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Service Bulletin: Engine Fuel and Control - New Fadec With Software Version C10 For The Ae 3007C Enhanced Engine

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The service bulletin introduces a new version (C10) of the FADEC software which incorporates several changes to correct issues, improve life, and increase margin. It provides instructions to reprogram the FADEC hardware and software.

This service bulletin gives instructions to reprogram the FADEC hardware and software assemblies from the current version (C9.2) to the new version C10 in order to correct production and field issues, improve on-wing life, and increase maximum continuous margin.

The primary changes included in the new C10 software version are the incorporation of shaft break logic, NDOT starting logic, improvements to MN reasonable data limits, TLA fault accommodation logic, T2.5 to ADC difference check logic, and a change to the ITT software trim and CVG schedule to increase max con margin.

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BULLETIN

ENGINE FUEL AND CONTROL -- NEW FADEC WITH SOFTWARE


VERSION C10 FOR THE AE 3007C ENHANCED ENGINE
1. PLANNING INFORMATION

A. Effectivity
(1) Engines
All AE 3007C Enhanced engines.
(2) Spares
This service bulletin can be applicable to FADECs with hardware P/N 23074372 or
23085791.
NOTE: The FADEC hardware P/N is located on the small label on top of the FADEC
(Ref. FIG. 1).
B. Reason
This service bulletin introduces new FADEC hardware and software assemblies (23092714 and
23092711) that incorporate FADEC software version C10 (23092687).
FADEC software version C10 is an incremental change from the FADEC software version C9.2
used on the AE 3007C engine.
FADEC software version C10 upgrade incorporates changes that correct production and field
issues related to the current FADEC software configuration as well as an on--wing life
improvement. The primary changes include:
(1) Incorporation of Shaft Break Logic.
(2) Incorporation of NDOT Starting Logic.
(3) MN Reasonable Data Limit Improvement.
(4) TLA Fault Accommodation Logic Improvements.
(5) T2.5 to ADC Difference Check Logic Improvements.
(6) ITT Software Trim and CVG Schedule Change to Increase Max Con Margin.
(7) Annunciation of Inflight POWINT to Maintenance Computer.

C. Description
This service bulletin gives you the procedure to reprogram the FADEC hardware and software
assembly (FADEC assembly) (FADECs with hardware P/N 23074372 or 23085791) to FADEC
assembly (23092714 or 23092711) and change the FADEC identification labels.
A Rolls--Royce Controls and Data Services (CDS) authorized representative will reprogram and
reidentify the FADEC assemblies.
This service bulletin transmits CDS service bulletins AFFU100--73--7831 and
AFFU101--73--7831.

D. Approval
Technical aspects are FAA approved.
March 14, 2016 AE 3007C--73--061

E COPYRIGHT 2016 Rolls--Royce Corporation (unpublished) Page 1 of 8


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E. Manpower
On Wing Approximately 3.0 man--hours are necessary to remove, reprogram,
reidentify, and install the two FADECs for each engine (approximately

FADEC Spares Approximately 1.0 man--hour is necessary to reprogram and reidentify


the FADEC.

F. Compliance
This service bulletin is optional.

G. Interchangeability -- Not affected

H. Material Availability
Customers can contact Cessna or Rolls--Royce for the current price of this service bulletin and
to coordinate the reprogramming of the FADECs.

I. Tooling -- Not applicable

J. Weight and Balance -- Not affected

K. Electrical Load Data -- Not affected

L. References
(1) Advance Engineering Memorandum (AEM), CN500023957086.
NOTE: The document above is referenced for the internal use of Rolls-Royce only.
(2) AE 3007C Series Fault Isolation Manual (FIM), CSP34065.
(3) AE 3007C Series Illustrated Parts Catalog (IPC), CSP33001.
(4) AE 3007C Series Maintenance Manual (MM), CSP34012.
(5) Cessna Model 750 Aircraft Maintenance Manual (AMM).
(6) CDS Service Bulletin AFFU100--73--7831, Engine Fuel and Control -- Full Authority Digital
Engine Control Type AFFU100 -- Introduction of C10 Software. S/W Identity G307CU65B.
(7) CDS Service Bulletin AFFU101--73--7831, Engine Fuel and Control -- Full Authority Digital
Engine Control Type AFFU101 -- Introduction of C10 Software. S/W Identity G307CU65B.
(8) Service Bulletin AE 3007C--73--046, Engine Fuel and Control -- New FADEC Diode
Adapter.

