Sampling
Sampling
Sampling
Probe
Module
Application Guide
A Swagelok ® Pre-Engineered
Subsystem
• Pre-engineered subsystems
Regulatory Compliance . . . . . . . 20
3
System Safety
Removing a process sample for an online analyzer can be difficult to accomplish safely because
the process often operates at high pressures and temperatures. Using a block-and-bleed valve
at the sample tap allows proper isolation of the process fluid and venting of the analytical system
pressure through the bleed valve.
Sample Purity
To ensure proper analytical control, it is critical to extract a sample that is truly representative
of the process media. Further, the sample must be free of any particles that will damage the
analyzer. Extracting a sample by connecting a nozzle to a process line allows old process
material and heavy particulate to enter the sample line and flow to the analyzer. On the other
hand, installing a probe into the center of the process line helps ensure a representative sample
is extracted; the probe also helps filter the process particulate.
Timeliness
To control a process effectively, an online analyzer must receive a sample quickly to enable
timely process adjustments. Occasionally, a lengthy sample extraction process can render
the sample useless before it even reaches the analyzer. One way to minimize time delay to
the analyzer is to reduce the analytical system volume. Using a probe to extract a sample can
greatly reduce system volume, as compared to collecting a sample with a nozzle.
• SPW welded sample probes are best suited for use with double block-and-bleed SPVs
(SPV-61 and SPV-62). SPV-61 contains a primary block valve, a secondary block valve, and
a bleed valve. SPV-62 contains the same valve configuration, but adds a mechanical interlock
between the primary block valve and the bleed valve.
• SPR retractable sample probes are best suited for use with single block-and-bleed SPVs
(SPV-63 and SPV-64), which include safety features that do not allow the valve to actuate
while the probe is in service. SPV-63 contains a primary block valve, a bleed valve, and a
probe spool lock. SPV-64 adds a mechanical interlock between the primary block valve and
the bleed valve.
Further, the available 45° angle cut of the Swagelok probe greatly reduces the amount of
particulate extracted into the sample system. Both features help ensure the probe extracts a
representative sample from the process.
For these reasons, we recommend using a probe in pipes larger than 2 in. (50 mm); this is
especially critical for pipes larger than 4 in. (100 mm).
Probe designs can vary in length, diameter, wall thickness, and materials of construction.
These parameters will affect the probe’s strength, filtering ability, and internal flow velocity.
Thicker, larger welded probes will withstand more impact from high process flows, but offer
slower flow speeds through the larger internal diameter. However, this slower flow speed allows
more particles to fall out of the probe instead of continuing into the analytical sample system.
Smaller retractable probes are not as strong as welded probes, but their smaller internal volume
provides faster flow speeds to the analyzer.
Flanged Process
Welded probes are durable and able to Interface Nozzle
withstand vibration, clogging, and erosion. SPW Welded Probe
• SPW welded probes typically are used in high-volume, high-pressure applications; they
cannot be removed while the process is active. See SPW Welded Probes, page 8,
and the ordering information on page 11.
• SPR retractable probes typically are used in lower-volume applications; they can be
removed for maintenance or service while the process is active. See SPR Retractable
Probes, page 12, and the ordering information on page 14.
• Select the SPV sample probe valve that will interface with the process flow; see SPV Sample
Probe Valves, page 15, and the ordering information on page 18.
• SPV-61 and SPV-62 double block-and-bleed sample probe valves are best suited for
SPW sample probes.
• SPV-63 and SPV-64 single block-and-bleed sample probe valves are best suited for SPR
sample probes.
If your process is a gas stream, it is best to locate your process nozzle on the top of a horizontal
process pipe to minimize extraction of moisture and particulate. That orientation also works well
for liquid streams if the process pipe consistently is full of liquid. If in doubt, an upward flowing
vertical pipe is certain to be full and may be a better alternative. For the best performance, try
to get ten pipe diameters of straight uninterrupted flow upstream of the nozzle and two pipe
diameters of clear flow downstream of the nozzle.
