Factors Affecting Production - Recovery OCR
Factors Affecting Production - Recovery OCR
               INTRODUCTION                                            chart (Figure 31). These categories are residual oil, cu-
                                                                       mulative production, remaining recoverable reserves,
     As mentioned at the start of the book, more oil is                and unrecovered mobile oil (UMO).
left behind in oil fields than will be recovered from                        Residual oil saturation is the component of the oil
them by the end of their field life. Numerous factors                  that remains trapped within the pores after an oil-bearing
influence recovery from an oil field including the geo-                sandstone has been swept by water. Somewhere between
logical complexity, fluld phy ics, and econom ics. Cer-               about 15 and 35% of the total oil in sandstones can end
tain operations can be carried u t to enhance il recovery              up as residual oil.
by changing the physical and chemical n,atwe of the                         The second category comprises ultimate recoverable
formation fluids. The factors influencing gas recovery                 oil; this is the reservoir engineer's best estimate of what
are also discussed in this chapter. Gas field recoveries are           the field will produce by the predicted end of field life.
significantly higher than is the case with oil fields.                 This figure can be split into the volume of oil that has
                                                                       been produced so far (the cumulative production of hydro-
                                                                       carbons to date), and the estimate of what is left to pro-
          RECOVERY FACTORS                                             duce (the reserves).
                                                                             The last category is unrecovered mobile oil (UMO),
     Oil companies will want to maximize the value of a                oil that is movable by primary recovery or water injec-
field by getting as much of the hydrocarbons out of it as              tion, but which will be left behind at the end of field
possible. However, it is not feasible to recover all of the            life under current reckoning (Tyler and Finley, 1991).
hydrocarbons from a reservoir. Only a certain percent-                 If an oil company wants to improve the recovery fac-
age of the total hydrocarbons will be recovered from a                 tor in a field, then this category is where the oil will
field, and this is known as the recovery factor.                       normally come from.
     Recovery factors are higher in gas fields than they                     The unrecovered mobile oil can be subdivided into
are in oil fields. Typical recovery factors for gas are                three subcategories (Figure 32). Target oil is oil that has
about 50-80% Qahn et al., 1998). There is more scope                   a large enough volume to justify the cost of a well to
to improve oil recovery. Global recovery factors for oil               recover it. The phrase locate the remaining oil has been
are thought to be in the range of 30-35% (e.g. Conn,                   used for the workflow involved in finding these vol-
2006). If, for example, you can recover 35% of the oil                 umes (Wetzelaer et al., 1996). This is discussed in more
from an oil field, why can you not produce the other                   detail in Section 5 of this publication. Marginal oil is the
65%? As mentioned earlier, the answer to this is not                   category of trapped oil found in volumes just below the
simple. The magnitude of the recovery factor for an oil                economic threshold to justify an infill well. These
field depends on a complex interplay of geological,                    volumes will become target oil if the oil price increases
physical, and economic elements.                                       or if less expensive ways can be found to access them. The
     A starting point is to look at the various categories             third subcategory is uneconomic oil, small volumes of
of oil volumes within a typical oil field (i.e., a water-              bypassed oil or low oil saturations that cannot be pro-
flooded oil field) and represent them on a maturity pie                duced economically (Weber, 1999).
                                                                 37
38     Shepherd
                                                                                                                                                                                                          Factors Influencing Recovery From Oil and Gas Fields          39
                                                                                                                                      deltas, show recovery factors of between 20 and 40rJ11               One type of structural dead end is an attic oil ac-
                                                                                                                                      (e.g., Tyler and Finley, 1991). Carbonates tend to show          cumulation. This is where oil is trapped by a structural
           GEOLOGICAL FACTORS                                         a_l dead ends like this commonly repeat in different            lower recovery factors than siliclastic reservoir sediments      culmination above the highest producing interval in a
          CONTROLLING RECOVERY                                        f~elds with ~imilar_ depositional environments (see Sec-        (e.g., Sun and Sloan, 2003).                                     well (Figure 34).
                                                                      tJon 7 of th1s publication for a detailed discussion).                An extra degree of complexity will result if the res-
          A key variable controlling the amount of oil re-
                                                                           Analysis by the Texas-based Bureau of Economic             ervoir rock has significant volumes of diagenetic cement,
     covered from a field is the degree of geological heteroge-      Geolo_g~ on Tex~n oil fields indicates that the type of          particularly pore-filling cement. Diagenesis, processes that
                                                                     depos1t10nal envuonment has a major influence on the                                                                                    PHYSICAL FACTORS
     neity. Oil will tend to be stranded within dead ends and                                                                         modify sediments after deposition, can create barriers
     low-permeability rock intervals as a consequence of this        recovery f~ctor in a reservoir. The less complex and             and baffles within a reservoir in addition to those re-              CONTROLLING RECOVERY
     heterogeneity. An example of a depositional dead end is         mor~ c~ntmuous depositional environments such as
                                                                                                                                      sulting from primary depositional heterogeneity. Mod-
                                                                     barner-1sland and wave-dominated deltas commonly                                                                                  Oil Recovery from Primary Depletion
     a ?ac_k-barrier sandstone thinning and pinching out updip                                                                        erate volumes of cement may not cause too many prob-
     Wlthm a lagoonal shale (Figure 33). Patterns of deposition-     show recovery factors of more than 50D;iJ. By contrast the       lems with recovery from reservoirs in thick, continuous               When hydrocarbons are produced from a reservoir,
                                                                     more complex environments, such as fluvial-domin~ted             sandstone intervals. However, in depositional systems            the fluid pressure decreases. As the reservoir pressure is the
                                                                                                                                      where the flow pathways in the reservoir are tortuous            force pushing the hydrocarbons up to the surface, produc-
                                                                                                                                      and through restricted sand-on-sand apertures, pore-             tion rates will start to fall off at the wellheads. Never-
                                                                                                FIGURE 32. The remaining              filling cement can destroy large-scale connectivity. The         theless, there are mechanisms of natural energy inherent
                                                                                                mobile oil in a fi eld can be
                                                                                                                                      result may be a reservoir with numerous, small, dis-             within the reservoir itselt which help to reduce the rate of
                                                                                                s~bdivided into three catego-
              Marginal oil
                                                                                                                                      connected compartments.                                          pressure decline in the wells (Figure 35). The magnitude
                                                                                                nes. Target oil columns are
                                                                                               large enough to drill with a                Structural complexity influences the recovery fac-          of this reservoir energy can have a significant influence
                                                                                               new well. Marginal oil col-            tor from oil fields. Heavily faulted reservoirs will contain     on primary recovery factors (Levorsen, 1967; Sills, 1992).
                                                                                               umns are just below the                numerous structural dead ends, especially if the faults               A major source of energy is supplied by a large water
                                                                                               threshold of profitability to          are sealing. If there is a low density of widely spaced          aquifer in direct contact with an oil zone. This is known
                                                                                               justify an infill well. Uneco-         sealing faults, the drainage volumes may still end up            as water drive. As the oil is produced and the pressure
                                                                                               nomic oil comprises bypassed           large enough to remain as oil targets. With an increasing        drops, the low-pressur area r  ulting from production
                                                                                               volumes or patches of low              density of faults at a closer spacing, there will be a greater   spread outward into the aquifer. Water has a small com-
                                                                                               oil saturation that cannot be          number of marginal and uneconomic volumes, with less             pre. sibiUly, and Lbe aquifer water will. expand as the pres-
                                                                                               produced economically.                 target oil volumes.                                              sure lecrea es, llowtng int<J the pore space previously
                                       Uneconomic oil
                                                                                                                                           Where faults are nonsealing and conductive to flow          occupied by the oil. Because water compressibility is
                                                                                                                                      across them, they can increase reservoir connectivity in         small, a large aquifer is required for the increase in the
                                                                                                                                      certain situations. Small nonsealing faults, cutting thick-      volume of the water to be big enough to significantly
                                                                                                                                      layered, high net-to-gross reservoir intervals, can create       compress and displace the oil toward the production
                                                                                                                                      vertical connectivity. However, faults will tend to dis-         wells. The volume of aquifer should be at least 10 times
                                                                                                                                      connect reservoirs comprising thin, low net-to-gross             the volume of the oil in the oil leg Qahn et al., 1998). If
                                                                                                                                      channelized systems (Bailey et al., 2002). A network of          the water is part of an artesian system with free flowing
                                                                                                                                      open fractures can also create widespread connectivity           water, this can also provide a significant source of en-
                              Remaining Mobile Oil Categories
                                                                                                                                      in highly heterogeneous reservoirs such as the more              ergy. The primary recovery of oil from water drive res-
                                                                                                                                      complex carbonate systE;ms.                                      ervoirs ~an be high (35-75ll1J) (Clark, 1969).
