MSBTE POWERPLANT Engineering
MSBTE POWERPLANT Engineering
(Autonomous)
                             (ISO/IEC-27001-2005 Certified)
           vi) Steam output is higher than when burning solid fuel on grates.
 1 f)   What are the various sources of energy?
        Ans:
        Various sources of energy:
        i)The Sun
        ii)The Wind                                                                          ½ mark for
        iii)Ocean tides and waves                                                            each of any
        iv)Terrestrial Heat                                                                  four sources
        v)Water                                                                               = 2 marks
        vi)Fuels
        vii) Radio- active Elements.
 1 g)   State any two disadvantages of thermal power station
        Ans:
        Disadvantages of thermal power station:
           i)   High maintenance and operating costs.
           ii) It pollutes the atmosphere due to the production of large amount of smoke     1 mark for
                and fumes.                                                                   each of any
           iii) Disposal of ash is quite difficult.                                              two
           iv) Requires huge quantity of water.                                               = 2 marks
           v) Handling of coal is difficult.                                                      .
           vi) Costlier in running cost as compared to hydroelectric plant.
 1 h)   State the function of condenser.
        Ans:
        Function of Condenser:
        After expansion through the prime mover, the steam passes through the condenser      2 marks for
        which condenses the exhaust steam and also removes air and other non-                  correct
        condensable gases. The recovery of exhaust steam in the condenser reduces the          answer.
        make- up feed water that must be added to the system.
 1 i)   Define Firm power and connected load.
        Ans:
        (i) Firm power:
             It is the power which should always be available even under emergency           1 mark for
             conditions.                                                                        each
        (ii) Connected load:                                                                 definition
             The connected load of a consumer is the sum of continuous rating of all
             equipment of the consumer connected to supply system which is in use or not
             in use.
 1 j)   Name any four applications of diesel power plants.
        Ans:
        Applications of Diesel Power Plants:                                                 ½ mark for
        i)Hospitals.                                                                         each of any
        ii)Telephone exchanges.                                                              four sources
        iii)Radio stations and cinemas.                                                       = 2 marks
        iv)Used to supply peak loads for small duration or for seasonal loads.
        v)Used in remote places where supply from grid is not available.
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                                                                                               1 mark for
                                                                                                partially
                                                                                                 labeled
                                                                                                diagram.
                                       Or equivalent diagram.
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        shaft and ultimately to the rest of drive train. Hubs are generally made up of steel.
        3) Main Shaft (Low speed shaft):
        It is provided for transfer of torque from the rotor blade to the rest of the drive train.
        It also supports weight of rotor. Speed of the shaft is low, is about 30 to 60 rotations
        per minute.
        4) High speed shaft:
        It is connected to generator via-gearbox. Speed of the wind turbine is low; gearing
        arrangement increases the speed of rotation to the level as per design. e.g. 1500 rpm        ½ mark for
        for 50 Hz frequency and 1800 rpm for 60 Hz frequency necessary to generate                      any 8
        electricity with the help of generator. Gear box is one of the heaviest and most             components
        expensive components in wind turbine.                                                            with
        5) Coupling:                                                                                   function
        Coupling are used to connect shaft together                                                   = 4 marks
                      Between main shaft and gear box
                      Between gear box output and the generator.
        6) Brakes:
        The brake is fitted to stop the wind turbine. By applying brake when dangerously
        strong wind are approaching i.e. when wind speed exceeds 55-65 miles per hour,
        the wind turbine is stopped to avoid damage. In case of emergency also it is used to
        stop the rotation of turbine. To take down the turbine for maintenance, brakes are
        applied to stop it.
        7) Yaw Controller:
        It brings the blades towards the face into the wind direction i.e. it detects the
        direction of wind. It performs the task of orienting the rotor in the direction of
        wind.
        8) Pitch Controller:
        The pitch controller adjust automatically the pitch of each blade i.e. blade can be
        rotate to increases efficiency in low wind and to decrease in very strong winds (to
        protect the wind turbine).
        9) Electrical Generator:
        Function of generator is to convert mechanical energy produced by wind turbine
        into electrical energy.
        10) Anemometer:
        It is a wind speed sensor with digital display, used in areas where AC power is not
        available. It monitors wind speed and store max and average value.
        11) Controller:
        Controller takes data from anemometer (which measures the wind velocity).