10 Pipe 2 Pipe
Diameters Diameters
Process Flow
Select a probe with a large enough inside diameter to avoid blocking by particles in the process
fluid, yet small enough to provide an acceptable time delay. Reducing internal volume of the
probe will reduce sample time delay.
As a gas sample leaves the probe, it quickly cools to the temperature of the SPV body. If this
temperature is below the dew point of the sample, consider using a heater to raise the SPV body
temperature.
For more information about installation, operation, and maintenance of Swagelok SPM
subsystems, see the Sample Probe Module User’s Manual, MS‑13‑220.
Materials of Construction
Material Grade /
Component ASTM Specification Probe with Probe with Raised
Forged flange body F316 SS / A182 Stub Outlet Face Flange Outlet
Probe—tube 316 SS / A213
Probe—pipe 316L SS / A312
Pressure-Temperature Ratings
Ratings are taken from ASME B16.5-2003, Table 2-2.2 and Table F2-2.2.
Probe Stub
3.00 Outlet
(76.2)
Probe Outlet End Connection
Raised Face
Size Type Stub Flange
Tube, 0.188 in. 1/2 in.
(4.78 mm) wall tube
1/2 in.
Pipe, XXS
male NPT 3/4, 1, 1 1/2,
1/2 in. 8.0 to 36
Pipe, 1/2 in. or 2 in. (203 to 914)
schedule 160 male NPT
Pipe, 1/2 in.
schedule 80 male NPT
Pipe, 3/4 in.
schedule 160 male NPT 1, 1 1/2, or
3/4 in.
Pipe, 3/4 in. 2 in.
schedule 80 male NPT
Probe with
Stub Outlet
Mounting
Nominal
Dimensions, in. Holes
Flange ASME
C
Size Class A B C D E
150 3.88 2.75 0.57 0.62 4
3/4 in. 600 4.62 3.25 1.13 0.75 4
1500 5.13 3.50 1.51 0.88 4
150 4.25 3.12 0.63 0.62 4
1 in.
600 4.88 3.50 1.20 0.75 4 8.0 to 36 in.
(203 to 914 mm)
150 5.00 3.88 0.76 0.62 4
1 1/2 in. 600 6.12 4.50 1.39 0.88 4
1500 7.00 4.88 1.76 1.13 4
150 6.00 4.75 0.83 0.75 4
2 in.
600 6.50 5.00 1.51 0.75 8
Mounting
Nominal
Dimensions, mm Holes
Flange DIN
Size Class A B C D E
PN16 115 85 18 14 4
25 mm
PN40 115 85 20 14 4
PN16 150 110 19 18 4
40 mm
PN40 150 110 21 18 4
PN16 165 125 21 18 4
50 mm
PN40 165 125 23 18 4
Mounting
Nominal
Dimensions, mm Holes
Flange JIS
Size Class A B C D E
16 125 90 15 19 4
25 mm
40 130 95 23 19 4
16 140 105 18 19 4
40 mm
40 160 120 26 23 4
16 155 120 18 19 8
50 mm
40 165 130 28 19 8
1 2 3 4 5
SPW - 3 - T08L 24 45 - A1B1 S
1 Probe Size 4 Inlet Connection, Raised Face Flange
T08L = 1/2 in. tube, 0.188 in. (4.78 mm) wall ASME B16.5 Flanges
P08L = 1/2 in. pipe, XXS➀ A1B1 = 3/4 in. ASME class 150➀
P08K = 1/2 in. pipe, schedule 160➀ A1B3 = 3/4 in. ASME class 600➀
P08F = 1/2 in. pipe, schedule 80➁
A1B5 = 3/4 in. ASME class 1500➀
P12K = 3/4 in. pipe, schedule 160➀ A1C1 = 1 in. ASME class 150➁
P12F = 3/4 in. pipe, schedule 80➀ A1C3 = 1 in. ASME class 600➁
➀ Available with 1 1/2 in., 2 in., 40 mm, and 50 mm inlet A1D1 = 1 1/2 in. ASME class 150
connections only.
