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Sludge Receiving Tank Pump Head Calculation

1) The document calculates the pump head required to move sludge from a receiving tank to a thickener through various pipes and fittings. 2) It considers 4 pumps running at a flow rate of 4.5 m3/min each, with 2 pumps running and 2 on standby. 3) The total dynamic head calculated is 8.059m, which is less than the designed head of 13m, therefore the design is okay.

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gawtom
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85 views5 pages

Sludge Receiving Tank Pump Head Calculation

1) The document calculates the pump head required to move sludge from a receiving tank to a thickener through various pipes and fittings. 2) It considers 4 pumps running at a flow rate of 4.5 m3/min each, with 2 pumps running and 2 on standby. 3) The total dynamic head calculated is 8.059m, which is less than the designed head of 13m, therefore the design is okay.

Uploaded by

gawtom
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SLUDGE RECEIVING TANK PUMP HEAD CALCULATION

Total Number of Pumps= 4 (07SP01 TO 07SP04)


Total Running Pumps= 2
Total Standby Pumps= 2
LWL= +2.300
Suction Pipe Center Level= +1.289
Highest Discharge Level= +7.000
Pump TDH= 13.000 m
Pump Discharge Flow Rate= 4.500 m3/min = 0.075 m3/sec
Longest Path: From pump no. 07SP01 to Thickener
Pumps Running Considered: 07SP01 & 07SP02
Pipe Materials: Ductile Iron

SUCTION LINE
Pipe Head Loss:
Items DN Qty C Q hf
Pipe 300 16.950 LM 120 0.075 0.075 m
Pipe (Header) 300 0.644 LM 120 0.150 0.010 m
Pipe 250 0.700 LM 120 0.075 0.008 m
Total Pipe Friction Loss 0.093 m

Fittings Head Loss:


Items DN Qty K V hv
Flanged Bellmouth 300 1 Nos 0.05 1.061 0.003 m
450 Bend 300 1 Nos 0.09 1.061 0.005 m
Butterfly Valve 300 1 Nos 0.16 1.061 0.009 m
Branch Flow Tee (Equal) 300 1 Nos 0.75 2.122 0.172 m
Branch Flow Tee (300X250) 300 1 Nos 0.75 2.122 0.172 m
Butterfly Valve 250 1 Nos 0.16 1.528 0.019 m
Total Fittings Friction Loss 0.381 m

DISCHARGE LINE
Pipe Head Loss:
Items DN Qty C Q hf
Pipe 200 2.7 LM 120 0.075 0.086 m
Pipe (Header) 400 0.595 LM 120 0.075 0.001 m
Pipe (Header) 400 4.8 LM 120 0.150 0.019 m
Total Pipe Friction Loss 0.106 m

Fittings Head Loss:


Items DN Qty K V hv
Check Valve 200 1 Nos 2.2 2.387 0.639 m
Butterfly Valve 200 2 Nos 0.16 2.387 0.093 m
900 Bend 200 1 Nos 0.18 2.387 0.052 m
Branch Flow Tee (400X200) 200 1 Nos 0.75 2.387 0.218 m
Branch Flow Tee (400X200) 200 1 Nos 0.75 4.775 0.871 m
Line Flow Tee (400X200) 200 2 Nos 0.30 4.775 0.697 m
Total Fittings Friction Loss 2.571 m

YARD PIPE: SRT TO TKNR


Pipe Head Loss:
Items DN Qty C Q hf
Pipe 400 28.7 LM 120 0.150 0.113 m
Total Pipe Friction Loss 0.113 m

Fittings Head Loss:


Items DN Qty K V hv
900 Bend 400 4 Nos 0.18 1.194 0.052 m
450 Bend 400 2 Nos 0.09 1.194 0.013 m
Total Fittings Friction Loss 0.065 m

THICKENER INLET PIPE


Pipe Head Loss:
Items DN Qty C Q hf
Pipe 400 6.9 LM 120 0.150 0.027 m
Total Pipe Friction Loss 0.027 m

Fittings Head Loss:


Items DN Qty K V hv
900 Bend 400 4 Nos 0.18 1.194 0.052 m
Flanged Bellmouth 400 1 Nos 0.05 1.194 0.004 m
Total Fittings Friction Loss 0.004

Result:
H= 4.700 m
h f= 0.339 m
h V = 3.020 m
TDH= 8.059 m
Design TDH= 13.000 m
Net Available Head= 4.941 DESIGNED HEAD OK
TANK PUMP HEAD CALCULATION

UCTION LINE

Remarks
Q for 1 pump
Q for 2 pumps
Q for 1 pump

Remarks
v for 1 pump
v for 1 pump
v for 1 pump
v for 2 pumps
v for 2 pumps
v for 1 pump

SCHARGE LINE

Remarks
Q for 1 pump
Q for 1 pump
Q for 2 pumps
Remarks
v for 1 pump
v for 1 pump
v for 1 pump
v for 1 pump
v for 2 pumps
v for 2 pumps

PIPE: SRT TO TKNR

Remarks
Q for 2 pumps

Remarks
v for 2 pumps
v for 2 pumps

ENER INLET PIPE

Remarks
Q for 2 pumps

Remarks
v for 2 pumps
v for 2 pumps

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