This inspection and test plan outlines verification activities for the construction of a new LNG jetty involving steel pipe pile works. Key aspects that will be inspected include: materials receiving to check for damage and measurements; pile pitching and survey to check pile locations and angles meet specifications; and pile driving to confirm piles reach the required penetration resistance and depths. Inspections will be carried out by the contractor and witnessed by the client, with records of pile driving and survey results maintained.
This inspection and test plan outlines verification activities for the construction of a new LNG jetty involving steel pipe pile works. Key aspects that will be inspected include: materials receiving to check for damage and measurements; pile pitching and survey to check pile locations and angles meet specifications; and pile driving to confirm piles reach the required penetration resistance and depths. Inspections will be carried out by the contractor and witnessed by the client, with records of pile driving and survey results maintained.
This inspection and test plan outlines verification activities for the construction of a new LNG jetty involving steel pipe pile works. Key aspects that will be inspected include: materials receiving to check for damage and measurements; pile pitching and survey to check pile locations and angles meet specifications; and pile driving to confirm piles reach the required penetration resistance and depths. Inspections will be carried out by the contractor and witnessed by the client, with records of pile driving and survey results maintained.
This inspection and test plan outlines verification activities for the construction of a new LNG jetty involving steel pipe pile works. Key aspects that will be inspected include: materials receiving to check for damage and measurements; pile pitching and survey to check pile locations and angles meet specifications; and pile driving to confirm piles reach the required penetration resistance and depths. Inspections will be carried out by the contractor and witnessed by the client, with records of pile driving and survey results maintained.
Procurement and Construction of New LNG Jetty (Berth 4)
Project Name: at Bintulu Port, Sarawak Project No.: 2667 Owner / Owner’s Rep.: Petronas LNG 9 Sdn Bhd / Konsultant SHC Sdn Bhd MLNG Doc. No.: N/A Contractor: SYS – MCD Joint Venture PLNG9 Doc. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0002 Construction Process: Piling works Date: 21 May 2015 SMJV ITP No: 017 - W003 - 2667
LEGEND REFERENCE DOCUMENTS
1. Project Specifications Section 3 “Pile Installations” Verification Activity 2. CEP 017-V003-2667 Pile Works H – Hold Point - work shall not proceed past the Hold Point until released by the organisation imposing the Hold Point. 3. 017-M003-2667 Quality Management Plan
W – Witness Point - an inspection point that may be witnessed by the
organisation imposing the Witness Point.
X – Inspection - formal inspection activity to be undertaken and
recorded.
S – Surveillance - an activity that is subject to ongoing monitoring.
R – Review - review of text reports/records or other evidence of APPROVAL / REVISION
compliance. Prepared Approved Rev Date Details Responsible Inspectorate (RI) (may be modified to meet site specific requirements) By By MCD – McConnell Dowell C0 15/07/09 Issued for Approval ROC BMC PM – Project Manager CM – Construction Manager DEM – Design / Engineering Manager PE – Project Engineer SE – Site Engineer SUR - Surveyor SQN – Subcontractor Quality Nominee PQMR – Project Quality Management Representative CLIENT– Owner / Owner’s Representative
017-F023-2667 Rev0 21May2015 Page 1 of 4
Form No. INSPECTION AND TEST PLAN 017-F023-2667
Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0002
Steel Pipes Piling Works Process: ITP No.: 017 – W003 - 2667 Rev C0 Inspection / Test Verification By Respon- Applicable Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records sibility Method Frequency SMJV Client Con
1.0 Inspection of Owner Supplied Steel Pipe Pile
SE / Correct type, length and Visual / 017-Y012-2667 Materials
