ELECTRICAL TESTING REPORT FORMAT - PDCS
TRANSFORMER
1. OPEN CKT TEST :
It’s operated on No Load condition (H.V side inject & L.V
Side open)
2. SHORT CKT TEST :
It’s operated on Load condition (H.V side inject & L.V
Side close)
V1/v2 = N1/N2 = I2/I1
3. OIL BREAKEDOWN STRENGTH TEST :
4. MAGNETIC BALANCE TEST:
It’s operated on any two phase connection must be calculated,
One phase connection will be removed. (2u-2n, 2v-2n, 2w-2n using
Normal tap)
5. MAGNETISING CURRENT TEST:
It’s same on magnetic balance test using tank tester value.
6. VECTOR GROUP TEST :
It’s operated on HV-LV shorted on one phase.
7. VOLTAGE RATIO TEST :
It’s operated on open ckt using given ratio condition.
8. RATIO TEST :
It’s operated on (HV-IV for All Tap Position, IV-LV & HV-LV
Using normal tap position).
9. INSULATION RESISTANCE TEST :
It’s operated on (HV-LV, HV-E and LV-E).
10. WINDING RESISTANCE TEST :
In delta side phase - phase check & star side phase – neutral
Checked.
PI means Polarization index contain measuring IR value for continuously apply H.V
The dielectric strength of the insulation medium is good , the value is above 1.5.
1. Name Plate Details:
Make : BHEL
Type : 3PHASE TRANSFORMER
Sl.no : 2019450
Nominal Voltage : HV : 220 KV
LV : 11.5 KV
Nominal Current : HV : 131.22 A
LV : 2510.22 A
Cooling Type : ONAN ONAF OFAF
Nominal Power : 30 40 50 MVA
Z% (Normal tap) : 14.30%
Vector Group : YNyn0
Number of Taps : 17
Ambient temperature : 50 ْċ
2. Insulation Resistance Value:
Insulation Resistance in GΩ
Terminals Applied
60 sec 600 sec PI
Voltage
HV – LV 5KV
HV – (LV+EARTH) 5KV
LV – (HV+EARTH) 2.5KV
3. Winding Resistance Measurement: Temperature:
High Voltage Winding
Measured Values ()
Tap No
1U-1N 1V-1N 1W-1N
Low Voltage Winding:
Measured Values ( m )
2u-2n 2v-2n 2w-2n
4. Magnetic Balance: HV Side
Tap No: Normal Tap
Measured Voltage in V
Applied Terminal
1U-1N 1V-1N 1W-1N
1U-1N
1V-1N
1W-1N
5. Magnetic Balance: LV Side
Tap No: Normal Tap
Measured Voltage in V
Applied Terminal
2u-2n 2v-2n 2w-2n
2u-2n
2v-2n
2w-2n
6. Magnetic Current Measurement: HV Side
Tap No: Normal Tap
Supplied Terminal Measured Current in mA
1U-1V 1V-1W 1W-1U IU IV IW
7. Magnetic Current Measurement: LV Side
Tap No: Normal Tap
Supplied Terminal Measured Current in mA
2u-2v 2v-2w 2w-2u 2u 2v 2w
8. Ratio Measurement Using Ratio Meter:
Tap Calculated Ratio 1U-1N/2u-2n 1V-1N/2v-2n 1W-1N/2w-2n
n
9. Vector Group Test:
(a)Vector Group = YNyn0 Tap No: Normal Tap 2w 2v
Voltage Applied Terminals:
1U1V
1V1W = N
1W 1V
1W1U =
Voltage Measured Terminals:
1W2w = 1W2v = 2u2n =
1V2v = 1W1N = 1N2n =
1V2w = 1U1N =
Conditions :
1. 1W2w = 1V2v
2. 1W1N < 1W2v
3. 1U1N = 2u2n + 1N1n
Vector group verified.
