The document is an installation guide from Jiangsu Linyang Solarfun Co., Ltd. for their various photovoltaic module models. It provides important safety and installation instructions, including proper handling of modules, system design considerations, mounting procedures and warnings against dangerous electrical voltages that can be generated. Installation should only be performed by qualified personnel according to applicable standards and regulations.
The document is an installation guide from Jiangsu Linyang Solarfun Co., Ltd. for their various photovoltaic module models. It provides important safety and installation instructions, including proper handling of modules, system design considerations, mounting procedures and warnings against dangerous electrical voltages that can be generated. Installation should only be performed by qualified personnel according to applicable standards and regulations.
The document is an installation guide from Jiangsu Linyang Solarfun Co., Ltd. for their various photovoltaic module models. It provides important safety and installation instructions, including proper handling of modules, system design considerations, mounting procedures and warnings against dangerous electrical voltages that can be generated. Installation should only be performed by qualified personnel according to applicable standards and regulations.
The document is an installation guide from Jiangsu Linyang Solarfun Co., Ltd. for their various photovoltaic module models. It provides important safety and installation instructions, including proper handling of modules, system design considerations, mounting procedures and warnings against dangerous electrical voltages that can be generated. Installation should only be performed by qualified personnel according to applicable standards and regulations.
888 Linyang Road, Qidong Jiangsu 226200, China www.solarfun-power.com sales@solarfun-power.com
Note: 1. “xxx” indicates nominal power output
2. Digit 1 in module type means IEC product.
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Jiangsu Linyang Solarfun Co., Ltd. October 1, 2010
INTRODUCTION Solarfun is a leading manufacturer of silicon ingots, wafers, PV cells and modules, delivering reliability and competitive pricing on a global scale. We provide world-class PV technology, streamlined manufacturing, and local customer support. We are committed to providing technical and installation support for our customers, worldwide. This Installation Guide covers installation of the following Solarfun modules: Standard modules SF160-24-1M/Mxxx - SF160-24-1P/Pxxx - SF190-27-1M/Mxxx - SF190-27-1P/Pxxx - SF220-30-1M/Mxxx SF220-30-1P/Pxxx - SF260-36-1M/Mxxx - SF260-36-1P/Pxxx Black Diamond modules SF160-24-1M/MxxxB - SF160-24-1P/PxxxB - SF190-27-1M/MxxxB - SF190-27-1P/PxxxB - SF220-30-1M/MxxxB SF220-30-1P/PxxxB - SF260-36-1M/MxxxB - SF260-36-1P/PxxxB
PURPOSE OF THIS GUIDE
This guide contains important information regarding the installation, safe handling and maintenance of photovoltaic modules made by Jiangsu Linyang Solarfun Co., Ltd. Jiangsu Linyang Solarfun Co., Ltd hereafter is referred to as “Solarfun.” The word “module” as used in this guide refers to one or more PV modules. All instructions should be read and understood prior to installing the modules. The installer should conform to all the safety precautions in this guide when installing the modules. Local standards and regulations should also be followed during installation. Before installing a photovoltaic system, the installer must be familiar with the mechanical and electrical requirements for such a PV system. Keep this guide in a safe place for future reference. Solarfun provides technical support worldwide. Visit www.solarfun-power.com for contact information.
DISCLAIMER OF LIABILITY The installation techniques, handling and use of the product are beyond company control. Therefore, Solarfun assumes no responsibility for loss, damage or expense resulting from improper installation, handling or misuse. Ensure that the module is used only in applications for which it is suitable (see “Installing Module”). All work on a PV system (installation, setup, maintenance) must be carried out only by appropriately qualified and authorized engineers. The appropriate DIN standards, construction rules and safety instructions must be followed during installation.
IEC/EN61730 INFORMATION Solarfun module is designed to fulfill the criteria of Application Class A requirements according to IEC/EN61730-part1. The modules are qualified for application class A: Hazardous voltage (IEC61730: higher than 50V DC; EN61730: higher than 120V), hazardous power applications (higher than 240W) where general contact access is anticipated (Modules qualified for safety through EN IEC61730-1 and EN IEC61730-2 within this application class are considered to meet the requirements for Safety ClassⅡ).
UL LISTING INFORMATION 1. Rated electrical characteristics are within 10% of measured values at Standard Test Conditions of: 1000W/m2, 25℃ cell temperature and solar spectral irradiance per ASTM E892 or irradiance of AM 1.5 spectrum. 2. The standoff height should be at least 7.9 in. If other mounting means are employed, this may affect the UL Listing. 3. The modules have been evaluated by UL for a maximum positive or negative design loading of 30 lbs/ft2. 4. Wiring methods should be in accordance with the NEC. 5. For installations in Canada, the installation shall also be in accordance with CSA C22.1, safety Standards for Electrical Installations, Canadian Electrical Code, Part 1. 6. The use of the following hardware is required in order to provide a reliable grounding connection to the module frame: a combination of the following stainless steel hardware: Serrated washer, Spring washer, flat washer, a size M4 nut, and bolt M4x30mm -- (see illustration grounding for details).
