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APPLICATION OF KKS CLASSIFICATION
SYSTEM FOR TURBINE AND ITS
INSTRUMENTATION AND CONTROL
PROJECT : 4 X 250MW RAIGARH TPS
CUSTOMER : JINDAL POWER LIMITED
CONSULTANT : DCL
03 07/01/05 Cl.5.3 modified KBB KBB KBB
02 03/09/04 Cl.5.3 added VK VK KBB
01 01/03/02 (Converted SS SS KBB
to MS-WORD)
00 (B S Rana) (K B Batra) (A Ali)
Rev Date Prepared By : Checked By : Approved By:
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1.0 INTRODUCTION
KKS system is a classification system for the complete power plant and its
components and provides a common language for the designer, the
manufacturer and the user. This paper provides an overview of KKS
application for turbine and its instrumentation and control system.
1.1 COMPLETE TAG/CODE NUMBER
Complete tag number for any component is of the form :
AAANN A A N N N (A) AANN
----------- ----------- --- ---------
Function Equipment Process Equipment
Key Key Key
A : Alphabetic symbol
N : Numeric symbol
(A) : Optional
2.0 FUNCTION KEY
2.1 FIRST LETTER OF THE FUNCTION KEY
The meaning of the first letter of the function key can be seen from the
following list.
A = Alphabetic symbol
N = Numeric symbol
AAANNAANNN
Example MAA50 CP001
A Grid and distribution plant
B Unit main and auxiliary current supply system
C Parts of instrumentation and control
D
E Conventional fuel and ash handling
F Handling of nuclear technical parts
G Water supply and drainage
H Conventional heat generation system (Boiler)
I Nuclear heat generation
K Nuclear auxiliaries
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L Steam, condensate and gas cycle
M Main machinery (turbine, generator etc.)
N Process energy distribution (external)
P Cooling water system
Q Auxiliaries
S Ancillaries
U Civil work
X Large machinery
2.2 THE FUNCTION KEY "C.."
A A A N N A A N N N (cabinet for EHC module)
Example CJJ02HB114 position HB 114)
C Parts of instrumentation and control
CC Cabinets for binary signal conditioning and drive control
CCA Drive control and binary signal conditioning (train-1)
CJ Unit coordinator level
CJJ I&C Cabinets for turbine
CJN Cabinets for generator voltage regulator
CW Control stations
CWA Main control desk
CX Local control stations
2.3 THE FUNCTION KEY "L.."
AAANNAANNN
Example L B A 1 0 C P 0 0 1 (Main steam pressure before stop valve-1)
L Steam, condensate, gas cycles
LA Feed water system
LAB Feed water piping system (from deaerator to boiler)
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LAD HP - heater
LB Steam systems
LBA Main steam piping
LBB Hot reheat piping
LBC Cold reheat piping
LBE Back pressure system
LBF HP bypass system
LBG Auxiliary steam system
LBH Start up steam system
LBK Process heat transfer
LBQ HP extraction piping system
LBS LP extraction piping system
LBT
LBU Common blow-off piping
LBW Seal steam system
LBX Medium supply for control and protective units
LBY Control and protective units
LC Condensate system
LCA Main condensate system
LCB Main condensate pumping system
LCC LP heating system
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2.3 THE FUNCTION KEY "M.."
AAANNAANNN
Example M A B 5 0 C P 0 0 1 (steam pressure behind blading IP- casing)
M Main machinery
MA Steam turbine
MAA H.P. turbine
MAB I.P. turbine
MAC L.P. turbine
MAD Bearings
MAG Condenser including flash boxes and measuring devices
MAJ Air extraction
MAK Power transmission between turbine & genr, shaft turning gear
MAL Turbine drain system
MAN LP bypass system including injection water system
MAP (only for nuclear power plants)
MAQ Vent system
MAV OIL system
MAW Seal, heat and cooling system.
MAX Control fluid system
MAY Control and protective system
MB Gasturbine plant
MK Generator
MKA Genarator casing inclusive stator and rotor
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MKC Excitation
MKD Bearings
MKF Primary water cooling system
MKG Gas turbine
MKQ Exhaust gas system
KMW Seal oil system
MKY Control and protective system
MY Control governing and protective equipment.
