Operacion Recloser Roclwill
Operacion Recloser Roclwill
Operacion Recloser Roclwill
RWK-2RC Series
Automatic Recloser controller Manual
This chapter introduces the safety precautions before using this product. Please
make sure the content of this chapter is fully read and understood before installation
and usage. Our company will not undertake any responsibilities for any damage or
injury caused by improper operations because of ignoring relevant warning in this
operation instruction.
Before operating this device, relevant professional personnel shall read this
instruction carefully and well understand the content.
Danger! Ignoring of safety precautions may cause personal death, serious personal
injury or serious equipment damage.
Danger!
When the primary system is live working, secondary open circuit for the current
transformer connected to the device is absolutely forbidden, and the open of this
circuit may cause extremely dangerous high voltage.
Warning!
Some parts of the device may have high voltage when the electrical device is running.
Improper operation may cause serious personal injury or equipment damage.
Only qualified professional personnel are allowed to operate the device or work
nearby the device. The operators professional shall well understand the precautions,
working flows and safety regulations mentioned in this instruction.
Caution!
When connect the AC voltage current circuit or power circuit, please make sure they
conform to the rated parameters of the device.
When the output terminals of the device are connected to external circuit, please
check carefully the voltage of external power to prevent overheating of the circuit.
Carefully check the cable connected to the device, preventing applying too much
external force on it.
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Contents
1.1 Description............................................................................................................. 6
1.3 Protection............................................................................................................... 6
CHAPTER 1: OVERVIEW........................................................................................ 6
1.4 Supervision.............................................................................................................7
1.5 Control................................................................................................................... 7
1.6 Features.................................................................................................................. 7
1.8 Hardware............................................................................................................... 8
4.1 LEDs..................................................................................................................... 26
4.3 LCD...................................................................................................................... 29
4.5 Submenu...............................................................................................................29
4.10 Calibration......................................................................................................... 44
5.5 Battery..................................................................................................................48
6.1 Installation........................................................................................................... 49
6.2 Maintenance.........................................................................................................50
7.1 Decommission...................................................................................................... 51
7.2 Disposal................................................................................................................ 51
4
CHAPTER 7: DECOMMISSION AND DISPOSAL........................................... 51
(SPRING MECHANISM)....................................................................................... 53
5
Chapter 1: Overview
1.1 Description
Its given to us a safety power grid for cutting line fault and automatic recovery
operation and power automation.
RWK-2RC series is suitable for up to 35kV outdoor switchgear using, include: vacuum
circuit breakers, oil circuit breakers and gas circuit breakers.
RWK-2RC intelligent controller is gathering with line protection, control,
measurement and monitoring of voltage and current signals integrated automation
and control devices outdoors.
1.3 Protection
1.4 Supervision
60VTS VT Supervision
1.5 Control
79 Auto Reclose
86 Lockout
CB Control
1.6 Features
50Hz/60Hz systems and two phase/three phase wiring method are available, so that
the use scope of device is extended.
Large capacity flash memory can record at least 100 times of historical events, and
no data will loss even the power is off.
Circuits operating loop can be used both the direct or alternating current, self-
adaptation open/close brake function, which can co-work with various of breakers,
and the operation is simple and reliable.
The device has complete self-inspection function to in-service monitor the working
conditions of various parts of the device, ensuring the reliability of the device.
Direction
Frequency
7
Binary Input/Output status
Fault records
Event records
1.8 Hardware
Event Records
Fault Records
Measurands
Commands
Time Synchronism
8
Chapter 2: Technical Performance Index
2.1 Inputs and Outputs
Quantity 1
Rated Current In 5A
Measuring Range 20 x In
Frequency 50/60Hz
Thermal Withstand:
Continuous 2 x In
10 Second 10 x In
1 Second 40 x In
Quantity 1
Rated Current In 5A
Measuring Range 2 x In
Frequency 50/60Hz
Thermal Withstand:
Continuous 2 x In
10 Second 10 x In
1 Second 40 x In
Voltage Inputs(Optional)
9
Instrumentation≥0.8xVn ±1% Vn
Auxiliary Supply
DC Voltage 220V
50/60Hz ±5%
Binary Inputs
Number 9
Binary Outputs
Number 2
Weight 32kg
Protocols IEC60870-5-101
IEC60870-5-104
10
DNP3.0
MODBUS RTU
X-plane-3.5mm
Displacement
below crossover
and above
Seismic response ≤5%
Y-plane-1.5mm
Displacement
below crossover
freq (8-9Hz)
0.5gn above
Mechanical Classification
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2.6 Electrical Tests
Type Level
Line to Earth
Line to Line
Case, Aux Power & I/O: Line to Line 1.0 kV* ≤10%
12
Conducted Radio Frequency Interference --- IEC 60255-22-6
Type Limits
Quasi-peak Average
Type Level
relative humidity
13
Chapter 3: Protection Functionality
3.1 Function Description
The device take the line voltage as the criterion for under voltage protection. Under
voltage protection include mode I (No voltage +Low voltage protection), mode II
(Via current locking low voltage protection) and mode III (Pure low-voltage
protection).
