This document provides a monthly performance report for Wadi El Nile Cement Company in Egypt for September 2019. It summarizes the condition of the company's equipment across various areas including the crusher, raw mill, kiln, coal mill, cement mill, packing equipment, and filter bag house fan. Many components showed signs of wear and needed repairs or replacements, such as chains, belts, seals, plates, and drums. The overall report assessed equipment status and maintenance needs across the facility.
This document provides a monthly performance report for Wadi El Nile Cement Company in Egypt for September 2019. It summarizes the condition of the company's equipment across various areas including the crusher, raw mill, kiln, coal mill, cement mill, packing equipment, and filter bag house fan. Many components showed signs of wear and needed repairs or replacements, such as chains, belts, seals, plates, and drums. The overall report assessed equipment status and maintenance needs across the facility.
This document provides a monthly performance report for Wadi El Nile Cement Company in Egypt for September 2019. It summarizes the condition of the company's equipment across various areas including the crusher, raw mill, kiln, coal mill, cement mill, packing equipment, and filter bag house fan. Many components showed signs of wear and needed repairs or replacements, such as chains, belts, seals, plates, and drums. The overall report assessed equipment status and maintenance needs across the facility.
This document provides a monthly performance report for Wadi El Nile Cement Company in Egypt for September 2019. It summarizes the condition of the company's equipment across various areas including the crusher, raw mill, kiln, coal mill, cement mill, packing equipment, and filter bag house fan. Many components showed signs of wear and needed repairs or replacements, such as chains, belts, seals, plates, and drums. The overall report assessed equipment status and maintenance needs across the facility.
Limestone apron The chain overall condition is ok feeder (111.AF060) The supporting rollers beam and rollers under falling material have been changed Clay apron feeder All The chain links have been changed (111.AF040) There are about 70 defected wheels of supporting rollers There are many cracks in the crusher discs but it is accepted Hammer crusher The chain curtain shows signs of wear (111.HC100) The hammers show signs of wear Magnetic separator The bend drum has cracks to be changed in (October 2019) (111.MS211) There are problems not only in crusher but also in its auxiliary equip- General ment because of the fed stone and metal (Over sizes and metals that come with stone from quarry)
Raw Mill
Equipment Condition
The harrow rails show a sign of wear
Reclaimer The harrow chain shows a sign of wear (131.RE300) Harrow travel wheels show a sign of wear
Atox mill 2000 Kg Hard facing were deposited on table on March-2019
(321.RM100) 1 clamp has been changed in R2 The alignment of H.S coupling has been adjusted Separator 21 wear plates of fixed louvres have been changed (321.SR150) 6 fixed louvres have been changed
ATOX mill fan
The casing has been repaired (321.FN400)
The rubber belt shore hardness is 83 Shore A
341.BE050 The bearings of driven drum have been changed
Page 3 of 6 Wadi El Nile Cement Company, Egypt
Monthly Performance Report Sep 2019
Kiln Equipment Condition
1 link in outlet jacket has been welded
3 bolts of girth gear have been changed with bushes Kiln (431.KL100) The gear box bearings of first and second stage drive B have been changed The is oil seals of drive A&B have been changed The overall condition of cooler is OK Clinker cooler 9 cross bars need to be change (441.CC100) Worn out rubber pads have been changed
Clinker crusher Overall vibration is 1.8 mm/sec
(441.CR400) V-belt set has been changed Drive sprocket has been reversed Pan conveyor Four worn out rails have been changed (471.AC100) One link has been changed
Coal Equipment Condition
Bag house Fan
Overall vibration is 1.5 mm/sec (461.FN400)
Coal Mill The worn-out protection covers for roller 1 has been changed (461.RM100) Roller #1 air seal has been changed (dam ring side)
Separator The worn-out rotor has been changed
(461.SR150) The worn-out wear plates have been changed
Bag House filter
The worn-out inlet duct has been repaired (461.BF300)
Double screw The worn-out bushes have been changed
(461.FD090) The worn-out shaft has been changed
Pfister Pump The top and bottom seals have been changed (465.RL620) The rotor has been changed Calciner Bin The worn-out bin has been repaired (465.BI550) MB Bin The worn-out bin has been repaired (465.BI550)
Page 4 of 6 Wadi El Nile Cement Company, Egypt
Monthly Performance Report Sep 2019
Cement Mill Equipment Condition
Belt Conveyor Belt has been changed
(511.BC650) Drive drum lagging has been changed
Belt Conveyor The rubber belt has been changed
(531.BC010) Drive drum lagging has been changed
Rotary feeder The worn-out side discs have been repaired
(531.RF090) The bucket liners have been fixed The table segments wear rate 0.15 g/ton The rollers segments wear rate 0.3 g/ton OK mill There is an oil seepage from all hydraulic cylinders (531.RM100) There is an oil seepage from the table seal There is oil leakage from table hoses Two of the reject scrappers have changed Motor base plate has been changed recently
Main drive There is an oil leakage from HSS but the quantity decreased (531.MD140) There is oil leakage from O-ring between G.B and table There are high vibrations at both motor bearings (3.5 mm/s) Worn-out wear plates have been repaired The missing densit at the outlet duct needs to be completed Separator (531.SR150) The wear in the reject cone has been repaired The worn-out area at the upper bearing housing has been repaired by densite The hammers are showing signs of wear Gypsum Crusher Rotor discs show a sign of wear (212.HC100) 212.BC360 drive drum lagging needs to be changed
Page 5 of 6 Wadi El Nile Cement Company, Egypt
Monthly Performance Report Sep 2019
Packing Equipment Condition
Worn-out Spouts have been changed
Bag guide bearing has been changed Packer#1 641.BD640 belt has been changed (641.PM100) 641.RS420 damaged bearings have been changed
641.BC630 vulcanizing joint has been repaired
642.BD640 belt has been changed
642.BC110 belt has been changed
Packer#2 642.PM100 lubrication hoses for propellers have been changed (642.PM100) 642.BC630 vulcanizing joint has been repaired
642.SC130 drive side bearing has been changed
643.BD640 belt has been changed
Packer#3 643.BC110 belt has been changed (643.PM100) 643.TP415 drive drum, drive shaft and bearings have been changed