10       Shepherd
                                                                                                                                                                                                                                                         Factors Influencing Recovery From Oil and Gas Fields        41
                                                                                                                                                 FIGURE    34. Attic oil is oil   fiG URE   35. Vari us me~ ha 
                                                                                                                                                 trapped in a structural dead     nism of natural reservmr
                                                                                                                                                 end above the highest perfo-
                                                                                                                                                 rated interval in a well. The
                                                                                                                                                                                  drive ene rgy can su1 port re -
                                                                                                                                                                                  l'rvoir ptessu res Lo , .n ex-
                                                                                                                                                                                                                                                                               j
                                                                                                                                                                                                                                                                                   "
                                                                                                                                                 well can be sidetracked updip    tcn l. The magnitude of this
                                                                                                                                                 to recover this oil.             ene rgy can have a ignificant
                                                                                                                                                                                  innuence n pri mary r av-
                                                                                                                                                                                  ery factor for il.
                                                                                                                                                                                                                                                                                                  t
                                Sidetrack to recover
                                the attic oil
                                                                                         I Original well
Combination drive
Attic Oil
                                                                                                                                                                                                                                    t
            Water drive is a characteristic of reservoirs with lat-
                                                                                                              Solution gas drive is a characteristic of laterally re-
       :rally extensive reservoir continuity. A study of fields
                                                                                                         stricted reservoirs, which do not have a gas cap and are                                                                                  Types of Reservoir Drive Energy
       m Texas found that barrier-island, shoreline and wave-
                                                                                                         not extensive enough to have a significant aquifer. As the
       dominated delta sand bodies, which extend over large
                                                                                                         pressure drops with production, the oil will have a small
       areas, show strong water drives with high oil recoveries
                                                                                                        compressibility and will expand by a limited amount.
       (Ambrose et al., 1991). A classic example of a water drive
                                                                                                        Gas in solution in the oil is liberated once the pressure                 in solution gas drive reservoirs, normally in the range of              A weak source of energy results from compaction
       reservoir is the giant East Texas field in the United States
                                                                                                        decreases below the bubble point. When this happens,                      S- 3Q!J.b fthe oil in p ia e.                                      drive. Reduction in pore pressure with production re-
       (Halbout_Y: :991). Layer-cake reservoir geometry, high
                                                                                                        gas bubbles emerge as a separate phase from the oil. Gas                         Wbe.re a ga ap exists above the oil leg, ga cap frive       sults in an increase in the effective stress as the weight of
      permeabllitles, and a large aquifer serve to create an ef-
                                                                                                        has high compressibility and will expand on decreasing                    provi d  s a sour e of natmal reservolr nergy. A the              the rock lying above the reservoir is incrementally trans-
      fective water drive. This has resulted in a very high re-
                                                                                                        pressure. This results in the compression and displace-                   pr ssure drops in U1 reservoir, the ga cap expands and             ferred to the grain framework ofthe reservoir. Although
      covery factor with 81.8% of the 7326 MMbbls of oil in
                                                                                                        ment of the oil toward the production wells. Once a                       a<:Ll. to low down the rate of pressme d dine. The ex-             this happens to some extent in most producing fields,
      place e~pected to be recovered. Highly heterogeneous
                                                                                                        critical saturation has built up, the gas starts to move                  pans! n of the gas als di place  the oil downward to-            the effects are more pronounced in relatively unconsol-
      re_servous are less likely to be in good communication
                                                                                                        toward the pressure sink in the reservoir, driving some                   ware! the producing .well . The efO iency with which               idated reservoir rock. The pores compact in response to
      With an aquifer and will have weaker drive mechanisms.                                            of the oil along with the gas (Dake, 1978).
           Another ~ource of energy in oil reservoirs is provided                                                                                                                 thi :; occurs depends 11 the verti al permeability f the          the increased effective stress, compressing the contained
                                                                                                             Solution gas drive is a weaker source of energy than                 res rvoi.r rot:k. Where th vertical permeability is high,          fluids and giving some support to the reservoir pressure.
      by gas. Gas Will expand as the pressure decreases during
                                                                                                       water drive. The reservoir pressure declines rapidly and                    igniflcant recoveries can r sult. Th  produdngwell will.         An example of compaction drive is the San Diego Norte
     depletion. North (1985) commented that although a bar-
                                                                                                       continuously. Dake (1994) described production at pres-                    be rcrf rated at sam distance below the gas-oil contact            Pilot Project from the Orinoco Heavy Oil belt of Vene-
     ~el contains 5.6 ft of oil (0.159 m 3 ), solution gas/oil ratios
                          3
                                                                                                       sures below the bubble point as "messy." Gas viscosity                     to avoid the ga breaking through too early. If this hap-           zuela (de Rojas, 1987). The reservoir sandstones are friable
     m the reservoir converted to surface conditions are often
                                                                                                       is typically 50 times less than oil viscosities, and gas will              pell.S, Lhe we.lli; an "gas ut"; that is, they will produce        with high porosity and permeability. An analysis of the
     expressed as values of about several hundred standard
                                                                                                       flow much faster than oil through the pore space. The                      Only ga and none o f Lh remaining oil. Pressures are               rock compressibility indicates that the oil recovery re-
     cu~ic feet per barrel. This shows the enormous degree to
                                                                                                       gas is nonwetting and will move through the center of                      rn aintalned more effic.ie nUy with a gas cap drive than in        sulting from compaction could be 8%. An additional
     whrch gas can be compressed within oil at reservoir pres-
                                                                                                       the pores, leaving much of the oil undisplaced. Accord-                    a solu li n gas drive reservoir. Primary recoveries are in         4% is expected to come from solution gas drive, leading
     sures and the large amount of energy stored here.
                                                                                                       ing to Clark (1969), primary recoveries are always low                     the rder of 20- 40% (Cla.rk, 1969).                                to a tota'l recovery factor from primary production of 12%.
   Shepherd
                                                                                                                                                                                                                          Factors Influencing Recovery From Oil and Gas Fields         43
                                                                                                                   FIGURE    36. Areal sweep is        !Umate re        very i en itive to the offtake rate_ In res-       ENHANCED OIL RECOVERY
                                                                                                                                                      ~1voirs with
                             Producer                                                                              the fraction of the areal extent                    ign llicanl ertical permeability variations                                 I
                                                                                                                   of the reservoir that has been
                                                                                                                                                      or fra ture , v ry hi gh ini tial production rates can lead             At th e rn a tur phuse f fi eld life, method. f en-
                                                                                                                   contacted by injected fluid.
                                                                                                                   Vertical sweep is the fraction-    10
                                                                                                                                                           ra pid water breaktl1 ro ugh, po01sweep efficiency, and    lwncerl oil recovery (EOR} may be instigated. This is also
                                                                               Injector                            al part of the reservoir cross     Jowc r Lhan cx p ted recoveries. Practical reservoir man-        ca Ll ed l'ertiat)' recovery. C. R proj ec ts are de igned t
                                                                                                                   section that has been con-         ageme nt involves findin g~ b.a~ance between economic            ch ange the fundamen tal phy i s or chemistry of th e res-
                                                                                                                   tacted by injected fluid.            )J'od u tion rates and muxtmlzmg the recovery.                 ervoir co nditi ns in ord r Lo im pr e the recovery. Th e
                                                                                                                   owe = oil-water contact.            l Cross-bedd d sandston es are not efficiently swept            method used will depend on the fluid type and the
                                                                                                                                                      b cau e til e for et and the lo w-p rmea bili ty botto m-        reservoir.
