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Ame101 Lecturenotes

This document summarizes the corrosion resistance of different materials when exposed to various compounds. It rates the resistance of iron, steel, cast iron, nickel alloys, 300 series stainless steel, Inconel, Monel, copper, lead, aluminum, and nickel on a scale from A to X when exposed to over 50 different compounds including acids, bases, plating solutions, and industrial chemicals. An A rating indicates good resistance, B is fair, C depends on conditions, and X means the material is unsuitable. The full document provides detailed resistance ratings for combinations of each material and compound tested.

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0% found this document useful (0 votes)
235 views5 pages

Ame101 Lecturenotes

This document summarizes the corrosion resistance of different materials when exposed to various compounds. It rates the resistance of iron, steel, cast iron, nickel alloys, 300 series stainless steel, Inconel, Monel, copper, lead, aluminum, and nickel on a scale from A to X when exposed to over 50 different compounds including acids, bases, plating solutions, and industrial chemicals. An A rating indicates good resistance, B is fair, C depends on conditions, and X means the material is unsuitable. The full document provides detailed resistance ratings for combinations of each material and compound tested.

Uploaded by

agrocel_bhv
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CORROSION RESISTANCE of DIFFERENT MATERIALS

SUGGESTED METAL SHEATHS


IRON AND CAST IRON NI 300 SERIES INCONEL
COMPOUND MONEL COPPER LEAD ALUMINUM NICKEL
STEEL RESIST STAINLESS INCOLOY
Acetic Acid, Crude X C F F C F X F F
Pure X A C F F A F
Vapors X F C F X C F
150 psi; 400°F. F C F X C F
Acetone C F A
Alboloy Process A
Alodine 200°F. A-347
A-316
Aluminum Sulphate X C F F F A C C
Ammonia Gas, Cold A A A A C A A
Hot C C C C X X
Ammonia and Oil A
Ammonium Chloride C A F F X A X F
Ammonium Hydroxide A A A C A X A F
Ammonium Nitrate A C A C X X F
Ammonium Sulphate A A A A F A
Amyl Alcohol A A
Anhydrous Ammonia A X
Aniline, Aniline Oil A A A X X
Aniline, Dyes A A
Anodizing Solutions 10% C A
Chromic Acid 96°F.
Sulphuric Acid 70°F. A
Sodium Hydroxide Alkaline A
Nigrosine Black Dye A F
Nickel Acetate A C F
Barium Chloride F-304
X-316 X A
Barium Hydroxide A X X X A
Barium Sulphide A A X A
Bleaching Solution A F
1½ Lb. Oxalic Acid per
Gallon of H2O at 212°F.
Bonderizing C F A
Cadmium Plating A
Carbolic Acid, Phenol C C A A A X A A
Carbon Dioxide, Dry A A A A A A A A
Wet F C A A A F X F
Carbon Tetrachloride C C C A A C F C
Castor Oil A A A A A
Chloroacetic Acid X X X X X F
Cholorine, Dry A A A A A A A
Wet X X X X X F X
Chromic Acid C C A F C X A X
Chrome Plating A
Citric Acid X C A A A A A A
Cobalt Acetate 130°F A A
Cocoanut Oil F A

RESISTANCE RATINGS: BLANK SPACES REPRESENT ABSENCE OF DATA OR NOTE: While all of the foregoing charts in this section on Heat Loss
A = GOOD SOME OTHER METAL IS ENTIRELY SUITABLE AND Information have been prepared as accurately as possible varying
B = FAIR LESS COSTLY. circumstances can effect the accuracy of any figures obtained from
C = DEPENDS ON CONDITIONS these charts. They should be used as a guide only in determining
X = UNSUITABLE your electrical heating element requirements.