10. Short Circuit Test: Shorted winding LV
Tap no – 1 %Z = 14.78
Calculated Measured HV Calculated Measured LV
Applied Voltage
HV side Side Current LV side Side Current %Z
Terminals
Current in A in A Current in A in A
1U-1V = 435
1V-1W = 434
1W-1U = 433
Tap no – 7 %Z = 14.30
Calculated Measured HV Calculated Measured LV
Applied Voltage
HV side Side Current LV side Side Current %Z
Terminals
Current in A in A Current in A in A
1U-1V = 436
1V-1W = 432
1W-1U = 434
Tap no – 17 %Z = 14.38
Calculated Measured HV Calculated Measured LV
Applied Voltage
HV side Side Current LV side Side Current %Z
Terminals
Current in A in A Current in A in A
1U-1V = 432
1V-1W = 430
1W-1U = 430
11. Core Bold Megger Test:
Insulation Resistance in MΩ
Terminals
Applied Voltage 60 sec
Core Bold - Earth 500V 282
Core Bold - Frame 500V 1000
1. TANDELTA&CAPACITANCE TEST:
A. FOR BUSHINGS :( HV SIDE)
Applied Measured Capacitance
Tan delta
Phase ref voltage in current in value in Pico
value
kilo volts milli amps farad
2
R
10
2
Y
10
2
B
10
B. FOR BUSHINGS :( IV SIDE)
Applied Measured Capacitance
Tan delta
Phase ref voltage in current in value in Pico
value
kilo volts milli amps farad
2
R
10
2
Y
10
2
B
10
C. FOR WINDINGS:
Applied voltage in Measured current Capacitance value
Phase ref Tan delta value
kilo volts in milli amps in nano farad
2
HV,IV,LV-EARTH
10
2
HV – IV & LV
10
2. Setting of Alarm / Trip and Cooler Contacts :
a) Oil Temp Alarm : 80º C
Trip : 85º C
b) Winding temp Alarm : 85º C
Trip : 90º C
C) Fan START: 55º C
d) PUMP START: 60º C
3. Alarm and Trip device Operation Check :
a) Oil Temp Alarm: OK
Trip: OK
b) Winding temp Alarm: OK
Trip: OK
c) Buchholz (Main Tank) Alarm: OK
Trip: OK
d) Low Oil Level Alarm:OK
Trip:OK
e) Buchholz (OLTC) Alarm:OK
Trip:OK
f) Pressure Relief Value Alarm:OK
Trip:OK
DEW POINT FOR TRANSFORMER AND CYLINDERS:
DESCRIPTION TRANSFORMER CYLINDERS
Td (˚C)
T (˚C)
RH%
CURRENT TRANSFORMER:
1. Name Plate Details:
a) Make:
b) Type:
c) Serial No.: RPh: YPh: BPh:
Winding
Burden Knee point Resistanc
Core ref. Ratio Class Purpose
(VA) voltage e
(in Ohms)
2. Check for Completeness of installation as per Check List:
3. Insulation resistance test: (values in Meg. ohms) Temp.: Date:
Circuit ref.
Megger Used R Y B
5 KV Primary – Earth
“ Primary – Secondary
500V Secondary – Earth
“ Sec. Core-1 – Others
4. Polarity test:
(P1 towards……………………………….Side)
Core R Y B
5. Winding resistance test: Temp:
Date:
Resistance in Ohms
Core Sec. Terminals
R Y B
6. Ratio test:
Primary Current Measured sec. Current
Core Ratio
injected R Y B
7. Knee point voltage test:
Measured milliamps
Core Applied Volts
R Y B
8. TAN DELTA AND CAPACITANCE MEASUREMENT
(A) TEMP:
