
04 COMMUNICATION STOP COMMUNICATION STOP SP 42.2psi
05 ADDRESS [ 0] ADDRESS [ 0] ST 36.1o F
06 RATE 19200bps RATE 19200bps
07 FORMAT C8 PN S1 FORMAT C8 PN S1 SSH 8.4o F
08 PROTOCOL Mod Bus RTU PROTOCOL Mod Bus RTU
09 RESPONSE [ 0]X10MSEC RESPONSE [ 0]X10MSEC
10 WIRING [DIRECT]
11 TERMINAL [LOG TRANSFER] DP 60psi
12 TOTAL RATE 192000bps OR LESS! TOTAL RATE 192000bps OR LESS! DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Items Descriptions
COMMUNICATION Setup the start/stop of communication.
ADDRESS Enter your communication number.

(Communication Number) (0~99 can be entered.)
Choose and set the communication speed.

RATE
(Select from 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200.)
(Communication
* However, the total of Baud Rate of all communication ports should not exceed
Speed)
192000bps.
Choose and set the communication character format.
FORMAT Data Length : 7, 6 bit
(Communication Parity Check : None, Odd (numbers), Even (numbers)
Character Format) Stop Bit : 1, 2 bit
You can choose from 12 different combinations of the above set available.
You can read and write the device on CP4 by using MODBUS RTU
MODBUS RTU
(Binary data) Protocol from an external communication device.
MODBUS You can read and write the device on CP4 by using MODBUS ASCII
ASCII (ASCII data) Protocol from an external communication device.
AUTO-STAGE A protocol exclusively for AUTO-STAGE (optional).
PROTOCOL TREND LOG You can receive all data displayed in “F4: LOGS – 1. TREND LOG” as
(Only COM0) files by using 1k-XModem protocol from the terminal software on PC.
You can write on and control CP4 from the Keyboard on PC by connecting
TERMINAL with PC and displaying the CP4 screen on the terminal software.
(Only COM0) Also, you can receive all data displayed in “F4: LOGS – 1. TREND LOG”
as files by using 1k-XModem protocol.
Set the time from receiving a command from Master Communication Station (external
communication device) to sending a response.
RESPONSE
(0~100 x 10msec)
(Response delay time)
When Master Communication Station (external communication device) fails to receive too
fast a response from CP4, you could solve this problem by changing the delay time.
MYCOM
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Select a wiring method of the communication wire. (Only on COM0)
WIRING DIRECT: Select this for a direct connection.
MODEM : Select this for connecting with PC via MODEM.
Command CP4 to start 1k-XModem sending. (Only on COM0)

TERMINAL
On the terminal software on PC, place the cursor on this command and hit [ENTER] to start
(TREND LOG sending
sending all data displayed in “F4: LOGS – 1. TREND LOG” by 1k-XModem protocol. (The
command)
PROTOCOL must be TERMINAL, and the COMMUNICATION must be RUN.)
On communication port “COM2,” “COM3,” you can set these settings only when you install and expand the
communication port.
Setup Procedures
1. Check communication conditions of the external communication device that will be connected with CP4.
Depending on the external communication device, the communication exchange number and the parity check
could be fixed (not to be modified.).
Read the instruction manuals of the external communication device and check these conditions.
2. Set the communication conditions (ADDRESS, RATE, FORMAT, RESPONSE, WIRING) on CP4.
Set these conditions on CP4, so that these conditions match those of the external communication device.
3. Select the PROTOCOL.

There are 5 types of protocol on CP4: MODBUS-RTU, MODBUS-ASCII, AUTO-STAGE, TREND-LOG,
TERMINAL. Select a protocol, according to your use.
4. Set “COMMUNICATION” to “RUN” from “STOP.”

This will enable CP4 to start the communication.
When a proper command is sent from an external communication device, CP4 will send back an appropriate
response.
By repeating it, you can receive and send the data.
STEP-14 Setting Alarm Set Values

This screen guides you to set the value for each alarm. It is three-step procedure, as shown below.
The “ALARM” alert is displayed in alarm display, as a non-serious alarm that will not shut down the compressor.
The “FAILURE” alert is displayed in alarm display, as a serious alarm that will shut down the compressor.
The “OEM LIMITS” alert displays the maximum or minimum limit of each alarm set value.
Under [NORMAL BOOT], select “F3: LIMITS” – “1. ALARM/FAILURE.”

o
80 F FRI.04/07/2006 12:34:56
02 ALARM/FAILURE & OEM LIMITS
03 ALARM FAILURE OEM LIMITS
04 LOW SP [ 5.9]"Hg [ 5.9]"Hg [ 5.9]"Hg SP 42.2psi
05 ALARM DELAY [ 30]SEC [ 30]SEC ST 36.1o F
06 MASK TIME [ 10]MIN
07 HIGH DP [ 102]psi [ 102]psi [ 102]psi SSH 8.4o F
08 LOW OP [ 29]psi [ 29]psi [ 29]psi
09
10 HIGH OF [ 4]psi [ 4]psi
11 ALARM DELAY [ 600]SEC DP 60psi
12 HIGH MA [ 90.0]A [ 90.0]A [ 90.0]A DT 110o F
13 HIGH DT [ 140]o F [ 140]o F [ 140]o F DSH 69o F
o
14 HIGH OT [ 131] F [ 131]o F [ 131]o F P 46psi
o
15 LOW SSH [ 7.2] F [ 7.2]o F OP 70psi
16 RE-START/TIMEOUT [ 30]SEC OP 130psi
17 OT 51o F
18 LOW P [ 4]psi [ 4]psi [ 4]psi FP -28psi
19 MASK TIME [ 600]SEC AFP 88psi
20 OS 92o F
21
22
23 R ELFORWI G EORSA N T R[7 1 7 ( N4H13])o F [ 41]o F
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
* The actual displayed items could vary, depending on the setting.

MYCOM
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STEP-15 Setting Up Sensor Alarm
This screen guides you to set the detecting time or mask time for over-range or under-range alarm for each
sensor.
By completing this setup, you can detect the maximum or minimum limit even if the sensor is broken, or if the
maximum or the minimum value goes over/under the limit..
When you set the time as [ 0] SEC, the sensor alarm won’t be detected.
Under [NORMAL BOOT], select “F3: LIMITS” – “3. OVER RANGE.”

F FRI.04/07/2006 12:34:56
02 ANALOG INPUT RRANGE OVER FAILURE
03 FAILURE MASK TIME
04 PRESSURE SENSOR [ 180]SEC SP 42.2psi
05 TEMPERATURE SENSOR [ 600]SEC ST 36.1o F
06 FAILURE DELAY (VALUE 0 INVALIDATES)
07 SUCTION PRESSURE OVER [ 10]SEC SSH 8.4o F
08 DISCHARGE PRESSURE UNDER [ 10]SEC
09 OIL SUPPLY PRESSURE OVER [ 10]SEC
10 AFTER FILTER PRESSURE OVER [ 10]SEC
11 SUCTION TEMPERATURE OVER [ 15]SEC DP 60psi
12 SUCTION TEMPERATURE UNDER [ 15]SEC DT 110o F
13 DISCHARGE TEMPERATURE UNDER [ 15]SEC DSH 69o F
14 OIL SUPPLY TEMPERATURE UNDER [ 10]SEC P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 COMPRESSOR MOTER CURRENT UNDER [ 30]SEC FP -28psi
19 AFP 88psi
20 LOW STAGE SLIDE VALVE POSITION OVER [ 60]SEC OS 92o F
21 LOW STAGE SLIDE VALVE POSITION UNDER [ 60]SEC
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
STEP-16 Setting Each Value for SETPOINTS

Set the values, related to the operation of the compressor.
SET POINTS are separated in 4 windows.
SYSTEM START : Time setting to confirm the starting conditions of the system
MISCELLANEOUS : Setting related to running or stopping of compressors and other equipments
PUMP OUT : Setting related to liquid recovery
SET POINTS : Setting related to auto-operation. You can set maximum 5 set points.
(These settings will be used in “SCHEDULER” that is explained in “STEP-17.”)
Under [NORMAL BOOT], select “F1: SETPOINTS” – “3. SETPOINTS.”

02 SYSTEM START
03 SYSTEM START DELAY [ 5]SEC
04 SP 42.2psi
05 MISCELLANEOUS ST 36.1o F
06 CUT-IN DELAY [ 30]SEC
07 CUT-OUT DELAY [ 60]SEC SSH 8.4o F
08 CUT-OUT LSV% [ 5.0]%
09 O I L P . S T A R T D E L A Y [ 5]SEC
10 COMP. START DELAY [ 5]SEC
11 COMP. RE-START DELAY[ 30]SEC DP 60psi
12 OIL FEED OFF DELAY [ 10]SEC DT 110o F
13 DSH 69o F
14 PUMP OUT P 46psi
15 CAPACITY 0% STOP YES OP 70psi
16 MINIMUM DELAY [ 0]SEC OP 130psi
17 MAXIMUM DELAY [ 1]SEC OT 51o F
18 PUMP OUT PRESS [ 14.5]psi FP -28psi
19 LSV% [ 100.0]% AFP 88psi
20 STOP LSV% [ 5.0]% OS 92o F
21
22 SET POINTS
23 REFRIGERANT R 7C1O7M(MN H 3 ) SETPT #1 SETPT #2 SETPT #3 SETPT #4
24 R UCNU T - I N 0 :S0E0T:P0O0I N T S[T O P4 3 . 5 ]0p:s0i0 :[0 0 4 3 . 5 ] p s i [ 43.5]psi [ 4 3 . 5 ] p s iM A[ 4 30..50]Ap s i
25 T OCDOANYT R O L0 :P0R0E:S0S0. [ 29.0]psi [ 29.0]psi [ 29.0]psi [ 2 9 . 0 ] p s iL S[V 2 90..00]%p s i
26 RUN TIME 0HRS
27 T OCTUATL- ORUUTN S E T P O I N T 0[H R S1 4 . 5 ] p s i [ 14.5]psi [ 14.5]psi [ 14.5]psi [ 14.5]psi
28
29 F1 F2 F3 F4 F5 F6 F7
MYCOM
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STEP-17 Setting Scheduled Operations
CP4 has “SCHEDULER” function on which changes the operating conditions according to the time of the day or
the day of the week. You can set up to 7 schedules on SCHEDULER. Each schedule can be set maximum 8 hours
in-between each other.
SCHEDULER (ASSIGN DAYS) can assign SCHEDULE#1~#7 to a SCHEDULE.

Also, you can set to use either SCHEDULER function or SETPOINT#1~#4 (in STEP-16) without using
SCHEDULER function.
SCHEDULE#1~7 can assign mentioned SETPOINTS#1~4 (SET#) to a time and change the operating conditions
according to the time (START).
Under [NORMAL BOOT], select “F1: SETPOINTS” – “4. SCHEDULER”.

