El Measure
El Measure
El Measure
support@elmeasure.com www.elmeasure.com
Product & features at glance :
This Manual is applicable for the Models: EN84XX and PN77XX where XX
indicates software variants without any change in hardware construction and
may be replaced by any two digit number from 00 to 99.Throughout this
manual, the following methods are used to highlight important information:
NOTE : Describes important considerations related to a device setup, feature or
application.
CAUTION : Alerts you to a condition which could potentially cause damage to
the device or other external equipment.
WARNING or DANGER: Warns you to avoid such conditions that could
potentially cause serious personal injury and/or damage to equipment.
Preventive Measures :
Fuse: To avoid the possibility of short circuit, use a slow blow fuse that
has a rating (current and type) that is specified. When replacing a fuse,
turn OFF the power and unplug the power cord. Never short the fuse
holder.
Do Not Operate in an Explosive Atmosphere: Do not operate the
instrument in the presence of flammable liquids or vapors. Operation in
such environments pose a safety hazard.
Do Not Remove Covers: The cover should be removed by
ElMeasure's qualified personnel only. Opening the cover is dangerous,
because some areas inside the instrument have high voltages.
External Connection: Securely connect the protective grounding
before connecting to the product under measurement or to an external
control unit. If you come in contact with circuit, make sure to turn OFF
Index
1. Features - 2
2. Unique Features - 2
3. Wiring Diagram - 4
4. Key Functions - 6
5. LED/LCD Indications - 7
6. Display of Parameters - 8
7. Entering Configuration (Setup) Mode - 11
8. Enabling and disabling of Auto scrolling - 22
9. Clearing Parameters - 23
10. Multiplication Factor - 23
11. Application - 24
12. Technical Specification - 28
PG/ENP/R06/0114
1
1. FEATURES
l STAR (Wye)/ DELTA/1 Phase Programmable
l Universal Auxiliary (80V AC/DC-300 VAC/DC) supply with fluctuations
l PT ratio / CT ratio programmable including CT secondary
l “OLD” Register for storing Cleared Energy and Load hours
l 6 digit 4 Rows LED/Graphical LCD(7 digit 4 Row) display with Auto
scaling & Auto Scrolling
l Universal Voltage Input: 50 - 550 VAC (for UL 50 - 520 VAC)
Line-Line with fluctuations
l Current Secondary Input (0.05A to 5A)with overload of 20%
l Two Energy readings in single page
l User configurable (Editable) password
l Clearance & Creepage distance meets IEC 61010 standard
l Compact size and Weight
l Dynamic communication (user selectable parameter sequence of
register map)
l Multi-port communication (optional 2 maximum)
2. UNIQUE FEATURES
l True RMS measurements
l Simultaneous sampling of volts & amps
l Best parameters grouping /bright displays
l High/ low V, A, Hz, W, VA, VAr, PF value storage
l Data memory optional. (982080 records for 1 parameter)
l Upgradable to higher versions
l Auto-scaling of kilo, mega & giga decimal point
l Analog Output(0-20mA) or (4-20mA) optional
l THD Measurement
l Individual Harmonics display upto 31st level
l 2 Programmable Parameters (only for PN series)
l Phase wise Voltage and Current waveforms (only for PN series)
2
Precautionary Measures to be taken while Wiring the Circuit:
Turn OFF the power to the circuit, when wiring the circuit. Connecting
or removing measurement cables while the power is turned ON is
dangerous.
Take special caution not to wire a current measurement circuit to the
voltage input terminal or vice-versa.
Strip the insulation cover of the measurement cable so that when it is
wired to the input terminal, the conductive parts (bare wires) do not
protrude from the terminal. It is recommended to use appropriate pre
lug after crimping the wire. Also, make sure to fasten the input
terminal screws securely so that the cable does not come loose.
Use cables with safety terminals that cover the conductive parts for
connecting to the voltage input terminals. Using a terminal with bare
conductive parts is dangerous if the terminal comes loose.
After connecting the measurement cable, attach the current input
protection cover for your safety. Make sure that the conductive parts
are not exposed from the protection cover.
Use the suitable star screw driver and apply optimum torque to
prevent damage to the meter terminals.