        The controller sends: Wind direction & wind speed
        The controller protect wind turbine from abnormal wind conditions, excessive
        temperature rise of generator, electrical fault etc.
        12) Nacelle:
        Nacelle cover provides weather protection for the principle components of the wind
        turbine. It is structure that houses all of the generating components like-gearbox,
        rotor shaft and brake assembly etc.
        13) Tower:
        A tower is needed to elevate the blades to where the wind is stronger and smoother
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        Towers support to raise the main part of the turbine up in the air.
 2 d)   Why it is necessary to interconnect generating systems? State any four advantages.
        Ans:
        Necessity of interconnected generating systems:
        i) There is continuously varying demand, so exchange of peak load is possible.            2 marks for
        ii) It can improve stability in each system by balancing generation and load in the        necessity
             shortfall period.
        iii) It has environment friendly nature as the bulk amount of heat can be
             minimized.
        Advantages of interconnected Systems:
         i) Reduced Overall installed capacity: Interconnected power systems reduce
              the overall requirement of installed capacity for a given load area. With
              interconnection between power systems, peak demand in an area is meet by
              importing power from neighboring area. Thus, it also reduces investment and
              fulfills the peak demand.                                                           2 marks for
         ii) Better Utilization Hydro Power: In combined power system, hydro power                  any four
              can be utilized in more effective way. During rainy season, hydro power plant       advantages.
              can be utilized, while during draught periods, steam power plant can be used as
              base load plant.
         iii) Reliability of Supply: The reliability of steam power plants depends upon the
              coal supply and that of hydro power plant depends upon the stream flow. Due
              to greater diversity, a combined operation of various types of power plants is
              more reliable than individual power plant.
         iv) High unit size possible: Generating units of higher unit capacity (200MW,
              500MW etc) can be installed and operated economically.
         v) Improved quality of voltage and frequency: Isolated power systems have
              higher frequency fluctuations with change in load. With inter connections, the
              system becomes stronger & the effect of load is reduced.
         vi) Exchange of peak loads: If the load curve of power station shows a peak
              demand that is greater than the rated capacity of the plant, then the excess load
              can be shared by other stations connected with it.
         vii) Use of older Plants: The interconnected system makes it possible to use older
              and less efficient plants to carry peak loads of short durations. Although such
              plants may be inadequate when used alone, yet they have sufficient capacity to
              carry short peak loads when inter-connected with other modern plants.
         viii) Ensure Economical operation: The interconnected system makes the
              operation of concerned power station quite economical. It is because sharing of
              loads among the stations is arranged in such a way that the plants having
              higher cost of generation work for peak load hours only.
         ix) Increases Diversity factor: The maximum demand on the system is reduced
              because load curves of different inter-connected stations are different. So,
              diversity factor of the system is improved, thereby increasing the effective
              capacity of the system.
         x) Increases load factor: The load factor and efficiency of operation are
              improved.
         xi) Reduces Plant Reserve capacity: Every power station is required to have a
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              standby unit for emergencies. However when several power stations are
              connected in parallel, the reserve capacity of the system is mush reduced. This
              increases efficiency of the system.
         xii) Better utilization of natural resources: Due to interconnection, there is
              optimum utilization of available natural resources in the country.
 2 e)   Explain the construction and principle of operation of photo voltaic cell.
        Ans:
        Construction of Photovoltaic Cell:
        Energy conversion devices used to convert sunlight in to electricity by the use of      2 marks for
                                                              -voltaic (PV)                     construction
        made up of a P-type and N-type semiconductors. The sun lights are absorbs by                with
        current collection grid which is made up of metal fingers. Figure shows schematic         diagram.
        view of a typical solar cell.
        Principle:
          Photovoltaic effect is defined as the generation of the emf as a result of the
        absorption of ionizing radiation. When photons from the sun are absorbed in a           2 marks for
        semiconductor, they create free electrons with higher energies than the electrons        principle.
        which provide the bonding in the base crystal. There must be an electric field
        available to force these electrons to flow out of the semiconductor to do useful
        work. This electric field is provided in most solar cells by a junction of materials
        which have different electrical properties. Thus continuous radiation from sun
        generates electricity in semiconductor junction
 2 f)   Draw and explain the function of cooling tower in a thermal power station.
