QC Tests For Oral Liquid Dosage Forms
QC Tests For Oral Liquid Dosage Forms
QC Tests For Oral Liquid Dosage Forms
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Authors’ contributions
This work was carried out in collaboration between all authors. Author MSU designed the study, wrote
the protocol, managed the analyses of the study and prepared the draft of the manuscript. Author
AAM managed the literature searches and helped with author MSU. Authors NA and MSS revised the
final manuscript. Authors MR and MSA reviewed the scientific contents of the manuscript. All the
authors read and approved the final manuscript.
Article Information
DOI: 10.9734/ACRI/2016/22675
Editor(s):
(1) Ravikiran Panakanti, Department of Biopharmaceutical Sciences, College of Pharmacy, Roosevelt University, USA.
Reviewers:
(1) Syed Umer Jan, University of Balochistan, Quetta, Pakistan.
(2) Adriana Passos Oliveira, Federal University of Rio de Janeiro, Brazil.
(3) M. Mohan Varma, Shri Vishnu College of Pharmacy, Andhra Pradesh, India.
Complete Peer review History: http://sciencedomain.org/review-history/13082
ABSTRACT
Quality control is an essential operation of the pharmaceutical industry. It is the monitoring process
which encompassing specifications, inspections, analysis and recommendations. The appropriate
design and formulation of a dosage form requires discretion of the physical, chemical and biological
characteristics of active pharmaceutical ingredients (APIs) and inactive pharmaceutical excipients
(IPIs) to be used in formulating the pharmaceutical. The drug and others pharmaceutical materials
utilized must be compatible with one another to produce a drug product that is stable, efficacious,
potent, palatable, easy to administer and well tolerated. The quality of any drug in dosage form
depends on its safety, potency, efficacy, stability, patient acceptability and regulatory compliance. In
order to claim the pharmaceutical oral liquid preparations as quality drugs it must satisfy the
aforementioned criteria. To conform the requirements of pharmaceutical oral liquids during
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manufacturing, in-process quality control (IPQC) tests are done as per specifications with a view to
remove error or if necessary to adjust the process. The quality of final products depends on finished
product quality controls (FPQC) test. So the quality of pharmaceutical oral liquids is strongly related
to IPQC and FPQC tests. The purpose of this study is to focus on the different in-process and
finished products quality control tests for pharmaceutical oral liquid preparations according to
pharmacopoeias.
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chemical tests for determining identity and purity and other vehicle properties. Sugarless syrups
of dosage forms etc [18]. Pharmacopeias play an may contain sweetening agents and thickening
important role in the regulatory process and the agents. Syrups may contain ethanol (95%) as a
quality control of active pharmaceutical preservative or as a solvent to incorporate
ingredients (APIs), inactive pharmaceutical flavoring agents. Antimicrobial agents may also
excipients (IPIs) and finished pharmaceutical be added to syrups [24].
products (FPPs) that are used by pharmaceutical
manufacturers and regulatory authorities. 2.2 Elixirs
Pharmacopeias deliver standards, specifications,
and test methods that are expected to be used in Elixirs are clear, flavored oral liquids containing
the pharmaceutical industry to ensure the perfect one or more active ingredients dissolved in a
quality control tests of pharmaceuticals vehicle that usually contains a high proportion of
[19]. There are variant types of pharmacopoeias sucrose or a suitable polyhydric alcohol or
such as British Pharmacopoeia (BP), United alcohols and may also contain ethanol (95
States Pharmacopoeia-National Formulary percent) or a dilute ethanol [25].