A N A N
U U
X X
LOAD
LOAD
VB VB
VY
VY
1
1
RS 485
RECEIVED
RS 485
RECEIVED
VR
2
VR
2
S2
S2
S2
S2
AB
S1
3. WIRING DIAGRAM
S2
S2
S2
DELIVERED
AY
4
S1
DELIVERED
S1
AY
S1
S2 S2
S2
S2
S1
AR
LINE
S1
S1
AR
LINE
S1
Fig. 2 Fig. 1
Delta Connection (2E) Star Connection(3E)
3 Phase 3 Wire system 3 Phase 4 Wire system
Note: Wiring should be in accordance with the National Electrical Code and/or the
WIRING DIAGRAM EXTERNAL CT
Star Connection(3E)
RY BN
S2 S1
S2 S1
S2 S1
Fig. 1
VR
AR
VB
AB
VY
AY
S1
S1
S1
S2
S2
S2
N
1 2
U
A
RS 485
S2 S1
S2 S1
Fig. 2
VR
AR
VB
AB
VY
AY
S1
S1
S1
S2
S2
S2
N
1 2
U
A
RS 485
Note: Wiring should be in accordance with the National Electrical Code and/or the
Canadian Electrical Code, Part I.
5
RY BN R N
A N A N
U U
X X
LOAD
LOAD
VB VB
VY VY
1
RS 485 RS 485
RECEIVED
RECEIVED
VR VR
2
S2 S2
S2
S1
AB AB
S1 S1
S2 S2
S2
6
DELIVERED
DELIVERED
AY S1 AY
S1 S1
S2 S2
S2
S2
COM 1 2 3 4
S1
S1
AR AR
LINE
LINE
S1 S1
Common
Relay 1
Relay 2
Fig. 4 Fig. 3
Demand Controller / Digital Single Phase
output Connection diagram Connection
Relay rating No contact SPST. 25r0VAC /
30VDC @ 2 Amps resistive.
4. KEY FUNCTIONS
In SET In RUN
Key (Programming) (Measurement)
mode mode
RIGHT/ To select the value To scroll energy
Energy and to accept the pages to look at
value different parameters
UP/Power To edit the value/ To scroll power pages
system types to look at different
upward in edit parameters
mode and scroll
through the
parameters
7
5. LED INDICATIONS:
5.1 Indications for eNavigator & Power Navigator
LED status Display status Meaning
K – ON K Kilo
M – ON M Mega
K & M – ON G Giga
– ON Communication ON
8
6. DISPLAY OF PARAMETERS:
6.1 Display of Parameters for eNavigator & Power Navigator
DISPLAY Meaning
/A Current Average
/F Frequency
Unbalance Voltage
Unbalance Current
Voltage THD
9
DISPLAY Meaning
Amps average received
Amps THD
K-Factor V
K-Factor A
Watts Total
Total VA
Total VAR
Power Factor
Apparent Energy
Average
Load Hour
10
DISPLAY Meaning
Number of Interrupts
On Hour
Old
Clear
Rising Demand
Forecast Demand
Maximum Demand
Additional Load
Elapse Time
Baud Rate
Delivered
Step Range/Options/
Actions Display Reads
Comments
1 Press RIGHT
& UP keys [SETUP]
together to
enter SETUP
2 Press Row 1 Password page is
DOWN key [PASWD] displayed
Row 2: 0000 with
first digit “0”
blinking.
3 Press UP key PASSWORD=1000 If any other
once to (default/factory password is already
increment the set). set, press up and
first digit to “1” down key to set the
correct password
12
Step Range/Options/
Actions Display Reads
Comments
4 Press RIGHT Row 1: Element:
key four times [ELEMNT] Defines the
to accept the Row 2: power system
password. [STAR] Displays configuration.
last programmed Options: STAR /
system type DELTA/ 1.Phase
CAUTION:
1. To dismantle the meter remove the fuse from the voltage
connections and Auxiliary connection. Short the external links for
CT (S1 to S2).
2. For Delta/HT connection do not connect Neutral.
13
Step Range/Options/
Actions Display Reads
Comments
7 Press RIGHT Row 1: Element
key to accept Row 2: selected
system type
stabilizes
8 Press DOWN Row 1 : PT Primary:
key [Pt.Pri.] (415.0 -default/
Row 2 : 415.0 factory set)
9 Press RIGHT Row 1 : PT Primary Value can be
key to set Row 2 : 415.0 edited using
the PT primary First digit blinking UP/DOWN key.
value
10 Press RIGHT Row 1 : PT Primary Program Range for
key to accept Row 2 : Second PT Primary :
the edited digit blinking, can 100V to 999kV
value for first be edited using
digit. UP/DOWN key.