02 SCHEDULER (ASSIGN DAYS)
03 SCHEDULE#
04 SUNDAY [1] SP 42.2psi
05 MONDAY [2] ST 36.1o F
06 TUESDAY [3]
07 WEDNESDAY [4] SSH 8.4o F
08 THURSDAY [5]
09 FRIDAY [6]
10 SATURDAY [7]
11 DP 60psi
12 CUT IN/CUT OUT SETPOINT #1 DT 110o F
13 CONTROL TARGET SETPOINT #1 DSH 69o F
14 P 46psi
15 SCHEDULE1 SCHEDULE2 SCHEDULE3 SCHEDULE4 SCHEDULE5 S C H E D U L E 6 OSPC H E D U7L0Ep7s i
16 S E T # S T A R T S E T # S T A R T S E T # S T A R T S E T # S T A R T S E T # S T A R T S E T # S T A R T OSPE T # S1T3A0RpTs i
17 OT 51o F
18 [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] F[P1 ] [ 0-02:80p0s]i
19 [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ]A F[P1 ] [ 0 38:80p0s]i
20 [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ]O S[ 1 ] [ 0 69:20o0 F]
21 [1][09:00] [1][09:00] [1][09:00] [1][09:00] [1][09:00] [1][09:00] [1][09:00]
22 [1][12:00] [1][12:00] [1][12:00] [1][12:00] [1][12:00] [1][12:00] [1][12:00]
23 R[E1F]R[I1G5E:R0A0N]T [ 1 ] [ 1 5 :R0701]7 ([N1H]3[)1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ]
24 R[U1N] [ 1 8 : 000:]0 0[:10]0[ 1 8 :S0T0O]P [ 1 ] [01:80:00:00]0 [ 1 ] [ 1 8 : 0 0 ] [ 1 ] [ 1 8 : 0 0 ] [ 1 ] [ 1 8 : 0 0 ]M A[ 1 ] [ 108.:00A0 ]
25 T[O1D]A[Y2 1 : 000:]0 0[:10]0[ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ]L S[V1 ] [ 201.:00%0 ]
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
STEP-18 Other Settings

Setup the Reboot Prevention timer and other options.
Under [NORMAL BOOT], select “F1: SETPOINTS” – “5. OTHER SETPOINTS.”

02 ANTI CYCLE OIL HEATER
03 ANTI CYCLE TIME [ 900]SEC HEATER ON OS [ 77]o F
04 INTERVAL TIME [ 900]SEC HEATER OFF OS [ 86]o F SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
MYCOM
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STEP-19 Setting Up Capacity Control
Set the value for the Capacity Control.
Under [NORMAL BOOT], select “F2: CONTROLLER” – “1. CAPACITY CONTROL.”

F FRI.04/07/2006 12:34:56
02 CAPACITY CONTROL (MONITOR)
03 CONTROL TARGET 42.2 psi
04 CONTROL SETPOINT [ 29.0]psi SP 42.2psi
05 PID OUT(MV)% 0.0% ST 36.1o F
06 L.SLIDE VALVE 0.0%
07 OPERATION AUTO SSH 8.4o F
08 [MANUAL LOAD] [MANUAL UNLOAD]
09 CAPACITY CONTROL (SETPOINTS)
10 PROPORTIONAL BAND [ 30.0]%
11 INTEGRAL TIME [ 60]SEC DP 60psi
12 DERIVATIVE TIME [ 0]SEC DT 110o F
13 MANUAL RESET [ 50.0]% DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 HI MA UNLOAD [ 90.0]A CAPACITY RAMP CONTROL OP 70psi
16 HI MA LOAD FORBID [ 80.0]A MVL% [ 0 . 0 ]O%P 130psi
17 HI DP UNLOAD [ 159]psi STEP-1 [ 30]SEC [ 1 2 . 5 ]O%T 51o F
18 HI DP LOAD FORBID [ 145]psi STEP-2 [ 30]SEC [ 2 5 . 0 ] %F P -28psi
19 STEP-3 [ 30]SEC [ 3 7 . 5 ]A%F P 88psi
20 STEP-4 [ 30]SEC [ 5 0 . 0 ]O%S 92o F
21 LO SP UNLOAD [ 2.9]"Hg STEP-5 [ 30]SEC [ 62.5]%
22 LO SP LOAD FORBID [ 0.0]psi STEP-6 [ 30]SEC [ 75.0]%
23 REFRIGERANT R717(NH3) STEP-7 [ 30]SEC [ 87.5]%
24 R UCNT R L S T0A:R0T0 :D0E0L A Y S T[O P 1 00]:S0E0C: 0 0 STEP-8 [ 30]SEC [ 1 0 0 . 0 ]M-AM V H % 0.0A
25 T OMDVA(YL S V )0D:E0A0D:B0A0N D [ 2.0]% LSV 0.0%
26 R UFNO RTCIEM EF U L L L O A D 0 H[R S 2 . 0 ] % / S E C REMOTE MVH% [ 100.0]%
27 TOTAL RUN 0HRS MVL%/MVH% BY COMM DISABLE
28
29 F1 F2 F3 F4 F5 F6 F7
“OPERATION” DESCRIPTIONS
MANUAL Capacity control by Manual. (Read <Capacity Control Manual Control> described below.)
AUTO Auto capacity control by “CONTROL TARGET” and “CONTROL SETPOINT.”
Capacity control by capacity control setpoint input (DI-31 REMOTE (LOW-STAGE)

REMOTE CAPACITY “LOAD” INPUT, DI-32 REMOTE (LOW-STAGE) CAPACITY “UNLOAD” INPUT).
DIGITAL (* Available only when “DIGITAL” is selected as the “REMOTE CAPACITY CONTROL”
option.)
Capacity control by Remote capacity control analog input (AI-20 REMOTE CAPACITY
REMOTE CONTROL).
ANALOG (+ Available only when “ANALOG” is selected as the “REMOTE CAPACITY CONTROL”
option.)
Capacity control by the value set by the communication.

COMM
(“CONTROL PRESS” (COMM) at “F1:SETPOINTS-SETPOINTS”.)
* Read “REMOTE CAPACITY CONTROL” for more details.
< Capacity Control Manual control >

This screen guides you to manually control the capacity control from the keypad.
1. Set “OPERATION” at “MANUAL.”
(“WARNING! CAPACITY CONTROL PID OUT: MANUAL” message will be displayed in the warning display
area, in order to notify that the capacity is now controlled manually.)
2. Place the cursor on [MANUAL LOAD] and press [ENTER].

Only when the [ENTER] key is pressed down, DO-03 CAPACITY "LOAD" SOLENOID VALVE OUTPUT can
be set ON. (In other words, you can increase the capacity.)
3. Put the cursor on [MANUAL UNLOAD] and press [ENTER].

Only when the [ENTER] key is pressed down, DO-04 CAPACITY "UNLOAD" SOLENOID VALVE OUTPUT
can be set ON. (In other words, you can decrease the capacity.)
4. When you are finished, make sure you set “OPERATION” back at “AUTO.”
Depending on the options, other settings might require to be changed before setting to “AUTO.”
(When “OPERATION” setting is change from “MANUAL” to something else, “WARNING! CAPACITY
CONTROL PID OUT: MANUAL” message will disappear. The output will be the result of PID calculation.)
MYCOM
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-- Capacity Control Ramp Function --
Capacity By the Ramp function on Capacity control, the capacity
shifts so that it will stay in the shadowed area on the
100%
left graph.
MVH
The time gap or the capacity gap in-between each

STEP is not spaced evenly, the slope will be a broken
line, as shown on the left.
MVL
When they are spaced evenly, the slope will be a
straight line.
0%
0 Time (Initially, the both gaps are set evenly.)
TSTEP1 TSTEP2 TSTEP3 TSTEP4 TSTEP5 TSTEP6 TSTEP7 TSTEP8
STEP-20 Starting Operation (Selecting Operation Modes)

Select operation mode and start the operation.
Under [NORMAL BOOT], select “F1: SETPOINTS” – “1. OPERATION MODE”.

01MYCOM CONTROL SYSTEM MYPRO-CPIV 80 o
F FRI.04/07/2006 12:34:56
02 OPERATION MODE
03 OPERATION LOCAL
04 COMPRESSOR AUTO START/STOP YES SP 42.2psi
05 ST 36.1o F
06
07 D/O TEST OPERATION NO SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
LOCAL : Start or stop the operation by [START] / [STOP] Keys on the panel key.
REMOTE : Start or stop the operation by Di-16 Remote Operating Command Input ON/OFF.
COMMUNICATION : Start or stop the operation by Operating command input ON/OFF from the
communication.
AUTO-STAGE : Start or stop the operation by operating command from master station on
AUTO-STAGE (optional).
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5. WIRING DIAGRAM
Analog Input Panel (REF-CX100-AI01)
Analog Input Panel (REF-CX100-AI11)
Analog Input Panel (REF-CX100-DA01)
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Digital Input / Output Panel (REF-MCS200-OIA0)
RS-485 Communication Line (“AUTO-STAGE” option)

CP4 Master CP4 Slave[1] …… CP4 Slave[n]
RA RA RA
R R
RB RB RB
SA SA SA
R R
SB SB SB
SG SG SG
FG FG FG
Terminating resistor "ON" Terminating resistor "OFF" Terminating resistor "ON"
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6. OUTER DIMENSION
Unit:mm
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7. SPECIFICATIONS
Absolute Maximum Rating

