Secondary Control Technology
for Marine Applications
BRH/STI33
Mining & General Machinery
Aberdeen, 17.04.2008
Michael Teuteberg
Requirements of a Rotary Winch Drive System
Easy handling of the crane
Flexible system, especially safety functions
High Accuracy
Possibility of storage and recovery of energy
Low required space
Active heave compensation
Worldwide service
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Conventional Hydrostatic Drive with Flow
Coupling (closed circuit)
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Closed Loop System
Advantages: Disadvantages:
Low installation cost on one axis High installation cost on
High efficiency several axes
Few components Little flexibility
+++ Low response time
+++
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Conventional Hydrostatic Drives in a constant
Pressure Ring Mains Circuit - (open circuit)
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Open Loop System
Advantages: Disadvantages:
Low installation cost on High installation cost on
several axes one axis
Wide variety of components Low efficiency
Fast response time +++
High flexibility
+++
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Introduction to Secondary Control - 1. step
P
T
L
DR DR
M M
3 3
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Introduction to Secondary Control - 2. step
s
U
P
T
L
DR DR
M M
3 3
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
The Advantages of using Secondary Control
High dynamic of speed and torque
High accuracy
Possibility of storage and recovery of energy
Parallel operation of several consumers without restriction
Low required space
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Overall System Simulation
(drive & control + mechanics + environment)
Multi Body Simulator (ADAMS) Drive & Control Simulator (MOSIHS)
Online Data
Exchange
Model of the
mechanical
system
Model of the drive & control
system
Result of an overall
system simulation
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Actual Winch Drives with Secondary Control
Current scope of supply of BR
Switch cabinet Sensors
Control
panel HNC
F n dWinch
PLC MRU AHC SEK
Accumulator Hydro motor
station second. contr. Gearbox Winch
Responsible:
Customer
Power
Control
unit BR
Interface to customer
- Shaft of hydro motor
speed controlled
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Existing Winch Functions in Marine Applications
Active rope tensioning ART
Constant tension mode
Monitored freefall mode
Automatic overload protection mode AOPS
Manuel overload protection mode MOPS
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Further Winch Drives with Secondary Control
Further potential for BR
The market requires and BR aims more and more system
solutions and turn key projects
Total scope of AHC drive
Switch cabinet Sensors
Control
panel
HNC HNC n
PLC MRU F dWinch
AHC SEK
Accumulator Hydro motor
station second. contr. Gearbox Winch
Responsible:
Customer
Power
Control unit
BR
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Active Heave Compensation Development Movie
System solutions of today for your applications of tomorrow
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Active Heave Compensation Systems by
Bosch Rexroth
Bosch Rexroth provides two Active Heave Compensation
systems:
Linear active heave compensation Rotary active heave compensation
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Active Heave Compensation Systems by
Bosch Rexroth
Related to the technical data we recommend the best solution to
our customers and their projects depending on amongst others:
Existing winch system
Functionality
Safety function
Upper deck or lower deck solution
Installation space
Load range
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
System Solutions of Today for Your Applications of Tomorrow
Hydraulics BRH/STI33 April 2008
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
