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Cummins Celect Injector Adjustment

This document is an inspection sheet for an HD785-5 or HD985-5 machine with a SA12V140-1U electronic governor. It includes base information about the customer and machine, specifications, intended job type and materials, and scheduled work hours. The second page lists measurement items and reference values to check the engine speed, blow-by pressure, lubricating oil pressure, boost pressure, exhaust gas temperature, and main relief pressure during inspection.
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0% found this document useful (0 votes)
272 views9 pages

Cummins Celect Injector Adjustment

This document is an inspection sheet for an HD785-5 or HD985-5 machine with a SA12V140-1U electronic governor. It includes base information about the customer and machine, specifications, intended job type and materials, and scheduled work hours. The second page lists measurement items and reference values to check the engine speed, blow-by pressure, lubricating oil pressure, boost pressure, exhaust gas temperature, and main relief pressure during inspection.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SEPD306101

HD785-5 Serial No. 4001 and up


Pm-CLINIC SERVICE HD985-5 Serial No. 1021 and up
SA12V140-1U Electronic Governorr
INSPECTION SHEET for Specification Machine
BASE INFORMATION
CUSTOMER NAME LOCATION DELIVERY
Month Day Year
/ /

CUSTOMER'S No. Serial No. ENGINE No.


SA12V140-1U
No.

Specifications
Machine specifications Options
! Standard specifications ! Rock body ! Payload meter ! Differential lock
! Rubber liner ! Exhaust muffler ! Radiator shutter
Tires ! Automatic greasing system ! PMC system
! 27.00R49""(E4) ! 27.00-49-48PR(E4) ! ABS !
! 30.00R51""(E4) ! 30.00R51""(E3) ! Body extension
! 30.00-51-58PR(E4) ! High speed fuel supply
system

KIND OF JOB
Quarry, mine Construction, civil engineering
! Coal ! Land development
! Gold ! Highway
! Limestone ! Other
! Other !

MATERIAL
Density Ton/m3
Rock
! Soft ! Gravel
! Normal ! Sand
! Hard ! Clay
! Coal

KIND OF OPERATION
! Loading Special item
! Unloading

SCHEDULED WORKING HOUR


Shift/day Time/shift
!1 !2 !3 hrs

DISTRIBUTOR NAME

Printed in Japan
March-02 1
SEPD306101

Pm-CLINIC SERVICE

March-02 2
SEPD306101

Pm-CLINIC SERVICE

March-02 3
SEPD306101

MEASURING

March-02 4
SEPD306101
Machine Serial No.
Pm-CLINIC SERVICE HD785-5 #
Engine Serial No.
-HOUR INSPECTION HD985-5 #

WORK ORDER No. CARRIED OUT DATE SERVICE METER INSPECTED BY


Month Day 'Year
/ / hrs.

QUESTIONS TO OPERATOR AND INSPECTIONAROUND THE MACHINE Sat Us


Was there any abnormality beforestart of inspection ? Ambient Temp.
Max. °C (°F)
Min. °C (°F)
Altitude m (Ft)
Coolant temperature Torque converter, Retarder oil
maximum level ? 7 H transmission oil 7 H temperature 7 H
6 6 6
temperature maximum level ?
5 5 5
maximum level ?
4 4 4
3 3 3
2 2 2
1 C 1 C 1 C
(during operation) (during operation) (during operation)

AFTER STARTING ENGINE ! " HD985-5 ( ) : Reference value


MEASUREMENT ITEM MEASUREMENT CONDITION Unit STD. PMS. Result Sat Us
1 1-1 Low idling, Low 625-675 625-675
Low idling, Hi 970-1030 970-1030
Eng. Speed Power mode, high idling 2300-2400 2300-2400
" 2400-2500 " 2400-2500
Economy mode, high idling rpm 2250-2350 2250-2350
Power mode, torque converter stall 1940-2140 1940-2140
Economy mode, torque converter stall 1875-2025 1875-2025
HD785-5#4188 Power mode, torque converter stall 1790-1990 1790-1990
ENGINE

and up Economy mode, torque converter stall 1730-1930 1730-1930


1-2 Power mode, torque kPa Max. 1.47 Max. 2.94
Blow-by Pressure converter stall {mmH2O} {Max. 150} {Max. 300}
1-3 0.29-0.39 Min. 0.21
Power mode, high idling {3.0-4.0} {Min. 2.1}
SAE
Engine 30 Min. 0.12 Min. 0.07
lubricating Low idling, Low
MPa {Min. 1.2} {Min. 0.7}
oil pressure {kg/cm2} 0.29-0.39 Min. 0.21
Power mode, high idling {3.0-4.0} {Min. 2.1}
SAE
10W Min. 0.1 Min. 0.07
Low idling, Low {Min. 1.0} {Min. 0.7}
1-4 Power mode, torque L.H. bank kPa Min. 126.7 Min. 113.3
Boost Pressure converter stall {mmHg} {Min. 950} {Min.850}
R.H. bank
1-5 Ambient temperature (at air cleaner suction port) - -
Exhaust Gas Temp. Power mode, torque L.H. bank ºC Max. 650 Max. 700
converter stall R.H. bank Max. 650 Max. 700

2 2 Low idling, Low


Gearshift lever: neutral 3.18-3.58 3.18-3.58
Main relief Oil Temp. 70-80ºC (level No.3) {32.5-36.5} {32.5-36.5}
T/C·T/M

MPa
pressure Power mode, high idling {kg/cm2}
Gearshift lever: neutral 3.62-4.02 3.62-4.02
Oil Temp. 70-80ºC (level No.3) {37.0-41.0} {37.0-41.0}

CHANGE OIL, CLEAN INSIDE OF TRANSMISSION CASE AND STRAINER AT EVERY 1000 HOURS SERVICE
Must be no excessive metallic
T/M

Visual check of transmission strainer


particles or Rayflex (brack powder)

March-02 5
SEPD306101
Machine Serial No.
Pm-CLINIC SERVICE HD785-5 #
Engine Serial No.
-HOUR INSPECTION HD985-5 #

March-02 6

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