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Jiangsu Linyang Solarfun Co., Ltd. October 1, 2010 WARNING! PV modules generate electricity as soon as they are exposed to sunlight. One module generates a safe, extra low voltage level, but multiple modules connected in series (summing the voltage) or in parallel (summing the current) represent a danger. The following points must be noted when handling the solar modules to avoid the risk of fire, sparking and fatal electric shock.
Do not insert any electrically conducting materials into the plugs or sockets.
Do not fit solar modules and wiring with wet plugs and sockets.
Make sure to use proper safety equipments (insulated tools, insulated gloves, etc.) when wiring.
Make sure that the connection is made when the circuit is cut off. Do not disconnect under load.
To avoid the generation of an electric arc, ensure the connectors are clean and have not been contaminated, and that the electrical connection and mechanical joint are good.
UNPACKING AND STORING MODULE：
Utmost attention is required when handling module. The following guidelines should be followed with caution while unpacking, transporting and storing the modules:
Do not strike or physically damage the module.
Carry modules with both hands. Do not use the connection socket as a handle; Avoid cutting and damaging the frame during handling and installation.
Do not stand on the module.
Do not twist the module.
Do not mark on the rear of the module using sharp objects.
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Jiangsu Linyang Solarfun Co., Ltd. October 1, 2010
SYSTEM DESIGN, MOUNTING AND INSTALLATION：
System Design Before installing your solar system, contact local authorities to determine the necessary permit, installation and inspection requirements that must be followed. System should be installed by qualified personnel only. The system involves electricity, and can be dangerous if the personnel are not familiar with the appropriate safety procedures. PV modules should be mounted in a location where they will receive maximum sunlight throughout the year. Specially, in the Northern Hemisphere, the modules should face South. And in the Southern Hemisphere, the modules should face North.
In order to achieve maximum annual yield, optimum orientation and tilt of
PV module is necessary. Sunlight shining vertically and completely onto PV module is the best condition to generate maximum power. Artificially concentrated sunlight shall not be directed on the module.
Very hot module(s) can reduce power output performance.
Ensure the module has good ventilation conditions to prevent overheating.
The maximum load on module must not exceed 2.4KN/m2.
Site-specific environment loads such as wind and snow should be taken into account to avoid exceeding the maximum load.
When designing the system, please pay attention to the total voltage (if connected in series) and current (if connected in parallel). We recommend the maximum number of modules in parallel should be no more than four (4), and while in series, no more than the ratio of module`s maximum system voltage to open circuit voltage. (Maximum system voltage: 1000V for IEC product and 600V for UL product)
The module must not be installed close to fire or flammable materials.
Completely cover the module with an opaque material during
installation to keep electricity from being generated.
Mechanical Mounting The basis for durable and safe mounting is an assembly frame which corresponds to the appropriate structural requirements, which is securely anchored to the ground, to the roof, or to a façade, and whose long-term stability is guaranteed. The mounting structure and the module attachments must be designed in accordance with the local wind and snow loads. Ensure that the modules are mounted over a fire resistant roof covering rated for the application. To prevent bending, vibration, mechanical stress or warpage, mount the module onto a flat contact surface. Secure the module along the long edges with the correct number of clamps. The minimal distance between mounted modules should be no less than 20 mm. Use all the mounting points provided and avoid direct contact between glass and metal (e.g. mounting rails). The junction box should be located in upper or lateral area of the module and the cables should hang downwards.
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Jiangsu Linyang Solarfun Co., Ltd. October 1, 2010
MOUNTING METHODS FOR SOLARFUN MODULES
Option 1: Clamping mounting Option 2: Bolting mounting The module may be clamped only in the permitted Use the existing installation holes instead of drilling clamping areas as indicated on following drawings. additional holes for installation (Drilling holes shall And the module clamps must not overlap the glass or against the reliability and warranty of the module). shade the module surface. The installation and attachment materials (nuts, Recommended tightening torque: 5Nm. bolts, etc.) must be corrosion-resistant. Recommended tightening torque: 5Nm.
Method 1 Method 2 Method 3
Standard Mounting Mounting on short side Triangle Mounting
Product Frame Method 1 Method 2 Method 3
SF160M/P, SF160M/P-B 45&40mm △ × SF190M/P, SF190M/P-B 45&40mm △ × SF220M/P, SF220M/P-B 50mm × × SF260M/P, SF260M/P-B 50mm × × Note: 1. “” indicates5400pa is available; “△ ” indicates 2400pa is available; “×” indicates no permission 2. Different frame height should choose appropriated clamp and bolt. 3. Mechanical load test performed according to IEC standard, not applicable for UL products.
