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RENAULT DPO, PEUGEOT CITROEN AL4

4 SPEED FWD (Electronic Control)

C 423
Revision 12/2005
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RENAULT DPO, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)

C 424
RENAULT DP0, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION/STEEL PLATES
Kit Gasket and Seal ...................... All 1 DPO.GSK01 Kit Friction Kit ................................. All 1 DPO.FRK01
Kit Overhaul Kit (EOM) Kit Friction Kit (Alto) ....................... All 1 DPO.FRK51
Without Metal Gaskets.............. All 1 DPO.OHK01 40B ‘E1’ 160 x 120 x 1.60mm
Kit Overhaul Kit (Transtec) (8 Internal Teeth)....................... All 3 DPO.FRP01
Without Metal Gaskets.............. All 1 DPO.OHK04 40B ‘E1’ 160 x 120 x 1.60mm
Kit Overhaul Kit (Precision) (8 Internal Teeth) (Allomatic)..... All 3 DPO.FRP11
Without Metal Gaskets.............. All 1 DPO.OHK51 41B ‘E1’ 165 x 133 x 1.60mm
Kit Piston Kit................................... All 1 DPO.PISKIT (12 External Teeth) ................... All 3 DPO.FRP02
Kit Copper Washer Kit.................... All 1 DPO.WK01 41B ‘E1’ 165 x 133 x 1.60mm
Kit ‘O’ Ring Kit ................................ All 1 DPO.ORK01 (12 External Teeth) (Allomatic) . All 3 DPO.FRP12
41B ‘E1’ 165 x 133 x 1.60mm
(Early 12 External 15.7mm Teeth) 3 DPO.FRP07
GASKETS 42C ‘E2’ 118 x 78 x 1.60mm
(20 Internal Teeth)..................... All 7 DPO.FRP03
1H Valve Body Cover ..................... All 1 DPO.GAS01
42C ‘E2’ 118 x 78 x 1.60mm
2H Rear Cover (Steel & Rubber).... All 1 DPO.GAS02
(20 Internal Teeth) (Allomatic)... All 7 DPO.FRP13
3H Metal Case Gasket (?????) ...... All 1 DPO.GAS03
43C ‘E2’ 124 x 82 x 1.60mm
3H Metal Case Gasket (Citroen)
(8 External Teeth) ..................... All 7 DPO.FRP04
(Use With DPO.GAS06) ........... All 1 DPO.GAS05
43C ‘E2’ 124 x 82 x 1.60mm
3H Late Case Gasket Bowl (Citroen)
(8 External Teeth) (Allomatic) ... All 7 DPO.FRP14
(Use With DPO.GAS05) ........... All 1 DPO.GAS06
44D ‘F1’ 171 x 137 x 1.60mm
(6 Internal Teeth)....................... All 3 DPO.FRP05
RUBBER COMPONENTS 44D ‘F1’ 171 x 137 x 1.60mm
(6 Internal Teeth) (Allomatic)..... All 3 DPO.FRP15
10A Pump ‘O’ Ring ........................... All 1 DPO.OR01 45D ‘F1’ 199 x 146 x 1.60mm
NI Pump Bolt ‘O’ Ring.................... All 10 DPO.OR02 (6 External Teeth) ..................... All 3 DPO.FRP06
12B ‘E1’ ‘O’ Ring .............................. All 1 DPO.OR03 45D ‘F1’ 199 x 146 x 1.60mm
13A Band Bolt ‘O’ Ring..................... All 2 DPO.OR04 (6 External Teeth) (Allomatic) ... All 3 DPO.FRP16
14G Detent Selector ‘O’ Ring ........... All 1 DPO.OR05
14G Sensor ‘O’ Ring
(Output Speed Sensor) ............. All 1 DPO.OR06
16G Sensor ‘O’ Ring THRUST WASHERS AND BEARINGS
(Oil Pressure Sensor) .............. All 1 DPO.OR07
Kit Selective Thrust Kit
17G Sensor ‘O’ Ring
(‘F2’/’F3’ Servo)......................... All 1 DPO.TWK02
(Input Speed Sensor)................ All 1 DPO.OR08
50E Hexagonal Nut Thrust ............... All 1 DPO.THW01
18A ‘F2’ Servo ‘O’ Ring .................... All 1 DPO.OR09
51A Plastic Thrust Washer
19A ‘F3’ Servo ‘O’ Ring .................... All 1 DPO.OR10
(2 Tang 63 x 48mm) .................. All 1 DPO.THW02
20G Shift Solenoid ‘O’ Ring .............. All 6 DPO.OR11
52A ‘F3’ & ‘F3’ Selective Thrust Kit .. All 1 DPO.THW03
NI Speedo ‘O’ Ring ........................ All 1 DPO.OR12
NI Solenoid Loom ‘O’ Ring ............ All 1 DPO.OR13
NI Heat Exchanger Seal (Outer) ... All 1 DPO.SQR01 BANDS
NI Heat Exchanger Seal (Inner) .... All 1 DPO.SQR02
21G Valve Body to Case Seal .......... All 2 DPO.SQR03 60A ‘F2’ & ‘F3’ Band (OEM) ............. All 2 DPO.BAN01
22G EPC Solenoid Seal ................... All 2 DPO.SQR04 60A ‘F2’ & ‘F3’ Band (Pattern)) ........ All 2 DPO.BAN02