CAPACITANCE (MEASURED VALUE in pF)
VOLTAGE R – PHASE Y – PHASE B – PHASE REMARKS
FACTORY SITE FACTORY SITE FACTORY SITE
2 KV NA NA NA
10 KV 254.98 254.87 254.85
TAN DELTA (MEASURED VALUE)
R – PHASE Y – PHASE B – PHASE
VOLTAGE REMARK
FACTORY SITE FACTORY SITE FACTORY SITE
2 KV NA NA NA
10 KV 0.00349 0.00353 0.00331
ISOLATOR TEST
I. REGION :
II. DATE OF ERECTION :
III. DATE OF ENERGISATION :
IV. DETAILS OF EQUIPMENT
LOA NO : Dated :
MAKE :
TYPE :
SL. NO :
YEAR OF MANUFACTURE:
V. FEEDER NAME:
VI. OPERATING VOLTAGE :
TYPE OF OPERATING MECHANISM:
VII. CURRENT CARRYING CAPACITY:
VIII. CONTROL VOLTAGE:
X. INSULATION RESISTANCE VALUE OF MOTOR WINDING :
(USING A 500 VOLT MEGGER)
BETWEEN ISOLATOR E/S-1
WINDING TO EARTH
XI. OPERATIONAL CHECKS ( GANG OPERATED TYPE ISOLATOR)
A. OPERATE THE ISOLATOR AND RECORD THE MOTOR CURRENT
OPERATION CURRENT IN AMPS
ISOLATOR
ISOLATOR E/S
OPERATION
FACTORY SITE FACTORY SITE
CLOSE NA NA
OPEN NA NA
B. OPERATION OF ISOLATOR FROM LOCAL / REMOTE OK / NOT OK
ISOLATOR LOCAL REMOTE
OPERATION ISOLATOR E/S ISOLATOR E/S
CLOSE
OPEN
C. MEASUREMENT OF OPERATING TIME ( IN SEC)
OPERATION ISOLATOR E/S
OPENING TIME
CLOSING TIME
D. AUXILIARY CONTACTS CHECKING
OPERATION TIME (SECONDS)
AUXILIARY RELAY
ISOLATOR ISOLATOR E/S
TYPE
OPERATION
NO NC NO NC
CLOSE
OPEN
E. OPERATION ON UNDER VOLTAGE CONDITION :
PHASE (VOLT DC)
CONDITION COIL
ISOLATOR E/S
CLOSING
PICK UP
OPENING
VOLTAGE
INTERLOCK
CLOSING
DROP
OPENING
VOLTAGE
INTERLOCK
XII. INSULATION RESISTANCE TEST
(USING 5000-VOLT MEGGER)
a. ISOLATOR CLOSE CONDITION
R-PHASE IN Y-PHASE IN B-PHASE IN
GΩ GΩ GΩ
MALE SIDE TO GROUND
FEMALE SIDE TO GROUND
b. ISOLATOR OPEN CONDITION
MEASURED VALUES IN GΩ
BETWEEN
R - PHASE Y - PHASE B - PHASE
MALE SIDE TO GROUND
FEMALESIDE-1 TO GROUND
FEMALESIDE-2 TO GROUND
MALE TO FEMALESIDE-1
MALE TO FEMALESIDE-2
XIII. CONTACT RESISTANCE MEASUREMENT:
A. ISOLATOR CLOSE CONDITION
PHASE
ACROSS
R (µΩ) Y (µΩ) B (µΩ)
* CONNECTOR (MALE SIDE)
# CONNECTOR (FEMALE SIDE)
MAIN CONTACT (MALE & FEMALE)
B. ISOLATOR OPEN CONDITION & GROUND SWITCH CLOSE
PHASE
ACROSS
R (µΩ) Y (µΩ) B (µΩ)
MAIN CONTACT (MALE & FEMALE)
NA NA NA
(GROUND SWITCH)
XIV. CHECKING OF INTERLOCKS:
TYPICAL CIRCUIT
BUS-I
BUS-II
89A 89B
52
89LE1
89L
89LE2
89T
TRANSFER BUS
LINE 4
XV. A. RESISTANCE OF OPERATING COIL :
B.RESISTANCE OF INTERLOCKING COIL :
CIRCUIT BREAKER TEST
I. REGION :
II. DATE OF ERECTION :
III. DATE OF ENERGIZATION :
IV. DETAILS OF EQUIPMENT
LOA NO : Dated:
MAKE :
TYPE :
SL. NO. :
YEAR OF MANUFACTURE :
FEEDER NAME :
OPERATING VOLTAGE :
RATED BREAKING CAPACITY :
CONTROL VOLTAGE :
14.0 COIL RESISTANCE MEASUREMENT:
MEASURED SERIES TOTAL
SL.NO PHASE COIL
VALUE ( Ω ) RESISTOR ( Ω ) (Ω)
