Model 4WI 100 800 HP Boilers

Table A2-27. Recommended Steam Nozzle Size (To Maintain 4000 to 5000 fpm Nozzle Velocity)
Model 4WI Recommended Steam Nozzle Size
OPERATING PRESSURE BOILER HP
PSIG 100 125 150 200 250 300 350 400 500 600 700 800
15 8 8 8 10 10 12 12 12 12 12 12 12
30 6 6 68 8 8 10 10 10 12 12 12
40 6 6 66 8 88 10 10 10 12 12
50 4 6 66 6 88 8 10 10 10 12
75 4 4 46 6 68 8 8 8 10 10
100 4 4 46 6 66 6 8 8 8 10
125 4 4 44 6 66 6 8 8 8 8
150 2.5 3 34 4 66 6 6 6 8 8
200 2.5 2.5 3 4 4 44 6 6 6 6 6
250 2 2.5 3 3 4 44 4 6 6 6 6
NOTES:
1. Steam nozzle sizes given in inches.
2. Recommended steam nozzle sizes based on 4000 to 5000 fpm steam velocity.
3. All standard steam nozzle sizes for 150 psig design pressure or greater are the same as 125 psig operating pressure on the above table. To increase or
decrease the standard size, request the change with your local Cleaver-Brooks authorized representative.
4. Shaded area denotes special surge load baffles must be installed to avoid possible water carryover.
5. For incremental operating pressure, see Table I3-1 Steam System Fundamentals.

Table A2-28. Recommended Non-Return Valve Size

BOILER OPERATING PRESSURES (PSIG)
BOILER
CAPACITY
HP 50 75 100 125 150 175 200 250
(LBS/HR)
100 3450 2-1/2 2-1/2 NA NA NA NA NA NA
125 4313 3 2-1/2 2-1/2 2-1/2 NA NA NA NA
150 5175 3 3 2-1/2 2-1/2 2-1/2 2-1/2 NA NA
200 6900 3* 3 33 3 2-1/2 2-1/2 2-1/2
250 8625 4 3* 3 3 3 333
300 10350 4 44 3* 3 333
350 12025 4 444 4 3* 3 3
400 13800 5 444 4 44 3*
500 17210 6 554 4 444
600 20700 6 655 5 444
700 24150 6 665 5 554
800 27600 6 666 6 555
NOTE: Valve sizes (300 # Flanges) given in inches.
Standard Non-Return valve selections limited to a maximum 2 to 1 turndown (50% of full load); selections based on typical non-return valve sizing recommendations. For final valve selection
contact your C-B authorized representative. For high turndown applications see Boiler Book Section I3, Table I3-3.
* Indicates pressure drop of less than 7.5 psig. All other selections are less than 6 psig pressure drop.

Table A2-29. Blower Motor Selection 4WI NTI Boilers Table A2-30. Turndown Guarantee 4WI NTI
Altitude: 700 ft and less - Design Pressure: 150 psi and less Boilers - Natural Gas & #2 Oil
Nominal 15 ppm 9 ppm
Boiler Size Blower Motor HP Blower Motor HP Turndown
Boiler Size
100 3 3 9 ppm 15 ppm
125 75 75 100 4:1 4:1
150 5 75 125 4:1 4:1
200 10 15 150 4:1 5:1
250 10 10 200 4:1 5:1
300 20 20 250 5:1 5:1
350 15 20 300 5:1 5:1
400 25 40 350 5:1 5:1
500 25 30 400 5:1 6:1
600 50 50 500 5:1 6:1
700 0 75 600 6:1 6:1
800 75 75 700 7:1 7:1
* 800 HP to be derated to 720 HP for 9 ppm and 750 HP for 15 ppm.
800* 7:1 7:1
* 800 HP to be derated to 720 HP for 9 ppm and 750 HP for 15 ppm.