MYA for steam turbine plant
2.5 THE FUNCTION KEY "P.." and X.."
A A A N N A A N N N
Example P G B 1 3 C T 5 0 2 (cooling water before oil cooler 2)
P Cooling water system
PA Main cooling water system
PAA Mechanical cooling water cleaning facilities
PAB Pipe and canal system
PAC Main cooling water pumps
PAH Condenser cleaning system
PAL Ventilation, evacuation
PG Conventional closed cooling water system
PGB C.W. for oil, control fluid cooler etc.
PGM Secondary water for generator primary water cooler
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XA Boiler feed pump turbine
2.6 The Numerical Symbols of the Function Key
A A A N N A A N N N
Example M A A 0 0 E C 0 0 1 ( start-up program )
The numerical symbols of the different functions (systems or sub-systems)
are usually standardised in order to recognize the type of system valid for the
power plant concerned. Therefore in most of the cases the number is not
counted continuously starting with 01,02,..
Examples for complete function keys are given in clause 3.10. For a detailed
listing of all function keys used for the turbine - generator sets it is referred to
the piping and instrumentation drawings and to the measuring point list.
00 For superordinated signification (as in the given example, start-up /
shut-down program for turbine) the 00 is used.
3. Equipment Unit Key
3.1 The First Letter of the Equipment Unit Key
The meaning of the first letter of the equipment unit key can be seen from
the following list. The darkened areas of interest for I&C of the
turbogenerator set and are explained in more detail in the lists given under
3.2 ... 3.7.
A A A N N A A N N N
Example M A X 5 1 C P 0 1 2 (trip fluid pressure)
A Units (incl. drives.)
B Tanks, heat exchangers, apparatus ...
C Measuring circuits
D Close Loop Control circuits
E Processing of measured values
G Electrical equipment (subdistributors etc.)
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H Subassemblies of heavy machines
I Nuclear subassemblies
3.2 The Equipment Unit Key "A."
A A A N N A A N N N
Example MA G 1 0 A A 0 0 1 (vacuum breaker valve)
A. Units incl. drives
AA Valves
AN Air exhauster, vacuum pumps
AP Pumps
AZ Overspeed governor, shaft position
3.3 The Equipment Unit Key "B."
A A A N N A A N N N
Example M A X 4 5 B Y 0 0 1 (hydr. speed governor)
B. Apparatus
BB Vessels and tanks
BC Heat Exchangers
BP Flowing limitation
BT Separators, filters
BY Mechanically driven regulators
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3.4 The Equipment Unit Key "C."
AAANNAANNN
Example L B A 0 0 C F 0 0 1 (main steam flow)
C. Measuring circuits
CD Density measurements
CE Electrical quantities
CF Flow rate measurements
CG Distance, length or position measurements
CL Level measurements
CP Pressure measurements
CS Velocity, speed or frequency measurements
CT Temperature measurements
CU Combined quantities
CW Weight force or mass measurements
CY Vibration or expansion measurments
3.5 The Equipment Unit Key "D."
AAANNAANNN
Example M Y A 0 1 D S 0 0 2 (speed controller of EHC)
D. Closed loop control circuits
DD Density control circuit
DE Control circuit for electrical quantities
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DF Control circuit for flow
DG Control circuit for distance/length
DP Pressure control circuit
DS Control circuit for speed/frequency
DT Control circuit for temperature
DU Control circuit for combined quantities
3.6 The Equipment Unit Key "E."
AAANNAANNN
Example M A Y 0 1 E P 0 0 1 (stress evaluator)
E. Processing of measured values
EA Unit control
EB Group control
EC Subgrup control
EE Subloop control
EG Alarm logic
EP Supervisory computer (e.g. stress evaluator)
EU Combined proceesing of measured values
EY Protective logic
EZ Protection
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3.7 The Equipment Unit Key "F."
