OVERVIE W

Everything in the highest quality from a single source

 System overview

2
Content

M1 Controller Hardware

Processor Modules
ME203 Series 12
MX200 Series 15
MC200 Series 18
MH200 Series 20

Digital Input/Output Modules

Digital Input Modules DI216, DI232/x 24
Digital Output Modules DO216, DO232/x 27
Digital Relay Output Modules DOR206/230 29
Digital Input/Output Modules DIO216/x, DIO232 31
Digital Input/Output Modules DIO248, DIO264, DIO280 34

Analog Input/Output Modules

Universal Input/Output Module GIO212 41
Universal Input/Output Module AIO208, AIO216 46
Universal Input/Output Module AIO208/SI, AIO204/SI, AIO202/SI 49
Analog Input Modules AI202/SI, AI204/SI 53
Analog Input Modules AI208/SI 55
Analog Input Modules AI204/x 57
Analog Output Module AO202 59
Analog Output Modules AO202/SI, AO204/SI 60
Analog Input/Output Modules AIO288/x 61
Temperature Input Module PTAI216 64
Temperature Input Modules TI214/x 67
Strain Gauge Input Module DMS202 70

Function Modules
Counter Modules CNT204/x 74
Positioning Modules ISI222/x 76
Pulse Width Modulation Module PWM202 79
Axis Controller Module ACR222/2 81
Proportional Valve Amplifiers PVA204, PVA208 83

Grid Measurement Modules

Grid Measurement, Protection and Synchronization Module GSP274 88
Grid Measurement and Protection Module GMP232/x 95
Grid Measurement and Protection Module GMP232 104
Grid Measurement Module GM260 110

System Modules
Power Supply Module NT255 116
Power Supply Module NT250/48 118
Dummy Module LM201 119
Backplanes BS200 Series 120
Backplanes BS200 CC Series 121
Backplanes BS200/S Series 122
Backplane Adapter BS200/ET Series 123

Storage Media
PC Cards PCC201/xx 125
Compact Flash Memory CF200/xx UDMA 126
CFast Memory CFA200/xx 127
Bachmann System Maintenance Stick 128

3
 Accessories

Front Terminals and Terminal Sets

3.5 Pitch Cage Clamp Terminals KZ35/xx 132
3.5 Pitch Cage Clamp Terminals KS35/xx, Old Type 134
3.5 Pitch, Narrow Cage Clamp Terminals KS35/xx, New Type 136
3.5 Pitch Cage Clamp Terminals KZ51/xx 138
7.62 Pitch Cage Clamp Terminals SS76/xx, Side 140
7.62 Pitch Cage Clamp Terminals SS76/xx, Inverted 142
3.5 Pitch Cage Clamp Terminals SS35/xx, Side 144
5.08 Pitch Cage Clamp Terminals SS51/xx, Side 146
5.08 Pitch Screw Terminals SV51/xx, Front 148
Coding 150
Positioning 152
Terminal Sets Overview 153

Plastic Fiber Optic Cables

Plastic Fiber Optic Cables POF-/PMMA Fibers 158

Glass Fiber Cable

Glass Fiber Cable (HCS/PCF) 162
Glass Fiber Cable (Multimode) 168
PushPull Connectors 169
PushPull Adapter 169

Networking

Interfaces
Industrie Ethernet Master EM213 180
Interface Modules RS204 182
Ethernet Remote Station ERS202CC 184

Bus Expansion
Bus Expansion Modules BEx200 Series 188

FASTBUS
FASTBUS Modules Fx210 Series 192
FASTBUS Modules Fx220 Series 195

CANopen
CANopen Master Module CM202 202
CANopen Slave Modules CS200/x 205
CAN Slave - Digital Input/Output Modules DIOxxx-C 208
CAN Slave - Analog and Digital Input/Output Module DA3284-C 211
CAN Slave - Temperature Input/Output Modules TCO2xx-C 215
CANopen Configurator 217

DeviceNet
DeviceNet Master DNM201 218

EtherCAT
EtherCAT Master and EtherCAT Configurator 221
EtherCAT Slave Module ECS200 223

PROFIBUS
PROFIBUS DP Master Module DPM200 227
PROFIBUS Configurator 229

PROFINET
PROFINET IO (RT) 231
PROFINET Configurator 232
4
M-BUS
MBUS201 Master 234

MODBUS TCP/UDP/RTU/ASCII
Modbus Master 237
Modbus Slave 240

SERCOS
SERCOS Master Module SEM201 243

bluecom 244

Telecontrol
DNP3 (Distributed Network Protocol) 252
IEC60870-5 Client and Server (Master and Slave) 258
MMS Server (GOOSE Publisher / IEC61850, IEC61400-25) 265
MMS Client (GOOSE Subscriber / IEC61850, IEC61400-25) 270

OPC Solutions
OPC UA Server and Client 275
OPC Enterprise Server 280
OPC Standard Server 285

Security

Security Communication and information security 293

Safety Integrated Safety Technology

Safety Modules & Safety Developer

Safety Processor Module SLC284 304
Safety Input Module SDI208 307
Safety Output Module SDO204 310
Safety Counter Module SCT202 313
Safety Developer Engineering Tool 318

Redundancy

Hot-Standby Redundancy 326

Warm-Standby Redundancy 330
Network Redundancy 334

HMI Operating and Monitoring Devices

Operator Terminals
OT100 Series 342
OT200 Series 344
OT1300 Series 347
Web Terminal OT1200 Series 353
Operator Terminal System Software 355

Industrial PCs
Industrial PC BPC1500 Series 359

5
 Engineering Software

Project engineering
M-Base 366
M1ServiceCenter 368

Configuration
Device Manager 372

Test and Diagnostics

Scope 3 375

Programming
Component Manager 384
PLC Developer 386
C/C++ Developer 388
M-PLC Programming Interface 390

Model-based Design/Simulation

M-Target for Simulink 395

Visualization

M1 webMI pro 403

atvise scada 409
atvise portal 418
M-JVIS, M-JSYS tool library 423

Motion Control

M-SMC Software Motion Control 430

M-SHAFT Shaft controller 432
M-CNC Three-dimensional motions 434
Drive Middleware 436
M-TEMP Temperature controller 438

CMS Condition Monitoring System

Vibration Sensor Input Module AIC212 444

-Guard System variants 448
Remote Service via WebLog Expert 451
Acceleration Sensors BAM100/BAM500 452
-bridge Sensor 453

Branch-specific Solutions

Wind Turbine Essentials (WTE) 456

Wind Power SCADA (WPS) 462

6
Appendix

Directives and Certificates 467

Standards and Approvals 468

ColdClimate 475

CAE/CAD data
ePLAN library 479
3D CAD model library 481

Installation in the control cabinet/housing 482

Dimensions 484

Module Power Consumption 487

Bachmann Training 489

Imprint 490

7
Scalable. Robust. Versatile.

M1 controller hardware
industrial controller with a future

Individual requirements can be met easily with a wide range of powerful

CPUs based on industrial (Pentium) processors and with an extensive range
of I/O modules. Real-time capable bus systems enable the automation to be
decentralized without any loss of performance.

The M1 controller perfectly combines the openness of a PC-based controller

with the reliability of industrial hardware platforms. Designed for the
toughest ambient conditions, they guarantee fault-free operation with fanless
installation from -40C up to an ambient temperature of +70C.

State-of-the-art system architecture designed for seamless networking

capability enables the M1 to be integrated easily in the area of the controller
and system peripherals. Real-time Ethernet permits real-time controller
networking and the support of all currently available fieldbus systems and
enables external components to be connected via standard interfaces.

9
 Processor Modules

Maximum performance and unrivalled robustness

The processor modules of the M1 auto- As Programmable Automation Controllers

mation system stand out on account of (PAC), M1 CPUs combine flexibility, open
their optimum performance and unrivalled standards and the performance of the PC
robustness. Integrated into Bachmann CPU / IT-world with the industrial robustness of
boards and I/O systems, industrial Pentium classical PLC.
processors in an embedded design ensure
absolute deterministic real-time behavior. The comprehensive scope of Bachmann
electronic software enables it to be used as
Even the most rigorous demands in terms a PLC, motion controller or communication
of flexible data exchange and networking and data centre.
can be met without costly additional
modules: M1 processor modules offer the Consistent compatibility of the PACs
full range of interfaces already on-board. application software protects the user's
This offers the automation engineer total investments for future expansions.
freedom and ensures cost efficient and
compact design. Ample power reserves for
networking and communication-intensive
applications are provided as basic features.
The mass storage of the device is also fully
scalable.

Processor Modules
ME203 Series

Features
Intel 80386 EX, 33 MHz
Integrated power supply, 17 W/24 V
SRAM: 512 kB (battery backed)
DRAM: 8 MB
FLASH: 8 MB file-flash, 2 MB boot flash
1x Ethernet 10/100 Mbit/s or 1x CAN/CANopen
1x RS232, 1x RS232/422/485
Slots: PCC201/xx

10
 Processor Modules

Processor Modules
MX200 Series

Features
CPU x86 66 MHz / CPU 133 MHz / CPU 200 MHz
Pentium class
Integrated power supply 17 W/24 V
nvRAM: 512 kB, DRAM: 256 MB,
FLASH: 16 MB internal, MX207 64MB internal FLASH
2x Ethernet 10/100 Mbit/s
1x CAN/CANopen
1x USB, 1x RS232, 1x RS232/422/485
Slots: PCC201/xx, CF200/xx

Processor Modules
MC200 Series

Features
CPU 600 MHz ATOM E620 / 1,6 GHz ATOM E680
DRAM: 1 GB DDR2
nvRAM0 (data memory): 512 kB
1x USB-Host, 1x Service USB interface, 1x RS232,
1x RS232/422/485
2x Ethernet 10/100/1000 Mbit/s with IEEE1588
Slots: CFast200/xx

Processor Modules
MH200 Series

Features
CPU 1.2 GHz Celeron
nvRAM: 512 kB
FLASH: 16 MB internal
2x Ethernet 10/100/1000 Mbit/s
1x RS232, 1x RS232/422/485
1x USB 2.0
Internal mass memory: CFast card
Slot: CFA200/xx
Integrated power supply

11
 Processor Modules

Processor Modules ME203 Series

The processor modules of the ME203 series extend

the range of the M1 controller family in terms of
reduced power consumption and moderate cycle
times. With an extremely slim design of only one
module width, ME203 CPUs offer all the essential
features of larger type series but with a lower power
consumption.

Several networking and power supply options scale

the module ideally for smaller applications. As fully-
fledged M1 CPUs, ME203 processor modules are not
only configured with the same tools as the high-end
families MX and MPC, but are also fully code and
application compatible, although they have less
memory and fewer interfaces.

All modules have two serial interfaces and a front

slot for one PC card. The optional Ethernet interface
allows integration in 10/100 Mbit/s networks at
full data rate. With the retentive program and data
storage devices, also larger projects can be handled
without the need for external media. In addition to
the supply of the processor module, an integrated
optional power supply provides 17 W for extra I/O
modules.

80386 EX processor
2 serial interfaces
Optional integrated power supply, 17 W / 24 VDC
Optional CAN bus interface
or Ethernet 100 Mbit 100 Mbit / s interface
RAM 8 MB DRAM
Data memory 512 kB SRAM, (battery backed)
Integrated program memory
Removable memory:
PC cards with 8 / 16 / 32 / 64 MB
Battery backed real-time clock (RTC)
Status displays for RUN, INIT and ERROR
Watchdog

Item Item no.

ME203/EN 00013177-00
ME203/ENCC 00015985-00
ME203/CN 00013176-00
ME203/CNW 00013191-00
ME203/CNCC 00016336-00

12
 Processor Modules

ME203 Series
Processor + memory
CPU Intel 80386 EX, 33 MHz
SRAM (data memory) 512 kB (battery backed)
DRAM (working memory) 8 MB
PC card ** PCC201 / xx with 16 / 32 / 64 MB
Boot FLASH 2 MB (reserved by system software)
Program FLASH *** 8 MB
Interfaces
Serial (standard) 1x RS232 + 1x RS232 / 422 / 485, 64 byte FIFO
Ethernet (optional) 1x 10/100 Mbit / s
CAN (optional) 1x 10 k to 1 MBaud*
Power supply
External power supply 5 V, 15 V via backplane
module**
Internal power supply module Own supply and 17 W for I/Os
(optional) modules: +5 V / 2 A, +15 V / 250 mA, -15 V / 200 mA
supply voltage: 24 VDC (18 to 34 V)
Galvanic isolation Supply to the system 500 V
Additional features
Watchdog
Real-time clock with battery
Status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Ambient conditions Standard Cold Weather (W) ColdClimate ( )
Operating temperature -30 to +60 C fanless
Rel. humidity operation 5 to 95 % without 5 to 95 % with
condensation condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without 5 to 95 % with condensation
condensation
Order codes
ME203/EN 00013177-00 CPU module 386EX (33MHz); 8MB DRAM; 512kB SRAM; 8MB file-flash;
1x Eth100; 1x RS232; 1x RS232/422/485; integrated power supply 17W;
PCC slot
ME203/EN CC 00015985-00 Like ME203/EN; ColdClimate ( )
ME203/CN 00013176-00 CPU module 386EX (33MHz); 8MB DRAM; 512kB SRAM; 8MB file-flash;
1x CAN/CANopen; 1x RS232; 1x RS232/422/485; integrated power supply
17W; PCC slot
ME203/CNW 00013191-00 CPU module 386EX (33MHz); 8MB DRAM; 512kB SRAM; 8MB file-flash;
1x CAN/CANopen; 1x RS232; 1x RS232/422/485; integrated power supply
17W; PCC slot; Cold Weather (W)
ME203/CN CC 00016336-00 Like ME203/CN; ColdClimate ( )

* TCP / IP protocol can also be run via CAN

** not included in delivery
*** depending on the configuration, a part of the program memory is reserved for the system software
13
 Processor Modules

Accessories ME203 Series

Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5.08; cage clamp terminal with labeling strip
K-CAN/xm Cabel CAN with xm length (x = user-defined)
male <> female, without terminating resistor
K-CAN/0.5m 00008684-03 Cabel CAN with 0.5m length
K-CAN/1.0m 00008684-08 Cabel CAN with 1.0m length
K-CAN/2.0m 00008684-04 Cabel CAN with 2.0m length
K-CAN/5.0m 00008684-06 Cabel CAN with 5.0m length
S-CAN/1B 00009383-00 Connector CAN-terminator, 37 mm high, 120 , female

14
 Processor Modules

Processor Modules MX200 Series

The processor modules of the MX200 series are

module based on PC technology for the M1 controller
system. Depending on the type, the modules are
equipped with a power supply and an integrated
CAN master, and have 100 Mbit Ethernet ports
that allow the simple integration of the controller
in physically separated networks. The processor
module with integrated floating point unit (FPU) is
suitable for control applications. The MX200 modules
are equipped with non-volatile RAM which provides
maximum data security for more than 10 years
without battery back-up.

Depending on type, the following features are:

2 serial interfaces
2 Ethernet-interfaces 10/100 Mbit/s
with status displays
1 CAN interface
1 USB interface
Status indicating LEDs for RUN, INIT and ERROR
Mass storage (Compact Flash)
RAM 256 MB DRAM
Data memory 512 kB nvRAM
Program memory of 16/32/64 MB FLASH on
PC card and 16 MB internal FLASH, MX207 64 MB
internal FLASH
Integrated power supply

Item Device Item no.

MX207 00014445-00
MX213 CF2GB 00018594-20
MX213 CC CF2GB 00018597-20
MX213 CF4GB 00018594-10
MX213CC CF4GB 00018597-10
MX220 CF2GB 00018593-20
MX220 CC CF2GB 00017689-20
MX220 CF4GB 00018593-10
MX220CC CF4GB 00017689-10
MX220CC 00019210-00

15
 Processor Modules

MX200 Series MX207 MX213/x MX220/x

Processor + memory
CPU x86 x86 x86
Performance 66 MHz 133 MHz 200 MHz
(Pentium equivalent)
CF (mass storage) Without restriction
nvRAM (data memory) 512 kB
DRAM (working memory) 256 MB
PC card (program memory)* PCC201/xx with 16/32/64 MB FLASH
FLASH (program memory)** 64 MB internal 16 MB internal
Interfaces
Serial 1x RS232/422/485 1x RS232 + 1x RS232/422/485
Ethernet 1x 10/100 base-Tx 2x 10/100 base-Tx
USB 1x USB 2.0
CAN 1x 10 k to 1 Mbit/s
Power supply for I/O
Supply voltage 24 VDC (18 to 34 V)
Nominal power 17 W for I/O
Module +5 V / 2000 mA; +15 V / 250 mA; -15 V / 200 mA
Additional features
Watchdog
Synchronizing pulse also for Ethernet and fieldbuses SERCOS and CAN
Real-time clock with battery
Status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C fanless
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation 5 to 95 % with condensation

* Not included in delivery

** Depending on the configuration, a part of the program memory (approx. 4 MB) is reserved for the
system software

16
 Processor Modules

MX200 Series
Order codes
MX207 00014445-00 CPU module LX700 (266MHz); without Cache; 256MB DRAM;
512kB nvRAM; 64MB file-flash; 1x Eth100; 1x CAN/CANopen; 1x
RS232/422/485; 1x USB2.0; integrated power supply 17W
MX213/CF 2GB 00018594-20 CPU module LX700 (266MHz); 256MB DRAM; 512kB nvRAM;
16MB file-flash; 2x Eth100; 1x CAN/CANopen; 1x RS232; 1x
RS232/422/485; 1x USB2.0; integrated power supply 17W; PCC
slot; CF slot; 2GB CF card
MX213/CF2GB CC 00018597-20 Like MX213/CF2GB; ColdClimate ( )
MX213/CF4GB 00018594-10 CPU module LX700 (266MHz); 256MB DRAM; 512kB nvRAM;
16MB file-flash; 2x Eth100; 1x CAN/CANopen; 1x RS232; 1x
RS232/422/485; 1x USB2.0; integrated power supply 17W; PCC
slot; CF slot; 4GB CF card
MX213/CF4GB CC 00018597-10 Like MX213/CF4GB; ColdClimate ( )
MX220/CF2GB 00018593-20 CPU module LX700 (433MHz); 256MB DRAM; 512kB nvRAM;
16MB file-flash; 2x Eth100; 1x CAN/CANopen; 1x RS232; 1x
RS232/422/485; 1x USB2.0; integrated power supply 17W; PCC
slot; CF slot; 2GB CF card
MX220/CF2GB CC 00017689-20 Like MX213/CF2GB; ColdClimate ( )
MX220/CF4GB 00018593-10 CPU module LX700 (433MHz); 256MB DRAM; 512kB nvRAM;
16MB file-flash; 2x Eth100; 1x CAN/CANopen; 1x RS232; 1x
RS232/422/485; 1x USB2.0; integrated power supply 17W; PCC
slot; CF slot; 4GB CF card
MX220/CF4GB CC 00017689-10 Like MX220/CF4GB; ColdClimate ( )
MX220 CC 00019210-00 CPU module LX700 (433MHz); 256MB DRAM; 512kB nvRAM;
16MB file-flash; 2x Eth100; 1x CAN/CANopen; 1x RS232; 1x
RS232/422/485; 1x USB2.0; integrated power supply 17W; PCC
slot; CF slot; Cold Climate

Accessories MX200 Series

Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5.08; cage clamp terminal with labeling strip
K-CAN/xm Cabel CAN with xm length (x = user-defined)
male <> female, without terminating resistor
K-CAN/0.5m 00008684-03 Cabel CAN with 0.5m length
K-CAN/1.0m 00008684-08 Cabel CAN with 1.0m length
K-CAN/2.0m 00008684-04 Cabel CAN with 2.0m length
K-CAN/5.0m 00008684-06 Cabel CAN with 5.0m length
S-CAN/1B 00009383-00 Connector CAN-terminator, 37 mm high, 120 , female

17
 Processor Modules

Processor Module MC200 Series

The powerful processor modules of the MC200

series offer maximum performance for demanding
applications of your M1 control system. The CPUs
are based on the latest embedded ATOM technology,
consequently they are ideally suited for the most
demanding regulating tasks, process control, signal
processing and complex communication protocols.
Through the use of state-of-the-art technology in a
robust design, a compact powerhouse with a long
service life and a broad temperature range (-30 to
+60 C) is available. The supplemental integrated,
autonomous process image controller significantly
offloads the processor and the I/O bus. This enables
a new dimension in data transmission speed to the
inputs and outputs for the fastest possible process
cycles. Fast single accesses in the s range for precise
control and regulating tasks are also available. For
efficient networking and state-of-the-art fieldbuses,
two independent Gigabit Ethernet interfaces,
including IEEE-1588 hardware support, are available.
An internal CFast card enables fastest access speeds
via the modern SATA (Serial Advanced Technology
Attachment). Non-volatile memory of 512kB is
available as a drive and securely stores machine data
for longer than 10 years, without an external energy
supply or battery.

2 serial interfaces
USB 2.0 host interface
USB device service interface
2 Ethernet interfaces 10/100/1000 Mbit/s with
IEEE 1588
Process image controller
1 GB DRAM DDR2
Data memory 512 kB non-volatile
Internal mass storage CFast card
internal 64 MB program memory

Item Device Item no.

MC205 00018805-10
MC205 CFA4GB 00018805-12
MC205CC 00020513-10
MC205CC CFA4GB 00020513-12
MC210 00018806-10
MC210 CFA4GB 00018806-12
MC210CC 00020514-10
MC210CC CFA4GB 00020514-12

18
 Processor Modules

MC200 Series MC210, MC210CC MC205, MC205CC

Processor + memory
CPU 1.6 GHz ATOM E680 600 MHz ATOM E620
I/O bus Process image controller
CFast (mass storage) 1 x integrated (accessible from the side) / > 8 GB
RAM 1 GB DRAM DDR2
nvRAM-0 (data memory) 512 kB
Internal FLASH (program memory) 64 MB, 40 MB free for application program
Interfaces
Serial 1x RS232 + 1x RS232/422/485 (SW configurable)
Ethernet 2x 10/100/1000 Base-T with IEEE1588
USB host 1x USB 2.0
Service USB interface 1x USB device
Additional features
Watchdog
Synchronizing pulse also for I/O bus, fieldbuses SERCOS and CAN, Ethernet
Real-time clock with battery
Status indication via 3 LEDs
CPU ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C, fan-free
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation 5 to 95 % with condensation

Order codes
MC205-1G/0GB CFA 00018805-10 CPU module ATOM E620 (600MHz); 1GB DRAM, 512kB nvRAM;
64MB file-flash; 2x Eth100/1000; 1x RS232; 1x RS232/422/485;
1x USB2.0; 1x USB2.0 Device; CFast slot
MC205-1G/0GB CFA CC 00020513-10 Like MC205-1G/0GB CFA; ColdClimate ( )
MC205-1G/4GB CFA 00018805-12 CPU module ATOM E620 (600MHz); 1GB DRAM, 512kB nvRAM;
64MB file-flash; 2x Eth100/1000; 1x RS232; 1x RS232/422/485;
1x USB2.0; 1x USB2.0 Device; CFast slot; 4GB CFast Card
MC205-1G/4GB CFA CC 00020513-12 Like MC205-1G/4GB CFA; ColdClimate ( )
MC210-1G/0GB CFA 00018806-10 CPU module ATOM E680 (1.6GHz); 1GB DRAM, 512kB nvRAM;
64MB file-flash; 2x Eth100/1000; 1x RS232; 1x RS232/422/485;
1x USB2.0; 1x USB2.0 Device; CFast slot;
MC210-1G/0GB CFA CC 00020514-10 Like MC210-1G/0GB CFA; ColdClimate ( )
MC210-1G/4GB CFA 00018806-12 CPU module ATOM E680 (1.6GHz); 1GB DRAM, 512kB nvRAM;
64MB file-flash; 2x Eth100/1000; 1x RS232; 1x RS232/422/485;
1x USB2.0; 1x USB2.0 Device; CFast slot; 4GB CFast Card
MC210-1G/4GB CFA CC 00020514-12 Like MC210-1G/4GB CFA; ColdClimate ( )

Accessories MC200 Series

Item Item no. Description
CFast Card 4GB 00017355-00 CFast Card 4GB

19
 Processor Modules

Processor Modules MH200 Series

The high-performance MH212/S processor module

Celeron M offer maximum performance for demanding
applications with an M1 controller. The CPU is
based on the latest PC technology, consequently it
is ideally suited for demanding computation tasks,
databases, signal processing or extensive network
applications. With integration of the power supply and
the generously dimensioned passive cooling system,
a compact powerhouse with long service life and an
extensive temperature range (-30 C to +60 C) is
ready. The additional integrated autonomous process
image controller results in a significant offload of the
processor and enables a new speed dimension for
data transmission to the inputs and outputs for the
fastest process cycles. For efficient networking and
the state-of-the-art fieldbusses, two independent
Gigabit Ethernet interfaces including IEEE-1588
hardware support are ready. An internal CFast card
enables fastest access speeds via the modern SATA
(Serial Advanced Technology Attachment). Non-
volatile memory of 512 kB is available as a drive and
stores machine data for longer that 10 years, without
an external energy supply or battery.

2 serial interfaces
USB 2.0 interface
2 Ethernet interfaces 10/100/1000 Mbit/s with
IEEE 1588
Process image controller
Data memory 512 kB non-volatile
Program memory intertal 16 MB Flash
Internal mass storage CFast card
Power supply 100 watt, power for I/O modules
30 watt

Item Device Item no.

MH212/S 00016370-00
MH212/S CFA4GB 00016370-02
MH212/SCC 00018652-00
MH212/SCC CFA4GB 00018652-02

20
 Processor Modules

MH200 Series MH212/S, MH212/SCC

Processor + memory
CPU 1.2 GHz Celeron M ULV 722
I/O processor process image controller
CFast (mass storage) 1 x integrated (accessible via side cover)
nvRAM-0 (data memory) 512 kB
DRAM 2 GB
Internal FLASH (program memory) 16 MB
Interfaces
Serial 1x RS232 + 1x RS232/422/485 (SW configurable)
Ethernet 2x 10/100/1000 base-T
USB 1x USB 2.0
Power supply
Internal power supply module CPU supply and 30 watt for I/Os
Supply voltage 24 VDC (18 to 34 V)
Nominal power 17 W
Module +5 V / 3 A; +15 V / 500 mA; -15 V / 500 mA
Additional features
Watchdog
Synchronizing pulse also for I/O busses, fieldbusses SERCOS and CAN, Ethernet
Real-time clock with battery
Status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions Standard ColdClimate ( )
Operating temperature 0 to +60 C -30 to +60 C
Rel. humidity operation 5 to 95 % without 5 to 95 % with
condensation condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without 5 to 95 % with
condensation condensation
Order codes
MH212/S 00016370-00 CPU module Celeron M ULV 722 (1.2GHz); 2GB DDR; 512kB
nvRAM; 16MB file-flash; 2x Eth100/1000; 1x RS232; 1x
RS232/422/485 isolated; 1x USB2.0; integrated power supply
30W; CFast slot
MH212/S CC 00018652-00 Like MH212/S; ColdClimate ( )
MH212/S 4GB CFA 00016370-02 CPU module Celeron M ULV 722 (1.2GHz); 2GB DDR; 512kB
nvRAM; 16MB file-flash; 2x Eth100/1000; 1x RS232; 1x
RS232/422/485 isolated; 1x USB2.0; integrated power supply
30W; CFast slot; 4GB CFast card
MH212/S 4GB CFA CC 00018652-02 Like MH212/S 4GB CFA; ColdClimate ( )

21
 Digital Input/Output Modules

Efficiency for all channel types

The M1 Automation System's wide range Bachmann electronic's M1 I /O modules not

of digital I/O modules means there is a only allow the process image access typical
module for any channel type. A selection of PLCs but also direct access at any point
from the standard 6-channel variant up in the program. This makes it possible
to the ultra-compact 80-channel module to configure individual digital inputs and
guarantees the right module for every their status changes as interrupt sources
purpose. so that programs can respond to process-
controlled inputs. All modules support
Combined I/O modules allow the operating transmission via FASTBUS (fiber optic
mode (DI / DO) of each individual channel cable), CAN or P ROFINET and offer a
to be configured by the user. As well as high degree of fl
exibility in the design of
the global standard 24 VDC input signal, sophisticated automation solutions.
48 VDC modules are also available for the
power station sector.

Digital Input Modules

DI216, DI232/x

Features
Number of inputs: 16 / 32
Input voltage:
nom. 24 VDC / nom. 48 VDC
Separate single groups
Interrupt inputs: max. 2
Sink/source inputs
Galvanic isolation
Status display for each channel via LED

22
 Digital Input/Output Modules

Digital Output
Modules DO216,
DO232/x

Features
Number of outputs: 16 / 32
Output voltage:
nom. 24 VDC / nom. 48 VDC
Output current: depends on
type 2.5 / 1 / 0.5 A
Total current depends on type:
8 / 16 A
Galvanic isolation
Status display for each channel
via LED

Digital Relay Output Digital Input/Output

Modules DOR206/230 Modules DIO216/x,
DIO232
Features
6 relays Features
Standard socket for SIL relays Total channel number: 16 / 32,
Electromechanical or solid state nom. 24 VDC
relays Number configurable inputs/
Mechanically locked relays outputs: 16
Galvanic isolation measured for Number of inputs: 8 / 16 / 32
system to chanal 2500 VAC Number of outputs: 16
Status display for each channel Configurable interrupt inputs
via LED Galvanic isolation from system
Status display for each channel
via LED

Digital Input/Output Modules

DIO248, DIO264, DIO280

Features
Total channel number: 16 / 32 / 48 / 64 / 80,
nom. 24 VDC
Number configurable inputs/outputs: 16
Number of inputs: 16 / 32 / 48
Number of outputs: 16/ 32 / 48
Configurable interrupt inputs
Configurable 32 Bit counter
PDM output mode
Galvanic isolation from system
Status display for each channel via LED

23
 Digital Input/Output Modules

Digital Input Modules

DI216, DI232/x

The digital input modules DI216, DI232, DI232CC,

DI232/np1 and DI232/48 are used to connect up to
16 or 32 digital sensors to the M1 controller.

Digital input modules with 16 or 32 inputs

Current sinking logic >2 mA acc.
to EN61132 type 1
DI216, DI232, DI232CC, DI232/np:
input voltage: nom. 24 VDC (18 to 34 VDC)
DI232/48: input voltage: nom. 48 VDC
(30 to 58 VDC)
Inputs 1 and 2 configurable as interrupt
inputs
Galvanic isolation of inputs from the system
Status display for each channel via LED
Sink/source inputs (DI232/np1)

Item Item no.

DI216 00009002-00
DI232 00008997-00
DI232CC 00016411-00
DI232/np1 00011516-00
DI232/48 00012162-00

24
 Digital Input/Output Modules

DI216 DI232, DI232CC

Inputs
Number of inputs 16 32
Isolated input groups 2 (1-8 / 9-16) 2 (1-16 / 17-32)
Input voltage 24 VDC 24 VDC
Internal resistance Approx. 6 k Approx. 6 k
Low level -34 to +5 V -34 to +5 V
High level +15 to +34 V +15 to +34 V
Input delay (normally via filter) 3 ms 3 ms
Interrupt inputs Max. 2 Max. 2
Input delay (normally) 50 s 50 s
Galvanic isolation from system 300 V 300 V
Galvanic isolation of groups 500 V 500 V

DI232/np1 DI232/48
Inputs
Number of inputs 32 32
Isolated input group 4 (1-8 /9-16), (17-24/25-32) 2 (1-16 / 17-32)
Input voltage 24 VDC 48 VDC
Internal resistance < 4,7 k < 7,5 k
Low level |UC-UIN| < 5 V -34 to +10 V
High level |UC-UIN| > 15 V +30 to +58 V
Input delay (normally via filter) 100 s 3 ms
Interrupt inputs Max. 2 Max. 2
Input delay (normally) 50 s 20 s
Galvanic isolation from system 500 V 500 V
Galvanic isolation of groups 500 V 500 V
Current consumption (via BS2xx) 80 mA at 5 V 88 mA at 5 V

Ambient conditions Standard ColdClimate ( )

Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
DI216 00009002-00 Digital input module; 16x 24V; 3ms filter; 2 groups; 2 interrupt
channels; 50s delay; isolated
DI232 00008997-00 Digital input module; 32x 24V; 3ms filter; 2 groups; 2 interrupt
channels; 50s delay; isolated
DI232 CC 00016411-00 Like DI232; ColdClimate ( )
DI232/np1 00011516-00 Digital input module; 32x 24V; 100s filter; sink / source; 4 groups;
2 interrupt channels; 50s delay; isolated
DI232/48 00012162-00 Digital input module; 32x 48V; 3ms filter; 2 groups; 2 interrupt
channels; isolated

25
 Digital Input/Output Modules

Accessories DI216/232
Item Item no. Description
KZ-DI216 B+C 00011973-50 Terminal set Phoenix cage clamp (3x KZ 51/10) with labeling strip
and coding elements
KZ-DI232 B+C 00012004-50 Terminal set Phoenix cage clamp (3x KZ 51/12) with labeling strip
and coding elements
SV-DI216 B+C 00010866-50 Terminal set Phoenix screw frontside (2x SV 51/10) with labeling
strip and coding elements
SV-DI232 B+C 00010867-50 Terminal set Phoenix screw frontside (2x SV 51/12) with labeling
strip and coding elements

26
Digital Input/Output Modules

Digital Output Modules

DO216, DO232/x

The digital output modules DO216, DO232,

DO232CC and DO232/48 are suitable for connecting
up to 16 or 32 digital signal receivers (relays,
contactors, signal lamps, valves, etc.) to the M1
controller.

Digital output modules with 16 or 32 outputs

Outputs 24 VDC (DO216, DO232, DO232CC)
Outputs 48 VDC (DO232/48)
16 outputs with 2.5 A or 32 outputs
with 1 A/0.5 A
Outputs parallel connectable
Monitoring of short circuit, wire break
and overload
Compact design
Status display for each channel via LED

Item Item no.

DO216 00009004-00
DO232 00009003-00
DO232CC 00016414-00
DO232/48 00012176-00

27
 Digital Input/Output Modules

DO216 DO232, DO232CC DO232/48

Description
Number of outputs 16 32 32
Output current / channel* 2.5 A 1A 0.5 A
Groups with different power 2 (1-8 / 9-16) 2 (1-16 / 17-32) 2 (1-16 / 17-32)
supplies
Total current / group Max. 8 A Max. 8 A Max. 8 A
Switching delay (resistive load)
0 -> 1 Normally 80 s Normally 80 s Normally 25 s
(at 1 A) (at 1 A) (at 0.5 A)
1 -> 0 Normally 250 s Normally 250 s Normally 25 s
(at 1 A) (at 1 A) (at 0.5 A)
Galvanic isolation from system 500 V 500 V
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation
Order codes
DO216 00009004-00 Digital output module; 16x 2.5A / 24VDC outputs; 2 groups; isolated
DO232 00009003-00 Digital output module; 32x 1A / 24VDC outputs; 2 groups; isolated
DO232 CC 00016414-00 Like DO232; ColdClimate ( )
DO232/48 00012176-00 Digital output module; 32x 0.5A / 48VDC outputs; 2 groups; isolated

* rated

Accessories DO216/232
Item Item no. Description
KZ-DO216 B+C 00012005-50 Terminal set Phoenix cage clamp (3x KZ 51/10) with labeling strip
and coding elements
KZ-DO232 B+C 00012006-50 Terminal set Phoenix cage clamp (3x KZ 51/12) with labeling strip
and coding elements
SV-DO216 B+C 00010865-50 Terminal set Phoenix screw frontside (2x SV 51/10) with labeling
strip and coding elements
SV-DO232 B+C 00010868-50 Terminal set Phoenix screw frontside (2x SV 51/12) with labeling
strip and coding elements

28
Digital Input/Output Modules

Digital Relay Output Modules

DOR206/230

Relays are the simplest way of controlling galvanically

isolated power circuits. The output modules direct
plugability relays drastically reduce wiring work,
save valuable control cabinet space and facilicate
troubleshooting. The locking mechanism keeps the
relay in place even when subjected to shocks and
vibrations. The relays offer maximum flexibility
for implementation in control cabinets thanks to
possibilities offered by standard relay types with a
voltage range from 24 V/48 VDC or 230 VAC, a broad
power range and the selection of valuable electro-
mechanical relays or solid state for high make-and-
break cycles.
Quick and easy serviceability without the use of tools
is won by availability, clear status and error display
(thanks to LED) and a locking/ejecting mechanism of
relays as service parts.

6 relays
Normally open contact (NO), normally closed
contact (NC), change-over contact (CO)
Standard socket for SIL relays
Electromechanical or solid state relays
Mechanically locked relays
Coil current monitoring
Status display for each channel via LED
Galvanic isolation measured for voltages
from system to channel 2500 VAC
Backplanes BS2xx/S with protection class 1 for
other voltages than SELV are available
Cost effective and space saving through direct
wiring to the consumer without relay and terminal

Item Item no.

DOR206/230 00014497-10

29
 Digital Input/Output Modules

DOR206/230
Output relays
Quantity 6 relay outputs; 3 groups with 2 output relays each are together
on an output plug
Relay socket For SIL relays 28 x 5 x 15 mm
relay coil Coil voltage 24 VDC, power rating 170 mW
Relay contact 230 VAC, 24 VDC depending on relay type
Switching capacity per channel (max.) Ohm resistive load up to 2 A AC
AC 15 230 VA (230 VAC / 1 A AC)
DC 13 12 W (24 VDC / 0.5 A DC)
Status indication (LED) Green
Switching rate (max. load in Ohms) 1 Hz
RC circuit Depending on relay and load complete externally
Input voltage, rated 230 VAC, 24 VDC depending on relay type (current consumption
not allowed)
Internal power supply
Galvanic isolation relay outputs to the 2500 VAC / 5.5 mm
system
Galvanic isolation between the groups 1500 VAC / 3 mm (between the three relays output groups and to
the Cabinet)
Galvanic isolation between relay 800 VAC / 1 mm (between every two relay outputs)
outputs
Ambient conditions
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation
Execution variants
DOR206/230 00014497-10 Digital relay output module 6x sockets with relay 24V/230V; AC15
230 VA; DC13 12W; change-over contact; BS2xx protection class 1
necessary with 230V working voltage

Accessories DOR206/230
Item Item no. Description
KZ-DOR206 B+C 00014760-00 Terminal set Phoenix cage clamp (3x KZ 51/06) with labeling strip
and coding elements

Safety instruction for operation

If higher voltages than safe low voltages are connected, then a backplane with BS2xx/S protective
grounding for protection class 1 must be used. Safe low voltages and dangerous voltages may not be
connected together on a relay module. In addition a suitable safeguard against accidental contact must be
provided: for example, installation in a control cabinet. While in operation all sockets must have a relay
plugged in. Cage clamps are the best method for protecting against accidental contact by technicians. It is
not permissible to use these relays as safety relays or for safety related applications.

30
Digital Input/Output Modules

Digital Input/Output Modules

DIO216/x, DIO232

The digital input / output modules DIO2xx/x can be

used to operate receivers of digital control devices
such as contactors, relays, pneumatic and hydraulic
valves as well as for reading signals from digitally
operating sources such as sensors, photocells or
switches.

16 / 32 / 48 / 64 or 80 digital channels
16 channels can be configured as input
or output
Configurable interrupt inputs
Status display for each channel via LED
Supply voltage 18 to 34 VDC
Supply voltage protected against reverse polarity
Cost effective and space saving
Full wiring without extra potential rails
(3-wire, only DIO216)
Configurable input filter (DIO232)

Item Item no.

DIO216 00010615-00
DIO216/4 00010892-00
DIO216/4CC 00016141-00
DIO232 00013034-00
DIO232CC 00019502-00

31
 Digital Input/Output Modules

DIO216/4 DIO232
DIO216
DIO216/4CC DIO232CC
Inputs
Quantity Max. 16 Max. 16 16 to 32
Input voltage range (H) 15 to 34 VDC
Input voltage range (L) 0 to 5 VDC
Input delay (normally) 600 s 600 s 0 to 365 ms
Internal resistance 6.8 kOhm
Status indication (LED) Green
Interrupt inputs 1 1 8
Outputs
Quantity Max. 16 Max. 16 16 to 32
Output voltage range 18 to 34 VDC
Output current per channel (max.) 1A 1A 0.5 A
Total current (max.) 12 A 16 A 8A
Status indication (LED) green
Switching frequency
1 kHz
(max., ohmic load)
External power supply
Reverse polarity protection Yes
Galvanic isolation from system 500 V
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without 5 to 95 % with
condensation condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
DIO216 00010615-00 Digital input/output module; 16x DIO; 24V / 1A; 600s filter;
1 group; 3-wire system; 1 interrupt channel; 50s delay; isolated
DIO216/4 00010892-00 Digital input/output module; 16x DIO; 24V / 1A; 600s filter;
4 groups; 3-wire system; 1 interrupt channel; 50s delay; isolated
DIO216/4 CC 00016141-00 Like DIO216/4; ColdClimate ( )
DIO232 00013034-00 Digital input/output module; 16x DI; 40s..365ms filter configurable;
16x DIO; 24V / 0.5A; 2 groups; 8 interrupt channel; 35s delay;
isolated
DIO232 CC 00019502-00 Like DIO232; ColdClimate ( )

32
 Digital Input/Output Modules

Accessories DIO216/232
Item Item no. Description
SV-DIO216 B+C 00012078-50 Terminal set Phoenix screw frontside (3x SV 51/12; 1x SV 51/02)
with labeling strip and coding elements
KZ-DIO216 B+C 00011974-50 Terminal set Phoenix cage clamp (3x KZ 51/12; 1x KZ 51/02) with
labeling strip and coding elements
KZ-DIO216/4 B+C 00011975-50 Terminal set Phoenix cage clamp (3x KZ 51/12; 1x KZ 51/02) with
labeling strip and coding elements
SS-DIO232 B+C 00015816-00 Terminal set Phoenix screw frontside (3x SS 51/12) with labeling
strip and coding elements
KZ-DIO232 B+C 00013742-50 Terminal set Phoenix cage clamp (3x KZ 51/12) with labeling strip
and coding elements

33
 Digital Input/Output Modules

Digital Input/Output Modules

DIO248, DIO264, DIO280

The input/output module DIO2xx are used for

controlling digital consumer like contactors, relays,
pneumatic and hydraulic valves, as well as for
reading signals of digital working sensors, detectors
or switches. On events can be reacted expressly
via 8 available interrupt inputs. Alternatively there
are available up to four counters, for detecting e.g.
positions or counting goods. For the energy-saving
operation of inductivities all outputs can be operated
as PWM. Especially for the PWM operation of valves
a hold time is additionaly configurable between 0 up
to 2s. Outputs are parallel connectable, in case it is
operated in the same operation mode.

16/32/48/64 or 80 digital channels

16 channels can be configured as input
or output
Configurable interrupt inputs
Configurable 32 bit counter
Mode: event counter, incremental encoder,
gate measurement, cycle time or frequency
measurement
Configurable input filter
PWM output mode for e.g. valve economy mode
Status display for each channel via LED
Supply voltage 18 to 34 VDC
Supply voltage protected against reverse polarity
Cost effective and space saving

Item Item no.

DIO248 00019116-00
DIO264 00019115-00
DIO280 00019114-00
DIO280CC 00019119-00

34
 Digital Input/Output Modules

DIO280
DIO248 DIO264
DIO280CC
Inputs
Quantity 16 to 32 24 to 40 32 to 48
Input voltage range (H) 15 to 34 VDC
Input voltage range (L) 0 to 5 VDC
Input delay (normally) Standard: 600 s
Settable 10 s to 270 ms
Internal resistance 8 kOhm
Status indication (LED) Green
Interrupt inputs 8, configurable as counter inputs or interrupt inputs
Counter
Quantity up to 4
Resolution 32 Bit
Operating mode event counter, incremental encoder, gate measurement, cycle time or
frequency measurement
Encoder types incremental encoder with A and B channel and one-channel pulse
encoder
Input signal A, B, Initator (interrupt inputs configurable)
Signal evaluation 1 / 2 / 4-fold edge evaluation or pulse direction mode
Max. input frequency one-channel: 50 kHz dual-channel (A/B): 20 kHz
Outputs
Quantity 16 to 32 24 to 40 32 to 48
Output voltage range 18 to 34 VDC
Output current per channel (max.) 0.5 A
Total current (max.) 16 A 20 A 24 A
Status indication (LED) Green
Switching frequency
1 kHz
(max., ohmic load)
Inductive breaking capacity 1,15 H
PWM
Quantity Like outputs
Pulse duty ratio / resolution 0 to 100 % / 13 Bit
Frequency 1 Hz to 1 kHz
Holding time (valve mode) 0 to 2s configurable
Start/Stopp By dedicated output
Internal power supply
Galvanic isolation from system 500 V
Internal power supply BS2xx
Internal current consumption 180 mA
(at 5 V)

35
 Digital Input/Output Modules

DIO280
DIO248 DIO264
DIO280CC
External power supply
Reverse polarity protection Yes
Energetic recovery Sensor energetic recovery of DIO by switched-off supply
Input voltage Nominal 24 VDC
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Working temperature -40 to +60 C
Rel. humidity operation 5 to 95 % without 5 to 95 % with
condensation condensation
Storage temperature -40 to +60 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
DIO248 00019116-00 Digital input/output module; 16x DI; 600s filter; 16x DIO; 16x DO;
24V / 0.5A; 4 groups, 600s filter; 8 interrupt channel; 50s delay;
isolated
DIO264 00019115-00 Digital input/output module; 24x DI; 600s filter; 16x DIO; 24x DO;
24V / 0.5A; 5 groups; 600s filter; 8 interrupt channel; 50s delay;
isolated
DIO280 00019114-00 Digital input/output module; 32x DI; 600s filter; 16x DIO; 32x DO;
24V / 0.5A; 6 groups; 600s filter; 8 interrupt channel; 50s delay;
isolated
DIO280 CC 00019119-00 Like DIO280; ColdClimate ( )

Accessories DIO248/264/280
Item Item no. Description
SS-DIO248 B+C 00012539-50 Terminal set Phoenix screw side (4x SS 35/16) with labeling strip
and coding elements
KZ-DIO248 B+C 00011976-50 Terminal set Phoenix cage clamp (4x KZ 35/16) with labeling strip
and coding elements
SS-DIO264 B+C 00012539-50 Terminal set Phoenix screw side (5x SS 35/16) with labeling strip
and coding elements
KZ-DIO264 B+C 00011977-50 Terminal set Phoenix cage clamp (5x KZ 35/16) with labeling strip
and coding elements
SS-DIO280 B+C 00012538-50 Terminal set Phoenix screw side (6x SS 35/16) with labeling strip
and coding elements
KZ-DIO280 B+C 00011978-50 Terminal set Phoenix cage clamp (6x KZ 35/16) with labeling strip
and coding elements

36
Digital Input/Output Modules

37
 Analog Input/Output Modules

The appropriate accuracy for each task

The diverse requirements of industrial and modules, the scope of products also
plant automation in the field of analog comprises models with single channel
signal processing can be ideally covered isolation, wire break detection and much
by the M1 Automation System's signal more. Resolutions from 12-bit to 16-bit
modules. offer perfect accuracy for every task. Fast
sampling times in some cases adjustable
Pt100 temperature sensors or strain gauge input filters and support of spontaneous
sensors with perfectly scalable channel single accesses are also ideally suited for
quantities, modules of various standard dynamic applications.
levels for general analog transmission
are available. Beside commonly supplied

Universal Input/Output Universal Input/

Module GIO212 Output Module AIO208,
AIO216
Features
Number of in- and outputs: 12 Features
(analog and digital) Number of in- and outputs: 8
Resolution: input 16 Bit, (AIO208) / 16 (AIO216)
output 14 Bit Resolution: input 16 Bit,
Input voltage: 10 V to 10 mV output 14 Bit
Input current: 0(4) to 20 mA Input voltage: 10 V to 10 mV
Digital input 24 V Input current: 0(4) to 20 mA
Digital 32-bit counter Filter from 4 kHz to 0.5 Hz
Filter from 4 kHz to 0.5 Hz Temperature sensor Pt 2-,3-,4-wire
Temperature sensor Pt 2-,3-,4-wire Thermoelements J, K, T, N, E, R, S, B
Thermoelements J, K, T, N, E, R, S, B Galvanic isolation from
Galvanic isolation from system: 500 V
system: 500 V Condensation-proof ColdClimate
Condensation-proof ColdClimate design ( )
design ( )

Universal Input/Output Analog Input Modules

Module AIO208/SI, AI202/SI, AI204/SI
AIO204/SI, AIO202/SI
Features
Features Number of inputs: 2 / 8
Number of channels: 8 (AIO208/ Input current: 0 to 20 mA
SI), 4 (AIO204/SI), 2 (AIO202/SI) Differential inputs
Resolution: input 16 Bit, output Resolution: 13 to 16 bit
14 Bit Galvanic isolation from
Input voltage: 10 V to 100 mV system: 500 V
Input current: 0(4) to 20 mA, Galvanic isolation of
20mA channels: 500 V
Temperature sensor Pt 2-,3-,4-wire
Galvanic isolation channel to
channel and system 500 V

38
 Analog Input/Output Modules

Analog Input Module Analog Input Modules

AI208/SI AI204/x

Features Features
Number of inputs: 8 Number of inputs: 1 / 2 / 4
Input current: 4 to 20 mA, Input voltage: 10 VDC
0 to 20 mA, -20 to +20 mA Differential inputs
Resolution: 13 to 16 bit Resolution: 16 bit
Galvanic isolation from Inputs can be synchronized
system: 500 V Galvanic isolation from
Galvanic isolation of system: 500 V
channels: 500 V Galvanic isolation of
channels: 500 V

Analog Output Analog Output

Module AO202 Modules AO202/SI,
AO204/SI
Features
Number of outputs: 2 Features
Output voltage: 10 VDC Number of outputs: 2 / 4
Differential and short circuit Output current: 0 to 20 mA
proof outputs Differential outputs
Resolution: 16 bit Short circuit proof outputs
Outputs can be synchronized Resolution: 16 bit
Galvanic isolation from Galvanic isolation from
system: 500 V system: 500 V
Galvanic isolation of Galvanic isolation of
channels: 500 V channels: 500 V

Analog Input/Output
Modules AIO288/x

Features
Number of inputs:
8 (10 VDC / 1 VDC
or 0 to 20 mA)
Number of outputs:
8 (10 VDC)
Resolution: 14 bit
Connection:
single-ended or differential
Number of Pt100 sensors: 4
Connection: 2- or 4-wire
technology
Optional galvanic isolation from
system: 500 V 39
 Analog Input/Output Modules

Temperature Recording Temperature

Module PTAI216 Recording Modules
TI214/x
Features
Number of inputs: 4 Features
(10 VDC / 1 VDC or TI214: 14 inputs for Pt100 /
0 to 20 mA) Pt1000 sensors as well as type
Connection: single-ended or J or K thermocouples
differential TI214/2: thermal couples type
Resolution: 14 bit at AI N or S
Number of Pt100/Pt1000 sensors: Resolution 14 bit (16 bit with
12 measured value filtering)
Connection: 2-wire technology Wire break detection on the
Resolution: 12 bits with Pt100/ measurement inputs
Pt1000 Galvanic isolation from
Galvanic isolation from system: 500 V
system: 500 V

Strain Gauge Module

DMS202

Features
Number of strain gauge measuring
inputs: 2 (full bridge)
Industrial connectors (LEMO)
Analog measuring outputs: 2
Automatic measuring range
selection 
Wire break detection on
the measurement inputs
Resolution: 12 bit
Galvanic isolation from
system: 500 V

40
Analog Input/Output Modules

Universal Input/Output Module

GIO212

The GIO212 is a module that can measure and output

various types of signals. Each channel can be used as
analog or digital output or input. With the standard
signals current (0/4 to 20 mA) and voltage (10 V),
various sensors and actuators can be connected. A
resolution of 16 bits allows measurement results from
signals that do not completely use the measuring
range (e.g. 0 to 5 V). Temperatures are playing a
significant role in ever more processes, which is why
this module supports Pt100/Pt1000 in 2-, 3-, and
4-wire measurement, as well as all standard type
thermoelements. Similarly, the channels can be used
as digital inputs, which can also be configured as
interrupt input and digital 32-bit counters. The values
of the pulse length or period measurement can be
puffered in a FIFO (1022 values).