Section A2-28 Rev. 09-09

Model 4WI 100 800 HP Boilers

1. Shortest boiler room length (DWG A) is obtained by allowing for possible future tube replacement (from front
or rear of boiler) through a window or doorway. Allowance is only made for minimum door swing at each end of
the boiler. This arrangement provides sufficient aisle space at the front of the boiler but a tight space condition at
the rear.
If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working
space.
2. Next shortest boiler room length (DWG B) is obtained by allowing for possible future tube replacement from
the front of the boiler. Allowance is only made for minimum door swing at the rear.
If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working
space.
3. A slightly longer boiler room (DWG C) is obtained by allowing for possible future tube replacement from the
rear of the boiler. Allowance for door swing at the front provides sufficient aisle and working space at the front.
Figure A2-10. Boiler Room Length (Typical Layouts)

100 150 250 350 500 700

BOILER HP
125 200 300 400 600 800
Dimension A 87 91" 96" 100" 105 110
Dimension B 120 127" 144" 151" 174 184
NOTES:
1. Recommended Minimum Distance Between Boiler and Wall. Dimension
A allows for a clear 42" aisle between the wa- ter column on the
boiler and the wall. If space permits, this aisle should be widened.
2. Recommended Minimum Distance Between Boilers. Dimension B
between boilers allows for a clear aisle of:
42" - 125 -200 hp
48" - 250-350 hp
60" - 400-800 hp
If space permits, this aisle should be widened.

Figure A2-11. Boiler Room Width (Typical Layout)

Section A2-29 Rev. 09-09

Model 4WI 100 800 HP Boilers

NOTE: These stack breeching arrangements for multiple

boilers are typical and not intended for your specific
design requirements. For additional information, review
Section F, Stacks.

Stack and breeching sizes should always be provided by

a reputable stack supplier who will design the stack and
breeching system based on your specific criteria. Your
local Cleaver-Brooks authorized representative is
capable of assisting in your evaluation of stack and
breeching design.

MULTIPLE BOILERS WITH INDIVIDUAL STACKS

Figure A2-12. Breeching Arrangement

Section A2-30 Rev. 09-09

Model 4WI 100 800 HP Boilers

SAMPLE SPECIFICATIONS - MODEL 4WI STEAM BOILERS

PART 1 GENERAL
1.1 SCOPE
A. The work to be performed consists of providing all labor, equipment, materials, etc. to
furnish and install new factory assembled steam boiler(s) as described in the
specifications herein.
1.2 REFERENCES
A. Product Data: Include rated capacities; shipping, installed, and operating weights;
furnished specialties; and accessories for each model indicated.
B. Shop Drawings: Detail equipment assemblies and indicate dimensions, required
clearances, and method of field assembly, components, and location and size of
each field connection.
C. Wiring Diagrams: Detail wiring for power, signal, and control systems and
differentiate between manufacturer-installed and field-installed wiring.
D. Source Quality Control Tests and Inspection Reports: Indicate and interpret test
results for compliance with performance requirements before shipping.
E. Field Test Reports: Indicate and interpret test results for compliance with
performance requirements.
F. Maintenance Data: Include parts list, maintenance guide, and wiring diagrams for
each boiler.
G. ASME Section I or IV (Power boilers or Heating Boilers)
H. NSI Z21.13 (Gas Fired Low Pressure Boilers)
I. NFPA 54 (ANSI Z221.3) National Fuel Gas Code
J. Factory Mutual
K. ASME CSD-1 (Controls and Safety Devices)
L. XL-GAP (formerly GE-GAP GE Global Asset Protection)
M. UBC (Uniform Building Code)
N. MC (Uniform Mechanical Code)
O. NEC (National Electrical Code)
P. UL (Underwriters Laboratories)
Q. NFPA 85
1.3 QUALITY ASSURANCE
A. The equipment shall, as a minimum, be in strict compliance with the requirements of
this specification and shall be the manufacturers standard commercial product
unless specified otherwise. Additional equipment features, details, accessories,
appurtenances, etc. which are not specifically identified but which are a part of the
manufacturers standard commercial product, shall be included in the equipment
being furnished.
B. The equipment shall be of the type, design, and size that the manufacturer currently
offered for sale and appears in the manufacturers current catalogue. The equipment
shall be new and fabricated from new materials and shall be free from defects in
materials and workmanship.

Section A2-31 Rev. 09-09