The device take the line voltage as the criterion for over voltage protection.
The over load protection has two modes of alarm and tripping.
If a circuit breaker is closed onto a “cold” load, i.e.one that has not been powered
for a prolonged period, this can impose a higher than normal load-current demand
on the system which could exceed normal settings. These conditions can exist for an
extended period and must not be interpreted as a fault. To allow optimum setting
levels to be applied for normal operation, the cold load pickup feature will apply
alternative current settings for a limited period. The feature resets when either the
circuit breaker has been closed for a settable period, or if the current has reduced
beneath a set level for a user set period.
Three sections phase overcurrent protection for lines include Ph.OC1 (instantaneous
overcurrent protection), Ph.OC2 (definite time overcurrent protection) and Ph.OC3
(overcurrent protection). All of which are definite time actuate features, and low
voltage component block, composite voltage component block or direction
component block is available for each section. 90° wiring method is adopted for
direction component, that is Uab corresponds to Ic, Ubc corresponds to Ia and Uca
corresponds to Ib, and follow the principle of start according to phase. The sensitive
angle of the direction components is fixed at -30°, the protection range is -90° to
+30°. When PT is broken, the direction block component will be off, and it becomes
a phase over current protection without direction.
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Mode 2: Low voltage component block
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IA IB IC—Measured current Iset—Pickup current T—Delay time
In addition, normally inverse curve, very inverse curve, extremely inverse curve
operating features can be selected for Ph.OC3.
0.14
t tP
Normally Inverse Curve (MI):
( I / I P ) 0.02 1 (1)
13.5
t tP
Very Inverse Curve (VI): (I / I P ) 1 (2)
80
t tP
Extremely Inverse Curve (EI): (I / I P ) 2 1 (3)
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50G/51G/50N/51N Earth Fault/Sensitive Earth Fault (EF/SEF)
Two earth fault measurement modes are available. One mode directly measures the
earth current from an independent CT, this input can be ordered as sensitive earth
fault.
The second mode derives the earth current internally from the 3 phase CT inputs to
give earth fault.(IF your recloser just have Single phase,the “EF” can not be achieve)
There are two sections of the earth fault / sensitive earth fault. Section I of earth
fault/sensitive earth fault protection is definite time limit, and the definite time limit
or normally inverse curve, very inverse curve, extremely inverse curve operating
features can be selected for section II. In addition, each section supports the
direction component block.
175°<3IN/3IG∠3U0<275° 60°<3IN/3IG∠3U0<120°
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Action Logic diagram:
The device judges the voltage circuit breaking through collecting voltage and load
current. The basis of judgment is as following:
Either phase current >0.04 In, when the positive sequence voltage (U1) < 0.15 Un.
The device will send PT breaking alarming signal when any of the above conditions is
satisfied for 10 seconds.
There are two modes, mode I: lockout voltage related components, mode II: unlock
voltage related components
A high proportion of faults on an overhead line network are transient and can be
cleared quickly by high speed tripping followed by an automated circuit breaker
reclose sequence.
The function provides phase fault and earth fault/sensitive earth fault sequences of
up to 5 trip i.e.4 reclose attempts before lockout, and the charging period of the
reclose is 10 seconds.
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Reclosing acceleration (Recl.ACC)
In normal situation, the switch on and switch off signals are in different status, and
when these two signals are in the same status for 10s, the device will send control
circuit breaking alarming signal.
Hotline
When the line is in the repair, you can turn on the feature of hotline, and we can not
make any closing operation for safety. Press the “ESC” and “+” key at the same time,
the feature of hotline is turned on. Press the “ESC” and “-” key at the same time, the
feature of hotline is turned off.
