The document discusses power screws, which convert rotational motion to linear motion. It covers types of power screws like screw jacks, vices, presses, and lathe lead screws. The mechanics, stresses, efficiency, and design of power screws are analyzed. Equations are given for torque required, stresses in the screw body and threads, and efficiency. Design considerations like thread type and geometry are presented. Examples of power screw sizing and a homework problem are also included.
The document discusses power screws, which convert rotational motion to linear motion. It covers types of power screws like screw jacks, vices, presses, and lathe lead screws. The mechanics, stresses, efficiency, and design of power screws are analyzed. Equations are given for torque required, stresses in the screw body and threads, and efficiency. Design considerations like thread type and geometry are presented. Examples of power screw sizing and a homework problem are also included.
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In this file one can understand designing of power screws
The document discusses power screws, which convert rotational motion to linear motion. It covers types of power screws like screw jacks, vices, presses, and lathe lead screws. The mechanics, stresses, efficiency, and design of power screws are analyzed. Equations are given for torque required, stresses in the screw body and threads, and efficiency. Design considerations like thread type and geometry are presented. Examples of power screw sizing and a homework problem are also included.
The document discusses power screws, which convert rotational motion to linear motion. It covers types of power screws like screw jacks, vices, presses, and lathe lead screws. The mechanics, stresses, efficiency, and design of power screws are analyzed. Equations are given for torque required, stresses in the screw body and threads, and efficiency. Design considerations like thread type and geometry are presented. Examples of power screw sizing and a homework problem are also included.
Professor HITEC University Design of Machine Elements Course Outline Ch-17 Khurmi Ch-8 Shigley Ch-17 Mott
• Spur, Helical, Bevel and Worm Gears
• Selection of bearings • Design of Power Screws / Translation Screws • Design of Belt and chain drives • Design of Brakes / Clutches • Design of fly wheel
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws
What is Power Screw?
A power screw is a device used in machinery to change
angular motion into linear motion, and, usually, to transmit power. Familiar applications include the lead screws of lathes, and the screws for vises, presses, and jacks. In some screws, the screw rotates and moves axially against the resisting force while the nut is stationary and in others the nut rotates while the screw moves axially with no rotation. Dr. S. Kamran Afaq (HITEC University) Design of Machine Elements Power Screws
Screw Jacks
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Screw Jacks
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Vice
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Press – Forging Press
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Forging Press
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Lead Screw – Lathe Machine
Dr. S. Kamran Afaq (HITEC University)
Power driven Design of Machine Elements Jack Power Screws
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Types of Screw Threads used for Power Screws
For power screws, the ACME thread is not as efficient as the
square thread, because of the additional friction due to the wedging action, but it is often preferred because it is easier to machine and permits the use of a split nut, which can be adjusted to take up for wear. Dr. S. Kamran Afaq (HITEC University) Maximum Efficiency & Design of Machine Elements Minimum Radial Pressure
Power Screws
Yoke length
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Mechanics of Power Screws
Force diagrams (a) lifting the load (b) lowering the load
PR = Force required to move the load
f = friction coefficient F = Load N = Normal Reaction dm = Pitch diameter λ = Lead angle Dr. S. Kamran Afaq (HITEC University) Design of Machine Elements Power Screws Mechanics of Power Screws
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Torque required Mechanics of Power Screws to raise the load
Torque required to lower the load
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Mechanics of Power Screws In specific instances where the lead is large or the friction is low, that the load will lower itself by causing the screw to spin without any external effort. In such cases
In such cases, the torque TL from above Equation will be negative or zero
When a positive torque is obtained from this equation, the screw is said to be self-locking
Or Dr. S. Kamran Afaq (HITEC University) Design of Machine Elements Power Screws Mechanics of Power Screws
Adjustments for the ACME threads;
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Mechanics of Power Screws Collar Friction When the screw is loaded axially, a thrust or collar bearing must be employed between the rotating and stationary members in order to carry the axial component.
Collar Friction Screw/Nut Friction
Raise the load
Lower the load
Dr. S. Kamran Afaq (HITEC University) Design of Machine Elements Power Screws Efficiency Power Screws If we let f = 0 in Equation of raising the load
The efficiency of the power screws;
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Power Required
Power TR . TR .2 n watt Linear Speed V distance m / sec time
V m / sec Rotational speed n rev / sec p m / rev
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Stresses in Power Screws Screw Body stresses Shear Stress The maximum nominal shear stress in torsion of the screw body
T r J Axial Stress The axial compressive stress in the body of the screw due to load F is
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Stresses in Power Screws Screw Thread stresses Bearing (Compressive) Stress The bearing stress of the screw thread
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Stresses in Power Screws Screw Thread stresses Bending Stress The bending stress in the tooth at the root
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Stresses in Power Screws Screw Thread stresses Transverse Shearing Sterss
The transverse shear stress at the center of the root of the thread
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws z Stresses in Power Screws x Von Mises Failure Criteria y Von Mises Stress defined as
all = Material Allowable Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws
In most screws, called "single thread" screws, which have a
single helical thread wrapped around them, the lead and pitch are equal. They only differ in "multiple thread" screws, which have several intertwined threads. In these screws the lead is equal to the pitch multiplied by the number of starts. Multiple-thread screws are used when a large linear motion for a given rotation is desired. Dr. S. Kamran Afaq (HITEC University) Design of Machine Elements Power Screws Experimental Findings Some experiments show that the first engaged thread carries 0.38 of the load, the second 0.25, the third 0.18, and the seventh is free of load. In estimating thread stresses by the equations above, substituting 0.38F for F and setting nt = 1 will give the largest level of stresses in the thread-nut combination.
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Example Power Screws
Solution
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws Home Work Design power screw and nut for a manual jack to lift a SUZUKI car. It is desired to move 1 inch in 30 sec. Screw material and geometry Required (thread type, dia., pitch, helix angle, lead) and power.
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws ACME Threads
Dr. S. Kamran Afaq (HITEC University)
Design of Machine Elements Power Screws N = number of Design Steps power screw 1. Decide material for screw and nut 2. Decide the thread type 3. Select allowable strength of material (all ) 4. Calculate tensile area (At) 5. Select a suitable diameter (d), pitch (p), pitch dia (dm), and shearing area (AS)sel 6. Calculate required shearing area (AS) H 7. Calculate the length (H) of the yoke 8. Calculate lead angle (λ) 9. Calculate the Torque (TR) 10. Calculate the efficiency (e) and required power. 11. Compare von-mises with allowable stress. Dr. S. Kamran Afaq (HITEC University) Design of Machine Elements Power Screws
Dunkelberg Et Al. - 2018 - Structural Concrete - The 2015 ACI-DAfStb Database of Shear Tests On Slender Prestressed Concrete Beams Without Stirrups-Overview and Evaluation of Current Design Approaches
Dunkelberg Et Al. - 2018 - Structural Concrete - The 2015 ACI-DAfStb Database of Shear Tests On Slender Prestressed Concrete Beams Without Stirrups-Overview and Evaluation of Current Design Approaches
