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JC-Rawls BASF CalculatingCompressorEfficiency

The document discusses how to calculate compressor efficiency and compressor work. It provides the formula for isentropic efficiency which is based on inlet temperature, actual discharge temperature, and isentropic discharge temperature. It also provides the formula for calculating the isentropic discharge temperature. Two examples are shown calculating efficiency for different compressor inlet conditions. The document concludes that a 1% loss in compressor efficiency actually results in about a 1MW loss of generator output due to increased compressor work and reduced air flow. It stresses the importance of keeping the compressor clean.

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1K views20 pages

JC-Rawls BASF CalculatingCompressorEfficiency

The document discusses how to calculate compressor efficiency and compressor work. It provides the formula for isentropic efficiency which is based on inlet temperature, actual discharge temperature, and isentropic discharge temperature. It also provides the formula for calculating the isentropic discharge temperature. Two examples are shown calculating efficiency for different compressor inlet conditions. The document concludes that a 1% loss in compressor efficiency actually results in about a 1MW loss of generator output due to increased compressor work and reduced air flow. It stresses the importance of keeping the compressor clean.

Uploaded by

JJ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CALCULATING COMPRESSOR

EFFICIENCY
J. C. Rawls (#87)
2013 Frame 6 Users Conference
Isentropic Efficiency ()

= T2i T1
T2a T1
where

T1 = Inlet temp (CTIM)


T2a = Compressor Disch. Temp (CTD)
T2i = Isentropic CTD (calculated)
Isentropic Efficiency ()

= T2i T1
T2a T1
where

T1 = Inlet temp (CTIM)


T2a = Compressor Disch. Temp (CTD)
T2i = Isentropic CTD (calculated)
IMPORTANT NOTE!!!!

YOU MUST USE ABSOLUTE VALUES FOR THE


CALCULATIONS. USE RANKINE AND KELVIN
INSTEAD OF FAHRENHEIT AND CELSIUS, AND
PSIA INSTEAD OF PSIG.
Calculating T2i

0.28571
T2i = T1 * P2
P1
where

T1 = Inlet temp (CTIM)


P1 = Compressor Inlet Pressure
P2 = Compressor Disch. Pressure (CPD)
EXAMPLE 1

Given
T1 = 70 F (+ 460) = 530 R
T2 = 680 F (+ 460) = 1140 R
P1 = -0.2 psig (+ 14.7) = 14.5 psia
P2 = 160 psig (+ 14.7) = 174.7 psia
Calculate T2i

0.28571
T2i = T1 * P2
P1
0.28571
T2i = 530 R * (174.7 / 14.5)
T2i = 1079.2 R (619.2 F)
Isentropic Efficiency ()
= T2i T1
T2a T1

= ( 1079.2 530 ) / ( 1140 - 530 )

= 549.2 / 610

= 0.900 = 90.0%
EXAMPLE 2

Given
T1 = 70 F (+ 460) = 530 R
T2 = 687 F (+ 460) = 1147 R
P1 = -0.2 psig (+ 14.7) = 14.5 psia
P2 = 160 psig (+ 14.7) = 174.7 psia
Isentropic Efficiency ()
= T2i T1
T2a T1

= ( 1079.2 530 ) / ( 1147 - 530 )

= 549.2 / 617

= 0.8901 = 89.0%
COMPRESSOR WORK (wc)

Wc = mass flow * cp * (T2 T1)

Mass flow = 1,000,000 lb/hr


Cp = 0.24 BTU/LB F (specific heat of air)

Divide by 3,412,141 to convert results to MW


COMPRESSOR WORK (wc)

Wc = mass flow * cp * (T2i T1)

Wci = 1,000,000 * 0.24 * (1079.2 530)


3,412,141

Wci = 38.6 MW @ 100% efficiency


COMPRESSOR WORK (wc)

Wc = mass flow * cp * (T2a T1)

Wca = 1,000,000 * 0.24 * (1140 530)


3,412,141

Wca = 42.9 MW @ 90% efficiency


COMPRESSOR WORK (wc)

Wc = mass flow * cp * (T2a T1)

Wca = 1,000,000 * 0.24 * (1147 530)


3,412,141

Wca = 43.4 MW @ 89% efficiency


90% = 42.9 MW
89% = 43.4 MW

1% 0.5 MW
Case 1 Clean
T1 = 70 F T2 = 680 F (619.2 F if 100%) CPD = 160 psig
Comp = 90% Air Flow = 1,000,000 #/hr comp. work = 42.9 MW

Case 2a Dirty
T1 = 70 F T2 = 687 F (619.2 F if 100%) CPD = 160 psig
Comp = 89% Air Flow = 1,000,000 #/hr comp. work = 43.4 MW
Case 1 Clean
T1 = 70 F T2 = 680 F (619.2 F if 100%) CPD = 160 psig
Comp = 90% Air Flow = 1,000,000 #/hr comp. work = 42.9 MW

Case 2a Dirty
T1 = 70 F T2 = 687 F (619.2 F if 100%) CPD = 160 psig
Comp = 89% Air Flow = 1,000,000 #/hr comp. work = 43.4 MW

Case 2b Dirty
T1 = 70 F T2 = 687 F (615.7 F if 100%) CPD = 158 psig
Comp = 88.4% Air Flow = 995,000 #/hr comp. work = 43.2 MW
From my experience,

A 1% loss in compressor efficiency actually


results in a loss of generator output by
about 1 MW. Half a MW loss due to the
increased work required by the
compressor, and another half MW loss
due to reduced air flow from aerodynamic
degradation.
THE MORAL OF THE STORY

KEEP YOUR COMPRESSOR CLEAN!!


QUESTIONS?

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