Press RIGHT key to
accept the edited
value. Continue the
same method till
fourth digit.
14
Step Range/Options/
Actions Display Reads
Comments
11 Press Row 1: PT Primary Eg: To set 11.00kV
RIGHT key Row 2 : Decimal point Set first four digits
blinking. Can be set (1100) as explained
at appropriate location above press
using UP/DOWN key. UP/DOWN key to
Ascertain the correct place decimal point
scale (Kilo/Mega/Giga) at appropriate
is selected. Press location. Letter K/M
RIGHT key to accept will indicate the
the edited value. Kilo/Mega. In PN
series G indicate for
Giga. In EN/TM
M & K LED will glow
for Giga
12 Press Row 1: PT Secondary
DOWN key [Pt.Sec.] Range: 50V to 550V
Row 2 : 415.0 (Follow the
procedure as described
in steps 9 to 11)
15
Step Range/Options/
Actions Display Reads
Comments
13 Press Row 1: CT Primary
DOWN key [Ct.Pri.]
Row 2 : 5.000 (Repeat Range:
steps 9 to 11 to change 0.5A to 99kA
the settings)
14 Press Row 1: CT Secondary
DOWN key [Ct.Sec.]
Row 2 : 5.000 (Repeat Range: 0.5A to 6A
steps 9 to 11)
15 Press Row 1: Method of VA
DOWN key [VA.SEL.] Selection:
Row 2: Arithmetic /
[UEC.HAr] Vector harmonics /
Vector
16
Step Range/Options/
Actions Display Reads
Comments
16 Press Row 1: PARAM1 Options: WATTS/
DOWN key Row 2: WAttS FREQ/A/VLL/VA/PF
(Only for (Default: Watts) Option can be
PN series) edited using RIGHT
17 Press Row 1: PARAM2 & UP/DOWN keys.
DOWN key Row 2: PF
(Only for (Default: PF)
PN Series)
18 Press Row 1: [BAUD] Baud Rate:
DOWN key Row 2: xxxx Communication speed
(Default: 9600) defines the baud rate.
Option :1200, 2400,
4800, 9600, 19.20k
19 Press Row 1: Internal
DOWN key [PARITY] communication error
Row 2: check Option : EVEn
(Even) /odd/no(no parity)
20 Press Row 1: Defines the (ID)
DOWN key [DEV.Id] communications
Row 2: 1.000 identification number.
Option: 1-247
Note: For Second Row Data can be edited using RIGHT & UP/DOWN Keys
17
Step Range/Options/
Actions Display Reads
Comments
21 Press Row 1: No. of Poles
DOWN key [POLES] Option : 1 to 28
Row 2: 4.000 (For rpm)
Analog Output 1
Press Row 1:
OFFSET
30 DOWN key [AO.1.OFS] Option :0.t.20mA
Row 2: 0.t.20mA or 4.t.20mA
31 Press Row 1: Analog Output 2
DOWN key [AO.2.PAR] parameters
Row 2: disable Option :VLL/ A/
[DISABL] FrEq/Watts/PF/VA
20
Step Range/Options/
Actions Display Reads
Comments
35 Press Row 1: If “n”(no) is selected
DOWN key [SAVE] then Meter enters
Row 2: blinking. into Measurement
Row 1 : xxxxLL mode without
Row 2 : xxxxLn memorizing any
Row 3 : xxxx A edited Values in the
Row 4 : xxxx F setup
21
Sl.No. Parameter Default setup Range
6 VA selection VEC.HAr Arith (Arithmetic)/
Uector/ Uec.H
(vector harmonics)
7 Programmable Watts WATTS/FREQ/A/
Parameter-1 VLL/VA/PF
8 Programmable PF PF /FREQ/A/VLL/
Parameter-2 VA/ WATTS
9 Baud rate 9600 1200 to 19.2K
10 Parity Even Even/ Odd/ no
11 Device Id 1.000 1.000 to 247.0
12 No of Poles 4.000 1.000 to 28.00
13 Reverse lock No Yes/no
14 Password 1000 1000 to 9999
15 Energy Resolution Resolution/Counter
16 Starting Current 0.400 0.2 to 10 % of
full scale
17 Display update 1.000 1 to 5 seconds
time
18 Display autoscroll 5.000 1 to 10 seconds
time
For detailed Programming guide with Options refer www.elmeasure.com
22
Sl.No. Parameter Default setup Range
19 Pulse out put on 250.0 50 to 500
time milliseconds
20 Analog Output 1 diSAbL VLL/ A/Freq/Watts
parameter /PF/VA
21 Analog Output 1 0.t.20mA 0.t.20mA/
Offset 4.t.20mA
