INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2100 CUSTOMER PART #: RE-535565 MODEL NO.: DB4429-6043
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045H JOHN DEERE TORREON EDITION NO.: 6
APPLICATION: 92 KW ET4 EXCALIBUR TRACTOR (TIER 0) DATED: 01/31/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH STANADYNE LOW DEAD VOLUME CALIBRATION INJECTORS.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS (CON’T)

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 7. 1800 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1.0°
.055" ( 1.4mm) ID X 25" (635 mm) LONG. 8. 1400 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
2. CALIBRATING INJECTORS...STANADYNE P/N 36950 115.5-116.5 mm³/STROKE.
(LOW DEAD VOLUME) 9. 2100 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY, IF
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) NECESSARY, 100-101 mm³/STROKE.
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) 10. 900 RPM (WOT):
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. a. TURN IN FUEL LIMITER ADJUSTING SCREW UNTIL IT BOTTOMS.
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI. b. PRESET LIMITER ORIFICE SCREW FOR [108-113] mm³/STROKE.
(34 ± 3 kPa) AT PUMP INLET. 11. 1200 RPM (WOT): BACK OUT FUEL LIMITER ADJUSTING SCREW TO
4. CAM MOVEMENT READ-OUT DEVICE: #23745. 113.5-114.5 mm³/STROKE.
12. 2100 RPM (WOT): CHECK FUEL 100-101 mm³/STROKE.
PUMP INSTALLATION: IT-083 13. 1200 RPM (WOT): ADJUST FUEL LIMITER ADJUSTING SCREW TO
ROTATION-C-* LEVER ANGLES (REF.) 113.5-114.5 mm³/STROKE.
NAME PLATE-L-SIDE** THOT MIN. (B) 20° 14. 900 RPM (WOT): READJUST FUEL LIMITER ORIFICE SCREW FOR
#1 CYL. -5-O'CLOCK** THOT MAX. (C) 8° 112-113 mm³/STROKE.
THROTTLE-L-SIDE** S.O. ( E) N/A 15. 2100 RPM (WOT): CHECK FUEL 100-101 mm³/STROKE.
TIMING MARK N/A S.O. ( F) N/A 16. 1200 RPM (WOT): ADJUST FUEL LIMITER ADJUSTING SCREW TO
E.S.O. (12V E.T.R.) 113.5-114.5 mm³/STROKE.
17. 900 RPM (WOT): ADJUST FUEL LIMITER ORIFICE SCREW FOR
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 112-113 mm³/STROKE.
READJUST ORIFICE SCREW IF NECESSARY AND REPEAT STEP. DO
PUMP OPERATING SPEED...HALF...ENGINE SPEED NOT PROCEED TO NEXT STEP UNTIL STEPS 16 AND 17 FALL INTO
AIR TIME TO HOUSING FLANGE (S.B. 177) (SEE SPECIAL NOTES) SPEC.
18. 2300 RPM (WOT): SET HIGH IDLE SCREW 10-12 mm³/STROKE
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 19. 850 RPM (L.I.): SET LOW IDLE SCREW 13-15 mm³/STROKE
(REF. SL-222) 20. 2100 RPM (ADJ. 35 mm³/STROKE): SET LIGHT LOAD ADVANCE
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO ADJUSTING SCREW FOR 4°.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 21. CHECK POINTS:
2. 2300 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO
OBTAIN 10-12 mm³/STROKE. THROTTLE T.P.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) RPM POSITION mm³/STROKE ADVANCE PRESSURE
a. 2350 WOT 5 MAX. --- ---
THROTTLE b. 2300 WOT 10-12 6°-7° —
RPM POSITION mm³/STROKE ADVANCE c. 2100 WOT * 4 MAX. --- ---
a. 2350 WOT 5 MAX. --- d. 2100 WOT 100-101 1.5°-2.5° ---
b. 2300 WOT 10-12 6°-7° e. 2100 ADJ. 50-56 ***** ---
c. 2100 WOT * 4 MAX. --- f. 2100 ADJ. 34.5-35.5 3.5°-4.5° ---
d. 2100 WOT 97.5-103.5 1°-3° g. 1800 WOT --- 0.5°-1.5° ---
e. 2100 ADJ. 33-37 3°-5° h. 1400 WOT 115.5-116.5 0°-0.5° 72-74***
f. 1800 WOT --- 0°-2° i. 1200 WOT 113-115 --- ---
g. 1400 WOT 114-118 0°-0.5° j. 1000 WOT 106-116 --- ---
h. 1200 WOT 106.5-121.5 --- k. 900 WOT 111.5-113.5 --- ---
i. 900 WOT 105-120 --- l. 850 L.I. 13-15 1.5° MIN. ---
j. 850 L.I. ** 13-15 1.5° MIN. m. 400 WOT * 4 MAX. --- ---
k. 400 WOT * 4 MAX. --- n. 150 WOT 40 MIN. --- 10 MIN.**
l. 150 WOT 38 MIN. ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (497-511 kPa)
* E.S.O. DE-ENERGIZED ***** READING TO BE NO GREATER THAN READING OBTAINED IN
** RESET USING LOW IDLE SCREW, IF NECESSARY STEP 21D + 0.7°
PUMP SETTINGS: FOLLOWING PUMP SERVICE 22. SPECIAL NOTES:
1. ROLLER-TO-ROLLER DIMENSION: 1.974" ± .0015" a. TORQUE ALL FASTENERS PER S.B. 106.
(50.14 mm ± 0.04 mm) b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. POSITION PER S.B. 164.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm) c. SEAL FASTENER PER S.B. 134R.
(USE KIT #23093 S.B. 95) d. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO e. FOR SERVICE ONLY:
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
4. 400 RPM (WOT): 7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
a. CHECK SHUT-OFF: 4 mm³/STROKE MAX. CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. CYLINDER OUTLET. SET TOOL TO 197° AND INSTALL TO DRIVE
(60 kPa). SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
5. 1400 RPM (WOT): SET TRANSFER PUMP PRESSURE FOR 72-74 PSI, STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
(497-511 kPa) (SUPPLY SET PER TEST STAND NOTE 3B) HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
6. 2100 RPM (WOT): ACCURACY. IF INTERFERANCE BETWEEN STRAIGHT EDGE AND
a. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
PUMP PRESURE. BETWEEN STRAIGHT EDGE AND TOOL.
b. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
 DB4429-6043 EDITION 6 DATED 01/31/2014 Page 2 of 4

Note:

Note:

Note: REFERENCE S.B. 444

 DB4429-6043 EDITION 6 DATED 01/31/2014 Page 3 of 4

Note: * O.S. METERING VALVE AND ARM ASSEMBLY 36106 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note: USE 34238 OR 34032 LLA PISTON TO OBTAIN PROPER SPEED ADVANCE AT 2400 ERPM.
 DB4429-6043 EDITION 6 DATED 01/31/2014 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 04/30/2008 31372 1
26431 ESO MOUNTING AND GROUNDING KIT 06/23/2008 31447 2
33702 GASKET KIT 11/21/2008 31781 3
11/23/2009 32450 4
10/15/2013 36184 5
01/31/2014 36596 6