        Ans:
        Cooling Tower:
                                                                                                2 marks for
                                                                                                 diagram.
        condenser. A cooling tower is a steel or concrete hyperbolic structure. There is       2 marks for
        reservoir at the bottom for storing the cold water.                                      function
          Water is circulated from the basin of the cooling tower to the condenser. It
        absorbs latent heat from the steam and get warm. This warm water is returned to the
        cooling tower to reduce the temperature.
          Hot water from condenser outlet is dropped from a height of about 8 10 m. The
        cooling tower reduces the temperature of the hot water by about 7°C 10°C, as it
        falls down into the basin at the bottom of the cooling tower.
          This water at the reduced temperature is recirculate through the condenser and the
         cycle is repeated. In cooling tower temperature of water is reduced either by
        natural or forced or induced draught method or combine.
3       Attempt any Four of the following:                                                         16
3 a)    Draw schematic diagram of thermal power station showing all its parts.
        Ans:
                                                                                               4 marks for
                                                                                                 labeled
                                                                                                 diagram
                                                                                               3 marks for
                                                                                                 partially
                                                                                                 labeled
                                                                                                 diagram
                                                                                               2 marks for
                                                                                                unlabeled
                                                                                                 diagram
                                             OR
                                 Any Other equivalent diagram
                 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
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                                                 OR
                  MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
                                     (Autonomous)
                             (ISO/IEC-27001-2005 Certified)
                                                                                                 2 marks for
                                                                                                   diagram
OR equivalent diagram
             1) Nuclear Reactor
             2) Heat Exchanger
             3) Steam Turbine
             4) Alternator
             1) Nuclear Reactor :
                Nuclear Reactor is an apparatus in which fission of radioactive elements is
                carried out. It is a cylindrical pressure vessel in which fuel rods, moderator
                and control rods are placed. Fuel is shaped and located in the reactor in such
                a manner that the heat production within reactor is uniform. Moderator            2 marks for
                maintains the fission chain reaction. Control rods control the chain reaction.      stages
             2) Heat Exchanger:
                The coolant carries the heat liberated in nuclear reactor to heat exchanger.
                In the heat exchanger, heat is utilized to convert water into steam.
                Coolant is re-circulated in nuclear reactor and then to heat exchanger.
             3) Steam turbine:
                The steam generated at a high temperature and high pressure in heat
                exchanger is passed through the steam turbine. The energy of steam is
                converted into mechanical energy by steam turbine. Steam turbine provides
                mechanical energy to alternator.
             4) Alternator :
                Alternator is a machine which converts mechanical energy into electrical
                energy, which is supplied to grid.
4         Attempt any four of the following                                                           16
4      a) State any four different points which are taken into consideration for the site
          selection of nuclear power station.
          Ans:-
          Selection of site for Nuclear Power Plant:
          1. It should be located near a river/Lake or seaside.
          2. It should be located away from the populated area.
          3. It should be located near load centre.                                               4 marks for
          4. There should be easy access towards power plant.                                     any 4 points
          5. It should be adequate space & arrangement for short time storage and long term
          disposal of the radioactive waste.
          6. Land should be of good bearing capacity.
          7. Area should be free from earthquake.
          8. Land should be economical.
4 b)     What is necessity of economizer and super heater in thermal power plant?
         Ans:-
         Necessity of economizer: - It extracts the heat from flue gases and utilizes this heat
         to raise the temperature of feed water to the boiler, so that efficiency of overall
         system is increased.                                                                       2 marks
         Necessity super heater: - The steam produced in the boiler is not dry but contains          Each
         some moisture. Such wet steam can damage/corrode and reduce the efficiency of
         the plant. Hence before supplying wet steam to turbine, it is passed through super-
         heater, where it is dried and superheated by the flue gases. Super-heater increases
         the overall efficiency of the plant.
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                            (ISO/IEC-27001-2005 Certified)
= = 54794.5 kW
                                                                                                2 marks for
                                                                                                  diagram
                                       OR equivalent answer
4 e)    Distinguish between run off river plants without poundage and with poundage.