Power Voltage AC85 ~ 264V
Operating Temp. 0 oC ~ 55 oC
Storage Temp. -10 oC ~ 70 oC
Ambient Temp. Below 85%RH (NO condensation)
Ambient Vibration Direction XYZ 1.0G
Power Line Noise Voltage 1500V Noise Range 100ns 1µs for 5mins.
Noise Resistance I/O Line Noise Voltage 1000V Noise Range 100ns 1µs for 5mins.
Communication Line Noise Voltage 500V Noise Range 50ns for 5mins.
AC1000V for 1 minute (between power terminal and connecting terminal)
Voltage Resistance
AC500V for 1 minute (between Input/Output terminal and connecting terminal)
Dielectric DC500V over 20MΩ (between power terminal and connecting terminal)
Resistance DC500V over 20MΩ (between Input/Output terminal and connecting terminal)
When the absolute maximum rating is exceeded, the equipment can be damaged permanently.
When the absolute maximum rating is reached and left at it for a long time, the equipment can be unreliable.
Recommended Operating Conditions
Power Voltage AC100/200V
Frequency 50/60Hz
Operating Temp. 5 oC ~ 50 oC
Ambient Temp. Below 70%RH (NO condensation)
Ambient No corrosive gas, no severe dust
Specifications
Input / Output
DC4~20mA (Input Impedance 250Ω) Standard 16points
Input Sensor
Or, DC1~5V (Input Impedance 100kΩ) (SW switch) Max 32points
Analog Input
Potentiometer Input
1kΩPotentiometer Input Max. 2points
(A/D Ch.15,16)
Unit Displayed : MPa *2
2
Unit Displayed : kgf/cm *2
Pressure *1
Unit Displayed : bar *2
Unit Displayed : PSI *2
Measurement
Unit Displayed : oC *2
Range
Temperature *1 Unit Displayed : oF *2
o
Unit Displayed : K *2
Power Current Unit Displayed : A *2
Capacity Unit Displayed : % 0~100 %
Measurement Accuracy +0.5% / Full-Scale (Sensor errors not included)
Power for Sensor DC24V (Supplied to AI Panel from external DC24V power)
Contact Point Input Mechanical Relay (Load AC250V, 5A or DC30V, 5A) Standard 10points
*3 Or, Solid State Relay (Load AC100~240V, 1.2A) Max. 24points
Contact Point
No voltage connecting point connection Standard 6points
Contact Point Input
(supplied from the inside DC12V, Max. 25mA) Max. 8points
Sampling 250 msec
Analog Output (optional) DC4~20mA (Load resistance below 500Ω)
*1 Under [SPECIAL BOOT], you can select a display unit from “F6: SETUP” – “1. SYSTEM SETUP.”
*2 Under [SPECIAL BOOT], you can scale as an option, from “F6: SETUP” – “3. ANALOG INPUT SCALING.”
*3 MECHANICAL RELAY: Made by OMRON G6B-1114P-US, DC12V
SOLID STATE RELAY: Made by OMRON G3S-201PL-PD-US, DV12V
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Specifications
Communication
COM0 8 pin connector (Signal level: RS-232C regulated)
Interface
COM1~COM3 RS-485 regulated (COM2, COM3, optional)
Communication COM0 Half-Duplex communication method
Methods COM1~COM3 Four-wire duplex communication method (Two-wire also compatible.)
Synchronizing Method Asynchronous Synchronizing Method
Selection from [300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 11520]bps
Communication Speed (bit/sec)
(The total of all communication ports must be under 192000bps.)
Start Bit Fixed at 1 bit
Character Character Bit Selection from [7,8] (COM0: fixed [8])
Format Parity Bit Selection from [N (none), O (odd numbers), E (even numbers)] (COM0: fixed [N])
Stop Bit Selection from [1,2] (COM0: fixed [1])
Parity Check Selection from [YES(O/E)/No] (COM0: fixed[N])
Signal Transmission
CRC-16 fixed [YES] (MODBUS Protocol RTU Mode only)
Error Detection
LRC fixed [YES] (MODBUSProtocol ACII Mode only)
Transmission Distance Total length within 150m
COM0: 1k X-Modem Protocol (Binary code)
Communication Protocol
MODBUS Protocol RTU mode (Binary code)
(Communication Code)
MODBUS Protocol ASCII mode (ASCII code)
Specifications
Display, Keys, Switches
10.4" LCD(Liquid Crystal Display) Resolution: 640 x 480 pixels Color: 256
Display Method Life span of LCD back light: about 50,000 hours with the ambient temperature at 25oC (the span
changes, depending on the ambient temperature).
[F1] ~ [F7] Key … used to display the function menu

[ESC] Key … used to close menus and windows
[SHIFT] Key … not used on its own (always combined with other keys)
[ALT] Key … not used on its own (always combined with other keys)
[DELETE] Key … used to correct an entered value
Arrow Keys … used to move from an item to an item on the screen
Keys [TAB] Key … used to move from an item to an item between the window
[ENTER] Key … used to complete a setting
[SAVE] Key … used to save each item to the internal memory
Numeral Keys … used to select an item or to enter values
[START] Key … used to start an operation of compressors
[STOP] Key … used to stop an operation of compressors
[CLEAR ALARM] Key .. used to stop the alarm
Dip Switch (SW1 on CPU panel) Currently not in use

Others
Protection Connecting Output between electrodes Circuit Protector Thermal Tripping Amperage rating 1A
Backup by a primary battery (CR2032)
Set Value Memory
(Recommended battery exchange: every 3 years)
Energy Consumption 270VA Max. (Max 0.25A @AC200V x 3 + Max 0.60A @AC200V x 1)
CP4 Panel Body H420mm x W380mm x D96.2mm
Outer A/I Panel (REF-CX100-AI01) H 66mm x W200mm x D35mm
Dimension A/I Panel (REF-CX100-AI11) H 66mm x W200mm x D35mm
DI/O Panel (REF-MCS200-OIA0) H107mm x W348mm x D35mm
CP4 Panel Body Approx. 5.3 kg
A/I Panel (REF-CX100-AI01) Approx. 0.2 kg
Weight
A/I Panel (REF-CX100-AI11) Approx. 0.2 kg
DI/O Panel (REF-MCS200-OIA0) Approx. 0.2 kg
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Ex. INPUT / OUTPUT ASSIGNMENT
CP4 is equipped with 3 types of Input/Output assignments as “I/O PLATFORM.”

They are described below.
Note that the points and the details could change, depending on the options.
Analog Input
I/O PLATFORM
(I/O Spec.)
NORTH AMERICA EUROPE ASIA
Analog Input
Channels
Ch.01 Suction Pressure ← ←
Ch.02 Discharge Pressure ← ←
Ch.03 Oil Pressure ← ←
Ch.04 Oil Filter Pressure ← ←
Ch.05 Suction Temperature ← ←
Ch.06 Discharge Temperature ← ←
STANDARD ANALOG INPUT PANEL
Ch.07 Oil Temperature ← ←

Ch.08 Oil Sump Temperature Oil Pressure after Demister ---
Undefined or Intermediate Pressure
REF-CX100-AI01
Ch.09 ← ←
or Option A/I 1/4
Undefined or Intermediate Temperature

Ch.10 ← ←
or Option A/I 1/4 or 2/4
Ch.11 Undefined or System Discharge Pressure ← ←

Ch.12 Compressor Motor Current ← ←
Undefined or Process Inlet Temperature
Ch.13 ← ←
or Option A/I 1/4 or 2/4 or 3/4
Undefined or Process Outlet Temperature

Ch.14 ← ←
or Option A/I 1/4 or 2/4 or 3/4 or 4/4
Ch.15 (Low-Stage) Slide Valve Position ← ←
Undefined or (High-Stage) Slide Valve Position

Ch.16 or Slide Valve Lubricating Pressure ← ←
or System Suction Pressure
Ch.17 Undefined or Evaporator Gas Outlet Pressure 1/2 ← ←

Ch.18 Undefined or Evaporator Gas Outlet Temperature 1/2 ← ←
Ch.19 Undefined or System Suction Pressure ← ←
← ←
OPTION ANALOG INPUT PANEL
Ch.20 Undefined or Remote Capacity Command

Ch.21 Undefined or Option A/I 1/4 ← ←
Ch.22 Undefined or Option A/I 1/4 or 2/4 ← ←
REF-CX100-AI11

Ch.25 Undefined or Evaporator Gas Outlet Pressure 2/2 ← ←
Ch.26 Undefined or Evaporator Gas Outlet Temperature 2/2 ← ←
Ch.27 Undefined ← ←
* Option A/I : Option Analog Input (Monitor only. It cannot be a target of control.
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Digital Input/Output
I/O PLATFORM
Digital NORTH AMERICA EUROPE ASIA
I/O Channels
DO - 01 Compressor Operation Command Output ← ←
DO - 02 Oil Pump Operation Command Output ← ←
DO - 03 (Low-Stage) Capacity "LOAD" SV Output ← ←
STANDARD DIGITAL INPUT/OUTPUT PANEL
DO - 04 (Low-Stage) Capacity "UNLOAD" SV Output ← ←

Undefined or Liquid Injection Supply SV Output 1
DO - 05 ← ←
or (High-Stage) Capacity "LOAD" SV Output
Undefined or Liquid Injection YOSAKU EV Output 1
DO - 06 ← ←
REF-MCS200-OIA0
or (High-Stage) Capacity ”UNLOAD” SV Output

Undefined Undefined
DO - 07 Oil Heater Output
or Evaporator Liq. Supply SV 1 or Evaporator Liq. Supply SV 1
DO - 08 Undefined or Economizer/Intercooler Liquid Supply SV Output ← ←
Undefined or Starting Oil Supply SV Output Undefined or Undefined or
DO - 09
or Oil Drain SV Output Starting Oil Supply SV Output Starting Oil Supply SV Output
DO - 10 Batch Alarm Output 1 (FAILURE&ALARM) ← ←
DI - 11 Emergency Stop Input ← ←
DI - 12 Compressor Operation Confirmation Input ← ←
DI - 13 Interlock 1 Input ← ←
DI - 14 Interlock 2 Input (Cooling Water Pressure Rise Switch) Interlock 2 Input Interlock 2 Input
DI - 15 Interlock 3 Input (Process Pressure Rise Switch) Interlock 3 Input Interlock 3 Input
DI - 16 Remote Operation Command Input ← ←
Undefined
DO - 17 or Evaporator Liquid Supply SV Output 1 ← ←
or Vi Slide (M Port) Drain SV Output
Undefined
DO - 18 or Evaporator YOSAKU Expansion Valve Output 1 ← ←
or Vi Slide (M Port) Plug SV Output
Undefined
DO - 19 or Chiller Pump Operation Command Output ← ←
or Slide Valve Bypass SV Output
Undefined
DO - 20 or Starting Bypass SV Output ← ←
or Hot Gas SV Output
Undefined
DO - 21 ← ←
or Economizer/Intercooler YOSAKU Expansion Valve Output
OPTION DIGITAL INPUT/OUTPUT PANEL
DO - 22 Undefined or Batch Alarm Output2 (ALARM) ← ←

Undefined
DO - 23 or Evaporator Liquid Supply SV Output 2 ← ←
or Vi Slide (L, H Port) "LOAD" SV Output
Undefined
REF-MCS200-OIE0
DO - 24 or Evaporator YOSAKU Expansion Valve Output 2 ← ←

or Vi Slide (L, H Port) "UNLOAD" SV Output
Undefined
DO - 25 or Condenser Output 1 ← ←
or Auxiliaries Operation Command Output
Undefined
or Vi Slide (M Port) Plug SV Output
Undefined
or Vi Slide (M Port) Drain SV Output
Undefined or Condenser Output 4
DO - 28 or Slide Valve Bypass SV Output ← ←
or Liquid Injection YOSAKU Expansion Valve Output 2
DO - 29 or Vi Slide (L, H Port) "LOAD" SV Output ← ←
or Evaporator Liquid Supply SV Output 3
DO - 30 or Vi Slide (L, H Port) "UNLOAD" SV Output ← ←
or Evaporator YOSAKU Expansion Valve Output 3
Undefined
DI - 31 or Remote (Low-Stage) Capacity “LOAD" Command Input ← ←
or (Low-Stage) Capacity 0% Limit Switch Input
Undefined
DI - 32 or Remote (Low-Stage) Capacity "UNLOAD" Command Input ← ←
or (Low-Stage) Capacity 100% Limit Switch Input
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Ex. OPTION SETTINGS
CP4 has varieties of options for different use and conditions.
These options can be selected at the time of a purchase of CP4. Selected options are added to CP4 at the factory before
shipping.
These options cannot be added from the user’s end.
However, the user can choose to use or not to use the options selected earlier.
REMOTE CAPACITY CONTROL

STEP-1: Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTION SETUP 1/2.”
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL DIGITAL
06 CONDENSER CONTROL METHOD ON/OFF MULTI SET
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function of “REMOTE CAPACITY CONTROL” from the items below.