1.1 Materials Receiving Inspection Each pile X PQMR diameter; No visible damage; measurel Inspection receiving report
017-Y012-2667 Materials 1.2 Outside diameter measurement PM / CM Within tolerance of ± 3mm Measure Each pile X Inspection receiving report Every 1 meter subdivided to 1.3 Pile marking SE Visual Each pile X every 0.25m
2.0 Pile Pitching and Survey
Each pile set out to correct
2.1 Setting out of piles SUR Survey Each pile X Survey records coordinates and rakes
3.0 Pile Driving
Penetration and refusal
rates determined based on Before Section 3 – Pile Report and Owners 3.1 Pile driving / installation criteria PE hammer properties with piles Test start of site X Installation S3.4.2 approval stresses during driving < works 70% of yield stress Acceptable tolerances as follows: Each Horizontal: ± 100mm all Section 3 – Pile 017-F018-2667 Survey 3.2 Accuracy of pile driving SUR Survey driven pile X direction Installation S3.7.4 records location Verticality: 1:50 Rake: 1:25 Piles driven to required Each Pile driving to refusal or designed SE / Section 3 – Pile 017-F021-2667 Pile Driving 3.3 penetration resistance and Records driven pile X toe elevation PQMR Installation S3.7.3 Records penetration depth location
017-F023-2667 Rev0 21May2015 Page 2 of 4
Form No. INSPECTION AND TEST PLAN 017-F023-2667
Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0002
Steel Pipes Piling Works Process: ITP No.: 017 – W003 - 2667 Rev C0 Inspection / Test Verification By Respon- Applicable Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records sibility Method Frequency SMJV Client Con
Section 3 – Pile Each
017-F009-2667 Pile Driving 3.4 Pile cut off elevation SE Per relevant AFC drawings Installation S3.7.3 Measure driven pile R Records (c) location
4.0 Testing of Working Piles
Determined pile capacity is Section 3 – Pile As
PDA test report w/ 4.1 PDA Testing w/ CAPWAP PE equal or greater that design Installation S3.8.5; Test determined R CAPWAP analysis requirements ASTM D4945 by Owner
Tested to 200% of pile
design compression load as Section 3 – Pile As follows: PDA test report w/ 4.2 Compression load test PE Installation S3.8.2; Test determined R - 1100mm Dia. - 5000 KN CAPWAP analysis ASTM D1143 by Owner - 800mm Dia. - 2500 KN - 600mm Dia. - 1500 KN
Tested to 150% of pile
design tension load as Section 3 – Pile As follows: PDA test report w/ 4.3 Axial tensile load test PE Installation S3.8.3; Test determined R - 1100mm Dia. - 3000 KN CAPWAP analysis ASTM D3689 by Owner - 800mm Dia. - 1500 KN - 600mm Dia. - 1000 KN
5.0 Pile Splicing of Piles (when required)
Section 3 – Pile Prior to
Welding Procedure Specifications 5.1 PE/ PQMR Approved WPS is available Installation S3.3: Visual welding R Owners approval (WPS) BS 4870 pt 1~4 works
017-F023-2667 Rev0 21May2015 Page 3 of 4
Form No. INSPECTION AND TEST PLAN 017-F023-2667
Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0002
Steel Pipes Piling Works Process: ITP No.: 017 – W003 - 2667 Rev C0 Inspection / Test Verification By Respon- Applicable Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records sibility Method Frequency SMJV Client Con - Performed by qualified welders Section 3 – Pile - Pull penetration butt Visual / Each pipe 5.2 Fit up and welding SE Installation S3.3: X Welding checklist weld. Measure splice BS 5135 - Max. mismatch at connection is 3mm - Max. mismatch at SE / Visual / Each pipe 5.3 Visual Inspection connection is 3mm AWS D1.1 X Welding checklist PQMR Measure splice - No weld defects.
- Performed by qualified SE / 100% of 5.4 Non Destructive testing (NDT) agency / staff. AWS D1.1 Test W/R Test report PQMR weld - No weld defects.
6.0 Quality Records
All pile driving records are Complete, properly signed Section 3 – Pile All driven Pile driving record 6.1 PE/ PQMR Visual R submitted off and submitted Installation S3.4.3 piles forms/Survey Records
Drawings showing actual
positions, inclination and Section 3 – Pile All driven As built drawing duly 6.2 As built drawings PE Visual R eccentricity at pile cut off Installation S3.7.4 piles endorsed by Surveyor level