                                                                                                                                                      set!> can a t to im pede now Web r, 1982). In eros -                   The most common EOR operation uses thermal meth-
                                                                                                                                                      bedded sandstones, al ternating finer and coarse.t grain ed     ods, involving steam, heat, or combustion to improve
                                                                                                                                                      fo re Llamin a ca n re ul t in ignificant quantHi e f            oil recovery. These account for 70% of the world's pro-
              Vertical sweep                                                                                                                          capillary-trapped oil (Korteka as, 1 85; m()elt et al.,          duction by EOR techniques (Nind, 1989). Thermal meth-
                                                                                                                                                      1992). Weber (1982) quoted an early article by llling            ods are used for recovering heavy (and viscous) oils
                                                                                      Cross section view
                                                                                                                                                      (1939) in which it is recognized that the most difficult         with gravities between 10 and 25 API units (Nind, 1989).
                                                                                                                                                      sediments to sweep with water are those with numer-              The operation is used in areas with heavy oil such as
                                                                                                                                                      ous coarse and fine interfaces. The low-permeability,            Venezuela, Canada, the United States, Russia, China,
                                                                                                                                                      finer grained laminae rapidly imbibe water and physi-            and Indonesia.
                                                                                                                                                      cally trap oil in the coarser grained laminae. The oil is              Steam can be continuously injected as a flood called
                                                                                                                                                      effectively immobilized in the coarser grained laminae           a steam drive. An alternative method is steam soaking,
                                                               \
                                                                                                                                                      as the interfacial tension between the water in the finer        also known as huffand puff. This involves a cyclic opera-
                                                                   1    Injector
                                                                                                                                                      grained laminae and the oil prevents the oil from moving         tion whereby steam is injected into a production well,
     Magnus field in the UK North Sea; water is injected into       production rate is still relatively high. Production tends        FIGURE    37. Factors influ-
     three wells for a 6-month cycle followed by gas in-            to decline asymptotically in a predictable manner, and            encing why oil is left behind          Why Oil is Left Behind in Oil Fields
     jection for 6 months (MacGregor and Trussell, 2003).           when an offshore field is abandoned at a high rate of             in oil fields.                                                                             il
                                                                                                                                                                                                                               1
     The water injection provides a stable floodfront to sweep      production, there is a long tail of potential production                                                 Geological Complexity
     the oil, whereas the gas displaces residual and bypassed       beyond this point that would be economic onshore.
     mobile oil at the pore scale. The combined effect can be                                                                                                                - Reservoir dead ends will trap oil uncontactable by existing wells
     the recovery of significant volumes of oil. An increase in                                                                                                                    - structural dead ends
     recovery of between about 5 and 20% has been reported                      UNECONOMIC OIL                                                                                     - stratigraphic dead ends
     in reservoirs using WAG floods. Examples of where WAG                                                                                                                   - Number of reservoir compartments
                                                                                                                                                                             - Permeability layering
     schemes have been implemented include the Dollar-                   The volume deemed to be uneconomic oil is sen-
     hide, Rangeley Weber, and Slaughter Estate fields in the       sitive to the prevailing economic environment. Oil price,
     United States.                                                 equipment costs, taxation, and other factors will deter-                                                 Fluid Physics
          Polymer flooding is an operation whereby suitable         mine the nature of oil field economics.
     chemicals are added to injection water to increase the              A subsurface team can influence economic factors                                                    - Residual oil saturation
     viscosity of the waterflood. The use of polymers is in-        so as to produce more hydrocarbons. An example of this        i                                          - Capillary-trapped oil in cross-bedded sandstone
     tended to create a more stable flood front and thus im-        is the Angus field redevelopment in the UK Central North                                                 - Oil viscosity
                                                                                                                                                                             -Type of reservoir drive mechanism
     prove recovery in fields containing moderately viscous         Sea. Previously produced through an FPSO vessel, the
                                                                                                                                                                                      - water drive
     oil Gahn et al., 1998).                                        field was shut in and abandoned once the oil rate had
                                                                                                                                                                                      - solution gas drive
          Much effort was put into investigating the use of         dropped below 7000 BOPD. The operating expenditure                                                                - gas cap drive
     surfectants as an EOR method in the 1980s. Surfectants         (OPEX), which is the cost of the vessel, manpower, and                                                           - compaction drive
     were added to injection water to reduce the water-oil          associated logistics, was considered too high at these oil                                                       - gravity drive
     interfacial tension. Surfactants can be expensive to use       rates for the project to make an economic return. The
     in quantity. More recent methods involve combining             field was reopened 7 yr later. By building a pipeline back
     surfactant with alkali and polymer chemicals. The alkali       to another producing field, the OPEX was minimized as                                                    Economics
     chemicals react with acids in the oil to form surfectants      the hub field covered this. The new operation involved
                                                                                                                                                                             -Oil price
     within the reservoir. The polymer helps to move the            the capital expenditure (CAPEX) of building a 21-km (13-mi)                                              -Taxation, etc.
     mixture along with the water flood.                            pipeline and the drilling of a new well. Renewed pro-                                                    - Onshore vs. offshore
          Bacteria have also been used to produce incremental       duction from the Angus field paid back the CAPEX with-                                                   - Operating expenditure for the infrastructure
     oil recovery. Bacterial activity in the reservoir can re-      in 6 months. Production thereafter continued to provide                                                  - Number of wells
     lease gases, polymers, acids, surfactants, and other com-      revenue. The expected reserves were an extra 5.2 MMbbls                                                  -Wells become uneconomic at low production rates (varies onshore vs. offshore)
     pounds that may mobilize oil (Moses and Springham,             of oil that had been previously categorized as uneco-
     1982).                                                         nomic movable oil (Shepherd et al., 2003).
                                                                         Another way of changing the economic environ-
                                                                    ment is to reduce the drilling costs using cheaper tech-          get a good knowledge of well productivity and flow rates          will stay trapped in a reservoir dead end, whereas gas
                ECONOMIC FACTORS                                    niques such as coiled tubing or through tubing drilling           (Ikoku, 1984).                                                    may not remain trapped for too long. The gas will ex-
                                                                    (see chapter 28 of this publication). The reduced costs                 Recovery factors are higher for gas than they are for       pand on decreasing pressure and a significant propor-
          An important economic factor controlling the re-          can change marginal opportunities into economic                   oil, commonly in the range of 50-80% Qahn et al., 1998).          tion of the trapped volume will eventually escape
     covery from fields is whether they are onshore or off-         targets (Figure 3 7).                                             The recovery factor for gas fields is dependent on factors        around the edges of the dead end. This is an important
     shore. Wells are much cheaper to drill onshore, and the                                                                          such as the abandonment pressure, the initial pressure, and       factor contributing to high recovery factors in gas fields.
     overall cost of the operation is substantially less.                                                                             the type of reservoir drive mechanism. Recovery can also               Another factor is that gas has a lower viscosity than
          Recovery factors are higher for onshore fields com-                                                                         be sensitive to the engineering of the surface plant. In          oil and will flow through low-permeability rocks that
     pared to offshore fields. Onshore fields tend to be drilled        RESERVOIR MANAGEMENT                                          big gas fields, the installation of compression equipment         would not produce oil. Hence, gas can be produced eco-
     with a closer well spacing than is practical offshore. Typ-             OF GAS FIELDS                                            can lead to higher recoveries.                                    nomically from poorer quality reservoir rocks. A wider
     ical well spacings are 200-500 m (656-1640 ft) onshore                                                                                A key property of a gas is its compressibility; gas com-     spectrum of rock types will produce gas by comparison
     and 500-1000 m (1640-3280 ft) offshore (North and                   Gas fields are managed differently from oil fields.          presses readily with increasing pressure. Conversely with         to oil.