22 Analog Output diSAbL VLL/ A/Freq/Watts
2 parameter /PF/VA
23 Analog Output 0.t.20mA 0.t.20mA/
2 Offset 4.t.20mA
24 Power Save Mode Disable Disable / Enable
25 Byte order FLOAt FLOAt/biG.End/
LitLE.E
23
9. CLEARING PARAMETERS
To Clear parameters from the front panel, Press UP and DOWN
Keys together, and 'CLEAR' is shown on the display. Enter the
Password (Default password is 1000. Set up and clear has the
same password) and it will display “CLr.Int”. Press UP / DOWN Key
for selecting CLr.Int (Clear Integrator)/CLr.Hi.L (Clear max. or
min value of the parameter)/CLr.Md (Clear max. demand). Once
the parameter to be cleared is selected it will prompt to 'y' (yes) or
'n' (no) confirm. Press UP and DOWN key for changing 'y' or 'n'
and Press the RIGHT key to do the operation. User can return to
display mode at any time by again pressing OPTIONS button.
CAUTIONS : Once the data is cleared (except energy) the value
will not be retained.
Demand Management
Monitoring - helps to visualise of the demand profile during a
billing cycle. Demand peaks with date & time can be identified in
the meter as well as ElMeasure's ElNet software. The events can
be studied and related with the production events such as starting
of furnace or a large motor etc., and helps to decide on
switching/staggering of loads etc.
Control - Enables user to program the threshold values of max
demand and initiate ALARM/ CUT-OFF when the Forecast
Demand/ Present Demand/ Max Demand surpasses the threshold
values. This will help the user from exceeding the sanctioned
demand and avoid causing a trip or paying huge penalty.
Additional Load - By this feature the user shall be able to decide
to transfer the exact quantum of load from EB to DG or vice versa
for economic power.
25
High Low Event Recording for V,A,Hz,VA,W,VAr,PF
Protection of 3 phase system against single phasing, low & high
voltage, over load, highly lagging and leading PF, Hz etc. EN/PN
can trap such events for future reference.
VLL
VA
W
Identify & record unbalance voltage and currents and helps the
user to identify the root cause. Unbalance over-burdens the
electrical system and affects in the form of over loading of cables,
motors and switchgear.
PF Management
Lower the Avg PF higher the system inefficiency. So this enables
the user to maintain a healthy PF level. The Digital output
features can be used to initiate alarm when the Avg PF crosses the
user programmed threshold values (Lead/ Lag).
26
monitoring and many other critical factors. This feature provides
important and accurate data for analysis.
27
Process Integration
Integration of process parameters such as temperature, Oil level,
RPM, Pressure etc. giving greater flexibility to monitor them along
with electrical parameters.
Control Features
4 user defined potential free Digital Output based on threshold
setting for protection relay for any of Under/Over VLL, A, Hz Over
(W, VA, Wh) Under (PF), Phase reversal, Single Phase, with
programmable trip time to protect the equipments from electrical
abnormalities.
28
12. TECHNICAL SPECIFICATIONS
Parameter Range
Accuracy Class 1 (Default) IEC 61036, CBIP 88,
Class 0.5, 0.2 (Option)
Sensing/ True RMS, 1 Sec update time
Measurement 4 Quadrant Power & Energy (RD Option)
Input voltage 4 Voltage inputs (VR, VY, VB, N)
Measurement Range 50 to 520 VLL / 28 to 300 VLN Nominal,45-65Hz
Programmable Range Primary 100V to 999 kV.