The quick digital 24V output can be selected as

Push-Pull, High-Side or Low-Side. The output can be
controlled as simple output or as PWM / frequency
output. The frequency mode allows the control of
the stepper motor output stage via the output of the
number of pulses or freely selectable profiles (FIFO).

Up to two signal types can be used simultaneously

per channel. This allows up to 24 channels per
GIO212. Analog sensors can be supplied via the
digital output (short circuit-proof and monitored),
actuator signals read back and digital signals
monitored analog. Thus, this is a single universal
module for countless applications instead of different
modules for each signal type. A cost-effective solution
that simplifies logistics and service.

Various modes can be combined and set easily

via a configuration wizard in the SolutionCenter
engineering tool.

Item Item no.

GIO212 00020620-00
GIO212CC 00020623-00

41
 Analog Input/Output Modules

Features
12 channels Resolution: Input 16-bit with filter, output 14-bit
Analog and digital inputs and outputs Filter adjustable from 4 kHz to 0.5 Hz per channel
Modes that can be selected per channel: Digital status display for analog channels
Analog voltage input 10 V to 10 mV Digital inputs in accordance with IEC 61131
Analog current input 0(4) to 20 mA Type 1,2,3
Temperature sensor Pt elements as 2-,3-,4-wire Digital outputs up to 10 kHz
Thermoelements type J, K, T, N, E, R, S, B All outputs overload, short circuit and external
Analog voltage output 10 V voltage-proof
Analog current output 0(4) to 20 mA Measuring range monitoring freely adjustable
Digital input 24 V (105 %)
Digital 32-bit counter, A and A/B operation Error message on overload and overtemperature
Digital output 100 mA and undervoltage of the supply
Low-Side, High-Side, Push-Pull Galvanic isolation from the system 500 V
Digital output as 16-bit PWM / frequency Condensation-proof ColdClimate design ( )
modulation

42
 Analog Input/Output Modules

GIO212
Inputs/Outputs
Quantity 12 channels, individually configurable as input or output
Modes per channel Analog input
Temperature measurement input for Pt elements and thermoelements
Analog output
Digital input
Counter input
Digital output
PWM output
SYNC signal In Analog input, digital input, temperature measurement, counter
(depending on the mode)
Out Analog output, digital output
Analog inputs in general
Digital resolution 16-bit
Measuring range 105 % of nominal range
Measuring range monitoring Lower and upper measuring range limit, error message as status or
measuring range monitoring
Allowed common mode voltage Max. 1 V
Refresh cycle time 100 s
Cut-off frequency 4 kHz to 0.5 Hz adjustable channel by channel
Filtering slope >80 dB/decade
Voltage inputs
Input voltage 10 V, 1 V, 100 mV, 10 mV
Basic accuracy at 25 C Range 10 V: 0.05 %FS
Range 1 V: 0.05 %FS
Range 100 mV: 0.05 %FS
Range 10 mV: 0.2 %FS
Current inputs
Input current 20 mA or 0 to 20 mA or 4 to 20 mA
Basic accuracy at 25 C Range 20 mA: 0.1%FS
Range 0 to 20 mA: 0.2 %FS
Range 4 to 20 mA: 0.2 %FS
Input impedance Typ. 250Ohm
Max. 300 Ohm
Shunt short-circuit proof To +24 V
Interference voltage strength +24 V
Temperature inputs PTC
Temperature inputs Pt100/Pt1000
Connection type 2-, 3- or 4-wire, optional
Input impedance >100 kOhm
Temperature range -100 to +800 C
Basic accuracy at 25 C Pt100/Pt1000: 0.15% of 900 (measuring range -100 to 800C)
Value of the LSB 0.1 K, measurement values in 1/10 Kelvin

43
 Analog Input/Output Modules

GIO212
Temperature inputs TE
Temperature elements Types J, K, T, N, E, R, S, B can be selected
Temperature J -100 to +1200 C
ranges per type K -100 to +1370 C
T -100 to +400 C
N -100 to +1300 C
E -100 to +1000 C
R -50 to +1768 C
S -50 to +1768 C
B +600 to +1820 C
Ground Up to 3 V
Basic accuracy at 25 C Input range max. 0.15 % of the measuring range
(S, R, T, B max. 0.3 %)
Value of the LSB 0.1 K, measurement values in 1/10 Kelvin
Analog outputs in general
Digital resolution 14-bit
Output signal range 105 % nominal range
Voltage outputs
Output voltage 10 V
Output current Max. 10 mA
Basic accuracy at 25 C Min. 1 kOhm, max. 0.05 % of the output current range
Current outputs
Output current 0(4) to 20 mA
Basic accuracy at 25 C Max. 0.2%FS of the output current range
Apparent ohmic resistance Up to 600 Ohm
Digital inputs
Input voltage Nom. 24 VDC
Low level 0 to 5 V
High-level +11 to +34 V
According to Type 1 2 to 6 mA
IEC61131-2 input Type 2 6 to 10 mA
current at 24 V
Type 3 2 to 6 mA
Input type "source" 2 to 6 mA
Input type "comparator" Typ. 1.2 V (TTL compatible)
Prof. filter for digital inputs 16 s to 262 ms, default 1 ms
Digital counter
Modes 1, 2, 4-fold evaluation
Period duration measurement
Pulse duration measurement
Combination with 2nd channel: pulse/direction mode or quadrature encoder
FIFO mode for period/pulse measurement (1022 values)

44
 Analog Input/Output Modules

GIO212
Digital counter
Counter Counter up or down (in combination with 2nd channel)
32-bit
Count frequency 125kHz (500kHz at 4-fold evaluation)
Input type 24 V, like digital input
Trigger (2nd channel) Save value
Reset (2nd channel) Reset counter
Digital output
Output type Low-Side, High-Side or Push-Pull (half bridge)
Output current / channel 0.1 A (briefly 0.5 A for <10 s)
Short-circuit current/channel 800 mA
Max. switching frequency 10 kHz
Broken wire detection Yes
Short circuit, overload Yes
PWM output
Output Specification like digital output
Mode PWM
Frequency modulation (frequenzy, number of pulses, FIFO profile)
Frequency range 0.95 Hz to 10 kHz
Pulse range 100 s (10 s) to 8.192 ms
Frequency resolution 16 bit (LSB is 125 ns or 16 s)
Internal power supply
Supply internal Via backplane BS2xx
Current consumption internal 80 mA
Power supply external
Voltage range external 18 to 34VDC
Current consumption external 24 V Typically 200 mA without external load
Galvanic isolation from the system 500 V
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation 5 to 95 % with condensation
Order codes
GIO212 00020620-00 Universal input/output module; 12x analog In 10V 20mA Pt TC;
16bit; analog Out 10V 20mA; 14bit; digital In DI 5V / 24V, 125kHz,
sink/source, counter; digital Out 24V/100mA, 10kHz, highside/
lowside/pushpull, pwm; configurable DI/AI filter; 100s sample and
refresh time; threshold monitoring; isolated
GIO212 CC 00020623-00 Like GIO212; ColdClimate ( )

Accessories GIO212
Item Item no. Description
KS-GIO212 B+C 00023145-00 Terminal set cage clamp small (4 x KS35/15; 1 x KZ51/02) with
labeling strip and coding elements
45
 Analog Input/Output Modules

Universal Analog Input/Output

Module AIO208, AIO216

The AIO208 and AIO216 modules enable the

measuring or output of all standard analog signals.
The AIO208 offers 8 channels and the AIO216
16channels compactly in a single module. The
standard signal types for current (0to20 mA and
4to20 mA) and voltage ranges (10 V to 10 mV)
allow the connection of a wide range of sensors and
actuators. A minimum 14-bit resolution makes it
possible to also measure signals that do not fully
utilize the measuring range (e.g. 0 to 5V) with
a sufficiently high resolution. Temperatures are
playing an important role in an increasing number
of processes. These modules therefore also support
Pt100/Pt1000 in 2, 3 and 4-wire measuring circuits,
as well as all standard thermocouples.
For each channel, a second channel with unused
signal types can be used in addition to the primary
configured signal type. For example, a current output
can be assigned to a voltage input so that up to twice
the number of channels per module are provided.
This enables one module to cover virtually all
analog signal measuring tasks instead of having to
use many different modules for each signal type.
A cost-effective solution that simplifies logistics
and servicing. Different modes can be combined
and set simply using a configuration wizard in the
SolutionCenter engineering tool.

Item Item no. 16 channels AIO216, 8 channels AIO208

AIO208 00020628-00 Analog inputs and outputs
AIO208CC On request Modes that can be selected per channel:
AIO216 00020627-00 Analog voltage input 10 V to 10 mV
AIO216CC 00020631-00 Analog current input 0(4) to 20 mA
Temperature sensor Pt elements as 2-,3-,4-wire
Thermo couples type J, K, T, N, E, R, S, B
Analog voltage output 10 V
Analog current output 0(4) to 20mA
Resolution: 16-bit input with filter, 14-bit output
Filter adjustable from 4 kHz to 0.5 Hz per channel
All outputs overload, short circuit and external
voltage-proof
Measuring range monitoring freely adjustable
(105%)
Error message on overload and overtemperature
and undervoltage of the supply
Galvanic isolation from the system 500 V
Optional condensation-proof ColdClimate ( )

46
 Analog Input/Output Modules

AIO208, AIO216
Inputs/Outputs AIO208 AIO216
Quantity 8 channels 16 channels
Modes per channel Analog input
Temperature measurement input for Pt elements and thermo couples
Analog output
SYNC signal In Analog input, temperature measurement
Out Analog output
Analog inputs in general
Digital resolution 16-bit
Measuring range 105 % of nominal range
Measuring range monitoring Lower and upper measuring range limit, error message as status or
measuring range monitoring
Allowed common mode voltage Max. 1 V
Refresh cycle time 100 s
Cut-off frequency 4 kHz to 0.5 Hz adjustable channel by channel
Filtering slope >80 dB/decade
Voltage inputs
Input voltage 10 V, 1 V, 100 mV, 10 mV
Basic accuracy at 25 C Range 10V: 0.05%FS
Range 1V: 0.05%FS
Range 100mV: 0.05%FS
Range 10mV: 0.2%FS
Current inputs
Input current 20 mA or 0 to 20 mA or 4 to 20 mA
Basic accuracy at 25 C Range 20mA: 0.1%FS
Range 0 to 20mA: 0.2 %FS
Range 4 to 20mA: 0.2%FS
Input impedance Max. 300 Ohm
Shunt short-circuit proof Up to +24 V
Interference voltage strength +24 V
Temperature inputs PTC
Temperature inputs Pt100/Pt1000
Connection type 2-, 3- or 4-wire
Input impedance >100 kOhm
Temperature range -100 to +800 C
Basic accuracy at 25 C PT100/Pt1000: 0.15% of 900 (measuring range -100 to 800C)
Value of the LSB 0.1 K, measurement values in 1/10 Kelvin
Temperature elements Types J, K, T, N, E, R, S, B can be selected
Temperature J -100 to +1200 C
ranges per type K -100 to +1370 C
T -100 to +400 C
N -100 to +1300 C
E -100 to +1000 C
R -50 to +1768 C
S -50 to +1768 C
B +600 to +1820 C

47
 Analog Input/Output Modules

AIO208, AIO216
Temperature inputs TE
Ground Up to 3 V
Basic accuracy at 25 C Max. 0.15 % of input current range
(S, R, T, B max. 0.3 %)
Value of the LSB 0.1 K; measurement values in 1/10 Kelvin
Analog outputs in general
Digital resolution 14-bit
Output signal range 105 % nominal range
Voltage outputs
Output voltage 10 V
Output current Max. 10 mA
Basic accuracy at 25 C Min. 1 kOhm, max. 0.05 % of output range
Current outputs
Output current 0(4) to 20 mA
Basic accuracy at 25 C Max. 0.2%FS
Apparent ohmic resistance Up to 600 Ohm
Power supply
Supply internal Via backplane BS2xx
Current consumption internal 80 mA
Voltage range external 18 to 34VDC
Current consumption external 24 V Typically 200 mA without external load
Galvanic isolation I/O to system 500 V
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation 5 to 95 % with condensation
Order codes
AIO208 00020628-00 Universal analog input/output module; 8x analog In 10V 20mA 0/4
to 20mA Pt TC; 16bit; analog Out 10V 20mA; 14bit; configurable
analog filter; 100s sample and refresh time; threshold monitoring;
isolated
AIO208 CC On request Like AIO208; ColdClimate ( )
AIO216 00020627-00 Universal analog input/output module; 16x analog In 10V 20mA
0/4 to 20mA Pt TC; 16bit; analog Out 10V 20mA; 14bit; configurable
analog filter; 100s sample and refresh time; threshold monitoring;
isolated
AIO216 CC 00020631-00 Like AIO216; ColdClimate ( )

Accessories AIO208, AIO216

Item Item no. Description
KS-AIO208 B+C 00023149-00 Terminal set cage clamp small (2 x KS35/20; 1 x KZ51/02) with
labeling strip and coding elements
KS-AIO216 B+C 00023148-00 Terminal set cage clamp small (4 x KS35/20; 1 x KZ51/02) with
labeling strip and coding elements

48
 Analog Input/Output Modules

Universal Analog Input/Output

Modules AIO208/SI, AIO204/SI,
AIO202/SI

All conventional analog signals are measured or

emitted by modules AIO208/SI, AIO204/SI and
AIO202/SI. AIO208/SI has 8 channels, AIO204/SI
has 4channels and AIO202/SI 2channels isolated
compactly and individually in one module. A wide
variety of sensors and actuators can be connected
using standard current (0 to20mA and 4 to 20 mA)
and voltage range (10 V to 100mV) signal types.
A 16-bit resolution also enables measurements from
signals that do not make full use of the measuring
range (e.g. 0 to 5 V) at sufficiently higher resolution.
Temperatures are playing a major role in more and
more processes, which is why these modules support
Pt100 in 2-, 3-, and 4-wire measurement, as well as
all standard type thermoelements.

Item Item no. Input and output are available on every channel.
AIO208/SI 00023018-00 If, for example, the voltage input is used in most
AIO208/SI CC 00026636-00 instances, the free output as a secondary channel
AIO204/SI 00023017-00 can be used for the current output, for instance, so
AIO202/SI 00023016-00 that double the number of channels are available per
module.

This enables virtually all analog signal measuring

tasks to be covered easily in a single module instead
of using many different modules for each signal type.
An economical solution that simplifies logistics and
service as well as enabling the flexible use of reserve
resources.

Different modes can be combined and set easily

using a configuration wizard in the SolutionCenter
engineering tool.

Resolution: input 16 bits, output 14 bits 8 channels AIO208/SI, 4channels AIO204/SI,

Filter adjustable from 4 kHz to 1 Hz per 2channels AIO202/SI
channel Analog inputs or outputs
All outputs overload, short circuit and external Galvanically isolated by channel
voltage-proof Modes that can be selected per channel:
Measuring range monitoring freely adjustable Analog voltage input 10 V to 100 mV
Error message on overload and Analog current input 4(0) to 20 mA, 20 mA
overtemperature, undervoltage in the supply Temperature sensor Pt elements as 2-,3-,4-wire
unit Thermoelements type J, K, T, N, E, R, S, B
Galvanic isolation channel to channel and Analog voltage output 10 V
system 500 V Analog current output 0(4) to 20 mA

49
 Analog Input/Output Modules

AIO208/SI AIO204/SI AIO202/SI

Inputs/Outputs
Quantity 8 channels 4 channels 2 channels
Modes per channel Analog input
Temperature measurement input for Pt elements and thermo couples
Analog output
SYNC signal In Analog input, temperature measurement
Out Analog output
Analog inputs in general
Digital resolution 16-bit
Measuring range 105 % of nominal range
Measuring range monitoring Error interrupt/status message on undershoot or overshoot of the
nominal range
Measured value monitoring Event interrupt/status message on undershoot or overshoot of an
adjustable measuring range
Allowed common mode voltage Max. 1V between primary and secondary channel
Refresh cycle time 100 s standard
Cut-off frequency (3 dB) 4 kHz to 0.5 Hz adjustable channel by channel
Filtering slope >80 dB/decade
Voltage inputs
Input voltage 10V, 1V, 100mV nominal range
Basic accuracy at 25C Max. 0.05 %FS
Current inputs
Input current at -30to +60C 20mA or 0 to 20mA or 4 to 20mA
Basic accuracy at 25C Range 20mA: max. 0.1%FS
Range 0 to 20 mA: max. 0.2 %FS
Range 4 to 20mA: max. 0.2%FS
Input impedance Typ. 250Ohm
Max. 300Ohm
Shunt short-circuit proof Up to +24V
Interference voltage strength 24V
Temperature inputs PTC
Temperature inputs PTC Pt100
Connection type 2-, 3- or 4-wire
Input impedance >100 kOhm
Temperature range -100 to +800 C
Basic accuracy at 25C Up to 300 C 0.15 %
Value of the LSB 0.1 K

50
 Analog Input/Output Modules

AIO208/SI AIO204/SI AIO202/SI

Temperature inputs
Temperature elements Types J, K, T, N, E, R, S, B can be selected
Temperature J -30 to +1200 C
ranges per type K -30 to +1370 C
T -30 to +400 C
N -30 to +1300 C
E -30 to +1000 C
R -30 to +1768 C
S -30 to +1768 C
B +600 to +1820 C
Ground Up to 3 V allowed common mode voltage
Basic accuracy at 25C Input range max. 0.15% of the measuring range
(S, R, T, B max 0.3%)
Value of the LSB 0.1 K; measured values in 1/10 Kelvin
Analog outputs in general
Digital resolution 14-bit
Output signal range 105 % nominal range
Voltage outputs
Output voltage 10 V
Output current Max. 10 mA (current-limited)
Basic accuracy at 25C Min. 1 kOhm, max. 0.05 % of the output range
Current outputs
Output current 0(4) to 20 mA
Basic accuracy at 25C Max. 0.2 %FS
Apparent ohmic resistance Up to 600 Ohm
Power supply
Supply internal Via backplane BS2xx
Current consumption internal 110mA 100mA 95mA
Voltage range external 18 to 30 VDC
Current consumption external 24 V 310mA 160mA 95mA
Galvanic isolation system 500 V
Galvanic isolation of channels 500 V
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation 5 to 95 % with condensation

51
 Analog Input/Output Modules

AIO20x/SI
Item Item no. Description
AIO208/SI 00023018-00 Universal analog input/output module; 8x analog In 10V
20mA 0/4 to 20mA Pt TC; 16bit; analog out 10V 20mA;
14bit; configurable analog filter; 100s sample and refresh time;
threshold monitoring; single isolated
AIO208/SI CC 00026636-00 Like AIO208/SI; ColdClimate ( )
AIO204/SI 00023017-00 Universal analog input/output module; 4x analog In 10V
20mA 0/4 to 20mA Pt TC; 16bit; analog out 10V 20mA;
14bit; configurable analog filter; 100s sample and refresh time;
threshold monitoring; single isolated
AIO202/SI 00023016-00 Universal analog input/output module; 2x analog In 10V
20mA 0/4 to 20mA Pt TC; 16bit; analog out 10V 20mA;
14bit; configurable analog filter; 100s sample and refresh time;
threshold monitoring; single isolated

Accessories AIO20x/SI
Item Item no. Description
KZ-AIO208/SI B+C 00025859-00 Terminal set Phoenix cage clamp (8x KZ 35/05) with labeling strip
KZ-AIO204/SI B+C 00024832-00 Terminal set Phoenix cage clamp (4x KZ 35/05) with labeling strip
KZ-AIO202/SI B+C 00024831-00 Terminal set Phoenix cage clamp (2x KZ 35/05) with labeling strip

52
Analog Input/Output Modules

Analog Input Modules

AI202/SI, AI204/SI

The analog input module AI20x / SI offers two or

four high resolution analog 16 bit current input
channels. Single channel isolation, high immunity
to interference, as well as integrated signal filtering
(delta-sigma converter) make this module particularly
interesting for process technology.

2 or 4 analog inputs
Input current 0 to 20 mA
Input impedance 75
Resolution: 16 bit
Refresh cycle time 250 ms/channel
Galvanic isolation of channels
Galvanic isolation from system
Monitoring of internal voltages

Item Item no.

AI202/SI 00012245-10
AI204/SI 00012245-00

53
 Analog Input/Output Modules

AI202/SI, AI204/SI
Current inputs
Quantity 2 (AI202 / SI) or 4 (AI204 / SI)
Input current range 0 to 20 mA
Input impedance 75
Digital resolution 16 bit
Value of the LSB 509 nA (Vref = 2.5 V to 75 )
Cross-talk attenuation > 100 dB between the channels
Signal suppression 50 Hz / 60 Hz > 60 dB
Error at 25 C 0.1%
Error at the entire temperature range 0.5 %
Sample frequency 4 measurements per second/channel
Input filter fg (3dB) delay time 1ms, Low-pass filter: 1st order
Galvanic isolation of channels 500 V
Galvanic isolation from system 500 V
Ambient conditions
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
AI202/SI 00012245-10 Analog input module; 2x In 20mA; 16bit; 0.1%; single
isolated
AI204/SI 00012245-00 Analog input module; 4x In 20mA; 16bit; 0.1%; single
isolated

Accessories AI202/SI, AI204/SI

Item Item no. Description
SS-AI202/SI B+C 00012354-50 Terminal set Phoenix screw side (2x SS 35/03) with labeling strip
and coding elements
SS-AI204/SI B+C 00012353-50 Terminal set Phoenix screw side (4x SS 35/03) with labeling strip
and coding elements
KS-AI204/SI B+C 00024539-00 Terminal set cage clamp small (4x KS 35/03) with labeling strip
and coding elements

54
Analog Input/Output Modules

Analog Input Modules

AI208/SI

The compact analog input module AI208/SI offers

eight individual galvanically isolated current
inputs. The measuring range is +/- 24.6 mA and
covers standards 4 to 20 mA, 0 to 20 mA and
-20to+20mA.
Via adjustable measuring range limits errors, such as
short circuit, sensor defect or wire break can be easily
detected. Threshold values that can be configured
within the measuring range permit monitoring of
the process factor without having to sample it. The
shunt is protected against short circuit of the 24 V
supply, which can easily occur with the sensor wiring.
Robustness and above-average diagnostic capabilities
are the outstanding characteristics of this input
module.

8 analog inputs
Input current 0 to 20 mA, 4 to 20 mA,
-20 to +20 mA
Input impedance approx. 200
Resolution: 13 to 16 bit
Adjustable input filter 2.5 kHz to 2.5 Hz

Item Item no.

AI208/SI 00017772-00
AI208/SICC 00018843-00

55
 Analog Input/Output Modules

AI208/SI
Current inputs
Quantity 8
Input current range 0 to 20 mA, 4 to 20 mA, -20 to +20 mA
Measuring range 24.6 mA
Input impedance Normally 200
Digital resolution 13 bit (2.5 kHz filter) to 16 bit (10 Hz filter)
Value of the LSB 751,202 nA
Cross-talk attenuation > 80 dB between the channels
Signal suppression 50 Hz / 60 Hz 75 dB / 80 dB at 2.5 Hz filter
Sample frequency Maximum 10 kHz (filter 2.5 kHz)
Filtering slope From cutoff frequency (3 dB) with 60 dB/decade
Input filter Adjustable: 2.5 kHz, 1.2 kHz, 640 Hz,
320 Hz, 160 Hz, 80 Hz, 40 Hz, 20 Hz, 10 Hz, 5 Hz, 2.5 Hz
Galvanic isolation of channels 500 V
Galvanic isolation from system 500 V
Ambient conditions Standard ColdClimate( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without 5 to 95 % with
condensation condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
AI208/SI 00017772-00 Analog input module 8x IN; 20 mA /13 .. 16bit; 0.1%;
sample time configurable up to 100s; threshold; single
isolated
AI208/SI CC 00018843-00 Like AI208/SI; ColdClimate ( )

Accessories AI208/SI
Item Item no. Description
KZ-AI208/SI B+C* 00019091-00 Terminal set cage clamp (8x KZ 35/03) with labeling strip and
coding elements not for new developments
KS-AI208/SI B+C 00027409-00 Terminal set cage clamp small (8x KS 35/03) with labeling strips
and coding elements
SS-AI208/SI B+C 00019866-00 Terminal set Phoenix screw side (8x SS 35/03) with labeling strips
and coding elements

* Article will be discontinued and replaced by KS-AI208/SI B+C (00027409-00)

56
Analog Input/Output Modules

Analog Input Modules

AI204/x

The analog input module AI204/x offers two or

four high-resolution 16 bit analog input channels
depending on the model. The extraordinarily high
accuracy with integrated temperature calibration
predestine this unit for demanding measurement
applications for industrial processes.

1, 2, or 4 analog inputs
Input voltage -10 to +10 V
Resolution: 16 bit
Sample time from 20 s
Inputs can be synchronized
Galvanic isolation of channels
Galvanic isolation from system
Temperature calibration
Connection possibility differential
Internal voltage generation is monitored

Item Item no.

AI204/1 00010693-20
AI204/2 00010693-10
AI204/4 00010693-00

57
 Analog Input/Output Modules

AI204/x
Voltage inputs
Quantity 1, 2 or 4
Input voltage 10 V
Input impedance >33 k
Digital resolution 16 bit
Value of the LSB 305 V
Allowed common mode voltage Max. 2 V
Cross-talk attenuation >66 dB
Cross-talk attenuation >120 dB between the channels
Error at 25 C 1mV (0.005 %)
Error at the entire temperature range 1mV (0.005 %)
Sample time 20 / 160 / 320 / 640 s at
1- / 8- / 16- / 32-times sampling
Temperature calibration Normally 500 s per calibration
Input filter 0.33 kHz / 4 kHz selectable by software
Galvanic isolation of channels 500 V
Galvanic isolation from system 500 V
Ambient conditions
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
AI204/1 00010693-20 Analog input module; 1x In 10V; 16bit; high precision 0.005 %;
20s sampling time; digital averaging; single isolated
AI204/2 00010693-10 Analog input module; 2x In 10V; 16bit; high precision 0.005 %;
20s sampling time; digital averaging; single isolated
AI204/4 00010693-00 Analog input module; 4x In 10V; 16bit; high precision 0.005 %;
20s sampling time; digital averaging; single isolated

Accessories AI204/x
Item Item no. Description
KS-AI204/4 B+C 00013156-50 Terminal set cage clamp small (4x KS 35/04) with labeling strips
and coding elements
SS-AI204/4 B+C 00012008-50 Terminal set Phoenix screw side (4x SS 35/04) with labeling strip
and coding elements
KS-AI204/2 B+C 00013155-50 Terminal set cage clamp small (2x KS 35/04) with labeling strip
and coding elements
SS-AI204/2 B+C 00011979-50 Terminal set Phoenix screw side (2x SS 35/04) with labeling strip
and coding elements
KZ-AI204/1 B 00012053-30 Terminal set Phoenix cage clamp small (1x KZ 35/04) with labeling
strip

58
 Analog Input/Output Modules

Analog Output Module

AO202

The analog output module AO202 offers two

high-precision 16 bit analog output channels.

2 analog outputs
Output voltage -10 to +10 V
Resolution: 16 bit
Outputs can be synchronized
Galvanic isolation of channels
Galvanic isolation from system
Differential connection
Short circuit proof
Monitoring of internal power supply

Item Item no.

AO202 00010692-00

AO202
Voltage outputs
Quantity 2
Output voltage 10 V
Output impedance output is corrected to 2 mA
Digital resolution 16 bit
Value of the LSB 305 V
Cross-talk attenuation >120 dB between the channels
Error at 25 C 2.5 mV (0.0125 %)
Error in the entire temperature range 12 mV (0.06%)
Refresh cycle time 10 s per channel
Galvanic isolation of channels 500 V
Galvanic isolation from system 500 V
Ambient conditions
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
AO202 00010692-00 Analog output module; 2x Out 10V; 16bit; high p
recision
0.0125%; 10s refresh cycle; single isolated

Accessories AO202
Item Item no. Description
KZ-AO202 B+C 00011980-50 Terminal set Phoenix cage clamp (2x KZ 35/04) with labeling strip
and coding elements

59
 Analog Input/Output Modules

Analog Output Modules

AO202/SI, AO204/SI

The analog input module AO20x / SI

offers two or four high resolution analog
16 bit current output channels.

2 or 4 analog outputs
Output current 0 to 20 mA
Resolution: 16 bit
Galvanic isolation of channels
Galvanic isolation from system
Short circuit proof outputs

Item Item no.

AO202/SI 00012246-10
AO204/SI 00012246-00

AO202/SI, AO204/SI
Analog outputs
Quantity 2 (AO202/SI) or 4 (AO204/SI)
Output current 0 to 20 mA
Apparent ohmic resistance Up to 500
Digital resolution 16 bit
Value of the LSB 305 nA
Cross-talk attenuation >100 dB between the channels (50 to 60 Hz)
Error at 25 C 0.2%
Error at the entire temperature 0.6%
range
Setting time of 0.1 % of the output Max. 3 ms
current range
Galvanic isolation of channels 500 V
Galvanic isolation from system 500 V
Ambient conditions
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation
Order codes
AO202/SI 00012246-10 Analog output module; 2x Out 20mA; 16bit; 0.2%; single isolated
AO204/SI 00012246-00 Analog output module; 4x Out 20mA; 16bit; 0.2%; single isolated

Accessories AO202/SI, AO204/SI

Item Item no. Description
SS-AO202/SI B+C 00012378-50 Terminal set Phoenix screw side (2x SS 35/03) with labeling strip
and coding elements
SS-AO204/SI B+C 00012379-50 Terminal set Phoenix screw side (4x SS 35/03) with labeling strip
and coding elements
KS-AO204/SI B+C 00024539-00 Terminal set cage clamp small (4x KS 35/03) with labeling strip
and coding elements
60
Analog Input/Output Modules

Analog Input/Output Modules

AIO288/x

The analog input/output module AIO288/x offers

8 analog input channels as well as 8 analog output
channels.

8 analog inputs
8 analog outputs
Connection possibility single-ended or differential
Power supply for up to 4 potentiometers
Temperature inputs for up to
4 Pt100/Pt1000 sensors
2-wire or 4-wire inputs for Pt100/Pt1000 sensors
Wire break detection for the inputs
(for voltage and temperature)
Short circuit proof outputs
Overload detection for potentiometer power supplies
Monitoring of the external supply voltage

Item Item no.

AIO288 00014470-00
AIO288CC 00016157-00
AIO288/1 00014470-10

61
 Analog Input/Output Modules

AIO288/x
Voltage inputs
Quantity Max. 8
Input voltage 1 V or 10 V
Input impedance > 100 k
Digital resolution 14 bit
Allowed common mode voltage Max. 1 V
Basic accuracy at 25 C Max. 0.05 % of input voltage range
Input cutoff frequency 1.5 kHz (3 dB)
Cross-talk attenuation > 60 dB
Sample time 200 s

Voltage outputs
Quantity Max. 8
Output voltage 10 V
Digital resolution 14 bit
Allowed common mode voltage Max. 1 V
Basic accuracy at 25 C Max. 0.025 % of measuring range
Settling time of 1 % of the Max. 400 s
output current range
Cross-talk attenuation > 60 dB
Refresh cycle time 200 s
Current inputs
Quantity Max. 8
Input current 0 to 20 mA
Input impedance 243
Digital resolution 14 bit
Max. input current 35 mA (destruction limit)
Basic accuracy at 25 C Max. 0.1 % of measuring range (20mA)
Input cutoff frequency 1.5 kHz (3 dB)
Sample time 200 s
Temperature inputs
Temperature inputs Pt100, Pt1000 selectable
Quantity Max. 4
Connection type 2- or 4-wire, optional
Temperature range -100 to +500 C
Input impedance > 100 k
Basic accuracy at 25 C Max. 0.1 % of measuring range (600 kelvin)
Input cutoff frequency 1.5 kHz (3 dB)
Value of the LSB 0.1 K
Sample time 200 s
Galvanic isolation from system 500 V

62
 Analog Input/Output Modules

AIO288/x
Potentiometer power supply
Quantity Max. 4
Voltage range 10 V
Error at 25 C Max. 100 mV
Load Max. 40 mA

Power supply
Voltage range external 18 to 34 VDC
Galvanic isolation from the system 500 V (only AIO288)

Ambient conditions Standard ColdClimate ( )

Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
AIO288 00014470-00 Analog input/output module; 8x In 10V 1V 20mA 4x Pt100/1000;
14bit; 0.1%; 200s sample time; 8x Out 10V; 4x Poti supply;
isolated
AIO288 CC 00016157-00 Like AIO288; ColdClimate ( )
AIO288/1 00014470-10 Analog input/output module; 8x In 10V 1V 20mA 4x Pt100/1000;
14bit; 0.1%; 200s sample time; 8x Out 10V; 4x Poti supply; NOT
isolated

Accessories AIO288/x
Item Item no. Description
SS-AIO288 B+C 00012007-50 Terminal set Phoenix screw side (4x SS 35/19; 1x KZ 51/03) with
labeling strip and coding elements
SV-AIO288 B+C 00010864-50 Terminal set Phoenix screw frontside (4x SS 35/19; 1x SV 51/03) with
labeling strip and coding elements
KS-AIO288 00012598-50 Terminal set cage clamp small (4x KS 35/19; 1x KZ 51/03) with
B+C* labeling strip and coding elements not for new developments
KZ-AIO288 B+C 00026125-00 Terminal set Phoenix cage clamp (4x KZ 35/19; 1x KZ 51/03) with
labeling strip and coding elements

* Item is discontinued and replaced by KZ-AIO288 B+C (00026125-00).

63
 Analog Input/Output Modules

Temperature Input Module

PTAI216

The temperature recording module PTAI216 has four

analog input channels and 12 inputs for Pt100/Pt1000
sensors.

4 analog inputs 10 V / 1 V / 0 to 20 mA
12 inputs for Pt100/Pt1000 sensors
Single-ended or differential inputs
for analog signals
2-wire inputs for Pt100/Pt1000 sensors
Resolution 14 bit (AI) / 12 bit (Pt100/Pt1000)
Sample time 2.5 ms (AI) / 480 ms (Pt100/Pt1000)
Channels galvanically isolated from system
wire break detection for the inputs
Monitoring of the external power
supply

Item Item no.

PTAI216 00010708-00
PTAI216CC 00017456-00

64
 Analog Input/Output Modules

PTAI216
Voltage inputs
Quantity Max. 4
Input type Single-ended or differential
Input voltage 1 V or 10 V
Input impedance > 33 k
Input filter 170 Hz (low pass 1st order)
Digital resolution 14 bit
Allowed common mode voltage Max. 1 V
Error at operating temperature 1 V: 25C 0.5%
1 V: 0 to +60 C 0.5%
1 V: -30 to +60 C 0.5%
10 V: 25C 0.1%
10 V: 0 to +60 C 0.15%
10 V: -30 to +60 C 0.3%
Cross-talk attenuation > 60 dB
Sample time 2.5 ms
Current inputs
Quantity Max. 4
Input current 0 to 20 mA
Input impedance 243
Digital resolution 14 bit
Max. input current 35 mA (destruction limit)
Error at operating temperature 0 to 20 mA: 25 C 0.2%*
0 to 20 mA: 0 to +60 C 0.2%*
0 to 20 mA: -30 to +60 C 0.3%*
Sample time 2.5 ms
Pt100/Pt1000* inputs
Quantity 12
Input type 2-wire technology
Temperature range -100 to +300 C
Constant current via sensor Pt100: 3 mA
Pt1000: 0.3 mA
Digital resolution 12 bit
Value of the LSB 0.1 K
Averaging Over 16 values per 480 ms
External power supply
Galvanic isolation from system 500 V
Voltage range 18 to 34 VDC
Current consumption internal Normally 70 mA at 24 VDC

* only applies for DC in the input current range 20 mA

65
 Analog Input/Output Modules

PTAI216
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without 5 to 95 % with
condensation condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
PTAI216 00010708-00 Temp.-recording module; 12x Pt100/1000; 4x In 10V 1V 20mA;
14bit; 0.25 %; isolated
PTAI216 CC 00017456-00 Like PTAI216; ColdClimate ( )

Accessories PTAI216
Item Item no. Description
SS-PTAI216 B+C 00012010-50 Terminal set Phoenix screw side (1x KZ 51/02; 4x SS 35/14) with
labeling strip and coding elements
SV-PTAI216 B+C 00010870-50 Terminal set Phoenix screw frontside (1x SV 51/02; 4x SS 35/14)
with labeling strip and coding elements
KS-PTAI216 B+C* 00012599-50 Terminal set cage clamp small (1x KZ 51/02; 4x KS 35/14) with
labeling strip and coding elements not for new developments
KZ-PTAI216 B+C 00026126-00 Terminal set Phoenix cage clamp (1x KZ 51/02; 4x KZ 35/14) with
labeling strip and coding elements

* Item is discontinued and replaced by KZ-AIO288 B+C (00026126-00).

66
Analog Input/Output Modules

Temperature Input Modules

TI214/x

The temperature recording modules TI214/x provide

14 temperature measuring channels in a single
module width. With the TI214 either Pt100/Pt1000
sensors in 2 and 3 wire technology or type J or K
thermocouples can be connected to each measuring
channel. The TI214/2 module allows for the
connection of type N or S thermocouples. The sensor
type can be individually selected for each channel. In
this way, the most effective and cost-efficient solution
can be implemented for the application.
The average determination of the measured
value can be set between 16 fold and 64 fold
for easy an reliable interference suppression.

With the module version TI214 the temperature of

the switching cabinet can be measured on the same
module with an inexpensive Pt100 sensor, while for
example the temperature control systems are fitted
with thermocouples.

The new 3-wire measuring evaluation of the

Pt100/Pt1000 sensor compensates the voltage error
of both symmetrical cable runs and enables the
precision of complex 4-wire measuring technology
to be implemented in inexpensive 3-wire technology.
The Pt sensors can also be connected in simple 2-wire
technology and this is sufficient for many applications
with short measuring lines.

TI214/x
Resolution 14 bit (16 bitmeasured value averaging)
Averaging of measured values for interference
suppression
Wire break detection the inputs
Channels isolated against the system
Monitoring of the external power supply
Cold junction temperature compensated

TI214
14 inputs for Pt100 / Pt1000 sensors as well as type
J or K thermocouples
2-wire or 3-wire input for Pt100 / Pt1000 sensors

TI214/2
14 inputs for thermocouplers type N or S

Item Item no.

TI214 00014008-00
TI214/2 00014008-20
67
 Analog Input/Output Modules

TI214 TI214/2
Temperature measuring inputs
Quantity 14 14
Connection type Pt100/Pt1000 3-wire or 2-wire technology -
Input filter Low pass filter 1st order Low pass filter 1st order
cutoff frequency (3 dB) 17 kHz cutoff frequency (3 dB) 8Hz
Sensor types thermocouples J or K in insulated or uninsulated N or S in insulated or uninsulated
design in accordance with design in accordance with
DIN IEC584 each input can be DIN IEC584 each input can be
programmed for different types programmed for different types
Temperature range Pt100/Pt1000 -100 to +800 C -
Temperature range thermocouples J/K: -30 to +1000 C N: -30 to +1300 C
S: -30 to +1600 C
Constant current Pt sensor 2 mA (Pt100), 200 A (Pt1000) -
Digital resolution 14 bits (16 bits representation with measured value averaging)
Value of the LSB 0.055 K (Pt100 / Pt1000) 0.08 K
0.062 K (thermocouple N -30 to +1300 C)
(thermocouple -30 to +1000 C) 0.098 K
(thermocouple S -30 to +1600 C)
Base accuracy 0.1 % of measuring range at 0.15 % for type N and
25C (Pt100 / Pt1000)* 0.25 % for type S of measuring
0.15 % of measuring range at range at +25C (thermocouples
+25C (thermocouples J / N / S)**
K)**
Conversion time 80 ms at 16 fold averaging 1 ms without averaging
320 ms at 64 fold averaging 80 ms at 16 fold averaging
320 ms at 64 fold averaging
Thermocouples linearization Polynomial to IEC60584 part 1, Polynomial to IEC60584 part 1,
for sensor types J or K for sensor types N or S
Error detection Wire break
Interference voltage strength -36 to +36 V
External power supply
Galvanic isolation from system 500 V
Voltage range 18 to 34 VDC
Current consumption internal Normally 160 mA at + 24 VDC
Reverse polarity protection Yes
Ambient conditions
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation
Order codes
TI214 00014008-00 Temperature recording module; 14x thermocouple type J,K (FeCo/
NiCrNi); Pt100/1000; 14bit; 0.15%; isolated
TI214/2 00014008-20 Temp.-recording module; 14xthermocouple typeN,S; 14 bit; 0.15%;
isolated

* only applies for 3-conductor technology

** without consideration of cold point compensation
68
 Analog Input/Output Modules

Accessories TI214/x
Item Item no. Description
KS-TI214 B+C 00014432-50 Terminal set cage clamp small (1x KZ 51/02; 2x KS 35/16;
2xKS35/12) with labeling strip and coding elements
SS-TI214 B+C 00014395-50 Terminal set Phoenix screw side (1x SS 51/02; 2x SS 35/16;
2xSS35/12) with labeling strip and coding elements

69
 Analog Input/Output Modules

Strain Gauge
Input Module DMS202

The strain gauge input module DMS202 is a two-

channel, micro controller operated measuring module
to read quickly changing strain gauge signals up
approx. 1kHz with a sample time of only 12.5 s.

2 strain gauge measurement inputs

High-quality plug-in connector
2 analog measurement outputs
Automatic measuring range selection
(input)
Wire break detection on the measurement inputs
Monitoring of the external supply voltage

Item Item no.

DMS202 00009884-00

70
 Analog Input/Output Modules

DMS202
Bridge supply
Carrier frequency 5 kHz 2%
Amplitude 4 VRMS 2%
Synchronization of the carrier frequency Optional
Synchronization range 5 kHz 2%
Strain gauge amplifier input
Input resistance > 5 M
Desired signal bandwidth 1 kHz
Resolution 12 bit
Max. input common mode voltage 10 V (no overdrive)
CMRR (0 to 5 kHz) > 80 dB
Wire break monitoring Yes, error message
Galvanic isolation from system 500 V
Monitoring of the ext. voltage Yes, power-fail signal
Conversion time 12.5 s for one channel, 25 s for two-channel operation
Measurement range selection 2.0 / 4.0 / 8.0 / 16.0 mV or Auto Range
Measurement range switchover Automatic or via software
Measurement outputs
Output voltage 0 to 10 V
Internal resistance <2
Load resistor > 2.5 k
Special functions Peak value capture
Electronic capacity comparison
Carrier frequency synchronization
External power supply
Voltage range 18 to 34 VDC
Current consumption external 100 mA at 24 VDC
Reverse polarity protection Yes
Galvanic isolation from system 500 V
Ambient conditions
Operating temperature 0 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation

Order code
DMS202 00009884-00 Strain gauge measurement, 2x full bridge; 2/4/8/16mV;
25s sampling time; 5 kHz carrier frequency, 12bit; isolated

Accessories DMS202
Item Item no. Description
S-DMS/G 00008472-00 Lemo Connector directly
S-DMS/W 00010134-00 Lemo Connector angle
KZ-DMS202 B 00012054-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/03) with
labeling strip

71
 Function Modules

Flexibility and precision in soft motion control

As the leading provider in the field of soft Interface). The possibility of controlling the
motion control, Bachmann electronic offers drives with analog signals (voltage), step
a flexible line of modules for directly wired motor outputs or PWM output channels allows
motion control. flexible configuration.

Bachmann modules cover all types of All encoder interface modules of the M1
data acquisition, from fast pulse and system offer precise synchronizability as
incremental encoder cards with bandwidths well as comprehensive functional support
up to 8 MHz to SSI (Serial Synchronous for the programmer.

Counter Modules Encoder Interface

CNT204/x Modules
ISI222/x
Features
Number of counter inputs: 4 Features
(for single-channel pulse Input channels for incremental or
encoders, zero initiators, SSI encoder: 2
triggers) Output channels analog:
Number of incremental encoders: 2 (10 VDC)
2 input channels Input channels digital:
(HTL and /or RS422) 4 (reference, trigger)
Encoder power supply direct from Encoder power supply directly
the module via the from the module via the
connectors connectors
Inputs can be synchronized Monitoring of all external supply
voltages
Max. input frequency:
1 MHz/8 MHz

Pulse Width Modulation Axis Controller Module

Module PWM202 ACR222/2

Features Features
Pulse width modulated output Interfaces for stepping motor
channels: 2 output stages up to 150 kHz: 2
18 to 48 VDC external supply TTL Interfaces for incremental
Integrated current control encoders to 1 MHz: 2
Output current: to 2 A Encoder power supply direct from
Resolution: 10/16 bit the module via the connectors
Monitoring of the load current Monitoring of all external supply
Monitoring of all external supply voltages
voltages Linear or sine shaped cceleration
profiles
External set or integrated profiles

72
 Function Modules

Proportional Valve Amplifiers

PVA204, PVA208

Features
Proportional valves with unidirectional, bidirectional
or dual solenoids
PVA204: 4 solenoids, PVA208: 8 solenoids
Current-regulated control
Characteristic curve correction, overlap and underlap
correction
Adjustable dither and ramp
Configuration via application program SolutionCenter
and web configurator

73
 Function Modules

Counter Modules CNT204/x

The counter module CNT204/x contains four counters

for single line pulse generators. Two of the channels
can optionally be used as inputs for incremental
encoders.

4 counter inputs for single line pulse generators

Status indication: LED (green) per counter/
initiator input
2 input channels for incremental encoders
Encoder power supply directly from the module via
the connectors
Inputs can be synchronized
Monitoring of all supply voltages
Period measurement with 42 ns resolution
Differential measurement (phase shift between C1
and C3 or C2 and C4) with 42 ns resolution

Item Item no.

CNT204/H 00010709-10
CNT204/HCC 00016407-10
CNT204/R 00010709-20

74
 Function Modules

CNT204/x
Incremental encoder inputs
Quantity 2
Counter resolution 32 bit
Input signals A-, A+ / B-, B+ / N-, N+
Signal evaluation 1-/2-/4-edge evaluation or pulse direction mode
Max. input frequency 1 MHz (RS422)/300 kHz (HTL)
Input filter 185 kHz to 6 MHz adjustable, default 6 MHz
Counter inputs
Quantity 4 (2 if INC inputs are used)
Counter resolution 32 bit
max. input frequency 20 kHz
min. pulse length 25 s
Input filter 183 Hz to 46.88 kHz adjustable, default off (fg=100 kHz)
Encoder power supply +5 V +24 V
voltage +5 V Uext -1 V
Tolerance 5 % like Uext
max. current/encoder 200 mA 300 mA
Ripple < 150 mVss like Uext
Short circuit proof Yes, permanent Yes, permanent
External power supply
Power supply 18 to 34 VDC
Current consumption internal 40 mA at 24 V + 1.2x current consumption of the encoders
Reverse polarity protection Yes
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
CNT204/H 00010709-10 Counter module; 2x INC HTL 300kHz + 2x counter HTL 20kHz or
4x counter HTL 20kHz; HTL=24V; 32bit; INC A,A/B/N; position; phase
difference; period; trigger; isolated
CNT204/H CC 00016407-10 Like CNT204/H; ColdClimate ( )
CNT204/R 00010709-20 Counter module; 2x INC RS422 1MHz + 2x counter HTL 20kHz or 4x
counter HTL 20kHz; HTL=24V; 32bit; INC A,A/B/N; position; phase
difference; period; trigger; isolated

Accessories CNT204/x
Item Item no. Description
KZ-CNT204 B 00012057-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 51/12) with
labeling strip
SV-CNT204 B 00010869-50 Terminal set Phoenix screw frontside (1x SV 51/02; 1x SV 51/12)
with labeling strip

75
 Function Modules

Positioning Modules ISI222/x

Especially designed for sophisticated motion control

applications the ISI222 module offers compact
equipment and optimum precision. Equipped for
the total control of two motion axes, the module
features a number of encoder interfaces for position
acquisition, analog outputs for the application of
manipulated variables, as well as digital inputs for the
initiator or trigger. Furthermore, due to the central
communication concept, all I/Os of the remaining
M1 system can also be incorporated into the motion
control (limit switches, etc.).
Input frequencies up to 8 MHz and the integrated
synchronization (IO-Bus-Sync) with the total system
allow highly dynamic and precise movements.

