BHARAT ALUMINIUM COMIDNY LTD

CAPTIVE POWER PLANT-1200MW

List For Boiler Filling Procedure

Check Sequence in Normalisation Mechanical then Electrical then DCS
PTW No & Date:- Boiler Filling A/B Unit 1/2/3/4
Normalisation
Status Y/N
1.00 PTW Surrender
2.00 Check pump condition Stop
3.00 Man & Material Removed

Normalisation
4.00 NORMALIZATION & STARTUP PROCEDURE
Status Y/N

BOILER Drains & Vents

1 Check Boiler Down comer drains (8 Nos) MOVs Close and Remote
2 Check Boiler Water Wall drains (8 Nos) MOVs Close and Remote
3 Check Boiler Down comer drains Nitrogen Capping MIV (4 Nos) Close
4 Check Boiler Water Wall drains Nitrogen Capping MIV (4 Nos) Close
5 Check Common drain Header MOV(Attemperation station drain, Roof drain) Close and Remote
6 Check Economizer Inlet Header drain MOV Close and Remote
7 Check Economizer Inlet Header drain MIV Open
8 Check Back pass steam cooled walls header drains MOVs (4 Nos) Close and Remote
9 Check Back pass steam cooled walls header drains MIVs (4 Nos) Open
10 Check CBD line to IBD tank MIV Open
11 Check Economizer Inlet Header Vent MIV Close after Venting
12 Check Feed water line control station drains Close after flushing
13 Check Economizer recirculation valve Open
14 Check Spray station Drains MIVs Close
15 Check Spray station Vents MIVs Close
16 Check Super Heater Attemperation station isolating valves Open
17 Check Reheater Attemperation station isolating valves Open
18 Check Economizer Outlet Header Vent Close
19 close and in remote
20 Check Roof Tube inlet header drain MIV Open
21 Check before and after Drum air vent MIVs Of MOV (LHS Side Open
22 Check before and after Drum air vent MIVs Of MOV (RHS Side Open
23 Check Drum air vent MOV (LHS Side) Open
24 Check Drum air vent MOV (RHS Side) Open
25 Check Final Super Heater outlet vents MIV (2 Nos) Open
26 Check LTSH Outlet Header Vent MIV (2 Nos) Open
27 Check Divisional super heater outlet header vent MIV (2 Nos) Open
28 Check Platen super heater outlet heater vent MIV (2 Nos) Open
29 Check Wall Reheater outlet header (2 Nos) vent MIV (4 Nos) Open
30 Check Platen Re heater outlet header (2 Nos) vent MIV (4 Nos) Open
31 Check Final Re heater outlet Header vent MIV (2 Nos) Open
32 Check CBD MIV at drum elevation Open
33 Check CBD CV at drum elevation Close
34 Check Boiler Main Steam stop Valve Close
35 Check Boiler Main Steam Stop valve IBV Close

Check Isolating valves of all turbine side pot drains of CRH & HRH and all turbine proper drains pneumatic
36 valve Open
37 Check MS line drain near Turbine Stop valve SOLENOID valves Open
38 Check MS line drain near Turbine Stop valve MIV (3 Nos) Open
39 Check Drum Level transmitter MIV Open
40 Check Drum Pressure transmitter MIV Open

DM Water Quality fed to the Boiler should confirm to the following:

Silicon dioxide : ≤ 80 µg/L
41 Dissolved oxygen : ≤ 7µg/L
Iron : ≤ 20µg/L
Hydrazine : 10~50 µg/L
pH : 9.0~9.5
Conductivity : ≤ 0.3 µg/L

42 Filling water by condensate make-up pump

1 Check condensate storage tank drain MIV Close
2 Check condensate storage tank Make-up MIV Open
3 Check condensate storage tank Make-up MOV Open
4 Check condensate storage tank level normal >4 Mtr
5 Check CMP recirculation MIV Open
6 Check CMP Discharge line air vent MIV Close after venting
7 Check CMP outlet MIV Open
8 Check CMP to Dearator filling MIV Close
9 Check CMP is running (Follow CMP start procedure) and Discharge pressure 0.8~0.9 Mpa
10 Check HP Heaters are Bypassed ( follow FW sop)
11 Check FRS 100% line MOV Close
12 Check FRS before and after MOVs of feed water bypass CV Open
13 Check FRS 30% CV for feed water flow control regulated

Filling water by TDBFP Booster Pump

1 Check Deaerator Filling MIV from CMP Open
2 Check Dearator tank level Normal > 1000 mm
3 Check TDBFP Booster pump suction MOV Open
4 Check TDBFP Main Pump start in recirculation Mode (Follow TDBFP start SOP) Open
5 Check TDBFP Main pump Discharge MOV Open
6 Check Reheater attemperation MOV Close
7 Check Hp Heaters are Bypassed ( follow FW sop) Bypass
8
Check Feed water temperature is higher than the steam drum wall temperature by more than 50˚C, the feed
9 water flow should be controlled ( 30~60T/H)
10 Check Drum water level gauge up to -100mm

The water filling time shall not be less than 2 hours in summer and not less than 4 hours in winter