A1D3 = 1 1/2 in. ASME class 600
➁ Available with 1 in., 1 1/2 in., 2 in., 25 mm, 40 mm, and 50 mm
inlet connections only. A1D5 = 1 1/2 in. ASME class 1500
A1E1 = 2 in. ASME class 150
A1E3 = 2 in. ASME class 600
2 Probe Length, in. (mm)
DIN 2526 Form C Flanges
Measured from bottom of flange to probe end.
DCC2 = 25 mm DIN PN 16➁
08 = 8.0 (203) DCC4 = 25 mm DIN PN 40➁
10 = 10 (254) DCD2 = 40 mm DIN PN 16
12 = 12 (305) DCD4 = 40 mm DIN PN 40
15 = 15 (381) DCE2 = 50 mm DIN PN 16
18 = 18 (457) DCE4 = 50 mm DIN PN 40
24 = 24 (610)
30 = 30 (762) JIS B2220 Flanges
36 = 36 (914) J1C3 = 25 mm JIS 16➁
J1C6 = 25 mm JIS 40➁
3 Probe End Cut J1D3 = 40 mm JIS 16
J1D6 = 40 mm JIS 40
45 = 45° angle
J1E3 = 50 mm JIS 16
90 = 90° square
J1E6 = 50 mm JIS 40
➀ Available with T08L probe size only.
➁ Available with T08L and P08F probe sizes only.
5 Outlet
F = Raised face flange (same type and size as
inlet)
S = Stub (tube end on tube probe; male NPT
end on pipe probes)
Follower Body
Materials of Construction
Material Grade /
Component ASTM Specification
Conax® packing gland
316 SS / A479
body, stop collar Orientation
Mark
Conax packing Fluorocarbon FKM, Grafoil®,
gland sealant or PTFE / D1710
Tube probe 316 SS / A213➀
Conax cap, follower 303 SS / A582
See One-Piece Instrumentation
Optional outlet
Ball Valves—40G Series and
isolation valve
40 Series catalog, MS‑02‑331
Pressure-Temperature Ratings
Ratings are for SPR only; for ratings of optional outlet isolation valve, see the Swagelok
One‑Piece Instrumentation Ball Valves—40G Series and 40 Series catalog, MS‑02‑331.
Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
1.00 (25.4)
cap hex
1/2 in.
male
NPT
8.0 to 36
(203 to 914)
1 2 3 4 5
SPR - 3 - T4D 12 45 - 4X T
1 Probe Size 3 Probe End Cut
T4F = 1/4 in. tube, 0.095 in. wall 45 = 45° angle
T4D = 1/4 in. tube, 0.065 in. wall 90 = 90° square
T4B = 1/4 in. tube, 0.035 in. wall
T6J = 3/8 in. tube, 0.134 in. wall 4 Packing Gland, Outlet Isolation Valve
T6C = 3/8 in. tube, 0.049 in. wall
XX = No packing gland, no valve
4X = Packing gland, no valve
2 Probe Length, in. (mm) 4V = Packing gland, 43G series valve with
08 = 8.0 (203) oval handle and Swagelok tube fitting end
10 = 10 (254) connections
12 = 12 (305) CX = CRN-registered packing gland, no valve➀
15 = 15 (381) CV = CRN-registered packing gland, 43G series
18 = 18 (457) valve with oval handle and Swagelok tube
24 = 24 (610) fitting end connections➀
30 = 30 (762) NX = NACE MR0175/ISO 15156-compliant
36 = 36 (914) packing gland, no valve
➀ Ratings of CRN-registered packing glands are limited to
1500 psig (103 bar) maximum and 850°F (454°C) maximum.
3.21 1.88
Maximum thickness
(81.5) (47.8)
of insulation
5.54
(141)
A
R
4.64
(118)
10.6 6.01
(269) (153)
3.21 1.88
Maximum thickness
(81.5) (47.8)
of insulation
4.50
(114)
A
R
4.64
(118)
10.4 6.01
(264) (153)
1 2 3 4 5 6 7 8
SPV - 64 SA D - XBN A A - D XX -LT
Regulatory Compliance
Europe
• Pressure Equipment Directive (PED) 97/23/EC
Americas
• Hazardous location electrical approval (CSA/UL)