* NONE
REMOTE CAPACITY
DIGITAL Control by Contact point input (Command)
CONTROL
ANALOG Control by Analog Input (Command)
STEP-2: When “DIGITAL “ or “ANALOG” is selected in “REMOTE CAPACITY CONTROL, “ANALOG OUTPUT
ASSIGNMENT” (“SLIDE VALVE PERCENT” OUTPUT) needs to be checked.
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “6. ANALOG OUTPUT ASSIGNMENT.”
F FRI.04/07/2006 12:34:56
04 A/O01 DIRECT SLIDE VALVE PERCENT SP 42.2psi
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi “RLD” appear only when
20 OS 92o F
21 “ANALOG” is selected for
22
23 REFRIGERANT R717(NH3) “REMOTE CAPACITY
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0% CONTROL.” It will not show up
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS RLD 0.0% when “DIGITAL” is selected.
28
29 F1 F2 F3 F4 F5 F6 F7
Check the Output channel that is assigned to “SLIDE VALVE PERCENT” and the analog output channel is wired correctly.
Analog output board will send 4-20 ma signal with reference to actual side valve position that can be read at a remote
location.
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STEP-3 : Under [NORMAL BOOT], SELECT “F2: CONTROL” – “1. CAPACITY CONTROL”
When “DIGITAL” is selected as “REMOTE CAPACITY CONTROL.”

F FRI.04/07/2006 12:34:56
05 PID OUT(MV)% 0.0% ST 36.1o F
07 OPERATION REMOTE DIGITAL SSH 8.4o F
08 [ M A N U A L L O A D ] M A[ NM UA AN LU A L U N L O A D ]
09 C A P A C I T Y C O N T R AO UL T O( S E T P O I N T S )
10 P R O P O R T I O N A L RB EA MN OD T E[ D I3 G0 I. T0 A] L%
11 I N T E G R A L T I M E R E M O T E[ A N A 6L 0O ]G S E C DP 60psi
12 D E R I V A T I V E T I CM OE M M [ 0]SEC DT 110o F
14 MV LIMIT [ 100.0]% P 46psi
19 STEP-3 [ 30]SEC [ 3 7 . 5 ]A%F P 88psi
20 STEP-4 [ 30]SEC [ 5 0 . 0 ]O%S 92o F
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CC OO NN TT RR OO LL LL EE RR LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC
Select “REMOTE DIGITAL” under “OPERATION” when choosing the capacity control by Remote Capacity Control
Setpoint Input (DI-31 REMOTE (LOW-STAGE) CAPACITY “LOAD” INPUT, DI-32 REMOTE (LOW-STAGE) CAPACITY
“UNLOAD” INPUT.)
When “ANALOG” is selected as “REMOTE CAPACITY CONTROL.”

F FRI.04/07/2006 12:34:56
05 PID OUT(MV)% 0.0% ST 36.1o F
07 OPERATION REMOTE ANALOG SSH 8.4o F
08 [ M A N U A L L O A D ] M A[ NM UA AN LU A L U N L O A D ]
09 C A P A C I T Y C O N T R AO UL T O( S E T P O I N T S )
10 P R O P O R T I O N A L RB EA MN OD T E[ D I3 G0 I. T0 A] L%
11 I N T E G R A L T I M E R E M O T E[ A N A 6L 0O ]G S E C DP 60psi
12 D E R I V A T I V E T I CM OE M M [ 0]SEC DT 110o F
14 MV LIMIT [ 100.0]% P 46psi
19 STEP-3 [ 30]SEC [ 3 7 . 5 ]A%F P 88psi
20 STEP-4 [ 30]SEC [ 5 0 . 0 ]O%S 92o F
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CC OO NN TT RR OO LL LL EE RR LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC
Select “REMOTE ANALOG” under “OPERATION” when choosing the capacity control by Remote Capacity Control
Analog Input (AI-20 REMOTE CAPACITY CONTROL).
Change slide valve control from “AUTO” to “REMOTE DIGITAL” or “REMOTE ANALOG”. Selection will only be
available when REMOTE CAPACITY CONTROL is selected in OPTION SETUP 1/2.
For Manual capacity control, read “STEP-19 Setting Up Capacity Control.”
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CONDENSER VFD CONTROL
STEP-1: Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTON SETUP1/2.”
02 OPTION SETUP 1/2
04 CONDENSER CONTROL USE SP 42.2psi
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select one function for "CONDENSER CONTROL" from the list below.
When “USE” is selected in “CONDENSER CONTROL,” select a function for “CONDENSER CONTROL TARGET”
from the list below.
Also, select a function for “CONDENSER CONTROL METHOD” from the list below as well.
* NOT USE
CONDENSER CONTROL
USE
CONDENSER CONTROL * LOCAL DISCHARGE PRESSURE Local Discharge Pressure
TARGET SYSTEM DISCHARGE PRESSURE System Discharge Pressure
CONDENSER CONTROL ON/OFF SINGLE SET On Off TARGET – Single set
METHOD * ON/OFF MULTI SET On Off TARGET – Multiple set
* When “VFD ONLY” is selected for “CONDENSER VFD CONTROL” in OPTION SELECT, you can select only
“ON/OFF MULTI SET” for “CONDENSER CONTROL METHOD.”
STEP-2: When “USE” is selected in “CONDENSER CONTROL,” Analog Output Assignment (“DISCHARGE PRESSURE
CONTROL PID OUT”) needs to be checked.
Under [NORMAL BOOT], select “F5: ADJUSTMENT” – 6. ANALOG OUTPUT ASSIGNMENT.”

04 A/O01 DIRECT DISCHARGE PRESSURE CONTROL PID OUT SP 42.2psi
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Check the analog output channel that is assigned to DISCHARGE PRESSURE CONTROL PID OUT and the analog
output channel that is acutely wired.
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STEP-3 : Set control settings for CONDENSER CONTROL.
Under [NORMAL BOOT], select “F2: CONTROLLER” – “0. CONDENSER CONTROL.”
"When “ON/OFF MULTI SET” is selected for CONDENSER CONTROL METHOD (“VFD+5STEPS”),
02 CONDENSER CONTROL (MONITOR)
03 DISCHARGE PRESSURE 60 psi
04 SETPOINT SELECT SETPOINT#1 SP 42.2psi
05 SETPOINT #1/SETPOINT #2 ST 36.1o F
06 CONTROL SETPOINT [ 87]psi/[ 29]"Hg
07 PID OUT(MV)% 0.0 % SSH 8.4o F
08 OPERATION AUTO
09 [MANUAL PLUS] [MANUAL MINUS]
10 CONDENSER CONTROL (SETPOINTS)
11 SETPOINT #1/SETPOINT #2 DP 60psi
12 PROPORTIONAL BAND [ 30.0]/[ 30.0]% DT 110o F
13 INTEGRAL TIME [ 60]/[ 60]SEC DSH 69o F
14 DERIVATIVE [ 0]/[ 0]SEC P 46psi
15 MANUAL RESET [ 50.0]/[ 50.0]% OP 70psi
16 MV LIMIT [ 100.0]/[ 100.0]% OP 130psi
17 MVL% [ 0.0]/[ 0.0]% OT 51o F
18 MVH% [ 100.0]/[ 100.0]% FP -28psi
19 SLOW OPEN [ 60]/[ 60]SEC AFP 88psi
20 CONDENSER CONTROL (SETPOINTS) OS 92o F
21 SETPOINT #1 SETPOINT #2
22 START #1 [ 72]psi STOP [ 71]psi START #1 [ 72]psi STOP [ 71]psi
23 R ESFTRAIRGTE R#A2N T[ 7 5 ]Rp7s1i7 (SNTHO3P) [ 74]psi START #2 [ 75]psi STOP [ 74]psi
24 R USNT A R T #03: 0[0 : 0 0 7 8 ]SpTsOiP S T O P0 :[0 0 : 0 07 7 ] p s i START #3 [ 7 8 ] p s i S T OMPA [ 0 .707A] p s i
25 T OSDTAAYR T #04: 0[0 : 0 0 8 1 ] p s i S T O P [ 80]psi START #4 [ 8 1 ] p s i S T OLPS V[ 0 .800%] p s i
26 R USNT ATRITM E# 5 [ 8 4 ]0pHsRiS S T O P [ 83]psi START #5 [ 84]psi STOP [ 83]psi
27 T OSTTAALR TR U#N6 [ 8 7 ]0pHsRiS S T O P [ 86]psi START #6 [ 87]psi STOP [ 86]psi
28
29 F1 F2 F3 F4 F5 F6 F7
"When “ON/OFF SINGLE SET” is selected for CONDENSER CONTROL METHOD,

F FRI.04/07/2006 12:34:56
02 CONDENSER CONTROL (MONITOR)
03 DISCHARGE PRESSURE 60 psi
04 VFD LEAD/LAG VFD LAG SP 42.2psi
05 VFD LAG / VFD LEAD ST 36.1o F
06 CONTROL SETPOINT [ 87]psi/[ 29]"Hg
07 PID OUT(MV)% 0.0 % SSH 8.4o F
08 OPERATION AUTO
11 VFD LAG/ VFD LEAD DP 60psi
12 PROPORTIONAL BAND [ 30.0]/[ 30.0]% DT 110o F
13 INTEGRAL TIME [ 60]/[ 60]SEC DSH 69o F
14 DERIVATIVE [ 0]/[ 0]SEC P 46psi
15 MANUAL RESET [ 50.0]/[ 50.0]% OP 70psi
16 MV LIMIT [ 100.0]/[ 100.0]% OP 130psi
17 MVL% [ 0.0]/[ 0.0]% OT 51o F
18 MVH% [ 100.0]/[ 100.0]% FP -28psi
19 SLOW OPEN [ 60]/[ 60]SEC AFP 88psi
20 CONDENSER CONTROL (SETPOINTS) OS 92o F
21 VFD LAG / VFD LEAD
22 START [ 87]psi/[ 87]psi
23 R ESFTROIPG E R A N T R 7[1 7 ( N H732)] p s i / [ 72]psi
24 R UCNY C L E T0I:M0E0 : 0 0 S T[O P 3 00]:S0E0C:/0[0 30]SEC MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
< CONDENSER CONTROL Manual Control >

This screen guides you to manually control CONDENSER CONTROL from the keypad.
(“WARNING! CONDENSER CONTROL PID OUT: MANUAL” message will appear in the warning display
area, in order to notify that the condenser is now controlled manually.)
2. Place the cursor on [MANUAL PLUS] and press [ENTER].

Every time [ENTER] is pressed, PID OUT (MV) % can be increased.
3. Place cursor on [MANUAL MINUS] and press [ENTER].