FILTERS
METAL CLAD SEALS
70A Pan Filter .................................. All 1 DPO.FIL01
30A Converter Seal .......................... All 1 DPO.MCS01 71G Valve Body Filter ....................... All 1 DPO.FIL02
NI Driveshaft (Left Hand)............... All 1 DPO.MCS02
NI Driveshaft (Right Hand) ............ All 1 DPO.MCS03
NI Selector Shaft ........................... All 1 DPO.MCS04
SHAFT SEALING RINGS
Kit Shaft Sealing Ring Kit ............... All 1 DPO.SRK01
PISTONS 72B Input Shaft
(18.00 x 1.80 x 1.75mm) ........... All 1 DPO.SSR01
Kit Piston Kit................................... All 1 DPO.PISKIT 73H Rear Cover (Outer) (Transtec)
31D ‘F1’ Moulded Piston .................. All 1 DPO.PIS01 (54.00 x 50.00 x 2.00mm) ......... All 2 DPO.SSR02
32B ‘E1’ Moulded Piston .................. All 1 DPO.PIS02 73H Rear Cover (Outer) (OEM)
33B ‘E1’ Accumulator Piston ............ All 1 DPO.PIS04 (54.00 x 50.00 x 2.00mm) ......... All 2 DPO.SSR12
34C ‘E2’ Moulded Piston .................. All 1 DPO.PIS05 74H Rear Cover (Inner)
35C ‘E2’ Accumulator Piston ............ All 1 DPO.PIS03 (32.50 x 28.50 x 2.00mm) ......... All 1 DPO.SSR03
36A ‘F2’ Servo Piston 74H Accumulator (Inner)
(65.00 x 24.40mm).................... All 1 DPO.SER02 (32.50 x 28.50 x 2.00mm) ......... All 2 DPO.SSR03
37A ‘F3’ Servo Piston 75H Accumulator (Outer)
(46.00 x 23.50 x 8.00mm) ......... All 1 DPO.SER03 (25.00 x 21.00 x 2.00mm) ......... All 1 DPO.SSR04

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 RENAULT DPO, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHES & BEARINGS SUNDRY ITEMS
550B 'E1' Clutch Drum Bushing ......... All 1 DPO.BUS02 NI Washer Cooler Bolt
NI Pump Bush (Standard) ............. All 1 DPO.BUS01 (Copper/Rubber) ....................... All 1 DPO.WA01
NI Pump Bush (Oversize).............. All 1 DPO.BUS03 NI Heat Exchanger (Megane)........ 1 DPO.COOL01
NI Bush, Pump Stator (Small) ....... All 1 DPO.BUS04
NI Bush, Pump Stator (Large) ....... All 1 DPO.BUS05
TOOLS AND MANUALS
692F Diff Bearing L/H ........................ All 1 DPO.BE02
693F Diff Bearing R/H ........................ All 1 DPO.BE01 NI Selector Detent Setting Tool ..... All DPO.TOOL01
693F Bearing-Diff R/H (Update) NI R/H Drive Shaft Seal Installer ... All DPO.TOOL02
(41mm x 72mm x 15.50mm) ..... All 1 DPO.BE03 NI L/H Drive Shaft Seal Installer.... All DPO.TOOL03
NI Pump Seal Installer................... All DPO.TOOL04
VALVE BODY COMPONENTS NI Adapter Plate Centralising Tool All DPO.TOOL05
NI Plastic Valve Body Plug Set...... All 1 DPO.VA01

ELECTRICAL COMPONENTS
700G EPC Solenoid (NLA See Note) -09/03 1 DPO.SOL01
700G EPC Solenoid (See Note)......... 10/03- 1 DPO.SOL03
701G Lock Up Sol (NLA See Note) ... -09/03 1 DPO.SOL01
701G Lock Up Sol (See Note)............ 10/03- 1 DPO.SOL03
702G Shift Solenoid............................ All 6 DPO.SOL02
82G Range Switch
(Megane, Clio & Scenic) ........... All 1 DPO.ELE01
83G Valve Body Loom
(Megane, Clio & Scenic) ........... All 1 DPO.ELE02
84G Pressure Sensor
(Megane, Clio & Scenic) ........... All 1 DPO.ELE03
84G Pressure Sensor
(Citroen) .................................... All 1 DPO.ELE11
85G Input Speed Sensor
(Megane, Clio & Scenic) ........... All 1 DPO.ELE04
86G Heat Exchanger Temp Sensor .. All 1 DPO.ELE05
87G Output Speed Sensor ............... All 1 DPO.ELE06

Renault DP0, Peugeot & Citroen AL4

Pressure and Lock-Up Solenoids
The DPO.SOL03 solenoid is the latest design type (Silver with black
connector), this supersedes the earlier design DPO.SOL01 with white
connector which is no longer available. When replacing solenoids of the
previous design, both the lock-up and the pressure regulating solenoid
must be replaced together and vehicle returned to the dealer to have
the ECU reprogrammed. This is necessary because the pulse width
modulation frequency is different on the later design. Approximate dates
of changeover to the new design are as follows: Megane 2, September
2003, Laguna Jan 2004 & all other models from March 2004, Peugeot
& Citroen Models from September 2003.

HARD PARTS
90C ‘E2’ Upper Circlip
(47.00 x 40.00 x 1.50mm) ......... All 1 DPO.CIR01
91C ‘E2’ Drum Retainer Circlip
(46.00 x 47.00 x 2.00mm) ......... All 1 DPO.CIR02
92E Nut (Primary Gear Assy)
(125.00 x 54.00 x 7.00mm) ....... All 1 DPO.NUT01
827G Valve Body Assy (Exchange) With Early Solenoiods
(Renault) Can be fitted to Citroen/Peugeot
if seperator plate is changed..... All 1 DPO.VB01
827G Valve Body Assy (Exchange) With Late Solenoiods
(Renault) Can be fitted to Citroen/Peugeot
if seperator plate is changed..... All 1 DPO.VB02

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