Beside the full compatibility to the well proven

controller modules M-SMC, M-CNC and M-SHAFT, also
the user own programs and individually designed
control tasks can utilize the extensive integrated
functions of the module simply via the known
standard interfaces (SVI, MIO). The extensive
integrated error monitoring with ongoing checking of
the encoder resolution identifies hard-to-see wiring
or ESD problems and allows the application especially
under difficult environmental conditions.

2 input channels for incremental and SSI

encoders
full 32 bit counter
2 analog outputs (14 bit)
4 fast digital input channels for initiator and trigger
Position measurement/ position storage can be
initiated via triggers
Virtual for use in applications: zero pulse, speed,
etc.
Synchronization via SYNC/PreSYNC
Encoder supply via module
Monitoring of the encoder voltage
Wire break monitoring (encoder)

Item Item no.

ISI222 00013737-00
ISI222CC 00016421-00
ISI222/8 00014127-00

76
 Function Modules

ISI222/x
Encoder interface module
Quantity 2
Counter resolution 32 bit
Input signals A-, A+ / B-, B+ / N-, N+
Signal evaluation 1-/2-/4-edge evaluation or pulse direction mode
Input frequency Max. 1 MHz (ISI222), max. 8 MHz (ISI222/8)
Synchronization By means of SYNC signal
Modes Reference value monitoring
Conditional storage of counter value
Conditional load/rest of counter value
Speed measurement
Error detection Wire break, encoder resolution monitoring
Galvanic isolation of channels* 500 V
SSI encoder interface*
Quantity 2
Data word length programmable up to 32 bits
Input signals D-, D+
Output signals T-, T+
Data format Graycode and binary format, others can be evaluated by SW
Transfer clock rate 100 kHz to 2 MHz
Synchronization Via preSYNC function
Encoder power supply
Output voltage ranges +5 V and +15 V selectable with jumper, 24 V looped through
Output voltage +5 V +15 V -1 V
Tolerance 5 % 3 % like Uext
max. current/encoder 250 mA 100 mA 300 mA
Short circuit proof Yes, permanent Yes, permanent Yes, permanent (PTC)
Ripple < 150 mVss at +5 V and +15 V
Galvanic isolation of channels 500 V
Analog outputs
Quantity 2
Output voltage 10 V
Resolution 14 bit
Output current Max. 2 mA
Conversion time <40 s
Basic accuracy at 25 C 0.025 %
Error at the entire 0.1%
Temperature range
Setting time of 1% of the Max. 500 s
output current range
Error detection Wire break
Short circuit proof Yes, permanent
Synchronization By means of SYNC signal

* only for ISI222

77
 Function Modules

ISI222/x
Digital inputs
Quantity 4 (2 INIT, 2 TRIG)
voltage 18 to 34 VDC
Input delay 30 s default, filter adjustable
Acc. to IEC 61131 Type 1
Function INIT: initiator, trigger for strobe register, digital input
TRIG: trigger for strobe register, digital input
Connection type
Connection for analog and Phoenix Contact MINICOMBICON connector RM 3.5 with flange
digital I/O
Connection type Screw clamp, spring tension clamp
plug codable, labeling by channels
Operating conditions
Supply voltage 18 to 34 VDC
Mounting Mountable on backplane BS2xx
Mounting position Horizontal (vertical at -20 to +55 C Horizontal (vertical at -30 to +55 C
operating temperature) operating temperature)
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation
Order codes
ISI222 00013737-00 Positioning module; 2x In INC/SSI; 1MHz; 32bit; RS422 level; INC A,
A/B/N; position; gate time; period; velocity; encoder supply 5V / 15V /
24V; 2x Out 10V; 14bit; 0.025 %; 40s; synchronized; PreSYNC; 4x DI
24V; trigger; homing
ISI222 CC 00016421-00 Like ISI222; ColdClimate ( )
ISI222/8 00014127-00 Positioning module; 2x In INC; 8MHz; 32bit; RS422 level; INC A, A/B/N;
position; gate time; period; velocity; encoder supply 5V / 15V / 24V; 2x Out
10V; 14bit; 0.025 %; 40s; synchronized; PreSYNC; 4x DI 24V; trigger;
homing; SSI-Encoder not supported

Accessories ISI222/x
Item Item no. Description
KZ-ISI222 B 00014277-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/06; 1x
KZ 35/07; 1x KZ 35/02) with labeling strip
KZ-ISI222 B+D 00014277-70 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/06; 1x
KZ 35/07; 1x KZ 35/02) with labeling strip + DSUB-Connector

78
 Function Modules

Pulse Width Modulation Module

PWM202

The pulse width modulation module PWM202 has two

power outputs for direct activation of inductive or
ohmic loads, such as DC motors, immersion coils, etc.
with pulse width modulated signals.

2 pulse-width modulated output channels

2 shielded DSub connectors for output channels
Status indication: LED (green) per output
Choice of high-power or TTL output level
Monitoring of the load current
Monitoring of the external supply voltage
Monitoring of the internal temperature

Item Item no.

PWM202 00011056-00

79
 Function Modules

PWM202
Outputs
Quantity 2
State indicating LEDs RDY yellow, OUT-1/OUT-2 green
Output voltage 18 to 48 V (= Uexternal) or TTL level
Output current 0 to 2 A at f 40 kHz and Uout 48 V (TA = +60 C)
Frequency Channel 1: 3 Hz to 40 kHz adjustable
Channel 2: 155 Hz to 40 kHz adjustable
Duty cycle 0 to 100 % individually adjustable for each channel
Resolution channel 1 16 bit, edge aligned or center aligned
Resolution channel 2 10 bit, edge aligned
Galvanic isolation from system 500 V
Load resistor Normally 20
External power supply
Voltage range 18 to 48 VDC
Power consumption Max. 10 W + load
Reverse polarity protection Yes
Monitoring
External power supply Yes, power-fail signal + interrupt
Overvoltage Yes
Undervoltage Yes
Overcurrent (channel) Yes
Ambient conditions
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation
Order code
PWM202 00011056-00 Pulse width modulation module; 2 channels each 2A/48V or TTL;
actuator or current regulation; isolated

Accessories PWM202
Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip

80
 Function Modules

Axis Controller Module ACR222/2

The axis controller module ACR222/2 is a encoder

interface module to operate one/two (micro) stepping
motor output stages with stepper frequencies of up to
150 kHz.

2 interfaces for stepping motor output stages

to 150 kHz
2 interfaces for incremental encoders up to 1 MHz
Encoder power supply directly from the module via
the connectors
Inputs for home, abort and
2 limit switches per channel
Monitoring of the external supply voltage
2
Linear, sine or parabolic acceleration
Two-step linear speed profiles

Item Item no.

ACR222/2 00009928-10

81
 Function Modules

ACR222/2
Encoder interface
Counter resolution 24 bit
Counter modes 1-/2-/4-edge evaluation
Encoder frequency Max. 1 MHz
Inputs HEDL (HP/AVAGO interface)/RS422
Galvanic isolation from system 500 V
Encoder power supply +5 V or +15 V selectable with jumper
Motor controller interface
Stepper frequency Max. 150 kHz
Number of steps (range) 1 to 16 777 215
Acceleration type Linear, sin2- or parabolic
Acceleration time/braking time 8 ms to 131 s
Output voltage Low: 0 to 2 V, high: 3 to 34 V, Imax = 10 mA
Input voltage Low: 0 to 3 V, high: 4 to 30 V
Voltage range 18 to 34 VDC
Current consumption internal Normally 400 mA at 24 VDC + current consumption of
the encoders and sensors
Galvanic isolation from system 500 V
Reverse polarity protection Yes
Ambient conditions
Operating temperature 0 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation

Order code
ACR222/2 00009928-10 Stepper motor module; 2x Out 150kHz; 2x In INC; 1MHz;
RS422; 8x DI 24V; acceleration modes linear/sine/
parable; without power amplifier; encoder supply 5/15V

Accessories ACR222/2
Item Item no. Description
KZ-ACR222 B 00012056-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/10) with
labeling strip

maximum frequency [kHz] maximum frequency [kHz]

Start ramp breaking ramp Start ramp

[ms] [ms] [ms] middle frequency [kHz]
breaking ramp
[ms]

position
or SW-trigger

82
 Function Modules

Proportional Valve Amplifiers

PVA204, PVA208

The modules PVA204 and PVA208 enable the direct

control of proportional valves without an amplifier
using a single solenoid, bipolar or dual solenoids.
Up to 4solenoids can be connected to the compact
PVA204 module, and 8 solenoids on the PV208, i.e.
up to 8 valves with a width of 55mm.
The current-regulated control means that the self
heating or temperature increases of the valve
solenoids do not affect the position of the valve.
Up to 20 support points are provided for correcting
the characteristic curve of each solenoid, thus
ensuring very precise linearization.
Besides the fully configurable dither function, ramps
of 0.1 to 10s can be set. The ramp setting range
allowed during commissioning can be configured in
the SolutionCenter, thus preventing possible damage
to the plant resulting from incorrect entries.
Most parameters (characteristic curve, dither
parameter etc.) can be configured directly via an
application program or via the SolutionCenter or
online via a web configurator. Configuration can thus
be completed quickly and simply for all tasks, such as
for commissioning, teleservice, adaptive adjustments
or valve exchanges during servicing. The valve
configurations can be stored as templates so that
different valves that were preconfigured can be used in
a plant.

Item Item no. The following features are provided depending

PVA204 00028007-00 on type:
PVA208 00026349-00 Proportional valves with unidirectional, bidirectional
PVA208CC 00028446-00 or dual solenoids
PVA204: 4 solenoids, PVA208: 8 solenoids
Current-regulated control
Characteristic curve correction, overlap and
underlap correction
Adjustable dither and ramp
Configuration via application program
SolutionCenter and web configurator

83
 Function Modules

PVA204 PVA208
Parameter
Valve types Unipolar solenoid, bipolar solenoids or with valves with 2 solenoids
Solenoids (unip./bip./2xunip.) 4/2/2 8/4/4
Voltage 24VDC (18 to 34V)
Solenoid current max. 2,5A (total max. 8A) 2A (total max. 8A)
(unip./bip./2xunip.)
Impedance L 1mH, R > 2 Ohm
Current-regulated Yes, 5mA accuracy
Dither Adjustable from 0 to 30% in 0.1% of Irated
Dither frequency 40 to 500Hz
PWM frequency Fixed
Characteristics
Ramp rising/falling time 1ms to 15 s
Ramp range Adjustable ramp time, min/max limit configurable
Ramp resolution 1ms
Characteristic curve correction 2 to 20 support points per quadrant
Underlap/overlap Compensation via characteristics table
Characteristics linearization Linear (default), spline
Power supply
Solenoid supply voltage 24VDC (18 to 34 V)
Solenoid supply current Max. 8 A
Connection
Solenoid supply 1x 2-pole RM5.08
Solenoid terminal 1x 8-pole RM3.5 2x 8-pole RM3.5
Terminal for 4 solenoids 2 terminals for every 4 solenoids
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. air humidity, operation 5 to 95 % no condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. air humidity, storage 5 to 95 % no condensation 5 to 95 % with condensation
Order codes
PVA204 00028007-00 Proportional valve amplifier module: 4 solenoids; bidir/unidir/2xsolenoids
valves; curve correction; UN=18-34VDC; Imax.=2.5A; fDither=40-500Hz;
DitherAmp=0 to 20% Inom; PWM=fix
PVA208 00026349-00 Proportional valve amplifier module: 8 solenoids; bidir/unidir/2xsolenoids
valves; curve correction; UN=18-34VDC; Imax.=2.0A; fDither=40-500Hz;
DitherAmp=0 to 20% Inom; PWM=fix
PVA208CC 00028446-00 Like PVA208; ColdClimate ( )

Accessories PVA204, PVA208

Item Item no. Description
KZ-PVA204 B 00028033-00 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/08) with labeling
strips
KZ-PVA208 B+C 00028032-00 Terminal set Phoenix cage clamp (1x KZ 51/02; 2x KZ 35/08) with labeling
strips and coding elements

84
Function Modules

85
 Grid Measurement Modules

Safety and efficiency of the electrical energy supply

The safety and efficiency of the electrical several fieldbus and telecontrol interfaces
energy supply are placing increasing that are simple and affordable.
demands on the generator units, High resolution and fast acquisition of all
transmission systems and consumers. A grid variables forms the indispensable basis
new generation of systems for measuring, of all grid modules. The integrated energy
monitoring and protection provides metering simplifies handling in engineering
an essential technical basis. Our grid and operation. In order to ensure network
modules supply the latest state-of-the-art stability, generator units must be able to
technology as a fully integrated solution in guarantee a defined response according
the automation units of the M200 system. to the relevant grid codes. Faults in the
This provides modular expansion capability, grid or in the plant must lead to defined
data storage and communication over responses such as the provision of control

Grid Measurement, Protection and

Synchronization Module GSP274

Features
Measures current, voltage, frequency, power and
power quality
Synchronism-check relay
Monitoring functions to ensure safe generator
operations
Controls two circuit breakers
Integrated fault recorder
Provides grid measurement simulation
Integrated sequence of events recorder
4Q energy counter

Grid Measurement and Protection

Module GMP232/x

Features
Measurement of current, voltage, frequency, power,
power factor, phase angle
True RMS and fundamental RMS, symmetrical
components
High dynamic measurement
Measurement of grid harmonics up to the 50th (PQ)
Monitoring functions for grid and generator protection
Direct relay outputs for circuit-breaker/trip circuits
Integrated real-time data recorder
Integrated event logging
4Q energy counter
Integrated average values, grid statistics
Measured value simulation

86
 Grid Measurement Modules

power or grid disconnection. The GSP274 synchronization unit for the automatic grid
and GMP232 module series offer for this coupling of generators. GM260 modules
configurable protection and monitoring impress with their particularly compact
functions in accordance with the latest design and simple handling for consumption
standards. The integrated harmonics analysis optimization and energy monitoring.
function deals with the problems of power
quality caused by increasingly larger power
electronic components. Precise, time-stamped
event logging and integrated real-time data
recorders provide a convenient basis for
commissioning or fault analysis. Furthermore,
the GSP274 modules also provide a

Grid Measurement and Protection

Module GMP232

Features
Measures current, voltage, frequency, power and
power quality
Input voltage up to 690 VL-L, RMS
Numerous monitoring functions
Integrated fault recorder
Sequence of events recorder with real time stamp
Two integrated relays
Grid measurement simulation
Monitoring functions are independent of PLC status

Grid Measurement Module

GM260

Features
Current, voltage, frequency and grid measurement
Remanent four-quadrant power counter
Rated voltage up to 480 VL-L, RMS
Robust and reliable hardware

87
 Grid Measurement Modules

Grid Measurement, Protection and

Synchronization Module GSP274

The GSP274 enables the safe, reliable and automatic

synchronization of generator units to the power
supply grid. It also provides a number of monitoring
functions for generator and grid protection. The
circuit-breakers are tripped by the module directly
via digital outputs and relays. Additional digital inputs
enable the monitoring of the relevant switching state.
The continuous monitoring of grid harmonics up to
the 50th harmonic can be used for direct responses
as well as for evaluating the power quality.

Item Item No. The module is provided with an integrated real-

GSP274 00019756-00 time data recorder for the high-precision recording
GSP274CC 00021759-00 of up to 16 measuring channels during protective
tripping or synchronization. Error events are recorded
continuously and stored permanently with a high
resolution time entry. The internal time base of the
module can be synchronized to an external time
source (e.g. IEEE 1588 Precision Time Protocol),
which supports the analysis of the data from spatially
separated measurement and protection devices.

The GSP274 is fully integrated in the Bachmann

SolutionCenter. Configurations can be created simply
and stored for later reuse. Both the measured
channel values and also the derived values are made
available directly in the user interface. Commissioning
and fault analysis are simplified with tabular, phasor
and time sequence displays. Event logs and recorded
time sequences can be exported in CSV respectively
COMTRADE format. The integrated simulation
function simplifies the configuration of protection and
monitoring functions.

Measurement of current, voltage, frequency, power,

power factor, phase angle
Measurement of grid harmonics up to the
50th (power quality)
Synchronization monitoring / Synchro-check
Monitoring/Protection functions for grid and
generator protection
Controls two circuit-breakers
Integrated real-time data recorder
Integrated event logging
4Q energy counter
Measured value simulation

88
 Grid Measurement Modules

GSP274 - Grid Measurement

Current/voltage measurement
Measuring method True RMS (incl. harmonics up to 50th)
Sampling rate 100s (10kHz)
Measurement interval 50Hz: 10ms
60Hz: 8.33ms
Voltage measurement
Number 7 (generator: L1,L2,L3,N / grid: L1,L2,L3,N / busbar Lx,Ly)
Maximum rated voltage UL-L, RMS: 480Vrms UL-N, RMS: 277 Vrms
Voltage measuring range UL-L, RMS: 17.3 718 Vrms, UL-N, RMS: 10 415 Vrms
Accuracy* 0.15 %
Continuous overload UL-L, RMS: 680 Vrms, UL-N, RMS: 390 Vrms
Short-term overload UL-L, RMS: 1039 Vrms, UL-N, RMS: 600 Vrms
(10x10s, Interval 10s)
Input impedance >2 M

Current measurement
Number 4 (generator: 3x, Generator star/neutral-point: X 1)
Accuracy* 0.08%
Current transformer rated current 5 Arms
Current measuring range 0.01 to 9.8 Arms
Continuous overload 10 Arms
Short-term overload 100 Arms
(5x1 s, interval 300 s)
Apparent ohmic resistance 250 mVA

Frequency measurement
Rated frequency 50 / 60 Hz
Reference range 50Hz: 35 to 65Hz
60Hz: 45 to 75Hz
Accuracy* 0.004 Hz
Measurement interval Updated at each positive zero crossing
1-conductor systems: 3-conductor systems:
50Hz:20ms 50Hz: 6.667ms
60Hz:16.67ms 60Hz: 5.6ms
Frequency change measurement Yes

Power measurement active, reactive and apparent power

Measured values P, Q, S per phase and as total
Accuracy* 0.16%
Calculation methods DIN 40110-2, IEC61400-21
Measurement interval Updated at each positive zero crossing
1-conductor systems: 3-conductor systems:
50Hz: 20ms 50 Hz: 6.667ms
60Hz: 16.67ms 60Hz: 5.6ms

* Accuracy values as a percentage of the nominal value at 25 C and

reference conditions

89
 Grid Measurement Modules

GSP274 - Grid Measurement

Energy
Accuracy* 0.16%
Resolution 1 Ws
Active energy Supplied (positive), drawn (negative)
Reactive energy Supplied (positive), drawn (negative)
Type of memory Nonvolatile (on the module)
Measurement interval Updated at each positive zero crossing
1-conductor systems: 3-conductor systems:
50Hz: 20ms 50 Hz: 6.667ms
60Hz: 16.67ms 60Hz: 5.6ms
Power quality
Voltage Total harmonic distortion (THD) per phase
Current Total demand distortion (TDD) per phase
Voltage harmonics Amplitudes of harmonics up to 50th harmonic per phase
Current harmonics Amplitudes of harmonics up to 50th harmonic per phase
Calculation method EN 61000-4-7
Measurement interval 50Hz: Calculation over 10 periods
60Hz: Calculation over 12 periods
Digital inputs Switch position indication
Number 4
Signal rated voltages 24 VDC
Input voltage range (H) 15 to 34 VDC
Input voltage range (L) -34 to 5 VDC
Internal resistance 6.8 kOhm
Input delay (typically) 1 ms
Status display (LED) Green

Digital outputs Synchronization and alarming

Number 4
Signal rated voltages 24 VDC
Output voltage range (H) 18 to 34 VDC
Output current max. 0.5 A
Status display (LED) Green

Digital relay outputs Grid and system protection

Number/type 2 changeover contacts
Signal rated voltages 230 VAC, 48 VDC, 24 VDC (not mixed)
Output current max. Nominal 0.5 A at +24 VDC, DC-13
Nominal 0.5 A at +24 VDC, resistive load
Nominal 1A at 230 VAC, AC-15
Nominal 2A at 230 VAC, resistive load
Status display (LED) Green

90
 Grid Measurement Modules

GSP274 Limit Value Monitoring

Figure 1: Available protection elements acc. to ANSI IEEE Std C37.2 2008 overview

GSP274 - Limit Value Monitoring

Undervoltage/overvoltage (ANSI 27/59)
Resolution 0.1% URated
Delay 0 to 65535ms
Evaluated potentials Phase-to-phase or phase-to-neutral
Protection elements U< Undervoltage warning
U<< Undervoltage error
U> Overvoltage warning
U>> Overvoltage error
Underfrequency/overfrequency (ANSI 81 U/O)
Delay 0 to 65535ms
Protection elements f< Underfrequency inner band
f<< Underfrequency middle band
f<<< Underfrequency outer band
f> Overfrequency inner band
f>> Overfrequency middle band
f>>> Overfrequency outer band

91
 Grid Measurement Modules

GSP274 - Limit Value Monitoring

Q(U)
Description Voltage dependent directional reactive power protection. Used to
support the voltage during grid faults. Trips if all three evaluated
voltages are below a certain limit (e.g. 0.85 URated) and inductive
reactive power is drawn from the power supply grid.
Rate of change of frequency ROCOF (ANSI 81 R)
Description To calculate the frequency change over time the last 10 (50Hz) or
12 (60Hz) frequency samples are linearly interpolated.
Vector jump (ANSI 78)
Description Monitoring of sudden phase shifts for detection of sudden load
changes or islanding.
Overcurrent (ANSI 50TD)
Resolution 0.1% of IRated
Delay 0 to 65535ms
Protection elements I> Overcurrent warning
I>> Overcurrent error
Time-dependent undervoltage monitoring FRT (Fault Ride Through)
Description Time-dependent undervoltage monitoring is triggered if one of the
three evaluated voltages falls below a curve U(t) configured via
interpolation points. Up to 10 time/voltage pairs are available to
calculate a grid-code dependent limit curve.
Voltage asymmetry (ANSI 47)
Description EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.
Current asymmetry (ANSI 46)
Description EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.
Power quality monitoring PQM
Description Monitors voltage and current harmonics up to the 50th harmonic.
Trips if one of the pre-defined limits is exceeded (evaluation per
phase).
Protection elements THD Total harmonic distortion
TDD Total demand distortion
H2 to H50 Individual amplitudes of voltage harmonics
H2 to H50 Individual amplitudes of current harmonics

92
 Grid Measurement Modules

GSP274 - Limit Value Monitoring

Alarm relays (ANSI 74)
Description Two relays for actuating the circuit-breakers are provided for single
fault tolerant grid and system protection acc. to VDE-AR-4105. See
Digital relay outputs
Synchronization test relays (ANSI 25)
Description Digital outputs control up to two circuit-breakers (2 DO per
circuit-breaker). They are activated by the GSP module if the
synchronization criteria are fulfilled. Pulse or continuous signal can
be configured for the actuation. See Digital outputs
Trip circuit monitoring TCM
Description Digital inputs are provided to monitor the actual switching state of
the circuit-breakers. See Digital inputs
Time synchronization
Basic principle GSP module is synchronized automatically with the real-time clock of
the PLC-CPU. This can be synchronized via the network.
Physical medium Ethernet (CPU)
Protocols IEEE 1588 PTP (Precision Time Protocol)
SNTP (Simple Network Time Protocol)
Event logging with real-time stamp SER (sequence of events recorder)
Description Monitoring events (configured alarm/protection functions) are stored
with a precise time reference when they occur.
Type of memory nonvolatile (on the module)
Size 2048 entries

Real-time data recorder / digital fault recorder DFR

Description The GSP module is provided with 3 integrated real-time data
recorders. One data recorder can be used for recording the
synchronization sequence between the generator and busbar and one
for busbar and grid. Another data recorder can carry out recordings
when triggered by a monitoring function.
Number of channels 16 channels (measured values, digital I/O, calculated values)
Memory depth per channel 40,960 sampling values (4 s at 100 s sampling rate)
Sampling rate 100 s, 200 s, 400 s, 800 s, 1.6 ms
Pre-trigger Yes

93
 Grid Measurement Modules

GSP274 - Module Properties

Electrical safety
Product standard IEC/EN61131-2
Generic standard IEC/EN60664-1
Pollution degree 2
Overvoltage category 3
Test surge voltage 4 kV
Protection class 2

Approvals / certificates
General CE, UL/cUL, CCC
Medium voltage directive BDEW:2008, FGW TR3:2011 (Rev. 23), FGW TR8:2011 (Rev. 6)
Low-voltage directive VDE AR-N-4105:2011
Marine GL, DNV, LR, ABS, BV
Others ENA ER G59/3:2013, IEEE Std. C37.90:2005

Ambient conditions
Operating temperature -30 to +60 C
Rel. air humidity, operation 5 to 95 % no condensation
Storage temperature -40 to +85 C
Rel. air humidity, storage 5 to 95 % no condensation
Maximum operating height 2,000 m above sea level (operation up to 4,500 m on request)

Power supply
Via backplane +5 V | 316mA, +15 V| 21mA, -15 V | 23mA
External on the module 24 V | 110 mA

System requirements
Hardware All M1 CPU families apart from ME203, SK1 backplane not required
Software M-Base 3.90 / SolutionCenter 1.90 or higher

Item Item no. Description

GSP274 00019756-00 Grid measurement, protection and synchronization module; 7x In
480V, 4x In 5A; 4x In 5A; 4x In 24V; 4x Out 24V; 2x Out Relay
24/48VDC, 230VAC; U-, I-, P-, Q-, f-measurement; 4Q-energy
metering, integrated monitoring/protection functions, harmonic
analysis, integrated realtime data recorder (16 channels); sequence
of event log with realtime stamp
GSP274 CC 00021759-00 Like GSP274; ColdClimate ( )

Accessories GSP274
Item Item no. Description
KZ-GSP274 B+C 00023426-00 Terminal set Phoenix cage clamp/screw (1x KZ 51/03; 3x KZ 51/06;
2x SS76/10) with labeling strip and coding elements

94
 Grid Measurement Modules

Grid Measurement and Protection

Module GMP232/x

The GMP232/x enables the safe, reliable and fast

measuring of all relevant values for three-phase
electrical networks. It also provides a number
of monitoring functions for generator and grid
protection. Up to two circuit-breakers/trip circuits are
triggered by the module directly via relay outputs.
The continuous monitoring of grid harmonics up to
the 50th harmonic can be used for direct responses
as well as for evaluating the power quality.

The module is provided with an integrated real-time

data recorder for the high-precision recording of up
to 24 measuring channels during alarm/protection
events. Error events are recorded continuously
and stored permanently with a high resolution
time stamp. The internal time base of the module
Item Item no.
can be synchronized to an external time source
120V
(e.g. IEEE1588 Precision Time Protocol), which
GMP232/1 00025962-00 supports the analysis of the data from geographically
1A
GMP232/1 CC 00025966-00 separated measurement and protection devices.
GMP232/3 00025964-00
5A
GMP232/3 CC 00025968-00 The GMP232/x is fully integrated in the Bachmann
690V SolutionCenter. Configurations can be created simply
and stored for later reuse. Both the measured channel
GMP232/2 00025961-00
1A values and also the derived values are made available
GMP232/2 CC 00025965-00
directly in the user interface. Commissioning and
GMP232/4 00025963-00
5A fault analysis are simplified with tabular, vector and
GMP232/4 CC On request time sequence displays. Event logs and recorded time
sequences can be exported in CSV resp. COMTRADE
format. The integrated simulation function simplifies
the configuration of protection and monitoring
functions.

Measurement of current, voltage, frequency, power,

power factor, phase angle
True RMS and fundamental RMS, symmetrical
components
High dynamic measurement
Measurement of grid harmonics up to the 50th (PQ)
Monitoring functions for grid and generator
protection
Direct relay outputs for circuit-breaker/trip circuits
Integrated real-time data recorder
Integrated event logging
4Q energy counter
Integrated average values, grid statistics
Measured value simulation

95
 Grid Measurement Modules

GMP232/x Grid measurement

Current/voltage measurement
Measuring method True RMS (incl. harmonics up to 3 kHz)
Fundamental RMS (only fundamental)
Symmetrical components
Sampling rate Grid frequency-dependent, approx. 100 s (10 kHz)
Measurement interval (RMS values) Phase synchronized with each moving window:
zero crossing (T/6) 50 Hz: <1 ms
50 Hz: 3.3 ms 60 Hz: <1 ms
60 Hz: 2.7 ms
Individual samples Intervals that can be retrieved via function calls in the user application:
100 s, 200 s, 400 s, 800 s, 1.6 ms (via block access)
Voltage measurement
Model variants /1, /3 /2, /4
Number 3 3
Rated voltage UL-L, RMS: 120 VRMS UL-L, RMS: 690 VRMS
UL-N, RMS: 70VRMS UL-N, RMS: 400VRMS
Voltage measuring range UL-L, RMS: 3.6 to 340 VRMS UL-L, RMS: 17.3 to 1173 VRMS
UL-N, RMS: 2 to 196 VRMS UL-N, RMS: 10 to 677 VRMS
Accuracy* 0.1% in relation to URated 0.1% in relation to URated
Short-term overload (10x1 s, interval 10 s) UL-L, RMS: 1035 VRMS UL-L, RMS: 1385 VRMS
Input impedance > 2 M > 2 M

Current measurement
Model variants /1, /2 /3, /4
Number 3 3
Current transformer rated current 1 ARMS 5 ARMS
Current measuring range 2 mARMS to 4 ARMS 10 mARMS to 15 ARMS
Accuracy* 0.1% in relation to URated 0.1% in relation to URated
Short-term overload (10x1 s, interval 100 s) 100 ARMS 100 ARMS
Burden 10mVA 250mVA
Error correction (CT)** Amplitude and phase errors of external current transformers:
dynamic current dependent correction
Frequency measurement
Rated frequency 50/60 Hz
Measuring range 50Hz: 10 to 65 Hz
60 Hz: 10 to 75 Hz
Measured quantities Frequency (f), frequency with suppression of dynamic events (f2),
mean frequency over configurable duration or number (fAVG)
Accuracy* 0.001 Hz
Measurement interval Refresh with every zero voltage crossing (T/12) (phase-neutral
voltage and/or phase-to-phase voltage), if no voltage is present, the
current is used for the calculation
1-phase system: 3-phase system:
50Hz: 10ms 50 Hz: 1.667ms
60Hz: 8.3ms 60Hz: 1.389ms

* Accuracy values at 25 C and under reference conditions

** From KR 103.000 with firmware 1.02R ex factory
96
 Grid Measurement Modules

GMP232/x Grid measurement

Frequency change measurement
Measured quantity ROCOF (df/dt) as gradient of the regression line of an adjustable
number of frequency measurements
Input quantity Selectable: f (direct frequency measurement) or f2 (frequency
measurement with suppression of dynamic events)
Reference range 10 Hz/s

Phase measurement, asymmetry

Phase angle Angles from current phasor to voltage phasor for each phase
Voltage system Angles between the voltage phasors
Asymmetry Voltage system Quotient of negative and positive sequence system of voltages or
rated voltage as percent value
Asymmetry Current system Quotient of negative and positive sequence system of currents or
rated current as percent value
Field rotation direction Detection for voltage and current system

Power measurement active, reactive and apparent power

Measured values P, Q, S per phase and as total
Power factor per phase and as summation quantity; representation
adjustable to different conventions
Calculation methods DIN 40110-2 (incl. harmonics up to 3 kHz),
IEC61400-21 (only fundamental), Symmetrical Components
Measurement interval Phase synchronized with each moving window:
zero crossing (T/6) 50 Hz: <1 ms
50 Hz: 3.3 ms 60 Hz: <1 ms
60 Hz: 2.7 ms
Accuracy* 0.2 % in relation to SRated

Energy meter
Number 2 (separate measuring for True RMS and Fundamental RMS)
Resolution 1 Ws
Active energy Supplied (positive), drawn (negative)
Reactive energy Inductive (positive), capacitive (negative)
Type of memory Nonvolatile (on the module)
Measurement interval Refresh at every voltage zero crossing
1-phase system: 3-phase system:
50Hz: 10ms 50 Hz: 3.3ms
60Hz: 8.3ms 60Hz: 2.8ms
Power quality
Harmonic characteristic values Total harmonic distortion (THD) and Total demand distortion (TDD)
for current and voltage per phase, in relation to nominal value or
actual fundamental
Voltage harmonics Amplitudes of harmonics up to 50th harmonic per phase
Current harmonics Amplitudes of harmonics up to 50th harmonic per phase
Calculation method EN 61000-4-7
Measurement interval 50 Hz: Calculation over 10 cycles
60 Hz: Calculation over 12 cycles

* Accuracy values at 25 C and under reference conditions

97
 Grid Measurement Modules

GMP232/x Signal output / Tripping

Digital relay outputs
Number/type 2 changeover contacts
Signal rated voltages 230 VAC, 48 VDC, 24 VDC (not mixed)
Output current max. Nominal 0.5 A at +24 VDC, DC-13
Nominal 0.5 A at +24 VDC, resistive load
Nominal 1A at 230 VAC, AC-15
Nominal 2A at 230 VAC, resistive load
Status display (LED) Green

GMP232/x Monitoring functions

General
Input quantities The module calculates base quantities such as RMS or power values
according to different methods in parallel (e.g. DIN40110 TrueRMS
vs. IEC61400-21 fundamental quantities / symmetrical components).
Some protection functions allow the configuration of the used
calculation method for details see the user manual.
Inhibit An application program on the M1 CPU may inhibit the activation of
a protection function at runtime (e.g. dependent on actual operating
states like startup)
Tripping delay 0 to 600s adjustable for time independent monitoring functions
Blocking Several protection functions can be configured to block the tripping
automatically if certain conditions apply (e.g. block tripping during
undervoltage or asymmetry conditions) For details see the user
manual
Tripping action Configurable: generating an alarm, triggering of relay 1, relay 2 or
both, Trigger for real-time data recorder (fault recorder); Logging of
tripping and optionally also the activation (start) in the event log of
the module.
Time-independent overcurrent protection (ANSI* 50TD)
Description Configurable monitoring of either all three phase currents or any
individual concerning the violation of preset thresholds.
Protection elements I>, I>>, I>>>

Directional overcurrent protection (ANSI 67TD)

Description Directional monitoring of Iact/IN, using the sign from the direction of
active power.
Protection elements IDir >, IDir >>

Unbalanced load/current asymmetry monitoring (ANSI 46TD)

Description Monitoring of the actual asymmetry of the current system against the
given threshold value. The asymmetry calculation can be configured
as ratio of the actual negative sequence current to the actual positive
sequence current (EN50160) or to the rated current.
Protection elements Asym_I>, Asym_I>>

* ANSI-Code numbers refer to IEEEStd. C37.2:2008

98
 Grid Measurement Modules

GMP232/x Monitoring functions

Undervoltage/overvoltage protection (ANSI 27TD/59TD)
Description Configurable monitoring of either all three voltages or any individual
concerning the violation of preset thresholds. Input quantities are
phase-neutral or phase-phase voltages dependent on the selected
operating mode.
Protection elements U<, U<<, U<<<
U>, U>>, U>>>
Time-dependent undervoltage/overvoltage protection (VFRT)
Description Time-dependent voltage monitoring is triggered if one of the three
phase voltages falls below or rises above a curve U(t) configured
via interpolation points. Up to 10 time/voltage pairs are available to
calculate a grid-code dependent limit curve.
Four separate protection functions can be used with different
parameter sets. (LVRT, HVRT)
Protection elements U(t)a>, U(t)b>, U(t)c>, U(t)d>,
U(t)a<, U(t)b<, U(t)c<, U(t)d<
Voltage asymmetry monitoring (ANSI 47TD)
Description Monitoring of the actual asymmetry of the voltage system against
the given threshold value. The asymmetry calculation can be
configured as ratio of the actual negative sequence voltage to the
actual positive sequence voltage (EN50160) or to the rated voltage.
Protection elements Asym_U>, Asym_U>>
Frequency protection (ANSI 81TD U/O)
Description Monitoring of the measured frequency concerning the violation of
preset thresholds. The input quantity can be configured as either the
directly measured frequency or a frequency value with suppression
of dynamic events. During over or under voltage conditions the
tripping can be blocked automatically.
Protection elements f<, f<<, f<<<
f>, f>>, f>>>
Rate of change of frequency protection ROCOF (ANSI 81 R)
Description Monitoring of the measured frequency change rate concerning the
violation of preset thresholds. The time interval for calculation of the
gradient and the used type of frequency input can be configured.
During over or under voltage conditions the tripping can be blocked
automatically.
Protection elements |df/dt|>
Vector shift monitoring (VectorJump) (ANSI 78)
Description Monitoring of sudden phase shifts of the voltage system e.g. to
detect load changes due to islanding. Automatic time limited tripping
blocking due to over-/undervoltage, neg. sequence voltage or over-/
underfrequency configurable.
Protection elements Delta_Phi_U>
Delta_Phi_U>>

99
 Grid Measurement Modules

GMP232/x Monitoring functions

Time-dependent frequency monitoring Frequency FRT (Fault Ride Through)
Description Time-dependent frequency monitoring is triggered if the frequency
falls below or rises above a curve f(t) configured via interpolation
points. Up to 10 time/frequency pairs are available to calculate a
grid-code dependent limit curve.
Two separate protection functions can be used with different
parameter sets.
Protection elements f(t)a>, f(t)b>,
f(t)a<, f(t)b<
Power quality monitoring PQM
Description Monitors voltage and current harmonics up to the 50th. Either the
exceeding of single harmonics in any or all of the phases can be
configured.
Additionally the total harmonic distortion either related to the
actual fundamental or to the rated value can be used as protection
element. Again, the criterion may be monitored in any or all of the
three phases.
Protection elements THD_U>, TDD_U> Total harmonic distortion of the voltage related
to actual fundamental or rated value
THD_I>, TDD_I> Total harmonic distortion of the current related
to actual fundamental or rated value
U2> to U50> Individual amplitudes of voltage harmonics
I2> to I50> Individual amplitudes of current harmonics
Maximum power protection (ANSI 32TD)
Description Protective tripping on exceeding a 3-phase maximum active power
according to IEC61400-21, i.e. fundamental positive sequence
power
Protection elements |P1+|>, |P1+|>>
Reverse power protection (ANSI 32R TD)
Description Directional monitoring of Pact/PN. Monitoring can be configured either
for all 3 phases together (Ptotal) or for any individual of the 3phases.
Protection elements PDir >, PDir >>
Undervoltage reactive power protection (Q/U)
Description Voltage dependent directional reactive power protection. Used to
support the voltage during grid faults. Trips if all three evaluated
voltages are below a certain limit (e.g. 0.85 URated) and inductive
reactive power is drawn from the grid.
Two separate protection functions can be used with different
parameter sets.
Individual protection functions
Description If relay outputs of the module shall be operated by an application
program on the CPU during runtime (e.g. individual protection logics,
manual tripping test), this can be done via a virtual protection
function. In case of tripping an event log entry is generated.

100
 Grid Measurement Modules

GMP232/x Special functions

Time synchronization
Basic principle The GMP module is synchronized automatically with the real-time
clock of the PLC-CPU. This one can be time synchronized via the
network.
Physical medium Ethernet (CPU)
Protocols IEEE 1588 PTP (Precision Time Protocol)
SNTP (Simple Network Time Protocol)
Event logging with real-time stamp SER (sequence of events recorder)
Description Monitoring events (configured alarm/protection functions) are logged
with a precise time reference.
Type of memory Nonvolatile (on the module)
Size 2048 entries

Real-time data recorder / digital fault recorder DFR

Description A high resolution time sequence recording can be started
automatically when a monitoring function is triggered. Via application
program or the SolutionCenter, the recording can be exported in the
COMTRADE format (IEEEC37.111)
Number of channels 24 channels (measured values, digital I/O, calculated values)
Memory depth per channel 61440 samples (6 s at approx. 100 s sampling rate)
Recording time 6, 12, 24, 48, 96 seconds
Pre-trigger Yes

Grid statistics
Description The module is permanently monitoring a large number of grid
quantities concerning their extrema (Maximum, minimum). These
are automatically stored with the time stamp of their occurrence in
the modules grid statistics. Application programs on the CPU or users
via the SolutionCenter can retrieve the data.
Type of memory Nonvolatile (on the module)
Reset Via application program or SolutionCenter

Aggregates / Average value

Description The module can automatically generate averages, minima and
maxima out of the high resolution measurements and calculated
data. The time intervals of that aggregation can be configured.
Aggregation unit 1 and 2 work as 2-staged system (e.g. generate the
3s and the 10min value of the same quantity)
Input quantities Aggregation unit 1,2: RMS values of voltages and currents,
per phase and summation powers, power factors, symmetrical
components, frequency, phase angles, harmonic distortion etc.
Aggregation unit 3: Harmonic amplitudes of voltages and currents of
all phases
Number of channels Aggregation unit 1,2: 24 channels configurable
Aggregation unit 3: 300 channels fixed
Aggregates Arithmetic average (mean), minimum, maximum over the interval
Time intervals Aggregation unit 1: 0.2 to 60s
Aggregation unit 2: 1x to 120x of Agg. 1
Aggregation unit 3: 3s to 15 min

101
 Grid Measurement Modules

GMP232/x Special functions

Simulation
Description In the simulation mode, the module uses internally generated values
instead of measured samples. All subsequent calculations and
monitorings work exactly the same as in measurement mode. The
setting of simulation parameters can be handled in the graphical user
interface of the SolutionCenter (user) or directly from an application
program on the M1 CPU (automated sequences).
Thus, protection functions or general measurement reactions can be
evaluated in many cases without using specialized grid emulation
equipment.
Simulation input 3x URMS [%pu], 3x IRMS [%pu], 3x phi_U [], 3x phi_I [], f

GMP232/x Module properties

Electrical safety
Product standard IEC/EN61131-2
Generic standard IEC/EN60664-1
Pollution degree 2
Overvoltage category III
Rated surge voltage 6 kV
Protection class 2
Protection type (IEC60529) IP20

Approvals / certificates
General CE, UL/cUL, CCC
Medium voltage directive BDEW:2008, FGW TR3:2013 (Rev. 23),
FGW TR8:2013 (Rev. 6)
Marine GL, DNV, LR, ABS, BV
Others ENA ER G59/3:2015, IEEE Std. C37.90:2005

Ambient conditions Standard ColdClimate ( )

Operating temperature -30 to +60 C
Rel. air humidity, operation 5 to 95 % no condensation 5 to 95 % with temporary
condensation
Storage temperature -40 to +85 C
Rel. air humidity, storage 5 to 95% with temporary 5 to 95 % with temporary
condensation condensation
Maximum operating height 2,000 m above sea level (operation up to 4,500 m on request)

Power supply
Via backplane +5 V | 295 mA, +15 V | 21 mA, -15 V | 18 mA
External on the module 24 V | 76 mA

System requirements
Hardware All M1 CPU families apart from ME203, SK1 backplane not required
Software M-Base 4.00 or higher

102
 Grid Measurement Modules

Order codes
Item Item no. Description
GMP232/1 00025962-00 Grid measurement and monitoring module; 3x Un 120V, 3x In
1A; 2x Out relay 24/48VDC, 230VAC; U, I, P, Q, f measurement;
4Q energy metering, integrated monitoring/protection functions,
harmonics analysis, integrated real-time data recorder
(24 channels); Event logging with real-time stamp
GMP232/1 CC 00025966-00 Like GMP232/1; ColdClimate ( )
GMP232/2 00025961-00 Grid measurement and monitoring module; 3x Un 690V, 3x In
1A; 2x Out relay 24/48VDC, 230VAC; U, I, P, Q, f measurement;
4Q energy metering, integrated monitoring/protection functions,
harmonics analysis, integrated real-time data recorder
(24 channels); Event logging with real-time stamp
GMP232/2 CC 00025965-00 Like GMP232/2; ColdClimate ( )
GMP232/3 00025964-00 Grid measurement and monitoring module; 3x Un 120V, 3x In
5A; 2x Out relay 24/48VDC, 230VAC; U, I, P, Q, f measurement;
4Q energy metering, integrated monitoring/protection functions,
harmonics analysis, integrated real-time data recorder
(24 channels); Event logging with real-time stamp
GMP232/3 CC 00025968-00 Like GMP232/3; ColdClimate ( )
GMP232/4 00025963-00 Grid measurement and monitoring module; 3x Un 690V, 3x In
5A; 2x Out relay 24/48VDC, 230VAC; U, I, P, Q, f measurement;
4Q energy metering, integrated monitoring/protection functions,
harmonics analysis, integrated real-time data recorder
(24 channels); Event logging with real-time stamp
GMP232/4 CC On request Like GMP232/4; ColdClimate ( )

Accessories GMP232/x
Item Item no. Description
SS-GMP232/x B 00027474-00 Terminal set Phoenix screw side (1x KZ 51/03; 1x KZ 51/06;
1xSS76/06; 1x SS 76/06 inv) with labeling strips

103
 Grid Measurement Modules

Grid Measurement and Protection

Module GMP232

The GMP232 module enables the safe, reliable and

fast measuring of all relevant values for three-
phase electrical networks. It also provides a number
of monitoring functions for generator and grid
protection. Up to two circuit-breakers/trip circuits are
triggered by the module directly via relay outputs.
The continuous monitoring of grid harmonics up to
the 50th harmonic can be used for direct responses
as well as for evaluating the power quality.

The module is provided with an integrated real-time

data recorder for the high-precision recording of up
to 16 measuring channels during alarm/protection
events. Error events are recorded continuously and
stored permanently with a high resolution time
Item Item No. entry. The internal time base of the module can
GMP232 00017829-00 be synchronized to an external time source (e.g.
GMP232CC 00019063-00 IEEE 1588 Precision Time Protocol), which supports
the analysis of the data from spatially separated
measurement and protection devices.

The GMP232 is fully integrated in the Bachmann

SolutionCenter. Configurations can be created simply
and stored for later reuse. Both the measured
channel values and also the derived values are made
available directly in the user interface. Commissioning
and fault analysis are simplified with tabular, phasor
and time sequence displays. Event logs and recorded
time sequences can be exported in CSV respectively
COMTRADE format. The integrated simulation
function simplifies the configuration of protection and
monitoring functions.

Measurement of current, voltage, frequency, power,

power factor, phase angle
Direct connection to input voltages
up to 690 VL-L, RMS
Measurement of grid harmonics up to the 50th
(power quality)
Monitoring/Protection functions for grid and
generator protection
Direct relay outputs for circuit-breaker/trip circuits
Integrated real-time data recorder
Integrated event logging
4Q energy counter
Measured value simulation

104
 Grid Measurement Modules

GMP232 Grid measurement

Current/voltage measurement
Measuring method True RMS (incl. harmonics up to 50th)
Sampling rate 50 s (20 kHz)
Measurement interval (RMS values) 50 Hz: 20 ms
60 Hz: 16.67 ms
Individual sampling values Intervals that can be called via function calls in the user application:
100 s, 200 s, 400 s, 800 s, 1.6 ms (via block access)
Voltage measurement
Number 3
Maximum rated voltage UL-L, RMS: 690 Vrms UL-N, RMS: 400 Vrms
Voltage measuring range UL-L, RMS: 17.3 to 1030 Vrms, UL-N, RMS: 10 to 595 Vrms
Accuracy* 0.1 %
Continuous overload UL-L, RMS: 1039 Vrms, UL-N, RMS: 600 Vrms
Short-term overload(10x1 s, interval 10 s) UL-L, RMS: 1385 Vrms, UL-N, RMS: 800 Vrms
Input impedance >2 M

Current measurement
Number 3
Accuracy* 0.15%
Current transformer rated current 5 Arms
Current measuring range 0.01 to 5.07 Arms
Continuous overload 10 Arms
Short-term overload (5x1 s, interval 300 s) 100 Arms
Apparent ohmic resistance 250mVA

Frequency measurement
Rated frequency 50 / 60 Hz
Reference range 50 Hz: 35 to 65Hz
60 Hz: 45 to 75 Hz
Accuracy* 0.002 Hz
Measurement interval Updated at each positive zero crossing
1-conductor systems: 3-conductor systems:
50Hz: 20ms 50 Hz: 6.667ms
60Hz: 16.67ms 60Hz: 5.6ms
Frequency change measurement Yes

Power measurement active, reactive and apparent power

Measured values P, Q, S per phase and as total
Accuracy* 0.2 %
Calculation methods DIN 40110-2, IEC61400-21
Measurement interval Updated at each positive zero crossing
1-conductor systems: 3-conductor systems:
50Hz: 20ms 50 Hz: 6.667ms
60Hz: 16.67ms 60Hz: 5.6ms

* Accuracy values as a percentage of the nominal value at 25 C and

reference conditions

105
 Grid Measurement Modules

GMP232 Grid measurement

Energy
Accuracy* 0.2 %
Resolution 1 Ws
Active energy Supplied (positive), drawn (negative)
Reactive energy Supplied (positive), drawn (negative)
Type of memory Nonvolatile (on the module)
Measurement interval Updated at each positive zero crossing
1-conductor systems: 3-conductor systems:
50Hz: 20ms 50 Hz: 6.667ms
60Hz: 16.67ms 60Hz: 5.6ms
Power quality
Voltage Total harmonic distortion (THD) per phase
Current Total demand distortion (TDD) per phase
Voltage harmonics Amplitudes of harmonics up to 50th harmonic per phase
Current harmonics Amplitudes of harmonics up to 50th harmonic per phase
Calculation method EN 61000-4-7
Measurement interval 50 Hz: Calculation over 10 periods
60 Hz: Calculation over 12 periods
Digital relay outputs
Number/type 2 changeover contacts
Signal rated voltages 230 VAC, 48 VDC, 24 VDC (not mixed)
Output current max. Nominal 0.5 A at +24 VDC, DC-13
Nominal 0.5 A at +24 VDC, resistive load
Nominal 1A at 230 VAC, AC-15
Nominal 2A at 230 VAC, resistive load
Status display (LED) Green

106
 Grid Measurement Modules

GMP232 Limit value monitoring

Undervoltage/overvoltage (ANSI 27/59)
Resolution 0.1% URated
Delay 0 to 65535ms
Evaluated potentials Phase-to-phase or phase-to-neutral
Protection elements U< Undervoltage warning
U<< Undervoltage error
U> Overvoltage warning
U>> Overvoltage error
Underfrequency/overfrequency (ANSI 81 U/O)
Delay 0 to 65535ms
Protection elements f< Underfrequency inner band
f<< Underfrequency middle band
f<<< Underfrequency outer band
f> Overfrequency inner band
f>> Overfrequency middle band
f>>> Overfrequency outer band
Q(U)
Description Voltage dependent directional reactive power protection. Used to
support the voltage during grid faults. Trips if all three evaluated
voltages are below a certain limit (e.g. 0.85 URated) and inductive
reactive power is drawn from the power supply grid.
Rate of change of frequency ROCOF (ANSI 81 R)
Description To calculate the frequency change over time the last 10 (50Hz) or
12 (60Hz) frequency samples are linearly interpolated.
Vector jump (ANSI 78)
Description Monitoring of sudden phase shifts for detection of sudden load
changes or islanding.
Overcurrent (ANSI 50TD)
Resolution 0.1% of IRated
Delay 0 to 65535ms
Protection elements I> Overcurrent warning
I>> Overcurrent error
Time-dependent undervoltage monitoring FRT (Fault Ride Through)
Description Time-dependent undervoltage monitoring is triggered if one of the
three evaluated voltages falls below a curve U(t) configured via
interpolation points. Up to 10 time/voltage pairs are available to
calculate a grid-code dependent limit curve.
Voltage asymmetry (ANSI 47)
Description EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.