M. Prerequisites
(1) Service Bulletin AE 3007C--73--046.

N. Corequisites -- None

March 14, 2016 AE 3007C--73--061

E COPYRIGHT 2016 Rolls--Royce Corporation (unpublished) Page 2 of 8


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2. ACCOMPLISHMENT INSTRUCTIONS
A. Reprogram the FADEC assemblies.
REF. FIG. 1
REF. FIG. 2
REF. TABLE 1
REF. TABLE 2
REF. TABLE 3
(1) Remove electrical power from the FADEC assemblies (Ref. Cessna Model 750, AMM).
(2) Remove the four FADECs from the aircraft (Ref. TASK 73--25--10--000--801, MM).
(a) If the FADEC has diode adapter (86632307) attached to the J4 connector, then
disconnect the electrical connector from the diode adapter. Do not remove the
anti--tamper label and the diode adapter from the J4 connector.
(3) Reprogram and reidentify the FADEC assemblies by the CDS authorized service
technician in accordance with CDS Service Bulletin (SB) AFFU100--73--7831 or
AFFU101--73--7831 (attached).
(4) When CDS authorized service technician reidentifies the FADEC, do the steps that follow:
(a) Make sure that the small FADEC Modification Label on the top of the FADEC shows
the information that follows (Ref. TABLE 1) (Ref. FIG. 1):

TABLE 1 -- FADEC Modification Label -- Hardware Part Number Information


ROLLS--ROYCE HARDWARE
PART NUMBER
23074372
OR
23085791

(b) Make sure that the large FADEC Unit Label to be placed on the top of the FADEC
shows the information that follows:
TABLE 2 -- Large FADEC Unit Label -- Information
FOR
ROLLS--ROYCE GOODRICH FADEC
ROLLS--ROYCE GOODRICH FADEC GOODRICH LUCOL
ASSEMBLY INSTALLATION
HARDWARE TYPE NUMBER SOFTWARE NUMBER
PART NUMBER NUMBER
PART NUMBER
23074372 23092711 AFFU100--03AW03 86625446 G307CU65B
23085791 23092714 AFFU101--02AW03 86634559 G307CU65B

NOTE: For FADEC with hardware part number 23085791 (Ref. AE 3007C--73--046, SB),
do not remove the diode adapter label (Ref. FIG. 2).

March 14, 2016 AE 3007C--73--061

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(c) Make sure that the small FADEC Aircraft Identification Label to be placed near the
FADEC connectors shows the information that follows (Ref. TABLE 3) (Ref. FIG.1):
TABLE 3 -- Small FADEC Aircraft Identification Label -- Information
AIRCRAFT MODEL
ROLLS--ROYCE AIRCRAFT TYPE
AE 3007 SERIES APPROVED
ASSEMBLY PART APPROVED FOR
MODEL NUMBER FOR FADEC
NUMBER FADEC INSTALLATION
INSTALLATION
23092711 or 23092714 AE 3007C Enhanced Model 750 Citation X

NOTE: The attached CDS SB is for use by CDS authorized service technicians or other
authorized personnel.
(5) Install the four FADEC assemblies (Ref. TASK 73--25--10--400--801, MM). To make sure
that the correct ITT trim plug is installed on the engine, use AE 3007C Maintenance
Manual Revision 56 or later.
(a) If necessary, connect the diode adapter to the J4 connector (Ref. TASK
70--00--00--910--804, MM) and put the anti--tamper label on the FADEC and the diode
adapter (Ref. AE 3007C--73--046, SB).
CAUTION: DO NOT OPERATE THE AIRCRAFT UNLESS ALL FOUR OF THE FADECS
HAVE THE SAME SOFTWARE VERSION INSTALLED. INCORRECT ENGINE
OPERATION CAN RESULT FROM USE OF FADECS WITH TWO DIFFERENT
SOFTWARE VERSIONS.
(6) Supply electrical power to the FADECs (Ref. Cessna Model 750, AMM).
(7) Put the avionics power switch to the ON position (Ref. Cessna Model 750, AMM).
(8) Cycle all of the FADEC circuit breakers (breakers) when you open and close the breakers
three times.
(9) Examine the EICAS display for the messages listed below:
(a) FADEC BUS FAIL L/R -- A/B
(b) FADEC FAIL L/R -- A/B
(c) FADEC FAULT L/R -- A/B
(d) FADEC REV ADC -- L/R
(e) FADEC REV N1 L/R
(10) If one or more of the above messages are displayed on the EICAS, then do the appropriate
fault isolation task for the message displayed (Ref. Introduction, FIM).
CAUTION: THE ENGINES CANNOT BE OPERATED WITH ONE OR MORE OF THE
DISPLAYED EICAS MESSAGES LISTED ABOVE. DAMAGE TO THE ENGINE
CAN RESULT.
(11) Do the engine operational check with FADEC channel A selected in control for both
engines (Ref. TASK 72--00--00--700--801, MM).
NOTE: Do not remove electrical power from the avionics bus.
CAUTION: IF ONE OR MORE OF THE MESSAGES LISTED BELOW ARE DISPLAYED ON
THE EICAS, THEN STOP THE ENGINE. DAMAGE TO THE ENGINE CAN
RESULT.