(USP-NF), European Pharmacopoeia (PhEur),
International Pharmacopoeia (PhInt), Japanese 2.3 Linctuses
Pharmacopoeia (JP) and Indian Pharmacopoeia
(IP) in different countries of the world and they Linctuses are viscous oral liquids containing one
have contained the specified limits within which or more active ingredients dissolved in a vehicle
the pharmaceuticals should fall in order to be that usually contains a high proportion of
compliant as per the standards. sucrose, other sugars or a suitable polyhydric
alcohol or alcohols. They are intended for use in
the treatment or relief of cough, and are sipped
To further improve the effectiveness and safety
and swallowed slowly without the addition of
of the drug product in the global marketplace,
water [26].
many regulatory agencies such European
Medicines Agency (EMA), Food and Drug
Administration (FDA), Medicines and Healthcare 2.4 Mixtures
products Regulatory Agency (MHRA) and
Therapeutic Good Administration (TGA) are Mixtures are oral liquids containing one or more
continuously developing rules regulation in the active ingredients dissolved, suspended or
Europe, US, UK and Australia respectively [20- dispersed in a suitable vehicle. Suspended solids
22]. FDA assures the quality of pharmaceutical may separate slowly on keeping but are easily
products by carefully monitoring drug redispersed on shaking [26].
manufacturers with the compliance of current
Good Manufacturing Practice (cGMP) regulations 2.5 Oral Solutions
[23]. A drug product that does not consent the
GMP requirements is considerate unacceptable Oral solutions are oral liquids containing one or
according to FDA guidelines [1]. more active ingredients and excipients dissolved
in a suitable vehicle [27]. Water is the most
The objective of this study is to offer the quality common solvent, although organic solvents are
control tests for pharmaceutical oral liquid used in combination with water or on their own.
preparations based on pharmacopoeial All the components of a solution are dispersed as
standards and specifications. molecules or ions, and the solution is optically
clear [28].
2. CLASSIFICATION OF ORAL LIQUID 2.6 Oral Suspensions
PREPARATIONS
Oral suspensions are oral liquids containing one
2.1 Syrups or more active ingredients suspended in a
suitable vehicle. Suspended solids may slowly
Syrups are viscous oral liquids that may contain separate on keeping but are easily redispersed.
one or more active ingredients in solution. The In the manufacture of oral suspensions
vehicle usually contains large amounts of containing dispersed particles, measures shall be
sucrose or other sugars to which certain taken to ensure a suitable and controlled particle
polyhydric alcohols may be added to inhibit size with regard to the intended use of the
crystallization or to modify solubilisation, taste product [29].
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Oral emulsions are dispersions of at least two This test determines the presence of any
immiscible or partially miscible liquids. They are component that is not the API or an excipient of
oral liquids containing one or more active pharmaceutical oral liquid preparations. The
ingredients and are stabilized oil-in-water most common type of impurities that are
dispersions, either or both phases of which may measured is related substances, which are
contain dissolved solids. Solids may also be process impurities from the new drug substance
suspended in oral emulsions. Emulsions may synthesis, degradation products of the API, or
exhibit phase separation but are easily reformed both [17,32].
on shaking. The preparation remains sufficiently
stable to permit a homogeneous dose to be 4. QUALITY CONTROL TESTS FOR ORAL
withdrawn [30]. LIQUID PREPARATIONS
Oral drops are oral liquids that are intended to be Oral solution and oral drops should be clear and
administered in small volumes with the aid of a free from any precipitate. Discoloration or
suitable measuring device such as a dropper cloudiness of solutions may indicate chemical
[31]. degradation or microbial contamination.
Evidence of physical instability of oral
3. UNIVERSAL TESTS FOR suspension and oral drops that are suspensions
PHARMACEUTICAL ORAL LIQUID is demonstrated by the formation of flocculants or
PREPARATIONS sediments that do not readily disperse on gentle
shaking. In case of oral emulsion and oral drops
The pharmaceutical oral liquid preparations that are emulsions evidence of physical instability
accounts for approximately 20% of all dosage is demonstrated by phase separation that is not
forms on the market. There are four tests that are readily reversed on gentle shaking. Evidence of
generally applicable to pharmaceutical oral liquid physical instability of powders and granules for
preparations and other drug products: oral solutions or oral suspensions and powders
for oral drops is demonstrated by noticeable
changes in physical appearance, including
3.1 Description texture for example, clumping. Discoloration may
indicate chemical degradation or microbial
This test is often called appearance on a contamination of the oral suspension, oral
specification and is a qualitative description of emulsion, powders and granules for oral
the pharmaceutical oral liquid preparations. For solutions or oral suspensions and powders for
example, the description of a syrup on a oral drops [33].