Every time [ENTER] is pressed, PID OUT (MV) % can be decreased.
4. When you are finished, make sure you set “OPERATION” at “AUTO.”
(When “OPERATION” setting is changed to “AUTO,” “WARNING! CONDENSER CONTROL PID OUT:
MANUAL” message will disappear. The output will be the result of PID calculator.)
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CONDENSER 3STEPS CONTROL or CONDENSER 6STEPS CONTROL
STEP-1: Under [SPECIAL BOOT], select “F6 : SETUP" - "4.OPTION SETUP 1/2."
02 OPTION SETUP 1/2
04 CONDENSER CONTROL USE SP 42.2psi
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "CONDENSER CONTROL" from the list below.

When “USE” is selected in "CONDENSER CONTROL,” select a function for "CONDENSER CONTROL TARGET"
from the list below. Also, select a function for “CONDENSER CONTROL METHOD” from the list below.
* NOT USE
CONDENSER CONTROL
USE
CONDENSER CONTROL * LOCAL DISCHARGE PRESSURE Local Discharge Pressure
TARGET SYSTEM DISCHARGE PRESSURE System Discharge Pressure
CONDENSER CONTROL ON/OFF SINGLE SET On Off TARGET Single set
METHOD * ON/OFF MULTI SET On Off TARGET Multiple set
STEP-2: Set the CONDENSER CONTROL settings.

Under [NORMAL BOOT], select "F2: CONTROLLER" - "0.CONDENSER CONTROL.”
When “ON-OFF SINGLE SET”
o
80 F FRI.04/07/2006 12:34:56
02
03
04 SP 42.2psi CONDENSER 3STEPS CONTROL
05 ST 36.1o F
06
"ON-OFF MULTI SET"
07 SSH 8.4o F CONDENSER CONTROL (SETPOINTS)
08 START #1 [ 72]psi STOP [ 71]psi
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi CONDENSER 6STEPS CONTROL
19 AFP 88psi
20 OS 92o F "ON-OFF MULTI SET"
22 CONDENSERCONTROL (SETPOINTS) START #1 [ 72]psi STOP [ 71]psi
23 R ESFTRAIRGTE R A N T [ 8R77]1p7s(iN H 3 ) START #2 [ 75]psi STOP [ 74]psi
24 R USNT O P 0 : 0 0 :[0 0 7S2T]OpPs i 0:00:00 MA 0.0A START #3 [ 78]psi STOP [ 77]psi
25 T OCDYACYL E T0I:M0E0 :[0 0 30]SEC LSV 0.0% START #4 [ 81]psi STOP [ 80]psi
26 RUN TIME 0HRS START #5 [ 84]psi STOP [ 83]psi
27 TOTAL RUN 0HRS START #6 [ 87]psi STOP [ 86]psi
28
29 F1 F2 F3 F4 F5 F6 F7
START Operating Pressure Set Value

STOP Stop Pressure Set Value
CYCLE TIME Control Time Cycle
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CHILLER CONTROL
STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "5.OPTION SETUP 2/2.”
02 OPTION SETUP 2/2
03 CHILLER CONTROL USE
04 LIQUID SUPPLY SV 1 SP 42.2psi
05 EXPANSION VALVES M O T O R I Z E D C O N T R O L V ASLTV E 3 6 . 1 o F
06 CHILLER GAS TEMP. SENSOR NO
07 CHILLER ENTERING TEMP. SENSOR NO SSH 8.4o F
08 CHILLER LEAVING TEMP. SENSOR NO
09 CHILLER LEAVING TEMP. CONTROL NOT USE
10 CHILLER PUMP MODE AUTO START/STOP
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "CHILLER CONTROL" from the list below.

When “USE” is selected in "CHILLER CONTROL;"
Select a function for “LIQUID SUPPLY SV" from the list below.
Select a function for “EXPANSION VALVES" from the list below.
Select each function for “CHILLER GAS TEMP. SENSOR, “ “CHILLER ENTERING TEMP. SENSOR,” “CHILLER
LEAVING TEMP. SENSOR” from the list below.
When “Use” is selected in “CHILLER CONTROL” and “YES” is selected in “CHILLER LEAVING TEMP. SENSOR,”
select a function for “CHILLER LEAVING TEMP. CONTROL” from the list below.
When “USE” is selected in “CHILLER CONTROL,” select a function for “CHILLER PUMP MODE” from the list below.
* NOT USE
CHILLER CONTROL
USE
* 1 1 SV
LIQUID SUPPLY SV 2 2 SVs
3 3 SVs
NONE/THERMAL EXPANSION None or Thermal Expansion Valve
YOSAKU 1-VALVE 1 YOSAKU Expansion valve
YOSAKU 2-VALVES 2 YOSAKU Expansion valves
EXPANSION VALVES
YOSAKU 3-VALVES 3 YOSAKU Expansion valves
* 1-MOTORIZED CONTROL VALVE DC4-20mA Drive Expansion Valve
2-MOTORIZED CONTROL VALVES DC4-20mA Drive Expansion Valve x 2
CHILLER GAS LEAVING TEMP. * NO
SENSER YES
* NO
CHILLER ENTERING TEMP. SENSER
YES
* NO
CHILLER LEAVING TEMP. SENSER
YES
* NOT USE
CHILLER LEAVING TEMP. CONTROL
USE
NOT USE No Chiller Pumps
CHILLER PUMP MODE CONTINUOUS Continuous Operation
* AUTO START/STOP AUTO Start / Stop
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STEP-2: When "MOTORIZED CONTROL VALVE" is selected in “EXPANSION VALVES,” the analog output assignment
("SUCTION SUPERHEAT CONTROL PID OUT") needs to be checked.
When “USED” is selected in “CHILLER LEAVING TEMP. CONTROL, “ the analog output assignment ("CHILLER
LEAVING TEMPERATURE CONTROL PID OUT") needs to be checked.
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "6.ANALOG OUTPUT ASSIGNMENT."

04 A/O01 DIRECT SUCTION SUPERHEAT PID OUT SP 42.2psi
05 A/O02 DIRECT CHILLER LEAVING TEMPERATURE CONTROL PID OUT ST 36.1o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Check the analog output channels assigned to "SUCTION SUPERHEAT CONTROL PID OUT" and "CHILLER
LEAVING TEMPERATURE CONTROL PID OUT" and the analog output channel that is actually wired.
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AUTO STAGE
STEP-1: Under [SPECIAL BOOT], select “F6: SETUP" - "4.OPTION SETUP 1/2."
02 OPTION SETUP 1/2
07 AUTO STAGER 8 UNITS SSH 8.4o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "AUTO STAGE" (Compressor Unit number control) from the list below.
* NOT USE
AUTO STAGE
2 UNITS ~ 8 UNITS Select from 2 units ~ 8 units
STEP-2: Set the Operation Mode.

Under [NORMAL BOOT], select “F1: SETPOINTS" - "1.OPERATION MODE."
o
80 F FRI.04/07/2006 12:34:56
02 OPERATION MODE
03 OPERATION AUTO-STAGE
04 COMPRESSOR AUTO START/STOP YES SP 42.2psi
05 ST 36.1o F
06
07 D/O TEST OPERATION NO SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Select “YES” in "COMPRESSOR AUTO START/STOP, " and “NO” in "D/O TEST OPERATION."
Select “AUTO-STAGE” in "OPERATION."
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STEP-3: Setup the communication settings for AUTO STAGE.
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "8.COMMUNICATION SETUP."
02 COM1 SETUP COM0 SETUP
03
04 COMMUNICATION STOP COMMUNICATION STOP SP 42.2psi
05 ADDRESS [ 1] ADDRESS [ 0] ST 36.1o F
06 RATE 19200bps RATE 19200bps
07 FORMAT C8 PN S1 FORMAT C8 PN S1 SSH 8.4o F
08 PROTOCOL AUTO STAGE PROTOCOL Mod Bus RTU
09 RESPONSE [ 0]X10MSEC RESPONSE [ 0]X10MSEC
10 WIRING [DIRECT]
11 TERMINAL [LOG TRANSFER] DP 60psi
12 TOTAL RATE 192000bps OR LESS! TOTAL RATE 192000bps OR LESS! DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
1. Set Communication conditions (RATE, FORMAT).

(All connected CP4 have to have the same communication condition settings.)
(“ADDRESS” in this step overlaps in the next step. It does not have to be setup in this step.)
2. Select “AUTO STAGE” in “PROTOCOL.” (This will disable “COMMUNICATION” to be selected.)

(In order to enable the communication, you need to select “ENABLE” in “CONTROL” in the next step.)
STEP-4: Setup the AUTO STAGE set values, and start AUTO STAGE.
Under [NORMAL BOOT], select “F1: SETPOINTS" - "7.AUTO STAGE."
02 AUTO-STAGE
03
04 ADDRESS [ 0] 1:MASTER, 2 to 99:SLAVE, 0:INVALID SP 42.2psi
05 CONTROL DISABLE ST 36.1o F
06 LEAD LISTING MANUAL
07 LIST(MANUAL) 1 2 3 4 5 6 7 8 SSH 8.4o F
08 LIST ADDRESS [ 2] [ 0] [ 0] [ 0] [ 0] [ 0] [ 0] [ 0]
09 CUT-IN SETPOINT [ 43.5]psi
10 DELAY [ 60]SEC
11 CONTROL SETPOINT [ 29.0]psi TARGET 28.9psi DP 60psi
12 CUT-OUT SETPOINT [ 14.5]psi DT 110o F
13 DELAY [ 60]SEC DSH 69o F
14 P 46psi
15 SV HOLD PREVIOUS [ 75.0]% OP 70psi
16 OP 130psi
17 MONITOR OT 51o F
18 LEAD LIST 0 50 100 LOAD% STATE MODE RFUPN T I-M2E8 pHsRiS
19 1 < 2> 20.0 RUN STAGE-ON AFP 100 88psi
20 2 < 0> 0.0 UNKNOWN UNKNOWN OS 0 92o F
21 3 < 0> 0.0 UNKNOWN UNKNOWN 0
22 4 < 0> 0.0 UNKNOWN UNKNOWN 0
23 R E F5R I<G E0R>A N T R717(NH3) 0.0 UNKNOWN UNKNOWN 0
24 R U N6 < 0 >0 : 0 0 : 0 0 STOP 0:00:00 0.0 UNKNOWN UNKNOWN MA 00 . 0 A
25 T O D7A Y< 0 >0 : 0 0 : 0 0 0.0 UNKNOWN UNKNOWN LSV 00 . 0 %
26 R U N8 T<I M0E> 0HRS 0.0 UNKNOWN UNKNOWN 0
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
1. Enter 1 in ADDRESS, if this panel is the MASTER station. If it is a SLAVE station, enter 2~99.
(This step overlaps with ADDRESS in the prior step. When you set the values here, they will be reflected in the
prior step as well.)
2. If this panel is the MASTER station, set a priority order of operations in “LIST ADDRESS.” (This cannot be set in
SLAVE Station.)
Make sure to set multiple “ADDRESS,” including MASTER(1), for multiple numbers of units.
3. Set “ENABLE” in “CONTROL.”
(“COMMUNICATION” in the prior step becomes “RUN,” and AUTO STAGE communication will start.)
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VFD COMPRESSOR
STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
02 OPTION SETUP 1/2
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "VFD COMPRESSOR" (Inverter Capacity Control) from the list below.
VFD COMPRESSOR * NOT USE
(Inverter Capacity Control) USE
STEP-2: When “USE” is selected in "VFD COMPRESSOR," the analog output assignment (“VFD COMPRESSOR
CONTROL PID OUT”) needs to be checked.
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "6.ANALOG OUTPUT ASSIGNMENT."