March 14, 2016 AE 3007C--73--061

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(12) Examine the EICAS display for the messages listed below:
(a) ENG TLA FAILED L/R
(b) FADEC BUS FAIL L/R -- A/B
(c) FADEC FAIL L/R -- A/B
(d) FADEC FAULT L/R -- A/B
(e) FADEC REV ADC -- L/R
(f) FADEC REV N1 L/R
(13) If none of the messages in step 2.A.(12) are displayed, then go to step 2.A.(14).
If one or more of the messages listed in step 2.A.(12) are displayed on the EICAS, then do
the steps that follow:
(a) Stop the engine (Ref. TASK 72--00--00--700--801, MM).
(b) Do the appropriate fault isolation task for the message displayed (Ref. FIM).
(c) Do steps 2.A.(11) thru 2.A.(13) again.
(14) Use the right--hand multi--function display (MFD) to access the engine maintenance
messages in the aircraft maintenance test (AMT) for all four FADECs (Ref. Introduction,
FIM).
(15) If one or more engine--related maintenance messages are shown on the MFD, then do the
appropriate fault isolation task for the message displayed (Ref. FIM).
(16) Do steps 2.A.(11) thru 2.A.(13) again with FADEC channel B selected in control for both
engines.
B. Record compliance with this service bulletin.
(1) Remove the FADEC cards from Section 1, Part VII of the engine records. Discard the
Engine Equipment Record cards. This record card will no longer be issued for the FADEC.
(2) Record the part number and serial number of each installed FADEC in Section 1, Part II of
the engine records.
(3) Record compliance with this service bulletin in Section 1, Part III of the engine records.
C. Complete the Service Bulletin Compliance form and return it to:
AE Service Data
Rolls--Royce Corporation
Attention: AE Service Data Manager
450 South Meridian Street, Mail Code MC--N3--04
Indianapolis, Indiana 46225--1103
USA

Email: cra.del.data@rolls--royce.com
FAX: 317--230--4010

March 14, 2016 AE 3007C--73--061

E COPYRIGHT 2016 Rolls--Royce Corporation (unpublished) Page 5 of 8


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SERVICE BULLETIN

FADEC Identification Labels -- Proper Location of Specific Data


FIG. 1
March 14, 2016 AE 3007C--73--061

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SERVICE BULLETIN

FADEC with Diode Adapter Label


FIG. 2
March 14, 2016 AE 3007C--73--061

E COPYRIGHT 2016 Rolls--Royce Corporation (unpublished) Page 7 of 8


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SERVICE BULLETIN
3. MATERIAL INFORMATION

A. Configuration Chart -- Not applicable

QTY/ QTY/ INSTRUCTIONS/


NEW P/N ENG NAME OLD P/N ENG DISPOSITION
23092711 2 FADEC Assy, Hardware 23089602 2 1
OR and Software
23092714 2 FADEC Assy, Hardware 23089599 2 1
and Software

INSTRUCTIONS/DISPOSITION NOTES
1. Program item to new software version.
B. Consumable Materials -- None
C. Expendable Parts -- None

CUSTOMER SUPPORT
ROLLS-ROYCE

March 14, 2016 AE 3007C--73--061

E COPYRIGHT 2016 Rolls--Royce Corporation (unpublished) Page 8 of 8


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BULLETIN

SERVICE BULLETIN COMPLIANCE

ENGINE FUEL AND CONTROL -- NEW FADEC WITH SOFTWARE


VERSION C10 FOR THE AE 3007C ENGINE
LEFT ENGINE:
Engine Serial Number: ________________
Engine Hours: _______________________
Engine Cycles: ______________________
RIGHT ENGINE:
Engine Serial Number: ________________
Engine Hours: _______________________
Engine Cycles: ______________________
AIRCRAFT:
Aircraft Serial Number: _________________
Aircraft Tail Number: ___________________
OPERATOR: ________________
Name of person completing form: ________________
Phone: ________________
Fax: _________________
Date: ________________
FADEC A Serial Numbers: _____________________
_____________________
FADEC B Serial Numbers: _____________________
_____________________

Return this Service Bulletin Compliance Form to:


AE Service Data
Rolls--Royce Corporation
Attn: AE Service Data Manager
450 South Meridian Street, Speed Code MC--N3--04
Indianapolis, Indiana 46225--1103
USA

Email: cra.rel.data@rolls-royce.com
FAX: 317--230--4010
March 14, 2016 AE 3007C--73--061

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