Dr.
Mikó Balázs
[Link]@[Link] The role of ejection system
BAGIM1ENNB
Cause of shrinkage the product will
Design and manufacturing of suit tightly to the core
plastic injection mould Demoulding of the part from the mould
09 – Ejection system
Location of the ejection Ejector plates
Close to the critical areas Stopper / buffer plate
So large area as it can
The deformation of the part is
forbidden Screw
Aesthetical viewpoint (the mark of the Stopper / buffer plate
ejection bar)
Ejector base plate
The aim of the stopper is to
Ejector retaining plate separate the base plate from
the clamp plate.
The base plate is thicker than the
retaining plate, cause of higher stress
3 4
and load.
Moving of the ejection plates Moving of the ejection plates
5 6
1
Moving of the ejection plates Guide of the ejection plates
Loose fit Loose fit
Tight fit
Tight fit
The suggested length of the Tight fit
thread is 1.5 – 2 x d.
This insert ensures this Increasing mould size
requirement.
7 8
Guide of the ejection plates Guide of the ejection plates
The right fitting is important
Ball-roll guide bush 9 10
Re-moving of the ejection plates Retainer pin
Ejector bars
Retainer pin A-plate
Spring Pressure insert
The additional role of
the springs are the B-plate
pre-loading of the
ejection system (30%).
Retainer pin
Ejector plate
Support pillars
Clamp plate
11 12
2
Summary Cylindrical ejector pin
Smooth or stepped
Hardened or nitrided
d1=0,8 - 25
d2=0,8 – 2,5
13 14
Fit in the ejector retainer plate Guide in the B plate or core insert
g6/H7
+1
Drilling
In general: H7/g6, +1 mm
Or no fitting in order
3-5xd
to befeszülés. B-plate
Core insert Case of small
Ejector retainer plate diameters use larger
Ejector base plate length
.
15 16
Ensure the angle position Ensure the angle position
Non
Parallel
straight pin Perpendicular
straight pin
Perpendicular
The position of the non-symmetrical straight pin
ejector bars must be ensure! With slot
17 18
3
Kihajlási veszély Kihajlás
lo I
Karcsúsági tényezı λ = imin = Rugalmas kihajlás:
imin A lo
Π2 E λ= I
Törıfeszültség: σt = imin =
d4 Π b h3 λ2 imin A
I= I=
64 12 Imin E
Ft = σt A Ft = Π2
l lo2
λp : határ karcsúság Ft
Ötvözetlen acél: 105 – 89 Fmeg = b: 2 – 5 (karcsúsággal növekszik
b
Ötvözött acél: 112
Képlékeny kihajlás:
λ ≥ λp : rugalmas kihajlás (Euler) σt = 303 – 1.29 λ (ötvözött acél esetén)
Törıfeszültség:
lo=0.5 l λ < λp : plasztikus kihajlás (Tetmajer)
19 20
Sprue puller Sprue puller
Z-pin
Undercutted
insert and
ejector pin
21 22
Rectangular / blade ejector pin Ejection on the rib
b x s = 3,8 x 0,8 – 11,5 x 2,5
The blade ejector is thinner than
the rib or we have to modify the
part geometry!
Késkilökı
Penge kilökı
Lapos kilökı
The manufacturing of the rectangular „hole”
means some problem! 23 24
4
Ejection n the rib Sleeve ejector
Part
Part
Cylindrical
Cylindrical
pin
pin
25
X 26
Ejector bush Stripper plate
27 28
Stripper plate Ejection by air
Thick wall.
29 30
5
Air valve for ejection Two steps ejection
One pin moving.
31 32
Two steps ejection Two steps ejection
One pin moving.
33 34
Two steps ejection Two steps ejection
One pin moving. 35
Two ejector plates. 36
6
Two steps ejection Two steps ejection
Two ejector plates.
37 38
Two steps ejection Two steps ejection
39 40
Two steps ejection Two steps ejection
41 42
7
Ejection in the A-side Moving by hydraulic cylinder
Sprue bush
Moving/Drive:
Spring
Hydraulic cylinder
From the B-side
In-mould-cylinder hydraulic system.
43 44
Round latch lock Spring lock system
45 46
Latch locking unit Latch locking unit
47 48
8
Latch locking unit Examples
Strack animation films
49 50
Robotic demoulding Industrial robot
Install the robot system, Mechanical fitting
communication between the robot and Connect the
the injection mould machine controllers
Robot
Enough space for the robot arm and
programming
appropriate part surface
Robot gripper
51 52
Grip the part Robot gripper
Put up from the cavity Mechanical (pneumatic)
Ensure the part position
Vacuum
Linear lifter
Put up and hold
h = 0.2 – 0.5 mm
Ejector pin Linear lifter
53
suction cups 54
9
Mechanical gripper Vacuum gripper
55 56
Vacuum gripper Vacuum gripper
Adjust
Vacuum connection possibilities
Spring holder
Frame
Mechanical
interface
Suction cup
57 58
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