107
 Grid Measurement Modules

GMP232 Limit value monitoring

Current asymmetry (ANSI 46)
Description EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.
Power quality monitoring PQM
Description Monitors voltage and current harmonics up to the 50th harmonic.
Trips if one of the pre-defined limits is exceeded (evaluation per
phase).
Protection elements THD Total harmonic distortion
TDD Total demand distortion
H2 to H50 Individual amplitudes of voltage harmonics
H2 to H50 Individual amplitudes of current harmonics
Time synchronization
Basic principle The GMP module is synchronized automatically with the real-time
clock of the PLC-CPU. This can be synchronized via the network.
Physical medium Ethernet (CPU)
Protocols IEEE 1588 PTP (Precision Time Protocol)
SNTP (Simple Network Time Protocol)
Event logging with real-time stamp SER (sequence of events recorder)
Description Monitoring events (configured alarm/protection functions) are stored
with a precise time reference when they occur.
Type of memory Nonvolatile (on the module)
Size 2048 entries

Real-time data recorder / digital fault recorder DFR

Description A high resolution time sequence recording can be started
automatically when a monitoring function is triggered.
Number of channels 16 channels (measured values, digital I/O, calculated values)
Memory depth per channel 40,960 sampling values (4 s at 100 s sampling rate)
Sampling rate 100 s, 200 s, 400 s, 800 s, 1.6 ms
Pre-trigger Yes

108
 Grid Measurement Modules

GMP232 Module properties

Electrical safety
Product standard IEC/EN61131-2
Generic standard IEC/EN60664-1
Pollution degree 2
Overvoltage category 3
Test surge voltage 6 kV
Protection class 2

Approvals / certificates
General CE, UL/cUL, CCC
Medium voltage directive BDEW:2008, FGW TR3:2011 (Rev. 22), FGW TR8:2011 (Rev. 5)
Marine GL, DNV, LR, ABS, BV
Others ENA ER G59/3:2013, IEEE Std. C37.90:2005

Ambient conditions Standard ColdClimate ( )

Operating temperature -30 to +60 C
Rel. air humidity, operation 5 to 95 % no condensation 5 to 95 % with temporary
condensation
Storage temperature -40 to +85 C
Rel. air humidity, storage 5 to 95 % with temporary 5 to 95 % with temporary
condensation condensation
Maximum operating height 2,000 m above sea level (operation up to 4,500 m on request)

Power supply
Via backplane +5 V | 260 mA, +15 V| 20 mA, -15 V | 16 mA
External on the module 24 V | 87 mA

System requirements
Hardware All M1 CPU families apart from ME203, SK1 backplane not required
Software M-Base 3.85 / SolutionCenter 1.85 or higher

Order codes
GMP232 00017829-00 Grid measurement and protection module; 3x In 690V, 3x In 5A;
2x Out Relay 24/48VDC, 230VAC; U-, I-, P-, Q-, f-measurement;
4Q-energy metering, integrated monitoring/protection functions,
harmonic analysis, integrated realtime data recorder (16 channels);
sequence of event log with realtime stamp
GMP232 CC 00019063-00 Like GMP232; ColdClimate ( )

Accessories GMP232
Item Item no. Description
SS-GMP232 B+C 00018860-00 Terminal set Phoenix cage clamp/screw (1x KZ 51/03; 1x KZ
51/06; 2x SS76/06) with labeling strip and coding elements

109
 Grid Measurement Modules

Grid Measurement Module

GM260

The GM260 module enables the safe, reliable

and fast measuring of all relevant values for
three-phase electrical networks. Two separate
three-phase branches can be measured if there is a
common voltage measuring point. The grid variables
are calculated online in the module as True RMS
values including harmonics up to the 40th harmonic.
This is particularly useful for applications such as
for operational measurement on machines or the
energy monitoring in plants and buildings. As well
as functions for determining the active, apparent
and reactive power for each phase, two separate
4-quadrant energy counters are directly integrated
in the module.

Item Item No. The GM260 module is fully integrated in the

GM260 00022162-00 Bachmann SolutionCenter. Both the measured
GM260CC 00026118-00 channel values and also the derived values are made
available directly in the user interface.

Measurement of current, voltage, frequency, power,

power factor, phase angle
Direct connection to input voltages
up to 480 VL-L, RMS
True RMS calculation online
2 independent 4Q energy counters
Compact design for 2 three-phase branches

Voltage
inputs

Current Current
inputs inputs

Application example: Power measurement with

ommon voltage input
c
110
 Grid Measurement Modules

GM260 Grid measurement

Current/voltage measurement
Measuring method True RMS (incl. harmonics up to 40th)
Measurement interval 50 Hz: 10 ms
60 Hz: 8.33 ms
Voltage measurement
Number 3
Maximum rated voltage UL-L, RMS: 480 Vrms, UL-N, RMS: 277 Vrms
Voltage measuring range UL-L, RMS: 70 to 625 Vrms, UL-N, RMS: 36 to 361 Vrms
Accuracy* 0.1 %
Continuous overload UL-L, RMS: 680 Vrms, UL-N, RMS: 390 Vrms
Short-term overload(10x1 s, interval 10 s) UL-L, RMS: 1039 Vrms, UL-N, RMS: 600 Vrms
Input impedance >2 M
Current measurement
Number 6
Accuracy* 0.3 %
Current transformer rated current 1 Arms
Current measuring range 0.01 to 1.2 Arms
Continuous overload 1.2 Arms
Short-term overload (5x1 s, interval 300 s) 20 Arms
Apparent ohmic resistance 75 mVA
Frequency measurement
Rated frequency 50 / 60 Hz
Reference range 45 to 65 Hz
Accuracy* 0.014 Hz
Measurement interval Updated at each positive zero crossing
50Hz: 20ms
60Hz: 16.67ms
Power measurement active, reactive and apparent power
Measured values P, Q, S per phase and as total
Accuracy* 0.4 %
Calculation method DIN 40110-2
Measurement interval Updated at each positive zero crossing
50Hz: 20ms
60Hz: 16.67ms

* Accuracy values as a percentage of the nominal value at 25 C and

reference conditions

111
 Grid Measurement Modules

GM260 Grid measurement

Energy
Number of energy counters 2
Accuracy* 0.4 %
Resolution 1 Wh
Active energy Supplied (positive), drawn (negative)
Reactive energy Supplied (positive), drawn (negative)
Measurement interval Updated at each positive zero crossing
50Hz: 20ms
60Hz: 16.67ms
Type of memory Nonvolatile (on the module)
Memory cycle 1 sec
Electrical safety
Product standard IEC/EN 61131-2
Generic standard IEC/EN 60664-1
Pollution degree 2
Overvoltage category 3
Test surge voltage 4 kV
Protection class 2
Approvals / certificates
General CE, CCC, In preparation: UL/cUL
Marine GL, DNV, LR, ABS, BV
Ambient conditions
Operating temperature -30 to +60 C
Rel. air humidity, operation 5 to 95 % no condensation
Storage temperature -40 to +85 C
Rel. air humidity, storage 5 to 95 % with temporary condensation
Maximum operating height 2,000 m above sea level (operation up to 4,500 m on request)
Power supply
Via backplane +5 V | 130 mA, +15 V| 45 mA
System requirements
Hardware All M1 CPU families apart from ME203, SK1 backplane not required
Software M-Base 3.91 / SolutionCenter 1.91 or higher (recommended)
(if the release driver is installed manually, also executable from the
system software of the CPU M-Base 3.90)
Order codes
GM260 00022162-00 Grid measurement module; 3x In 480V, 6x In 1A; U-, I-, P-, Q-,
f-measurement; 4Q-energy metering
GM260 CC 00026118-00 Like GM260; ColdClimate ( )

Accessories GM260
Item Item no. Description
SS-GM260 B 00023512-00 Terminal set Phoenix screw side (1x SS 76/11) with labeling strip

112
Grid Measurement Modules

113
 System Modules

Systematic perfection

The M1 automation system is based on module sizes, robust and absolutely

an ingenious and field-tested modular maintenance-free mechanical design as well
concept. Precisely matched to the as immunity to external influences particularly
respective requirements, automation characterize the M1 system concept from
engineers can assemble the technically and Bachmann electronics.
economically optimized configuration from
a broad selection of modules.
Extremely space-saving standardized

Power Supply Module Power Supply Module

NT255 NT250/48

Features Features
Power supply of modules via Power supply of modules via
backplane backplane
Supply voltage: Supply voltage:
18 to 34 VDC 38 to 58 VDC
Monitoring of supply voltage Monitoring of supply voltage
Power-fail signal for processor Power-fail signal for processor
module module
Galvanic isolation Galvanic isolation
Output power: 45 W (55 W) Output power: 45 W
Buffer time: 18 ms Buffer time: 10 ms

Dummy Module LM201

Features
Placeholder for one module slot as
a reserve for future extension
No electronics
Used to protect the backplane

114
 System Modules

Backplanes BS2xx Series

Features
1 to 16 module slots
Seamless connection possible
Vibration proof fixing of modules
Snappable on backplane
Stabile mechanical design

Backplane BS2xxCC Series

Features
1 to 16 module slots
Seamless connection possible
Vibration proof fixing of modules
Snappable on backplane
Stabile mechanical design
ColdClimate design (protected against temporary
condensation)

Backplanes BS2xx/S Series

Features
1 to 16 module slots
Seamless connection possible
Vibration proof fixing of modules
Snappable on backplane
Stabile mechanical design
For protection class 1
Grounding tab for protective conductor connection

Backplane Adapter
BS200/ET Series

Features
2 to 8 module slots
Optimized thermal connection
Stabile mechanics / compact design
Vibration proof fixing of modules

115
 System Modules

Power Supply Module NT255

With the NT255 Bachmann electronic sets new

standards for the power supplies of CPUs and
backplane-supplied modules. As a result of intensive
development work and in consideration of field
experiences with several thousand supply modules,
the NT255 combines long term know-
ledge with the latest technologies.

Best possible, selected components and lifetime

optimized design form the reliable base for the
module. Recent planar transformer technologies
ensure a significantly increased efficiency, the
integrated heat dissipation in the circuit board
(coolPCB technology) prevents even minimal local
warming and thus the early ageing of components.
Moreover, because of the extremely reduced weight
of the parts, the module is even more robust against
shock and vibrations.

In spite of the primary design focus on a long

service life and robust design, the NT255 also offers
outstanding technical features: up to 80 % longer
buffer time at short voltage drops and generous
power reserves (55 W peak power) for temporary
overload ensure safety and reliability in every
respect.

Input voltage range 18 to 34 VDC

Provides all the necessary CPU voltages as well as
supply for modules on backplanes
45 W output power (55 W peak power)
Galvanic isolation input/ground
Galvanic isolation input/system
Electronic reverse polarity protection
2 state indicators allow differentiation between
supply failures and internal errors
Monitored supply voltage
Monitored output voltages
Power-fail signal and state information for CPU
module (processable from application)

Item Item no.

NT255 00013251-00
NT255CC 00016158-00

116
 System Modules

NT255
Input
Voltage range 18 to 34 VDC
Input voltage, peak value +40 V at t < 1 s/min
Power consumption Max. 68 W
Reverse polarity protection Electronic
Starting current limitation Max. 8 A after 5 ms
Fuse SMD wire fuse 7 A at device defect
Input voltage monitoring Yes, for power fail message
Output
Output power 45 W (55 W)
Output voltage / output current +5 V/ 6 A (8 A peak)
+15 V / 0.5 A
-15 V / 0.5 A
Power-fail bypass 18 ms, power-fail message after 3 ms
Monitoring
State indication Power-fail on processor
State display LEDs (Power, Error, Ready)
Galvanic isolation 500 V (input/system), 100 V (input/ground)
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without 5 to 95 % with condensation
condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without 5 to 95 % with condensation
condensation
Order codes
NT255 00013251-00 Power supply 45W (55W); 24V; 5V 6A; 15V 0.5A
NT255 CC 00016158-00 Like NT255; ColdClimate ( )

Accessories NT255
Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip

117
 System Modules

Power Supply Module NT250/48

The power supply module NT250/48 is suitable for

operation on 48 VDC input voltage. It supplies all M1
modules with all voltages required.

Power supply for M1 controller systems

State indicating LED
Supply voltage 38 to 58 VDC
Monitoring of supply voltage
Power fail signal for processor module
Galvanic isolation input/bus
Galvanic isolation input/ground

Item Item no.

NT250/48 00012754-00

NT250/48
Power supply unit
Voltage range 38 to 58 VDC
Input voltage, peak value +60 V at t < 1 s/min
Inrush current Max. 7 A after < 0.5 s
Output voltage/output current +5 V/6.0 A
+15 V/0.5 A
-15 V/0.5 A
Output power 42 W
Galvanic isolation 500 V (input/bus), 100 V (input/ground)
Ambient conditions
Operating temperature 0 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation

Order codes
NT250/48 00012754-00 Power supply 42W (55W); 48V; 5V 6A; 15V 0.5A

Accessories NT250/48
Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip
KZ51/03 B+C 00012052-50 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip and
coding elements for NT250/48

118
 System Modules

Dummy Module LM201

The dummy module LM201 is used as fill-in for

later extensions and does not contain any electronic
components. Used to protect the backplane.

Placeholder for one module slot

No electronics
Used to protect the backplane

Item Item no.

LM201 00009494-00

LM201
Execution variants
LM201 Dummy module (cover)

119
 System Modules

Backplanes BS200 Series

The backplanes BS201 to BS216 interconnect the

M1 controller hardware modules, such as power
supplies, CPU modules and input/output modules,
mechanically and electrically. They are the backbone
of the controller. The DIN rail adapters S201 and
S202 are identical in construction, without electrical
function and they are used for solitary modules.

1 to 16 module slots
Seamless connection/possible
Stabile mechanics/compact design
Vibration proof fixing of modules
Can be snapped on EN 60715 DIN rail

Item Item no. Item Item no.

S201 00009542-00 BS208 00009793-00
S202 00021588-00 BS209 00009634-00
BS201 00010507-00 BS210 00009794-00
BS202 00009802-00 BS211 00009795-00
BS203 00009313-00 BS212 00009796-00
BS204 00009752-00 BS213 00009797-00
BS205 00009206-00 BS214 00009798-00
BS206 00009792-00 BS215 00009799-00
BS207 00009207-00 BS216 00009800-00

BS200 series
Dimensions
Number of module slots 1 to 16
Width 55 mm x number of module slots
Depth 23 mm incl. connector
Height 119 mm
Ambient conditions
Operating temperature -30 to +60 C (vertical: -30 to +55 C)
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation

Order codes
BS201 Backplane with 1 module slot
BS202 Backplane with 2 module slots
.. ..
BS216 Backplane with 16 module slots
S201 DIN rail adapter with 1 module slot for solitary module without backplane
S202 DIN rail adapter with 2 module slots for solitary module without backplane

Accessories BS200
Item Item no. Description
K-BS240 00010519-00 Cable Backplane extension manufactured 40-poles
120
 System Modules

Backplanes BS200CC Series

The backplanes for BS200/WCC for cold weather

and protection class 1 interconnect the M1 controller
hardware modules, such as power supplies, CPU
modules and I/O modules, mechanically and
electrically. They are the backbone of the controller.

1 to 16 module slots
Seamless connection/possible
Stabile mechanics/compact design
Vibration proof fixing of modules
Can be snapped on EN 60715 DIN rail
ColdClimate design (protected against temporary
condensation)

Item Item no. Item Item no.

BS203CC 00015947-00 BS210CC 00015954-00
BS204CC 00015948-00 BS211CC 00015955-00
BS205CC 00015949-00 BS212CC 00015956-00
BS206CC 00015950-00 BS213CC 00015957-00
BS207CC 00015951-00 BS214CC 00015958-00
BS208CC 00015952-00 BS215CC 00018623-00
BS209CC 00015953-00 BS216CC 00018624-00

BS200CC series
Dimensions
Number of module slots 3 to 16
Width 55 mm x number of module slots
Depth 23 mm incl. connector
Height 119 mm
Ambient conditions ColdClimate ( )
Operating temperature -30 to +60 C (vertical: -30 to +55 C)
Rel. humidity operation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % with condensation

Order codes
BS203 CC Backplane with 3 module slots; ColdClimate ( )
BS204 CC Backplane with 4 module slots; ColdClimate ( )
.. ..
BS216 CC Backplane with 16 module slots; ColdClimate ( )

121
 System Modules

Backplanes BS200/S Series

The backplanes of the series BS200/S for protection

class 1 interconnect the M1 controller hardware
modules, such as power supplies, CPU modules and
input/output modules, mechanically and electrically.
They are the backbone of the controller.

3 to 16 module slots
Seamless connection/possible
Stabile mechanics/compact design
Vibration proof fixing of modules
Can be snapped on EN 60715 DIN rail
For protection class 1
Grounding tab (item no. 00016115-00) for
protective conductor connection, necessary for use
of voltages other than SELV

Item Item no. Item Item no.

BS203/S 00016785-00 BS211/S 00016793-00
BS204/S 00016786-00 BS212/S 00016794-00
BS205/S 00016787-00 BS213/S 00016795-00
BS206/S 00016788-00 BS214/S 00016796-00
BS207/S 00016789-00 BS215/S 00016797-00
BS208/S 00016790-00 BS216/S 00016798-00
BS209/S 00016791-00 Protective conductor connection set 00016115-00
BS210/S 00016792-00

BS200/S
Dimensions
Number of module slots 3 to 16
Width 55 mm x number of module slots
Depth 23 mm incl. connector
Height 119 mm without protective conductor connection
137 mm with protective conductor connection
Ambient conditions
Operating temperature -30 to +60 C (vertical: -30 to +55 C)
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation

Execution variants
BS203/S Backplane with 3 module slots, Protection Class 1
BS204/S Backplane with 4 module slots, Protection Class 1
.. ..
BS216/S Backplane with 16 module slots, Protection Class 1

Accessories BS200/S
Item Item no. Description
K-BS240 00010519-00 Cable Backplane extension manufactured 40-poles
122
 System Modules

Backplane Adapter BS200/ET Series

The backplane adapters of the BS200/ET family

are used to optimize thermal and robust Controller
connection to e.g. the cabinet back panel. Through
this application-specific coupling, the heat can be
specifically removed through the rear wall of the
cabinet housing, in which the cooling of the interior
becomes much easier. Frequently, a maintenance-
intensive active cooling of the components in the
interior can therefore be avoided.
This adapter also allows for direct mounting without a
top-hat rail, if this is beneficial for structural reasons,
like in the case of a vertical mount or increased
mechanical loads.
These accessories can be used for the backplane-
series BS200.

4 to 8 module slots
Optimized thermal connection
Stabile mechanics / compact design
Backplane adapter with fitted M1 controller Vibration proof fixing of modules

Item Item no.

BS204/ET 00021791-00
BS205/ET 00021558-00
BS206/ET 00021792-00
BS207/ET 00021793-00
BS208/ET 00021794-00

BS200/ET
Dimensions
Number of module slots 4 to 8
Width 55 mm x number of module slots
Depth 10 mm
Height 150 mm
Ambient conditions
Operating temperature Corresponding to the installed backplanes family
Rel. humidity operation Corresponding to the installed backplanes family
Storage temperature Corresponding to the installed backplanes family
Rel. humidity storage Corresponding to the installed backplanes family

Design variants
BS204/ET Backplane adapter with 4 module slots; for heat dissipation to the rear panel
BS205/ET Backplane adapter with 5 module slots; for heat dissipation to the rear panel
.. ..
BS208/ET Backplane adapter with 8 module slots; for heat dissipation to the rear panel

123
 Storage Media

Robust in every detail

To safely satisfy the high availability Due to the extended ambient conditions, the
requirements imposed on the entire high number of supported write cycles and the
automation system, program memory exchange of experience with suppliers these
and d
ata memory should also be selected memory cards are strongly recommended for
with the utmost care. The PCC201, CF200, use both in the controller system as well as in
as well as the latest CFA200 families are the operating and monitoring devices, and in
specially selected industrial types that industrial PCs.
meet the special requirements imposed by
the harsh e veryday conditions.

PC Cards PCC201/xx Compact Flash

Memory CF200/xx
Features UDMA
Memory capacity 32 / 64 MB
Access width 16 bits Features
Designed as 5 V card Compact Flash type I
Program voltage of 12 Vpp according to Compact Flash
Write protection via specification
operating software Memory capacity 2/4/8 GB
Very fast data transfer (UDMA)
Write protection via operating
software
Extended temperature range
Long service life / MTTF

CFast Memory Bachmann System

CFA200/xx Maintenance Stick

Features Features
CFast type I USB stick with backup and
Memory capacity 4/8/16 GB restore program
Fast data transfer For operator terminals and
Write protection via software industrial PCs with Linux and
Extended temperature range Windows
Long service life / MTTF Memory capacity 8 GB

124
 Storage Media

PC Cards PCC201/xx

The PCC201/xx PC cards serve as a storage medium

of the M1 controller. Depending on the memory
extension, the PC cards may contain source codes
and pieces of documentation in addition to the
operating system, the drivers and the application
software.

The PCC201 cards can directly be written to and

formatted in all processor modules of the M1
controller. With an A-PCC200 adapter it is possible
to use the PC cards in the PCMCIA slots of PCs and
notebooks.

Item Item no. The PCC201 series is produced entirely in-house and
PCC201/32 00012081-30 therefore long-term supply is guaranteed.
PCC201/64 00012081-40
A-PCC200 00009540-00 Memory capacity 32 / 64 MB
Access width 16 bits
Designed as 5 V card
Program voltage of 12 Vss
Write protection via operating software

PCC201/xx
Basic data
Register No CMR (Component Management Register)
Powerdown mode Not possible
Information All information is stored in CIS
(Card Information Structure)
Operating voltages
Operating voltage 5 V (min. 3 V for FLASH memory)
Program voltage 12 V
Ambient conditions Standard
Operating temperature 0 to +60 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation

Order codes
PCC201/32 00012081-30 PC Card 32MB
PCC201/64 00012081-40 PC Card 64MB

Accessories PCC201/xx
Item Item no. Description
A-PCC200 00009540-00 Adapter for PCC-Card

125
 Storage Media

Compact Flash Memory CF200/xx

UDMA

Given the high availability demands placed on

automation systems, program and data memory must
be selected with particular care. The Compact Flash
memory cards CF200/xx are therefore especially
selected industrial types that can cope with the
requirements of harsh daily working routines.
Use of the CF200/xx both in CPUs of the M1 family
and in CT and WT devices is strongly recommended
due to the extreme environmental conditions, the
large number of supported write cycles and the many
years of lasting experience with suppliers.

Item Item no. Compact Flash type I

CF200/2GB UDMA 00013163-00 according to Compact Flash specification
CF200/4GB UDMA 00016586-00 Memory capacity 2/4/8 GB
CF200/8GB UDMA 00016587-00 Very fast data transfer (UDMA)
Write protection via operating software
Extended temperature range
Long service life / MTTF

CF200/xx UDMA
Technical data
Memory type Compact Flash Type I
Memory capacity 2/4/8 GB
Data transfer rate Up to 66 MB/s (UDMA 4 burst)
NAND flash type SLC
Operating voltage 3.3 V/5 V (automatic adaptation)
Read / write cycles >100,000
MTBF at 25 C >3,000,000 h (depending on free memory)
Vibration 20 G 20 Hz to 2 kHz
Shock 1500 G half cycle 0.5 ms
Ambient conditions
Operating temperature -40 to +85 C
Rel. humidity operation 5 to 85 % without condensation
Storage temperature -40 to +100 C
Rel. humidity storage 5 to 85 % without condensation

Order codes
CF200/2GB UDMA 00013163-00 Compact-Flash Karte 2GB UDMA
CF200/4GB UDMA 00016586-00 Compact-Flash Karte 4GB UDMA
CF200/8GB UDMA 00016587-00 Compact-Flash Karte 8GB UDMA

126
 Storage Media

CFast Memory CFA200/xx

The full speed of the SATA interface is available with

the CFast memory card for powerful controllers. Up
to 30x the transmission rates of the CF cards can be
reached. Given the high availability demands placed
on automation systems, program and data memory
must be selected with particular care. The CFast
memory cards CFA200/xx are therefore especially
selected industrial types that can cope with the
requirements of harsh daily working routines.
Use of the CFA200/xx both in CPUs of the M1 family
as well as in our visualization devices is strongly
recommended due to the extreme environmental
conditions, the large number of supported write
Item Item no. cycles and the many years of lasting experience with
CFA200/4GB 00017355-00 suppliers. The robustness was significantly increased
CFA200/8GB 00021781-00 in comparison with a CF card via a stable edge
CFA200/16GB 00019082-00 connector.

CFast type I
Memory capacity 4/8/16 GB
Fast data transfer
Write protection via software
Extended temperature range
Long service life / MTTF

CFA200/xx
Technical data
Memory type CFast type I
Memory capacity 4/8/16 GB
Data transfer rate Up to 300 MB/s
NAND flash type SLC
Operating voltage 3.3
Read / write cycles >60,000
MTBF at 25 C >2,000,000 h (depending on free memory)
Vibration 15 G 10 Hz to 2 kHz
Shock 1500 G half cycle 0.5 ms
Ambient conditions
Operating temperature -40 to +85 C
Rel. humidity operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation

Order codes
CFA200/4GB 00017355-00 CFast Card 4GB
CFA200/8GB 00021781-00 CFast Card 8GB
CFA200/16GB 00019082-00 CFast Card 16GB

127
 Storage Media

Bachmann System Maintenance Stick

for Linux and Windows devices

The Bachmann System Maintenance Stick (BSM Stick)

is a combination of an 8 GB USB stick and an easy-
to-operate, graphic backup and restore program for
operator terminals and industrial PCs with Linux and
Windows. Using the BSM Stick you can conveniently
create complete backups of the operating system on a
USB stick, or restore a complete backup from the stick.

The operating philosophy of the Bachmann System

Maintenance Utility is based on the easiest possible
operation via a standard PC keyboard, so that a corrupt
operating system of an operator terminal or IPC can
be quickly restored in the field, even by unexperienced
operating personnel (one-click recovery). With the aid
of the BSM Stick the end customer can keep machine
downtimes to a minimum; this makes "repairs" of the
visualization hardware, due to an operating system
defect, unnecessary. Also the end customer can save
the high expenses associated with keeping a pool of
replacement devices on hand for these kinds of service
cases. Thus the BSM Stick directly helps to reduce costs
and optimizes availability of the terminal or of the IPC,
and thus it helps to optimize availability of the system
or machine, and contributes to increased acceptance of
a machine on the part of the end customer.

The Bachmann System Maintenance Stick supports all

series OT200, and series OT1300 operator terminals, as
well as the series IPC1400 and IPC300 IPCs.

System prerequisites
Free USB port
System BIOS that supports booting from the USB port
External standard PC keyboard

Scope of delivery
8 GB USB with pre-installed Bachmann System
Maintenance Utility

Item Item no.

Backup & Recovery USB-Stick 00019621-00

128
Storage Media

129
 Accessories

Terminals and Connections for Controller Systems

Bachmann electronic GmbH also offers of remote substations over large distances
terminal sets and individual terminals with the least possible signal delay. The
and cables, connectors and tools for the inspection and fiber-optic installation tools
networking of fiber-optic cables. are also on offer for service and installation
tasks.
The standard connection technology
for digital and analog signals of the M1 The Multimode glass fiber cable is used
controller system is implemented with to connect the FM221, FM222, FS221/N
robust spring-loaded or screw terminals and FS222/N FASTBUS modules, enabling
that can be fixed securely with a screw the implementation of remote substations
flange. Our product portfolio has the right over distances of up to 2 kilometers.
connection to suit your requirements. Bachmann's range of accessories covers
all the requirements of complete system
The plastic fiber optic cables (POF/PMMA solutions.
fibers) and glass fiber cables (HCS/PCF)
are used to connect the FM211, FM212,
FS211, FS211/N, FS212 and FS212/N
FASTBUS modules, enabling the connection

130
 Accessories

Front Terminals and Terminal Sets

The standard connection technology for digital and

analog signals of the M1 controller system is imple-
mented with robust spring-loaded or screw terminals
that can be fixed securely with a screw flange. Our
product portfolio has the right connection to suit your
requirements: Terminals with 3.5mm pitch for analog
signals or high density terminals for digital signals,
and 5.08mm pitch terminals for digital signals and
power supply connections. Terminals with a 7.62 mm
pitch are suitable for signals such as for grid mea-
suring modules as they can meet particularly high
requirements with regard to isolation.
The front terminals are compatible with the P hoenix
Contact COMBICON connection (5.08 and 7.62
pitch) or miniCOMBICON (3.5 pitch).

The following features are provided depending on

type:
Terminals to a proven industrial standard
Space saving pitch, depending on signal type
Robust fixing via screw flange
Coding of plug and terminal
Different connection technologies possible
(cage clamp, screw)
Marking with stickers
Measuring via test connection possible in part

Technical data of the individual terminals

The following terminal types are contained in terminal
sets:

3.5 pitch, cage clamp terminals KZ35/xx

3.5 pitch, small cage clamp terminals KS35/xx, old type
3.5 pitch, small cage clamp terminals KS35/xx, new type
5.08 pitch, cage clamp terminals KZ51/xx
7.62 pitch, screw terminals SS76/xx, side
7.62 pitch, screw terminals SS76/xx, inverted
3.5 pitch, screw terminals SS35/xx, side
3.5 pitch, screw terminals SS51/xx, side
5.08 pitch, screw terminals SV51/xx, front

131
 Accessories

3.5 Pitch, Cage Clamp Terminals

KZ35/xx

Cage clamp terminals for rapid connection in push-

in contacts with space saving 3.5mm pitch. The
front labeling facility and the test connection using
Beispieldarstellung a standard 1 mm test pin make this terminal
ideally suited for analog signals and digital modules
with a large number of channels. The screw flanges
also ensure a secure mounting even in rugged
environments.

KZ 35/xx
General
Pitch 3.5mm
Numbers of pins 2, 3, 4, 5, 6, 7, 8, 10, 12, 16, 19
Rated current Up to 8A with 1.5mm
Rated voltage 300V acc. to UL / 160V acc. to VDE
Rated voltage (III/2) 160V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M2.5
Labelling On front with stickers
Conductors
Conductor cross-section rigid min. 0.14mm
Conductor cross-section rigid max. 1.5mm
Conductor cross-section flexible min. 0.14mm
Conductor cross-section flexible max. 1.5mm
Conductor cross-section, ferrule 0.25mm
with collar min.
Conductor cross-section, ferrule 0.5mm
with collar max.
AWG acc. to UL/cUL min. 28
AWG acc. to UL/cUL max. 16
Ferrules Acc. to DIN 46228-4 with insulation collar
Cross section: 0.14mm; Length: 3.5mm
Cross section: 0.34mm; Length: 8 to 10mm
Cross section: 0.5mm; Length: 8 to 10mm
Cross section: 0.75mm; Length 8 to 10mm
Stripping length and pin length 3.5mm

132
 Accessories

KZ 35/xx
Tools
Screw flange Screwdriver, blade width 2.5mm, thickness 0.4mm
Screw flange 0.3Nm
Torque max.
Spring contact actuator Screwdriver, blade width 2.5mm, thickness 0.4mm
Test connection 1 mm test pin
Coding
Coding By removing the coding pins on the contact and corresponding coding
element in the pin housing of the module. For details see the section
Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
Phoenix Contact FK-MCP1,5/..-STF-3,5 (.. =Number of poles, two-digit)

133
 Accessories

3.5 Pitch, Small Cage Clamp

Terminals KS35/xx, Old Type

Narrow design cage clamp terminals for rapid

connection in push-in contacts with space saving
3.5mm pitch. This terminal is ideally suited for analog
Example illustration signals with a test connection using a standard 1
mm test pin. The screw flanges also ensure a secure
mounting even in rugged environments.

The mounting form shown here is replaced by the

new mounting from because the new design allows
labelling on the front.

KS 35/xx
General
Pitch 3.5mm
Numbers of pins 3, 4, 6, 12, 15, 16, 19, 20
Rated current Up to 8A with 1.5mm
Rated voltage 150V acc. to UL / 160V acc. to VDE
Rated voltage (III/2) 160V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M2.5
Labelling On side with stickers
Conductors
Conductor cross-section rigid min. 0.2mm
Conductor cross-section rigid max. 1.5mm
Conductor cross-section flexible min. 0.2mm
Conductor cross-section flexible max. 1.5mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 0.75 mm
with collar max.
AWG acc. to UL/cUL min. 24
AWG acc. to UL/cUL max. 16
Ferrules Acc. to DIN 46228-4 with insulation collar
Cross section: 0.25mm; Length: 3.5mm
Cross section: 0.34mm; Length: 8 to 10mm
Cross section: 0.5mm; Length: 8 to 10mm
Cross section: 0.75mm; Length 8 to 10mm
Stripping length and pin length 3.5mm

134
 Accessories

KS 35/xx
Tools
Screw flange Screwdriver, blade width 2.5mm, thickness 0.4mm
Screw flange 0.3Nm
Torque max.
Spring contact actuator Screwdriver, blade width 2.5mm, thickness 0.4mm
Test connection 1 mm test pin
Coding
Coding By removing the coding pins on the contact and corresponding coding
element in the pin housing of the module. For details see the section
Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
Phoenix Contact FMC1,5/..-STF-3,5 (.. =Number of poles, two-digit)

135
 Accessories

3.5 Pitch, Small Cage Clamp

Terminals KS35/xx, New Type

Narrow design cage clamp terminals for rapid

connection in push-in terminals with space saving
3.5mm pitch. The front labelling feature and the test
Example illustration connection using a standard 1 mm test pin makes
this terminal ideally suited for analog signals. The
screw flanges also ensure a secure mounting even in
rugged environments.

KS 35/xx
General
Pitch 3.5mm
Numbers of pins 3, 4, 6, 12, 15, 16, 19, 20
Rated current Up to 8A with 1.5mm
Rated voltage 300V acc. to UL / 130V acc. to VDE
Rated voltage (III/2) 130 V (UL 300 V)
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M2.5
Labelling On front with stickers
Conductors
Conductor cross-section rigid min. 0.14 mm
Conductor cross-section rigid max. 1.5mm
Conductor cross-section flexible min. 0.14 mm
Conductor cross-section flexible max. 1.0 mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 0.75 mm
with collar max.
AWG acc. to UL/cUL min. 24
AWG acc. to UL/cUL max. 16
Ferrules Acc. to DIN 46228 T1 / max. 1.5mm
Acc. to DIN 46228 T4 / max. 1mm
Stripping length and pin length Min. 8 to 11.5 mm
Tools
Screw flange Screwdriver, blade width 3.5mm, thickness 0.7mm
Screw flange 0.2Nm
Torque max.
Spring contact actuator Screwdriver blade width 2.75mm
Test connection 1 mm test pin

136
 Accessories

KS 35/xx
Coding
Coding Coding element CKF is inserted on the contact and matches the
unmounted coding element in the pin housing of the module. For details
see the section Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
SAURO CBF..0D8-0M (.. =Number of poles, two-digit)

137
 Accessories

3.5 Pitch, Cage Clamp Terminals

KZ51/xx

Cage clamp terminals for rapid connection in push-in

contacts with a 5.08mm pitch.
For larger cross-sections up to 2.5mm with front
Example illustration labelling and the test connection using a standard
1 mm test pin, this terminal is ideally suited for
digital signals. The screw flanges also ensure a secure
mounting even in rugged environments.

KZ 51/xx
General
Pitch 5.08mm
Numbers of pins 2, 3, 5, 6, 7, 10, 12, 13, 16
Rated current Up to 10 A with 2.5mm
Rated voltage 250 V
Rated voltage (III/2) 320 V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M2.5
Labelling On front with stickers
Conductors
Conductor cross-section rigid min. 0.2mm
Conductor cross-section rigid max. 2.5 mm
Conductor cross-section flexible min. 0.25 mm
Conductor cross-section flexible max. 2.5 mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 2.5 mm
with collar max.
AWG acc. to UL/cUL min. 26
AWG acc. to UL/cUL max. 12
Ferrules Acc. to DIN 46228 T1 or T4, Form A
Stripping length and pin length 3.5mm
Tools
Screw flange Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw flange 0.3Nm
Torque max.
Spring contact actuator Screwdriver, blade width 3.5mm, thickness 0.6mm
Test connection 2 mm test pin and 2.3 mm test pin

138
 Accessories

KZ 51/xx
Coding
Coding Coding element CP-MSTB is inserted on the contact and matches the
unmounted coding element in the pin housing of the module. For details
see the section Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
Phoenix Contact FKC-2,5/..-STF-5,08 (.. =Number of poles, two-digit)

139
 Accessories

7.62 Pitch Cage Clamp Terminals

SS76/xx, Side

Screw terminal is also designed for the safe

connection of large cross-sections up to 6mm and
corresponding voltage resistance up to 600V of
Example illustration network measuring modules. Front labelling feature
and with screw flanges also ensure a secure mounting
even in rugged environments.

SS 76/xx
General
Pitch 7.62 mm
Numbers of pins 6, 10, 11
Rated current Up to 41 A with 6 mm
Rated voltage 600 V
Rated voltage (III/2) 1000 V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M3
Labelling On front with stickers
Conductors
Conductor cross-section rigid min. 0.2mm
Conductor cross-section rigid max. 10 mm
Conductor cross-section flexible min. 0.20 mm
Conductor cross-section flexible max. 6 mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 4 mm
with collar max.
AWG acc. to UL/cUL min. 24
AWG acc. to UL/cUL max. 8
Ferrules Acc. to DIN 46228 T1 or T4, Form A
Stripping length and pin length 3.5mm
Tools
Screw connection Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw terminal torque 0.7 to 0.8 Nm
Screw flange Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw flange 0.7Nm
Torque max.
Test connection No

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SS 76/xx
Coding
Coding Coding element CP-PC-RD is inserted on the contact and matches the
unmounted coding element in the pin housing of the module. For details
see the section Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
Phoenix Contact PC 5/ ..-STF1-7,62 (.. =Number of poles, two-digit)

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7.62 Pitch Cage Clamp Terminals

SS76/xx, Inverted

Screw terminal with inverted face for reliable

mechanical reverse polarity protection in comparison
to SS76/xx. The SS76/xx inverted is also designed
for the safe connection of large cross-sections up to
Example illustration 6mm and corresponding voltage resistance up to
600V of network measuring modules. Front labelling
feature and with screw flanges also ensure a secure
mounting even in rugged environments.

SS 76/xx inv.
General
Pitch 7.62 mm
Numbers of pins 6, 10, 11
Rated current Up to 41 A with 6 mm
Rated voltage 600 V
Rated voltage (III/2) 1000 V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M3
Labelling On front with stickers
Conductors
Conductor cross-section rigid min. 0.2mm
Conductor cross-section rigid max. 10 mm
Conductor cross-section flexible min. 0.20 mm
Conductor cross-section flexible max. 6 mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 4 mm
with collar max.
AWG acc. to UL/cUL min. 24
AWG acc. to UL/cUL max. 8
Ferrules Acc. to DIN 46228 T1 or T4, Form A
Stripping length and pin length 3.5mm
Tools
Screw connection Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw terminal torque 0.7 to 0.8 Nm
Screw flange Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw flange 0.7Nm
Torque max.
Test connection No

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SS 76/xx inv.
Coding
Coding Coding element CP-PC-RD is inserted on the contact and matches the
unmounted coding element in the pin housing of the module. For details
see the section Coding
Approvals
UL / cUL cULus Recognized
Manufacturer
Phoenix Contact IPC 5/ ..-STF-7,62 (.. =Number of poles, two-digit)

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3.5 Pitch, Cage Clamp Terminals

SS35/xx, Side

Screw terminal for the safe connection in 3.5mm

pitch for finer wires up to max. 1.5mm, as used
for analog signals or compact digital modules. The
Example illustration terminals can be labeled on the front. The screw
flanges also ensure a secure mounting even in rugged
environments.

SS 35/xx
General
Pitch 3.5mm
Numbers of pins 2, 3, 4, 6, 7, 14, 16, 19
Rated current Up to 8 A with 1.5 mm
Rated voltage 160 V
Rated voltage (III/2) 160 V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M2.5
Labelling On front with stickers
Conductors
Conductor cross-section rigid min. 0.14 mm
Conductor cross-section rigid max. 1.5mm
Conductor cross-section flexible min. 0.14 mm
Conductor cross-section flexible max. 1.5mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 0.5 mm
with collar max.
AWG acc. to UL/cUL min. 28
AWG acc. to UL/cUL max. 16
Ferrules Acc. to DIN 46228 T1 or T4, Form A
Stripping length and pin length 3.5mm
Tools
Screw connection Screwdriver, blade width 2.5mm, thickness 0.4mm
Screw terminal torque 0.22 to 0.25 Nm
Screw flange Screwdriver, blade width 2.5mm, thickness 0.4mm
Screw flange 0.3Nm
Torque max.
Test connection No

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SS 35/xx
Coding
Coding By removing the coding pins on the contact and corresponding coding element
in the pin housing of the module. For details see the section Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
Phoenix Contact MC 1,5/..-STF-3,5 (.. =Number of poles, two-digit)

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5.08 Pitch, Cage Clamp Terminals

SS51/xx, Side

Screw terminal for the safe connection in 5.08mm

pitch and for larger cross-sections up to 2.5mm
for digital signals. The terminals can be labeled on
Example illustration the front. The screw flanges also ensure a secure
mounting even in rugged environments.

SS 51/xx
General
Pitch 5.08mm
Numbers of pins 2, 3, 5, 6, 7, 8, 10, 12, 13, 16
Rated current Up to 12 A with 2.5 mm
Rated voltage 250 V
Rated voltage (III/2) 320 V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M2.5
Labelling On front with stickers
Conductors
Conductor cross-section rigid min. 0.2mm
Conductor cross-section rigid max. 2.5 mm
Conductor cross-section flexible min. 0.25 mm
Conductor cross-section flexible max. 2.5 mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 2.5 mm
with collar max.
AWG acc. to UL/cUL min. 30
AWG acc. to UL/cUL max. 12
Ferrules Acc. to DIN 46228 T1 or T4, Form A
Stripping length and pin length 3.5mm
Tools
Screw connection Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw terminal torque 0.5 to 0.6 Nm
Screw flange Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw flange 0.3Nm
Torque max.
Test connection No

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SS 51/xx
Coding
Coding Coding element CP-MSTB is inserted on the contact and matches the
unmounted coding element in the pin housing of the module. For details
see the section Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
Phoenix Contact MSTB 2,5/..-STF (.. =Number of poles, two-digit)

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5.08 Pitch, Screw Terminals

SV51/xx, Front

Screw terminals with screws on front enable

convenient mounting and safe connection in 5.08mm
pitch for larger cross-sections up to 2.5mm for
Example illustration digital signals. The signals can be measured easily
via the front screws. The screw flanges also ensure a
secure mounting even in rugged environments.

SV 51/xx
General
Pitch 5.08mm
Numbers of pins 2, 3, 7, 16
Rated current Up to 12 A with 2.5 mm
Rated voltage 250 V
Rated voltage (III/2) 320 V
Color Green
Contact surface Tin, lead-free
Flammability class V0
acc. to UL94
Fixing Side screw flange M2.5
Labelling On side with stickers
Conductors
Conductor cross-section rigid min. 0.2mm
Conductor cross-section rigid max. 2.5 mm
Conductor cross-section flexible min. 0.25 mm
Conductor cross-section flexible max. 2.5 mm
Conductor cross-section, ferrule 0.25 mm
with collar min.
Conductor cross-section, ferrule 2.5 mm
with collar max.
AWG acc. to UL/cUL min. 24
AWG acc. to UL/cUL max. 12
Ferrules Acc. to DIN 46228 T1 or T4, Form A
Stripping length and pin length 3.5mm
Tools
Screw connection Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw terminal torque 0.5 to 0.6 Nm
Screw flange Screwdriver, blade width 3.5mm, thickness 0.6mm
Screw flange 0.3Nm
Torque max.
Test connection No (can only be tapped via screw head)

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SV 51/xx
Coding
Coding Coding element CP-MSTB is inserted on the contact and matches the
unmounted coding element in the pin housing of the module. For details
see the section Coding
Approvals
UL / cUL cULus Recognized, VDE
Manufacturer
Phoenix Contact FRONT-MSTB 2,5/..-STF (.. =Number of poles, two-digit)

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Coding

If several jacks of the same type and with the same number of pins are used for a module,
the jack coding can prevent a jack from being plugged into the incorrect socket. For this, the
jacks/sockets must be equipped with coding elements.

Coding elements (Overview)

Clip-on coding element Coding element
for R=7,62
Plug-in coding element
for R = 3.5 socket for R = 5.08 pin header socket and pin header
(SS 76)
CP-MSTB CKF-SC1 CR-MSTB CP-HCC 4

Coding 3.5 pitch plug connectors

Procedure:
1.

Insert plug-in coding element into socket.

2. Code the associated jack.
On the corresponding pin of the jack:
If connector type 1, remove coding pin. This applies to all plug connectors with a 3.5 mm
pitch except the 3.5 pitch cage clamp terminals, narrow / KS 35/xx new type.

With the 3.5 pitch cage clamp terminals, narrow / KS 35/xx new type the CKF-SC1 coding
element must be fitted.

This way, this jack will only fit in this socket.

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Coding 5.08 pitch plug connectors

Procedure:
1.

Insert clip-on coding element into pin header.

2.

Insert plug-in coding element into socket on the pins on which there is no coding
element in the pin header.

This way, this jack will only fit in this socket.

Coding 7.62 pitch plug connectors (SS76)

Procedure:
1.

Fitting the CP-HCC4 coding element in the socket.

2. The same CP-HCC4 coding element is fitted on the plug connector.

This way, this jack will only fit in this socket.

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Positioning

Positioning of the coding element depends on the number of pins and the number of jacks.