     Prosser, 1993). The greater density of wells in onshore        Oil is relatively easy to transport in bulk volumes long          decreasing pressure, the gas will expand. The measure of               A strong water drive is unfavorable to gas recovery
     fields increases the chance that oil in a reservoir dead end   distances, whereas this is difficult for gas, unless a very       how much a gas will expand between the reservoir and              as water breakthrough to the production wells will make
     will be found when a producer is drilled (Weber, 1999).        expensive liquid natural gas (LNG) plant is built or there        surface conditions is the gas expansion factor. A typical         flow rates sluggish and uneconomic at higher pressures
          The second reason for better recoveries onshore is        is an extensive regional gas pipeline network. A gas field        Value for this is 200 Qahn et al., 1998). Expansion is the        than with closed gas reservoirs (lkoku, 1984). The inten-
     that the wells are profitable much longer than offshore        will typically be developed once a gas sales contract has         main mechanism by which gas is produced to the sur-               sity of the water drive can be a major factor behind the
     wells. For instance, it has been estimated by the U.S.         been made to supply the gas to customers living close to          face. Once the pressure drops to reduced levels, then             ultimate recovery of gas; a slower encroachment of wa-
     Department of Energy that 20% of all the oil produced in       the gas field. The contract will involve a commitment to          surface flow rates may be too low to be profitable. This is       ter will result in higher recoveries. Permeability is also a
     the United States comes from wells producing less than         supply a daily volume of gas over a certain period of time.       the abandonment pressure, which effectively defines               critical factor in gas reservoirs. Higher permeability re-
     15 BO PD. No offshore well would make any money from           Thus, there is a requirement to be reasonably sure of             the economic limit of flow from a gas field.                      sults in a high flow rate for a given pressure drop. Thus,
     rates as low as this. Offshore fields are expensive to run     what a gas field will produce before it starts production.             One difference between gas and oil is that, as the           the abandonment pressure can be lower for a high-
     and will be shut in as uneconomic even when the oil            It will be necessary to test every well preproduction to          Pressure decreases, oil with its limited compressibility          permea"Qility gas reservoir (lkoku, 1984).
46   Shepherd
    World Oil reported an average global oil production rate of73.6 million
bbljd (11.7 m 3/d) in 2010. Of that, Saudi Arabia averaged 8.2 million bbljd
(1.3 million m 3/d) (11%) and the United States averaged 5.5 million bbljd
(0.9 million m 3/d) (7.4%).
   The API reported that in 2008 there were a total of 1,004,606 producing
wells in the United States. Of those, 48% were gas and condensate wells and
52% were oil wells. Texas had the most wells. More than half(54%) of all the
world's producing oil wells were located in the United States. Russia was
second, followed by China and Canada. The average oil production per oil
well in the United States was 10.2 bbljd (1.6 m 3/d).
    A petroleum engineer is an engineer who is trained in drilling, testing, and
completing a well and producing oil and gas. A reservoir petroleum engineer
is in charge of maximizing the production from a field to obtain the best
economic return.
   pressure is measured at the b ttom f the well. It ts measured eith,.1                                  . c1 s. Jlotential tests can also run periodically during production and may
   flowing, vvith rhc wll pr du ing, or shut-in or static aft r the well has 1 as                        nul        .. 'd by some crovermnent regulatory agenoes.
                                                                                                          be r c C[iiJlt:                   o                 .                .                   .
   shut in and stabi lized for a period of cim s u h s 24 h m (fig. 2 4 ~en                                            lt ,, ...111ry tesL is run to determme the effect of different product10n
                                                                                                               A prot~'''                   .     .         .                 .          .
   Doumdm111is th e difference b tween shu t- in
                                                 and fl owing pres ure i11 a Well.
                                                                                 l).                                    che res rv01r. l t 1s made wtth porta bl well te.;t equ1pm enr (fig.
                                                                                                          ,a.re. 0 Lha
                                                                                                                    11                                                          f  t 1e we ll wn
                                                                                                                                                                                     I         .. n 1t
                                                                                                                             01 easttres the Allld pressur at th e b cra m
                                                                                                          24-Z)  and tb 11 during everal dilli rent stab ilized racc.s of producti n.
                                                                                                          's huHil
                                                                                                          1             sw ments are used to cal ulate the abso lucc open fl w an d d1.
                                                                                                          !h ,nca                                                               .                  .
               ORIGINAL PRESSURE                                                                                      m prod uction rate th a t be well can produ e ' td1 o ur am agm g
                                                                                                          111 a,x1111LL   
                                                                                                          chc n':;erv0\1'.
         w
         a:
         ;:)
         C/)
         C/)                                                        SHUT IN PRESSURE
         w
         a:
         ~
                                                         SHUT IN
                                          TIME
        Fig. 24-1. Flowing and shut-in pressure in a well
       The original pressure in a reservoir before any production has occuiTt~d                                                                   WIRELINE
   1s called uirgin, initi<d, or origi11.t.l pressme. During production , reservoir
   press ure usually decreases. Reservoir pressure can be measured at ;1ny
   time during production by shut-in bottomhole pressure in a well. A
   pressure bomb, an instrument that m easures bottomhole pressure, can IJc
   run into the well on a wircline. A common pressure bomb con sists of a
   pressure sensor, recorder, and a clock-driven m echanism for the record er.
   It is contained in a metal tube about 6ft (1.8 m) long. The chart records                                                                BOTTOM HOLE
   pressure with time as th e test is being conducted. Temperature can also he                                                          PRESSURE GAUGE
                                            Well Testing                                                            For wells that have a central processing unit, periodic prodHction tests
                                                                                                            em be made to determine how much each well is producing. These tests
      Tests on a well are run by the well operator, a specialized well tester, or ; I
                                                                                                            <1r e run manually or automatically. Oil well test data typically include
   service company to determine the optimum production rate. They can usc
                                                                                                            oil production, water production, gas rate, gasj01l ratio, and flowmg
   equipment available on the site or portable tes t equipment. After the we:! I
   has been completed, a potential test can be run. The potential test determines                           111bing pressure. Gas well test data typically include gas rate, condensate
                                                                                                            production, water production, flowing tubing pressure, and condensate/
   the maximum gas and oil chat che well can produce in a 24-hour periocl .
   It uses the separator and tank battery on the site to hold the produced                                  gas ratio.
                                                                                                                                                        v   433 .
                                                      ' 432 .
Nontechnical Guide to Petroleum Geology, Exploration, Drilling, and Production 3rd Editi on
                                                                                                                                                     Chapter 24 Petroleum Production
    g Pressure transient testing n a weU inv lve mea urin g pres ures a n CiJ t 1l CJt.                                Production Logs
   1: _~ r~t'e . ne 1:)'! e, a dra1Pdo11m test, measures_ the shu t-in boctomhole
   ptessut.c an d then the pressw-e change as tbe w II t put n produccio
       ,        d.     .                   .                                  n and            Production logs are run in producing wells to evaluate a problem. They are
   nj c pressUI e .1 O f s Lo a stab le, flowmg pre sur>. A lmildt'P test n1 eas
    11e .a- owmg
              - bocrom hole pressure and th n th e pressure change
                                                               as the' Ures                 run either on a wireline through the tubing or on a tubing string. There are
   . h .                                              .          '           . We1l           several types of production logs.
   t ~ s _ut u1. an~ rhe pt:essm rises to a stable, s~ut-i n pressure. !\ nwltirate
   t(.st, such as a four-po tn t rest, measures ch flc wtng b coml10le pre su ..                  Tracer logs are used to detect fluid movement in a well. A radioactive
                                   ~
    iJ IJc:reren t , seabil'tze d how rare .                                 re ar           tracer is injected into the well at a specific location, and its movement is
                                                                                              tracked by recording gamma rays. A continuous flowmeter uses propellers
      Deliverability is the ability of the reservoir at a given flowing bottomh l
                         fl d                                                               00 a vertical shaft to measure fluid flow up a well to make a continuous
   pressure to move  . ur s Into .    the well. Maximum potential flow or abm~   loe
                                                                                              record of flow versus depth in the well. A packer flowmeter uses a packer to
  open flow (AOF)    ts the. maxtmum flow rare into a well when the bottoml10 le
             .                                                                                seal the well at that depth to ensure that all the fluids flow up through the
   pressure. IS ze ro . I t ts a theoretical flow rare thar: is ca.lculated from a
                                                                                              flo wmeter in the packer and are measured.
   multwan at~ cesr. T he production. index (Pl) of a well is [he downho le prcssute
  drawdown tn potmds per sq uare inch (psi) divid ed by rhe pr ducci 11 in                         A noise log uses a microphone to detect and amplify any sounds in
  barreLs per day (bb!jd). Wells on land u ually hn.ve a PJ Fgreater than                     a well. The log can locate where fluids are flowing into the well, and the
  0.1 pst/bbljday, whereas offs~or~ ~ells have a PI greater than 0.5 . Inflow                 fr q uency frh e und can be LJS d to distinguis h between liquid and gas.
  performance rela~onshzp (IPR) IS stmtlar to PI because it plots drawdown                    A temparatu1'e log mcasuJ'es the te mperature of fluid filling a well. Before the
  agamst productwn but ts more accurate in that it also accounts fi                           t '111 t eramre log is run th l! w lL is shut in for a p riod of rime ro allow the
  reservoir driv~, increasing gas/ oil ratios, and relative permeability chan :~              temperatures to m e to egu.i.libriLun. Because expandin g gas coo ls when
  wtth productton.                                                               g            entering a well, it can be located by a temperature log.
