Precast Concrete: Instructional Slides Developed by Ned Cleland. P.E., PHD
Precast Concrete: Instructional Slides Developed by Ned Cleland. P.E., PHD
Precast Concrete: Instructional Slides Developed by Ned Cleland. P.E., PHD
A B C D E F
40'-0" 24'-0" 24'-0" 24'-0" 40'-0"
4'-0"
4
24'-0"
8" concrete
masonry wall
6'-8"
3
24'-0"
72'-0"
6'-0" Prestressed
hollow core
2 slabs
24'-0"
14'-0"
1
152'-0"
n
Fi
i=x
Fpx = n
w px
wi
i= x
wi wi Fi Fi = Vi wpx Fpx
i=x i=x
A B C D E F
W1 W1
W2
F F F F
40'-0" 3 at 24'-0" = 72'-0" 40'-0"
152'-0"
8.1
3 5
72'-0"
8.1
8
8.1
5
8.1
4
36'-0" 24'-0"
4'-0"
(Note that since this diaphragm is not flexible, this load is not used in the
following calculations.)
#3 x 4'-0" (behind)
Interior Joint
21 2" 2"
at each joint
between planks
31 2"
2"
11 2" 21 2"
Anchorage
region for shear
reinforcement
2'-2
2
"
#3 x 1 standard hooks
"
2'-2
#3x 2'-6"
2" cover
71 2"
(1) #5
(2) #5 in continuous
masonry in joint to
bond beam anchor hooks
Vertical
reinforcement
in wall
Vertical wall
reinforcement
beyond #3x 2'-6"
standard hook
grouted into
each key joint
2"
cover
(2) #5 bars
in joint
(chord bars)
(2) #5 in
bond beam
8.1 8.1
12 11
topping)
(concrete
21 2" min
3"
Contact Grouted
lap splice
chord / collector
31 2" 21 2" element along exterior
edge of precast plank
WWF
Vertical Cut out alternate face shells
topping
2" min
WWF 10 x 10
21 2"
W4.5 x W4.5
(2) #8 (2) #5 in
collector bars masonry
bond beam
26 IT 28
precast
beams
120'-0"
40'-0"
15'-0"
8" precast
shear walls
40'-0"
95 kips
12'-0"
63.5 kips
12'-0"
31.5 kips
12'-0"
Grade
V = F = 190 kips
25'-0"
12'-0"
D
95 kips
12'-0"
D
63.5 kips
12'-0"
31.5 kips
12'-0"
V C
T 12'-0"
ME = (95 kips)(36 ft) + (63.5 kips)(24 ft) + (31.5 kips)(12 ft) = 5,320 ft-kips
My As f y jd + Pmax ( jd / 2)
=
( 2.0in ) ( 60ksi )( 23.5ft ) +=
2
( 397kip ) (23.5 ft/2)
1.41
Mu ME 5,320 ft-kips
#5,see (c)
Welded wire
reinforcement Plate 3 8x4x1'-0"
L4x3x516x0'-8"
LLH
1 8
4
C8x18.75
Vsa = n Ase futa = (0.65)(6 studs)(0.44 in2 per stud)(60 ksi) = 103 kip
48'-0"
at 4'-0" o.c.
24LH03
12 DT at 8'-0" = 96'-0"
Joist girder
(typical)
Steel tube
columns
at 4'-0" o.c.
24LH03
48'-0"
Flexible diaphragm
Equivalent lateral force method
Load combinations
Earthquake forces
Building weight
Base shear
Horizontal distribution without torsion for
flexible diaphragm
Vlu
D1 D1
D2
20'-0"
DT leg
Vu = 4.25 kips/panel
Foundation
Vlu
T C
CG Vu '
Vu'
Mx Mz
Mz
4"
My
yB
Mx
Fillet
1"
weld "t"
Vu' Vu'
Fillet 2516" k = 1316"
Tu '
weld
Tu ' Location
of plastic
hinge
6.5 ( 0.75)2
=
bM n Fy Z 0.9 ( 50 )
0.9= = 41.1in kips
4
Using ACI 318 Section 21.4.3, the tension force for the remainder
of this connection and the balance of the wall design are based
upon a probable strength equal to 150 percent of the yield strength.
