QATAR BUILDING ENGINEERING COMPANY
SITE WORK PROCEDURE                              Doc. No.   SWP.CS.19
Department  QA/QC                                Rev.       1
Title       Roof Water Proofing                  Date       05.12.01
                SITE WORK PROCEDURE
                      SWP.CS.19
                ROOF WATER PROOFING
                              REVISION HISTORY
 1     Revision-1                                             05.12.01
 0     Original Issue                                         11.11.01
Rev.                     Revision information                  Date
       Originated by              Reviewed by         Approved by
Owner: QBEC                                                   Page 1 of 5
                            QATAR BUILDING ENGINEERING COMPANY
SITE WORK PROCEDURE                                              Doc. No.      SWP.CS.19
Department  QA/QC                                                Rev.          1
Title       Roof Water Proofing                                  Date          05.12.01
Swaminathan Ganesan           K.Kunjappan                      Hassan Sahli
         -Signed-                       -Signed-                          -Signed-
                              ROOF WATER-PROOFING
1.0 OBJECTIVE
     1.1 Is to define the requirements for laying of roof water proofing membrane for the
        contract no GTC.101/ED/01 Engineering, Procurement, Installation and
        Commissioning (EPIC) of Ras Laffan Utilization Project Buildings and utilities
        and support service Phase 1-Utilities.
2.0 SCOPE
     2.1 Water and thermal proofing of roof of buildings in Service Base Area, Service
        Berth area and F.S.O Marine.
3.0 REFERENCE
        3.1     Project Approved Drawings
        3.2     British Standards BS 747, 882, 812
        3.3     Qatar Construction Specification-Section 14
        3.4     Product Manufactures specification
4.0 PROCEDURE:
  4.1 APPROVAL OF MATERIALS:
      4.1.1   Approval shall be taken from QP for the materials - Bitumen primer, Water
              proof membrane, Extruded Polystyrene insulation boards, terram geo textile
              membrane, Geo textile water filtering membrane, Aluminum flashing,
              external quality Sealant, Rubber bitumen joint sealant, PC tiles,
              Gravel/aggregate etc prior to commencement of roof waterproofing work:.
      4.1.2 Sample of all the materials shall          be     available   at   site   for   QP
            verification/reference at all times.
  4.2 SURFACE PREPARATION:
      4.2.1 The deck should be dry enough that no dampness or moisture on the
         surface.
Owner: QBEC                                                                       Page 2 of 5
                             QATAR BUILDING ENGINEERING COMPANY
SITE WORK PROCEDURE                                              Doc. No.     SWP.CS.19
Department  QA/QC                                                Rev.         1
Title       Roof Water Proofing                                  Date         05.12.01
      4.2.2 Sweep decks and remove all dust, dirt and debris.
      4.2.3 Remove projections that might penetrate or damage roofing felt materials.
      4.2.4 Test concrete decks for moisture prior to application of roofing materials by
         pouring heat bitumen on surface (approximately 0.5 liters per sq. m) to which
         roofing material are to be laid. If bitumen foams upon the concrete or if the
         bitumen after cooled is stripped from deck leaving no residue, the deck is not
         dry enough for application of prime coat/water proofing.
      4.2.5 Approval shall be taken from QP engineer for surface preparation prior to
         application of bitumen primer.
  4.3 APPLICATION OF WATERPROOFING:
      4.3.1 Once the surface preparation is approved, apply the approved Bitumen
         primer as per manufacturers specification. There should not be any
         flooding/recess while applying the primer. The application shall be uniform and
         cover entire area.
      4.3.2 Allow primer to dry before application of bitumen membrane
      4.3.3 Before start fixing the water proofing membrane, inform QP engineer about
         the activity and call for witnessing the fixing.
      4.3.4 Check the water proofing membrane for free of wrinkles, blisters, bubbles,
         voids air pockets or other defects that prevent complete adhesion.
      4.3.5 Fix/lay the roll of water proofing membrane to the primed surface by means
         of heating / torching and fixing or as per manufacturers specification.