TRIP COIL – I
A R TRIP COIL – II
CLOSE COIL
TRIP COIL – I
B Y TRIP COIL – II
CLOSE COIL
TRIP COIL – I
C B TRIP COIL – II
CLOSE COIL
16.0 OPERATING TIME (IN MILLI-SECONDS)
CLOSE TRIP POLE
TRIP DISC
PHASE BREAK CLOSE USING
CLEAR
TRIP-I TRIP-II TRIP-I TRIP-II TIME
R-PH MAIN CONTACT
R- PH PIR BREAK I
R-PH MAIN CONTACT
R- PH PIR BREAK 2
Y-PH MAIN CONTACT
Y- PH PIR BREAK 1
Y-PH MAIN CONTACT 2.5 Sec
Y- PH PIR BREAK 2
B-PH MAIN CONTACT
B- PH PIR BREAK I
B-PH MAIN CONTACT
B- PH PIR BREAK 2
17.0 IR VALUE OF CONTROL CIRCUIT.
USING 500 VOLT MEGGER MINIMUM VALUE 2 MOHM
CAUTION: ISOLATE NECESSARY DC FOR TRIP COIL 1 AND TRIP COIL II, CLOSING
COIL BEFORE MEGGERING.
COIL DETAILS MEASUREMENT VALUE ( MΩ )
R - PHASE TRIP COIL – I
R - PHASE TRIP COIL –II
R - PHASE CLOSE COIL
Y - PHASE TRIP COIL – I
Y - PHASE TRIP COIL –II
Y - PHASE CLOSE COIL
B - PHASE TRIP COIL – I
B - PHASE TRIP COIL –II
B - PHASE CLOSE COIL
18.0 IR VALUE WITH BREAKER OPEN: USING 5000 VOLT MEGGER
MINIMUM VALUE 1000 MOHM
MEASUREMENT VALUE
BETWEEN (LINE SIDE) (GΩ )
R-PHASE AND EARTH
Y-PHASE AND EARTH
B-PHASE AND EARTH
19.0 IR VALUE WITH RESPECT TO EARTH WITH BREAKER CLOSED, EARTH SWITCH AND
ISOLATOR OPEN;
USING 5000 VOLT MEGGER MINIMUM VALUE 1000 MOHM
BETWEEN MEASUREMENT VALUE (GΩ)
R-PHASE AND EARTH
Y-PHASE AND EARTH
B-PHASE AND EARTH
20.0 GRADING CAPACITOR: NA
20.2 CAPACITANCE & TAN DELTA MEASUREMENT: NA
INTERRUPTER 1(LINE SIDE) INTERRUPTER 2
DESCRIPTION
R-PHASE Y-PHASE B-PHASE R-PHASE Y-PHASE B-PHASE
CAPACITANE SITE
In pF FACTORY
SITE
TAN DELTA
FACTORY
21.0 CONTACT RESISTANCE MEASUREMENT: (µΩ)
ACROSS EACH
ACROSS INTERRUPTER 1 ACROSS INTERRUPTER 2
SL.NO PHASE POLE
FACTORY SITE FACTORY SITE FACTORY SITE
A R-PHASE
B Y-PHASE
C B-PHASE
CAPACITOR VOLTAGE TRANSFORMER
I. REGION :
II. DATE OF ERECTION :
III. DATE OF ENERGISATION :
IV. DETAILS OF EQUIPMENT
LOA NO : Dated :
MAKE :
TYPE :
SL. NO : R-PHASE :
Y-PHASE :
B-PHASE :
YEAR OF MANUFACTURE: 2007
V. FEEDER NAME:
VI. PRIMARY VOLTAGE :
VII. SECONDARY DETAILS:
WINDING 1 WINDING 2 WINDING 3
VOLTAGE
VA BURDEN
VIII. CONTINUITY OF WINDING :
(After removing earth link 1,2 &3)
A BETWEEN TERMINAL 1 & LINE NOT END OF
SPARK GAP ASSEMBLY ACCESSIBLE
B BETWEEN TERMINALS 1a – 1n
OK
C BETWEEN TERMINALS 2a – 2n
OK
D BETWEEN TERMINALS 3a – 3n
OK
IX. INSULATION RESISTANCE MEASUREMENT:
USING A MEGGER OF 5000 VOLT & 500 VOLT :
MEASURED VALUE ( GΩ)
BETWEEN
R Y B
PRIMARY – SECONDARY CORE 1
SECONDARY CORE 1 –CORE 2
SECONDARY CORE – EARTH
PRIMARY – EARTH