Number of Pins > Number of jack

If the number of pins is greater than the number of the same jack, it is sufficient when one
coding element is plugged in per socket:

Positioning - number of pins > number of jacks

Number of Pins < Number of jack

If the number of pins is smaller than the number of the same jack, then coding must occur
in binary fashion:

Positioning - number of pins < number of jacks

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Terminal Sets Overview

Item Item no. Description
KZ 51/02 B 00012058-00 Terminal 02-pins pitch 5.08; cage clamp terminal with labeling strips
KZ51/03 B 00012052-00 Terminal 03-pins pitch 5.08; cage clamp terminal with labeling strips
KZ 51/03 B+C 00012052-50 Terminal 03-pins grid 5.08; cage clamp terminal with labeling strips
and coding elements for NT250/48
KZ 51/05 B 00013391-00 Terminal 05-pins pitch 5.08; cage clamp terminal with labeling strips
KZ-ACR222 B 00012056-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/10) with
labeling strips
SS-AI202/SI B+C 00012354-50 Terminal set Phoenix screw side (2x SS 35/03) with labeling strips
and coding elements
KS-(AI204/SI// 00024539-00 Terminal set cage clamp small (4x KS 35/03) with labeling strips
AO204/SI) B+C and coding elements
SS-AI204/SI B+C 00012353-50 Terminal set Phoenix screw side (4x SS 35/03) with labeling strips
and coding elements
KZ-AI204/1 B 00012053-30 Terminal set Phoenix cage clamp small (1x KZ 35/04) with labeling
strips
KS-AI204/2 B+C 00013155-50 Terminal set cage clamp small (2x KS 35/04) with labeling strips
and coding elements
SS-AI204/2 B+C 00011979-50 Terminal set Phoenix screw side (2x SS 35/04) with labeling strips
and coding elements
KS-AI204/4 B+C 00013156-50 Terminal set Phoenix cage clamp small (4x KS 35/04) with labeling
strips and coding elements
SS-AI204/4 B+C 00012008-50 Terminal set Phoenix screw side (4x SS 35/04) with labeling strips
and coding elements
KZ-AI208/SI B+C* 00019091-00 Terminal set Phoenix cage clamp (8x KZ 35/03) with labeling strips
and coding elements not for new developments
KS-AI208/SI B+C 00027409-00 Terminal set cage clamp small (8x KS 35/03) with labeling strips
and coding elements
SS-AI208/SI B+C 00019866-00 Terminal set Phoenix screw side (8x SS 35/03) with labeling strips
and coding elements
KZ-AIC212 B+C 00014396-50 Terminal set Phoenix cage clamp (1x KZ 51/02; 4x KZ 35/12) with
labeling strips and coding elements
KZ-AIO202/SI B+C 00024831-00 Terminal set Phoenix cage clamp (2x KZ 35/05) with labeling strips
KZ-AIO204/SI B+C 00024832-00 Terminal set Phoenix cage clamp (4x KZ 35/05) with labeling strips
KZ-AIO208/SI B+C 00025859-00 Terminal set Phoenix cage clamp (8x KZ 35/05) with labeling strips
KS-AIO208 B+C 00023149-00 Terminal set cage clamp small (2x KS35/20; 1 x KZ51/02) with
labeling strips and coding elements
KS-AIO216 B+C 00023148-00 Terminal set cage clamp small (4x KS35/20; 1 x KZ51/02) with
labeling strips and coding elements
KS-AIO288 B+C** 00012598-50 Terminal set cage clamp small (4x KS 35/19; 1x KZ 51/03) with
labeling strips and coding elements not for new developments
KZ-AIO288 B+C 00026125-00 Terminal set Phoenix cage clamp small (4x KZ 35/19; 1x KZ 51/03)
with labeling strips and coding elements
SS-AIO288 B+C 00012007-50 Terminal set Phoenix screw side (4x SS 35/19; 1x KZ 51/03) with
labeling strips and coding elements
SV-AIO288 B+C 00010864-50 Terminal set Phoenix screw (4x SS 35/19; 1x SV 51/03) with
labeling strips and coding elements

* Article will be discontinued and replaced by KS-AI208/SI B+C (00027409-00)

** Article will be discontinued and replaced by KZ-AIO288 B+C (00026125-00)
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Terminal Sets Overview

Item Item no. Description
KZ-AO202 B+C 00011980-50 Terminal set Phoenix cage clamp (2x KZ 35/04) with labeling strips
and coding elements
SS-AO202/SI B+C 00012378-50 Terminal set Phoenix screw side (2x SS 35/03) with labeling strips
and coding elements
KS-(AI204/SI// 00024539-00 Terminal set cage clamp small (4x KS 35/03) with labeling strip
AO204/SI) B+C and coding elements
SS-AO204/SI B+C 00012379-50 Terminal set Phoenix screw side (4x SS 35/03) with labeling strips
and coding elements
KS-AO208/I B+C 00012948-50 Terminal set cage clamp small (4x KS 35/06; 1x KZ 51/02) with
labeling strips and coding elements
SS-AO208/I B+C 00012009-50 Terminal set Phoenix screw side (4x SS 35/06; 1x KZ 51/02) with
labeling strips and coding elements
KZ-CNT204 B 00012057-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 51/12) with
labeling strips
SV-CNT204 B 00010869-50 Terminal set Phoenix screw front (1x SV 51/02; 1x SV 51/12) with
labeling strips
KZ-CPC210 B+C+D 00023591-00 Terminal set Phoenix cage clamp (1x KZ 51/03; 3x KS 35/16;
3x KS 35/20) with labeling strips + coding elements + DSUB-
Connector
KZ-DA2384-C B+C 00013832-50 Terminal set Phoenix cage clamp (8x KZ 51/12; 1x KZ 51/07;
4xKZ 35/12; 4x KZ 35/03) with labeling strips and coding elements
KZ-DI216 B+C 00011973-50 Terminal set Phoenix cage clamp (3x KZ 51/10) with labeling strips
and coding elements
SV-DI216 B+C 00010866-50 Terminal set Phoenix screw frontside (2x SV 51/10) with labeling
strips and coding elements
KZ-DI232 B+C 00012004-50 Terminal set Phoenix cage clamp (3x KZ 51/12) with labeling strips
and coding elements
SV-DI232 B+C 00010867-50 Terminal set Phoenix screw frontside (2x SV 51/12) with labeling
strips and coding elements
KZ-DIO16-C B+C 00012011-50 Terminal set Phoenix cage clamp (1x KZ 51/07; 4x KZ 51/12) with
labeling strips and coding elements
KZ-DIO32-C B+C 00012012-50 Terminal set Phoenix cage clamp (1x KZ 51/07; 8x KZ 51/12) with
labeling strips and coding elements
KZ-DIO48-C B+C 00012013-50 Terminal set Phoenix cage clamp (1x KZ 51/07; 12x KZ 51/12)
with labeling strips and coding elements
KZ-DIO264-C B+C 00012014-50 Terminal set Phoenix cage clamp (1x KZ 51/03; 6x KZ 51/12) with
labeling strips and coding elements
KZ-DIO216 B+C 00011974-50 Terminal set Phoenix cage clamp (3x KZ 51/12; 1x KZ 51/02) with
labeling strips and coding elements
SV-DIO216 B+C 00012078-50 Terminal set Phoenix screw frontside (3x SV 51/12; 1x SV 51/02)
with labeling strips and coding elements
KZ-DIO216/4 B+C 00011975-50 Terminal set Phoenix cage clamp (3x KZ 51/12; 1x KZ 51/02) with
labeling strips and coding elements

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Terminal Sets Overview

Item Item no. Description
KZ-DIO232 B+C 00013742-50 Terminal set Phoenix cage clamp (3x KZ 51/12) with labeling strips
and coding elements
SS-DIO232 B+C 00015816-00 Terminal set Phoenix screw frontside (3x SS 51/12) with labeling
strips and coding elements
KZ-DIO248 B+C 00011976-50 Terminal set Phoenix cage clamp (4x KZ 35/16) with labeling strips
and coding elements
SS-DIO248 B+C 00012539-50 Terminal set Phoenix screw side (4x SS 35/16) with labeling strips
and coding elements
KZ-DIO264 B+C 00011977-50 Terminal set Phoenix cage clamp (5x KZ 35/16) with labeling strips
and coding elements
KZ-DIO280 B+C 00011978-50 Terminal set Phoenix cage clamp (6x KZ 35/16) with labeling strips
and coding elements
SS-DIO280 B+C 00012538-50 Terminal set Phoenix screw side (6x SS 35/16) with labeling strips
and coding elements
KZ-DMS202 B 00012054-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/03) with
labeling strips
KZ-DO216 B+C 00012005-50 Terminal set Phoenix cage clamp (3x KZ 51/10) with labeling strips
and coding elements
SV-DO216 B+C 00010865-50 Terminal set Phoenix screw frontside (2x SV 51/10) with labeling
strips and coding elements
KZ-DO232 B+C 00012006-50 Terminal set Phoenix cage clamp (3x KZ 51/12) with labeling strips
and coding elements
SV-DO232 B+C 00010868-50 Terminal set Phoenix screw frontside (2x SV 51/12) with labeling
strips and coding elements
KZ-DOR206 B+C 00014760-00 Terminal set Phoenix cage clamp (3x KZ 51/06) with labeling strips
and coding elements
KS-GIO212 B+C 00023145-00 Terminal set cage clamp small (4 x KS35/15; 1 x KZ51/02) with
labeling strip and coding elements
SS-GM260 B 00023512-00 Terminal set Phoenix screw side (1x SS 76/11) with labeling strips
SS-GMP232 B+C* 00018860-00 Terminal set Phoenix cage clamp/screw (1x KZ 51/03; 1xKZ51/06;
2x SS76/06) with labeling strips and coding elements
(up to KR102.000)
SS-GMP232/x B 00027474-00 Terminal set Phoenix screw side (1x KZ 51/03; 1x KZ 51/06;
1xSS76/06; 1x SS 76/06 inv) with labeling strips
(from KR103.000)
KZ-GSP274 B 00023426-00 Terminal set Phoenix cage clamp/screw (1x KZ 51/03; 3x KZ
51/06; 2x SS76/10) with labeling strips
KZ-ISI222 B 00014277-30 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/06;
1xKZ 35/07; 1x KZ 35/02) with labeling strips
KZ-ISI222 B+D 00014277-70 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/06;
1xKZ 35/07; 1x KZ 35/02) with labeling strips + DSUB-Connector
KZ-PVA204 B 00028033-00 Terminal set Phoenix cage clamp (1x KZ 51/02; 1x KZ 35/08) with
labeling strips (also for PVA202)
KZ-PVA208 B+C 00028032-00 Terminal set Phoenix cage clamp (1x KZ 51/02; 2x KZ 35/08) with
labeling strips and coding elements

* From KR103.000 use the terminal set SS-GMP232/x B (00027474-00) (inverted current
measurement point)

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Terminal Sets Overview

Item Item no. Description
KS-PTAI216 B+C* 00012599-50 Terminal set cage clamp small (1x KZ 51/02; 4x KS 35/14) with
labeling strips and coding elements not for new developments
KZ-PTAI216 B+C 00026126-00 Terminal set Phoenix cage clamp small (1x KZ 51/02; 4x KZ 35/14)
with labeling strips and coding elements
SS-PTAI216 B+C 00012010-50 Terminal set Phoenix screw side (1x KZ 51/02; 4x SS 35/14) with
labeling strips and coding elements
SV-PTAI216 B+C 00010870-50 Terminal set Phoenix screw frontside (1x SV 51/02; 4x SS 35/14)
with labeling strips and coding elements
KZ-SCT202 B+C 00027026-00 Terminal set Phoenix cage clamp (1x KZ 51/03; 2x KZ 35/07) with
labeling strips and coding elements
KZ-SDI208 B+C 00014774-50 Terminal set Phoenix cage clamp (1x KZ 51/05; 2x KZ 35/12) with
labeling strips and coding elements
KZ-SDO204 B+C 00014772-50 Terminal set Phoenix cage clamp (1x KZ 51/05; 2x KZ 35/08) with
labeling strips and coding elements
KZ-SLC284 B+C 00014771-50 Terminal set Phoenix cage clamp (1x KZ 51/05; 6x KZ 35/08) with
labeling strips and coding elements
KZ-TCO204-C B+C 00012022-30 Terminal set Phoenix cage clamp (1x KZ 51/03; 1x KZ 51/13;
1xKZ 35/12) with labeling strips and coding elements
KZ-TCO216-C B+C 00012015-50 Terminal set Phoenix cage clamp (1x KZ 51/03; 2x KZ 51/13;
4xKZ 35/12) with labeling strips and coding elements
KS-TI214 B+C 00014432-50 Terminal set cage clamp small (1x KZ 51/02; 2x KS 35/16;
2xKS35/12) with labeling strips and coding elements
SS-TI214 B+C 00014395-50 Terminal set Phoenix screw side (1x SS 51/02; 2x SS 35/16;
2xSS35/12) with labeling strips and coding elements
KZ-VP200 B+C 00012017-50 Terminal set Phoenix cage clamp (2x KZ 51/16; 2x KZ 51/07) with
labeling strips and coding elements

* Article will be discontinued and replaced by KZ-PTAI216 B+C (00026126-00)

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Plastic Fiber Optic Cables

POF-/PMMA Fibers up to 40 m Distance

The fiber optic cables are used to connect the FM211,

FM212, FS211, FS211/N and FS212 and FS212/N
FASTBUS modules, enabling the connection of remote
substations over large distances with a minimum
signal delay.

Minimum signal delay

Cable length: Plastic Optical Fiber (POF or PMMA)
max. 40m

Assembled plastic fiber optic cables

Item Item no. Description
K-LWLP1 0,5m 00009624-02 POF Cable 0.5m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 1,0m 00009624-00 POF Cable 1.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 2,0m 00009624-01 POF Cable 2.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 3,0m 00009624-06 POF Cable 3.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 5,0m 00009624-04 POF Cable 5.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 7,0m 00009624-11 POF Cable 7.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 10,0m 00009624-03 POF Cable 10.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 15,0m 00009624-07 POF Cable 15.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 20,0m 00009624-05 POF Cable 20.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 30,0m 00009624-12 POF Cable 30.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 40,0m 00009624-15 POF Cable 40.0m duplex Plastic Optical Fiber; Fx21x Fastbus

When utilizing cable from other manufacturers be aware of possibly divergent specifications, e. g.
attenuation, minimum bend radius etc.

LWLP1
Ambient conditions
Operating temperature -30 to +70 C
Storage temperature -40 to +85 C
Others
Bend radius >30 mm

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Self-assembled plastic fiber optic cables When using the cables of other manufacturers,
The following table lists the individual components ensure that they do not have any different
required for the self assembly of plastic fiber optic specifications, e.g. attenuation or minimum bend
cables. radius.

Required material and equipment for assembling cables

Item Item no. Description
LWLP1 connector 00009502-00 Connector for plastic fiber optic cable. 2-line
LWLP1 bush 00009514-00 Bush LWL Plastic per piece
LWLP polishing set 00009696-00 Polishing set for LWL Plastic (HFBR-4593/Hewlett Packard)
LWLP-WKZ1 00010126-00 Skinning tool for LWL Plastic Type RS
LWLP gripper 00009695-00 BNC-Crimpgripper (Pressmaster DCC 1113)

Assembling cables

The following steps are required for cables for self assembly:
- Prepare cables
- Fit connectors
- Check connectors
- Polish plastic fiber

Preparing the cable

Procedure:
The synthetic fiber must not be damaged when stripping, otherwise optical reflections
could result, which would seriously reduce the transmission quality.

1. Strip jacket using a stripping knife.

2. LWL-Kabel mit Mantel Schutzumhllung Kunststofffaser

8 mm

30 mm 5 mm
Strip the synthetic fibers.

3. Slide a crimp sleeve over the jacket on both sides.

Cable is ready for the connector assembly.

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Assemble connector

Procedure:

Dorn PMMA-Fasern Crimphlse

1.

Mantel

Insert individual wires into the connector socket.

In so doing, slide cable jacket over the connector pin.

In order to ease plugging/unplugging on the module, two opposite surfaces of the

hexagonal crimp ought to be parallel with the broad side of the connector socket.

2. Crimphlse

Slide crimp sleeve over the pin and clamp with crimping pliers.

3.
Kunststofffasern

ca. 1,5 mm
Trim protruding plastic fibers to approx. 1.5 mm.

1. Connecter is assembled.

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Check connector

Procedure:
Check whether the fibers are chipped.

1. Cover a fiber end on the fully assembled connector.

2. 1 2 2 1

On the other end of the cable check which fiber is light or dark.

Polish synthetic fibers

Procedure:
1. Place the duplex connector on the polishing adapter.

2.

Schleifadapter

Schleifpapier

Surface-grind protruding fibers using the sandpaper (600 grain) in 8 movements.

3. Polish fibers using the lap film (3 m) in figure-8 movements.

Synthetic fiber cable is fully patc hed.

161
 Accessories

Glass Fiber Cable (HCS/PCF)

The fiber optic cables are used to connect the FM211,

FM212, FS211, FS211/N and FS212 and FS212/N
FASTBUS modules, enabling the connection of remote
substations over large distances with a minimum
signal delay. HCS (hard cladded silica) is also known
as PCF (polymer cladded fiber).

Distances of up to 150 m with HCS cables or 180 m

with special HCS cables between two stations
Minimum signal delay

Item Item no. Description

K-LWLH1 00010762-07 HCS Cable 2.0m duplex
2.0m 200m HCS Fiber; Fx21x
Fastbus; port side AA
A
A K-LWLH1 00010762-04 HCS Cable 10.0m duplex
10.0m 200m HCS Fiber; Fx21x
Fastbus; port side AA
A
K-LWLH1 00010762-06 HCS Cable 15.0m duplex
15.0m 200m HCS Fiber; Fx21x
Fastbus; port side AA
K-LWLH1 00010762-01 HCS Cable 90.0m duplex
90.0m 200m HCS Fiber; Fx21x
Fastbus; port side AA
K-LWLH1 00010762-00 HCS Cable 95.0m duplex
95.0m 200m HCS Fiber; Fx21x
Fastbus; port side AA
K-LWLH1 00010762-03 HCS Cable 100.0m duplex
100.0m 200m HCS Fiber; Fx21x
Fastbus; port side AA
K-LWLH1 00010762-02 HCS Cable 120.0m duplex
120.0m 200m HCS Fiber; Fx21x
Fastbus; port side AA

162
 Accessories

Required material and equipment

Item Item no. Description
LWLH connector 00010949-00 Pin for HCS-Cable Type Simplex per piece
LWLH-Fiber optic 00011105-00 Casing LWL-HCS for left site (metal casing with screws)
cable housing ZA
LWLH-Fiber optic 00011622-00 Casing LWL-HCS for right site (metal casing with screws)
cable housing ZB
LWLH-WKZ-SET 00010952-00 Tool set for LWLH with cutter, Skinning tool, Crimpgripper,
Diamond cutter
LWLH/-Cap 00011188-00 Protection cap for LWL-metal connector

Cable recommendations*
Manu-
Item Item no. Description
facturer
Glass fiber cable** 84Q02300T000ZUL00 LEONI AG I-V(ZN)YY 2K200/230
(HCS/PCF) Mini breakout cable up to 150 m long, operating
and storage temp. -40 to 90C
Glass fiber cable** 84Q04700T LEONI AG AT-V(ZN)Y11Y 2K200/230
(HCS/PCF) Breakout cable up to 150 m long, operating and
storage temp. -40 to 85C
Glass fiber cable** 84Q02300W LEONI AG I-V(ZN)YY 2K200/230 GI-PCF
(HCS/PCF) Mini breakout cable up to 180 m long, operating
and storage temp. -20 to +70C, storage temp.
-40 to +70C
Glass fiber cable** 84Q04700W LEONI AG AT-V(ZN)Y11Y 2K200/230
(HCS/PCF) Breakout cable up to 180 m long, operating temp.
-20 to +70C, storage temp. -30 to +70C
Glass fiber cable** 801733 HELUCOM I-V(ZN)YY 2K200/230
(HCS/PCF) Mini breakout cable up to 150 m long, operating
and storage temp. -30 to +85 C

* Information without guarantee, order directly from manufacturer

** When using the cables of other manufacturers, be aware of any different specifications, e.g.
attenuation or minimum bend radius. The fiber optic single fiber must have a diameter of 2.2mm, the
HCS core 200 m. The outer diameter of the fiber optic cable incl. sheath must not exceed 8 mm in
order to be accommodated by the strain relief housing.

163
 Accessories

Preparing the cable

Procedure:
The HCS-fiber must not be damaged when stripping, otherwise optical reflections could
result, which would seriously reduce the transmission quality.

1. Strip jacket using a stripping knife.

2. Strip HCS-fibers. For this purpose, stripping pliers notch 1.6 has to be
used.

3.
LWL-Kabel Einzelader mit Kevlar-Fasern HCS-Faser mit
mit Mantel Umhllung, 2,2 mm Buffer, 230 m

5,5 mm

x mm 1) 50 mm

Cut off half of the Kevlar fibers (on a quantity basis) with the scissors The length x
(1)) is geared to the possibility of traction relief. The length is 55 mm for fiber optic
cable casingZA or ZB.
Cable is prepared.

Apply crimp sleeve

Procedure:
1. Distribute the carbon fibers evenly backward over the jacket.

2. Slide the crimp sleeve onto the HCS-fiber.

3. Einzelader mit Crimpring

Umhllung, 2,2 mm

Kevlar-Fasern HCS-Faser, 200 m

Screw the crimp sleeve onto the jacket until resistance can be felt.

4. Crimp the crimp sleeve onto the HCS-fiber. For this purpose, the forward
inset of the crimping pliers has to be used.

5. Cut off protruding Kevlar fibers with the scissors. Crimp sleeve is assembled.

164
 Accessories

Remove buffer

Procedure:
1. Insert the HCS-fibers along with the crimp sleeve into the frontal
aperture of the stripping tool up to the stop.

2. Squeeze both stripping tool grips.

3. Remove the buffer carefully and straightly from the HCS-fiber.

4. Check the HCS fiber for damage or dirt. BIf the fiber has been hurt, start again. If the
fiber is dirty, wipe off, using a soft towel.

Apply plug

Procedure:
The fiber has to be clean, try and oil free in order to achieve good crimp performance.

1.
Einzelader mit Steckerteil
Crimpring
Umhllung, 2,2 mm

HCS-Faser,
Slide the plug over the HCS-fiber and under 200
the crimp m The plug flange has to
sleeve.
abut the crimping pliers.

2. Crimp the crimp sleeve onto the plug. For this purpose, the rearmost
inset of the crimping pliers has to be used. Plug is assembled.

Breaking the HCS-fiber

Procedure:
1. Insert the connector into the breaking tool (diamond cutter) and hold it
tight on the stop.

2. Hold the breaking tool with one hand at the round handle.

3. Press the lever down slowly with your thumb.

4. Release the lever. HCS-fiber is broken.

165
 Accessories

Casing assembly

Depending on the application, different housings have to be used.

The example described here shows a FAST-Bus cable with two housings of ZA type, as
needed e. g. for the connection between the A channel of an FM21x to the A channel
of the FS21x at the first FAST Bus slave station.

Procedure:
1.

Steckerteile

Insert plug into the casing. The individual wires in the casing must not be tensed,
otherwise the horizontal play of the single connector in the casing is inhibited.

2. Kabelbinder

Bind cable with cable tie. Fasten using both countersunk screws (M2.5 x 10). The
fastening screw (M3 x 20) secures the connectors pull-off guard on the module.

NOTE: To ensure optimum enclosure of the cable sheath, position the cable tie so that
the head of the cable tie is located outside of the connector housing.

3.

M2,5 x 10 Bohrung fr M2,5 x 10

Befestigungsschraube

Assemble cover. 1. Casing is assembled.

166
 Accessories

4. Assemble casing
This can usually be checked by different colors of the protective coatings.

1 2 2 1

Check whether the fibers are chipped.

5. 2. Assemble casing. The procedure is the same as for 1. Casing. 2. Casing is

assembled.
The cable is fully patched.

Mounting on the module

When attaching the housing to the module make sure that the housing is
shifted upwards as far as possible. The tolerance window for the modules
fiber optic cable connector is shifted as a result. If the socket is bolted tight
against the lower stop and the individual wires in the socket are taut, it can
happen that the individual fiber optic cable jack is easily pulled out of the
modules fiber optic cable socket.

167
 Accessories

Glass Fiber Cable (Multimode)

The Multimode glass fiber cable is used to connect

the FM221, FM222, FS221/N and FS222/N FASTBUS
modules. This enables the connection of remote
substations over distances of up to 2 kilometers.
Multimode fibers are also used for fiber optic Ethernet
connections allowing the inexpensive combination of
Fastbus and Ethernet using multi-core cables.

Bachmann electronic GmbH recommends the

following multimode cables, which have been
tested accordingly. Cables of other manufacturers
with the same or better specifications can naturally
be used. These must be tested before use.

Cable recommendations*
Manu-
Item Item no. Description
facturer
Glass fiber cable** 8421801LG000 LEONI AG AT-V(ZN)Y(ZN)Y 2G50/125 TB900L 2,2
(Multimode) Breakout cable up to 2,000 m long,
Operating and storage temp. -40 to +85C,
UL license
Glass fiber cable** 84950785G222 LEONI AG I-V(ZN)Y 2G50/125 TB900L 2,8
(Multimode) Mini breakout cable up to 2,000 m long,
Operating and storage temp. -40 to +70 C

* Information without guarantee, order directly from manufacturer

** When using the cables of other manufacturers, be aware of any different specifications, e.g.
attenuation or minimum bend radius. Fibers with a core diameter of 50m or 62.5m can be used.
The outer diameter of the fiber optic cable depends on the connector used, see connector data sheet.

168
 Accessories

PushPull Connectors

The following recommended PushPull connectors

have been specially selected on account of their
robust design and accuracy of fit. Other connector
types should not be used. LC connectors of other
manufacturers can be used once they have been
functionally checked.

Connector recommendations* for glass fiber cables (multimode)

Manu-
Item Item no. Description
facturer
HARTING 09 57 402 0500 020 HARTING Plastic connector, suitable for breakout cables
PushPull KGaA
connector
HARTING 09 57 409 0500 020 HARTING Metal connector, suitable for breakout cables
PushPull KGaA
connector
LC connector SXLC-DK0-43-0010 LEONI AG Plastic connector, suitable for mini breakout
cables

* Information without guarantee, order directly from manufacturer

PushPull Adapter

This adapter is required for PushPull

connectors.
When an adapter is screwed on an LC patch cable
must not be fitted as this covers the LC release lever
so that it cannot be disconnected.

Accessories
Item Item no. Description
PushPull adapter* 00016682-00 Adapter for Harting PushPull LC Connector

169
 Accessories

Mounting LWL connector/PushPull adapter

Caution

LC duplex connector (1) in interface (2) plugged in with PushPull adapter (4)!

Catch unlocking no longer operable!

PushPull adapter (4) must be dismounted for unlocking.
Use interface (2) without PushPull adapter (4).
- or -
Remove the PushPull adapter (4).

Mounting LC duplex plug

1 2 3

Abb.: FO connector mounting - LC duplex

Procedure:

CAUTION! When mounting, ensure that the plug is securely locked at the transceiver
interface.

Plug patch cable with LC duplex plug (1) into interface (2) without PushPull adapter (4).

170
 Accessories

Mounting the PushPull system

2 3

Abb.: FO connector mounting - PushPull

5 4
Procedure:

1. Mounting PushPull adapter (optional)

In case of independent mounting of the PushPull adapter, care must be taken that
the PushPull adapter rests flush and without gaps on the transceiver housing.

2. Fasten PushPull adapter (4) with M3 screws, permissible torque 50 Ncm.

3. Mount PushPull connector

Requirements:
For a secure and robust plug connection with a PushPull plug, the PushPull
adapter must be installed.

Caution! During installation, ensure that the PushPull connector is securely locked
at the PushPull adapter.

Push PushPull plug (5) onto adapter (4).

171
 Accessories

Couplings

Couplings must only be used for transmission segments with plastic fiber cables
(PMMA), or multi-mode fiber optic cables.

Couplings reduce the useable cable length. Bachmann electronic GmbH does not specify
any couplings.

When selecting a coupling you should note the following requirements:

The coupling must be specified in relation to the transmission attenuation (length
losses).
The coupling must be specified for the cable type used.
Other tools are required for the completion of the coupling.

Attenuation measurement multi-mode

When using other measuring instrument sets, the procedure for measuring attenuation
can vary. See the description of the respective measuring instrument set.

Requirements:
Ready-made fiber optic cable with plugs
Set of measuring instruments
For Bachmann electronic GmbH, for the attenuation measurement, the measuring
instrument set NOY-MLP 4-2 from AFL Telecommunications GmbH is used, as are the
FO types recommended by Bachmann electronic GmbH.
LC duplex adapter FMA-LC-2x for measuring instrument set
Accessories as specified in the tables below

Accessories - measurement with LC connector

Quantity
Designation Description
[pc.]
LC adapter cable 1 Multi-mode cable, 2-fiber with 2 x LC Simplex connector LC
duplex connector
LC-coupling 1 LC-LC coupling for multi-mode FO (duplex)

Accessories - measurement with PushPull connector

Designation Quantity [pc.] Description
PushPull-adapter 2 Multi-mode cable, 2-fiber with 2 x LC Simplex connector
cable PushPullLC connector
PushPull-couppling 2 PushPull LC coupling for multi-mode FO (duplex)

172
 Accessories

Measurement for FO cable with LC connector

Procedure:
1. Connect the first connector of the LC adapter cable to the LED source OLS1 DUAL.
2. Switch on LED source (operating mode without modulation)
Set the wavelength to 1,300 nm.
3. Adjust the OPM4 power meter (see power meter operation manual).
3.1 Set the wavelength to 1,300 nm
3.2 Set the measuring mode to dB.
4. Connect the second connector of the adapter cable to the power meter.
5. Set the reference level.
Press and hold the button <Ref/Set> until "[HELD]" is shown on the display.
6. Remove the adapter cable from the power meter and connect it to an LC coupling.
7. Connect the first connector of the FO cable to be tested, to the power meter.
8. Connect the second connector of the FO cable to be tested, to the LC coupling.
9. ACompare the value displayed on the measuring instrument to the limit value.
Measurement completed.

Measurement for FO cable with PushPull connector

Procedure:
1. Connect the LC connector of the first PushPull adapter cable to the LED source
OLS1 DUAL.
2. Switch on LED source (operating mode without modulation).
Set the wavelength to 1,300 nm.
3. Adjust the OPM4 power meter (see power meter operation manual).
3.1 Set the wavelength to 1,300 nm.
3.2 Set the measuring mode to dB.
4. Connect the LC connector of the second PushPull adapter cable to the power meter.
5. Connect PushPull connectors of both adapter cables via a PushPull coupling.
6. Set the reference level.
Press and hold the button <Ref/Set> until "[HELD]" is shown on the display.
7. Remove one PushPull connector from the PushPull coupling.
8. Connect the FO cable to both adapter cables via PushPull couplingAm Messgert
angezeigten Wert mit Grenzwert vergleichen.
Measurement completed.

Formulas for the link budget calculation

LB (dB) M + VL(dB/km) * L + VC1(dB) + VC2(dB) + ... + VCX(dB)
LB Link Budget (see Technical data of the respective module)
M System Margin (reserve, preferably 3 dB)
VL losses via the FO fiber (see data sheet for the FO fiber used)
L length of the cable in [km]
VCX losses via the couplings

173
 Accessories

Multi-fiber FO cable (multi-mode)

1 2 3 4 5 Abb.: Example - installation of multi-fiber FO cable (multi-mode)

1) Installation of multi-fiber FO cable (multi-mode)

2) Switch cabinet leadthrough z B. System Han-Yellock from HARTING KGaA

3) Switch cabinet

4) FO duplex cable, LC duplex connector M1-side

5) M1 controller

174
Accessories

175
Independent. Powerful. Open.

Networking the backbone

of the automation solution

As an automation specialist in the area of distributed energy generation

plants, we know the significance of a powerful, scalable, and absolutely
reliable networking solution. Networking as the backbone of every
automation solution has the task of connecting different sub-components
according to their requirements in terms of signaling. In this regard rigorous
requirements are imposed on real-time capability, protection against
tampering and availability.

To meet these high requirements, Bachmann electronic provides an extensive

offering of different networking components. For example, our offering
enables a central control room connection adapted to the particular customer
requirements via Ethernet, or a machine-internal, flexible connection of
the individual machine components on the controller via real-time capable
fieldbuses. You decide which of the networking possibilities established on
the market best fits your automation task. In this regard the transmission
medium, optical fiber or copper, can be freely selected in accordance with the
requirements imposed on resistance to interference and distance. Bachmann
electronic is guaranteed to have a suitable solution in its product line.

177
 System networking Interfaces

Numerous upgrade possibilities

The M1-CPU already offers hardware connectors. In addition the EM213 module
interfaces for Ethernet and serial extends the system by additional network
connections. If needed the number of these adapters with three RJ45 ports. This means
interfaces can be increased by placement that the interface extensions can also be
of appropriate hardware modules on the used on Fastbus substations.
backplane. The RS204 module offers
additional serial ports with 9-pin D-Sub

Topology: Interface
SYSTEMVERNETZUNG SCHNITTSTELLEN

M1-CPU EM203 RS204

RS485 WIND
SENSOR

SERVICE-MONTEUR
RS232, RS422

PITCH
CONTROL

Modbus RTU
UMRICHTER

CMS
SYSTEM

178
 Interfaces

Industrie Ethernet Master EM213

Features
Additional Ethernet port (separate IP address)
Cable length to 100 m per line
RJ45 connections: 3
Status display via LED
Integrated switch
Transfer rate to M1 CPU:
max. 2.4 Mbit/s user data
Transfer rate as switch: max. 100 Mbit/s

Interface Modules RS204

Features
4 interfaces on one module
Any number of interfaces possible per controller
RS232/RS422/RS485 can be combined
High speed interfaces with up to 1.5 Mbaud
Auto-flow control for automatic handshake
Integrated terminating resistors
(connect/disconnect)
Interfaces galvanically isolated

Ethernet Remote Station

ERS202CC

Features
1 serial interface
2 Ethernet-interfaces 10 / 100 Mbit / s with status
displays
1 USB interface
RAM 256 MB DRAM
Data memory 512 kB NVRAM
Integrated power supply

179
 Interfaces

Industrie Ethernet Master EM213

The module EM213 extends the control system

with an additional Ethernet adapter with 3 ports for
10/100 MBit. Thus Ethernet ports for connection of a
service laptop or for other Ethernet-based networking
are also available on FASTBUS substations.

Cable length to 100 m per line

Status display via LED
3xRJ45 connections
Integrated switch

Item Item no.

EM213 00017321-00
EM213 CC 00017470-00

VISUALISIERUNG

CMS

FS EM

LWL (FASTBUS)

M1-CPU FM

INTERNET
180
 Interfaces

EM213
Ethernet master
Number of transceivers 3x 10/100BaseT
Connectors 3x RJ45/crossed and uncrossed cables can be used
(autocross detection)
Line length Max. 100 m/line
Transfer rate to M1 CPU Max. 2.4 Mbit/s user data
Transfer rate as switch Max. 100 Mbit/s
Line impedance 100
Status display LEDs for power, collision + 4x LinkPuls, 3x speed (10/100 Mbit/s)
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60C -30 to +60C
Rel. humidity operation 5 to 95% 5 to 95%
without condensation with condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% 5 to 95%
with condensation with condensation
Order codes
EM213 00017321-00 Ethernet interface module; RJ45; 3 Ports; Eth100
EM213 CC 00017470-00 Like EM213; ColdClimate ( )

181
 Interfaces

Interface Module RS204

The interface module RS204 is used to

connect four asynchronous serial interfaces
to the M1 controller.

4 interfaces on one module

Any number of interfaces possible per controller
RS232/RS422/RS485 can be combined
High speed interfaces with up to 1.5 Mbaud
Auto-flow control for automatic handshake
Integrated terminating resistors
(connect/disconnect)
Interfaces galvanically isolated

Item Item no.

RS204 00021235-00
RS204CC 00021674-00

182
 Interfaces

RS204
Description RS232 RS422 RS485
Transfer rate* (max.) 115.2 KBaud 1.5 MBaud 1.5 MBaud
Signal level RS232 RS422 RS485
Terminating resistance Yes, adjustable via DIP switch
Operating mode Full duplex Half duplex
External power supply
Voltage range 18 to 34 V DC
Current consumption 120 mA at 24 V DC
Galvanic isolation from system 500 V
and between interfaces
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60C
Rel. humidity operation 5 to 95% without condensation 5 to 95% with condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% with condensation
Order codes
RS204 00021235-00 Serial interface module; 4x RS232/422/485; up to 1.5MBaud; 128Byte
FIFO; single isolated
RS204CC 00021674-00 Like RS204; ColdClimate ( )

*T
 he following transfer rates [bit/s] can be set via software: 300; 1200; 2400; 4800;
9600; 19,2k; 28,8k;38,4k; 57,6k; 76,8k; 115,2k; 153,6k; 230,4k; 460,8k; 921,6k or
250k; 300k; 375k; 500k; 750k; 1,5Mbit/s

Accessories RS204
Item Item no. Description
KZ51/02 B 00012058-00 Terminal 02-pins grid 5,08; cage clamp terminal with labeling strip

183
 Ethernet

Ethernet Remote Station ERS202CC

The module ERS202 serves as a remote slave module

for sub-stations (e.g. redundant networks).
It manages the local data and the exchange of two
Ethernet ports to the for example redundant master
controllers. Easy configuration and efficient data
exchange allows for safe operation with the fastest
possible switchover.
The robust design as a cold climate version
provides protection even under hard environmental
conditions. An integrated power supply simplifies the
construction.

The module offers the following features:

1 Serial interface
2 Ethernet-interfaces 10 / 100 Mbit / s
with status displays
1 USB interface
Status indicating LEDs for RUN, INIT and ERROR
RAM 256 MB DRAM
Data memory 512 Kb NVRAM
Program memory of 16 MB and internal FLASH (4
MB for system software, 12 MB for redundancy
configuration)
Integrated power supply

Item Item no.

ERS202 CC 00021244-00

184
 Ethernet

ERS202
Processor + memory
CPU x86
NVRAM (data memory) 512 kB
DRAM (working memory) 256 MB
FLASH (program memory)* 16 MB internal
Interfaces
Serial 1x RS232
Ethernet 2x 10 / 100 base-Tx
USB 1x USB 2.0
Power supply
Voltage range 18 to 34 VDC
Nominal power 17 W
Current consumption at + 5 V 2000 mA
Current consumption at + 15 V 250 mA
Current consumption at - 15 V 200 mA
Additional features
Watchdog
Synchronization pulse for Ethernet
Real-time clock with battery
Status indication via 3 LEDs
CPU ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions ColdClimate ( )
Operating temperature -30 to +60 C, fan-free
Rel. humidity operation 5 to 95% with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95% with condensation

Order codes
ERS202 CC 00021244-00 Ethernet Remote Station; 2x Eth100; 1x RS232; 1x USB2.0; inegrated
power supply 17W; ColdClimate ( )

* depending on the configuration, a part of the program memory is reserved for the system software

Accessories ERS202
Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip

185
 System networking Bus Expansion

Standardized performance

With the bus expansion modules from in multiple stations permits both spatial
Bachmann electronic for the CPU station, adaptation to the control cabinet, as well
additional backplanes with I/O modules can as wide-area distribution of I/O modules
be added. A configuration is not required for extended machines and plants. There
to do this; at system start all stations and is no restriction for the user in terms
modules will be automatically detected and of performance and convenience. The
initialized. All I/O modules can be reached interconnected backplanes behave as if
transparently; the physical structure of they were connected on a single, large
the control system does not need to be backplane.
considered. Organization of the controller

Topology: bus expansion

M1 BEM

<3m

BES

BES

186
105
Bus Expansion Modules
BEx200 Series

Features
Bus expansion master module:
1 interface
Bus expansion slave module:
2 interfaces (cascadable)
Up to 6 substations
Minimal signal delay
Distances of up to 3 m between stations
Integrated watchdog on slave modules

187
 Bus Expansion

Bus Expansion Modules

BEx200Series

With the bus expansion modules BEM211 and BES212

a high speed connection up to 3 m away is possible
with less than 1.5 s access time to distributed
I/O units. Up to six distributed substations can be
directly interconnected in a daisy chain topology. Each
substation can in turn handle up to 15 M1 standard
modules.
The wiring using RJ45 connectors is one advantage
of this new technology. Thus wiring is significantly
facilitated. A special protocol is not required to use
the I/Os with the bus expansion. The user can access
these modules directly: As if they were local.
The bus expansion module BES212/N with integrated
24 V power supply provides power for the substation.

Bus expansion master module with 1 interface

Bus expansion slave module with 2 interfaces
Bus expansion slave module optionally with
integrated power supply
Up to 6 local substations
Minimal signal delay
Distances of up to 3 m between 2 stations
Integrated watchdog on slave modules

Item Item no.

BEM211 00012846-00
BES212 00012847-00
BES212/N 00012848-00

188
 Bus Expansion

BEx200 Series
Bus expansion interface
Line length 3m
Transmission medium CAT7 special cable
Max. number of stations 6 (BES212/N)
Integrated power supply (optional)
Voltage range 18 to 34 VDC
Current consumption Max. 1.2 A at 24 V
Nominal power 17 W
Output current at +5 V 2A
Output current at +15 V 250 mA
Output current at -15 V 200 mA
Reverse polarity protection Yes
Ambient conditions
Operating temperature -30 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% without condensation

Order codes
BEM211 00012846-00 Bus expansion master module with 1 interface
BES212 00012847-00 Bus expansion slave module with 2 interfaces (up to 6 stations)
BES212/N 00012848-00 Bus expansion slave module with 2 interfaces and integrated power
supply 17W (up to 6 stations)

Accessories BEx200 Series

Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip
K-BE211/0.5m 00012931-00 Cable bus expansion with RJ45 connector with 0.5 meter, converted
K-BE211/1.0m 00012931-01 Cable bus expansion with RJ45 connector with 1.0 meter, converted
K-BE211/2.0m 00012931-03 Cable bus expansion with RJ45 connector with 2.0 meter, converted
K-BE211/3.0m 00012931-02 Cable bus expansion with RJ45 connector with 3.0 meter, converted

189
 System networking FASTBUS

Extensive networking possibilities

With the aid of FO-based FASTBUS the substations. Between the individual
solutions numerous distributed tasks can stations distances of up to 2000 m can be
be executed easily and reliably. FASTBUS bridged with no problems, in this regard
permits a mixed topology of star and the galvanic separation is ensured by the
linear networking. In order to design fiber optic connection. Use of the FASTBUS
distributed stations even more compact, does not require a configuration, or other
FASTBUS slaves with integrated power special handling in the software, but rather
supplies are available. These stations are functions in accordance with the plug and
capable of supplying the I/O modules on play principle.

FASTBUSFASTBUS
Topology:

SCHALTSCHRANK MOTOR

DREHZAHLSENSOR

T TEMPERATURSENSOREN T
MPC FM21x

FS212 FS211

190
 FASTBUS

FASTBUS Modules Fx210 Series

Features
Fast, fail-safe distribution via fibre optic cables
(up to 200 m)
Master modules with 1 or 2 FO interfaces
Slave modules with 1 or 2 FO interfaces
Up to 15 remote substations, cascadable
Group isolation: 500 V

FASTBUS Modules Fx220 Series

Features
Distances to 2000 m via multimode cable
Master modules with 1 or 2 FO interfaces
Slave modules with integrated power supply
Up to 15 remote substations, cascadable
Connection technology via robust Harting PushPull
connector or LC patch cable

191
 FASTBUS

FASTBUS Modules Fx210 Series

The FASTBUS modules, FM211, FM212, FS211/N,

and FS212/N are designed to enable distribution of
substations over long distances with a very low signal
delay. The power supply integrated in the FASTBUS
slave modules, FS211/N and FS212/N can supply the
I/O modules of a substation.

FASTBUS master modules with 1 or 2 FO interfaces

FASTBUS slave modules with 1 or 2 FO interfaces
FASTBUS slave modules with integrated power
supply
Up to 15 distributed substations
Distances to 40 m for POF cable, 150 m for HCS
cables or 200 m for special HCS cables between
2stations
Status display (RUN/ERR) and display for fiber type
Minimal signal delay

Item Item no.

FM211 00017821-00
FM212 00017822-00
FS211/N 00017823-00
FS212/N 00017824-00

192
 FASTBUS

Fx210 Series
FASTBUS interface
Line length 40/150/200 m between the stations,
Total length max: 1000 m
Transmission medium Plastic Optical Fiber (POF) max. 40 m (POF sometimes also referred
to as PMMA)
Hard Cladded Silica (HCS) max. 150 m (HCS sometimes also
referred to as Plastic Silica Fiber (PCF))
Special HCS cable 200 m
Number of stations Max. 16
Integrated power supply
Input voltage 24 VDC (18 to 34 V)
Current consumption Max. 1.2 A at 24 V
Nominal power 17 W
Output current at +5 V 2A
Output current at +15 V 250 mA
Output current at -15 V 200 mA
Galvanic isolation from the system 500 V
Reverse polarity protection Yes
Ambient conditions
Operating temperature 0 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% without condensation

Order codes
FM211 00017821-00 FASTBUS master module with 1 FO interface; HCS/PCF 150m or
POF 40m
FM212 00017822-00 FASTBUS master module with 2 FO interfaces; HCS/PCF 150m or
POF 40m
FS211/N 00017823-00 FASTBUS slave module with 1 FO interface; HCS/PCF 150m or POF
40m; integrated power supply 17W
FS212/N 00017824-00 FASTBUS slave module with 2 FO interfaces; HCS/PCF 150m or POF
40m; integrated power supply 17W

193
 FASTBUS

Accessories Fx210 Series

Item Item no. Description
LWLP1 connector 00009502-00 Connector for plastic fiber optic cable. 2-line
LWLP1 bush 00009514-00 Bush LWL Plastic per piece
LWLP polishing set 00009696-00 Polishing set for LWL Plastic (HFBR-4593/Hewlett Packard)
LWLP-WKZ1 00010126-00 Skinning tool for LWL Plastic Type RS
LWLP gripper 00009695-00 BNC-Crimpgripper (Pressmaster DCC 1113)
K-LWLP1 0.5m 00009624-02 POF Cable 0.5m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 1.0m 00009624-00 POF Cable 1.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 2.0m 00009624-01 POF Cable 2.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 3.0m 00009624-06 POF Cable 3.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 5.0m 00009624-04 POF Cable 5.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 7.0m 00009624-11 POF Cable 7.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 10.0m 00009624-03 POF Cable 10.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 15.0m 00009624-07 POF Cable 15.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 20.0m 00009624-05 POF Cable 20.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 30.0m 00009624-12 POF Cable 30.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLP1 40.0m 00009624-15 POF Cable 40.0m duplex Plastic Optical Fiber; Fx21x Fastbus
K-LWLH1 2.0m 00010762-07 HCS Cable 2.0m duplex 200m HCS Fiber; Fx21x Fastbus
K-LWLH1 10.0m 00010762-04 HCS Cable 10.0m duplex 200m HCS Fiber; Fx21x Fastbus
K-LWLH1 15.0m 00010762-06 HCS Cable 15.0m duplex 200m HCS Fiber; Fx21x Fastbus
K-LWLH1 90.0m 00010762-01 HCS Cable 90.0m duplex 200m HCS Fiber; Fx21x Fastbus
K-LWLH1 100.0m 00010762-03 HCS Cable 100.0m duplex 200m HCS Fiber; Fx21x Fastbus
K-LWLH1 120.0m 00010762-02 HCS Cable 120.0m duplex 200m HCS Fiber; Fx21x Fastbus
LWLH connector 00010949-00 Connector for LWLH (plug plus crimping sleeve, 4 per cable)
Fiber optic cable 00011105-00 housing for 2 LWLH connectors with lock, for the A channel of a
housing ZA Fx21x
Fiber optic cable 00011622-00 housing for 2 LWLH connectors with lock, for the B channel of a
housing ZB Fx212
LWLH-WKZ-SET 00010952-00 tool set for LWLH with cutter, Skinning tool, Crimpgripper, Diamond
cutter
LWLH/-Cap 00011188-00 Cap for transport protection of fiber connector housing
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip

194
 FASTBUS

FASTBUS Modules Fx220 Series

The FASTBUS modules FM221, FM222, FS221 and

FS222 are designed to enable distribution
of substations over long distances with a very
low signal delay. The power supply integrated
in the FASTBUS slave modules FS221/N and
FS222/N can supply the I/O modules of
a substation. The flexible connector concept
allows easy connection via a patch cable or
an industrial grade push-pull plug connection
via an adapter.

FASTBUS master modules with 1 or 2 FO interfaces

FASTBUS slave modules with integrated power
supply
Up to 15 distributed substations
Connection technology via robust Harting PushPull
connector or LC patch cable
Distances to 2000 m via multimode cable
Minimal signal delay
ColdClimate models ( )

Item Item no.

FM221 00016747-10
FM221 CC 00018091-10
FM222 00016747-00
FS221/N 00016749-10
FS221/N CC 00018092-10
FS222/N 00016749-00

Screwable adapter* for using PushPull connector:

Item Item no.
Adapter* 00016682-00

* This adapter is needed for PushPull connector. With screwed adapter no LC patch cord should be
plugged, as this covers the LC-release lever and thus can not be removed.

195
 FASTBUS

Fx220 Series
FASTBUS interface
Line length 2000 m between the stations,
Total length max: 2300 m
Transmission medium Multimode fiber (50/125 m and 62.5/125 m) max. 2000 m
FOC connector type LC
FOC guide wavelength 1310 nm
Number of stations Max. 16 (max. 10 per line)
Link budget >8 dB (3 dB Reserve)
Diagnostic possibilities
Fiber optic cable received light HW: three-color status LED
output SW: 0 100%
Integrated power supply
Input voltage 24 VDC (18 to 34 V)
Nominal power 17 W
Output current at +5 V 2A
Output current at +15 V 250 mA
Output current at -15 V 200 mA
Ambient conditions Standard ColdClimate
Operating temperature -30 to +60C -30 to +60C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85C -40 to +85C
Rel. humidity storage 5 to 95 % with condensation 5 to 95 % with condensation
Order codes
FM221 FASTBUS master module with 1 FO-port; 50/62.5m multi mode fiber;
up to 2000m; LC connector
FM221 CC like FM221; ColdClimate ( )
FM222 FASTBUS master with 2 FO-ports; 50/62.5m multi mode fiber; up to
2000m; LC connector
FS221/N FASTBUS slave 1 FO-port; 50/62.5m multi mode fiber; up to 2000m;
LC connector; integrated power supply 17W
FS221/N CC like FS221/N; ColdClimate ( )
FS222/N FASTBUS slave 2 FO-ports; 50/62.5m multi mode fiber; up to
2000m; LC connector; integrated power supply 17W

Accessories Fx220 Series

Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip
PushPull-Adapter 00016682-00 Adapter for Harting PushPull LC Connector

196
 FASTBUS

Accessories Fx220 Series*

Item Order codes Manufacturer Description
LC connector SXLC-DK0-56-0010 LEONI LC connector duplex uniboot multimode type2
for multimode fibers with 125 m outer diameter
(Minibreakout-cable)
Harting connectors 09 57 402 0500 020 HARTING HARTING PushPull LC duplex plastic Multi Mode
SFP (Breakout-cable)
Harting connectors 09 57 409 0500 020 HARTING HARTING PushPull LC duplex metal Multi Mode
SFP (Breakout-cable)

Cable Recommendations*
Item Order codes Manufacturer Length [m] Description
LC patch cable JUDNAAUXXc77AO0 LEONI AG c = 0005 0.5 I-V(ZN)Y 2G50/125 TB900L
2.8
c = 001 1
patched
c = 003 3 Cable: 84950785G222
c = 005 5 Side A: LC
Side B: LC
c = 010 10
c = 030 30 Operating and storage
temperature -40 to +70C

* Information without guarantee, order directly from the manufacturer

197
 Fieldbuses CANopen

Proven millions of times over

The Controller Area Network (CAN) in the modules from Bachmann electronic
CANopen specification has now developed facilitate the homogeneous design of an
to become the leading fieldbus system for automation system with high efficiency and
industrial automation. Proven millions of packing density. Galvanic separation from
times over and perfectly mature, it offers the main station, the scalable range, and
the ideal basis for safe, easy, andyet the extremely low-cost wiring make the
flexible networking tasks. By using only modules particularly attractive for
one fieldbus, the compact CANI/O the users.