Thus:
=
T pr
M n (1.5)
=
( 50 )( 6.5) (0.75)2 / 4 =
1.5 27.0kips
3.5 k 0.9(3.5 1.1875)
T pr 27.0
=
1.52=
Tu 17.8
The shear on the connection associated with this force in the angle is:
T pr
V pr = VE 4.25= 1.52 = 6.46kips
Tu
Check the welds for the tension force of 27.0 kips and a shear force 6.46
kips.
M n 50 ( 6.5) (0.75 ) / 4
2
=
Py = = 19.8kips
L 2.25
Py L3 19.83(2.313 )
y ,idealized
= = = 0.0122
3EI 3 ( 29,000 ) (6.5 0.75 / 12)
3
Size a fillet weld, 6.5 inches long at the angle to the embedded plate
in the footing. Using an elastic approach:
Resultant force = 2
V pr + T pr
2
= 2
6.46 + 27.0= 27.8kips
2
15 y 15 ( 50 / 29,000 )
p =
= = 0.06897
d /2 0.75 / 2
Lp 0.75
sh p L p L =
= + y 0.06897 ( 0.75) 2.31 0.012 0.112in.
+=
2 2
Mz
My
Z
V
Type 2 coupler
Precast column
h
2
enough to remain
elastic when a
plastic hinge forms
in the beam. hcol
As Fy 3 (1.27 ) (60)
=a = = 3.0in.
0.85 f c b 0.85 ( 5) (18)
'
a 3.0
M n= As Fy d = 0.9 ( 3)(1.27 )( 60 ) 33 / 12= 540 ft kips
2 2
1.25 1.25
M pr M n = 540= 750 ft kips
=
0.9
This introductory slide also introduces limitations imposed on the level of average
effective prestressing stress for precast concrete systems that are prestressed.
The limitation is imposed because prestressing strand lacks the range of post-yield
ductility of mild steel reinforcement. Flexural stress that is sufficient to cause
cracking in highly prestressed concrete components may cause sudden and brittle
failure.
ACI 318 Section 21.4.2 requires that yielding between wall panels or between wall
panels and the foundation be restricted to steel elements. However, the Provisions
are more specific in their means to accomplish the objective of providing reliable
post-elastic performance. Provisions Section 21.4.3 (ACI 318 Sec. 21.4.4) requires
that connections that are designed to yield be capable of maintaining 80 percent of
their design strength at the deformation induced by the design displacement.
Alternatively, they can use Type 2 mechanical splices.
The first slide shows the plan of the building. The plan is 150 ft long and 120 ft long with
interior stairs and interior elevator cores.
Design example for intermediate precast walls in three-story office. Slide shows the
seismic parameters from the Table in the example.
The seismic lateral force ,Fx, at any level is determined in accordance with
Standard Section 12.8.3.
Since the period, T, is less than 0.5 seconds, k = l in both building directions. The
total lateral forces are calculated as:
Since torsion is assumed to be carried by the walls in the transverse direction, the
forces to each of two walls (as shown in the slide) in the direction under
consideration is half the total, and these are the forces illustrated in the figure.
The results of the calculation for overturning and selection of the end reinforcing is
covered on this slide.
Although the transverse direction walls are covered in the guide, they are not
covered here in the interest of time.
The joint opening would concentrate the shear stress on the small area of the dry-
packed joint that remains in compression. This distribution can be affected by the
shims used in construction. With care taken to detail the grouted joint, shear friction
can provide a reliable mechanism to resist this shear.
The total demand moment, for which the entire system is proportioned, is 5,320 ft-
kips. Thus, these connections will add approximately 5 percent to the resistance,
and ignoring this contribution is reasonable. If a straight plate measuring 1/4 inch
by 8 inches (which would be sufficient) were used and if the welds and foundation
embedment did not fail first, the tensile capacity would be 72 kips each, a factor of
42 increase over the angles, and the shear connections would have the unintended
effect of more than doubling the flexural resistance, which would require a much
higher shear force to develop a plastic hinge at the wall base.
The structure has 8-foot-wide by 12.5-inch-deep prestressed double tee (DT) wall
panels. The roof is light gage metal decking spanning to bar joists that are spaced
at 4 feet on center to match the location of the DT legs. The center supports for the
joists are joist girders spanning 40 feet to steel tube columns. The vertical seismic
force-resisting system is the precast/prestressed DT wall panels located around the
perimeter of the building. The average roof height is 20 feet, and there is a 3-foot
parapet.