    Gas wells are tested with routine production tests that measure the                            A manometer measures pressure in the well at a specific depth, and a
 amount ~f gas, condensate, and water produced. A backpressure test measures                  grucliometer measures a continuous profile of the pressure gradient. A
 the sht:t-m pressure and the pressures at different stabilized flow rates to                 llldler-wt meter measures the amount of water in the fluid filling the well. A
 determme the well deliverability.                                                            collar log has a casing-collar locator that uses either a magnetic detector or
                                                                                              scratcher to locate the casing collars in a well. It is used to accurately find
                                                                                              locations in the well. A collar log is used with a natural gamma ray log to
                                                                                              locate where to perforate the casing.
                               Cased-Hole Logs
     ~fter a reservoir in a well has been depleted, a decision must be made
  t~ etther plug and abandon or recomplete the well. To recomplete, a new                                                 Decline Curves
 ml or gas rese rvmr must be identified behind the casing. Only the natural
 gamma ray_ and neutron porosity logs can be run in a cased-hole. A pulsed                       A decline curve is a plot of oil or gas production rate with time made
 neutron_ log ts a type of neutron log that emits pulses of neutrons into the                 for a single well or an entire field (fig. 24- 3). Production rate will decline
 f~rmatwn and ~easures returning gamma rays. It can distinguish gas and                       with time as the reservoir pressure decreases. The initial production (IP) of
 ml from water m the reservoir and is used to find gas and oil reservoirs                     a well is the first 24 hours of production and is usually the highest. As
 located behind the casing.                                                                   the production rate declines, the well eventually becomes a stripper well
                                                                                              that is barely profitable. Stripper wells are defined in the United States as
                                                                                              producing less than 10 bbl (1.6 m 3 ) of oil per day over a 12-month period
                                                                                              or 60 Mcf (2,000 m 3) of gas per day at maximum flow rate, and they receive
                                                                                              special tax advantages. The API reported that in 2007 there were a total of
                                                                                              396,537 stripper oil wells in the United States that accounted for about
                                            434.                                                                                   435.
Nontechnical Guide to Petroleum Geology, Exploration Drillino and Production 3rd Ed. 
                                                    '       b'                     1t1on                                                                                   Chapt ' r 24 Petroleum Production
                                                                                           ~l
   77% of the total US oil wells. They produced an average of 2 bbljd (
                                                                                                           1
                                                                                                               ~~
     3                                                                 032                                     0 06               0
   m /d) and accounted for 15.7% of total US oil production.                                                                           0
                                                                                                                                           o o   0    0 0      0 0   0   Waterdrive
                                                                                                                                   ''
                                                                                                                               ~                                         o ooooooo
                                                                                                               \
            100
                                                                                                                   \\                        '       Free gas cap drive
                                                                                                                               ',' ' \
                                                                                                 Barrels
                                                                                                    of
   ....J
   ....J                                                                                         oil/day
   w
   ~                                                                                                         Dissolved-gas, ,       \
   ......
                                                                                                             drive           -....,   \
   ~
   0                                                                                                       0       2 3 4 5 6 7 8 9 10 11 12 13 14 15
   ......
   ~        so                                                                                                                      Years
  0                                                                                             Fig. 24-4. Reservoir drive decline curves
  V)
  ~
  w                                    X
  01::
  Oc::
  <(
  CQ
                                                                                                                       I
                                                                                                                       I
                                                                                                                       I
                                                                                           PRODUCTION I
                                                                                                                           I
                                                                                                                           \
                                                                                    ~                  1
                                                                                                            anent damage to the well. Horizontal wells can be used to prevent
                                                                                                    ~~:ng. If coning does occur on a horizontal well, it is called cresting.
                                                          . . ..
                                                                                       .. ..
                                                            . . .. .
                         ...
                                                                                   ---
                                                                           - - - ---
                                                                                               ..
.. .. .
   . .. .
  ...
                                     . .                . . .. .. . . . .              . ..
  ~: . --        ,
                                                                                      -~
                                                                                                                                    Cycling
                                                                                                       As reservoir pressure drops during gas production from a retrograde gas
                                                                                                    reservoir, condensate separates out of the gas in the reservoir. The liquid
                                                                                                    coats the subsurface grain surfaces and is very difficult, if not impossible,
                                                                                                    to recover. To prevent condensate from separating in the subsurface
                           .. . .                                                                   reservoir, cycling is used. Produced gas is stripped of natural gas liquids on
      ..                                                                                            the surface. The dry gas is then reinjected through injection wells into the
                               ...                                                                  reservoir to maintain the reservoir pressure .
 Fig. 24-6. Bypassing (a) before production and (b) after production                                                         Well Stimulation
                                                                                                       Several well stimulation methods can be used to increase the well
     Coning is caused by oil being produced too fast. The oil-water contact is                      production rate. These include acidizing, explosive fracturing, and
 sucked up in a bottom water drive reservoir (fig. 24-7), or the gas-oil contact                    hydraulic fracturing.
 is sucked down in a free gas cap expansion drive reservoir. This can cause
                                            438 .                                                                                       439.
                                                                                                                                                    Ch :'l,n; 2i Petroleum Production
Nontechnical Guide to Petroleum Geology, Explotation, Drilling, and Production :>rd Fd il i,
   Acidizing                                                                              ~ ~                   ..,.1.,._.,...~~"
       "A ,. e 11 ca.n be tG'I:<-~J I Zed ol g1ven
                                                     an aCI'd ;o
                                                                 b by pumpmg
                                                                           ' act'd d own in             ~----~~~
                                                                                                        ~-
   ch e well to di so lv" limes tone, dolomite r any cal ice , m m becw~.:~o                           ..J~-~~LJ:::!.l!l':.!L--t:t--..:l\::~"-~::::.&-=----"""--
   s d.imenr g rai ns. HCI (regul tr acid), H I mixed with HF (mud acid), nn~
   HF (h drofl1W7'ic acid) a.re co mm nly used. H ~1 is effective on lim stones
   and dol ontites and HF is used for sandsrones. Fo r formati ns With
   high temperatures, ac tic and fo rmic acids a r w;ed . To pr venr chc acid
   Crom corroding the St:ee l casing and tubin g in t h ' we l_l a n additive called
   an inhibit.or is used. A seqHest.eri?lg agent is an additive used to pr vent the
   formation of ge ls or pr ' ipicares f iron tha t w ul cl g rh e        res of he
   reservoir uring an acid job.
       T\VO   types of a id treatment are marrix and fra tmc acidizing. Du 1ing
   matrix acidi:dng, t h e a id i pumped down the well ~ enlarge t h e natural
   p res of the reserv ir. Durin gfi~ctw'e acidiz.it1g, th e acid LS pumped d(')wn.
   thew  11 under high ' 1. press m e to fracture a nd dissolve the reserv ir r ck.
   After an acid job, rhe jJen t acid, di s o lved r ck, a nd sediments a.ie pumped
   ba.ck out fthe well during the bacl?jlush. An acid job is al.s us d o ren1edy                       Fig. 24-8. Hydrau lic fracturing
   s kin damag n a weJJbo re and is called a UJctsh job.
   Explosive fracturing
       From th e 1860s until th late l940s, ex pl .sives were commonly
   d etonaced in wells to inaease pr duccio n. 1Vell shooting or explositJe fractn ring
   was dotlc with liquid rtitr glyc rin in a tin cylinder cal led a torpedo. ft was
   run down the weLL and d eton ated on rb bote 111 . Th e xpl sioo crcat d a
   I. rg cavity thar was then l aned out, and the well was comp l ted 01 en
   h le. T h e person in charg f th e nitro wa. called the shoote1. Th cec lm ique
   was both effective an Ldan ge ro u .