Possible topology: CANopen

M1-STEUERUNG MIT CAN-MASTER CAN-SLAVE

MX2xx MIT INTEGRIERTER

CAN-SCHNITTSTELLE CAN-SLAVE MIT CS200-KOPF

CAN-SLAVE CAN-SLAVE

198
 CANopen

CANopen Master Module

CM202

Features
Up to 4 CM202 modules per M1 controller
2 independent CAN buses per CANopen
master module
Can be used either as NMT master or NMT
slave
Transfer rate: 10 kbit/s to 1 Mbit/s

CANopen Slave Modules

CS200/x

Features
Head module for CANopen slave stations
Up to 30 I/O modules per slave station
Optional integrated power supply
Transfer rate: 10 kbit/s to 1 Mbit/s

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 CANopen

CAN Slave - Digital Input/Output

Modules DIOxxx-C

Features
Stand-alone, compact CAN slave module
16/32/64 input channels, of which 16/32/32 free
can be configured as output (DIO)
Digital outputs each with 1 A continuous current
Supply voltage: 18 to 34 VDC
3-wire connection technology

CAN Slave - Universal Analog/

Digital Input/Output Module
DA3284-C

Features
Compact CAN slave I/O module
8 analog inputs:
10 V, 1 V, Pt100, Pt1000, 0 (4) to 20 mA
4 analog outputs 10 V,
either 10 V, 0 (4) to 20 mA configurable
16 digital inputs
16 digital inputs or outputs (can be configured
individually), 2 integrated counter inputs

200
 CANopen

CAN Slave - Digital Input/Output

Modules TCO2xx-C

Features
Stand-alone, compact CAN slave module
8/16 temperature sensor inputs
for temperature sensor types J and K
Measuring range: 0 to 500/800C
12/24 digital each with max. 1 A

CANopen Configurator

Features
Graphic configurator
Easy integration of the DCF files
Multiple networks
(up to 8 CAN networks per CPU)
CANSync for synchronization of drives*
CAN monitor for commissioning
and diagnostics
IP-based access to CAN nodes
with IP over CAN in accordance with CiA
Draft 301/405

 ANSync synchronization also via

*C
the SYNC mechanism of the CPU

Note: There are processor modules

with integrated CAN interface
(see the processor modules section)

201
 CANopen

CANopen Master Module CM202

The CAN master module CM202 can operate either

one or two separated networks. Both connections can
be configured independently as NMT master or slave.
In an M1 controller up to four CANopen
master modules CM202 can be operated.

Up to 4 CANopen master modules

per M1 controller
2 independent CAN buses per CANopen master
module
Can be used as NMT master or slave
Transfer rate 10 Kbaud to 1 Mbaud
Bus length to 5000 m (signal repeater required)
Galvanic isolation
Short circuit proof

Item Item no.

CM202 00009698-00
CM202 CC 00016404-00

202
 CANopen

CM202
CANopen master
Max. number of masters 4 per M1 controller
Number of CAN buses 2 per module
Max. number of nodes 64 per CAN bus
Protocol CANopen to CiA DS 301
Device profile In accordance with CiA DS 405
Firmware Reloadable (FLASH technology)
Current consumption 320 mA/5 VDC
CAN interface
Transfer rate 10 k to 1 Mbaud
Bus length Max. 5000 m
Connection 2x 9-pin D-Sub female connectors
Pin assignment In accordance with CiA DS 102/4
Signal level In accordance with CiA DS 102/4
Galvanic isolation, 500 V
interfaces to the system
CANopen features in compliance with CiA Product Guide
CANopen master Yes
CANopen slave Yes
Extended boot-up No
Minimum boot-up Yes
COB ID distribution Per SDO, no DBT
Node ID distribution Yes (no LMT)
No. of TxPDOs 128
No. of RxPDOs 128
PDO modes Sync, async, RTR, event
Variable PDO mapping Yes
Emergency message Yes client (master), server (slave)
Life guarding yes (heartbeat and/or node guarding)
No. of SDOs 4 server, 64 client
Device profile 301, 302, 405
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60C
Rel. humidity operation 5 to 95% without condensation 5 to 95% with condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% with condensation

Order codes
CM202 00009698-00 CAN fieldbus master module; 2x CAN/CANopen; up to 1Mbit/s;
Master/Slave configurable; CANsync; isolated
CM202 CC 00016404-00 Like CM202; ColdClimate ( )

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 CANopen

Accessories CM202
Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip
K-CAN/xm Cabel CAN with xm length (x = user-defined)
male <> female, without terminating resistor
K-CAN/0.5m 00008684-03 Cabel CAN with 0.5m length
K-CAN/1.0m 00008684-08 Cabel CAN with 1.0m length
K-CAN/2.0m 00008684-04 Cabel CAN with 2.0m length
K-CAN/5.0m 00008684-06 Cabel CAN with 5.0m length
S-CAN/1B 00009383-00 Connector CAN-terminator, 37 mm high, 120 , female

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 CANopen

CANopen Slave Modules CS200/x

The CS200/x is the head module for CANopen slave

stations. The CS200/x allows modular CANopen slave
stations to be set up from the M1 modules. The same
modules that are used for local stations can be used
to design a slave station, which simplifies stock-
keeping and consistently ensures the same technical
data.

Head module for CANopen slave stations

Up to 30 I/O modules per slave station
Optional integrated power supply
Transfer rate 10 Kbaud to 1 Mbaud
Bus length to 5000 m (signal repeater required)
Two internally connected CAN interfaces for
loop-through of the cable
Galvanic isolation between CAN interfaces and
control electronics
Node address can be set via rotary switch
2 serial interfaces (COM 1/2)
External 24Vpower supply (CS200/N)

Item Item no.

CS200 00013178-00
CS200/N 00013179-00

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 CANopen

CS200/x
CANopen slave
Node ID 1 to 254 selectable via rotary switch
Protocol CANopen to CiA DS 301 V3.0
Device profile In accordance with CiA DS 401 for I/O, in accordance with CiA DS 402
for ACR
Firmware Reloadable (FLASH technology)
Number of I/O modules 15 per station, 30 using bus extension modules BES/BEM or FASTBUS
Current consumption 600 mA/5 V, 15 mA/+ 15 V, 40 mA/- 15 V
Serial interfaces COM1: RS232, COM2: RS232/422/485
CAN interface
Transfer rate 10 k to 1 Mbaud
Bus length Max. 5000 m
Connection 2x 9-pin D-Sub female connectors
Pin assignment In accordance with CiA DS 102/4
Signal level In accordance with CiA DS 102/4
Terminating resistance 123 ohm, external
Galvanic isolation, 500 V
Interfaces to the system
CANopen features in compliance with CiA Product Guide
CANopen master N
CANopen slave Y
Extended boot-up N
Minimum boot-up Y
COB ID distribution Per SDO, no DBT
Node ID distribution N, (no LMT)
No. of TxPDOs/RxPDOs 128/128
PDO modes sync, async, RTR, event
Variable PDO mapping Y
Emergency message Y
Life guarding Yes (heartbeat/node guarding)
No. of SDOs 4 servers
Device profile 301, 401, 402
Optional integrated power supply (optional) CS200/N
Voltage range 18 to 34 VDC
Current consumption Max. 1.2 A at 24 V
Nominal power 17 W
Current consumption at + 5 V 2000 mA
Current consumption at + 15 V 250 mA
Current consumption at 15 V 200 mA

206
 CANopen

CS200/x
Ambient conditions
Operating temperature -30 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% without condensation
Order codes
CS200 00013178-00 CAN bus master 1 line 1 Mbit/s, processor system, isolated
CS200/N 00013179-00 CAN fieldbus slave module; 1x CAN/CANopen; 1Mbit/s; isolated;
integrated power supply 17W

Accessories CS200/x
Item Item no. Description
KZ51/03 B 00012052-00 Terminal 03-pins grid 5,08; cage clamp terminal with labeling strip
K-CAN/xm Cabel CAN with xm length (x = user-defined)
male <> female, without terminating resistor
K-CAN/0.5m 00008684-03 Cabel CAN with 0.5m length
K-CAN/1.0m 00008684-08 Cabel CAN with 1.0m length
K-CAN/2.0m 00008684-04 Cabel CAN with 2.0m length
K-CAN/5.0m 00008684-06 Cabel CAN with 5.0m length
S-CAN/1B 00009383-00 Connector CAN-terminator, 37 mm high, 120 , female

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 CANopen

CAN Slave - Digital Input/Output

Modules DIOxxx-C

The digital I/O modules DIO16-C, DIO32-C or

DIO264-C are stand-alone CAN slave modules with
16, 32 or 64 digital input/output channels.

Stand-alone, compact CAN slave module

16/32 channels can be freely configured as input or
output
Digital outputs each with 1 A continuous current
Two internally connected CAN interfaces for
loop-through of the cable
Galvanic isolation between CAN interfaces
and control electronics
Baud rate and node ID can be set via rotary switch
Supply voltage 18 to 34 VDC
Operating range 0 to +60C without additional
cooling
Full wiring without additional backplanes
Snappable on EN 50022 backplanes

Item Item no.

DIO16-C 00010285-00
DIO32-C 00010129-00
DIO264-C 00009205-00

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 CANopen

DIOxxx-C DIO16-C DIO32-C DIO264-C

Inputs
Quantity Max. 16 Max. 32 Max. 64
Input delay <3.5 ms <3.5 ms <3.5 ms
Internal resistance 6 k 6 k 6 k
Status display Green LED Green LED Green LED
Outputs
Quantity Max. 16 Max. 32 Max. 32
Supply voltage 18 to 34 VDC 18 to 34 VDC 18 to 34 VDC
Isolated output blocks 1-16 1-16, 17-32 1-16, 17-32
Nominal output current 1A 1A 1A
Output current (sum/block) Max. 12 A Max. 12 A Max. 12 A
Switching frequency Max. 500 Hz Max. 500 Hz Max. 500 Hz
Short-circuit proof Yes Yes Yes
Status display Green LED Green LED Green LED

CAN interface
Transfer rate (Kbaud) 10 to 1000 10 to 1000 10 to 1000
Connection 2x 9-pin D-Sub 2x 9-pin D-Sub 2x 9-pin D-Sub
Module ID 1 to 254 1 to 254 1 to 254
Galvanic isolation 500 V 500 V 500 V
Terminating resistance 123 , external 123 , external 123 , external
External power supply
Voltage range 18 to 34 VDC
Current consumption Normally 100 mA at 24 VDC
(without I/O)
Reverse polarity protection Yes
CAN protocols
CAL/CANopen DS 301 communication profile, DS 401 device profile
Status LEDs RUN (guarding), INIT, ERROR
Ambient conditions
Operating temperature -30 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% with condensation

Order codes
DIO16-C 00010285-00 CAN slave - digital input/output module; 16x DIO; 24V / 1A; 1 group;
CAN/CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated
DIO32-C 00010129-00 CAN Slave - Digital IO module; 32x DIO, 24V / 1A; 2 groups; CAN/
CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated
DIO264-C 00009205-00 CAN Slave - Digital IO module; 32x DI; 32x DIO, 24V / 1A; 2 groups;
CAN/CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated

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 CANopen

Accessories DIOxxx-C
Item Item no. Description
KZ-DIO16-C B+C 00012011-50 Terminal set Phoenix cage clamp (1x KZ 51/07; 4x KZ 51/12) with
labeling strip and coding elements
KZ-DIO32-C B+C 00012012-50 Terminal set Phoenix cage clamp (1x KZ 51/07; 8x KZ 51/12) with
labeling strip and coding elements
KZ-DIO264-C B+C 00012014-50 Terminal set Phoenix cage clamp (1x KZ 51/03; 6x KZ 51/12) with
labeling strip and coding elements
K-CAN/xm Cabel CAN with xm length (x = user-defined)
male <> female, without terminating resistor
K-CAN/0.5m 00008684-03 Cabel CAN with 0.5m length
K-CAN/1.0m 00008684-08 Cabel CAN with 1.0m length
K-CAN/2.0m 00008684-04 Cabel CAN with 2.0m length
K-CAN/5.0m 00008684-06 Cabel CAN with 5.0m length
S-CAN/1B 00009383-00 Connector CAN-terminator, 37 mm high, 120 , female
S-CAN/1S 00011036-00 Connector CAN-terminator, 37 mm high, 120 , for DIOxx-C,
TCO2xx-C, DA3284-C and female-femail CAN cable

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 CANopen

CAN Slave - Universal Analog/

Digital Input/Output Module
DA3284-C

Noteworthy compactness and a clever mix of possible

signal types are offered by the CAN bus compact
module DA3284-C. As a stand-alone fieldbus module
(CANopen), the module offers the complete I/O
spectrum already integrated for small applications
or distributed signal connection points. It is the ideal
addition to the familiar family of CAN digital modules
and is an optimum all-in-one peripheral for small
applications, e.g. such as those based on the control
terminals CT300/CT200 from Bachmann electronic.
The channel-specific programmable mode (on/off
or applied standard signal) enables the unit to be
adapted ideally to a wide range of applications
without any interface converter. The robust design
and processing quality, its outstanding technical
specifications, seldom available from the usual
fieldbus peripherals, are very impressive.

Compact CAN slave I/O module

8 analog inputs 10 V, 1 V, Pt100, Pt1000, 0 (4)
to 20 mA
4 analog outputs 10 V or 0 (4) to 20 mA
configurable
16 digital inputs
16 digital inputs or outputs (individually
configurable)
2 integrated counter inputs
Digital outputs each with 0.5 A continuous current
Error detection for digital and analog channels
Full wiring without additional backplanes
Powerful 32-bit processor for fast cycle times

Item Item no.

DA3284-C 00013597-00

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 CANopen

DA3284-C
Analog inputs
Quantity 8
Measuring ranges, selectable by channel 10 V, 1V
Pt100, Pt1000: -100C to +500C
0 (4) to 20 mA
Resolution 14 bit
Sampling rate <1 ms for all channels (500 s)
Input cutoff frequency 750 Hz (3 dB)
Basic accuracy at 25C Voltage 0.05%
Current/Pt100/Pt1000 0.1%
Error at the entire temperature Voltage 0.2%
range Current/Pt100/Pt1000 0.2%
Error detection cable break (at voltage), current or temperature error
Analog outputs
Quantity 4
Measuring ranges, selectable by channel 10 V, 0 (4) to 20 mA configurable
Resolution 14 bit
Conversion time Depends on CAN protocol
Basic accuracy at 25C Voltage 0.05%
Current 0.2%
Error at the entire temperature range Voltage 0.1%
Current 0.4%
Error detection Load error
Digital inputs
Quantity 16 (max. 32)
Input delay 500 s default value, filter adjustable
Input current Normally 3 mA at +24 VDC
Input type Current consumption, type 1 in accordance with IEC61131
Status display Green LED
Connection technology 3-wire (+/-/signal)
Counter
Counting channels 2 (digital input channels 1 and 2)
Counter frequency Max. 5 kHz
Counter functions Counting, speed measurement (period duration, gate time)
measurement)
Counting modes - infinite up/down
- one-time up/down to/from reference value
- periodic up/down to/from reference value
Digital outputs
Quantity 16
Supply voltage 18 to 34 VDC
Isolated output blocks 1 to 12, 13 to 24
Nominal output voltage 0.5 A
Output current sum/block Max. 8 A/4 A per block
Switching frequency 500 Hz (with purely resistive load)
Short-circuit proof Yes

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 CANopen

DA3284-C
Digital outputs
Error detection Short circuit/excess temperature by block
power supply per block 16.5 V
Status display Green LED
Connection technology 3-wire (+/-/signal)

CAN interface
CANopen DS 301 communication profile, DS 401 device profile
Status LEDs RUN (guarding), INIT, ERROR
Transfer rate (Kbaud) 10 to 1000 (adjustable via rotary switch)
Connection 2x 9-pin D-Sub
Module ID 1 to 127 (configurable via rotary switch or SW)
Galvanic isolation 500
Terminating resistance 123 ohm, external
Input/output connection technology
Connection for digital inputs/outputs Phoenix Contact MINICOMBICON connector RM 5.8 with flange
and supply
Connection technology for digital Screw clamp, spring tension clamp, crimp
inputs/outputs and supply
Connection for analog inputs/outputs Phoenix Contact MINI COMBICON RM 3.5 connector with flange
Connection technology for analog Screw clamp, spring tension clamp
inputs/outputs
Connection general Plug codable, labeling by channels
Operating conditions
Voltage range 18 to 34 VDC
Current consumption 270 mA at +24 VDC for module supply + load
Reverse polarity protection Yes
Galvanic isolation CAN bus module 500 VRMS
Galvanic isolation I/O channels None
Ambient conditions
Operating temperature -30 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% with condensation

Order code
DA3284-C 00013597-00 CAN slave universal input/output module; 16x DI; 16x DIO;
24V/0.5A; 4x AO +-10V 20mA; 8x AI +-10V +-1V 20mA
Pt100/1000; CAN/CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s

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 CANopen

Accessories DA3284-C
Item Item no. Description
KZ-DA2384-C B+C 00013832-50 Terminal set Phoenix cage clamp (8x KZ 51/12; 1x KZ 51/07; 4x
KZ 35/03; 4x KZ 35/12) with labeling strip and coding elements
K-CAN/xm Cabel CAN with xm length (x = user-defined)
male <> female, without terminating resistor
K-CAN/0.5m 00008684-03 Cabel CAN with 0.5m length
K-CAN/1.0m 00008684-08 Cabel CAN with 1.0m length
K-CAN/2.0m 00008684-04 Cabel CAN with 2.0m length
K-CAN/5.0m 00008684-06 Cabel CAN with 5.0m length
S-CAN/1B 00009383-00 Connector CAN-terminator, 37 mm high, 120 , female
S-CAN/1S 00011036-00 Connector CAN-terminator, 37 mm high, 120 , for DIOxx-C,
TCO2xx-C, DA3284-C and female-femail CAN cable

214
 CANopen

CAN Slave - Temperature Input/

Output Modules TCO2xx-C

The temperature I/O modules, TCO204-C, TCO208-C

and TCO216-C are stand-alone CAN slave modules
with 8 or 16 thermocouple inputs and 12 or 24 digital
outputs.

Stand-alone, compact CAN slave module

Thermocouple inputs for thermocouple
types J and K
Measuring range 0 to +500C/+800C configurable
Sensor break detection
Digital outputs each with 1 A
Supply voltage 18 to 34 VDC
Operating range 0 to +60C
Snappable on EN 50022 backplanes
CAN node ID can be set (hex switch)
Baud rate is adjustable (hex switch)

Item Item no.

TCO208-C 00010850-00
TCO216-C 00008673-00

TCO2xx-C
Temperature sensor inputs
Quantity 8/16
Sensor types J or K, selectable per input
Measuring range 0 to +500C/+800C configurable
Resolution 12 bit
Linearization Polynomial in accordance with DIN IEC 584
Cold junction compensation 0 to +133C (K)
Sampling period 16 ms
Sensor break detection Yes
Digital outputs
Quantity 12/24
Supply voltage 18 to 34 VDC
Output current per channel 0.5 A (max. 1 A)
Output current (sum) Max. 12 A
Switching frequency Max. 500 Hz at 1 kOhm ohmic load
Short-circuit proof Yes
Status display Green LEDs

215
 CANopen

TCO2xx-C
CAN interface
Transfer rate 10 k to 1 Mbaud
Connection 2x 9-pin D-Sub female connectors
Module ID 1 to 254
Galvanic isolation via interfaces 500 V
Terminating resistance 123 ohm, external
Status LEDs RUN (guarding), INIT, ERROR
Communication profile CiA DS 301
Device profile CiA DS 401
External power supply
Supply voltage 18 to 34 VDC
Current consumption (without I/O) normally 105/110/120 mA at 24 VDC
Ambient conditions
Operating temperature 0 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% without condensation

Order codes
TCO208-C 00010850-00 CAN slave temperature input/digital output module; 8x
thermocouple type J, K; 12x digital Out 24V / 0,5A; CAN/
CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated
TCO216-C 00008673-00 CAN slave temperature input/digital output module; 16x
thermocouple type J, K; 24x digital Out 24V / 0,5A; CAN/
CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated

Accessories TCO2xx-C
Item Item no. Description
KZ-TCO204-C B+C 00012022-30 Terminal set Phoenix cage clamp (1x KZ 51/03; 1x KZ 51/13; 1x
KZ 35/12) with labeling strip and coding elements
KZ-TCO216-C B+C 00012015-50 Terminal set Phoenix cage clamp (1x KZ 51/03; 2x KZ 51/13; 4x
KZ 35/12) with labeling strip and coding elements
K-CAN/xm Cabel CAN with xm length (x = user-defined)
male <> female, without terminating resistor
K-CAN/0.5m 00008684-03 Cabel CAN with 0.5m length
K-CAN/1.0m 00008684-08 Cabel CAN with 1.0m length
K-CAN/2.0m 00008684-04 Cabel CAN with 2.0m length
K-CAN/5.0m 00008684-06 Cabel CAN with 5.0m length
S-CAN/1B 00009383-00 Connector CAN-terminator, 37 mm high, 120 , female
S-CAN/1S 00011036-00 Connector CAN-terminator, 37 mm high, 120 , for DIOxx-C,
TCO2xx-C, DA3284-C and female-femail CAN cable

216
 CANopen

CANopen Configurator

The Bachmann SolutionCenter supports the

commissioning and diagnostics of CAN and CANopen
networks with integrated tools. With a few mouse
clicks a network can be configured from standard
EDS files and transferred to the controller. Thanks
to the easy interface to the application and to the
commissioning tools a signal test can be executed
immediately.

Managing EDS files in the device catalog

Online and offline configuration of networks
Bus scan of online networks for convenient
creation of a configuration
Graphic network presentation
Graphic presentation of the PDO mapping
Tabular editor for network parameters
Editors for specific device parameters
Tabular editor for the object directory enables
adding, changing, and deleting of network variables
Fast workflow for the creation of standard
configurations

The CAN monitor in the SolutionCenter enables more

extensive diagnostics. It offers dialogs for:
Direct SDO access
NMT and LSS commands
PDO triggering
Access to emergency lists

217
 Fieldbuses DeviceNet

Proven basis, new view

DeviceNet is based on the same physical and DeviceNet slave, as well as simultaneous
layer as CAN, however it has an object- operation in two networks in combined
oriented view of the process data and uses master/slave mode.
monitored point-to-point connections.
The bus system is standardized through The cyclic data is available to the application
the ODVA (Open DeviceNet Vendor program via the process image. Acyclic
Association). accesses and status commands are possible
via libraries for M-PLC and C/C++. The
The DeviceNet master module and its configuration is executed via the Bachmann
software equipment enable operation of SolutionCenter.
the M1 controller as DeviceNet master

DeviceNet Master DNM201

The DNM201 fieldbus master module allows the M1

controller to be used as bus master in DeviceNet
networks. The DNM201 module is used to connect
drives and input/output interfaces. The system bus of
an M1 supports up to 8 separate networks, each with
a maximum of 64 nodes that can be operated with
different cycle times. Thus the bus architecture allows
up to 512 DeviceNet stations (nodes) to be controlled
individually.

1 DeviceNet module for up to 64 nodes

8 separate networks with max. 512 nodes
(requires 8 DNM201 modules in one M1 system)
Support of Multi-Master mode
5-pin connector (in acc. with open DeviceNet
standard)
Isolation voltage from DNM201 to case 100 V
Isolation voltage from DeviceNet bus to system
voltages of the controller 500 V
Baud rates 125/250/500 kbit/s
Extensive status LEDs
Modes: Master (multi-master capable), slave,
master/slave
Module and network status LEDs (MS/NS)
Error detection: Duplicate MAC-ID check,
device heartbeat, device shutdown message
Automatic resumption of communication after
failure

Item Item no.

DNM201 00012696-00

218
 DeviceNet

DNM201
Technical data
Maximum number of stations 64 nodes
Number of independent DeviceNet lines Up to 8 DNM201 modules per M1 system (equals 512 nodes)
Bus connection 5-pin DeviceNet connector
Galvanic isolation via interfaces 500 V
Baud rates 125/250/500 kbit/s
DPRAM size 4 or 8 kByte
Protocol conformity ODVA specification release 2.0
Access libraries For C or IEC 61131
Modes Master (multi-master ability multiple masters on the same
CAN bus possible), slave, master/slave
Supported communication services I/O communication bit-strobe, polling, change of state, cyclic
to 448 byte connection size, support of Group2Server as
slaves, no multicast polling, explicit message, fragmentation
protocol, UCMM, message forwarding
LEDs
RDY Yellow off: Controller cannot initialize the DNM module
Yellow on: Controller has successfully initialized the module
MS RUN (MS=Module State) Green on: DNM ready
Green flashing: DNM is being configured
MS ERR (MS=Module State) Red on: DNM not ready
NS RUN (NS=Net State) Green on: DNM online and connected
Green flashing: DNM online, but not connected/ not
completely configured
NS ERR (NS=Net State) Red on: no network connection possible
Green flashing: Connection in timeout
Ambient conditions
Operating temperature -30 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% with condensation

Order code
DNM201 00012696-00 Device Net master module; 1x device net interface; 500
kbit/s; isolated

Accessories DNM201
Item Item no. Description
KZ51/05 B 00013391-00 Terminal 05-pins grid 5,08; cage clamp terminal with labeling strip

219
 Fieldbuses EtherCAT

The universal drive bus

The EtherCAT bus system is ideally with the Drive Middleware, the project
suited for controlling servo-electric drives planning of applications with drives of
by an M1 controller. The Bachmann different manufacturers is also very easy.
SolutionCenter contains convenient tools
for the configuration, commissioning and
diagnosis of the network. In combination

SOLUTIONCENTER

M1-CPU FM

220
 EtherCAT

EtherCAT Master and

EtherCAT Configurator

The EtherCAT Master for the M1 controller is a pure

software solution and uses an Ethernet port of the
controller CPU. No additional hardware is required.
The cyclical data, which is exchanged automatically
with the slaves, is available in the control system
as process variables and therefore is just as easy
to use as data from local input and output modules.
The user software accesses acyclic data by means of
functions or library modules.

The software on the controller can be synchronized

exactly with the EtherCAT-Bus by the activation of
distributed clocks to ensure control tasks. Standard
Ethernet traffic to the slaves, e.g. access to the
webserver of a servo amplifier, can be transferred
in parallel on the same connection via Ethernet-
over-EtherCAT (EoE). During this process, the M1
controller routes the packets from the service PC
directly to the EtherCAT slave. The simple data
transfer to the slave, e.g. for the firmware update, is
also possible with File-over-EtherCAT (FoE).

Configuration, commissioning and testing are

supported by the Bachmann SolutionCenter.
The slave description files (ESI) are managed
in a catalog and compiled for the network. PDO
mapping is generated automatically and can be
changed manually. The cyclical data can be displayed
and tested immediately without any additional
programming. Read and/or write access to all other
service data is also possible in an SDO monitor. File
transfer is supported by a wizard.

Diagnosis of configuration problems is simplified since

the master can also start in the case of configuration
errors and the SolutionCenter displays the
discrepancies after repeating a Busscan. EtherCAT
slaves can be handled as optional nodes for modularly
designed machines.

221
 EtherCAT

EtherCAT Master EtherCAT Configurator

Software solution for operation on standard Integrated in the Bachmann SolutionCenter
controller CPUs Easy creation of an online configuration by means
Addressing the slaves via autoincrement or alias of Busscan
address Creation of an offline configuration by selecting
Allocating and checking the alias address the slave from a catalog
Supporting optional nodes Management of standard-compliant ESI files in
Supports slaves with distributed clock the catalog
Synchronization of application programs and Monitors for process data, SDO access, reading
fieldbus is possible and setting of alias addresses
Cyclical data exchange via PDO mapping File transfer wizard
Displaying process values as logical I/O modules Subsequently adding, removing and changing the
and in the PLC process image sequence of slaves
Acyclic data exchange is available for application Targeted search for configuration errors by
program via SDO function interface repeating Busscan also in the event of an error
Support of the following profiles: All diagnostic options also via remote
- CoE (CANopen over EtherCAT) maintenance over network boundaries
- FoE (File over EtherCAT) Archiving of configurations in the templates and
- EoE (Ethernet over EtherCAT) solutions
- MDP (Modular Device Profile)
Function interface for network and slave status
Extensive diagnostics via system variables
Quality is ensured through regular participation
in Plug-Fests of the ETG

222
 EtherCAT

EtherCAT Slave Module ECS200

The ECS200 allows connecting a M1 controller system

as slave device to an external EtherCAT network.
The goal is to use the M1 to control an autonomous
intelligent subsystem within a complex system or
machine. The application programs (PLC, C/ C++)
have full access to the incoming and outgoing cyclic
process data via the MIO and SVI interfaces and
via the process image. The slave state and the
connection state can be recognized by the user
programs. Thus, emergency situations like network
problems or failures of the external EtherCAT
Master can be handled individually in dedicated
emergency routines. The application programs at
the slave station can be accurately synchronized to
the external EtherCAT bus for closed-loop control
operations. The execution cycle of the user programs
can be maintained also in emergency situations.
Distributed Clocks are supported. Amount and size of
the incoming and outgoing cyclic data are configured
on the slave station, and then a dedicated ESI file is
generated to configure the master system. The PDO
mapping can be defined statically or can be
created by the EC Master dynamically. As EtherCAT
slave, the M1 is a module device with a static object
dictionary that does not need to be further configured
by the master. Diagnostic is supported by several LED
indications on the module, by log messages and by a
monitor in the Bachmann SolutionCenter.

2 EtherCAT Ports IN, OUT

Max. 700 Bytes cyclic data for Rx und Tx each
Bus interval 125 s to 10 ms
Distributed Clock
User programs can be synchronised to EtherCAT
Connection- and network state visible for user
programs
Behavior in case of network problems confi gurable
LED for display of slave state
Error-LEDs for In- and Out-Port
Galvanic isolation from the system
Condensation-proof ColdClimate design on request

Item Item no.

ECS200 00018548-00
ECS200 CC 00019206-00

223
 EtherCAT

ECS200
EtherCAT data
EtherCAT Device Type Module device
Object dictionary Statical (depends on configuration of the slave station)
PDO Mapping Statical or dynamical
Distributed Clock Available
EtherCAT data types BOOL, BIT, USINT, SINT, UINT, INT, UDINT, DINT, REAL, ULINT, LINT, LREAL
Number of cyclic data Max. 700 Byte respectively in Tx and Rx
Cycle time 125 s, depend on CPU and data volume, max. 10 ms
Interface to user program
Access of cyclic data Process image, UFB channel view, SVI view
Slave Status Readable, settable through functional interface
Connection quality to network View as module and channel state of UFB, request by user software
Time-base synchronization Adapted to synchronization by user software of EC network
Behaviour in the event of Further completion of the user software by intervall possible
network break
Mailbox data On request
Diagnostic
LED Run Run (permanent light for operational, blinking codes for other slave state)
LEDs Parity Error 1, 2 Failure in the physical receive layer of in or out ports
LEDs EtherCAT Ports Standard LEDs for activity (green) and data rate (orange)
Monitor in SolutionCenter Value view of state information
Logbook entries Information host via debug level selectable
Configuration
SolutionCenter Setting of object directories via UFB channel configurator
System requirements
M-Base V3.80 or higher
Processor module Recommended MX207 or higher
Electrical data
Number EtherCAT Ports 2 (In/out)
Supply Internal via bus rail BS2xx
Current consumption Internal 270 mA
Galvanic isolation from the 500 V
system
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60 C
Rel. humidity operation 5 to 95 % without condensation 5 to 95 % with condensation
Storage temperature -40 to +85 C
Rel. humidity storage 5 to 95 % without condensation 5 to 95 % with condensation
Order codes
ECS200 00018548-00 EtherCAT slave module; 2x Eth100 (In/Out); operation only with CPU
module
ECS200 CC 00019206-00 Like ECS200; ColdClimate ( )

224
EtherCAT

225
 Fieldbuses PROFIBUS

Widely used, esteemed everywhere

PROFIBUS is a field bus that is widely PROFIBUS components in the future.

used, particularly in the area of mechanical Bachmann electronic offers a fieldbus
engineering and plant engineering and interface module for the backplane that can
even today in spite of all Ethernet- be used both as master, as well as slave.
based fieldbuses it continues to show The SolutionCenter contains a complete
increasing quantities. A broad palette of configurator that enables interfaces to the
peripheral components and an active user engineering tools of other manufacturers
organization will also ensure long-term through the consistent application of
availability of standards.

PROFIBUS DP Master Module

DPM200

Features
Fast ASIC technology
Transfer rate:
9.6 kbit/s to 12 Mbit/s
Up to 3 masters per M1 controller
Maximum 125 slave stations (with repeater)

Features
Multiple networks (multiple networks per CPU)
Convenient integration of the GSD files
PROFIBUS DP class 1 master
Support of all baud rates (9.6 Kbaud to 12 Mbaud)
defined in the standard
Transparent access to IO and process variables

226
 PROFIBUS

PROFIBUS DP Master Module

DPM200

The interface module for Profibus DP (Distributed

Peripherals) can be operated as DP master, DP slave
or as combined master/slave, which in a multi-master
network offers variables for another master. The
process data is available to the application program
as logical I/O module and thus can be reached via the
process image or via the function interface.

Up to 3 DPM200 modules per M1 controller

Transfer rate 9.6 Kbaud to 12 Mbaud
8 kByte shared memory for process data image
Consistency lock for data blocks is configurable
Two internal bridged connections for loop-through of
the cable
Galvanic isolation between fieldbus and controller

Item Item no.

DPM200 00010555-00
DPM200 CC 00018032-00

227
 PROFIBUS

DPM200
PROFIBUS DP master
Large process image 8 Kb x 16 DPM
Firmware Update via SolutionCenter is possible
Max. number of masters 3 per M1 controller
Max. number of slaves 32 without repeater, 125 with repeater
PROFIBUS Standard V0
Data length in the DPM 732 bytes per slave
Current consumption 400 mA/5 VDC
Interface
Transfer rate 9.6 k to 12 Mbaud
Connection 2x 9-pin D-Sub female connectors
Pin assignment In accordance with EN 50170
Signal level In accordance with RS485 standard
Galvanic isolation, 500 V
Interfaces to the system
Ambient conditions Standard ColdClimate
Operating temperature -30 to +60C -30 to +60C
Rel. humidity operation 5 to 95% without condensation 5 to 95% with condensation
Storage temperature -40 to +85C -40 to +85C
Rel. humidity storage 5 to 95% with condensation 5 to 95% with condensation

Order codes
DPM200 00010555-00 Profibus master/slave module; 12Mbit/s; Profibus V0; isolated
DPM200 CC 00018032-00 Like DPM200; ColdClimate ( )

228
 PROFIBUS

PROFIBUS Configurator

The Device Manager contains a complete

configuration tool for creation of PROFIBUS
configurations for master and slave applications
of the M1 system. Devices from any manufacturer
can be added to the catalog via their standardized
device description file in GSD format, and
integrated in the configuration.

The PROFIBUS configurator enables creation of

networks with an M1 controller as master station
and multiple slave stations. Likewise, M1 DP slave
stations can either be configured together with
an M1 master, or a pure slave configuration can
be created for an M1.
In this regard the slaves can be additional M1
controllers or also standard-conformant slave devices
from other manufacturers. For an M1 controller
a pure slave configuration can also be created.
For this station a GSD file can be exported that
facilitates integration in a different configuration tool.

On the master and slave station the configurator

automatically generates logical I/O modules for
access to the process data that permit an immediate
diagnosis and signal test via the Device Manager
and enable easy integration into the process image.
Bit-coded values can in this manner be conveniently
split into the individual DI or DO signals and given
symbolic channel names, without the necessity of
masking out the bits in the application program.

Graphic network configuration

Catalog for managing device descriptions files in
GSD format
Generates complete network configurations for
applications with M1 as master
Generates reduced configuration for applications
with M1 as slave, if a master from a different
manufacturer is used
Exports GSD files for configured M1 slaves for use in
other tools
Flexible creation of access channels that organize
the byte stream of the PROFIBUS in handy process
values

229
 Fieldbuses PROFINET

More flexibility, a more efficient network

The Ethernet-based fieldbus system, in parallel for other traffic. Thanks to the
PROFINET IO RT, is the technical successor prioritized transmission of PROFINET, other
of PROFIBUS DP. The advantage of protocols, such as FTP, HTML, visualization,
Ethernet as a media is the flexibilty etc. can be operated on the same physical
of the network topology, as standard network.
Ethernet switches can be used. Moreover,
the network infrastructure can be used

Features
Mode controller (master) and device (slave)
Transmission of I/O channel values of the device
to and from the controller
Transmission of process values (SVI) of the device
to and from the controller via data blocks
Configuration data for I/O channels on the device
(measuring range, signal direction, etc.) are stored
on the controller and transmitted to the devices when
the system boots
Standardized GSDML file available for configuration
in other configuration tools
Minimum bus cycle 1 ms
Data rate 10/100 Mbit
Other TCP/IP data traffic on the same network is
possible

230
 PROFINET

PROFINET IO (RT)

At Bachmann electronic PROFINET RT is a pure

software solution that can be started on the available
Ethernet ports of the controller. The control system
can be operated as PROFINET controller (master) and
as PROFINET device (slave). The PROFINET device
offers access to its I/O channels to the PROFINET
controller. Each module on the device can be assigned
to another controller, or input values can be read
by several controllers (Shared Device). Moreover,
the PROFINET device offers also access to process
variables of its local application programs. Thus it
is not only possible to create I/O-Slaves but also
devices with local intelligence (I-Device). An I-Device
works directly on its I/O-Signals and synchronizes
itself with a superior controller.

Transmission of I/O channel values from and to the

controller
I-Device: Transmission of process variables (SVI)
for coupling between CPUs (intelligent device)
Shared Device: Modules of a device can be assigned
to several controllers
Automatic handling of transmission errors,different
switch-on sequences, and network failures
Extensive diagnostics
Parallel operation with other Ethernet traffic in the
same network
Cycle times 1 ms
Adjustable reduction ratio for individual process
values that should be transmitted less frequently,
e.g. for analog inputs

231
 PROFINET

PROFINET Configurator

The grapical configurator for PROFINET networks is

part of the Device Manager in the SolutionCenter. It
enables the design of the network topology, including
all switches and cables. The devices are managed
via the standardized GSDML files in the PROFINET
catalog.

On the devices, modules can be assigned to slots

according to the information in the GSDML files.
For configuration of I-Devices, the communication
of process variables between M1 PROFINET devices
and the PROFINET controller is organized with data
blocks. SVI variables of the application software
are assigned to the data blocks and can then be
exchanged with a PROFINET controller.

On the M1 PROFINET controller, the I/O and process

valuess of its devices are represented as logical
I/O modules which enable convenient access to the
process data for application software and diagnostic
tools.
Network parameters such as timeout limits,
optional stations, assignment of process values to
communication relations, and further settings are
available in parameter tables.

The controller- and device-configurations are

automatically distributed to all participtating M1
systems. Additionally, the configuration project is
stored on the controllers, so the configuration can be
directly opened for verification or change. This grants
that the maintenance engineer always works on the
current network configuration.

Complete network configurations for the PROFINET

controller
Partial network configuratons for M1 PROFINET
devices
Device catalog for managing GSDML description files
Free arrangement of the devices in the graphical
network layout editor
Assignment of the modules to the slots on the
device
Convenient processing of network and device
parameters in tables
Generation of logical I/O modules on the controller
Direct opening of the existing configuration from the
controller

232
PROFINET

233
 Fieldbus - M-BUS

Standardized basis, integrated solution

Energy meters (gas, heat, output, water An integrated solution is provided by a rugged
etc.) are required in power plants, and and easily installable M-Bus adapter and
in combined heat and power generation its convenient integration as a fieldbus in
in particular, for regulation, as well as software communication.
accounting. The M-Bus standardized in EN
61334-4-1 is highly prevalent in Europe
for the connection of these meters. The
OSI model, if M-Bus is the physical layer,
the data link according to IEC 870 and the
application layer according to EN 1434-3
are specified for this protocol.

MBUS201 Master

The MBUS201 master enables easy connection of a

serial RS232 interface on M-Bus via an adapter.
The M-Bus is a widely used fieldbus in accordance
with EN 13757 for reading out consumption data from
meters (electricity, water, gas, heat). Transmission is
serial via voltage and current modulation on a two-
wire line that is protected against polarity reversal.
The M-Bus protocol is integrated as an intuitively
configurable fieldbus, and is addressed via the UFB
(Unified FieldBus ) software interface.

max. 4 MBUS201 masters per M1 controller

M-Bus protocol implemented as fieldbus
max. 5 meters (slaves) per master
Adapter can be inserted directly on the DSUB
connector
Integrated M-Bus power supply
Interfaces M-Bus and RS232 are galvanic isolated
LED display for collision detection and power supply
Data transmission at 300 to 9600 bps

Item Item no.

MBUS201 00019766-00

234
 M-BUS

MBUS201
Interfaces
M-Bus In accordance with DIN EN 13757-2
Connection Spring-force terminal in housing, shield support
Number of nodes Max. 5 counters (slaves) per master
Data rate 300 to 9600 bps
RS232 In accordance with EIA-232, D-Sub 9-pin, socket, no hardware handshake
Power supply 24 V ( 20 to 30 VDC)
Current consumption Max. 0.25 A
Reverse polarity protection Yes
Status displays
Power supply LED green
Collision detection- M-Bus LED yellow
Housing
Dimensions (W x H x D) 32 x 60 x 15 mm
Nickel-plated zinc die-cast
Mounting Hex socket (size 2.5) with ball head

Operating temperature -30 to +60 C

Rel. humidity, operation 5 to 95 % without condensation
Storage temperature -40 to +85 C
Rel. Humidity, storage 5 to 95 % without condensation
Order codes
MBUS201 00019766-00 M-Bus master adapter; energy measurement fieldbus EN13757; M-Bus
interface to RS232 DSUB 9; 24V power supply; up to 9,6kbit/s

235
 Fieldbuses MODBUS TCP/UDP/RTU/ASCII

Simply proven, proven simple

Modbus is a very simple, but proven Thanks to its simplicity and its inter
fieldbus system. In principle it only knows operability, Modbus is widely used in older,
the two data types, bool and integer, and as well as in new applications.
a set of queries that are always posed by Bachmann electronic offers Modbus master
the master and answered by the slaves. and slave as a pure software solution. Special
Modbus RTU was originally developed for hardware is not required. Both the Ethernet
serial interfaces, later the principles were ports and COM ports of all controller CPUs,
then extended to Ethernet with Modbus as well as the ports of the corresponding bus
TCP and Modbus UPD. modules EM203 and RS204 can be used.

Modbus Master/Modbus Slave

Features
Modbus master and slave available
Supported protocols: Modbus TCP, Modbus UDP,
Modbus RTU and Modbus ASCII
Multiple protocols can be used simultaneously
Uses existing interfaces of the controller, special
hardware is not required
Interfaces can be spatially distributed on FASTBUS
or BES substations.
Configuration via Device Manager

236
MODBUS TCP/UDP/RTU/ASCII

Modbus Master

With the Bachmann M1 Modbus master read/write

access to the data from any external standard-
conformant Modbus slave device is possible. The
holding register, register, coils und discrete inputs
of the external slave-devices are mapped to logical
hardware modules of the control system per hardware
modules. The cyclic update is executed automatically,
the values remain available in the process image.
Queries to the slaves are summarized automatically
in this process to reduce the load. In addition, the
Modbus master offers a function interface via which
any Modbus requests can be sent to the slaves. The
standardised error messages (Modbus exceptions)
are passed through to the application software,
the connection status is identified via diagnostics
variables. All Ethernet ports for Modbus TCP and UDP,
as well as all serial interfaces for Modbus ASCII and
RTU, are available. These can also be distributed
spatially to substations of the control system.

Supported protocols:
Modbus TCP, Modbus UDP, Modbus ASCII
and Modbus RTU
Use of the onboard interfaces of the CPUs
Possibility of spatial distribution of the
interfaces via FAST substations with EM213
or RS204 modules
Mapping of the contents of the Modbus Primary
Tables to virtual channel values
Multiple networks parallel
(also for different modes)
Gateway functionality
(also to other bus systems)
Investment protection thanks to extremely
wide distribution
Compatibility and openness
Easy handling

237
 MODBUS TCP/UDP/RTU/ASCII

network,
Modbus connection UFB module 1
Modbus Channel 1
Slave
master Channel 2

Channel 3
Configuration
Channel 4
Output Request
Registers<
Channel 5
Input1 Channel 6

1<2
Registers>
Coils Channel 7
2 3
1 Discrete> Cyclic Channel 8

3 4
Input
Functions
1 2
2 3
4 ... (Polling
... n
UFB module n
engine)
3 4
Channel 1
Response
n Data
4 ...
Channel 2
Modbus Mapping
... n protocol Channel 3
Interface & Channel 4
n engine trans- Channel 5
formation Channel 6

Channel 7

Channel 8

Application example Modbus master

Serial

Modbus
Network 3
Modbus
Network 2
Station 1 Station 1

Modbus slave Modbus slave

Ethernet 10/100 Mbit/s

Station 1 Station 2 Station 3 Station Station n

Modbus slave Modbus slave Modbus slave Modbus slave Modbus slave

238
 MODBUS TCP/UDP/RTU/ASCII

Modbus Master

Protocols Modbus TCP, Modbus UDP, Modbus RTU and Modbus ASCII
Protocol version Modbus Application Protocol Specification V1.1b
Supported function codes 1, 2, 3, 4, 15, 16 (are used automatically purely through
configuration). Via a function interface any function codes
can be called directly from the application program.
Interfaces
Physical layer Modbus RTU, ASCII RS232, RS422, RS485
Interfaces Modbus RTU, ASCII Serial interfaces to M1-CPUs
Nominal transfer rates 38400, 19200, 9600, 4800 bits/s (gross)
serial (RTU)
Distributability Modbus RTU, ASCII Yes (FASTBUS or BEM/BES substation with RS204 module)
Physical layer Modbus TCP, UDP Ethernet 10/100 MBit in accordance with IEEE 802.b
Interfaces Modbus TCP, UDP Ethernet ports of the CPU or of EM213 module
Distributability Modbus TCP, UDP Yes (FASTBUS or BEM/BES substation with EM213 module)
Performance data
Multiple Modbus networks Yes (up to 8 networks per controller)
simultaneously
Connection to multiple slaves Yes, only limited by bandwidth and memory
Baud rates with RTU, ASCII All baud rates offered by the interface can be used
Parallel operation of other protocols With TCP, UDP other TCP/IP-based protocols (FTP, web server, HMI
etc.) can be run on the same connection. Serial interfaces (ASCII,
RTU) require the COM port exclusively.
Word order Configurable per data point
Optimization Automatic summary of requests
Diagnostics
Status of the connection Can be indicated via channel module error states of the M1 I/O
system
Diagnosis of the connection quality Counter variables of the number of sent requests, received
responses, CRC errors, connection errors etc.
Error messages in plain text Entry in the M1 log book
Implementation
Form of delivery Driver MBM201 as part of the M-Base installation
Virtual modules in accordance with the Unified Fieldbus Model
Interface to the application
for access via MIO or process image
Configuration data format mconfig.ini (ASCII)

239
 MODBUS TCP/UDP/RTU/ASCII

Modbus Slave

The Modbus slave can be installed as a software

module on every controller CPU. Controlled through
a mapping table, it reads variables of the system and
makes them available on Modbus registers, where
they can be read by every standard-conformant
Modbus master. Write accesses of the master are
appropriately forwarded by the Modbus slave to the
mapped variables. In this manner process variables
of the user software, direct I/O signals, as well as
system variables, such as time of the controller, can
be transparently presented for the external Modbus
master.
All Ethernet ports for Modbus TCP and UDP, as well
as all serial interfaces for Modbus ASCII and RTU, are
available. These can also be distributed spatially to
substations of the control system.

Supported protocols: Modbus TCP/UDP/RTU/ASCII

Use of the onboard interfaces of the CPUs
Possibility of spatial distribution of the interfaces via
FASTBUS substations and EM213 or RS204 module
Mapping of any SVI variables in the Modbus Primary
Tables
Mapping of any I/O channels in the Modbus Primary
Tables

SVI interface network,

Symbolic_Var_1 connection
Task 1 Symbolic_Var_2

Symbolic_Var_n
config.

Modbus
Request
SVI interface master
Output Registers<
Symbolic_Var_A

Task 2 Symbolic_Var_B
Data Modbus
Input Registers>
Symbolic_Var_Z
Mapping Control
Coils <
Interface engine
SVI interface
& Input Discrete>

Symbolic_Var_I Trans- 1
Task n Symbolic_Var_II formation 2 Response
Symbolic_Var_X 3
4
SVI interface ...

I/O Symbolic_Var_1 n
Symbolic_Var_2
system Virtual Modbus data tables
Symbolic_Var_n

240
 MODBUS TCP/UDP/RTU/ASCII

Modbus Slave

Protocols Modbus TCP, Modbus UDP, Modbus RTU and Modbus ASCII
Protocol version Modbus Application Protocol Specification V1.1b
Data direction Bidirectional
Supported function codes 1, 2, 3, 4, 5, 6, 15, 16
Interfaces
Physical layer Modbus RTU, ASCII RS232, RS422, RS485
Interfaces Modbus RTU, ASCII Serial interfaces to M1-CPUs
Nominal transfer rates 38400, 19200, 9600, 4800 bits/s (gross)
serial (RTU)
Distributability Modbus RTU, ASCII Yes (FASTBUS or BEM/BES substation with RS204 module)
Physical layer Modbus TCP, UDP Ethernet 10/100 MBit in accordance with IEEE 802.b
Interfaces Modbus TCP, UDP Ethernet ports of the CPU or of EM213 module
Distributability Modbus TCP Yes (FASTBUS or BEM/BES substation with EM203 module)
TCP/IP Port Adjustable, preset: 502
Performance data
Multiple slave instances Yes, up to 8 instances per controller for concurrent operation
simultaneously different Modbus protocols or for the creation of different data
models for different masters
Multiple master connections Yes, for Modbus TCP configurable, number of simultaneous
simultaneously master connections (default 10). For UDP no limitation. With RTU,
ASCII, the operating principle only 1 master in the network.
Parallel traffic to Modbus TCP, UDP Yes (normal IP traffic via the same interface)
Diagnostics and safety
Log book support Yes (with adjustable debug level)
Online diagnostics Yes
Online connection statistics Yes
Access limitation Configurable list of permissible IP addresses, integration in the M1
rights management and access logging
Implementation
Form of delivery Modbus.m software module as part of the M-Base installation
Connection to process data SVI variables, flags and I/O signals
Configuration data format mconfig.ini (ASCII)

System prerequisites
Supported devices All controller CPUs

241
 Fieldbuses SERCOS

Specialized for rigorous requirements

SERCOS (SErial Realtime COmmunication services, but it also makes meta information,
System) is a dedicated bus system for such as symbolic names, input limits and
activation of high-quality electric drives units, available. Via service channel accesses,
and servo amplifiers. Communication is in addition to the cyclic process data, acyclic
configured on the controller and distributed parameters at runtime from the application
to the drives when the system boots. The program can also be changed or transferred
process data of the drive is available in from a list of initial parameters at system
standardized form and makes not only the start.
numeric values available via appropriate

Possible topology: SERCOS

ENGINEERING-PC

ETHERNET

SERCOS ANTRIEB

NT250 MPC240 DI216 DO216 AIO288 SEM201

SERCOS ANTRIEB

242
 SERCOS

SERCOS Master Module SEM201

The SERCOS (Serial Real-time Communication

System) master module SEM201 is capable of
controlling up to 32 drives. The bus has a ring
structure and offers a high level of interference
immunity thanks to the fibre optic technology.