        (any four points)
                 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
                                    (Autonomous)
                            (ISO/IEC-27001-2005 Certified)
        Ans:-
        Distinction between run off river plants without poundage and with poundage:
                Sr. Parameter                         Run off River Plants
                No.                        Without poundage With poundage                      4 marks for
                  1   Water storage        No                    Yes                             4 points
                  2   Usage                Only when water       Used          with
                                           is available.         available water or
                                                                 with stored water
                  3   Generating           Depends primarily Less dependent on
                      capacity             on rate of flow of available rate of
                                           water                 flow of water
                  4   Seasonal changes In rainy season Due facility of
                                           water       wastage water storage its
                                           occurs while in the easier to meet
                                           low run off period fluctuating demand
                                           water falls short to
                                           meet demand
                  5   Reliability          Less                  More
                  6   Cost                 Economical            Expensive
4 f)    Compare jet condenser with surface condenser for initial cost, maintenance cost,
        space required for condensation.
        Ans:-
        Comparison of Jet Condenser with Surface Condenser:
         Sr.No. Points               Jet condenser         Surface condenser
            1     Initial cost       Low manufacturing     High manufacturing cost
                                     cost.                                                       4 marks
            2     Maintenance        Low maintenance cost High maintenance cost
                  cost
            3     Space Required     Small floor space     Requires large floor
                                                           space
5       Attempt any four of the following.                                                         16
5 a)    State methods of nuclear waste disposal.
        Ans:
        Methods of Nuclear Waste Disposal:                                                     2 marks for
        Solid radioactive wastes arise from used filters, sludge from the cooling ponds,        solid waste
        discarded fuel element cans, splitters etc.                                              disposal,
        Solid waste can be disposed off by storing them in shielded storage vaults. These       1 mark for
        vaults or capsules can then be stored in deep salt mines or in deep wells drilled in   liquid waste
        the stable ocean floor.                                                                      &
        Sometimes suitable containers are filled with radioactive waste and sunk to the          1 mark for
        bottom of seas and oceans.                                                                gaseous
        Radioactive liquid wastes are discharged to sea by sufficient dilution of it.              waste
        Clinkering and solidifying liquid waste is another effective method of disposal.          disposal
        Gaseous affluent are filtered before discharging to atmosphere.
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                                                                                                 2 marks for
                                                                                                 load curve
           heaters and connecting pipes. The fuel oil is stored in bulk storage tanks which
           are usually situated outdoor for safety. The fuel oil is transferred to the small       2 marks
           storage tanks called day tank by means of transfer pumps through filters.
           Strainers are provided to remove suspended impurities and ensure clean fuel
           supply to the engine. Heaters are required to heat the oil for energy conversion.
5 d)    Compare conventional and non- conventional sources of electrical energy with
        respect to (i) initial and running cost (ii) site (ii) sources of power (iv) overall
        efficiency.
        Ans:
        Comparison between Conventional and Non-conventional Sources:
                          Conventional Sources            Non- conventional Sources
           Initial and    High initial and high running High initial and Low running
           running cost cost                              cost
                                                          Particular site is required for        1 mark for
           Site           Particular site is required.    some non-conventional                  each point
                                                          sources.                               = 4 marks
                          Coal, Water, Nuclear
           Sources of                                     Sunlight, air, geothermal, tidal,
                          material, Gas, Diesel -
           power                                          wind etc. - Unlimited in nature
                          Limited in nature
           Overall
                          Currently More                  Currently Low
           efficiency
5 e)    In a nuclear power station state the material used for fuel rods, control rods,
        moderator and shielding.
        Ans:
          Sr. No.       Item                             Material
             1     Fuel rod       Uranium cladded with aluminum/stainless steel or
                                  zirconium
             2     Control rod    Control rods are composed of chemical elements                  1 mark for
                                  such as boron, silver, indium and cadmium                      one material
             3     Moderator      Hydrogen, Deuterium, Helium, Lithium, Beryllium,               of each item
                                  Graphite, Ordinary water, Heavy water                           = 4 marks
             4     Shielding      Iron, Lead iron, dense concrete, Depleted uranium
5 f)    Explain impulse turbines.
        Ans:
        Impulse Turbine:
        When the entire pressure of water is converted into kinetic energy in a nozzle and
        the jet drives the wheel, the turbine is called impulse turbine. Pelton wheel is an
        impulse turbine. In this turbine water flowing over the turbine rotor blades remains
        constant. Impulse turbine is suitable for high head and low flow plants. The
        potential energy of water is converted into kinetic energy in a water jet issuing from
        a nozzle. The inside pressure is atmospheric. The rotor of turbine consists of
        elliptical shaped buckets along the periphery of the turbine. The water jet impinges
        on the buckets and causes the motion of the rotor. The water is then discharged to
        the tailrace. The quantity of water discharged by the nozzle is controlled by
        controlling the nozzle opening by means of needle. The movement of needle is
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                                                                                                 2 marks for
                                                                                                   diagram
        Nuclear reactor is that part of nuclear power plant where nuclear fuel is subjected to
        nuclear fission and the energy released in the process is utilized to heat the coolant
        which may in turn generate steam or be used in a gas turbine. The main function of
        the reactor is to control the emission and absorption of neutrons.