X. SECONDARY WINDING RESISTANCE (IN OHMS) TEMP :
CORE 1 CORE 2 CORE 3
PHASE REMARK
FACTORY SITE FACTORY SITE FACTORY SITE
R
Y
B
XI. VOLTAGE RATIO TEST
PRIMARY SECONDARY VOLTAGE
THEORATICAL ACTUAL RATIO %
PHASE VOLTAGE IN VOLTS
RATIO ERROR
(VOLTS) BETWEEN VALUE FACTORY SITE
1a – 1n 400kV/110V
R 2a – 2n 400kV/110V
3a – 3 n 400kV/110V
1a – 1n 400kV/110V
Y 2a – 2n 400kV/110V
3a – 3 n 400kV/110V
1a – 1n 400kV/110V
B 2a – 2n 400kV/110V
3a – 3 n 400kV/110V
XII. TAN DELTA AND CAPACITANCE MEASUREMENT
TEMP:
NOTE: CAPACITANCE AND TAN DELTA MEASUREMENT ARE CARRIED OUT AT 10 kV
C A P A C I T A N C E in pF
ACROSS R-PHASE Y-PHASE B-PHASE
SITE FACTORY SITE FACTORY SITE FACTORY
TOP NA NA NA
BOTTOM NA NA NA
TOTAL 4510 4571 4480
TAN DELTA in pF
ACROSS R-PHASE Y-PHASE B-PHASE
SITE FACTORY SITE FACTORY SITE FACTORY
TOP NA NA NA
BOTTOM NA NA NA
TOTAL 0.00251 0.00241 NA
LIGHTING (SURGE ARRESTER) TEST
I. REGION :
II. DATE OF ERECTION :
III. DATE OF ENERGISATION :
IV. DETAILS OF EQUIPMENT
LOA NO : DATED:
MAKE :
TYPE : ZnO GAPLESS
SL. NO. : R -PHASE:
Y -PHASE:
B -PHASE:
YEAR OF MANUFACTURE :
FEEDER NAME :
V. RATING
VOLTAGE RATING :
VI. INSULATION RESISTANCE MEASUREMENT: (USING 5kV MEGGER)
PHASE (MIN VALUE > 1000 M OHMS)
SL.NO BETWEEN
R(GΩ) Y (GΩ) B(GΩ)
1 1ST STACK & EARTH
VII. SURGE COUNTER READING
PHASE
SL.NO READING
R - PHASE Y - PHASE B - PHASE
1 COUNTER READING
WAVE TRAPE TEST
V. REGION :
VI. DATE OF ERECTION :
VII. DATE OF ENERGISATION :
VIII. DETAILS OF EQUIPMENT
LOA NO : DATED:
MAKE :
TYPE : AIR CORE
SL. NO. : R –PHASE :
Y-PHASE :
B-PHASE :
YEAR OF MANUFACTURE :
FEEDER NAME :
V. RATING
VOLTAGE RATING : 220 kV
mH RATING : 0.5
CURRENT RATING : 1600A
VI. INSULATION RESISTANCE MEASUREMENT:
PHASE in GΩ
SL.NO BETWEEN MEGGER PERMISSIBLE VALUE
R Y B
UPPER TERMINAL AND
1 5000 V 1000 MΩ
EARTH
2 LA OF THE WAVE TRAP 500 V 1 MΩ
VII. CONTACT RESISTANCE MEASUREMENT:
THE VALUE SHOULD NOT BE MORE THAN 5 µΩ PER CONNECTOR / JOINT
R PH, Y PH, B PH:
SL. RESISTANCE CURRENT NOS OF RESISTANCE
VALUE
NO ACROSS (MIN 200A) JOINTS PER JOINTS
UPPER
1 100 A MICRO-OHMS
TERMINAL
LOWER
2 100 A MICRO-OHMS
TERMINAL
POTENTIAL TRANSFORMER TEST
1. Name Plate Details:
a) Make :
b) Ratio :
c) Class :
d) Burden :
2. Insulation resistance test: (values in Meg. ohms) :
Circuit ref. Megger used R Y
Primary – Earth 5000V
Primary – Core-1. 5000V
Core-1 – Earth 500V
Core-1 – Core-2 500V
3. Winding Resistance Test: (Ohms)
Core (1a-1b) -
4. Polarity Test:
5. Ratio test:
Applied Volt in Pry Actual Volt Measured Volt in Sec
500
1000
1500