04 A/O01 DIRECT VFD COMPRESSOR CONTROL PID OUT SP 42.2psi
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Check the analog output channel assigned to "VFD COMPRESSOR CONTROL PID OUT" and the analog output
channel that is actually wired.
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STEP-3: Set the control set value for VFD COMPRESSOR CONTROL.
Under [NORMAL BOOT], select “F2: CONTROLLER" - "2.VFD COMPRESSOR CONTROL."
02 VFD COMPRESSOR (MONITOR)
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 L.SLIDE VALVE 0.0 %
07 OPERATION AUTO SSH 8.4o F
09 VFD COMPRESSOR (SETPOINTS)
11 INTEGRAL TIME [ 60]SEC DP 60psi
12 DERIVATIVE [ 0]SEC DT 110o F
14 MV LIMIT [ 100.0]% P 46psi
16 HI MA LOAD FORBID [ 80.0]A MVL% [ 0.0]% OP 130psi
17 HI DP UNLOAD [ 159]psi STEP-1 [ 30]SEC [ 12.5]% OT 51o F
18 HI DP LOAD FORBID [ 145]psi STEP-2 [ 30]SEC [ 25.0]% FP -28psi
19 STEP-3 [ 30]SEC [ 37.5]% AFP 88psi
20 STEP-4 [ 30]SEC [ 50.0]% OS 92o F
23 R EVFFRDI GSETRAARNTT D E L A Y R 7[1 7 ( N H330)] S E C STEP-7 [ 30]SEC [ 87.5]%
24 R UVNF D S T O0P: 0 0D:E0L0A Y S T[O P 3 00]:S0E0C: 0 0 S T E P - 8 [ 30]SEC [ 1 0 0 . 0 ] - M VM HA % 0.0A
28
29 F1 F2 F3 F4 F5 F6 F7
< VFD COMPRESSOR CONTROL Manual Control >

This screen guides you to manually control VFD COMPRESSOR CONTROL from the keypad.
1. Set "OPERATION" at "MANUAL."
(“WARNING! VFD COMPRESSOR CONTROL PID OUT:MANUAL" message will appear in the warming
display area, in order to notify that the regulator is now controlled manually.)

Every time [ENTER] key is pressed, PID OUT (MV) % is increased.
3. Place the cursor on [MANUAL MINUS] and press [ENTER].

Every time [ENTER] key is pressed, PID OUT (MV) % is decreased.
4. When you are finished, make sure you set “OPERATION” back at “AUTO.”
(When “OPERATION” is set "AUTO," "WARNING! VFD COMPRESSOR CONTROL PID OUT:MANUAL"
message will disappear. The output will be the result of PID calculation.)
-- VFD Output Lamp Function --

Capacity By the VFD lamp function, the output of "VFD
COMPRESSOR CONTROL PID OUT” shifts so that it
100%
will stay in the shadowed area on the left graph.
MVH
The time gap or the capacity gap in-between each

STEP is not spaced evenly, the slope becomes a
broken line, as shown on the left.
MVL
When both gaps are spaced evenly, the slope
becomes a straight line.
0%
0 Time (Initially, both gaps are spaced evenly.)
TSTEP1 TSTEP2 TSTEP3 TSTEP4 TSTEP5 TSTEP6 TSTEP7 TSTEP8
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HIGH STAGE CAPACITY CONTROL
In order to use "HIGH STAGE CONTROL" function, “COMPRESSOR” in "F6: SETUP" - "SYSTEM SETUP" needs to be set
at ”COMPOUND-2 (2016 & HIGHER).”
“HIGH STAGE CONTROL” is not to be done on "ECONOMIZER w/ SENSOR" and "COMPOUND-1(1610 & 1612)."
STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "1.SYSTEM SETUP."

02 SYSTEM SETUP
05 ST 36.1o F
06 COMPRESSOR COMPOUND-2(2016 & HIGHER)
08
F
12 DT 110o F
14 OPERATION MODE RESTORE ON POWER UP Keep Current MODE P 46psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select "COMPOUND-2(2016 & HIGHER)" on “COMPRESSOR.”
STEP-2: Under [SPECIAL BOOT], select “F6: SETUP" - "4.OPTION SETUP 1/2."
02 OPTION SETUP 1/2
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function to "HIGH STAGE CAPACITY CONTROL" from the list below.
HIGH STAGE CAPACITY * NOT USE
CONTROL USE
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STEP-3: Setup the control set value for HIGH STAGE CAPACITY CONTROL.
Under [NORMAL BOOT], select "F2: CONTROLLER" - "3.HIGH STAGE CAPACITY CONTROL."
F FRI.04/07/2006 12:34:56
02
HIGH STAGE CAPACITY (MONITOR)
03
INTERMEDIATE PRES. 45.0 psi
04 SP 42.2psi
CONTROL SETPOINT [ 43.5]psi
05 ST 36.1o F
PID OUT(MV)% 0.0 %
06
H.SLIDE VALVE 0.0 %
07 SSH 8.4o F
OPERATION AUTO
08
[MANUAL LOAD] [MANUAL UNLOAD]
09
10
11 DP 60psi
12 DT 110o F
CONDENSER CONTROL (SETPOINTS)
13 DSH 69o F
PROPORTIONAL BAND [ 30.0]%
14 P 46psi
INTEGRAL TIME [ 60]SEC
15 OP 70psi
DERIVATIVE [ 0]SEC
16 OP 130psi
MANUAL RESET [ 50.0]%
17 OT 51o F
18 FP -28psi
MV LIMIT [ 100.0]%
19 AFP 88psi
MVL% [ 0.0]%
20 OS 92o F
MVH% [ 100.0]%
21 IP 60psi
22 IT 51o F
23 REFRIGERANT R717(NH3) ISH 69o F
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
MV(HSV)DEADBAND []
26 RUN TIME 0HRS HSV 0.0%
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
< HIGH STAGE CAPACITY CONTROL Manual Control >

This screen guides you to manually control HIGH STAGE CAPACITY CONTROL from the keypad.
The procedures are the same as for Manual Control of Low Stage Capacity Control. (Read the instructions in
STEP-18.)
(The output will be DO-05 HIGH STAGE CAPACITY "LOAD" SOLENIOD VALVE OUTPUT and DO-06 HIGH
STAGE CAPACITY "UNLOAD" SOLENOID VALVE OUTPUT.)
STEP-4: Setup the control set value for INTERCOOLER SV.

Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER SV."
F FRI.04/07/2006 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
22 ECONOMIZER/INTERCOOLER SV IT 51o F
23 RSEVF ROING E RHASNVT% [ 7R07.107](%N H 3 ) ISH 69o F
24 RSUVN O F F H0S:V0%0 : 0 0[ 6S5T.O0P] % 0:00:00 MA 0.0A
25 TSOVD AOYN I0P: 0 0 : 0 0[ 50.0]psi LSV 0.0%
26 RSUVN OTFIFM EI P [ 505H.R0S] p s i HSV 0.0%
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
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AUTO Vi
In order to use AUTO Vi function, “COMPRESSOR” on "F6: SETUP" - "1.SYSTEM SETUP" needs to be set at "AUTO-Vi
MACHINE.”

02 SYSTEM SETUP
05 ST 36.1o F
06 COMPRESSOR AUTO-Vi MACHINE
08
o
10 TEMPERATURE DISPLAY F
12 DT 110o F
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select "AUTO-Vi MACHINE" on “COMPRESSOR.”
02 OPTION SETUP 1/2
10 AUTO-Vi CONTROL USE DO10,11,16,17
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
When “AUTO-Vi MACHINE” is chosen for “COMPRESSOR” in the prior step, “AUTO Vi CONTROL” will automatically
be set as "USE DO10,11,16,17" (or, "USE DO19,1A,1C,1D").
(If DO-17,18,23,24 (Decimal system) can be used, "USE DO10,11,16,17" (hexadecimal system) will be selected.
If DO-17,18,23,24 (Decimal system) cannot be used, "USE DO19,1A,1C,1D" (hexadecimal system) will be selected.)
When the items other than “AUTO-Vi MACHINE” are selected for “COMPRESSOR” in the prior step, “AUTO Vi
CONTROL will automatically be set as "NOT USE."
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STEP-3: Adjust the position of AUTO-Vi slide valve.
Procedures to adjust the position of AUTO-Vi slide valve.

1. With “YES” on ”D/O TEST OPERATION,"
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "1.SLIDE VALVE SETUP."
While this window is displayed, press [ENTER].
SLIDE VALVE SETUP
OFFSET
SLIDE VALVE 0% 0.0%
SLIDE VALVE 100% 0.0%
H PORT MAXIMUM 60.0%

M PORT MAXIMUM 80.0%
Display to show the current setting of Slide Valve
Hit [ENTER] key to change
2. After the confirmation time (fixed at 5 secs.) for Oil Supply Differential Pressure rising, DO-18 Vi Slide (M Port
“Plug” Solenoid Valve Output, DO-23 Vi Slide (LH Port) “LOAD” Solenoid Valve Output, and DO-04 Capacity
Control “UNLOAD” Solenoid Valve Output will be ON CP4 DI/O.
(Then, DO-02 Oil Pump Operation Command Output will be coupled with it and turn ON.) Wait for 60 seconds.
SLIDE VALVE SETUP
SET H PORT
60 SECOND TO THE NEXT PHASE
PLEASE WAIT A MOMENT
Display: adjusting Vi Port to H Port.
3. DO-18 Vi Slide (M Port) “Plug” Solenoid Valve Output and DO-23 Vi Slide (LH Port) “LOAD” Solenoid Valve turn
OFF on DI/O Panel. DO-04 Capacity Control “UNLOAD” Solenoid Valve Output will remain ON and UNLOAD.
Press [TAB] key when the capacity and the Slide Valve Position reach 0.0%.
SLIDE VALVE SETUP
SET SLIDE VALVE MINIMUM
Hit [TAB] key when Slide Valve indicator is at 0%
Display: setting SLIDE VALVE MINIMUM (0%)
4. DO-04 Capacity Control “UNLOAD” Solenoid Valve Output turns OFF. DO-03 Capacity Control “LOAD” Solenoid
Valve Output turns ON and starts to LOAD.
Press [TAB] key when the Slide Valve Position reaches 100.0%.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM at H PORT
Hit [TAB] key when Slide Valve indicator is at Maximum
SLIDE VALVE Location 2468 Display: setting SLIDE VALVE MAXIMUM at H