AAANNAANNN
Example M K A 0 2 F E 0 0 1 load controller of EHC
F. Measurements with special signal conditioning
FE Electrical quantities (load)
FS Speed /frequency
3.8 The Equipment Unit Key "G."
A A ANNAANNN
Example M A B 0 0 G B 0 0 1 (junction box for signals from IP –section)
G. Electrical equipment
GA Subdistributor for drive-related binary transmitters
GB Subdistributor for non-drive-related binary transmitters
GC Subdisributor for analog transmitters
GF Subdistributor general
3.9 The Numerical Symbols of the Equipment Unit Key
A A A N N A A N N N (A)
Example MAA10 CT001 B
The number of the equipment unit consists of three digits. In most of the
cases it is counted continuously starting with 001, 002, ... But to avoid
confusion other ways of counting are also admitted. If required a last alpha
digit (in the example : B) is used to identify pilot valves, drives with
multiple power supply, double thermometers (as in the example) as sub-units
of a complete equipment unit.
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3.10 Examples for KKS Key (Main Components of the turbine, TSE)
HP casing MAA
HP emergency stop valves MAA10AA001
MAA20AA001
HP control valves MAA10AA002
MAA20AA002
IP casing MAB
Reheat stop valves MAB10AA001
MAB20AA001
Reheat control valves MAB10AA002
MAB20AA002
LP casing MAC
Front bearing of HP casing MAD11
Front bearing of IP casing MAD12
Front bearing of LP casing MAD13
Front bearing of LP casing MAD14
Leak -off control valve MAW50AA001
Gland steam condenser MAW80
Air exhauster MAW80AN001
Control fluid tank MAX11BA001
Control fluid pumps MAX16AP001
MAX16AP002
Overspeed governor M Y A 1 0 A Z 0 0 1, 2
Shaft position MYA10AZ011
Speed measuring device M Y A 1 0 C S 0 11,12,13,14
Check valve cold reheat LBC11AA001
LBC21AA001
Main steam pressure LBA10CP001
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Main steam temperature LBA10CT001
Cold reheat pressure LBC11CP001
Cold reheat temperature LBC11CT001
Hot reheat pressure LBB10CP001
Hot reheat temperature LBB10CT001
NR valves extr. 5 LBQ01AA001
LBQ01AA002
NR valves extr. 4 LBS14AA001
LBS14AA002
NR valves extr. 3 LBS13AA001
LBS13AA002
TSE indicator MAY00CT910
TSE recorder 1 MAY00CT911
TSE recorder 2 MAY00CT912
4. The Process Equipment Key
4.1 The First Letters of the Process Equipment Key
The meaning of the first letter of the process equipment key can be seen
from the following list. The boldened letters are of interest for I&C.
A A A N N A A N N N(A) AANN
Example MAA10 CT001A - B 0 1 (TSE sensor)
K. Mechanical process equipment
M. Mechanical process equipment
Q. Process equipment for I&C
QB Transmitter
QH Annunciation system
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QN Controller
QP Measuring instruments testing equipment
QR Differential pressure lines
QS Equalizing tank, flow chamber
QT thermometer wells
QU Converter
- . Electrical process equipment
----------------------------
-A Modules and component assemblies
-B Transducers from non-electric quantities
-C Capacitors
-D Delay equipment, memory
-E Special facilities
-F Protection equipment
-G Generators, power supplies
-N Annunciation system
-K Relays, contactor
-N Amplifiers, controller
-P Measuring instruments, testing equipment
-Q Power switching devices
-R Resistances
-S Circuit breaker
-T Transformers
-U Modulators, transducers
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-V Tubes, semiconductor
-W Transformer controller , wave guide
-X Terminals, plugs
-Y Electrically actuated mechanic equipment
-Z Terminations, compensating equipment, filters, limiters
X. Used for signal identification code
( signals from a specific signal area, Ref. cl. 5.0)
Y. Used for signal identification code
( signals for a special application, input signal, Ref. cl. 5.0)
Z. Used for signal identification code
( gated signals from a specific signal area, Ref. cl. 5.0)