specification may read: red color, slight
characteristic odor, mild taste etc [17,32]. 4.2 pH
3.2 Identification pH of the oral liquid preparations must be
optimum as they are administered. The pH value
The purpose of an identification or identity test is conventionally represents the acidity or alkalinity
to verify the identity of the API in the of an aqueous solution. In the pharmacopoeia,
pharmaceutical oral liquid preparations. This test standards and limits of pH have been provided
should be able to discriminate between for those pharmacopoeial substances in which
compounds of closely related structure that are pH as a measure of the hydrogen ion activity is
likely to be present [17,32]. important from the standpoint of stability or
physiological suitability. The determination is
3.3 Assay carried out at a temperature of 25±2°C, unless
otherwise specified in the individual monograph.
This test determines the strength or content of The pH value of a solution is determined
the API in the pharmaceutical oral liquid potentiometrically by means of a glass electrode,
preparations and is sometimes called a content a reference electrode and a pH meter either of
test [17,32]. the digital or analogue type [31].
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deviation shown in Table 2 and none deviates by contents of each container. For non-viscous and
more than twice that percentage [33,34,36]. free-flowing liquids pour completely the contents
of each container into calibrated volume
Table 2. BP limits for uniformity of mass [34] measures of the appropriate size and determine
the net volume of the contents of the 10
Average mass Percentage deviation containers. Consistent with IP the average net
(mg) (%) volume of the contents of the 10 containers is not
Less than 300 10 less than the labeled amount, and the net volume
300 or more 7.5 of the contents of any single containers is not
less than the percentage deviation as shown in
4.6 Mass Variation Table 3 [31].
According to BP accurately weigh the amount of If this requirement is not met, determine the net
liquid that is removed from each of 10 individual volume of the contents of 10 additional
containers in conditions of normal use. If containers. The average net volume of the
necessary, compute the equivalent volume after contents of the 20 containers is not less than the
determining the density. Calculate the active labeled amount and the net volume of the
substance content in each container from the contents of not more than 1 of the 20 containers
mass of product removed from the individual is less than 91 percent or more than 109 percent
containers and the result of the assay. Calculate of the labeled amount where the labeled amount
the acceptance value using the following formula: is 50 ml or less or less than 95.5 percent or more
than 104.5 percent of the labeled amount where
Xi = W i × A/W the labeled amount is more than 50 ml but not
more than 200 ml or less than 97 percent or
more than 103 percent of the labeled amount
Where, where the labeled amount is more than 200 ml
but not more than 300 ml [31].
x1, x2,..., xn = Individual estimated contents of
the dosage units tested, w1, w2,..., wn = Table 3. IP limits for uniformity of volume [31]
Individual masses of the dosage units tested, A =
Content of active substance (percentage of label Net volume (ml) Percentage deviation
claim) obtained using an appropriate analytical (%)
method (assay), W = Mean of individual weights 50 or less 9
(w1, w2,..., wn) [34]. More than 50 but 4.5
not more than 200
Unless otherwise specified, consistent with BP, More than 200 but 3
the requirement is met if the acceptance value of not more than 300
10 dosage units is less than or equal to 15
percent. If acceptance value is greater than 15 4.8 Uniformity of Weight
percent, test the next 20 dosage units and
calculate the acceptance value. The Consistent with IP this test is suitable for
requirements are met if the final acceptance powders for oral liquids. For this test select a
value of the 30 dosage units is less than or equal sample of 10 filled containers and remove any
to 15 percent and no individual content of the labeling that might be altered in weight while
dosage units is less than (1 – 25 × 0.01)M or removing the contents of the containers. Clean
more than (1 + 25 × 0.01)M in calculation of and dry the outer surfaces of the containers and
acceptance value under mass variation or weigh each container. Remove quantitatively the
content uniformity [34]. contents from each container. If necessary, cut
open the container and wash each empty
4.7 Uniformity of Volume container with a suitable solvent, taking care to
ensure that the closure and other parts of the
According to IP this test is suitable for oral liquids container are retained. Dry and again weigh each
and oral suspensions of viscous preparations. empty container together with its parts which
For this test select a sample of 10 filled may have been removed. The difference
containers and determine the weight of the between the two weights is the net weight of the
contents of each container. Determine the weight contents of the container. As per IP the average
per ml and calculate the net volume of the net weight of the contents of the 10 containers is
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not less than the labeled amount and the net and PhInt not more than 2 of the individual
weight of the contents of any single containers is masses deviate from the average mass by more
not less than the percentage deviation as shown than 10 percent and none deviates by more than
in Table 4 [31]. 20 percent [33,34].