      4.3.6 Felts shall be lapped a minimum of 100mm single fashion starting with
         starter strips at right angles to slope of roof. The laying of the roofing materials
         shall commence at the low points.
      4.3.7 Membrane shall extend to height of minimum 150 mm along the vertical
         surfaces of parapet, walls and other standups.
      4.3.8 Cut the felt to fit closely around pipes, roof drains and similar roof
         projections.
Owner: QBEC                                                                      Page 3 of 5
                            QATAR BUILDING ENGINEERING COMPANY
SITE WORK PROCEDURE                                             Doc. No.   SWP.CS.19
Department  QA/QC                                               Rev.       1
Title       Roof Water Proofing                                 Date       05.12.01
  4.4 FLOODING TEST AND LAYING OF THERMAL INSULATION:
      4.4.1 Flooding test shall be conducted to ensure that the waterproofing has been
         done effectively.
      4.4.2 Close all the drainage outlets by means of temporary arrangement and fill
            water for at least 50 mm above the membrane on the highest point of the
            roof.
      4.4.3 Inform QP regarding the flooding of roof for testing.
      4.4.4 Allow the water to stand for at least 24 hours.
      4.4.5 Check for any leakage, dampness underneath the flooding area of the
           building. If any such thing noticed, drain the water, allow the roof to dry
           completely, rectify the defects in laying of membrane and again conduct
           flooding test. If it is found satisfactory, request for QP inspection and
           approval.
      4.4.6 Over the approved water proofing membrane, lay terram geo-textile
         membrane and over that lay 50 mm extruded polythene insulation.
      4.4.7 Over the polystyrene insulation, a layer of geotextile water filtering
         membrane shall be laid.
      4.4.8 Upon the geo textile water filter, lay Plain Concrete tiles 50 mm thick or
         clean and washed crushed white/pale grey rounded gravel to comply with
         requirement of BS 882, of size 15 to 30 mm free of all impurities, to a thickness
         of 50 mm to be laid. Rounded gravel shall be free of sharp angular or broken
         pieces
      4.4.9 Approval shall be taken from the QP Engineer for the laying of thermal
         protection.
      4.4.10 Aluminum flashing is to be fixed along the parapet wall. The height of
         flashing to be as per drawing. The top edge of flashing is to be recessed into
         plastering and rubber bitumen joint sealant is to be filled. The joint between
         flashing and PC tiles is to be filled with approved sealant.
      4.4.11 Provide expansion joints filled with sealant for PC tiles as shown in the
         drawings.
Owner: QBEC                                                                    Page 4 of 5
                               QATAR BUILDING ENGINEERING COMPANY
SITE WORK PROCEDURE                                              Doc. No.     SWP.CS.19
Department  QA/QC                                                Rev.         1
Title       Roof Water Proofing                                  Date         05.12.01
  5.0 GENERAL:
      5.1 The roof coverings are not to be applied to a damp base and care is to be taken
          to ensure that no moisture is trapped between successive layers.
      5.2 Protective finishes and surface treatments are to be applied as soon as
          possible after completion of the roof coverings.
      5.3 Projections passing through the roof covering are to be provided with hoods or
          caps to permit the roof covering to terminate beneath the hood and be protect it
          from weather elements.
      5.4 Outlets for surface water, gutters or roof areas, are to be set slightly below the
          adjacent roof surface and be suitably flashed to allow a bonded lap of roofing
          felt and flashing material of 100mm (minimum)
      5.5 Roofing materials shall not be applied if the deck will be used as a subsequent
          work platform for storage of materials or if staging or scaffolding will be erected
          thereon.
      5.6 The entire roof deck construction of any section of the building is to be
          completed before water proofing work is begun.
      5.7 Roofing materials are to be dry when applied.
      5.8 Roof water proofing materials shall not be applied during damp or rainy
          weather, during excessive wind conditions or while moisture (dew or fog) is
          present in any amount in or on the materials to be covered or installed.
      5.9 Materials shall not be applied when the temperature is below 10 C.
      5.10 Phased construction is not permitted.
  6.0 RECORDS:
      6.1 Inspection Reports
      6.2 Check list
Owner: QBEC                                                                      Page 5 of 5