The precast wall panels used in this building are typical DT wall panels commonly
found in many locations but not normally used in southern California. For these
wall panels, an extra 1/2 inch has been added to the thickness of the deck (flange).
This extra thickness is intended to reduce cracking of the flanges and provide cover
for the bars used in the deck at the base.
The wall panels are normal-weight concrete with a 28-day compressive strength of
f'c = 5,000 psi. Reinforcing bars used in the welded connections of the panels and
footings are ASTM A706 (60 ksi). The concrete for the foundations has a 28-day
compressive strength of f'c = 4,000 psi.
Unfortunately, several of the requirements of ACI 318 Section 21.9 are problematic
for a shear wall system constructed using DT wall panels. Therefore, these walls
will be designed using the ACI category of intermediate precast structural walls.
Design parameter table for the example building using intermediate precast
concrete walls is given in the slide.
Yielding will develop in the dry connection at the base by bending in the horizontal
leg of the steel angle welded between the embedded plates of the DT and footing.
The horizontal leg of this angle is designed in a manner to resist the seismic
tension of the shear wall due to overturning and then yield and deform inelastically.
The connections on the two legs of the DT are each designed to resist 50 percent
of the shear. The anchorage of the connection into the concrete is designed to
satisfy the 1.5Sy requirements of ACI 318 Section 21.4.3. Careful attention to
structural details of these connections is required to ensure tension ductility and
resistance to large shear forces that are applied to the embedded plates in the DT
and footing.
The metal deck roof acts as a flexible horizontal diaphragm to distribute seismic
inertia forces to the walls parallel to the earthquake motion (Standard Sec.
12.3.1.1).
The basic load combinations (Standard Sec. 12.4.2.3) require that seismic forces
and gravity loads be combined in accordance with the following factored load
combinations:
(1.2 + 0.2SDS)D rQE + 0.5L+ 0.2S
(0.9 - 0.2SDS)D rQE + 1.6H
The earthquake force considerations are listed by bullet points due to the limited time for the
presentation. The detailed calculations can be found in the guide.
On each side, each longitudinal wall panel resists the same shear force as shown
in the free-body diagram of the figure, where D1 represents roof joist reactions and
D2 is the panel weight.
The calculation shows that the calculated strength is slightly less than the demand,
but providing a stronger angle (e.g., a shorter horizontal leg) will simply increase the
demands on the remainder of the assembly.
The idealized yield deformation of the angle is calculated as shown in the slide.
Although the design examples continues with overstrength design of the precast
panel, the requirements for overstrength design of the provisions are limited to the
non-yielding elements of connections.
Precast Concrete
8
Precast Concrete Design
Suzanne Dow Nakaki, S.E.
Originally developed by
Gene R. Stevens, P.E., and James Robert Harris, P.E., PhD
A B C D E F
40'-0" 24'-0" 24'-0" 24'-0" 40'-0"
4'-0"
4
8" concrete
24'-0"
masonry wall
6'-8"
3
24'-0"
72'-0"
6'-0" Prestressed
hollow core
2 slabs
24'-0"
14'-0"
1
152'-0"
HORIZONTAL DIAPHRAGMS
Structural diaphragms are horizontal or nearly horizontal
elements, such as floors and roofs, that transfer seismic inertial
forces to the vertical seismic force-resisting members.
Precast concrete diaphragms may be constructed using topped
or untopped precast elements depending on the Seismic Design
Category.
Reinforced concrete diaphragms constructed using untopped
precast concrete elements are not addressed specifically in the
Standard, in the Provisions, or in ACI 318.
Topped precast concrete elements, which act compositely or
noncompositely for gravity loads, are designed using the
requirements of ACI 318 Section 21.11.
n
Fi
i x
Fpx n
wpx
wi
ix
wi wi Fi Fi Vi wpx Fpx
i x i x
A B C D E F
W1 W1
W2
F F F F
40'-0" 3 at 24'-0" = 72'-0" 40'-0"
152'-0"
8.1
3 5
72'-0"
8.1
8
8.1
5
8.1
4
36'-0" 24'-0"
4'-0"
Joint Forces
Joint Forces
Joint 3 Transverse forces:
Shear, Vu3 = 46 kips + 0.86 kips/ft (24 ft) 38.3 kips = 28.3 kips
Moment, Mu3 = 46 kips (44 ft) + 20.6 kips (12 ft) - 38.3 kips (24
ft) = 1,352 ft-kips
Chord tension force, Tu3 = M/d = 1,352 ft-kips / 71 ft = 19.0 kips
(Note that since this diaphragm is not flexible, this load is not used in the
following calculations.)
