Holcim Indonesia - Cilacap Plant
Kiln No. 2
03 - 03 - 2008
Plant Services Maintenance
Plant Services Maintenance
X
Y
I II III
Vertical kiln axis
0 -5 0
Horizontal kiln axis
0 -2 0
Kiln axis measured 2007.
Plant Services Maintenance
Recommended corrections – Straight
Kiln axis
2 mm
I II III
2 mm
=0
>0
Do
D < Do
D > Do
Tyre Migration - Ovality
Tyre migration
Tyre Measurement
No.
[mm/rev]
I 3
II 16
III 9
Calculations
Plant Services Maintenance
Tyre migration – Ovality
Dvert
Dhoriz Tyre migration At the tyre migration At optimum tyre migration
Measurements measured of 10 mm/rev.
Tyre Tangential Tangential
Relative Relative
No. 2004 Present bending bending
ovality, ωrel ovality, ωrel
stress stress
[mm/rev.] [%] [N/mm2] [%] [N/mm2]
I 26 3
II 9 16
D Dvert
rel horiz
Dnom III 12 9
Plant Services Maintenance
Deflection of supporting roller
1 rev. of roller
Supporting roller shaft deflections
Left-hand roller Right-hand roller
Support No.
[± mm] [± mm]
I 0.04 0.04
II 0.06 0.05
III 0.04 0.02
Plant Services Maintenance
Kiln shell temperatures [ºC]
Inlet side Outlet side
Low High Difference Low High Difference
Tyre No.
I 340 394 54 387 418 31
II 358 432 74 304 398 94
III 298 320 22 300 320 20
Tyre Throw
Computer
Displacement
Transducer
Tyre throw Tyre throw [± mm]
Tyre I 1.2
Tyre II 2.1
Tyre III 1.6
Throw of kiln shell
Positio Positio Positio Positio
Throw Throw Throw Throw
n n n n
[± mm] [± mm] [± mm] [± mm]
[mm] [mm] [mm] [mm]
0 Outlet 21000 25.5 43000 10.9 64000 2.2
3300 7.3 24000 25.9 46000 13.9 67500 4.7
Tyre
4500 6.8 27000 26.7 49000 15.6 68600
III
6000 4.1 30000 12.2 52000 11.7 70000 7.5
7300 Tyre I 33000 4.3 55000 6.3 73000 8.1
9000 9.9 35000 4.9 58000 4.2 76000 14.4
12000 3.2 36250 Tyre II 60000 6.0 79000 14.9
15000 18.4 37500 8.7 63000 3.6 83000 19.3
18000 28.4 40500 9.2 63600 GG 84000 Inlet
FE
= FE·tan() = -FE·tan()
FE
Axial Thrust Evaluation
Temperature Difference
Direction of Thrust between thrust face and Thrust Device
journal Pressure
Support No.
[ -] [ °C ]
Left Roller Right Roller Left Roller Right Roller [ bar ]
I Uphill Uphill 1 0
II Uphill Uphill 2 1 0 - 60
III Uphill Uphill 2 0
C inlet
3 2
4 1
C outlet
Supporting rollers - Centre distances
Present
Designed
Support No. Outlet side Inlet side
[mm]
[mm] [mm]
I 4654 4662 4661
II 4914 4931 4933
III 4658 4650 4650
Condition of rolling surfaces
Support
Supporting rollers Tyres
No.
Left Plane
I Plane
Right Plane
Left Plane
II 1 mm Convex
Right Plane
Left Plane
III Plane
Right Plane
Tyres - Temperatures and diameters
Measurements taken during the
Original value
inspection
Tyre
No. Diameter [mm] at
Temperature Diameter [mm] at Diameter [mm] at
temperature
measured [ºC] 20ºC 20ºC
measured
I 228 6780.8 6763 6762
II 223 6840.2 6823 6827
III 194 6785.4 6771 6772
Supporting rollers - Temperatures and diameters
Measurements taken during the inspection Original value
Support Temperature Diameter [mm] at Diameter Diameter
No. measured [ºC] temperature [mm] at [mm] at 20ºC
measured 20ºC
Left 95 2502.3 2500 2500
I
Right 97 2501.9 2500 2500
Left 90 3001.0 2998 3000
II
Right 105 3000.5 2997 3000
Left 87 2501.7 2500 2500
III
Right 85 2500.2 2498 2500
Girth Gear
Axial throw [± mm] 2.5
Position Throw Temperature profile of pinion (ºC)
[mm] [± mm] Outlet side 60,3 60,5 61 60 59 Inlet side
63000 3.6 61,5
61
63600 GG
60,5
64000 2.2 60
59,5
59
58,5
58
1 2 3 4 5
WR
S4 S3 Positions of tyres on supporting rollers
Width of
Width of tyre
Support Positions of tyres [mm] supporting
(WT)
WT No. roller (WR)
S1 S2 S1 S2 S3 S4 [mm] [mm]
I 25 115 100 40 1000 860
II 65 120 125 60 1200 915
WR III 90 50 50 90 1000 860