All values are given primary side. If the CT ratio setting changes, the displayed Amps
primary setting range for Overload、ColdLoad、Ph.OC、Recl.ACC and Manu.ACC
changes accordingly. If the CT0 ratio setting changes, the displayed Amps primary
setting range for SEF changes accordingly. If the PT ratio setting changes, the
displayed Volts primary setting range for Ph.UV、Ph.OV and PT breaking alarming
changes accordingly. The displayed Amps primary setting range for Overload、
ColdLoad、Ph.OC、Recl.ACC and Manu.ACC listed below are the CT ratio of 1. The
displayed Amps primary setting range for SEF listed below are the CT0 ratio of 1.
The displayed Volts primary setting range for Ph.UV、Ph.OV and PT breaking
alarming listed below are the PT ratio of 1.
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Pickup current 0.2~100A 0.01A
Delay time 0~99.99S 0.01S
51C Cold Load Pickup (ColdLoad)
0: Stop
PT offline 1: PT Break lock voltage components
2: PT Break unlock voltage components
Com.Val
Under Volt 2~150V 0.1V
U2 lockout 0~60V 0.1V
79 Auto - Reclose (Reclose)
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Manual closing acceleration (Manu.ACC)
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Chapter 4: User Interface
4.1 LEDs
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Operation Status Operation Status
27
4.2 Keypad
Key Function
Move up or page up
Move left
Move right
When you press the button,the buzzer of device will sing make a sound,so that
the operation is valid; if not, please do it again.
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Operation buttons
Key Function
When you press the button,the buzzer of device will make a sound,so that the
operation is valid; if not, please do it again.
Note: When you press the closing-button or tripping-button, you must make sure the
device is unlock; if the lockout-light is on, please press the reset-button to reset the
device, so that you can close or trip the switch.
4.3 LCD
A 4 line by 16 character liquid crystal display with power save operation indicates the
relay identifier, settings, instrumentation, fault data and control commands.
Press “Enter” when on the main screen, as shown below, including “EDIT” and
“VIEW” menu item. Select the corresponding menu item with the [←] key, [→] and
press "ENTER" button to enter the corresponding sub-menu, press the “ESC” key to
return to the previous screen.
Primacy Menu
4.5 Submenu
Edit submenu
Choose the edit options, the screen will enter the submenu of the Edit menu, as
shown below, the submenu includes “Relay”、“Para”、“Chnl”、“Clr”、“Time”、 “Fac”.
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Submenu of edit
Enter “Para” submenu, you can modify or view other parameters. Like
communication address, baud rate, password, trip and close pulse
time.
Enter “Clr” submenu, you can clear out the trip report, the self-test
report, remote reporting.
View submenu
Choose the view options, the screen will enter the submenu of the View menu, as
shown below, the sub-menu includes “SMete”, “PMete”, “RPT”, “Relay”, “Para”,
“Input”, “Ver”.
View submenu
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Enter “SMete” submenu, you can view the secondary side of the
measured data include: phase voltage, line voltage, zero-sequence
voltage, negative sequence voltage, phase current, zero sequence
current, negative-sequence current.
Enter “PMete” submenu, you can view the primary side measurement
data include: phase voltage, line voltage, zero-sequence voltage,
negative sequence voltage, phase current, zero sequence current,
negative-sequence current, active power, reactive power, power
factor and frequency.
Enter “RPT” submenu, you can view reclosing SOE log events. Record
events include: trip report, self-test report, remote reporting.
Enter the “Input” submenu, you can view the input signal. The input
signal includes: Battery failure, Heavy gas, High temperature, Breaker
open, Breaker close, Remote open, Remote close, 1st backup input,
2st backup input.
Enter “Ver” submenu, you can view the product model, serial number
and date of manufacture.
According to the above operation, before entering each item will first enter a
password input interface to prevent professional staff misuse. The device original
password is “0099”, as shown below, press [←] and [→] keys to switch, press the
[+] and [-] keys to increase and decrease the number of line with the correct
password press “Enter” button to enter.
Password interface
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4.7 Relay setting
Select the “Relay” in the Edit submenu item, press the function key “Enter” to enter
the password screen, enter the correct password to enter the “Relay” submenu, as
Shown below, each item has a checkbox and set values.