Joint 5 Forces
Joint 5 Longitudinal forces:
Wall force, F = 153 kips / 8 = 19.1 kips
Wall shear along each side of wall, Vu5 = 19.1 kips [2(36 ft) / 152 ft]/2 = 4.5 kips
Collector force at wall end, Tu5 = Cu5 = 19.1 kips - 2(4.5 kips) = 10.1 kips
#3 x 4'-0" (behind)
Interior Joint
21 2" 2"
at each joint
between planks
31 2"
2"
11 2" 21 2"
Anchorage
region for shear
reinforcement
2
"
#3 x 1 standard hooks
"
#3x 2'-6"
2'-2
2" cover
71 2 "
(1) #5
(2) #5 in continuous
m asonry in joint to
bond beam anchor hooks
V ertical
reinforcem ent
in w all
Vertical wall
reinforcement
beyond #3x 2'-6"
standard hook
grouted into
each key joint
2"
cover
(2) #5 bars
in joint
(chord bars)
(2) #5 in
bond beam
8.1 8.1
12 11
topping)
(concrete
21 2" min
3"
Contact Grouted
lap splice
chord / collector
312" 212" element along exterior
edge of precast plank
WWF
Vertical Cut out alternate face shells
topping
3"
2" min
WWF 10 x 10
21 2"
W4.5 x W4.5
(2) #8 (2) #5 in
collector bars masonry
bond beam
26 IT 28
precast
beams
120'-0"
40'-0"
15'-0"
8" precast
shear walls
40'-0"
Base Shear
Equation 12.8-2: S DS 0.283
CS 0.0708
R/I 41
except that it need not exceed the value from Standard Equation 12.8-3
computed as:
S D1 0.128
CS 0.110
T ( R / I ) 0.29(4 / 1)
where T is the fundamental period of the building computed using the
approximate method of Standard Equation 12.8-7:
Ta Cr hnx (0.02)(36)0.75 0.29sec
95 kips
12'-0"
63.5 kips
12'-0"
31.5 kips
12'-0"
Grade
V = F = 190 kips
25'-0"
9 5 k ip s
12'-0"
6 3 . 5 k ip s
12'-0"
3 1 . 5 k ip s
12'-0"
V C
T 1 2 '- 0 "
ME = (95 kips)(36 ft) + (63.5 kips)(24 ft) + (31.5 kips)(12 ft) = 5,320 ft-kips
Overturning
Using the load combinations described above, the vertical loads
for combining with the overturning moment are computed as:
Pmax = 1.26D + 0.5L + 0.2S = 397 kips
Pmin = 0.843D = 239 kips
End Reinforcement
The required reinforcement is:
As = Tu/fy = (107 kips)/[0.9(60 ksi)] = 1.98 in2
Use two #9 bars (As = 2.0 in2) at each end with Type 2 couplers
for each bar at each panel joint. Since the flexural reinforcement
must extend a minimum distance, d, (the flexural depth) beyond
where it is no longer required, use both #9 bars at each end of
the panel at all three levels for simplicity
At this point a check per ACI 318 Section 16.5 will be made.
Bearing walls must have vertical ties with a nominal strength
exceeding 3 kips per foot and there must be at least two ties per
panel. With one tie at each end of a 25-foot panel, the demand
on the tie is:
Tu = (3 kip/ft)(25 ft)/2 = 37.5 kips
The two #9 bars are more than adequate for the ACI
requirement.
My
As f y jd Pmax ( jd / 2)
2.0 in 60 ksi 23.5 ft + 397 kip (23.5 ft/2) 1.41
2
Mu ME 5,320 ft-kips
#5,see (c)
Welded wire
reinforcement Plate 3 8x4x1'-0"
L4x3x516x0'-8"
LLH
1 8
4
C8x18.75
Vsa = n Ase futa = (0.65)(6 studs)(0.44 in2 per stud)(60 ksi) = 103 kip
at 4'-0" o.c.