   Hydraulic fracturing
       Hydraulic fracru ri ng was developed in 1 48 and bas effecci vel)' repl aced
  ex plosive fracturing. in 2010, er 0% of al.l wells completed in the Uni t 'U
   Stares were fra ed. llli n a jh1c job r hydraulic fractf11ing (fig. 24-8), a
  service company injects large volumes of frac fluids under high pr ssu re
   into the weU to tiacrure rhe rcservoi1 r ck (plate 24- 1). Frac jobs are don~::
  eith r u1 an open-hole or a cased well wirh perforations. A comm n fi-ac
  fluid .is a gel form ed by water and polymers long orgaoi c mol ec ul s t hat
   form a thick liquid when mixed with water. il-bascd fmc fiuid and fo am-
   based f ra flwids using Lubb les of nitmgen or carbon dioxid e can be used
   to minin.1iz fi rmation damage. Typically, abour 0.5% of the frac flu id is                  Plate 24-1. Hydraulic fracturing an oil wel l
  composed of additives similar t rh sc used in drilling fluids. The frac Auid
   is tnmsp rted o u r o d1c fra j bin large trail rs.
                                                                                                                                        0   441 ,
                                               0   440   0
                                                                                                                                            Chapter 24 Petroleum Production
    A frac job is done in three step . Firsr., a pad of fra fluid is inj
into the well by s veral lar:>e pumping units mounted on trucks t in~~Lcct
fracturing the reservoir. Next, a s.lurry r fra fluid and propping ::tgllatc
                                                                          ents
are pumped down rhe well c extend the frJcturcs and fill thc 111 , . 
                                                                   '      \lith
propping agents. Propping agents or proppants arc small spheres th at h
                                                                           01
op n the fra turs afrer: pumping has stopped. The pr pping agents cl
                                                              '         ate
commonly well-sorred quartz sand grains. fn high-pressure wells, ccranJ. 
 r a luminum oxide micr spheres are used. The well i rhen b,tckjlusbec{ lc
                                                                             111
the third stage to remove ab ur 10 w 0% of th original frac fluid.
     rosslinla:cl frac fluids that have a high vis osity necessary to cany th
pmpping agents down the' ell an be us d. A breakerfluid is then injectc~
into the well to make the r s .linked frac fluid more fluid and ea ier t~
remove during backflusb.
   Medium and bard (brittle) Formations are best for fracnuing becau e
loose formations (uncor1solidated) do nor p rmit the pr pping age rus
co hold open the fractures. All the equipment used during the frac j b is
driven onto che ite. The frac flu.i.d is mixed and stored in frac tanl?..f. The
frac Ouid is mixed wirh proppanr in a blender. Pump trucks 31 c IUlected
c a manifold to pressurize the pad and th lurry and pump rhem cl( wn
the well. A t11e/lhead isolation tool can be onnecred to rhe top of che well to      late 24-2 Aerial photograph of a massive frac job. The well is in the     ce~ter with
protect rbe wellhead from rhe high pressures and abrasive propping agents.          ~nes of pu~ping units and frac fluid trailers on either side. (Courtesy ofHalliburton.)
Th frar job is monitored and regul.atedfrom rhefract'a11.
    Frac jobs 31e describ d by the amount offrac fluid and proppanrs used.
The average mo rn frac job use 60,000 gallon (227,000 Lirers) of frac
fluid and 100,000 pounds (45 000 kg) of sand. A rnassi11e Jrac job is a v ry
la1ge frac job (plate 24- 2). There is no exact definition of a massive fra job,       Disposal of Oilfield Brine and Solution Gas
but it typically uses more than 1 million gallon (3.8 million liters) of fiac
fluid and 5 million lb (2.3 million kg) of sand.                                        The natural gas produced with oil often creates a disposal problem. It
                                                                                    comes from the separators at very Low (atmospheric) pressure, ~nd the~e
   Afmcpaclwrfracfpacle u es a vis us gel and arelative.ly high concentration
of sand proppants. It forms relatively short bur wide fracrw-es. Frac packs
                                                                                    is usually no market for it. Even with a market, the gas would ~ve(jlto               d)
                                                                                    com ressed to pipeline pressure. In the past, it was often bur~e            a~e
are comJJlOD in offshore wells.
                                                                                    . hp 1'1 fields. This is against the law today in most countnes. F~armg
    Hydraulic fracruriog is a very common wcll-scimuJation te hnique char           m t e 0                                                   d'       1 ethod 1s not
                                                                                    still occurs in some situations when any other gas 1sposa m              .
i_ncreases both the ra e of production aJld ul6mate produ tion. It increases                           .            .    Th        duced gas can be used to mcrease
                                                                                     practical or durmg well testmg.        e pro                  . . .   . .      h
rh     roduccioo rate from 1112 to 30 times rhe in.itial rate with the h.igbcst      the ultimate oil production from the reservoir by remJectmg tt mtod t e
increa..<;es in right reservoirs. Ultimate production is increa,sed fr m 5 to                                                            t  (fig 24- 9) Produce wet
                                                                                     subsurfacereservoirinapressuremazntenancesys em                         . 'd
 lS%. Ic is used in all ighc gas sand reservoirs and as a ommon remedy For                                       .      11     . ed of valuable natura1 gas 1tqut s.
                                                                                     gas is first gathered an d 1s usua Y stnpp                                  d 1
skin damage in a wellbore.                                                           It is then compressed and pumped into an injection well. In a saturate 01
   A wel.l C311 be fraced several times dttring its life. In som instances,          field, the gas is injected into the free g_as cap. In an undersaturated o11 field,
however, hydraulic fracturing C311 harm a well by fracirtg into watct. Th e         the gas is injected into the oil reservotr.
hydraulica!Jy induced fmc we extend verticaJJy int a water reservoir rha t
floods the well. with wa ter.
                                                                                                                               443 
                                      442.
                                                                                                                                                   Chaptel' 24 Petroleum Production
Nontechnical Guide to Petroleum Geo logy, E<ploration, Drilling, and Production 3rd Edition
                                  \~
                                   0
                                                                      . .                   ..
                .   . :
                                                                              -   ...   -~
       Gas from the separators can also be given to the landowner to heat his
   o r her home and p ra te i.rriga ti n pumps. This jimner's gas can be pa rt of                Fig. 24-10. A saltwater tank and disposal well
   the !.ease agreement before any wells are drilled . Gas fro m th e se parato r
   could also be used to operat equipmenl in th e field su b as the engi ne
   used co drive a bcam -pLUnping unit.
       Oilfield brine from the separators can also be pumped down another
   injection well into the subsurface reservoir below the oil-water contact                                               Surface Subsidence
   as part of the pressure maintenance system. If there is no injection well
   system available for the well or field, the oilfield brine or the water removed                    During production, reservoir pressure decreases, and w~ter usually flows
   from natural gas is stored in a metal (see chap. 20, plate 20-4) or fiberglass                 in from the sides and bottom to replace the produced ~mds. If water does
   saltwater tank. The fiberglass tank is more resistant to corrosion.                            not replace the produced fluids, the subsurface reservmr r~ck can compact
                                                                                                  and the surface of the ground subsides (fig. 24-.11). !hts h.as happened
       A saltwater disposal well is used to pump the brine or water into a                        in the Wilmington oil field in Long Beach, Cahforma, whtch ?as be~n
   subsurface reservoir rock (fig. 24-10). The disposal well has to be permitted                            smce
                                                                                                                    the 1930s . Beginning in the 1940s, surface substdence
                                                                                                  pro d ucmg                                                               . m
   by a government agency and must meet specific criteria. The oilfield brine                      the shape of a bowl was noted. The center of the bowl has now substded
   cannot be injected into a subsurface freshwater reservoir. The reservoir must                   a total of 29 ft (8.8 m) leaving much of the oty below sea level. ~ n:asstve
   already contain naturally saline waters that cannot be used for drinking or                     water injection program has stopped the subsidence, and the ctty tS now
   irrigation. The reservoir must also be able to sustain the increased pressure
                                                                                                   protected from seawater flooding by a dike.
   of the injected water without leaking into another freshwater reservoir.
       If there is no disposal well, the brine is stored in an open fiberglass or
   metal tank to evaporate and reduce the volume. When the tank is eventually
   filled, a service company (a water hauler) is used to transport the brine to a
   commercial saltwater disposal well.
                                                                                                                                          445 
                                               444.
                                                                                                                                                                                       Chapter 24 Petroleum Production
Nontechnical Guide to Petroleum Geol ogy, Exploration, Drilling, and Production 3rd Ed iti on
- oo f oo
              ... ..   