190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468 213
CORROSION RESISTANCE of DIFFERENT MATERIALS
SUGGESTED METAL SHEATHS
IRON AND CAST IRON NI 300 SERIES INCONEL
COMPOUND MONEL COPPER LEAD ALUMINUM NICKEL
STEEL RESIST STAINLESS INCOLOY
Copper Chloride F X F C A X
Copper Cyanide A
Copper Plating A
Copper Sulphate X C A A A C A X
Creosote A A A A A A
Deoxidine A
Deoxylyle A
Diphenyl 300°—350° A
Di Sodium Phosphate 25% 180°F. A
Diversey No. 99 A
Dowtherm A
Ethers A A A A A A
Ethyl Chloride A A A A A
Ethylene Gycol 300°F. A A
Ferric Chloride X X X X X X X X X
Ferric Sulphate X X F-304 X C X A X X
A-316
Formaldehyde F F A A A F X F
Formic Acid X F C C F X X C
Freon C A C A A A A
Fuel Oil A A A A A
Fuel Oil, Acid C C A C A
Gasoline, Sour C C A A A C A C
Gasoline, Refined A A A A A A A A
Glycerin, Glycerol A A A A F A A
Holdens 310A Tempering Bath A
Houghtons Mar Tempering Salt C C
Hydrochloric Acid <150°F. X X X C X F X C
>150°F. X X C X X X C
Hydrofluoric Acid, Cold <65% X X X F C F X X
>65% F X A F C X
Hot <65% X X C X X X X
>65% C X A F X X
Hydrogen Peroxide X X A F A X F A F
Iridite 1-Part and 5-Parts A
Water 200°F.
Isopropanol C A F
Kerosene A A A A A A
Kolene A
Lacquer Solvents C A A A C A
Lard F
Linseed Oil A A A A A A A
Magnesium Chloride F F F F F X X F
Magnesium Hydroxide A A A A X X A
Magnesium Sulphate A A A A A C
Mercuric Chloride C C X X X X X X
Mercury A A A A A X X
Methyl Alcohol, Methanol A A A A A A

RESISTANCE RATINGS: BLANK SPACES REPRESENT ABSENCE OF DATA OR NOTE: While all of the foregoing charts in this section on Heat Loss
A = GOOD SOME OTHER METAL IS ENTIRELY SUITABLE AND Information have been prepared as accurately as possible varying
B = FAIR LESS COSTLY. circumstances can effect the accuracy of any figures obtained from
C = DEPENDS ON CONDITIONS these charts. They should be used as a guide only in determining
X = UNSUITABLE your electrical heating element requirements.

214 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468
CORROSION RESISTANCE of DIFFERENT MATERIALS
SUGGESTED METAL SHEATHS
IRON AND CAST IRON NI 300 SERIES INCONEL
COMPOUND MONEL COPPER LEAD ALUMINUM NICKEL
STEEL RESIST STAINLESS INCOLOY
Methyl Chloride A A A A A
Mineral Oils A A A A A A A
Naphthalene A
Nickel Chloride F C X X
Nickel Plating, Bright A
Nickel Plating, Dull A
Nickel Sulphate A C X X X
Nitric Acid, Crude X C X X X X C X
Concentrated X F X X X X A X
Diluted X A X X X X X X
Nitrobenzene A A F
Oakite No. 20 A
Oakite No. 23 A
Oakite No. 24 A
Oakite No. 30 A
Oakite No. 32
Oakite No. 33 A-347
Oakite No. 36
Oakite No. 51 A
Oakite No. 90 @ 180°F. A
Oleic Acid C C A A A X X A A
Oxalic Acid C C C A C X A
Paraffin A
Parkerizing C F A
Perchlorethylene A
Permachlor A
Petroleum Oils, Crude <500°F. A A A C C C A C
>500°F. A A A X X X A X
>1000°F. X C X X X X X
A-347
Phenol 85%, 120°F. C A A
Phosphoric Acid, Crude C C X X C X X
Pure <45% X A F F A C C
>45% Cold X A F F A X C
Hot X X-304 C C X X
C-316
Photo Fixing Bath A C
Picric Acid Water Solution C A C X X X X
Potassium Chloride A A A A A A C A
Potassium Cyanide A A A X X X
Potassium Dichromate 208°F. A-347
Potassium Hydroxide C A F A X X X A
Potassium Sulphate A A F A A A A A
Prestone 350°F. A A
R5 Bright Dip for Copper Polish A-316
@ 180°F.
Soap Solutions A A A A C A
Sodium Carbonate <20% A

RESISTANCE RATINGS: BLANK SPACES REPRESENT ABSENCE OF DATA OR NOTE: While all of the foregoing charts in this section on Heat Loss
A = GOOD SOME OTHER METAL IS ENTIRELY SUITABLE AND Information have been prepared as accurately as possible varying
B = FAIR LESS COSTLY. circumstances can effect the accuracy of any figures obtained from
C = DEPENDS ON CONDITIONS these charts. They should be used as a guide only in determining
X = UNSUITABLE your electrical heating element requirements.