24LH03
12 DT at 8'-0" = 96'-0"
Joist girder
(typical)
Steel tube
columns
at 4'-0" o.c.
24LH03
48'-0"
Flexible diaphragm
Equivalent lateral force method
Load combinations
Earthquake forces
Building weight
Base shear
Horizontal distribution without torsion for
flexible diaphragm
Vlu
D1 D1
D2
20'-0"
Vu = 4.25 kips/panel
DT leg
Foundation
Vlu
T C
Longitudinal Direction
The maximum tension for the connection at the base of the precast
panel to the concrete footing is governed by the seismic overturning
moment and the dead loads of the panel and the roof.
At the base:
ME = (4.25 kips)(20 ft) = 85.0 ft-kips
Dead loads:
SD = 2(1.08) + 7.73 = 9.89 kips
1.4D = 13.8 kips
0.7D = 6.92 kips
Compute the tension force due to net overturning based on an
effective moment arm, d, of 4.0 feet (the distance between the DT
legs). The maximum is found when combined with 0.7D:
Tu = ME/d - 0.7D/2 = 85.0/4 - 6.92/2 = 17.8 kips
CG Vu '
Vu'
Mx Mz
Mz
4"
My Mx
yB
Fillet
weld "t"
1"
Vu' Vu'
Fillet 25 16" k = 1316"
T u'
weld
Tu ' Location
of plastic
hinge
6.5 0.752
b M n 0.9 Fy Z 0.9 50 41.1in kips
4
Using ACI 318 Section 21.4.3, the tension force for the remainder
of this connection and the balance of the wall design are based
upon a probable strength equal to 150 percent of the yield strength.
Thus:
M n (1.5) 50 6.5 (0.75) / 4
2
T pr 1.5 27.0kips
3.5 k 0.9(3.5 1.1875)
Tpr 27.0
1.52
Tu 17.8
The shear on the connection associated with this force in the angle is:
T pr
V pr VE 4.25 1.52 6.46kips
Tu
Check the welds for the tension force of 27.0 kips and a shear force 6.46
kips.
M n 50 6.5 (0.75 ) / 4
2
Py 19.8kips
L 2.25
Py L3 19.83(2.313 )
y ,idealized 0.0122
3EI 3 29,000 (6.5 0.753 / 12)
Size a fillet weld, 6.5 inches long at the angle to the embedded plate
in the footing. Using an elastic approach:
Resultant force = 2 2 2 2
V pr T pr 6.46 27.0 27.8kips
Aw = 27.8/22.3 = 1.24 in2
t = Aw/l =1.24 in2 / 6.5 in. = 0.19 in.
For a 3/4 inch angle leg, use a 5/16 inch fillet weld. Given the
importance of this weld, increasing the size to 3/8 inch would be a
reasonable step
Instructional Material Complementing FEMA 752, Design Examples Precast Concrete - 61
15 y 15 50 / 29,000
p 0.06897
d /2 0.75 / 2
Lp 0.75
sh p L p L y 0.06897 0.75 2.31 0.012 0.112in.
2 2
Mz
My
Z
V
Ductile Connectors
For moment frames constructed using ductile
connections, ACI 318 requires that plastic hinges be
able to form in the connection region. All of the
requirements for special moment frames must still be
met, plus there is an increased factor that must be
used in developing the shear demand at the joint.
It is interesting to note that while Type 2 connectors
can be used anywhere (including in a plastic hinge
region) in a cast-in-place frame, these same
connectors cannot be used closer than h/2 from the
joint face in a ductile connection. The objective of
Type 2 connectors is that they relocate the yielding
away from the connector, into the bar itself.
Ductile Connectors
Type 2 coupler
Precast column
h
2
Strong Connections
Lb
enough to remain
elastic when a
plastic hinge forms
in the beam. hcol
As Fy 3 1.27 (60)
a 3.0in.
0.85 f c'b 0.85 5 (18)
a 3.0
M n As Fy d 0.9 31.27 60 33 / 12 540 ft kips
2 2
1.25 1.25
M pr M n 540 750 ft kips
0.9
Questions