                                                  SUBSIDENCE
                                                                                  . .t.. . . . . . ...
                                                                                          ..............
                                                                                                                       strLI
                                                                                                                       5rr..-
                                                                                                                              crures can b e s h te e
                                                                                                                           ,,crure
                                                                                                                                     . h n electrical charge to prevent corroswn.
                                                                                                                                    wtt a
                                                                                                                                                                                   .
                                                                                   .' .. .. ---
                                                                                                                                                         Production Maps
                       .    ........... ......................... .
                                           .. ..... ..   ... .. . . ... ..., -     .... .. '                                 .                _       d    from a field and identify
                                                                                                                           A II' II )tatm lmtp ts used to ann.1y7.e pro ucnon           fi ld p d .
                                                                                                                                        -lis The map s hows the lo arion of all wells in a e . ro ucmg
                                                                                                                       pr tl~tnv w~b . '.w II o umber, barrels of oil and water production per day, and
                                                                                                                       \,rel ~ ,_a 'I rati o nex t th m. lnje ion wells have the wellnu~ber, barrels
                                                                                                                       th~ g ~~- . . - d Jcr day pres u re, and cumulative injection m thousands
                                                                                                                       0 fwat'1      !OJ cte E               .          .   h     1       nt of water gas,
                                                                                                                          fl els A cul?ttdatit;e productzon mafl hsts t e tota amou                  '
                                                                                                                              ,a~-;~ rbac ach well has produced up to a specific date. Bubble m~ps a~e
                                                                                                                           and r.o show how much each w II has produced (fig. 24-12). A or~le ts
                                                                                                                           used . ., oun d cac h well with t he radius of the circle (bubble) proportw~al
                                                                                                                           drawn .._.                                  - (CUM)          t  itial productwn
   Fig. 24-11. Surface subsidence due to production                                                                            . let
                                                                                                                           co ett 1
                                                                                                                                       Lh well . umulative productiOn               or L s m
                                                                                                                           (IP) of gas, oil, or water.
       The bo tom of theN rrh Sea abov ch Ek fisk oil field has subsided
   several t us f feet because f compa ci n of the Eko6sk halk reserve it.
   The sub ideuce was first noric d in i 984 after the casing in seve ral \vells
   had collapsed and th e level f th boat d ck on cl<e platform be ame                                                                                            @
                                                                                                                                    -           @
   s ubm erged. T he levation f the Ekofi k prod u cion platform bad drop ped
   to a dangero us level In 1987, rbe Leg f the platform were cut, the d ck
                                                                                                                                     @                                @
   jacked up, and extensions spliced in o th e legs.
                                                                                                                                                         0
                                                                                                                                                                   @
                                                                                                                                          @
                                                    Corrosion                                                                                    @             @
                                                                                                                                                     --
                                                                                                                                                           OIL WEll
   of flowlines. The tubing in injection and disposal wells is often lined with
   plastic. Large metal structures such as pipelines and offshore production                                                      Fig. 24-12. Bubble map
                                                                                                                                                                           447 
                                                             446.
Nontechnical Guide to Petroleum Geology, Exploratio n, Drilling, and Production 3rd Edition                                                       Cha pter 24 Petroleum Production
                                    Stranded Gas                                   ~
        Stranded gas is natural gas th a has no market. Largeres rvoi rs ofs tranq
   gas occur in western iberia, n.otthwe tern anada, Alaska, and the lv!icid~d
   East. Natural gas can be onverted into aliguid ro decrea e its volttn 1 an~
   transport it tO a marke t either as liquefi d namr:tl gas or syn rheti ctltde oil
   When methane is compressed and cooled to -269 of (- 167  ), it bec                   :
                                                                                   0 111
   a liquid called liquefied natl/.ra/ gas (LNG). LNG ccupies 1/645 the vo l ume~
   natural gas. Special tankers an chen be used to transp n: the LNG ac:ros
   d1  sea to rnarkecs. h e largest conventio na l gas field in be world is haret~
  by rbe cou nrries of Qatar (Nord1 Dome field) an d Iran (South Pars field)
  (fig. 24- 13). Jt will produce 1,200 trillion ft.3 (36 tri lli on m 3 ) of natwat gas.
  lt also contain 19 billion bb l (3 billion m 3 ) of recoverab le condensate. The                '?
  Lrap i a broad amidine, rhe reservoir r ck is rhe KhuffFonnarion with
  dolomite a nd limestone, th  seal is overlying sal and rbe source rod is a
                                                                                                   \--,                                    Iran
  Silmian age black hale. Th reservoir rock in rhe South Par 6eld averages
  9% porosity and 26 md permeability. ata.r has extensiv' LNG facilities
                                                                                                       \
  and is rhe w dd's largest LNG e.xpocter.
    Gas-to-liquid involves mixing uatu ral gas and air in a reactor to fi rm
 S)mthesis gas (   and 1). The synth esis gas is th en put in ao theY 1 actor
  to for1,11 syotberic crude oil. Q arar also h as the wo rlds largest gas-to-
  liquid facility.
                                                                                                                                      "
                                                                                                                                                                  0
                                                                                                                                Norttt\                                //
                                                                                                                                Dome ,
                                                                                                                             Persian Gulf
                                                                                                                                              ---     ------
                                                                                              Fig. 24-13. Map of North Dome (Qatar) and South Pars (Iran) gas fields
T
                                           C    H   A   P   T   E   R
                                                                                15
                                          237
238                 C   H     A   P   T   E   R   15   Enhanced Oil Recovery (EOR)   Secondary Recovery Techniques                                              239
        Hot water                                                                    mobility ratio between normal oil and water is greater than 1, and water
        Electromagnetic (microwaves)                                                 has a strong tendency to bypass oil. '
      -Miscible recovery processes:
        Miscible hydrocarbon displacement                                                  15.1.3 Displacement efficiencies
        Carbon dioxide injection
                                                                                     Methods that significantly help move oil through rock are:
        Inert gas injection (nitrogen or flue gas)
      -Microbial EOR                                                                       1. Increase the mobility of the oil relative to the water by:
                                                                                              (a ) Increasing the viscosity of the water. This is the principle
15.1 Some EOR Principles                                                                           behind polymer flooding. Polymers added to water increase
The amount of oil that is recovered by water flooding and by other EOR                             the viscosity of the water, and thus, they lower the mobility
injection techniques is a function of the following:                                               of the water.
                                                                                              (b) Decreasing the viscosity of the oil. This is part of the princi-
      1. The amount of oil in place                                                                ple behind steam flooding and in-situ combustion. Viscosity
      2. Volumetric sweep efficiency-the percentage of oil that is con-                            of oil decreas es significantly as it is heated.
         tacted by the flood, which is a function of:                                      2. Help the oil move through the pore throats . This can be helped
         (a) Areal sweep efficiency and                                                       by:
        (b) Vertical sweep efficiency                                                         (a) Changing the interfacial tension at the pore throat
      3. Displacement efficiency-the percentage of contacted oil that is                      (b) Changing the wetability characteristics of the rock
         moved or displaced.                                                                  (c) Changing the relative permeability of the fluids
      15.1.1 Sweep efficiency                                                              Surfactants can play an important role in all three of the above, and
In making estimates of volumetric sweep efficiencies for reservoir simu-             when combined with polymers, they can make a very effective (though
lations, geology must be considered. The geologist, through knowledge of             expensive) flood.
facies patterns, must attempt to help the engineer to define flow units                     Another important means of getting oil through the pore throats is
within the reservoir. Flow units (defined later this chapter) are three-             to dissolve the oil, in a more mobile solvent or dissolve a solvent in the
dimensional rock bodies in which fluids are likely to behave similarly.              oil, either of which makes the oil more mobile . Both carbon dioxide floods
They are not necessarily defined by facies, but are areas of high and low            and miscible hydrocarbon displacement methods employ this principle.