Normal overcurrent
Select Ph.OC menu option press “Enter” key to enter, operational processes as
shown below:
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The operational processes of simple overcurrent protection setting
Note: Here is a three-stage overcurrent protection period, the use of the other two
are the same.
Select Ph.OC menu option press “Enter” key to enter, operational processes as
shown below:
33
Composite voltage component block
Select Ph.OC menu option press “Enter” key to enter, operational processes as
shown below:
Choose mode “4” (4: Direction component block), directional overcurrent run, set the
pickup current and delay time, the method described above (1).
Inverse-time overcurrent
Select Ph.OC3 menu option press “Enter” key to enter, operational processes
as shown below:
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Step 1: Choose the operating mode (1: Overcurrent, 2:
Low voltage component block, 3: Composite voltage
component block, 4: Direction component block).
Select EF1/SEF1 menu option press “Enter” key to enter, operational processes
as shown below:
Note: Earth fault is synthetic zero sequence overcurrent protection, sensitive earth
fault is real zero sequence overcurrent protection.
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Inverse-time earth fault / sensitive earth fault
Select EF2/SEF2 menu option press “Enter” key to enter, operational processes
as shown below:
Select ColdLoad menu option press “Enter” key to enter, operational processes
as shown below:
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Automatic reclosing (OC Recl/SEF Recl)
Select OC Recl/SEF Recl menu option press “Enter” key to enter, operational
processes as shown below:
Step 2: Setting the 1st delay time, the delay time can
be between 0S ~ 99.99S.
Step 3: Setting the 2nd delay time, the delay time can
be between 0S ~ 99.99S.
Step 4: Setting the 3rd delay time, the delay time can
be between 0S ~ 99.99S.
Step 5: Setting the 4th delay time, the delay time can
be between 0S ~ 99.99S.
37
Reclosing acceleration (Recl.ACC)
Select Recl.ACC menu option press “Enter” key to enter, operational processes
as shown below:
38
Manual closing acceleration (Manu.ACC)
Overload
Select overload menu option press “Enter” key to enter, operational processes
as shown below:
39
Over voltage protection (Ph.OV)
Select PH.OV menu option press “Enter” key to enter, operational processes as
shown below:
Select PH.UV menu option press “Enter” key to enter, operational processes as
shown below:
40
Heavy gas protection (Hi.Gas)
Select Hi.Gas menu option press “Enter” key to enter, operational processes as
shown below:
41
Common values (Com.Val)
Select Com.Val menu option press “Enter” key to enter, operational processes
as shown below:
After setting, press “ESC” key to exit, if modified below figure will show. If you need
to save press “Enter” key and input password, otherwise press “ESC” key.
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If you want to open the communication, you can set “Comm1.status” to “1”, set
“Comm1.address” to 001 and set “comn1.baud” to 09600 so the communication is
run. “Comm1.address” is the address of the device, it used to distinguish the
controller, when more than one controller need communication.
Password set
Note:
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“Close pulse time” is the discharge time for close coil. “Trip pulse time” is the
discharge time for trip coil.
Note: Please do not modify the trip and close pulse time, if in doubt, please consult
ROCKWILL ELECTRIC.
4.10 Calibration
Select the Edit submenu in “Chnl”, press “Enter” key to enter into the password
screen, enter the correct password to enter the “Chnl” submenu, press the [+] and
[-] keys to correct the value of current and voltage.
Note: All voltage and current values in the factory have been corrected before.
Please do not change the parameter values which, if in doubt please consult
ROCKWILL ELECTRIC, Inc..
Select the Edit submenu press the [→] key to switch to “Fac.”, press “Enter” key to
enter into the “Fac.” submenu, as shown below:
Press the [→] key to switch another screen, as show below, press [+] and [-] keys
to modify.
Nega-curr. means whether the negative sequence current display (yes—display, no—
do not show).
44
Show freq. means whether frequency display.
Enter the main menu select the “VIEW” option press “Enter” key to enter, and then
select the “Relay” option to press “Enter” key to enter the “Relay” submenu, you can
view all the protection is enabled or disabled, select the option press “Enter”
key to enter the value you can view each protection, press the arrow keys to switch
screens.
45
4.13 View SOE
Enter the main menu select the “VIEW” option press “Enter” key to enter, and then
select “RPT” option press “Enter” key to enter the “RPT” submenu, you can view the
SOE record events, recording events include: trip signal, alarm signals, telemetry
signal (circuit breaker status, whether the manual or remote operation, fault trip,
time and date, etc.).