Mounting details 1. Clamping drawing
20mm R4.5 R4.5
40mm 40mm 26mm
45mm 35mm
Stainless steel M8 bolt
Stainless steel M8 nut Stainless steel flat washer Aluminum-alloy clamp h value depends on frame height
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Jiangsu Linyang Solarfun Co., Ltd. October 1, 2010
ELECTRICAL INSTALLATION-WIRING Correct wiring scheme To minimize the risk of indirect lighting strike, avoid forming closed loops when designing the system. Check that wiring is correct before starting the generator. If the measured open circuit voltage (Uoc) and short-circuit current (Isc) differ from the specifications, there may be a wiring fault. Correct connection plug connectors The area of the cable mated with the connector is recommended to be 4~6 mm2, length: 900mm, temperature range:-40℃-90℃. The plug connector has its own polarity. Make sure that the connection is safe and tight. The plug connector should not receive external stress. Connectors should only be used to connect the circuit, but never used to turn the circuit on or off. Use of proper components Use cable extensions and plugs that are designed for outdoor applications. Ensure that they are in good electrical and mechanical condition. Only cables with one conductor are to be used. Ensure that all materials meet the requirements of the systems` maximum voltage, current, moisture, and temperature when they are exposed to sunlight. Under normal conditions, a photovoltaic module is likely to produce more current and/or voltage than that reported under Standard Test Conditions. Accordingly, the values of Isc and Voc marked on the module should be multiplied by a factor of 1.25 when selecting electrical components voltage ratings, conductor capacities, fuse type, and type of control components connected to the PV output. Refer to Section 690-8 of the U.S. National Electric Code for an additional multiplying factor of 1.25 which may be applicable. The maximum series fuse rating is 10A（module with Solarfun 125x125 cells）or 15A (module with Solarfun 156x156 cells). And the maximum reverse current is known as series fuse rating multiplied by a factor of 1.35. Each module (or series string of modules so connected) shall be provided with the maximum series fuse as specified.
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Jiangsu Linyang Solarfun Co., Ltd. October 1, 2010 Bypass Diodes When modules in series are partially shaded, it may cause reverse voltage across cells or modules, this may cause undesirable heating to occur. The use of a diode to bypass the shaded area can minimize both heating and array current reduction. All Solarfun modules are equipped with factory installed bypass diodes. The factory installed diodes provide proper circuit protection for the system. Others During installation, be sure to tie the cable from the junction box to the mounting substructure with nylon line, etc. to avoid direct contact of the cable with the back surface of the module.
GROUNDING: To avoid the risk of electrical shock or fire, the module frame should be grounded before the electrical connection of the modules is operated. The frame shall be grounded in accordance with NEC Article 250 (USA) or CEC in Canada. A good connection between the grounding hardware is essential for an effective ground. The anodization on a module frame provides a coating to minimize the corrosion due to weather and it acts as a barrier that reduces the effectiveness of the grounding connection. For an adequate ground, the grounding hardware should penetrate the anodization layer. For bonding to ground only UL listed equipment should be used. The following hardware is recommended:
LIMITED ENVIRONMENTAL CONDITIONS
Solarfun`s Limited Warranty for module is based upon modules being mounted in accordance with following conditions. Operating conditions The operating temperature of Solarfun module should be within -40℃ (-40ºF) to 85℃ (185ºF). Ensure adequate ventilation behind the module, especially in hot environments. Corrosion due to exposure to salt, it is recommended that modules be installed at least 500m from the sea. Sulfur (from sulfur sources such as volcanoes) can also lead to corrosion and performance degradation and should be avoided. Location conditions The following locations should be avoided when installing a module: 1. Location with potential for extreme sand and dust damage 2. Location with extreme air pollution, chemical vapors, acid rain, and/or soot, etc. 3. Location with extreme hail and/or snow 4. Location with potential extreme salt damage
MAINTENANCE AND CARE
Dirt on the surface of solar module may decrease the power generation. Solarfun modules have a self-cleaning function under rainfall weather condition. Module with a mounted tilt angle more than 15°is more effective than other mounting angle. If heavy soiling build-up is excessive on module glass, use a soft cloth and water for cleaning. CAUTION: DON`T USE ABRASIVE DETERGENTS. Please consult with system designer to decide the cleaning frequency according to local environmental conditions. Once a year, check the electrical and mechanical devices to ensure every connection is tight. The system must be periodically inspected.
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Jiangsu Linyang Solarfun Co., Ltd. October 1, 2010
Visit www.solarfun-power.com for more information.
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