permeability that are likely to behave similarly under given flow condi-
tions.                                                                               15.2 Secondary Recovery Techniques
                                                                                             15.2.1   Water flooding
      15.1.2 Mobility ratio                                                          Water flooding is used on a routine basis throughout the world to main-
One of the most important factors in determining sweep efficiency is the             tain reservoir pressure and to push oil in front of a water front . Injected
mobility ratio between the two fluids. If the injected fluid is more mobile          water is normally taken from the subsurface because surface waters or
than the oil, the injected fluid is very likely to finger ahead through              seawater commonly react with formation waters to cause undesirable
zones of high permeability and bypass much ofthe oil. Fluid mobility is a            precipitates or expansion of clay minerals. Whatever the origin of the
function of relative permeability for that fluid and the reciprocal of its           water, its chemistry must be checked carefully against the chemistry of
viscosity. The mobility ratio is the ratio between the injected fluid                the formation fluids to make certain that the fluids are chemically com-
divided by the displaced phase. If the ratio is less than 1, the injected            patible. It can be quite embarrassing to start injecting water only to find
fluid should not bypass the displaced fluid. For untreated water the                 that the formation is now impermeable because of precipitates such as
240                 C   H    A   P   T   E   R   15   Enhanced Oil Recovery (EOR)   Secondary Recovery Techniques                                                                   241
                                                                                                                "
                                                                                                                 u                                                   0
                                                                                                                                                                       0
                                                                                                                                                                       ~
                                                                                                                                                                       ~
                                                                                                                                                                       I
pressed and injected back into the gas cap. Alternatively, the compressed
gas may be injected into the annulus, where it passes through gas lift
mandrels into the tubing. This injected gas helps lighten the oil column              Figure 15.1
in the tubing, which in turn helps lift the oil to the surface. Gas lift, like        Map and cross section through highly dipping sediments s howing edge water drive.
                                                                                      Wells are expected to water out a nd be converted to water injectors successively from
pumping, is a primary oil recovery technique.                                         rows 6 to 5 to 4.
242                                                                  C      H             A       P         T        E        R       15      Enhanced Oil Recovery (EOR)                         Tertiary Recovery Techniques                                            243
~      a           :                 {
                                      I
                                                6
                                                             I
                                                                 ~
                                                                                                                                                           ,r --tt... o             /~---a        soak is commonly used. Steam is injected into the reservoir and allowed
 \ .... ,._.,. /                     I
                                          ' ... --o--... ~'
                                                                 I
                                                                                                                                                           '     0       ;;;- --cf..     0       to soak into the formation for a period of time, commonly a week. The
Two-spot                             Threespot                                                                                                                ~-- t(        0        'p- -ll
                                                                                                                                                           ,     0      '~---~'           0
                                                                                                                                                                                                  steam heats the oil and reduces its viscosity. The injection well is then
                   4 Injection well
                   o Production well                                                                                                                   '
                                                                                                                                                               "A--d
                                                                                                                                                                        I
                                                                                                                                                                             0
                                                                                                                                                                                   I
                                                                                                                                                                                       b--0
                                                                                                                                                                                                  produced for a period of time, also commonly a week. This procedure is
              --- Pat tern boundary
                                                                                    fourapol                                     Five-spot                          Seven-spot                   referred to as a "huff and puff' process, as the well or wells are alter-
                                                                                                                                                                                                  nately used as injection wells and then as producing wells. In a conven-
                                                                                    'i'                c    a        a   o
                                                                                                                                                                                                  tional steam flood, steam is injected through injection wells and
    o---0\             o.    .~ --o                                             0         0   ~                 Q
                                                                                                       '      '         '
                   P---c{        o
                                                                             -6---...6--b
                                                                                                       .
                                                                                                       0.-~ --~-- - o---~
                                                                                                              '         '                                                                         production occurs through production wells. Usually, this is a patterned
       1:1.
                                                                             A-~----~
                                                                                          o   6
                                                                                                       t    a   ~    a
                                                                                                       ~---o--~-0  -<?
                                                                                                                         t                                                                        flood such that the entire reservoir is swept. Surfactants are commonly
               '             I
                                                                                                       o'       o'       o'
       6           9---0:        A
                                                                                D   0.    0   6             6        a
                                                                                                                                                                                                  added to help mobilize the oil. Steam floods are normally used at rela-
    o---(/             6     ''o---o                                                                                                                                                              tively shallow depths because, as pressure increases with depth , higher
    Inverted sevenspol                                                  Norma I nine.spol            Inverted nine-spot                              Staggered line drive
                                                                                                                                                                                                  temperatures are required to keep water in vapor form.
Figure 15.2
Cross section view of a bottom water drive reservoir and map view of typical well spot pat-                                                                                                             In-situ combustion is a process whereby air or oxygen is injected
terns for water flood injection design.
                                                                                                                                                                                                  into the formation where combustion of reservoir oil and gas can occur.
                                                                                                                                                                                                  The heat generated by the combustion creates a steam bank that drives
15.3 Tertiary Recovery Techniques                                                                                                                                                                 the oil to producing wells.
                       15.3.1               Chemical floods                                                                                                                                            Hot water injection is much like a water flood, except that the water
                                                                                                                                                                                                  is heated to reduce the viscosity of the oil.
       Polymer flooding Polymers are commonly added to injection
water to make the water more viscous, thus reducing the water's mobil-                                                                                                                                 Electromagnetic or heating by microwaves has been considered by a
ity. This tends to plug up the high-permeability zones which will                                                                                                                                 number of companies. Microwaves are very efficient at heating surfaces,
normally improve sweep efficiency. Foam is another way to decrease                                                                                                                                but they do not penetrate more than a few centimeters past the surface.
the mobility of the displacing fluid and create a more uniform sweep                                                                                                                              To date, no one has discovered a method to transmit the energy deep into
efficiency.                                                                                                                                                                                       the formation where it can do some real good in terms of mobilizing oil.
244                C   H    A   P   T   E     R   15   Enhanced Oil Recovery (EOR)   Reservoir Modeling                                                       245
                                                                                                                       1. The lower part of the reservoir will have good horizontal perme-
Figure 15.3                                                                                                               ability, and has an 80 percent chance of being in communication
Map and cross section view of a typical Pennsylvanian river-dominated delta. The prograd-                                 with a well located 1000 feet away.
ing delta front is overprinted by a meandering stream sequence. Flow units consist oflower,
poor quality submarine delta-front siltstone or thin-bedded alternating sandstone and mud-                             2. A well drilled 1000 feet away has a 20 percent chance of being
stone; high-quality delta-front sandstone and lower, point bar channel fill sequence; and up-                             totally isolated from the first well by a clay plug that may cut
per point bar sequence which will have poor lateral continuity and highly partitioned                                     down through the whole sequence.
reservoirs.
                                                                                                                       3. The upper part ofthe reservoir, while having good horizontal per-
                                                                                                                          meability as determined from cores , is very likely to have
          sandstone. It is composed of poor quality reservoir rock and will
                                                                                                                          extremely poor lateral continuity because of clay drapes. The
          be very difficult to both produce and water flood.
                                                                                                                          upper part of the reservoir has a 90 percent chance that it will be
      2. Delta-front sandstone and lower point bar sequence: This                                                         shingled by impermeable clay drapes, and lateral continuity of
         is the best quality reservoir rock and, even though depositional                                                 the reservoir should not be expected to exceed 300 feet.
         environments are very different, their flow characteristics are
                                                                                                                       4. There is a 10 percent chance that the clay drapes have been
         similar for transmission of fluids.
                                                                                                                          destroyed by a chute cutoff. If this has happened, the upper part
      3. Upper point bar sequence: Although oriented core samples of                                                      of the reservoir should have good lateral continuity.
         sandstone show high horizontal permeability, this area is likely
         to have clay plugs and clay drapes (see Chapter 12 for details)
                                                                                                                      These geologic models, coupled with the flow unit concept and res-
         and have highly partitioned reservoirs. Horizontal permeability
                                                                                                                ervoir simulation models, can create probabilistic (or statistical) models
         is likely to be highly restricted even though core data say other-
                                                                                                                that are far superior to the older deterministic models. Not only are the
         wise.
                                                                                                                models better, but they give full-range statistics that can be interpreted
                                                                                                                for errors.
      15.4.3 Models
                                                                                                                      The concept of reservoir characterization and definition of flow
To model this reservoir as a homogeneous reservoir would certainly give                                          units within reservoirs are fundamental to all secondary recovery and
incorrect results. The problem for the geologist is that, although it is                                         EOR programs. Geologic input is one of the most important aspects of
known that the clay plugs and clay drapes are present, there is com-                                             reservoir characterization, and if there is any place where the geologist,
monly no way of knowing exactly where they are.                                                                  engineer, and statistician must work together, this is it.