Acetoxylation of ethylene
Ethylene glycol (EG) can be synthesized by the process of acetoxylation of
ethylene. Two reaction steps were used in this process. In the first reaction, ethylene glycol
diacetate is obtained by the oxidation of ethylene in an acetic acid solution, catalyzed by Tellurium
and a Bromine compound. Palladium, Selenium or Thallium can also be used as catalyst.
The reaction complex, proceeds via a tellurium-bromoethylene complex. The oxidation,
which is carried out at 90-200 °C and 20-30 atm pressure, results in a mixture of acetates due to
partial hydrolysis of the diacetate. The reaction liquid effluent is withdrawn and processed to
recover glycol acetates and glycol and provide the recycle streams back to oxidation.
In the second step of reactions, the glycol acetates are hydrolyzed to ethylene glycol and
acetic acid. Thus, the net reaction for this process are ethylene plus oxygen plus water to give
ethylene glycol.
Production from Synthesis Gas
Uses synthesis gas for the production of ethylene glycol. Glycerol and propylene oxide
are the major byproducts. Methanol, methyl formate and water are also produced as shown
below:
2CO + 3H2 → HOCH2CH2OH
An expensive rhodium-based catalyst in tetrahydrofuran solvent at 190-230°C and high
pressure which is 3400 atm.
Figure 1 MEG Production from Synthesis Gas