PORT
5. DO-03 Capacity Control “LOAD” Solenoid Valve Output turns OFF on CP4 DI/O Panel. DO-17 Vi Slide (M Port)
“Drain” Solenoid Valve Output and DO-24 Vi Slide (LH Port) “UNLOAD” Solenoid Valve Output then turn ON.
Wait for 60 seconds.
SLIDE VALVE SETUP
SET M PORT
Display: Adjusting Vi Port to M Port
6. DO-17 Vi Slide (M port) “Drain” Solenoid Valve Output and DO-24 Vi Slide (LH Port) “UNLOAD” Solenoid Valve
Output turn OFF on CP4 DI/O Panel. Then, DO-03 Capacity Control “LOAD” Solenoid Valve Output will turn ON
and starts to LOAD.
When Slide Valve position reaches 100.0%, press [TAB] key.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM at M PORT
Hit [TAB] key when Slide Valve indicator is at Maximum
SLIDE VALVE Location 3279 Display: Setting SLIDE VALVE MAXIMUM at M

PORT
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7. DO-03 Capacity Control “LOAD” Solenoid Valve Output turns OFF on CP4 DI/O Panel. Then DO-18 Vi Slide (M
Port) “Plug” Solenoid Valve Output and DO-24 Vi Slide (LH Port) “UNLOAD” Solenoid Valve Output will turn ON.
Wait for 60 seconds.
SLIDE VALVE SETUP
SET L PORT
Display: Adjusting Vi Port to L Port
8. DO-18 Vi Slide (M Port) “Plug” Solenoid Valve Output and DO-24 Vi Slide (LH Port) “UNLOAD” Solenoid Valve
Output turn OFF on CP4 DI/O Panel. Then DO-03 Capacity Control “LOAD” Solenoid Valve Output will turn ON
and starts to LOAD.
When the capacity and Slide Valve Position reaches 100.0%, press [TAB] key.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM
Hit [TAB] key when Slide Valve indicator is at 100%
Display: setting SLIDE VALVE MAXIMUM (100%)
9. DO-03 Capacity Control “LOAD” Solenoid Valve Output turns OFF on CP4 DI/O Panel. Then DO-04 Capacity
Control “UNLOAD” Solenoid Valve Output will turn ON and UNLOAD down to 5.0%. When the unloading reaches
5.0%, DO-04 Capacity Control “UNLOAD” Solenoid Valve will automatically turn OFF.
(DO-02 Oil Pump Operation Command Output will turn OFF as well and closes the window.)
SLIDE VALVE SETUP
PLEASE WAIT FOR FULL UNLOAD
SLIDE VALVE % 85.0
Display: SLIDE VALVE automatic UNLOAD
10. This concludes the instruction to adjust the position of AUTO-Vi slide valve.
! CAUTION
DO-02 OIL PUMP OPERATION COMMAND OUTPUT will be coupled with "SLIDE VALVE SETUP" and will
start running. Check all valves, coupling, rotation and guard to ensure safe operation of oil pump before starting
to work on the keypad.
STEP-3: Set the control set value for AUTO-Vi.

Under [NORMAL BOOT], select "F1: SETPOINTS" - "6.AUTO-Vi."
o
80 F FRI.04/07/2006 12:34:56
02 AUTO-Vi CONTROL (MONITOR)
03 CURRENT Vi 0.00
04 CALCULATED Vi 2.12 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10 AUTO-Vi CONTROL (SETPOINTS)
11 INITIAL Vi 2.63 DP 60psi
12 SAMPLE DELAY [ 10]SEC DT 110o F
13 SAMPLE QUANTITY [ 3] DSH 69o F
14 P 46psi
15 MOVE DELAY [ 1]MIN OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS SVP 0.0%
TOTAL RUN 0HRS
Slide Valve Position
27
28
29 F1 F2 F3 F4 F5 F6 F7
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LIQUID INJECTION OIL COOLING CONTROL
02 OPTION SETUP 1/2
11 LIQUID INJECTION OIL COOLING CONTROL USE DP 60psi
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "LIQUID INJECTION OIL COOLING CONTROL" from the list below.
When “USE” is selected in "LIQUID INJECTION OIL COOLING CONTROL,” select a function for “INJECTION
VALVES” and “CONTROL TARGET” from the list below.
LIQUID INJECTION OIL COOLING * NOT USE
CONTROL USE
NONE/TERMAL EXPANSION None / Thermal Expansion Valve
* YOSAKU 1-VALVE YOSAKU Expansion Valve x 1
INJECTION VALVES
YOSAKU 2-VALVES YOSAKU Expansion Valve x 2
MOTORIZED CONTROL VALVE 4-20mA Drive Expansion Valve
* DISCHARGE TEMPERATURE Discharge Temperature
CONTROL TARGET
DISCHARGE SUPERHEAT Discharge Superheat
STEP-2: When “MOTORIZED CONTROL VALVE” is selected in "INJECTION VALVES," Analog Output Assignment
(“LIQUID INJECTION CONTROL PID OUT”) needs to be checked.
04 A/O01 DIRECT LIQUID INJECTION CONTROL PID OUT SP 42.2psi
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Check the analog output channel assigned to "LIQUID INJECTION CONTROL PID OUT" and the analog output
channel that is actually wired.
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STEP-3: Set the control set value for LIQUID INJECTION OIL COOLING CONTROL.
Under [NORMAL BOOT], select "F2: CONTROLLER" - "8.LIQUID INJECTION OIL COOLING."
F FRI.04/07/2006 12:34:56
02 LIQUID INJECTION CONTROL (MONITOR)
03 DISCHARGE TEMP. 110 o F
04 CONTROL SETPOINT [ 122]o F SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 OPERATION AUTO
07 [MANUAL PLUS] [MANUAL MINUS] SSH 8.4o F
08 LIQUID INJECTION CONTROL (SETPOINTS)
10 INTEGRAL TIME [ 60]SEC
11 DERIVATIVE [ 0]SEC DP 60psi
12 MANUAL RESET [ 50.0]% DT 110o F
13 DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 MVL% [ 0.0]% OP 70psi
16 MVH% [ 100.0]% OP 130psi
17 SLOW OPEN [ 60]SEC OT 51o F
18 CONTROL CYCLE [ 20]SEC FP -28psi
19 2ND YOSAKU START [ 55.0]% AFP 88psi
20 2ND YOSAKU STOP [ 45.0]% OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TLOIDQAUYI D I0N:J0E0C:T0I0O N S V LSV 0.0%
26 RSUVN OTNI M EO T 0 H[R S 1 1 3 ] o F
27 TSOVT AOLF FR UONT 0 H[R S 1 0 4 ] o F
28
29 F1 F2 F3 F4 F5 F6 F7
< LIQUID INJECTION OIL COOLING CONTROL Manual Control >

This screen guides you to manually control LIQUID INJECTION OIL COOLING CONTROL from the keypad.
(“WARNING” LIQUID INJECTION CONTROL PID OUT: MANUAL” message will appear in the warning
display area, in order to notify that the operation is now controlled manually.)

Every time [ENTER] key is pressed, PID OUT (MV) % can be increased.

Every time [ENTER] key is pressed, PID OUT (MV) % can be decreased.
4. When you are finished, make sure “OPERATION” is set at “AUTO.”

(“WARNING! LIQUID INJECTION CONTROL PID OUT: MANUAL” will disappear. The output will be the
result of PID calculation.)
MYCOM
- 53 -
HOT GAS BYPASS CONTTROL
02 OPTION SETUP 1/2
14 HOT GAS BYPASS CONTROL USE P 46psi
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "HOT GAS BYPASS CONTROL" from the list below.
* NOT USE
HOT GAS BYPASS CONTROL
USE
STEP-2: Set the control set value for HOT GAS BYPASS CONTROL.
Under [NORMAL BOOT], select "F1: SETPOINTS" - "5.OTHER SETPOINTS."
03 ANTI CYCLETIME [ 900]SEC HEATER ON OS [ 77]o F
04 INTERVALTIME [ 900]SEC HEATER OFF OS [ 86]o F SP 42.2psi
05 ST 36.1o F
06 OIL DRAIN SV
07 SV OFFDELAY [ 60]SEC SSH 8.4o F
08
09 HOT GAS BYPASS SV
10 SV ON LSV% [ 45.0]%
11 SV OFF LSV% [ 50.0]% DP 60psi
12 SVONDELAY(LSV%)[ 60]SEC DT 110o F
13 SV ON SP [ 29.0]psi DSH 69o F
14 SV ONDELAY(SP) [ 60]SEC P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
* The displayed items could vary, depending on the settings.

SV ON LSV% Set the Low Stage Capacity where HOT GAS BYPASS SV
(Solenoid Valve ON Capacity) turns “ON”.
SV OFF LSV% Set the Low Stage Capacity where HOT GAS BYPASS SV
(Solenoid Valve OFF Capacity) turns “OFF”.
SV ON DELAY(LSV%)
HOT GAS BYPASS SV Set the delay time to turn HOT GAS BYPASS SV “ON”.
(Solenoid Valve ON Delay Time)
SV ON SP Set the suction pressure to turn HOT GAS BYPASS SV

(Solenoid Valve ON Pressure) “ON”.
SV ON DELAY(SP)
Set the delay time to turn HOT GAS BYPASS SV “ON.”
(Solenoid Valve ON Delay Time)
MYCOM
- 54 -
STARTING BYPASS CONTTROL
02 OPTION SETUP 1/2
15 STARTING BYPASS CONTROL USE OP 70psi
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for STARTING BYPASS CONTROL from the list below.
* NOT USE
STARTING BYPASS CONTROL
USE
STEP-2: Set the control set value for STARTING BYPASS CONTROL.
Under [NORMAL BOOT], select ”F1: SETPOINTS" - "5.OTHER SETPOINTS."
03 ANTICYCLE TIME [ 900]SEC HEATERON OS [ 77]o F
04 INTERVALTIME [ 900]SEC HEATER OFF OS [ 86]o F SP 42.2psi
05 ST 36.1o F
06 OIL DRAIN SV
07 SVOFF DELAY [ 60]SEC SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 STARTING BYPASS SV P 46psi
15 SVOFF DELAY [ 10]SEC OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Set the delay time for DO-20 Starting Bypass Solenoid Valve
SV OFF DELAY
STARTING BYPASS SV Output to turn OFF after DO-12 Compressor Operation
(Solenoid Valve OFF Delay Time)
Confirmation turns ON.
MYCOM
- 55 -
ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL
In order to use "ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL" function, “COMPRESSOR” needs to be

set at “ECONOMIZER w/SENSOR” in “F6: SETUP” – “1. SYSTEM SETUP.”