SERCOS 2 Standard IEC 61491

Fiber optic technology
Bus with ring structure
2 Kb x 32 DPRAM
Transfer rates: 2/4/8/16 Mbaud
Cycle times: 62.5 s to 65 ms
Multiple masters can be synchronized

Item Item no.

SEM201 00011756-00

SEM201
Description
Channels/drives Fiber optic ring with max. 32 drives, 2 kB x 32 DPRAM
Modules per controller Max. 12
Transfer rate 2/4/8/16 Mbaud
Cycle times 62.5 s to 65 ms
Synchronization Multiple masters can be synchronized
Certified by SI Sercos International (formerly IGS)
Galvanic isolation from system Yes, via fiber optic cable
Ambient conditions
Operating temperature 0 to +60C
Rel. humidity operation 5 to 95% without condensation
Storage temperature -40 to +85C
Rel. humidity storage 5 to 95% without condensation

Order codes
SEM201 00011756-00 Sercos master module; 2/4/8/16MBaud; SERCOS II; FO interface 2x
FSMA (In/Out)

243
 bluecom

The real-time communication solution for large projects

Renewable energy sources like solar be able to react positively to errors like LVRT
and wind power stations exist in ranges and FRT, there has to be a swift and reliable
and dimensions that vary considerably. real-time connection to every separate power
Beginning with separate installations station. Diagnostic and remote maintenance
at a distance of a few hundred meters tasks, e.g state-of-the-art condition
up to hundreds of participants spread monitoring analyses, should be possible
across several square kilometers, the parallel to time-sensitive communications.
installations have to maintain contact
among themselves and with a monitoring bluecom provides reliable real-time
and control center. Operators are placing communication technology for the highest
ever higher demands on the controllability performance requirements, specifically
of such virtual power stations. In order to optimized for renewable energy systems' rapid

bluecom - energy park/virtual power station networking model

Park control center /

control station

M1 controller

Monitoring and maintenance from any

connection point possible with standard
PC

244
exchange of information. Top reliability, make for the greatest easy development.
easy maintenance and diagnosability, as The configuration, monitoring and diagnostic
well as adaptability to existing networks, analysis are executed via the SolutionCenter.
have been achieved.
As a software-only solution absent Thanks to its compatibility with Ethernet
with special requirements for CPU and standard IEEE 802.3, bluecom provides a
compatible to a broad spectrum of network sustainable solution for the networking tasks
hardware, applications in user-defined of modern power stations. bluecom at once
topologies can be put into effect, having up predefines the optimization of performance
to 500 participants and saves resources. with lower CPU and network load for master-
Library functions for cyclic and acyclic master communication at the machine and
communication in IEC 61131-3, C and C++ plant level too.

bluecom

Features
Networking of more than 500 subscribers in a free
network topology with bidirectional transmission of at
least 250 bytes in a real-time cycle of 20 ms.
Continuous additions of stations and entire network
segments during real-time operation
Optimization of speed and bandwidth utilization
ensure high data throughput with low CPU and
network load
Monitoring and analysis of the state of the network
and the fastest location of errors possible with no
extra effort via integrated diagnostic and monitoring
interfaces
Standards-compliant implementation is the basis
for the influence-free coexistence of real-time
communication parallel to other Ethernet-based
protocols and services

245
 bluecom

bluecom

bluecom defines an open real-time transmission

protocol optimized for the requirements of diverse
Ethernet based network structures that have grown
over time. Structures such as these can be found
in the networking of alternative energy plants, for
instance, the so-called virtual power stations.

bluecom connects hundreds of network devices

deterministically and is not assigned to proprietary
extensions of Ethernet standard IEEE 802.3. The
user is free to choose the topology, the transmission
medium and the transmission rate. As a result,
bluecom render the most cost-efficient real-time
networking of new and pre-existing systems possible.

Real-time networking of more than 500 sub-stations

with cycle time of less than 20 ms at 250 bytes of
bidirectional data transmission
Compatible with every MX, MPC, MH and MC series
processor module
Ethernet-based real-time protocol without specific
requirements for networking topology
Optimized for speed and bandwidth utilization
Efficiency by design (low CPU and networking
utilization)
Hot-plug functionality when removing and adding
network stations
Parallel communication via the same interfaces and
media, without impact on real-time capabilities
(HTTP, FTP, video, VoIP etc.)
Priorization of Ethernet traffic acc. to IEEE 802.3q
Configurable bandwidth limit
Subnet formation and cascading
Multi-master functionality
Integrated error detection and diagnostics
functionality
Configurable I/O mapping of network variables
Programming and diagnostic interface in IEC 61131-
3 and C/C++

Item Item no.

bluecom CL 00019331-61
bluecom CL AMT 00019331-71
bluecom RT 00019331-63
bluecom DL 00020721-64
bluecom DL AMT 00020721-74

246
 bluecom

bluecom
Rationale / Type / Compatibility
Protocol type Ethernet-based real-time protocol
Ethernet compatibility Yes, as per IEEE 802.3q (ISO/OSI layer 1+2)
Registered IEEE Ethertype 0x892D
Transmission medium Independent of transmission medium
Wireless communication (802.11) permissible once the jitter
Requirements have been taken care of
Gateway functionality Interface of different network types on the application level
Fieldbus CAN, Profibus DP, Profinet, Modbus UDP + TCP, EtherCAT
Control station level Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA, Modbus
TCP/UDP
Application development:
Communication library M1Com and M1Com.NET
Topology / Networking
Topologies Star, bus, ring*, mesh network
Dimension In compliance with IEEE 802.3 - 2000 m per network
section via fiber optic connection
Transfer rates supported 100 Mbit/s, 1 Gbit/s
Time synchronization Via PTP (IEEE 1588) **
Switches / infrastructure Standard Ethernet IEEE 802.3q
Parallel data traffic Yes, possible
Ethernet-based protocols and services, e.g. HTTP(S), FTP(S),
SNTP, SMTP, video stream, Modbus, OPC, MMS etc.
Configuration / Programming
Configuration SolutionCenter (support via wizards)
Remote configuration Yes (Ethernet LAN, Internet)
Network configuration SolutionCenter (support via wizards)
Programming IEC 61131-3, C/C++ user interfaces integrated,
Library functions
Software interfaces API for sending and receiving and for monitoring and checking
the full and proper delivery of packets, as well as the
management of I/O stations
Network variables Yes (configuration of variables at the endpoints automatically
generates bluecom communication channel)
Adding/removing slaves Yes, possible (hot plug)

* Employing appropriate network hardware

** Accuracy achievable subject to CPU type used and master clock used
247
 bluecom

bluecom
Diagnostics / Monitoring
I/O live display Yes (SolutionCenter, IEC 61131-3, C, C++)
I/O network variables Yes, for every I/O channel (status, value)
Channel status Yes, for every bluecom channel
Error status Yes (SolutionCenter, IEC 61131-3, C, C++)
Diagnostics Yes (SolutionCenter, IEC 61131-3, C, C++)
Statistics Yes (SolutionCenter, IEC 61131-3, C, C++)
Network monitor SolutionCenter
Network analysis Yes (by Wireshark plug-in, Wireshark data are generated
automatically on the controller)
Bandwidth limitation Monitoring and limitation of real-time communication
bandwidth use included
(adjustable, pre-configured: 35 Mbit/s)
Jitter monitoring Yes
QoS Yes (IEEE 802.3q)

Performance data
Number of I/O stations Max. 500 *** (restricted by software)
Cycle time 200 s to 1 s *** (any intermediate values configurable)
Transmission frame cyclic 0 to 1400 bytes per payload unit
Transmission frame acyclic 32000 bytes per payload unit
Capacity under test conditions Master CPU: MPC293, slave CPU: MX213, 10 ms cycle, 96
slaves, 50-byte cyclic data exchange bidirectional to each I/O
station, transmission medium copper
CPU load only Protocol Master: 17%, slave: 1,7%
CPU load (Protocol, GetData + Master: 27%, slave: 3%
SetData)
Network load Master: 9 Mbit/s, slave: 0.082 Mbit/s
Installation
Installation medium CD ROM or network
Installation tool SolutionCenter
Upgrading existing systems By software possible / licence required
System prerequisites
Automation equipment M1 CPUs of the MX200 series or better (application licence)
Porting information is available for implementation on external
equipment (developer licence)
Software MSys / MxCCore / M-BASE V3.80 or higher
Network Industrial standard managed switch (unmanaged switch with
appropriate configuration)

*** Limit value is subject to the power of the controller and the network, as well as the
controller capacity utilization and the network topology/load
248
 bluecom

Order codes
Item Item no. Description
bluecom CL 00019331-61 License to operate the bluecom communication software on
any number of Bachmann controller CPUs (Redustribution
exclusively together with CPU modules).
bluecom CL AMT 00019331-71 One year extension of product support and update delivery
for the bluecom Company License.
bluecom RT 00019331-63 Runtime License to operate the bluecom communication
software on one controller CPU. Enables the communication
with one or several bluecom compliant devices. Extension
of product support and update delivery is covered by a valid
M-Base Annual Maintenance.
bluecom DL 00020721-64 License to develop bluecom compatible products on third
party devices by any number of employees in one location
(Porting License).
bluecom DL AMT 00020721-74 One year extension of product support and update delivery
for the bluecom Porting License.

249
 Telecontrol

Protocols for energy technology

Devices for energy generation, energy anufacturer of an intelligent device can

m
transmission, and distribution are part of usually not decide on his own which proto-
the critical infrastructure, consequently col will be used this is decided by the plant
particularly high demands are imposed on operator.
availability and robustness. A reliable data
exchange between different devices is the For the device manufacturer, the flexible,
prerequisite for further expansion of intel- interchangeable telecontrol solutions offer
ligent power networks. Several standards crucial advantages in the international mar-
have established themselves for integra- ket. Without changes to the existing software
tion in data networks. In this regard, the for operational management, control, and

DNP3 (Distributed Network

Protocol)

Features
Complies with Level 2 with some extensions from
Level 3 and 4
Requires for operation on the controller a license file
for master, outstation or both simultaneously
Uses the Ethernet ports and/or serial COM ports of
the controller
Support for unsolicited responses
Support for time synchronization via DNP3

IEC60870-5 Client and Server

(Master and Slave)
For communication in accordance
with IEC60870-5-101, -103 and -104

Features
Standard compliant implementation of IEC60870-5-
101, -103, -104 client and server
Subsequently installable service/software solution
No changes to the application logic required
Fully configurable/no application-specific processing
via PLC libraries required
Configurator for commissioning and diagnostic
monitor in the SolutionCenter
Import/export of the slave configuration in CSV
format for exchange with other manufacturers
Reducing the amount of data via configurable
threshold filters

250
 Telecontrol

regulation, the telecontrol protocol can be

installed as an additional software compo-
nent, no additional hardware is necessary.
Thus this step can also still occur in the
commissioning phase. Thus, even retrofit-
ting a protocol on an already-delivered sys-
tem can be easily implemented. Likewise,
common operation of master and slave
is possible, and so is simultaneous use of
multiple communication standards on one
controller.

MMS Server MMS Client

GOOSE Publisher/ GOOSE Subscriber/
IEC61850, IEC61400-25 IEC61850, IEC61400-25

Features Features
Communication in accordance with Communication in accordance with
standards IEC 61850 or IEC 61400-25 standards IEC61850 or IEC61400-25
Pure software solution, special Pure software solution, special
additional hardware is unnecessary additional hardware is unnecessary
Shared operation with other Shared operation with other
protocols on the same Ethernet protocols on the same Ethernet
interface interface and on the same network
Enables access from outside to possible
variables of the controller Enables access from outside to
variables of the controller

251
 Telecontrol

DNP3
(Distributed Network Protocol)

DNP3 is telecontrol protocol that is primarily used

in North America, the UK and Australia. It is used
for data exchange between power generation
and distribution facilities, as well as for other
infrastructure installations such as in water
management. The standard is maintained and further
developed by the members of the DNP3 user group
and is released as standard IEEE1815.

The DNP3 service for the M1 controller is a pure

software solution that uses the Ethernet and COM
ports on the controller so that no additional hardware
is required. Depending on the configuration and
license, the service enables the operation of a DNP3
master, a DNP3 outstation (slave) or both operating
modes at the same time. The set of available services
and functions is conform to DNP3 level 2.
Control station
Master

Uses data or
Data objects can be generated on the M1 outstation
manipulate them (display,
commands) and linked with the process variables of the controller
Plant / field level
software. To transfer actual values to the master
SolutionCenter
Process
(monitoring direction), there are the possibilities
event polling, the polling of static data, the activation
db
us of an a
utomatic transfer (unsolicited responses) as
iel
,F
I/O well as explicit read accesses. In control direction,
Outstation
DNP3 serial the outstation can receive the commands (controls)
DNP3 TCP/IP of the master in order to accept setpoints, commands
M1-CPU FM and parameters.

Has data and makes them

available

Item Item no.

DNP3-Master RT 00024216-63
DNP3-Outstation RT 00024219-63
DNP3-Master/Outstation RT 00024329-63
DNP3 DVD 00024216-xx

252
 Telecontrol

When run as a DNP3 master, the M1 can read Requires for operation on the controller a license
and write values from standard compliant DNP3 file for master, outstation or both simultaneously
outstation devices. Operation via the user Uses the Ethernet ports and/or serial COM ports of
program is as simple here as setting a local digital the controller
output. Through the configuration of the master, Support for unsolicited responses
a logical IO module in accordance with the Unified Support for time synchronization via DNP3
Fieldbus Model (UFB) can be generated for each
outstation. These UFB modules can be operated DNP3 outstation
immediately in the SolutionCenter diagnostic tool Configuration of data objects via CSV file
or in a visualization. The values in the PLC are Linking of data objects with existing
made available to the user program in the process process variables
image. Alternatively, an event-driven response Parallel connection with several masters possible
can also be implemented to new actual values (requires the configuration of several instances)
from the outstation. Automatic deadband calculation (threshold value
filtering) of analog a
ctual values to reduce the
Details on supported object groups, variations and data volume
function codes of the outstation are provided in Time stamp of value changes implicit via the
the device profile document. In DNP3 there is no service
corresponding document for the master. However, Formation of quality information (flags) implicit
its features largely correspond to the possibilities via the service, can be set additionally by the
of the outstation. application via a quality variable.
Quality ensured by standardized certification tests
DNP3 service for master and outstation
Complies with Level 2 with some extensions
from Level 3 and 4

253
 Telecontrol

DNP3 master
Access to data objects of the outstation via logical
UFB modules
The currently received values are provided in the
process image
All events with flags and time stamp can be read
via the function
Event-driven handling of received actual values
possible

254
 Telecontrol

DNP3
General product features
Type Licensable service for Bachmann M1 controllers (pure software
solution, subsequently installable) with configuration interface.
Requires a valid license file for operation.
Object groups (telegram types) Complies with DNP3 Level 2, additionally some groups of Level 3 and
4; For details see Device Profile Document
Variations (representation Complies with DNP3 Level 2, additionally some variations of Level 3
formats) and 4; For details see Device Profile Document
Data types Automatic conversion of data types between process variables (SVI)
and DNP3 objects
Connection diagnostics Diagnostic variables show the connection status and statistics, can be
used for tools, HMI and application programs
Log messages Clear text messages in the log book, detail level changeable at runtime

Outstation product features

Multi master operation Possible by configuring several instances of the outstation with
different TCP port numbers
Assignment to event classes Selectable per data point in the CSV file
Preferred variation Selectable per data point in the CSV file
Addressing Standard compliant by configuring master address and outstation
address; With TCP an IP address and port number of the slave is also
required for the master
Source time stamping Implicit via the service
Quality marking (flags) Implicit via the service, additional setting possible via the application
using quality variable. Analog values outside of the configured min./
max. range are automatically marked with OVER_RANGE
Unsolicited responses Can be selected by the configuration; must be activated by the master
Threshold value filter Deadband value configurable to reduce value changes per data object
in the CSV file. Can also be changed by the master via DNP3.
Remote/local status Integrated in the token offered by M1 Access Control for write
accesses. When the token is taken, LOCAL status is displayed, write
accesses are denied. The local or remote status can also be set by
means of a function.
Rights control Integration in M1 Access Control to control access rights to the process
variables, for the prioritization of token assignments and for the
authorization of controller reboot
Access logging Write accesses of the master are recorded in the security log of the M1
Limiting of the master Configurable permitted master IP. Connection attempts by other
masters are denied
Time synchronization NEED_TIME request to the master can be configured once for the start,
cyclically or never

255
 Telecontrol

DNP3
Master product features
Integrity poll Configurable cycle for triggering a class 0 poll (integrity poll)
Event poll Free wheeling cycle for polling event classes 1, 2, 3
Connection monitoring Connection status detectable via diagnostic variable
Receipt of unsolicited responses Can be selected by the configuration: The master can activate and
receive the unsolicited responses of the outstations, and assign the
values to the process image.
API for incoming actual values The values of event polls and integrity polls are provided as channel
values in the process image. Full information incl. flags and time stamp
can be read by a function call. Additionally, an attach feature allows
event-driven reaction on incoming data.
Network configuration on the One UFB module per outstation; one UFB channel per data object. Data
master objects for which no UFB channel is configured are not shown but can
still be received.
Time synchronization Is executed on request of the outstation

Installation
Delivery form Separately installable product (service); supplied on DVD or as download
Licensing Runtime license for operation on a controller, irrespective of the
number of connections or information objects. Different licenses can be
purchased for master, outstation or combination.
License protection Hardware-dependent software key
Configuration of service and Via SolutionCenter
instance
Configuration of the data objects Via CSV file
Connection with process Mapping to the SVI variables of the controller software (IEC61131-3, C/
variables C++) as well as directly to IO and fieldbus values via a CSV file
System requirements for the controller
Device All M1 CPU series (MH200, MC200, MPC200, MX200) except for ME203
System version M-Base 3.90 or better
Physical Ethernet interfaces Ethernet ports of the controller CPUs or of the EM203 modules;
Operation with other TCP/IP-based protocols on the same interface is
possible
Physical serial interfaces Serial COM ports of the M1 CPU or of the RS204 modules in operating
modes RS232, RS422 and RS485. The parallel operation of several
protocols on the same COM port is not possible
System requirements for the PC
SolutionCenter SolutionCenter from version 1.90 (M-Base 3.90), processor requirements
see SolutionCenter product data sheet

256
 Telecontrol

Order codes
Item Item no. Description
DNP3-Master RT 00024216-63 License to operate the DNP3 master on one control CPU.
Provides communication over the ethernet or serial interfaces
with standards-compliant servers (outstations) using
the DNP3 protocol in accordance with the compatibility
documentation.
DNP3-Outstation RT 00024219-63 License to operate the DNP3 outstation (Slave) on one
controller CPU. Provides communication over the ethernet or
serial interface with standards-compliant clients (masters)
using the DNP3 protocol in accordance with the compatibility
documentation.
DNP3-Master/ 00024329-63 License to operate the DNP3 master and outstation on one
Outstation RT controller CPU. Provides communication over the ethernet or
serial interface with standards-compliant clients (masters)
using the DNP3 protocol in accordance with the compatibility
documentation.
DNP3 DVD 00024216-xx Installation media for DNP3 client (master) software (DVD).
Without a valid Runtime License the DNP3 client runs only
temporarily for 2h in demo mode.

257
 Telecontrol

IEC60870-5 Client and Server

(Master and Slave)
For communication in accordance
with IEC60870-5-101, -103 and -104

Application areas
The remote control protocol, according to standards
IEC60870-5-101 and IEC60870-5-104, is widely
used in power generation, power distribution and
infrastructure areas. They enable the control and
monitoring of intelligent sub-components and sub-
stations through a superordinate control center.
The palette of these sub-components ranges from
circuit breakers, converters, and energy meters to
cogeneration units up to complete power plants. The
IEC60870-5-103 standard was defined especially for
communication with protective devices.

Product features
The IEC60870-5 service is installed purely as a
Control station software component on the controller and requires
no special hardware. It uses the serial interfaces
(-101, -103) or the Ethernet ports (-104) available
on the controller. Through configuration of multiple
Plant / field level
Process
instances, simultaneous operation of -101, -103, and/
or -104 is possible; the function as master or slave
SolutionCenter

can be selected per instance. It is possible to connect

us
db
iel
I/O
,F multiple external masters by creating multiple slave
IEC 60870-5-101, -103: instances. Multiple redundant masters are also
Serial RS232, 422, 485
possible for each instance.
IEC 60870-5-104: Ethernet

M1-CPU FM

Item Item no.

IEC60870-5-Server RT 00022127-63
IEC60870-5-DVD 00022127-xx
IEC60870-5-Client RT 00024214-63
IEC60870-5 Server/Client RT 00024327-63
IEC60870-5 Redu-Server RT 00027197-63
IEC60870-5 Client/Redu-Server RT 00027198-63

258
 Telecontrol

Client (Master)
Each instance of the master connects
automatically to the assigned external slave
device, sends a general interrogation and receives
the interrogated values as well as the values
transmitted spontaneously from the slave. These
values are represented as channel values and are
available to the user immediately without any
additional programming effort. Values can be sent
in the direction of the command by simply writing
to an output channel. As a result, the slave can be
operated as easily as a local I/O module.

Event-driven reception of the slave data is

possible for more complex applications. Additional
library functions are available for special functions
such as setting the time of the slave, meter
readout etc.

PC
Configuring SolutionCenter SolutionCenter
Parametrizing Configurator Monitor
Monitoring

Ethernet, TCP/IP:
FTP, SMI

M1 controller SW modules SW modules

C/C++ PLC with process image

Configuration Process data

Adresses and Logical Logical Logical

server objects, module module module
mapping
on process data
IEC 60870-5 Client software (Master)

-104 (TCP/IP) -101, -103 (serial)

IEC 60870-5-101
IEC 60870-5-104 IEC 60870-5-104
or -103
Server (Slave) Server (Slave)
Server (Slave)

Process
Sensor Sensor Sensor
Actuator Actuator Actuator

Software interface Hardware interface Block diagram IEC60870-5 Client

259
 Telecontrol

Server (Slave)
The information objects that the server offers in
the command and monitoring direction, are linked
to the controller with existing process variables, via
the configuration. No change to the programming
code is necessary for this. A different data model
can also be created for different clients.

To reduce the communication load, a threshold filter

can be enabled. Values that are outside of defined
Min/Max limits are marked as invalid and will only
be transferred again when they return to the valid
range. No implementation by the user is necessary
for this. A monitor in the SolutionCenter shows the
current configuration of information objects used in
the server, and the value most recently transmitted
to the client.
The log-in of clients can be restricted by specifying
a permitted IP address, and the number of
simultaneous client connections can also be limited.
Write accesses can be captured in the security log
of the controller; the user-dependent management
of access rights is also effective for IEC 60870.

PC
SolutionCenter PC, Visu,
Configuring 60870 60870 60870
Configurator/ control
Parametrizing Master Master Master
Control direction
Monitor station etc.
Monitoring
Monitor direction

Ethernet TCP/IP

M1 controller Ethernet
Serial COM ports
TCP/IP

Configuration IEC 60870-5 Server

Object model Communication according to
Data mapping -101, -103, -104

SVI
Software Module
MIO
PLC, C/C++

Process Sensor
Actuator

Block diagram IEC60870-5 Server

260
 Telecontrol

Control room #1: 2 Master

Router
1 computer with Slave with
1 network card with master redundancy
2 IP addresses

Control room #2: 4 Master

Router

2 computer with
2 network cards each

Router

Application example of redundancy per IEC 60870-5-104

Engineering The diverse communication possibilities via field

Easy to use tools for configuration of the client busses and real-time Ethernet, the broad range
and server are available in the SolutionCenter. of signal interfaces to grid measurement, as well
The master is configured like a local I/O module as powerful mass storage make the M1 system
on whose channels the information objects of the in conjunction with the remote control protocol
internal devices are represented in monitoring and of the series IEC60870-5-10x ideally suitable
command direction. for use as a control device, central control, data
concentrator, datalogger and gateway.
There is a table editor for the slave for generating
the outwardly visible information objects. The Technical data
link to the process data takes place by selecting Standard compliant implementation of
the corresponding SVI variables from a variable IEC60870-5-101, -103, -104 client and server
browser. To exchange the configuration using other Subsequently installable service/software
tools, import and export functions of a generic CSV solution
format are available. No changes to the application logic required
Fully configurable/no application-specific
Advantage processing via PLC libraries required
Existing software for sequence control and Configurator for commissioning and diagnostic
regulation does not need to be changed and will monitor in the SolutionCenter
not be affected in its runtime. Thus it can be Import/export of the slave configuration in CSV
flexibly responsive to final customer requirements format for exchange with other manufacturers
without changing the existing tested software for Reducing the amount of data via configurable
control and regulation of the substation. Through threshold filters
realization as a finished server with integrated Number and IP addresses of authorized clients
update- and threshold logic, tedious replication of can be limited
the protocol functions via limiting PLC-libraries, and Logging of write accesses in the security log of
the associated training efforts in the standard, is the controller
eliminated. Engineering and testing time can thus Easy and fast start-up including diagnosis
be reduced, and the integrated diagnostics shorten without any programming effort
the troubleshooting in the event of malfunctions The remote control protocol can be operated like
during operation. a simple I/O module
261
 Telecontrol

IEC60870-5-10x services
General product features
Supported protocols IEC60870-5-101, IEC60870-5-103, IEC60870-5-104 as client
( master) or server (slave)
Type Licensable service for Bachmann M1 controls (software-only solution,
subsequently installable) with configuration interface.
Requires a valid license file for operation.
Parallel operation Simultaneous operation of client and server as well as various
protocols on one controller possible
Message types (ASDU types) Comprehensive implementation of the essential application data units,
for example: single point information; single command; double-point
information; double command; step position information; regulating
step command; measured value, normalized; time synchronization,
reset (See interoperability documents for details)
Delivery form Separately installable product (service); delivery on DVD or as
download
Installation Via SolutionCenter
Licensing Subject to individual license per CPU (regardless of number of servers,
client connections or points of information)
License protection Hardware-dependent Software Key, can be ordered separately for
server or combination
Device All M1 CPU families (MH200, MC200, MPC200, MX200) except ME203
System version Msys from version 3.85, Mcore from version 3.80

General features of Client (Master)

Receipt of data in monitoring - Automatic mapping of the values on input process variables without
direction any programming
- Display in process image for IEC61131-3 programs
- Event-driven reception in C/C++ possible
- Access to the receiving buffers also possible via function interface
Transmission of data in controller - Automatic transmission by writing output process variables
direction - Display in process image for IEC61131-3 programs
- Function interface for special procedures such as time
synchronization, multistage command execution or meter readout
General features Server (Slave)
Configuration of the information Configurator im SolutionCenter for generating the information objects
objects and for connecting to process variables. Checking for plausibility of
the parameters and suitability of the selected variable type depending
on the ASDU type, storage of the configuration as a CSV file on the
controller.
Data type conversion Automatic conversion of SVI data types to IEC data types
Query groups Yes, information can be assigned to query groups 1 to 16 per
configuration
Source time stamping This is created automatically by the server or read from a configured
process variable.
Quality labeling This is created automatically by the server or read from a configured
process variable.

262
 Telecontrol

IEC60870-5-10x services
General features Server (Slave)
Designation of the (COT) cause of Created automatically by the server.
transmission
Cyclic transmission Can be configured with individual cycle time per information object
Background interrogation Can be configured with individual cycle time per server instance
Update rates Configurable monitoring cycle for detection of spontaneous value
changes. Additional triggering possible through software. Automatic
protection against system overload. Minimum cycle limited through
free capacity of the CPU.
Threshold filter With -101 and -104 one threshold value can be configured per
information object, filtration is either absolute or integrating.
Connection monitoring Connection status can be detected via diagnostics variables for
customer software.
Access control and logging Limiting of the number of clients, IP address specification for client,
integration with M1 Access Control: Logging of connections and write
accesses
Multi-master capability A connection to multiple masters is possible by multiple instancing.
Different object directories are possible per instance.
Configuration
Configuration interface Integrated in Bachmann SolutionCenter
Data configuration/mapping Storage of configuration as CSV file via configuration interface with
variable browser and consistency check
Diagnostics
Monitor for information objects Bachmann SolutionCenter shows all information objects with the last
transmitted value and time stamp
Connection statistics Connection status, connection error, number of correct/incorrect
telegrams etc. are mapped on process variables and are available for
the user software, tools and visualizations.
Error messages in plain text Shiftable levels of logbook entries during runtime
Logging Write accesses can be logged automatically in the security log of the
M1 controller.
IEC60870-5-101
Physical interface Serial ports of the M1 CPU or of RS204 modules in operating modes
RS232, RS422 and RS485. Parallel operation of multiple protocols on
the same port is not possible
Operating mode of the Link Layer Either symmetric or asymmetric
Addressing Device via address of the connection layer (Link Layer) and station
address (Common Address). Information object address (IOA) either
structured (28.7.16) or flat (1836816), can be freely assigned in the
configuration.
Baud rates No restriction through the IEC server

263
 Telecontrol

IEC60870-5-10x services
IEC60870-5-103
Physical interface Same as for -101
Addressing Device: Common station address
Information object: Via FUN, INF or via GIN
IEC60870-5-104
Physical interface Ethernet IEEE 802.3 (interfaces of the M1 CPUs and EM2131) Parallel
operation with other TCP/IP based communication on the same
interface is possible.
Addressing Device: Via selection of the Ethernet interface, as well as assignment
of the IP port (default 2404). IOA same as for -101
Redundancy Supports master redundancy per IEC 60870-5-104 and the Norwegian
Convention. The redundant operation of the slave requires an
appropriate RT license.

* EM213 Performance values limited compared to the onboard interfaces of the CPUs

Order codes
Item Item no. Description
IEC60870-5-Server RT 00022127-63 License to operate the IEC60870-5 server on one controller CPU.
Provides communication over the ethernet or serial interfaces
with standards-compliant clients using the IEC60875-5-104
protocol in accordance with the compatibility documentation.
IEC60870-5-DVD 00022127-xx Software and documentation for the IEC60870-5 server (slave)
and client (master). Enables communication according to the
standards IEC60870-5-101, -103 and -104. Without a valid
Runtime License the IEC60870-5 server runs only temporarily
for 2h in demo mode.
IEC60870-5-Client RT 00024214-63 License to operate the IEC60870-5 client on one controller CPU.
Provides communication over the ethernet or serial interface
with standards-compliant servers using IEC60875-5-101,
-103 and -104 protocols in accordance with the compatibility
documentation.
IEC60870-5 Server/ 00024327-63 License for the combined operation of the IEC60870-5 client
Client RT and server on one controller CPU without regard of number of
connections or data points. Provides communication over the
ethernet or serial interfaces with standards-compliant partners
using the IEC60875-5-101, -103, -104 protocol in accordance
with the compatibility documentation.
IEC60870-5 Redu- 00027197-63 License for the operation of the IEC60870-5 server with
Server RT redundant network connection on a controller CPU. Enables
communication via the Ethernet or serial interface with
standard compliant clients via IEC60870-5-101, -103 and -104
protocol in accordance with interoperability documents.
IEC60870-5 Client/ 00027198-63 License for the combined operation of the IEC60870-5 server
Redu-Server RT with redundant network connection and of the client on a
controller CPU. Enables communication via the Ethernet or serial
interface with standard compliant communication partners via
IEC60870-5-101, -103 and -104 protocol in accordance with
interoperability documents.
264
 Telecontrol

MMS Server
GOOSE Publisher / IEC61850, IEC61400-25

The MMS Server equips the M1 controller with the

capability of communicating in accordance with
the standards IEC61850 or IEC61400-25. These
standards describe manufacturer-independent
communication between plants for energy generation
and distribution. They enable the seamless integration
of an ever-increasing number of heterogeneous
plants, such as wind turbines or CHPs, in a control
station or in a mixed network.

The standards IEC61850 and IEC61400-25

extend far beyond pure data communication. They
also define the data modeling and thus offer an
object-oriented view of the system. Objects such
as generator, power switch, transformer, voltage
controller, or rotor are standardized. For each of these
objects the designation, data points, and services for
access to the data are specified.
A customer achieved the
certification of its system While TCP/IP-based MMS is mostly used as a SCADA
according to IEC61850 based on interface, the multicast-based GOOSE is also available
the MMS Server from Bachmann. for automation with real-time requirements for fast
transmission of spontaneous value alterations.
Both processes are configured via the same
Actual values / Reports

Set values / Operates

TCP/IP

M1 software module
MMS server
read,
Customer software write Connect/
SVI Disconnect
PLC 1
read, Browse
Customer software write Object
SVI dictionary
PLC 2 Mapping
read, IEC names Read/write
Customer software write to values
SVI
C/CC++ SVI names Operate
read,
write DataSet
System variables SVI handling
Generate
reports
File transfer

MMS Server as a SCADA interface for the M1 controller

265
 Telecontrol

standardized XML file, which can also be used for It is started as a stand-alone software module
scheduling the entire network. No special hardware required; purely software
solution for all M1 CPUs except for ME 203
The MMS Server from Bachmann electronic maps Simultaneous operation of client, server, GOOSE
the automation process variables to the attributes of Publisher, and GOOSE Subscriber on one controller
the IEC61580 or IEC61400-25 address space. The Configuration of the variable set via standardized
user of the MMS Server determines the standardized ICD file (XML format)
ICD file (ICD = Intelligent Electronic Device Mapping of process variables to IEC variables in a
Capability Description), what information of the CSV file
plant is represented by the server, and are therefore Cyclic scan of report and GOOSE data to
visible to the client (e.g. the control station). This automatically detect and send value alterations
enables individual adaptation to different plants or In addition, triggering is also available from the
modular expansion stages. application software
Automatic deadband calculation (db, zeroDb) for
The GOOSE Publisher feature enables, in addition analog measured values (MV, CMV) for reducing
or as an alternative, the selected process data to be network load
distributed as prioritized multicast messages in the Integrated into the mechanisms in the controller
network. To do this, only the corresponding GOOSE for rights validation and logging write accesses
control blocks need to be configured in the ICD file. and connections
Customer application has been certified
successfully as per IEC61580 Ed. 2 by TV SD
Features according to IEC61850/IEC61400-25 Can be operated together with other protocols
Support for Ed. 1 and Ed. 2 of IEC61850 (OPC, QSOAP, Telnet etc.) on the same Ethernet
The object definition decides between IEC61850 interface of the M1 controller
or IEC61400-25 CPU load can be limited
Transport layer MMS (Manufacturing Message
Specification) according to ISO 9506
GOOSE (Generic Object-Oriented Substation
Event) Publisher in accordance with performance
class 3
Generating reports and GOOSE messages
Browsing of objects with presentation of structures
and elements in plain text (self-describing system)
Reading and writing of values (Get/Set data
values)
Managing data sets
Direct operate, Select before operate (single and
multi-level command control, each with normal
or enhanced security)
File transfer

Features

266
 Telecontrol

Application

MMS Client Control station MMS

Manufacturer
TCP/IP
Message
Layer 3
Specification
Internet

MMS Server I/O MMS Server

bus ,F
i eld iel
db
,F us
I/O
M1 CPU M1 CPU

GOOSE
Generic
object-
oriented
GOOSE Publisher, Ethernet GOOSE Publisher, substation
Subscriber Layer 2 Subscriber event

Differences between MMS and GOOSE

MMS GOOSE
SCADA protocol Automation protocol
Connection to control station or central controller Connection between switch and protection devices
(hierarchical) (on an equal basis)
Enables the reading of individual values, writing of Only the exchange of actual values, mostly binary
commands and set values, monitoring lists (reports) status information (events), no writing via GOOSE
TCP/IP, layer 3, connection oriented Ethernet, layer 2, connectionless, multi-cast
Client/Server principle: 1:1 Publisher/Subscriber principle: 1:n
(producer/consumer)
Deferred transmission, partly from buffered Real time immediately send value alterations
information
Defined for IEC61850 and IEC61400-25 Only defined for IEC61850

267
 Telecontrol

MMS Server/GOOSE
Performance data
Number of server instances per controller 1
Number of logical devices per server 200
GOOSE performance class P3

Order codes
Item Item no. Description
MMS-Server DVD 00014547-xx Software and documentation for the MMS Server. Provides
communication over the ethernet interface according to the
standards IEC61850 or IEC61400-25. Without a valid Runtime
License the MMS Server runs only temporarily for 2h in demo
mode.
MMS-Server RT 00014547-63 License to operate the MMS Server on one controller CPU. Allows
communication over the ethernet interface with standards-
compliant client software using the IEC61850 or IEC61400-25
protocol in accordance with the compatibility documentation.
MMS-GSV-Server RT 00023856-63 License to operate the MMS Server on one controller CPU.
Provides communication over the ethernet interface with
standards-compliant client software via the IEC61850 incl.
GOOSE and IEC61400-25 in accordance with the compatibility
documentation.
MMS-Client/ 00020316-63 License for the combined operation of the MMS Server and Client
Server RT on one controller CPU. Provides communication over the ethernet
interface with standards-compliant remote stations using the
IEC61850 or IEC61400-25 protocol in accordance with the
compatibility documentation.
MMS-GSV-Client/ 00026409-63 License for the combined operation of the MMS Server and MMS
Server RT Client incl. GOOSE Publisher and Subscriber on one controller
CPU. Provides communication over the ethernet interface with
standards-compliant remote stations using the IEC61850 or
IEC61400-25 protocol in accordance with the compatibility
documentation.

268
 Telecontrol

MMS Server Available services

IEC 61400-
Functional group Description Services IEC 61850
25
Server Represents the visible outwards GetServerDirectory M O
appearance of a device. All other
functional groups are part of the
server.
Association Services for establishing and Associate M M
closing a connection via the Abort M O
client.
Release M O
Logical device Provides the list of all logical GetLogicalDeviceDirec M O
devices within the server. tory
Logical node Represents a certain function, LogicalNodeDirectory M O
e.g. the overvoltage protection. GetAllDataValues M X
Data Allows specification of typified GetDataValues M M
information, such as the position SetDataValues O M
of a switch with quality infor
GetDataDefinition M O
mation and timestamp.
GetDataDirectory M O
Data set Allows grouping of different data. GetDataSetValues M M
CreateDataSet O O
DeleteDataSet O O
GetDataSetDirectory O O
Report Control Automatic transmission of process Report
Block values to the client after modi GetBRCBValues
fying value or quality. The be-
SetBRCBValues
havior is controlled by a Report C O
GetURCBValues
Control Block (RCB). The data is
managed in data sets. SetURCBValues

Event-oriented, real-time commu- SendGOOSEMessage

GOOSE nication on Ethernet Layer 2. The C X
data is managed in data sets.
Control Describes the service for the con- Select
trol of devices or groups for para- SelectWithValue O O
meter specification, for instance.
Cancel
Operate M M
CommandTermination O O
File transfer Defines the exchange of files. GetFile M
SetFile
O X
DeleteFile
GetFileAttributeValues M

M = mandatory
O = optional
C = conditional, at least one of them should be supported (BRCB or URCB)
X = not part of the standard

269
 Telecontrol

MMS Client
GOOSE Subscriber / IEC61850, IEC61400-25
(Manufacturing Message Specification Client)

Numerous switching, protective, and measurement

devices in the energy technology area are equipped
with an Ethernet interface and offer communication
in accordance with the IEC61850 standard. Via
this interface, parameters can be assigned for the
devices regardless of manufacturer, the devices can
be diagnosed, and actual values can be picked up
through polling or received per report or GOOSE.

Through the Bachmann MMS Client, the M1 control

system is capable of operating and monitoring such
devices. The MMS Client behaves on the controller
in a manner similar to a fieldbus driver: It supplies
actual values of the peripheral devices, which are
Item Item no. received as reports or GOOSE messages, directly
MMS-Client DVD 00017952-xx to the application software. Here they are available
MMS-Client RT 00017952-63 in the process image. In the control direction,
MMS-GSV-Client RT 00024328-63 switch commands, set values, and parameters for
MMS-Client/Server RT 00020316-63 the peripheral device can be set directly from the
MMS-GSV-Client/Server RT 00026409-63 application program.

M1 software module Configuration

- Server
- Reports
- GOOSE

MMS Client
Function Server 1
call XCBR1.Pos
Customer software
Connect/
PLC module 1 Disconnect
Function
call Read/write
Customer software
values
PLC module 2
Function Operate
call Function
Customer software Server 2
interface Configure
C/CC++ module MMXU1.AvgWatts
reports,
activate/
Process image deactivate
Activate/
deactivate
GOOSE
Reports, messages Server 3
GOOSE LPHD.PhyHealth
data as
Receiving reports and
process
GOOSE data
values
Ethernet

MMS Client as peripheral device interface

270
 Telecontrol

Features Operating interface for sequential programs

No special hardware required, pure software (IEC61131-3, C/C++) via SMI for temporal
solution for all M1 CPU types except ME203 decoupling
It is started as a stand-alone service directly Library for PLC programming in accordance with
from the application software IEC61131-3
Common operation with other protocols on the Header file for C/C++ programming
same Ethernet port and in the same network Commissioning and diagnostics monitor in the
Configuration via SolutionCenter, no external SolutionCenter
tools are required Disclosed interface for tools and visualizations
Operates devices in accordance with IEC61850 Report data and Goose messages are available
and/or IEC61400-25 in the same network via logical I/O modules for application programs
and tools

MMS Client (IEC61850/IEC61400-25)

Usability
Implementation areas Operation and monitoring of substations and protection
devices in accordance with IEC61850-7
Communication with distributed energy resources in
accordance with IEC61850-7-420, e.g. CHP, photovoltaic,
thermal storage
Communication with wind energy devices and plants
in accordance with IEC61400-25, e.g. wind turbines,
meteorological measuring in-struments
Scope of delivery Software components for the controller
PLC library and C/C++ header for operation of the API
Test and diagnostics monitor in the SolutionCenter
User manual
Sample configuration
PLC sample project
User interface for IEC61131-3 Display of data in the process image via report or GOOSE
Individual read and write commands via non-blocking
function blocks (PLC) or non-blocking calls (C/C++)
User interface for C/C++ Non-blocking functions for calls and replies; header file
with required definitions
Features according to IEC61850/IEC61400-25
Login/logout on the external server with or Associate, Abort, Release
without password
Check connection status MMS status request
Read value from data attributes GetDataValues
Write value from data attributes SetDataValues
Activation and configuration buffered and Get/SetBRCBValues, Get/SetURCBValues, BRCB etc.
unbuffered reports (BR, RP) Buffered report control block
Generating, deleting, and reading datasets CreateDataSet, DeleteDataSet, GetDataSetDirectory
Issuing of switch commands (operates) Select, Select with value, Operate, Cancel,
TimeActivatedOperate
Receipt of information reports as reaction to operates with
enhanced security

271
 Telecontrol

MMS Client (IEC61850/IEC61400-25) / Order codes

Item Item no. Description
MMS-Client DVD 00017952-xx Software and documentation for the MMS Client. Provides access
to external devices over the ethernet interface using the standard
IEC61850 or IEC61400-25. Without a valid Runtime License the
MMS Client runs only temporarily for 2h in demo mode.
MMS-Client RT 00017952-63 License to operate the MMS Client on one controller CPU.
Provides communication over the ethernet interface with
standards-compliant servers using the IEC61850 or IEC61400-
25 protocol in accordance with the compatibility documentation.
MMS-GSV-Client RT 00024328-63 License to operate the MMS Client on one controller CPU. Provides
communication over the ethernet interface with standards-
compliant servers using the IEC61850 incl. GOOSE subscriber
or IEC61400-25 protocol in accordance with the compatibility
documentation.
MMS-Client/ 00020316-63 License for the combined operation of the MMS Server and Client
Server RT on one controller CPU. Provides communication over the ethernet
interface with standards-compliant remote stations using the
IEC61850 or IEC61400-25 protocol in accordance with the
compatibility documentation.
MMS-GSV-Client/ 00026409-63 License for the combined operation of the MMS Server and MMS
Server RT Client incl. GOOSE Publisher and Subscriber on one controller
CPU. Provides communication over the ethernet interface with
standards-compliant remote stations using the IEC61850 or
IEC61400-25 protocol in accordance with the compatibility
documentation.

272
Telecontrol

273
 OPC Solutions

Manufacturer-independent data exchange

Machines and plants usually work as a tion solution is simply supplemented with
composite and are coupled to a central an additional software component, addi-
data acquisition system, a control room, or tional hardware is not necessary. For the
a PDA/MES system. OPC stands for Open- user of OPC Classic, a high-performance
ness, Productivity and connectivity, it is server is available in two expansion stages.
a solution for manufacturer-independent Convenient tools are provided for commis-
exchange of data, and it is the bridge, es- sioning and configuration.
tablished worldwide, from automation into
the IT world.

Since the introduction of OPC UA (Unified

Architecture) this data interface can be
operated directly on the controller without
Windows PC. For this, the existing automa-

OPC UA Server and Client

Features
Data Access according to OPC UA
specification
Is installed as additional service on
the controller
Quality is granted by participation at
Interop workshops and conformance
tests
Server displays the process values
of the controller in its address space
without additional configuration steps
The client connects to multiple
external UA servers
Subscriptions without programming
effort

OPC Standard Server OPC Enterprise Server

Features Features
OPC Data Access 1.0, 2.04, 2.05, 3.0 OPC Data Access 1.0, 2.04, 2.05, 3.0
Connection to M1 or CT via Ethernet Connection to M1 or CT via Ethernet
Secure SSL connection to the Secure SSL connection to the
controllers controllers
Up to 5 automation devices per No limitation of connected M1
server systems
Up to 10,000 information points No restriction of data quantity
Operation under Microsoft Windows Simulation of clients
7 (32 and 64bit), 8.1, 10 and Operation under Microsoft Windows
Windows Server 2008, 2012, 2016 Vista, XP, 2000

274
 OPC Solutions

OPC UA Server and Client

Openness, Productivity and Connectivity
Unified Architecture

The OPC UA Server is a pure software solution

and can be executed directly on the controller
CPU without additional hardware. It offers full and
transparent access to the process values of the
control application. Systems for visualization, Scada
or data logging can use OPC UA as a manufacturer
independent interface. An additional Windows PC for
execution of the OPC server software is no longer
required.

More benefits from the direct execution on the

controller are the automatic recognition of process
data without the need to create a configuration, and
the accurate source time stamps. If requested, the
communication is encrypted, and the communication
partners can be identified unambiguously by TLS
certificates. Plain communication without login data
and the certification check are of course still possible.

Data Access according to OPC UA specification

Is installed as additional service on the controller
Quality is granted by participation at Interop
Item Item no.
workshops and conformance tests
OPC-UA-DVD 00022170-00
OPC-UA-DA-Server RT 00022170-63
Server
OPC-UA-Client/Server RT 00028783-63
Displays the process values of the controller in its
OPC-UA-Client RT 00028782-63
address space without additional configuration steps
Considers access permissions on variables at
reading and writing
Write access can be logged
The supply of variables can also be restricted via
the configuration in the SolutionCenter

Client
Connection to multiple external UA servers
Subscription of values also without programming
Write values without programming
Current values from subscriptions are automatically
available in the process image and HMI
Operation from the application program by function
blocks to PLCopen
Functional interface for the application from C/C++

275
 OPC Solutions

PC
SolutionCenter PC, HMI,
Configuring OPC UA OPC UA OPC UA
Configurator/ ERP etc.
Diagnostics Client Client Client

Control direction
Monitor

Monitor direction
Ethernet TCP/IP

M1 controller Ethernet
Serial COM ports
Port

Configuration
of the address OPC UA Server
space
(optional)

SVI
Software Module
MIO
PLC, C/C++

Process Sensor
Actuator

OPC UA Server on the M1 controller

OPC UA Server
Security features
Encryption See Security Profile
Protection against overload CPU load caused by clients can be avoided by limiting the minimum sample
(DoS) rate
Public Key Infrastructure File based on the controller
Access logging Connections and write operations are stored in the security log of the controller
Restriction of visible The address space can be configured in the SolutionCenter. If the security
variables settings and access rights to the controller are used, visibility also depends
on the login of the OPC UA client.
Diagnose
State variables Number of active sessions
Number of active subscriptions
Number of items monitored by subscription
Show functions List of sessions
List of all software modules in the address space
List of all items in subscriptions
Logbook messages Amount and type of messages can be selected by debug levels
Supported OPC UA Profiles
Security Profile Security Policy - None
Security Policy - Basic128Rsa15 (selectable separately for sign and encryption)
Security Policy - Basic 256 (selectable separately for sign and encryption)
Transport Profile UA-TCP UA-SC UA Binary
Server Profiles Base Server Behaviour Facet
Basic DataChange Subscription Server Facet
Core Server Facet
Embedded UA Server
Enhanced DataChange Subscription Server Facet
Low End Embedded Device Driver Facet

276
 OPC Solutions

OPC UA Server
Supported OPC UA Information Models
Information models Data Access (DA)
Supported OPC UA Service Sets
Discovery Service Set FindServers
GetEndpoints
SecureChannel Service Set OpenSecureChannel
CloseSecureChannel
Session Service Set CreateSession
ActivateSession
CloseSession
Cancel
View Service Set Browse
BrowseNext
TranslateBrowsePathToNodeIds
RegisterNodes
UnregisterNodes
Attribute Service Set Read
Write
MonitoredItem Service Set CreateMonitoredItems
ModifyMonitoredItems
SetMonitoringMode
SetTriggering
DeleteMonitoredItems
Subscription Service Set CreateSubscription
ModifySubscription
SetPublishingMode
Publish
Republish
DeleteSubscriptions

Optional restriction of the supply of variables

277
 OPC Solutions

Enterprise Level
ERP system with UA Server

Read/Write

OPC UA
Client

Subscribe, Read, Write

Field Level
Sensors and devices with UA Server

Application fields of the OPC UAClients

OPC UA Client
Security
Encryption See Server Security Profile
Certificates According to standard X509
Public Key Infrastructure (PKI) File-based on the controller
Verifying server certificate Optional. Allowed server certificates are stored in the PKI.
User interface (API)
Function blocks to PLCopen UA_Connect, UA_Disconnect
UA_WriteList, UA_ReadList
UA_ConnectionGetStatus
UA_NamespaceGetIndexList
UA_NodeGetHandleList
UA_NodeReleaseHandleList
UA_TranslatePathList
Application from C/C++ Function interface, header file
Subscription Without programming via configuration. Last values are displayed in the
process image; writing is also possible via process mapping. Automatic
establishing and monitoring the connection.