190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468 215
CORROSION RESISTANCE of DIFFERENT MATERIALS
SUGGESTED METAL SHEATHS
IRON AND CAST IRON NI 300 SERIES INCONEL
COMPOUND MONEL COPPER LEAD ALUMINUM NICKEL
STEEL RESIST STAINLESS INCOLOY
Sodium Chloride A A F-304 A A F A X A
A-316
Sodium Cyanide A C A-316 F X X X
Sodium Hydroxide A A F A A X F X A
Sodium Hypochlorite X C X C C X X C
Sodium Nitrate A A F-304 A A F A A A
A-316
Sodium Peroxide C A A A A A
Sodium Silicate A A A-316 A C X X A
Sodium Sulphate A A A A A A A C A
Sodium Sulphide A A A F A X A X F
Soybean Oil A
Steam <500°F. A A A A A C A A
500-1000°F. C A C A C X C C
>1000°F. X A X A X X X
Stearic Acid C C A A A C A C A
Sulphur A C F X A X A X
Sulphuric Acid <10% Cold X F C C A C C
Hot X F-316 C X A C X
X-304
10-75% Cold X X-304 C X A C C
F-316
Hot X X C X A X X
75-95% Cold C A C X A C C
Hot F X C X A X X
Fuming C F C-304 X X A C X
F-316
Sulphurous Acid A C-316 X C A C X
X-304
Tannic Acid F A A X X A
Tar A A A A
Tartaric Acid C-304 C A A C
A-316
Tetrachlorethylene A
Thermail Granodine F
Therminall Fr. 1— A
8-12W/SQ. In. 640°F.
Tin Plating A
Toluene A A A A
Triad Solvent C
Trichloroethylene C C C A C F C
Turco No. 2623 A
Turpentine C A A A C A A
Urea Ammonia Liquor 48°F. A
Vegetable Oil A
Vinegar C F-304 A C
A-316

RESISTANCE RATINGS: BLANK SPACES REPRESENT ABSENCE OF DATA OR NOTE: While all of the foregoing charts in this section on Heat Loss
A = GOOD SOME OTHER METAL IS ENTIRELY SUITABLE AND Information have been prepared as accurately as possible varying
B = FAIR LESS COSTLY. circumstances can effect the accuracy of any figures obtained from
C = DEPENDS ON CONDITIONS these charts. They should be used as a guide only in determining
X = UNSUITABLE your electrical heating element requirements.

216 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468
CORROSION RESISTANCE of DIFFERENT MATERIALS
SUGGESTED METAL SHEATHS
IRON AND CAST IRON NI 300 SERIES INCONEL
COMPOUND MONEL COPPER LEAD ALUMINUM NICKEL
STEEL RESIST STAINLESS INCOLOY
Water, Acid Mine X C A X C C C C
Containing Oxidizing Salts
No Oxidizing Salts C A X A A
Water, Fresh C A A A A A A A
Distilled, Lab. Grade X X A C A X X A A
Return Condensate A A A A A A A A
Water, Sea Water C A F A F C A X
Whiskey and Wines X C F-304 A A A
A-316
X Ray Solution A
Zinc Chloride C C X A X A X
Zinc Plating A
Zinc Sulphate C A A A A X C

RESISTANCE RATINGS: BLANK SPACES REPRESENT ABSENCE OF DATA OR NOTE: While all of the foregoing charts in this section on Heat Loss
A = GOOD SOME OTHER METAL IS ENTIRELY SUITABLE AND Information have been prepared as accurately as possible varying
B = FAIR LESS COSTLY. circumstances can effect the accuracy of any figures obtained from
C = DEPENDS ON CONDITIONS these charts. They should be used as a guide only in determining
X = UNSUITABLE your electrical heating element requirements.

190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468 217

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