4.4 Ex. for Electrical Process Equipment at Main Components of the Turb.
A A A N N A A N N N (A) - A N N
1. Feedpump total LAB10 AP001
Feedpump pump LAB10 AP001 -P01
Feedpump E-motor LAB10 AP001 -M01
2. Double thermocouple M A A 1 0 C T 0 0 1
Ist branch MAA10CT001A -B01
2nd branch MAA10CT001B -B01
Indicator MAA10CT001 -I01
3. Position monitoring of valve (several contacts)
Main steam stop valve M A A 1 0 A A 0 0 1 - S 1 1
M A A 1 0 A A 0 0 1 - S 2 1
M A A 1 0 A A 0 0 1 - S 6 1
M A A 1 0 A A 0 0 1 - S 7 1
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4. Position switches at valves
Main steam stop valve M A A 1 0 C G 0 0 1 B -S11
Main steam stop valve M A A 1 0 C G 0 0 1 C -S21
Main steam stop valve M A A 1 0 C G 0 0 1 D -S61
Main steam stop valve M A A 1 0 C G 0 0 1 E -S71
Main steam control valve M A A 1 0 C G 0 0 2 A - S 1 1
Main steam control valve M A A 1 0 C G 0 0 2 A - S 2 1
Main steam control valve M A A 1 0 C G 0 0 2 A - S 6 1
Main steam control valve M A A 1 0 C G 0 0 2 A - S 7 1
5. Thermocouples
TSE sensor HP ESV 100 % MAA10CT001A–B01
TSE sensor HP ESV 50 % MAA10CT001B–B01
TSE sensor HP CTRV 100 % MAA10CT011A–B01
TSE sensor HP CTRV 50 % MAA10CT011B–B01
TSE sensor HP outer casing 100 % M A A 5 0 C T 0 0 1 A – B 0 1
TSE sensor HP outer casing 100 % M A A 5 0 C T 0 0 1 B – B 0 1
TSE sensor IP inner casing 100% MAB50CT011
TSE sensor IP inner casing 100% M A B 5 0 C T 0 1 2 (spare)
TSE sensor IP inner casing 100% M A B 5 0 CT 0 1 3 (spare)
5.0 SIGNAL IDENTIFICATION CODE
It is used for identifying all process signals used in control and
instrumentation system. This code occupies the position of the process
equipment key as indicated below.
AAANN AANNN AANN
--------
Signal ID code
Signal identification code is based either on signal (source) area or on
application area as described below.
5.1 SIGNAL AREA
Initial character is X or Z
X. Signals from a specific signal area
Z. Gated signals from a specific signal area
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. A Functional group control/subloop control
. B Control interface
. C Conventional closed loop control
. G Binary process signals conditioned via transmitter modules
. H Analog process signals conditioned via limit value monitor modules
. J Signals not coming from specified areas
. K Signals from protection systems, Iskamatic C
. L Control room and control stations
. M Non floating individual and group alarms
. N Status display computer/criteria indication
. P Supervisory computer/process computer
. Q Analog signals
. R Major closed-loop controls
. S Step signals from FGC
. T Turbine insrumentation and control
. V Protective logic
. W Hard-wired alarm system
Serial numbers within a signal area are sequentially numbered from 1 to 99.
Examples :
Shaft vibrations < max MAA00 EC001 ZA09
Temp. HP casing Top 50% > 100 C MAA50 CT053A XH52
Oil tank level > min MAV10 CL001 XG02
Auxiliary oil pump on MAV22 AP001 XB01
Fire prot 1 chan 1 operated MAY00 EY001 ZV52
Limit pressure operation on MYA01 DU001 XT37
5.2 APPLICATION AREA
Application refers to the destination of the signal and the initial character is Y.
Y. Signals for special application
YA Functional group control/subloop control
YB Control interface
YC Conventional closed loop control
YJ For unspecified applications
YK Protection systems, Iskamatic C
YL Control room and control stations
YN Status display computer/criteria indication
YP Supervisory computer/process computer
YQ Analog applications
YR Major closed-loop controls
YT Turbine instrumentation and control
YV Protective logic
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YW hard-wired alarm system
Serial numbers within an application area are sequentially numbered from 1 to
99.
Examples :
Auxiliary oil pump 1 on MAV22 AP001 YB21
Lube oil pressure too low MAV10 EG001 ZV06
Power setpoint raise MYA01 DU001 YT35
HP ESV 1 100 % MAA00 EC002 YL16
5.3 RANGES OF SERIAL NUMBERS FOR INSTRUMENTS:
AAANNAANNN
Example : M A V 3 5 C P 5 0 1 Pressure gauge for oil system
1. The numbers for local Gauges will be between 500 to 599.
2. The nos. for PG-Test Instruments will be between 400 and 499.
3. The nos. for ATT Instruments will be between 200 and 299.
4. The nos. for other binary and analog instruments will be between
001 and 199.
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