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Project Execution Sequence

The document outlines the project execution process which includes detailed design, procurement, installation, testing, and commissioning. It describes the steps for preparation and submission of documents, material inspection, factory acceptance testing, site acceptance testing, punch listing, and pneumatic testing. ILIN will review documents and provide comments and approval at various stages of the process.

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Ranjan Kumar
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0% found this document useful (0 votes)
115 views8 pages

Project Execution Sequence

The document outlines the project execution process which includes detailed design, procurement, installation, testing, and commissioning. It describes the steps for preparation and submission of documents, material inspection, factory acceptance testing, site acceptance testing, punch listing, and pneumatic testing. ILIN will review documents and provide comments and approval at various stages of the process.

Uploaded by

Ranjan Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROJECT EXECUTION

Comments from ILIN.


DETAIL DESIGN & ENGINEERING REVISION OF DOCUMENTS
* Preparation of Datasheets * Revision of Datasheets and drawings (as per
* Preparation of Drawings ILIN comments).
* Submission of Datasheets & Drawings to ILIN
for Review and Approval. Re-submission of Datasheets and Drawings

SUBMISSION OF VENDOR'S DOCUMENT REVISION OF DOCUMENTS


* Submission of vendor documents like * Revision of Datasheets and drawings (as per
Datasheet, QAP, drwaings to client for Comments from ILIN. ILIN comments).
approval.

Re-submission of Datasheets and Drawings

Observations and comments if any


Inspection of Materials
PROCUREMENT OF MATERIALS * Inspection of Major materials like piping,
* After approval of documents, contractor Elbows, flanges, Structure etc.
shall start procuring materials for project. Rectification shall be done if have any
observations.

Call for inspection

RECTIFICATION WORK
FACTORY ACCEPTANCE TEST (FAT) Observations and comments if any * Recification work shall be done as per comments/instruction
* FAT for critical equipments shall be of ILIN's Engineer In-Charge (EIC).
proformed at vendors factory and same shall - Submission of rectification reports.
be witnessed by ILIN.

Call for inspection

CLEARANCE FOR DISPATCH OF MATERIAL


* After acceptance of FAT, ILIN shall give
clearance to dispatch the material to site.

MATERIAL INSPECTION AT SITE


* Once the material reaches site it shall be
inspected jointly by NOCPL & ILIN.

EQUIPMENT/INSTRUMENT INSTALLATION PIPING FABRICATION WO


* After material inspection, installation works * After getting cleance from ILIN, P
shall be started. fabrication, painting work shall be

ERECTION WORK
SITE ACCEPTANCE TEST * Once fabriction of spool is completed
* After completion of installation SAT for critical piping shall be started.
shall be performed & shall be witnessed by ILIN's * Field joint shall be welded during ere
representatives and NOCPL * NDT shall be performed parallely.
shall be performed & shall be witnessed by ILIN's * Field joint shall be welded during ere
representatives and NOCPL * NDT shall be performed parallely.

ILIN Comments/observations

Call for inspection

RECTIFICATION WORK
PREPARATION & SUBMISSION OF * Recification work shall be done as per
DOCUMENTS comments/instruction of ILIN's Engineer In-Charge PREPARATION & SUBMISSION O
* After acceptance of SAT, contractor (EIC) *Preparation & submission of all d
shall prepare & submit documents to ILIN for Review.
ILIN for review.

TEST PACK REVIEW


* Preparation of punch list.
* Submit to QA/QC for review.
COMPLETION OF EQUIPMENT
INSTALLATION
* After document review, client shall issue
mechanical completion certificate for REVIEW OF TEST PAC
equipment installation. * List out additional punch points
* Decide status of punch list item
* Completion of initial punch poin

RECTIFICATION WORK PUNCH LIST COMPLETION CHECK EXPLANATION OF


* Initialize Punch List-1 works. * Verification of completed punch points * Explain the details of P
(Punch List-1) of checklist. client.

CLIENT REVIEW &


*Review client commen
*Intimate Final Points to
engineers and Sub-cont

RECTIFICATION WORKS
* Complete Puch List-1 Works as per
final Punch List.

PNEUMATIC TEST SET UP INSPECTION OF PUNCH LIST-1


* Set Up Equipment for Pneumatic Test *Check Punch List-1 Completion status.
* Keep piping ready for pneumatic test.

PNEUMATIC TEST PNEUMATIC TEST WITNESS


* Pressurize piping *Check leakage from all welded joints,flange connections & valves
* Apply soap solution on weld joints and flange *Make photo records
connections. *Check condition fo complete piping system after test
RECTIFICATION WORK AFTER PNEUMATIC INSPECTION FOR PUNCH LIST-B
TEST *Check Punch List-B Completion
*Rectification shall be carried out as per
Punch List-B of Pneumatic test.