Secondary 50V to 550VLL
Burden 0.2VA Max. Per phase
External Fuse Rating 200 mA *
Input Current Current inputs (AR, AY, AB)
Measurement Range 0.05A to 5A
Programmable Range Primary 0.5A to 99 kA
Secondary 0.5A to 6A
Overload With overload of 20%
Burden 0.2VA Max. per phase
Auxiliary Supply 80V AC- 300V AC, 40-70Hz
(Control Power) 80V DC- 300V DC (Default)
Burden 5VA Max & CAT ll
* AXIAL, Voltage Rating VAC:250V; Fuse Current:200mA;
External Fuse Rating Breaking Capacity:10kA @ 125VAC; Fuse Size:5mm x 20mm;
Blow Characteristic:Slow Blow; Body Material:Glass
N
VR VY VB
90 mm
Panel
AB
Cutout
AY
AR
Side Clamp
Panel
After Installation
31
TROUBLESHOOTING
Due to programming error, site conditions, some problems can cause the
Meter malfunction. The fault symptoms and their remedial action for
correction is given below.
1. If the display does not turn ON:
a) Check that there is at least 80 volts available to the power supply (L and N
connections) on the Aux supply terminals. If the above steps do not solve
the problem, Contact ElMeasure or your local ElMeasure representative
and report the problem and results of the test.
2. If the voltage or current readings are incorrect:
a) Check that the Connection mode (star/delta) is properly programmed.
b) Check that the voltage and current ratios are properly set.
c) Check the output of the CT's and PT's being used.
3. If the kW or Power Factor readings are incorrect but voltage and
current readings are correct:
a) Make sure that the phase relationship between voltage and current inputs
are correct by comparing the wiring with the appropriate wiring diagram.
b) CT reversal can be observed by either seeing the phase wise kW. Negative
kW is shown where the current polarity is reversed, need to be corrected.
Model where kW information is not available, you may check Amps Phase
angle.
4. If RS-485 communication does not work:
a) Check that the baud rate of the host computer/PLC is the same as Meter.
b) Check that the device ID of the meter are unique and should not replicate.
c) Check all communications wiring is complete.
d) Check that the number of data bits is set to 8, with one stop bit and even
parity.
If the symptom persists after performing the specified steps, or if the
symptom is not listed above, contact your local ElMeasure representative or
the technical support / customer support department.
32
For service center (internal):
Connector J7,J8,J9,J10,J11,J13 are used for internal
calibration only.
33
WARRANTY AND REGISTRATION
Every product of ElMeasure is warranted for 18 months from the date of invoice for the defects in materials and
workmanship when products are used in normal specified conditions. The warranty is void to the product which has
been damaged due to improper installation, improper handling, improper connections, neglect, misuse, accident, and
abnormal conditions of operation and natural calamities or acts of god. Any attempt of dismantling and unauthorized
repair or modifications shall also render the warranty null & void.
1. Failure of products during warranty In India
Customer shall report the failure to the nearest ElMeasure contact point or dealer at the earliest once noticed. ElMeasure
shall replace the product failed due to workmanship or defects in materials against receipt of failed product. Burnt,
blown, damaged products are not covered under warranty and hence no replacements shall be given.
In the event of product un-available for replacement at ElMeasure or dealer, same shall be arranged at the earliest.
Replacement of product is solely at the discretion of dealer or the ElMeasure representative who receive the failed
product.
ElMeasure SE may on a case to case basis, recommend for the advance replacement of product mentioning the reasons
and justifications for doing so. Sales Manager shall approve advance replacement in genuine cases. The defective
product shall be collected and sent to ElMeasure factory within 30 calendar days. Non compliance shall result in
debiting cost of the product to the Customer.
Burnt, abused, damaged products shall be forwarded to ElMeasure's Service Center at Bangalore for investigation,
transportation pre-paid. Upon investigation, If found the rectification is possible, an estimation for servicing is sent to
the customer. Rectification shall be done on receipt of approval for the charges with advance payment only.
2. Failure of products outside warranty In India
The defective products shall be forwarded to ElMeasure Service Center at Bangalore for rectification, transportation
pre-paid. Upon investigation, estimation for servicing is sent to the customer. Rectification shall be done on receipt of
approval for the charges with advance payment only.
ElMeasure, as a policy, do not provide replacement for the products outside warranty.
Seal
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