02 SYSTEM SETUP
05 ST 36.1o F
06 COMPRESSOR ECONOMIZER w/ SENSOR
08
F
12 DT 110o F
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select “ECONOMIZER w/ SENSOR” for "COMPRESSOR."
02 OPTION SETUP 1/2
16 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL USE OP 130psi
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL" from the list below.
Select a type of EXPANSION VALVES from the list below.
* NOT USE
ECONOMIZER/INTERCOOLER
EXPANSION VALVE CONTROL (Including the liquid supply solenoid valve
USE
control on Intercooler)
NONE/TERMAL EXPANSION Non / Thermal Expansion Valve
EXPANSION VALVES * YOSAKU YOSAKU Expansion Valve
MOTORIZED CONTROL VALVE 4-20mA Drive Expansion Valve
MYCOM
- 56 -
STEP-3 : When “NONE/THERMAL EXPANSION” is selected in "EXPANSION VALVES," set the control set value for
"ECONOMIZER/INTERCOOLER SV."
Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER SV."
F FRI.04/07/2006 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22 ECONOMIZER/INTERCOOLER SV
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%)
24 RSUVN O F F L0S:V0%0 : 0 0 [S T O8P0 . 0 ] %0 : 0 0 : 0 0 MA 0.0A
25 TSOVD AOYN S0P: 0 0 : 0 0 [ 26.1]psi LSV 0.0%
26 RSUVN OTFIFM ES P [0 H R2S9 . 0 ] p s i
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
STEP-4: When “YOSAKU” is selected in "EXPANSION VALVES" set the control set value for
"ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL."
Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER EXPANSION VALVE
CONTROL."
F FRI.04/07/2006 12:34:56
02 ECONO.EXP.VALVE CONTROL (MONITOR)
03 INTER SUPERHEAT 19.9 o F
04 CONTROL SETPOINT [ 18.0]o F SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 OPERATION AUTO
08 ECONO.EXP.VALVE CONTROL (SETPOINTS)
13 DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 MVL% [ 0.0]% OP 70psi
16 MVH% [ 100.0]% OP 130psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%) ISH 69o F
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
< ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL Manual Control >

This screen guides you to manually control "ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL" from
the keypad.
1. Set "OPERATION" at "MANUAL".
(“WARNING! ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL PID OUT: MANUAL” message
will appear in the warning display area, in order to notify that the operation is now controlled manually.)
(Every time [ENTER] is pressed, PID OUT (MV) % (DO-21 ECONOMIZER/INTERCOOLER YOSAKU
SOLENOID VALVE OUTPUT) can be increased.
(Every time [ENTER] is pressed, PID OUT (MV) % (DO-21 ECONOMIZER/INTERCOOLER YOSAKU
SOLENOID VALVE OUTPUT) can be decreased.
4. When you are finished, make sure “OPERATION” is set back at “AUTO.”
(The WARNING message will disappear. The output will be the result of PID calculation.)
MYCOM
- 57 -
STEP-5: When “MOTORIZED CONTROL VALVE” is selected in "EXPANSION VALVES," the analog output assignment
(“INTERMEDIATE SUPERHEAT CONTROL PID OUT") needs to be checked.
Under[NORMAL BOOT], select "F5: ADJUSTMENT" - "6.ANALOG OUTPUT ASSIGNMENT."
04 A/O01 DIRECT INTERMEDIATE SUPERHEAT CONTROL PID OUT SP 42.2psi
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
22 IT 51o F
23 REFRIGERANT R717(NH3) ISH 69o F
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
Check the analog output channel assigned to "INTERMEDIATE SUPERHEAT CONTROL PID OUT" and the analog
output channel that is actually wired.
STEP-6: When “MOTORIZED CONTROL VALVE” is selected in "EXPANSION VALVES," set the control set value for
“ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL."
CONTROL."
F FRI.04/07/2006 12:34:56
02 ECONO.EXP.VALVE CONTROL (MONITOR)
03 INTER SUPERHEAT 19.9 o F
04 CONTROL SETPOINT [ 18.0]o F SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 OPERATION AUTO
08 ECONO.EXP.VALVE CONTROL (SETPOINTS)
13 DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 MVL% [ 0.0]% OP 70psi
16 MVH% [ 100.0]% OP 130psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%) ISH 69o F
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
< ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL Manual Control >

This screen guides you to manually control ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL from
the keypad.
(“WARNING! ECONOMIZER/ INTERCOOLER EXPANSION VALVE CONTROL PID OUT:MANUAL" message
will appear in the warning display area, in order to notify that the operation is now controlled manually.)
Every time [ENTER] key is pressed, PID OUT (MV) % can be increased.
Every time [ENTER] key is pressed, PID OUT (MV) % can be decreased.
4. When you’re finished. Make sure “OPERATION” is set back at “AUTO.”
(The WARMING message will disappear. The output will be the result of PID calculation.)
MYCOM
- 58 -
COMPRESSOR OIL SEAL CONTROL
02 OPTION SETUP 1/2
18 COMPRESSOR OIL SEAL CONTROL USE FP -28psi
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
29 F1 F2 F3 F4 F5 F6 F7
Select a function for "COMPRESSOR OIL SEAL CONTROL" from the list below.
COMPRESSOR OIL SEAL * NOT USE
CONTROL USE
STEP-2: Set the control set value for "COMPRESSOR OIL SEAL CONTROL."
Under [NORMAL BOOT], select "F1: SETPOINTS" - "5.OTHER SETPOINTS."
03 ANTI CYCLE TIME [ 900]SEC HEATER ON OS [ 77]o F
04 INTERVAL TIME [ 900]SEC HEATER OFF OS [ 86]o F SP 42.2psi
05 ST 36.1o F
06 SEAL PROTECTION OIL DRAIN SV
07 INTERVAL DISABLE SV OFF DELAY [ 60]SEC SSH 8.4o F
08 AUTO ONLY/ALL DISABLE
09 START PERIOD [ 100]HR
10 PUMP RUN [ 1]MIN
11 COMP. STOP DISABLE DP 60psi
12 OIL PUMP DELAY [ 300]SEC DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
MYCOM
- 59 -
400 SERIES COMPRESSOR CONTROL
When "400 SERIES COMPRESSOR CONTROL" is setup for an option, "F6 : SETUP" - "4.OPTION SETUP 1/2" or "F6 : SETUP" -
"5.OPTION SETUP 2/2" does not need to be setup.
Also in "F6 : SETUP" - "1.SYSTEM SETUP" - "COMPRESSOR," "400 SERIES" is automatically selected.
STEP-1: Set the control set value for "ECONOMIZER/INTERCOOLER SV."

CONTROL."
F FRI.04/07/2006 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22 ECONOMIZER/INTERCOOLER SV
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%)
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
MYCOM
- 60 -
Revise History
[Instruction Manual Revise History]
Date Revised information
1st Edition 1st Copy 2006.10.17 Startup Manual (First Printing) (for Ver.113.117)
nd st
2 Edition 1 Copy 2007.01.11 (for Ver.115.119)
2nd Edition 2nd Copy 2007.01.29 (for Ver.115.119)
2nd Edition 3rd Copy 2007.01.31 (for Ver.116.120)
2nd Edition 4th Copy 2007.02.01 Correction on CHILLER PUMP MODE initial value (p.41)
3rd Edition 1st Copy 2007.04.04 “RLD” added in REMOTE CAPACITY CONTROL (p.36)
(for Ver.118.112) HIGH STAGE CAPACITY CONTROL changed.
(for Ver.121.123) ECONOMIZER / INTER COOLER SV changed.
(for Ver122.124) OPERATION MODE RESTORE ON POWER UP changed.
rd nd
3 Edition 2 Copy 2007.05.01 Format of the page numbers.
Addition on REMOTE CAPACITY CONTROL Control methods (p.36)
3rd Edition 3rd Copy 2007.05.02 Addition on Capacity Control Method (p.27).
MYPROCPIV Startup Manual

Mayekawa MFG. 2006
May 2nd, 2007 3nd Edition 3rd Copy
Copyright MAYEKAWA MFG. Co,. LTD.

Postal code : 302-0118
2000, Tastusawa, Moriya city, Ibaraki Pref. Japan
TEL : +(81) 297-48-1593
FAX : +(81) 297-45-2781
Please not that the information in this manual is subject to change without notice.

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Cover

Read this manual carefully before commencing operation or undertaking inspection.

MYPRO-CPIV is a controller for screw compressor units.

Also, we can build;

Different Boot Modes

For Normal Boot, wait for 5 seconds, or press [ESC] key.

Press [ESC] here to move to the next screen.

[NORMAL BOOT] Graphic display under Normal Boot.

[MAIN GRAPHIC SCREEN] displays conditions of operation, alarming areas by graphics.

In Operation --- Green display.

Main Graphic Screen or Main Status Screen

F1 SETPOINTS 1.OPERATION MODE

F2 CONTROLLER 1.CAPACITY CONTROL

1.SLIDE VALVE SETUP

1.SHOW SYSTEM SETUP

[Multiple-Choice Method] [Number-Entering Method]

D/O TEST OPERATION NO CUT-OUT SETPOINT [ 14.5]psi [ 14.5]psi ... [ 14.5]psi

D/O TEST OPERATION NO CUT-OUT SETPOINT [ 14.5]psi [ 14.5]psi [ 14.5]psi ...

D/O TEST OPERATION NO CUT-OUT SETPOINT [ 14.5]psi [ 14.5]psi [ 14.5]psi ...

3. Press [ENTER] to display a list. 3. Enter a value by using number keys.

5. Press [ENTER] to set as configuration. 4. Press [ENTER] to set as configuration.

D/O TEST OPERATION NO CUT-OUT SETPOINT [ 14.5]psi [ 15.0]psi [ 14.5]psi ...

D/O TEST OPERATION NO CUT-OUT SETPOINT [ 14.5]psi [ 15.0]psi [ 14.5]psi ...

LEVEL-1 PASSWORD REQUIRED

Function menus are separated in the levels as shown below.

Hardware Key or Password Level-3 (Factory, or Engineer)

STEP-1 Selecting Compressor Types, Refrigerant and Display Units

REFRIGERANT TYPE Select refrigerant types. Used to properly calculate superheat.

Select transition of operation modes, in the case of shutdown alarm.

Select methods to clear the Pre-Alarm.

Select the control target on Operation/Stop.

CONTROL TARGET - LOCAL SUCTION PRESSURE

Select the capacity control target.

- LOCAL SUCTION PRESSURE

When no item is assigned to Option analog input

When assigning Option analog input

Select the sensor type to be assigned to option analog input.

Example: When “LIQUID INJECTION CONROL” option is purchased

Example: When “CHILLER CONTROL” option is purchased

Items Units Descriptions

Compressor motor current (Ampere) CT rating in motor starter

STEP-6 Adjusting the Position of Slide Valve

In order to select “YES” in “D/O TEST OPERATION”;

On this display, to make adjustments, follow the on screen instructions.

Hit ENTER key to change

Hit TAB key when Slide Valve indicator is at 0%

SLIDE VALVE Location 15

Display: setting up SLIDE VALVE MINIMUM.

Hit TAB key when Slide Valve indicator is at 100%

SLIDE VALVE Location 4072

Display: setting up SLIDE VALVE MAXIMUM.

SLIDE VALVE SETUP

SLIDE VALVE % 100.0

Display: SLIDE VLAVE is automatically unloading.

5. The slide valve calibration is now complete.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “2. SET TIME”.

Window Styles Items Descriptions