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Ract No. (If Applicable) :si Gnature: Date

This document provides a job safety analysis for replacing a flange. It identifies potential hazards and precautions for each step of the process. The basic job steps are: 1) pre-work preparation including permitting, isolation verification, and gas testing; 2) flange replacement including using the correct tools and PPE, checking for pressure, and loosening bolts slowly; and 3) windup including proper housekeeping and equipment removal. Personal protective equipment required includes hard hat, safety shoes, goggles, gloves, safety harness, and gas monitor. Hazards addressed are lack of communication, non-compliance with procedures, incorrect isolation, presence of flammable/toxic vapors, injury risks, exposure to toxic vapor, splash hazards

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95 views8 pages

Ract No. (If Applicable) :si Gnature: Date

This document provides a job safety analysis for replacing a flange. It identifies potential hazards and precautions for each step of the process. The basic job steps are: 1) pre-work preparation including permitting, isolation verification, and gas testing; 2) flange replacement including using the correct tools and PPE, checking for pressure, and loosening bolts slowly; and 3) windup including proper housekeeping and equipment removal. Personal protective equipment required includes hard hat, safety shoes, goggles, gloves, safety harness, and gas monitor. Hazards addressed are lack of communication, non-compliance with procedures, incorrect isolation, presence of flammable/toxic vapors, injury risks, exposure to toxic vapor, splash hazards

Uploaded by

taldienahmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ract No.

(If Applicable):Si
gnature: Date:
Job Safety
Analysis Sheet
Job: Flange Replacement JSA Ref.
No. JSA / KOC / 37
Facility:
Work Area / Equipment:
Permit No:
Date:
PERSONAL PROTECTIVE
EQUIPMENT & TOOLS NEEDED
FOR WORK ACTIVITIES: Hard Hat,
Safety Shoes, Safety
Goggles, Hand Gloves, Hammer,
Spanner, Gas Monitor, Chain Pulley,
Airline Unit, Safety Harness
SEQUENCE OF
BASIC JOB STEPS
POTENTIAL HAZARDS
Yes /
No
PRECAUTIONS
Pre - work
Lack of Communication
 Plan the work involving
personnel responsible for
preparation (isolation,
depressurization, draining & gas
testing etc) of the Flange to be
replaced.
Non-compliance of KOC -HSEMS
Procedures
 Obtain the required work permits.
 Conduct Tool Box Talk
Incorrect Isolation
 Identify the Flange to be replaced
referring P & ID.
 Ensure the Flange e to be replaced is
isolated properly.
 Use Lock & Tag
Presence of Flammable / Toxic
vapors
 Depressurize / drain the fluid to safe
location.
 Override the gas detectors if
required.
 Carry out gas test for safe working
area.
Incorrect Flange
 Arrange correct specification flange
for replacement.
Flange
Replacement
Isolation Valve Passing
 Confirm isolation valve integrity
by opening slightly the
nearest vent / drain point.
Spark Generation / Fire
 Verify the work area is gas free.
 Use non sparking tools in hazardous
location.
Fall , Slip, Injury
 Erect secured scaffolding at properly
leveled ground in case
the Flange to be replaced is located at
height.
 Use safety harness while working at
height.
 Use appropriate lifting tools &
tackles (such as Chain Pulley,
Winch) for supporting the Flange to be
removed or installed.
Exposure to Toxic Vapor
 Check the work area is free from
toxic vapor.
 Slightly open one bolt / stud to
confirm no pressure.
 Use air line unit if required.
Splash of Hazardous Fluid
 Use safety goggles
 Loosen the bolts / studs slowly.
Leak / Spill
 Remove old flange & install new one
safely.
 Use gasket proper rating &
specification as required.
 Tighten all the studs & bolts
uniformly.
Windup &
Housekeeping
Scattered Material
 Ensure proper wind up &
housekeeping at worksite.
 The lifting tools, tackles, scaffolding
must be removed after
work completion.
Additional Hazards
(Other than indicated
above)
JSA Done By
Name:
Designation:
KOC / ID. No.
Company:
Controlling Team:
Job: Flange Replacement

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