FINAL INSPECTION BY ILIN FOR CLOSING PUNCH LIST-C


*Check completion of Punch List-C

COMPLETION OF FINAL DOCUMENTATION PRE


*Check Completion of Final Documentation as per Punch List- *Preparation and
C commissioning.

FINAL INSPECTION WITH ILIN BEFORE PRE-COMMISSIONING


* Make a Photo record for completion of final inspection.
* Check all valves & other connections are closed for oil flushing.

FINAL WITNESS BY ILIN


STAND BY * Physical Inspection.

CLOSING OF FINAL INSPECTION


* Complete document set shall be submitted
to ILIN for Review & approval.

ACCEPTANCE & CLEARANCE FOR OIL FLUSHING WITNESSING OF OIL FLUSHING


* After document documents review and approval *Ask ILIN representative to witness Oil Flushing activity.
from ILIN, NOCPL shall proceed for Oil Flushing. *Take some samples.

OIL FLUSHING SAMPLE TEST


* Keep equipments and tools ready for oil flushing. * ILIN Representative will collect 05 samples for result
*Keep skilled manpower for oil flushing operation. verification.

CLOSING OF OIL FLUSHING


CLOSING OF OIL FLUSHING
* After ILIN's acceptance Oil Flushing shall closed.

FINAL ACCEPTANCE OF SYSTEM


* Got the final documents approved by ILIN.

JOB COMPLETION
* After docucment verification ILIN shall issue job
completion certificate.
T EXECUTION SEQUENCE
LEGENDS :
Parallel Activities

TIFICATION WORK
be done as per comments/instruction
ge (EIC).
on reports.

STRUCTURE FABRICATION WORK


PIPING FABRICATION WORK * After getting cleance from ILIN, Structure
* After getting cleance from ILIN, Piping fabrication, painting work shall be started.
fabrication, painting work shall be started.

ERECTION WORK
Once fabriction of spool is completed, erection of
ping shall be started. STRUCTURE ERECTION
Field joint shall be welded during erection work. * After fabrication of members are
NDT shall be performed parallely. completed, erection work shall be started
STRUCTURE ERECTION
Field joint shall be welded during erection work. * After fabrication of members are
NDT shall be performed parallely. completed, erection work shall be started
immediately.

PREPARATION & SUBMISSION OF TEST PACK


*Preparation & submission of all documents to
ILIN for Review.

TEST PACK REVIEW


* Preparation of punch list.
* Submit to QA/QC for review.

REVIEW OF TEST PACK


* List out additional punch points.
* Decide status of punch list items
* Completion of initial punch point & validation

EXPLANATION OF TEST PACK TEST PACK REVIEW


* Explain the details of Punch List-1 to *NOCPL QA/QC will review the checklist
client. as well as site.
* If required,add punch points.

CLIENT REVIEW & COMMENTS


*Review client comments
*Intimate Final Points to concern
engineers and Sub-contractors.

MATIC TEST WITNESS PNEUMATIC TEST WITNESS CALL


joints,flange connections & valves * Ask ILIN concern EIC to witness
Pneumatic Test.
iping system after test
TION FOR PUNCH LIST-B AIR FLUSHING SET-UP
t-B Completion * Set up equipment for Air Flushing
* Check availability of all materials including
consumables.

AIR FLUSHING
*Pressurize piping.
* Operate valves to flush the piping system.

AIR FLUSHING WITNESS


*Ask ILIN EIC to witness Air Flushing.
* Keep out un-authorized from testing area.
* Check piping condition after test completion
* Check cleanliness of complete piping system.

COMPLETION OF AIR FLUSHING


* After completion of air flushing, close the
test pack & give clearance for further
activities.

PIPING SYSTEM COMPLETION


*After completion of Air flushing,install all
required instruments.
* Complete Punch List-C (Final Punch List).

FOR CLOSING PUNCH LIST-C


C

PREPARATION OF COMMISSIONING
*Preparation and arrangement of items required for pre-
commissioning.

BEFORE PRE-COMMISSIONING
on of final inspection.
ns are closed for oil flushing.

NG OF OIL FLUSHING
e to witness Oil Flushing activity.

AMPLE TEST
ill collect 05 samples for result

OF OIL FLUSHING
OF OIL FLUSHING
e Oil Flushing shall closed.

EPTANCE OF SYSTEM
nts approved by ILIN.

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