Net weight (g) Percentage deviation This test is applicable for pharmaceutical
(%) emulsion. An approximate estimation of phase
50 or less 9 separation may be obtained visually. In general,
More than 50 but not 4.5 creaming, flocculation, and coalescence have
more than 100 occurred before phase separation is visible, thus
sometimes making quantitative evaluations more
If this requirement is not met, determine the net difficult. The rate and degree of phase separation
weight of the contents of 10 additional in an emulsion can be easily determined by
containers. The average net weight of the keeping a certain amount in a graduated cylinder
contents of the 20 containers is not less than the and measuring the volume of separated phase
labeled amount and the net weight of the after definite time intervals. The phase
contents of not more than 1 of the 20 containers separation may result from creaming or
is less than 91 percent or more than 109 percent coalescence of globules. The phase separation
of the labeled amount where the labeled amount test can be accelerated by centrifugation at low
is 50 g or less than 95 percent or more than or mild rate speeds [37].
104.5 percent of the labeled amount is more than
50 g but not more than 100 g [31]. 4.12 Droplet Size
4.9 Dose and Uniformity of Dose This test is applicable for pharmaceutical
emulsion. Growth in the droplet size after the
According to BP and PhInt this test is applicable preparation of an emulsion is an indication of its
for oral drops. For this test, into a suitable physical instability. The droplet size is measured
graduated cylinder, introduce by means of the by microscopic methods or by electronic devices
dropping device the number of drops usually such as coulter counter. In emulsions containing
prescribed for one dose, or introduce by means droplets greater than 1 µm, optical microscopy is
of the measuring device the usually prescribed particularly useful because it provides a direct
quantity. The dropping speed does not exceed 2 and reassuring measurement of individual
drops per second. Weigh the liquid, repeat the droplet sizes. The tedium of counting droplets to
addition, weigh again and carry on repeating the obtain size distributions is reduced by the use of
addition and weighing until a total of 10 masses image analysis. Indirect methods generally
are obtained. Following BP no single mass involve laser light scattering techniques are used
deviates by more than 10 percent from the extensively with emulsions containing sub-
average mass. The total of 10 masses does not micrometre droplets. In either of these
differ by more than 15 percent from the nominal techniques often the original products has to be
mass of 10 doses. If necessary, measure the suitable diluted before estimation. The dilution
total volume of 10 doses. The volume does not may introduce errors because of incomplete
differ by more than 15 percent from the nominal de-flocculation or new pattern of flocculation
volume of 10 doses [33,34]. [37,38].
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This test is applicable for pharmaceutical This test is applicable for pharmaceutical
suspension. Degree of flocculation, ß is the ratio emulsion and suspension. The rheology of an
of the sedimentation volume of the flocculated emulsion is often an important factor in
suspension, F to the sedimentation volume of the determining its stability. Rheological properties of
deflocculated suspension, F∞. The following an emulsion system depend upon globule size,
formula is used: emulsifier and its concentration, phase volume
ratio etc. Any variation in droplet size distribution,
ß = F/F∞ degree of flocculation, or phase separation
ß = (Vu/Vo)/(V∞/Vo) frequently results in viscosity changes. Since
ß = Vu/V∞ most emulsions are non-Newtonian, the cone-
plate type device should be used to determine
The minimum value of ß is 1, this is the case their viscosity rather than the capillary
when the sedimentation volume of the viscometer. A practical approach for the
flocculated suspension is equal to the determination of creaming or sedimentation,
sedimentation volume of deflocculated before it becomes visibly apparent utilizes the
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5. CONCLUSION CONSENT
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