        Basic components of nuclear reactor are:
          1) Reactor core: It contains a number of fuel rods made of fissile material.
          2) Moderator: It reduces the speed of neutrons to a value that increases the
              probability of fission process. Graphite, ordinary water, heavy water,             2 marks for
              hydrogen, deuterium etc. are used as moderators in reactors.                       explanation
          3) Control rods: They control the rate of fission of fuel.
          4) Coolant: It is a medium through which the heat generated in the reactor is
              transferred to the heat exchanger for further utilization in power generation.
          5) Reflectors: It is placed around the core to avoid leakage of neutrons from the
              core.
          6) Shielding: It is used to protect the surrounding from radiations.
6 b)    Explain the concept of water hammering in penstock in hydroelectric power station
        and how it can be reduced?
                 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
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        Ans:
        Concept of Water Hammering:
        In case of hydro generators when load on generator reduces, the governor closes the
        turbine gates and thus creates an increased pressure of water in the penstock. This is
        called water hammer. It may damage the walls of penstock.                                   4 marks
        To avoid this harmful effect of water hammer, a small storage reservoir is provided
        which will receive this rejected flow. This storage tank is called the surge tank. This
        controls the reverse water velocity in penstock.
6 c)    State any four merits and demerits of diesel power station.
        Ans:
        Diesel Power Station:
        Merits:
         1) The construction is very simple.
         2) These plants can be located at any place (Load centre).                               ½ mark for
         3) These plants can be quickly procured, installed and commissioned.                     each of any
         4) The layout, design and construction for foundation and building for these              for merits
             plants are simple and economical.
         5) These plants can be started and put on load quickly.                                   = 2 marks
         6) No need of large amount of water for cooling.
         7) Thermal efficiency is higher than steam power plant.
         8) These plants require less space for fuel storage and are free from ash handling
             problems.
         9) No standby losses.
        Demerits:
         1) Operating cost is high.
         2) Maintenance and lubrication cost is high.
         3) These plants cannot supply overloads continuously.                                    ½ mark for
         4) Capacity is limited.
                                                                                                  each of any
         5) Noise from exhaust is a serious problem.
         6) Useful life is very short.                                                            for demerits
         7) Creates pollution.
                                                                                                   = 2 marks
         8) Requirement of fuel is met from other countries.
6 d)    What is boiling water reactor? Explain with diagram.
        Ans:
        Boiling Water Reactor:
                                                                                                  2 marks for
                                                                                                    diagram
        It has a steel pressure vessel surrounded by a concrete shield. Fuel used is enriched     2 marks for
        uranium oxide. Ordinary water is used as moderator as well as coolant. The
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        uranium elements are arranged in a particular lattice from inside the pressure           explanation
        vessel. The steam is generated in the reactor itself. Feed water enters the reactor
        vessel at the bottom and takes the heat produced in fission reaction and gets
        converted into steam.
6 e)    Why overall efficiency of thermal power station is low? How can it be increased?
        Ans:
        Overall efficiency:
        Overall efficiency is defined as the ratio of heat equivalent of electrical output to
        the heat of combustion. This efficiency for thermal plants is about 29%. There are
        many losses occurring in steam power plants. Losses in boiler house, in dry flue          2 marks
        gases, ash and unburnt carbon, moisture in gases, unknown causes lead to 16% heat
        loss. Heat rejected to condenser, alternator losses are about 55%. So overall
        efficiency is very poor.
        Efficiency Improvement:
        This efficiency can be improved by increasing the temperature and pressure of
        steam entering the turbine. Also by reducing the pressure in condenser, efficiency        2 marks
        can be increased. Use of super heaters , economizers and pre-heaters increase
        thermal efficiency.
6 f)    Explain schematic arrangement of hydro-electric power station with diagram.
        Ans:
        Hydro-electric power station:
                                                                                                 2 marks for
                                                                                                   diagram