If you want to see the curve of breakdown you can select the trip event ,then
press ” →” button to view the curve and press ” ←” button to return the trip
event.
Enter the main menu select the “VIEW” option press “Enter” key to enter, and then
select the “Para” option press “Enter” key to enter the “Para” submenu, you can
view communication address, baud rate, CT and PT ratio, passwords, telemetry
keeping time, etc..
Enter the main menu select the “VIEW” option press “Enter” key to enter, and then
select the “Input” option press “Enter” key to enter the “Input” submenu, you can
view the state of input signal.
46
Chapter 5: Peripheral Accessories
5.1 RF remote controller
A:Close
B:Trip
C:Unlock
D:Reset
Note:
1. In order to prevent misuse, press the unlock button for 3 seconds, before
execution of the closing operation.
2. The effective distance of RF remote controller is 30 meters.
Note: Before using the controller, ensure that the battery charge enough for 12
hours.
1. The AC power switch is for protecting the Auxiliary PT (Or utility incomer), and the
BACKUP switch is for charging batteries.
2. After charging the batteries, turn off the power switch to protect the batteries for
storage.
3. Activation button is not allowed for pressing last long time, or permanent damage
of battery under-voltage may result.
47
5.3 The main secondary component parts
Note: For security norms, Surge protector has to be grounded (green line) to the
earth.
Note: The following operation will cause self-heating of the capacitor that can result
in leaking electrolyte outside the seal area. worst of all, perhaps there will be burst
or spark that can lead the capacitor to spontaneous combustion.
1. Inverse voltage.
4. Violently charge/discharge.
5.5 Battery
Please replace the storage battery in time when the storage battery exceeds its
usage life. Replace method as following: firstly push the stand-by power supply
switch to trip position, and pull out the connection cable simultaneously, rotate
the support bolt away, replace the used battery with new battery. Then recover
the device to the original status according to the contrary sequence. Please deal
with the used battery properly in order not to pollute the environment.
48
Chapter 6: Installation and Maintenance
Danger: The dangerous voltage with the device maybe result in the permanent
damage of equipment or personnel casualty during installing RWK-2RC. These
voltages mainly distributes at terminal bar of device and circuits of AC current input,
AC voltage input, digital input, IGBT output and operation power supply., etc. This
device’s installation, debugging and maintenance can only be operated by technical
staff who has been authorized and trained strictly.
6.1 Installation
Cabinet installation
Please fasten it upon support shelf with matched M10 × 20 stainless bolts during
installing the product. (Support shelf is provided by user, please point it out if
needed to be provided by manufacturer)
After the box body is installed upon line pole, please connect the aeronautical
connector well as per the position shown below, fix the grounding bolts tightly and
guarantee reliable grounding, then open the box door and throw out the device
antenna from antenna hole. Please lock the box door well after all the operations are
finished.
49
RWK-2RC Installation of Box Bottom
6.2 Maintenance
If the device is not used, it should be kept in dry and ventilated places indoors,
and charged once every three months, the charging time should be more than
24 hours. Before the device is used, the charging time should not be less than
24 hours. Replace the storage battery each three years.
This device has storage battery management module, which will automatically
cut off the storage battery output circuit when the storage battery voltage is on
the low side. You should check the storage battery each year, please replace the
storage battery immediately when single storage battery voltage id lower than
DC12V.
Please firstly make sure the first system is power off before the device is
maintained, forbid inserting or pulling out aeronautical connector under power,
thus avoid CT short circuit happening.
50
Chapter 7: Decommission and Disposal
7.1 Decommission
Shut-down Device Power Supply: Turn off external power supply switch of the device.
Danger: Before disconnecting all power cables connected to the device power
module, it must confirm that the external power switch is turned off to avoid danger.
Danger: Disconnecting all power cables connected to the device alternating current
module, it must confirm that the equipment corresponding to input alternating
component has stopped operation to avoid danger.
When the above steps are completed, loosen the fix screws and dismantle the device
from the display cabinet.
7.2 Disposal
Caution: It must strictly adhere to relevant regulations of the country where the
product is used for the disposal of scrapped electronic products.
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Attachment1: Device Typical wiring Diagram
(The permanent mechanism)
52
Attachment2: Device Typical wiring Diagram
(Spring mechanism)
53