278
 OPC Solutions

OPC UA-Server/Client - General Features

Installation
Shipping Separately installable product (service); Delivery on DVD or as a download
Target platform Installation as service on the M1 controller. Depending on the configuration
operation as client, server or both.
Installation tool Bachmann SolutionCenter
License Requires a runtime license for each controller CPU (independent of number of
remote stations and data points), different licenses for server and client
License protection License file depending on hardware
System requirements
CPU Hardware All M1 CPU types (MH200, MC200, MPC200, MX200) except ME200 serie
Memory Minimum 64 MB, recommended 128 MB
System software version From M-Base 3.95

Order codes
Item Item no. Description
OPC-UA-DVD 00022170-00 Software and documentation to operate the OPC UA Server
on one M1 controller. Provides access to process variables
via ethernet according to the OPC UA Data Access standard.
Without a valid Runtime License the OPC UA Server runs only
temporarily for 2h in demo mode.
OPC-UA-DA-Server RT 00022170-63 License to operate the OPC UA Server on one controller CPU.
Provides communication over the ethernet interface with
standards-compliant client software via OPC Unified Architecture
according to Data Access Specification.
OPC-UA-Client RT 00028782-63 License to operate the OPC UA client on one controller CPU.
Provides read/write and subscribe to standard-compliant client
software via OPC Unified Architecture according to Data Access
Specification.
OPC-UA-Client/Server RT 00028783-63 License for the combined operation of the OPC UA client and
server on one controller CPU.

279
 OPC Solutions

OPC Enterprise Server

(Openness, Productivity and
Connectivity)

OPC defines a number of manufacturer-neutral

software interfaces for automation
(www.opcfoundation.org). With OPC data access,
actual states and values (online data) can be
exchanged between controllers and software
applications, such as visualizations, control systems
or production data acquisition. As a pure software
interface OPC runs on a PC or IPC under Windows and
communicates with the M1 automation systems via
Ethernet. Any standard-conformant OPC client which
is operated on the PC can exchange data in both
directions.

The integrated configuration tool supports the

selective disclosure of any variables from the control
system under a freely selectable item name for the
clients. Configurations can either be created directly
in the graphic interface, or transferred from other
tools via the import/export function. Convenient copy
functions accelerate the configuration or management
even for large installations with many connected
SELF-TESTED
TM

controllers.

The integrated simulation enables communication

tests with client applications even without connected
FO

CE

CO
M P LIA
N
R

M1 systems. Inversely a test client that is likewise

integrated in the OPC Configurator configuration
tool allows checking of the data exchange with
underlying controllers without a completely set-up
OPC client application.
The Bachmann OPC Enterprise Server has been
specially developed for large installations with a
variety of automation devices, i.e. for large data
volumes. In addition to the possibility of handling
multiple network connections simultaneously, here
the parallelization of queries and the multi-processor
support have a particular effect.

Item Item no.

OPC Enterprise Server
(Installation DVD) 00015632-xx
OPC Enterprise Server
(Runtime license) 00015632-63

280
 OPC Solutions

Features
OPC-conformant data server manufacturer-
neutral interface
Specifications: OPC Data Access 1.0, 2.04, 2.05
and 3.0
Connection to M1 via Ethernet
Secure SSL connection to the controllers
No restriction of the connected
M1 systems*
No restriction of data quantity (items)*
Multi-processor support
Powerful configuration tool
Flat and hierarchical browsing
Simulation for clients (configuration tool)
Integrated test client (configuration tool)
Operation under Microsoft Windows 7
(32 and 64Bit), 8.1, 10 and Windows Server
2008,2012, 2016

P C (W indow s)

A pplication
(S C A D A , H M I,
Alarm-System,
Historian, ..)

O P C C lient

O P C S erver
M 1 O P C E nterprise S erver

Ethernet

VHD VHD VHD VHD

SVI SVI SVI SVI

M 1 C ontroller 1 M 1 C ontroller 2 M 1 C ontroller 3 M 1 C ontroller n

* However there is restriction due to computer performance, network capacity and communication load
on the M1 system. The actual achievable throughput depends on the application case.

281
 OPC Solutions

OPC Enterprise Server

Server
Protocol for client application OPC data access
Supported specifications V1.0, 2.04, 2.05a, 3.0
Data exchange direction Bidirectional
Supported data types Basis types UINT1, UINT8, SINT8, UINT16, SINT16, UINT32,
SINT32, REAL32, BOOL8, CHAR8, CHAR16, MIXED,
REAL64, UINT64, SINT64
Block types all basis types; basis type + BLK
(e.g. CHAR8 + BLK = STRING)
Data type mapping SVI on OPC (automatic)
Number of variables (items) User-defined**
Time stamp on the server Yes
Time stamp from controller Yes (per group one time item possible)
Quality attribute on the server Yes
Quality attribute from controller Yes (per group one quality item possible)
Display of connection loss Yes (affected items show quality=BAD)
Type of installation OUT_PROCESS or SERVICE
Operation without GUI Yes
Flat browsing Yes
Hierarchical browsing Yes
Refresh rates Dynamically adjustable per group (from 50 ms)**
Multi-processor support Yes
Simulation mode Yes
Interfaces to the controller
Physical interface to the M1 Ethernet
Basis protocols TCP/IP
UDP/IP
QSOAP
Protocol SMI/VHD
Multiple connections per controller Yes
Simultaneous queries Yes
Number of connected controllers User-defined**
Access protection Yes, configurable
Supported security levels 0 to 4
Encryption OpenSSL
Configuration
Graphic interface Yes (OPC configurator)
Browsing of controllers Yes
Browsing of controller variables Yes
(SVI)

** Refresh rates depend on the data volume and the computer performance,
(Free) controller performance and network topology/network load.

*** No program-technical restriction. Limit value depends on performance

of the computer, the network and the capacity utilization of the controllers.

282
 OPC Solutions

OPC Enterprise Server

Configuration
Import/export Yes (CSV)
Templates Yes
Clones (with enumeration) Yes
Restricted access Yes (only on configured items)
Item names OPC side can be freely configured (renaming)
Item access rights OPC side can be freely restricted
Integrated test client Yes
Configurations can be saved Yes
Access protection on configuration Yes (different user levels)
Diagnostics
Error logging Yes (log file)
Debug mode Yes (several can be set)
Diagnosis on items Yes (static items)
Statistics on items Yes (static items)
Installation
Installation medium Installer, available as DVD or download
Installation can be automated Yes
(silent)
License basis Per installation (single-license obligation)
License protection Hardware-dependent software key
Configured installation Yes (items/controller configuration, as well as configuration users
can be preset)
System prerequisites server
Operating system (OPC Server) Windows 7 (32 and 64 Bit)
Windows 8.1
Windows 10
Windows Server 2008
Windows Server 2012
Windows Server 2016
Hardware According to the requirements of the operating system,
2 GB free memory recommended
Microsoft .NET Framework 3.5SP1 or higher
System prerequisites M1
M1 automation devices Series ME, MX, MPC, MPE, MH, MC
System software MSys V2.11 or higher (for full function scope)

283
 OPC Solutions

Order codes
Item Item no. Description
OPC Enterprise Server 00015632-xx OPC Enterprise Server Software, Configuration tools and
(Installation DVD) documentation for the installation on a Windows PC. Provides
access to process variables over the ethernet interface and
offers an OPC Data Access interface according to specifications
1.0, 2.04, 2.05 and 3.0 accessible by standards-compliant
client software via COM/DCOM. No license restrictions on the
number of connected M1 systems or process variables.
OPC Enterprise Server 00015632-63 License to operate one instance of the M1 OPC Enterprise
(Runtime license) Server on a Windows PC. Provides access to process variables
over the ethernet interface and offers an OPC Data Access
interface according to specifications 1.0, 2.04, 2.05 and 3.0
accessible by standards-compliant client software via COM/
DCOM. No license restrictions on the number of connected M1
systems or process variables.

284
 OPC Solutions

OPC Standard Server

(Openness, Productivity and
Connectivity)

OPC defines a number of manufacturer-neutral

software interfaces for automation
(www.opcfoundation.org). With OPC data
access actual states and values (online data) can
be exchanged between controllers and software
applications, such as visualizations, control systems
or production data acquisition. As a pure software
interface OPC runs on a PC or IPC under Windows and
communicates with the M1 automation systems via
Ethernet. Any standard-conformant OPC client will
then either be operated on the PC of the server, or
in the network and permit data exchange in both
directions.

The integrated configuration tool supports the

selective disclosure of any variables from the control
system under a freely selectable item name for
the clients. Configurations can either be created
directly in the graphic interface, or transferred from
other tools via the import/export function. Inversely
a test client that is also integrated in the OPC
Configurator configuration tool allows checking of
the data exchange with underlying controllers without
a completely
set-up OPC client application.

OPC conformant data server manufacturer-neutral

interface
Specifications OPC Data Access 1.0, 2.04,
2.05 and 3.0
Connection to M1 or CT via Ethernet
Secure SSL connection to the controllers
Up to 5 automation devices per server
Up to 10,000 information points (items/field
elements)
Multi-processor support (depending on operating
system)
Graphic configuration tool
Flat and hierarchical browsing
Integrated test client (configuration tool)
Operation under Microsoft Windows Vista, XP, 2000

285
 OPC Solutions

P C (W indow s)

A pplication 1
(S C A D A , H M I,
Alarm-System,
Historian, ...)

O P C C lient

O P C S erver
M 1 O P C E nterprise S erver

Ethernet

B achm ann M 1
A u to m a tion device

VHD

SVI

P L C 1 M o tion PLC x
#1 #2 #n
IE C 6113 1 C /C + + IE C 6113 1

Bachmann M S ys, MCore

V xW o rks
I/O , F ie ldb u s

OPC Standard Server

Server
Protocol for client application OPC data access
Supported specifications V1.0, 2.04, 2.05a, 3.0
Data exchange direction Bidirectional
Supported data types Basis types UINT1, UINT8, SINT8, UINT16, SINT16, UINT32,
SINT32, REAL32, BOOL8, CHAR8, CHAR16, MIXED,
REAL64, UINT64, SINT64
Block types all basis types; basis type BLK
(e.g. CHAR8 + BLK = STRING)
Data type mapping SVI on OPC (automatic)
Number of variables (items) 10,000 (individual variables or field elements)
Time stamp on the server Yes
Time stamp from controller Yes (per group one time item possible)
Quality attribute on the server Yes
Quality attribute from controller Yes (per group one quality item possible)

286
 OPC Solutions

OPC Standard Server

Server
Display of connection loss Yes (affected items show quality=BAD)
Server type OUT_PROCESS
Operation without GUI Yes
Flat browsing Yes
Hierarchical browsing Yes
Refresh rates Dynamically adjustable per group (from 50 ms)*
Multi-processor support Yes
Interfaces to the controller
Physical interface to the M1 Ethernet IEEE 802.3 (10/100 Mbit/s full-duplex)
Basis protocols TCP/IP
UDP/IP
QSOAP
Protocol SMI/VHD
Multiple connections per controller Yes
Simultaneous queries Yes
Number of connected controllers 5 (maximum)
Access protection Yes, configurable
Supported security levels 0 to 4
Encryption SSL (configurable)
Configuration
Graphic interface Yes (OPC configurator)
Browsing of controllers Yes
Browsing of controller variables Yes
(SVI)
Import/export Yes (CSV)
Templates Yes
Clones (with enumeration) Yes
Restricted access Yes (only on configured items)
Item names OPC-side can be freely configured (renaming)
Item access rights OPC side can be freely restricted
Integrated test client Yes
Configurations can be saved Yes
Access protection on configuration Yes (different user levels)
Diagnostics
Error logging Yes (log file)
Debug mode Yes (several can be set)
Diagnosis on items Yes (static items)
Statistics on items Yes (static items)

* Refresh rates depend on the data volume and the computer performance,
(Free) controller performance and network topology/network load.

287
 OPC Solutions

OPC Standard Server

Installation
Installation medium CD ROM or network
(See standard package M-Base and M-COM)
Installation can be automated Yes
(silent)
System prerequisites server
Computer IBM-compatible PC (Intel x86 architecture)
Processor Minimum: Intel Pentium 500 MHz or comparable (Windows 2000)
Recommended: Intel Core2Duo or Core2Quad with >2 GHz
RAM Minimum: 256 MB RAM (Windows 2000)
Recommended: >1 GB RAM
Network card At least 1x Ethernet 802.3
Hard disk >300 MB free
Graphic 1024 x 768 or better (only for configuration)
Input devices Keyboard, 2-button mouse (only for configuration)
Operating system (OPC Server) Windows Vista
Windows XP
Windows 2000
Other software Text editor or MS Excel recommended for external configuration
System prerequisites M1
M1 automation devices Families ME, MX, MPC, MPE, as well as CT/WT200 , CT/WT300
(achievable performance is type-dependent)
System software MSys V2.11 or higher (for full function scope)

288
OPC Solutions

289
 Know-how protection
Manipulation protection
Cryptographic functions

Security log
Monitoring of variables

Access control
Communication security
SSL/TLS
Simple. Efficient. Secure.

Security Communication and

information security

The direct consequences of targeted, destructive access to a machine

controller or an unintentional operating error are the same: standstill or
even destruction of a machine or plant and thus production stoppage, loss of
reputation and money. Therefore, the main objective is to ensure robustness
against disturbances. Protection of data and communication as well as the
logging of access are preventive measures that make unauthorized access
more difficult and bring irregularities to light.

Modern machines and production equipment are deeply embedded in IT

environments, whether in company networks or in public communications
networks, for example, for purposes of remote maintenance. This gives rise
to information security requirements that often pose new challenges for the
equipment manufacturer and plant owner.

In the ever more crowded international competition of machine and

equipment manufacturers, the unique selling points are increasingly in
the direction of software. The processing quality of different providers
is comparable, and so is the resulting production speed. Experience and
knowledge of the process make the difference. More and more, know-how
is in the applications and data, for example, in the form of algorithms,
control parameters and recipes. New opportunities with service offerings,
such as online monitoring and maintenance, demand secure communication
paths, strictly separate access areas and tamper-proof logging. Ultimately
responsibly dealing with ones own company includes protecting its
intellectual property against unauthorized modification, and likewise against
misuse by third parties.

Driven by legislation and standards, application sectors like energy and water
supply, as well as functional safety, have for some time been compelled to
implement concrete measures. Particularly in these critical areas, devices
and software from Bachmann electronic are implemented with preference.
Different protective measures, such as secure network connections, user
and access control and security logging have been fixed components of
every controller from Bachmann for years. The existing security concept is
constantly reviewed on the basis of current standards and directives, and
further developed jointly with our customers, well before Stuxnet or Duqu.

291
 Security

With Bachmann one decisive step ahead

Machines and production plants are with proven functions that are being
connected with private and public developed constantly.
communication networks in many cases With an extensive security package for
today. machines and plants, B achmann protects
Applications in the energy and w ater its units from unauthorized access and logs
supply sector belong to the s o-called every write access up to variable level if
critical infrastructures and place particular necessary.
demands on information security stipulated Quite incidentally, the security measures
by law. increase the robustness against
communication problems that are caused,
Bachmann controllers are used world for example, by faulty network devices.
wide especially in cases where maximum
availability, robustness and communication
skills are called for. Many years of
experience in critical applications offer each
user the assuredness that he is working

Features
Layer-based protection concept
Ethernet load limitation
Securing of network services and logging by means
of authentication and end-to-end encryption (SSL)
Access control and logging
Protection functions at system level
Open interfaces for access control and cryptographic
functions in user applications
Continuous, independent security log
Predefined security levels for basic protection
Integrated component of the M-Base

292
 Security

Communication and
Information Security

The direct consequences of targeted, destructive

access to a machine controller or an unintentional
operating error are the same: standstill or even
destruction of a machine or plant and thus production
stoppage, loss of reputation and money. Therefore,
the main objective is to ensure robustness against
disturbances. Protection of data and communication
as well as the logging of access are preventive
measures which make unauthorized access more
difficult and bring irregularities to light.

Targeted access
Exposed machines and plants are not subject to the
same perimeter protection as enclosed industrial
plants. Hence, wind power plants or biogas plants are
relatively easy to access and the response times in
the event of a detected break-in are high.
High risk in production plants mainly emanates from
legitimized persons. Service staff from the external
service provider or a dismissed employee who in
frustration succumbs to the temptation of a targeted
act of damage to property are two classical examples.
The targets here are switches, routers and controllers
with free ports. These can be used for incon-
spicuous disruption or for targeted interception of
communications.

Ethernet

SolutionCenter
Engineering

Secure network services and logs

Device Viewer Access control

System security measures

SCADA
Server / Client User applications

Security Security
HMI / SCADA

Web browser
library log
C, C++, 61131
MES-System

Remote
maintenance

The layer-based security architecture forms multiple security walls around user applications. Each level
includes specific security measures that can also be used in user-specific applications.

293
 Security

Control components of Bachmann have various matters of security and are obligated to protect
measures for counteracting targeted access. E ffective their plants accordingly. Comprehensive measures
mechanisms are in place for protecting against embedded in detailed security concepts at all
network overload which ensure stability of the organizational levels have long been established.
application in the event of denial of service attacks. Protective fencing, own surveillance staff and
Vigorous implementation of end-to-end encryption continuous access controls have been found in
of the communication by SSL renders eavesdropping critical parts of these plants. Control networks
ineffective. User programs use interfaces to current and operating panels were strictly sealed off
cryptographic procedures to encrypt data. previously. In the meantime, modern business and
service models require targeted access of other
Critical infrastructures organizational components via Intranet and even
Guided by national and international regulations, externally via Internet.
public utility companies are particularly sensitized in

Access Control includes a powerful module for user and access control. Users and groups can be created
by simple Copy&Paste as well as by integrated inheritance logic thus saving a great deal of time. The clear
assignment of system rights allows the specific assignment of rights for each user.

294
 Security

1
3

3 4 1

Management of file and variable rights:

(1) Individual files and variables or entire folders are selectable for the rights management using a browser.
(2) These are presented in a clear tree structure.
(3) Finely grained read and write permissions can be assigned user-related directly in the list using the
Inline-Editing function.
(4) Additionally variables can be limited in the value range.

Defects and operating errors controller. Bachmann provides its controllers

Targeted security management only helps in the case with functions for limiting the bandwidth of the
of undesirable and potentially destructive access. ethernet ports in order to increase the robustness
Inadvertent changes to machine parameters, failures against intentional and unintentional network
of network components or misconfigurations of the disturbances. Realtime processes are not
machine network are far more frequent, particularly disturbed by overloading of the network interface.
in the protected environment of production plants,
but pose the same security threats in terms of It is advisable to set up a user and access
symptoms and effects. For example, a broadcast anagement system for each user via
m
storm as a r esult of a faulty network switch, Access Control. This limits any possibilities of
overloads connected network clients in the same way manipulation centrally according to the least
as a targeted denial of service attack. privilege principle, and independent security
logging allows changes to be allocated to
Unlike other security measures, the added value individual users. Operating errors can thus be
of revealing defects can only be achieved if appro detected and warranty cases processed speedily.
priate protective measures directly affect the

295
 Security

Safety and Security

Functional safety requires a high degree of security The central part is composed of four predefined
measures to prevent operating errors. Unnoticed security levels that can be selected in the security
changes to the safety programming as well as configurator. Behind this are templates which set
dangerous interferences during safe operation the settings within the controller so that certain
must be prevented and logged. Safety Control of logs and functions are activated or even forbidden
Bachmann already warns about any malicious, depending on the level.
manipulated code on the configuration computer
and protects against inadvertent changes by Basic protection is gainable in three steps:
means of functions for pinning software versions.
A separate login system on each safety controller
allows individually restrictable access. The continual Safeguarding the system and network
setting the security level
logging is tamper-proof and imple-mented
1 deactivating unnecessary services
redundantly, so that even in the case of partial
destruction of the module, it will be possible to activating logging
reproduce the chain of events up to the failure with
a high degree of probability. Limiting access
defining group rights
Simply secure 2 creating users
Security measures are only effective if they are also setting file rights
applied. Bachmann sees it as its task to promote
the total application and dissemination of security
Securing user programs
functions even when no comprehensive security
Implementing applications while
concepts exist and the staff are still not security 3 taking general security aspects into
experts. Simple activation and operation of the
account
extensive protective measures ensures that the
dangers of careless operation and simple attacks
are already minimized even at this early stage. Recommended procedure for safeguarding
the control

296
 Security

The online security monitor gives comfortable overview:

(1) Details according to logged in users and the token status
(2) Security log entries show details to connections and communication status, e.g. login/logout (3) or
assignment of new values to variables (4)

297
 Security

Security
Ethernet
Load limitation Separately adjustable limitation of the read and write workload for each
Ethernet interface;
Protect the machine application against DDoS attacks (Distributed Denial of
Service), Broadcast Storms and defects in the network infrastructure.
Firewall *) Configurable and during runtime programmable IP- and MAC-filtering
prevents against DoS attacks and allows dynamic blocking of potential
harmful services or network devices.
Network services and logs
SSL/TLS based network Security standard for the establishment of a secured communication
communication hannel at IP-level.
c
Support (selection):
Bachmann products: Configuration and programming tool SolutionCenter,
WebMI Pro, M1COM, MJCOM
Manufacturer neutral: OPC UA, webserver, file transfer
Server and client The M1 controller can be an SSL server as well as a client.
authentication The client authentication is also supported in server mode. This is used for
certificate-based authentication of computers, services and users on the M1.
Secured and deactivatable Unnecessary protocols can be deactivated by configuration. This ensures
ervices (webserver, OPC-
s that only used ports are accessible thus reducing the area for attack.
server, FTP, NTP, SMTP )
Access Control
User Administration Password protected restrictions are configured on a group and user basis for
system access and application rights. Time-restricted access is provided.
Token-based write access The special mechanism guarantees that the token owner is granted
protection exclusive write permission. Additionally, prioritization can be assigned based
on the user role. Various degrees of priority can be assigned at user and
group level.
File access File access, i.e. authorization for the read or write operation as well as the
visibility for browse requests can be set at group level. The configuration
allows individual assignment of rights at directory and file level and
facilitates this by means of the available inheritance logic.
Variable protection The visibility, read and write access of online available process variables
can be allocated to access rights of the individual user. Mechanism and
configuration as with file permissions.
User specific extensions User and access management system as well as the token mechanism
provided can be replaced by user-specific applications. Thus, special policies and
functions can be implemented and the controls can be integrated smoothly
into existing systems.

*) from M-Base / M-Sys / MxCCore V3.95

298
 Security

Security
System
Enable/disable application Protection against installation of unauthorized programs.
development
Memory protection Application programs are protected at memory level against
write access from other applications.
Protection against malware that want to eavesdrop and manipulate data at
operating system level. Protection against buffer overflows.
Null pointer protection Special protection to prevent manipulations via null pointer exception
handling.
Security log with archiving Login and logout of users as well as each write access are logged at variable
function level, security-relevant modifications are noted. Timestamp, user, group,
old and new value as well as further details are stored in continuously
generated file archives.
Access is offline, e.g. via a central archiving system, but online is also
possible via application programs or SCADA systems.
Predefined security levels Four templates for simplifying and shortening the security configuration.

Partition encryption *) Transparent encryption (AES128/192/256) via SolutionCenter. Defense

against unauthorized data access and manipulation in case of data media
theft (CF-/CFast).
User Application
Access Control The information for logged in users, their session status and security
protocols can be accessed from user programs.
Security Library Symmetric, asymmetric encryption procedures, signature and authentication
procedures, block and stream ciphers, SSL/TLS are available to the
application programs by means of openSSL library.
These functions can be used in PLC in the form of library functions.
Examples of important Symmetric encryption: AES, 3DES
cryptographic procedures Asymmetric encryption: RSA
and secure methods for hash functions: SHA, RIPEMD, MD5
network communication MAC functions: CBC-MAC, HMAC
Signature algorithms: RSA-PSS, ECDSA
Key transfer process: SSL/TLS (TLS 1.2, TLS 1.1, TLS 1.0,
SSL 3.0)
Certificate variants, data encoding: PKS7, PKS12, x509
Standards, regulations and recommendations
Security in Control Systems The security measures were implemented while taking the following
standards, regulations and recommendations into account:
IEC 62351, IEC 62443, ISA 99, VDI/VDE 2182, FIPS 140, NIST 800 series
Publisher BSI, BDEW, NERC
System prerequisites
Automation equipment M1 CPUs of the MX200 series or better
Engineering PC For system prerequisites see SolutionCenter
Runtime software M-Sys / MxCCore V3.80
Engineering software M-Base 3.80
Installation medium Included in M-Base (runtime and engineering components)

*) from M-Base / M-Sys / MxCCore V3.95

299
Integrated. Intuitive. Safe.

Safety Integrated Safety Technology

Safety for man as well as machine plays a role that is becoming ever
more important: Machines and plants are becoming increasingly complex and
the requirements imposed on functional safety are continuously increasing.

Bachmann electronic offers a safety package that is consistently integrated

in the M1 automation system that is designed for the most rigorous safety
requirements. It consists of the safety processor module SLC284, the digital
I/O modules, and the Safety Developer, and it can be extended to meet
individual requirements and in accordance with the latest safety standards
(PL e, SIL3, Cat 4). And best of all: In addition to safety, efficiency is also
increased; the intelligent safety technology helps to significantly lower
engineering costs. Through specific diagnostic possibilities and the fastest
possible intervention, availability of the machine/system is increased and
downtimes are reduced. With the edition of the safety module as ColdClimate
version, Bachmann sets new standards in terms of robustness and functional
safety.

301
 Safety Modules & Safety Developer

Integrated safety

With the safety modules for realization For the subsequent safety-relevant safety
of functional safety, Bachmann electronic engineering steps the SolutionCenter
is setting a clear signal for a holistic contains the Safety Developer, which
and integrated automation solution. The includes all the required tools for safety-
systems presented here not only offer the oriented programming in accordance with
best-possible safety, they also guarantee FBD acc. to IEC61131-3 and PLCopen, and
continuity and investment protection. has been developed and certified in close
cooperation with TV.
The new programmable safety processor
module, SLC284, and the safety digital
I/O modules, SDI208 or SDO204, and the
safety counter module, SCT202, make
it possible to set up a solution that is
integrated in the M1 Automation System.
This solution can be adapted to the
individual requirements and satisfies
the latest safety standards.

Safety Processor Module SLC284

Features
16 digital inputs/8 digital outputs can be used
redundantly in pairs (PL e/SIL3/Cat 4)
Programmable in function block language
in accordance with IEC 61131-3
Programming, configuration, monitoring
and debugging per SolutionCenter
Manipulation protection thanks to configurable user
schemes with access and function restrictions
1x RS232 for on-site maintenance access without
developer tools

Safety Digital Input Module SDI208

Features
Digital input module with two galvanically
separated input groups
16 digital input channels can be used redundantly
in pairs (PL e/SIL3/Cat 4)
Each channel can be optionally tested
per test clocking
Cross-circuit detection
Autonomously safe robust against network
breakdowns

302
 Safety Modules & Safety Developer

Safety Digital Output Module

SDO204

Features
Digital output module with two galvanically
separated output groups
8 digital output channels can be used
redundantly in pairs (PL e / SIL3 / Cat 4)
Autonomously safe robust against network
breakdowns
Output voltage range +18 to 34 V DC
2 A per channel

Safety Counter Module SCT202

Features
Safety module for measuring safety-related rotations
(PL d/SIL2)
2 safety inputs as an incremental encoder
2 safety inputs as a counter input (connection of
initiators) or latch or referencing inputs
2 safety digital inputs can also be used as latch or
referencing inputs
2 safety digital outputs as safety short response
shutdown contacts which are ideal for overspeed
detection
Frequency measuring directly in the module

Safety Developer
Engineering Tool

Features
Integrated in the SolutionCenter all-in-one
engineering tool
Full-graphic function plan editor
with autorouting
Certified safety modules
in accordance with PLCopen Safety
Standard modules for logical links, timers and
arithmetic operations in accordancen with
EN61131-3
Integrated debugger and monitor - online monitoring
in safe operation

303
 Safety Modules

Safety Processor Module SLC284

The SCL284 module ideally integrated in the M1

controller is presented as an independent, safe,
and modern safety controller. The safety processor
module SLC284 is approved in accordance with the
latest safety norm, IEC61508.
No additional cabling is needed for communication
between the SLC284 and the safety I/O modules
SDI208 and SDO204. Themodules can be separated
by several hundred meters and operated in a
distributed manner via the bus expansion or a
FASTBUS.

16 digital inputs / 8 digital outputs can be used

redundantly in pairs (PL e/SIL3/Cat 4)
Each output with emergency delay is configurable in
the event of communication lost
Safety Controller with two independent 32-bit
microcontrollers
Fastest program cycle 5 ms
Decentralized I/O via FASTBUS or bus expansion
with SDI208 or SDO204
All safety I/O states can be used by the M1
controller
Safety programming via SolutionCenter
Galvanic isolation between the groups
Galvanic isolation from the system bus
Operating mode selector switch
Operating status display SAFE, PROG, TEST,
ERROR
Status display for each channel via LED
Programming via independent serial interface or via
controller

Item Item no.

SLC284 00014273-00
SLC284CC 00017465-00

304
 Safety Modules

SLC284
Processor
CPU 2x LPC2468, 72 MHz, 32 bit
Controller
Programming Via controller (I/O bus) or serial interface (COM)
Number of independent safety 1
programs per SLC
Program cycle Minimal 5 ms
I/O expansion Via SDI208, SDO204 or SCT202 modules
Digital inputs
Quantity 16 digital inputs can be used redundantly in pairs (PL e/SIL3/Cat 4)
Input voltage range (H) 15 to 34 V DC
Input voltage range (L) -34 to +5 V DC
Input delay (normally) HW 300 s
Input delay (normally) SW 1 ms with deactivated test clocking
Input type according to IEC61131-2 Type 1
input current at least 3.5 mA at 24 V DC
Status display (LED) Green
Error monitoring Internal function monitoring
External test clocking optional
Digital outputs
Quantity 8 digital outputs can be used redundantly in pairs (PL e/SIL3/Cat 4)
Output voltage range 18 to 34 V DC
Output current per channel 0.5 A nominal
Total current per group (max.) 2A
Delay 0 to 1 Max. 35 s at full load
Delay 1 to 0 Max. 155 s at full load
Output groups 2, electronic fuse
Status display (LED) Green
Switching frequency 500 Hz
(max., ohmic load)
Error monitoring Short circuit, overload, inadequate or excess voltage
of the power supply
Time-delayed emergency Each output individual from 0 to 1800 s configurable
shut-off (resolution 100 ms);
Emergency shut-off is activated in the event of communication lost
e.g. Cable break or failure in the supply voltage
Internal power supply
Galvanic isolation from the system 500 V
Galvanic isolation between groups 500 V
Internal power supply Backplanes BS2xx
Current consumption internal 5 V / 550 mA via backplane

305
 Safety Modules

SLC284
External power supply
Reverse polarity protection Yes
Input voltage 24 V DC (18 to 34 V)
Current consumption Normally 95 mA at +24 VDC + current consumption of the
encoders and sensors
Connection technology
I/O connection Connector RM3.5 with flange
Power supply connection Connector RM5.08 with flange
Connection technology Screw or spring terminal
Writable and codable plug
Standards
Machine safety IEC61508:2010: Functional safety Design of complex E/E/PE
safety components
Approved for ISO13849: Safety of Machinery
IEC62061: Functional safety machine-related E/E/PE systems
IEC61511: Functional safety equipment and process industry
Product standard IEC61131-2
UL508
Additional features
Status display via LEDs
Operating mode adjustable via hex switch
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60C fanless -30 to +60C fanless
Relative humidity operation 5 to 95% without condensation 5 to 95% with condensation
Storage temperature -40 to +85C -40 to +85C
Relative humidity storage 5 to 95% without condensation 5 to 95% with condensation
Maximum altitude* 4,500 m above sea level
Pollution degree 2
Protection class 3
Order codes
SLC284 00014273-00 Safety processor module; integrated digital input/output; SIL3/PLe:
8x DI 24V; 4x DO 24V / 0.5A; (SIL2/PLd: 16x DI, 8x DO); 6ms cycle
time; RS232; operating standalone or with CPU modul
SLC284CC 00017465-00 Like SLC284; ColdClimate ( )

* For operation at an altitude of 2,000 m above sea level, a derating of -0.5 Kelvin per 100 m to a
maximum altitude of 4,500 m above sea level must be taken into account.

Accessories SLC284
Item Item no. Description
KZ-SLC284 B+C 00014771-50 Terminal set Phoenix cage clamp (1x KZ 51/05; 6x KZ 35/08) with
labeling strip and coding elements

306
 Safety Modules

Safety Digital Input Module

SDI208

The SDI208 module adds an additional 8 input

channels to the SLC284 safety processor module.
A homogeneous total system is created through
independent and safe integration in the M1 controller.
Through the free choice of the slot either directly
beside the safety controller, through bus expansion,
or several hundred meters away through the
FASTBUS the safety system can be optimally
adapted to the distributed requirements and existing
infrastructure of the system.
The SDI208 safety digital input module is approved
under the latest safety standard IEC61508. The
SDI208 can be easily integrated in the safety
application, comparable with a standard I/O module
as the proven SolutionCenter development
platform offers the easiest configuration, most flexible
type of programming, and a safe simulation via easily
combinable
PLC-Open function modules. All variables, and
states of the SDI208 safety digital input module are
accessible in all other machine program languages
(PLC, C/C++); visualization is also available and
makes cumbersome parallel wiring unnecessary.

16 digital inputs can be used redundantly

in pairs (PL e/SIL3/Cat 4)
Safe monitoring of the inputs with redundant 32-bit
microcontrollers
Several SDI208 modules per controller possible
All safety I/O states can be used by M1 controller
Safety programming via SolutionCenter
Galvanic isolation between the groups
Galvanic isolation from the system
Operating state display SAFE
Status display for each channel via LED

Item Item no.

SDI208 00014544-00
SDI208CC 00017459-00

307
 Safety Modules

SDI208
Digital inputs
Quantity 16 digital inputs can be used redundantly in pairs
(PL e/SIL3/Cat 4)
Input voltage range (H) 15 to 34 V DC
Input voltage range (L) -34 to +5 V DC
Input delay (normally) HW 300 s
Input delay (normally) SW 1 ms with deactivated test clocking
Input type according Type 1
to IEC61131-2
Input current at least 3.5 mA at 24 V DC
Status display (LED) Green
Error monitoring Internal function monitoring
External test clocking optional
Internal power supply
Galvanic isolation from the system 500 V
Galvanic isolation between groups 500 V
Internal power supply Backplanes BS2xx
Current consumption internal 5 V / 500 mA via backplane
External power supply
Reverse polarity protection Yes
Input voltage 24 V DC (18 to 34 V)
Current consumption Normally 65 mA at 24 VDC + current consumption
of the encoders and sensors
Connection technology
I/O connection Connector RM3.5 with flange
Power supply connection Connector RM5.08 with flange
Connection technology Screw or spring terminal
Writable and codable plug
Standards
Machine safety IEC61508:2010: Functional safety Design of complex E/E/PE
safety components
Approved for ISO13849: Safety of Machinery
IEC62061: Functional safety machine-related E/E/PE systems
IEC61511: Functional safety equipment and process industry
Product standard IEC 61131-2
UL508
Additional features
Status display via LEDs

308
 Safety Modules

SDI208
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60C fanless -30 to +60C fanless
Relative humidity operation 5 to 95% without condensation 5 to 95% with condensation
Storage temperature -40 to +85C -40 to +85C
Relative humidity storage 5 to 95% without condensation 5 to 95% with condensation
Maximum altitude* 4,500 m above sea level
Pollution degree 2
Protection class 3
Order codes
SDI208 00014544-00 Safety digital input module; SIL3/PLe: 8x DI 24V; (SIL2/PLd: 16x DI)
SDI208CC 00017459-00 Like SDI208; ColdClimate ( )

* For operation at an altitude of 2,000 m above sea level, a derating of -0.5 Kelvin per 100 m to a
maximum altitude of 4,500 m above sea level must be taken into account.

Accessories SDI208
Item Item no. Description
KZ-SDI208 B+C 00014774-50 Terminal set Phoenix cage clamp (1x KZ 51/05; 2x KZ 35/12) with
labeling strip and coding elements

309
 Safety Modules

Safety Digital Output Module

SDO204

The SDO204 module adds an additional 4 output

channels to the SLC284 safety processor module
and a homogeneous overall system is created
through the independent and safe inclusion in the M1
controller. Through the free choice of the slot either
directly beside the safety controller, through bus
expansion, or several hundred meters away through
the FASTBUS the safety system can be optimally
adapted to the distributed requirements and existing
infrastructure of the system.
The SDO204 safety digital output module is approved
under the latest safety standard IEC61508. The
SDO204 can be easily integrated in the overall safety
application, comparable with a standard I/O module
as the proven SolutionCenter development
platform offers the easiest configuration, most flexible
type of programming, and a safe simulation via easily
combinable PLC-Open function modules. All variables
and states of the SDO204 safety digital output
module are accessible in other machine program
languages (PLC, C/C++), however the visualization is
also available and makes bothersome parallel wiring
unnecessary.

8 digital outputs can be used redundantly inpairs

(PL e/SIL3/Cat 4)
Each output with emergency delay is configurable in
the event of communication lost
Safe monitoring of the inputs with redundant 32-bit
microcontrollers
Several SDO208 units per controller possible
All safety I/O states can be used
by M1 controller
Safety programming via SolutionCenter
Galvanic isolation between the groups
Galvanic isolation from the system
Operating state display SAFE
Status display for each channel via LED

Item Item no.

SDO204 00014545-00
SDO204CC 00017462-00

310
 Safety Modules

SDO204
Digital outputs
Quantity 8 digital outputs can be used redundantly in pairs (PL e/SIL3/Cat 4)
Output voltage range 18 to 34 V DC
Output current per channel 2 A nominal
Total current per group (max.) 8 A*
Delay 0 to 1 Max. 35 s at full load
Delay 1 to 0 Max. 155 s at full load
Output groups 2, electronic fuse
Status display (LED) Green
Switching frequency 500 Hz
(max., ohmic load)
Error monitoring Short circuit, overload, inadequate or excess voltage of the power supply
Time-delayed emergency shut- Each output individual from 0 to 1800 s configurable
off (resolution 100 ms);
Emergency shut-off is activated in the event of communication lost e.g.
Cable break or failure in the supply voltage
Internal power supply
Galvanic isolation from 500 V
the system
Galvanic isolation 500 V
between groups
Internal power supply Backplanes BS2xx
Current consumption internal 5 V / 250 mA via backplane
External power supply
Reverse polarity protection Yes
Input voltage 24 V DC (18 to 34 V)
Voltage range 18 to 34 V DC
Current consumption Normally 70 mA at +24 VDC + current consumption of the encoders
Connection technology
I/O connection Connector RM3.5 with flange
Power supply connection Connector RM5.08 with flange
Connection technology Screw or spring terminal
Writable and codable plug
Standards
Machine safety IEC61508:2010: Functional safety Design of complex E/E/PE
safety components
Approved for ISO13849: Safety of Machinery
IEC62061: Functional safety machine-related E/E/PE systems
IEC61511: Functional safety equipment and process industry
Product standard IEC 61131-2
UL508

* Derating from 40C ambient temperature

311
 Safety Modules

SDO204
Additional features
Status display via LEDs
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60C fanless -30 to +60C fanless
Relative humidity operation 5 to 95% without condensation 5 to 95% with condensation
Storage temperature -40 to +85C -40 to +85C
Relative humidity storage 5 to 95% without condensation 5 to 95% with condensation
Maximum altitude* 4,500 m above sea level
Pollution degree 2
Protection class 3
Order codes
SDO204 00014545-00 Safety digital output module; SIL3/PLe: 4x DO 24V / 2A; (SIL2/PLd:
8x DO)
SDO204CC 00017462-00 Like SDO204; ColdClimate ( )

* For operation at an altitude of 2,000 m above sea level, a derating of -0.5 Kelvin per 100 m to a
maximum altitude of 4,500 m above sea level must be taken into account.

Accessories SDO204
Item Item no. Description
KZ-SDO204 B+C 00014772-50 Phoenix (1x KZ 51/05; 2x KZ 35/08) +

I [A]

0 T [C]
0 10 20 30 40 50 60

312
 Safety Modules

SCT202 Safety Counter Module

with Integrated Frequency Measuring

The SCT202 is a safety module for measuring safety-

related rotations. For this it provides inputs and
outputs which enable the implementation of safety
applications up to SIL2 and PLd.

The module offers the following I/Os:

Two safety input blocks that can be used as an
incremental interface (each connectable with
symmetrical A/B/N tracks). The measuring result is
available to the user both as a frequency as well as
in the form of a counter status.
Two safety input blocks that can either be used as
a counter input (connection of initiators) or latch or
referencing inputs.
Two safety digital inputs that can also be used as
latch or referencing inputs.
Two safety digital outputs as safety short r esponse
shutdown contacts which are ideal for overspeed
detection (reaction time: 1ms).

Other special features:

Frequency measuring directly in the module
Qualified for use as non-safety c
ounter/speed
measuring module
Integrated referencing function (initiator, zero pulse
and combination, as well as via software)
High speed shutdown on overfrequency
Zero speed monitoring
Available as ColdClimate module

Item Item no.

SCT202 00022320-00
SCT202CC 00024877-00

313
 Safety Modules

SCT202
Incremental encoder inputs (INC)
Number 2 single-channel; Inputs supply counter status and frequency
Counter resolution 32 Bit
Count direction A/B sequence
Input signals A-, A+, B-, B+, N-, N+
Signal evaluation 1 / 2 / 4-edge evaluation
Max. input frequency 300 kHz
Digital input filter Adjustable via software
Signal level HTL (24 V) and TTL / RS422 on DSUB socket
Counter inputs (CNT)
Number 2 channels exclusively as counter inputs (HTL only)
Inputs supply counter status and frequency
Counter resolution 32 Bit
Count direction Switchable via digital input or software (Pulse direction function)
Signal evaluation 1/2-fold edge evaluation optional rising or falling edge
Max. input frequency 5kHz (CNT inputs)
Sensor support PNP
Digital input filter Programmable
Signal level HTL (24V) for the two counter channels (CNT)

Digital Safety inputs

Number 2 single-channel, can be used up to SIL CL 2; PL d
Trigger function Edge adjustable (transfer of value)
Input filter 1ms
Signal level for 0 status 0to +5V
(inactive)
Signal level for 1 status +15to 34V
(active)
Encoder power supply +5V +24V
Voltage +5V Uext* -1V
Tolerance 5% As Uext
Max. current / encoder 200mA 300mA
Ripple <150 mVss As Uext
Short circuit proof Yes, permanent Yes, permanent

* External power supply

314
 Safety Modules

SCT202
Safety functions of incremental encoder and counter inputs
Overspeed function Upper limit frequency exceeded (configurable and programmable)
Zero speed monitor function Lower limit frequency configurable
Referencing function Via
- Switch (digital signal)
- Zero track
- Switch & zero track
- Software (safety application)
Position function In combination with the latch function or also referencing function
Error detection Wire break, plausibility, undervoltage and overvoltage of the encoder supply
Cycle time 6 to 50ms
Reaction time SCT202 direct shutdown: 1 ms
in association with safety application: 12 to 100ms
Digital Safety outputs
Number 2 digital outputs,
usable as single-channel up to SIL CL 2; PL d
Configurable shutdown delay
Output voltage range 18 to 34 V DC
Output current per channel 0.5A
0 to 1 delay Max. 35 s at full load
1 to 0 delay Max. 155 s at full load
Fault monitoring Short circuit, overload, undervoltage, overvoltage of the power supply

Status indication
Status LED Green LED (SAFE), compliant with other safety modules
Channel indication One green LED per channel
Digital inputs and outputs
M1 module status Orange LED (RDY)

Internal power supply

Galvanic isolation from the 500 V
system
Internal power supply BS2xx bus rails
Internal current consumption 5 V / <150mA via bus rail

315
 Safety Modules

SCT202
External power supply
Reverse polarity protection Yes
Input voltage 24VDC (18 to 34VDC)
Current consumption Typ. 70mA at +24VDC + current consumption of actuators and
sensors
Connection technology
HTL incremental and counter D-SUB male socket 9-pin
inputs
I/O connection RM 3.5 connector with flange
Power supply connection RM 5.08 connector with flange
Connection technology Screw or spring terminal, writable and codable plug
Standards and approvals
Machine safety IEC61508:2010: Functional safety of E/E/PE safety-related systems
Approved for ISO13849: Safety of Machinery
IEC62061: Functional safety machine-related E/E/PE systems
IEC61511: Functional safety equipment and process industry
Product standard IEC 61131-2
GL
IEC 61400-1
Ambient conditions Standard ColdClimate ( )
Operating temperature -30 to +60C fan-free -30 to +60C fan-free
Relative air humidity, operation 5 to 95 % no condensation 5to95% with condensation
Storage temperature -40 to +85C -40 to +85C
Relative air humidity, storage 5 to 95 % no condensation 5to95% with condensation
Maximum altitude* 4,500 m above sea level
Pollution degree 2
Protection class 3
Order codes
SCT202 00022320-00 Safety counter module; SIL2/PLd: 2x DO 24V / 1 A: 2x DI 24V; 2x
INC HTL/TTL 300kHz + 2x counter HTL 5kHz; HTL=24V; 32bit; INC
A,A/B/N; position; frequency; trigger; isolated
SCT202CC 00024877-00 Like SCT202; ColdClimate ( )

* For operation at an altitude of 2,000 m above sea level, a derating of -0.5 Kelvin per 100 m to a
maximum altitude of 4,500 m above sea level must be taken into account.

Accessories SCT202
Item Item no. Description
KZ-SCT 202 B+C 00027026-00 Terminal set Phoenix cage clamp (1x KZ 51/03; 2x KZ 35/07) with
labeling strips and coding elements

316
Safety Modules

317
 Safety Developer

Safety Developer
Engineering Tool

For the more safety-relevant, engineering steps the

SolutionCenter contains the Safety Developer that
includes all tools required for safety-conformant
programming in accordance with EN61508 andb
PLCopen. Safety Developer has been developed and
certified in close collaboration with TV. All methods
required for logging and the verification obligation of
the machine manufacturer are integral components:
password management, fail-safe program
transmission, tamper-proof logging on the target
device, documentation of the safety program, and all
software components used, unique identification of
the safety modules, and the programming itself.

Integrated in the SolutionCenter all-in-one Bidirectional exchange of values

engineering tool between secure and non-secure controller
Full-graphic function plan editor with autorouting Unique identification of the safe hardware
Certified safety modules in accordance with Configuration of the clocked self-monitoring of
PLCopen Safety inputs/outputs
Standard modules for logical links, timers and Communication to safe hardware via Ethernet
arithmetic operations in accordancen with (M1) or serial
EN61131-3 Certified redundant program download
Color coding of secure and unsecure signal flow Logging of the acceptance state in PDF format
Grouping of circuitry parts for repeat use Direct connection to version management
(compound) Online monitorning of all I/Os also in safe
Adjustable test depth for the project translation operating mode
Variable monitoring, value simulation and break
points
Open programming interfaces (PLC, C, C++) for
e.g. online monitoring

318
 Safety Developer

Programming in accordance
with PLCopen Safety

The safety application is programmed in a free- project via a browser. The execution sequence of
graphic function plan editor (Safety Editor) in the modules is presented graphically and can be
accordance with EN61131-3. The module set corrected by the user. Redundant hardware inputs
includes a library of safety modules that have are summarized via equivalence or antivalence
been strictly implemented, tested, and certified in blocks and subsequently presented as a safe
accordance with the PLCopen safety standard. signal in the program. The data types, bool,
For the logic, additionally required standard integer, and time, are supported.
modules, such as timers, arithmetic, and logical
operations are available. The application can
be organized in multiple separated functional
units and sub programs in order to structure the
program. Unsafe input and output signals from
the control system can be added to the safety

319
 Safety Developer

Visibility in the standard program User-specific templates

The transparent exchange of signals functions A logical circuit that is structured from a group of
in both directions. In the Safety Developer you basic modules can be put together and given an
configure which values irrespective of the interface in the project for a function group. Thus
states of the safe I/Os should also be visible separate user-specific function blocks (templates) can
in the unsafe world. Thus intermediate results be created and used in the project multiple times.
in networks and the status of modules can be These groups or even complete networks can also by
presented in a visualization, recorded with the transferrred from one project into the next project.
Scope, or evaluated in a PLC program. Thus there
are extensive diagnostic possibilities and a high
level of operating convenience.

Safe and unsafe paths

Signals from the standard sequential program and
from the I/O modules of the control system can
be used in the safety program as unsafe input and
output signals. The classification of a signal as
safe or unsafe is presented with color coding.

320
 Safety Developer

Tracking changes Logging

In the Safety Developer version management is an
integral component regardless of the logging and The verification obligation is supported in different
verification obligation. The version management ways. For logging of acceptance, a project
database is operated directly from the project report can be generated that also presents the
navigator. A local history is always kept automatically, entire program code graphically. The tamper-
which enables reversal of changes even without a proof log book of the safety controller logs each
genuine version management system. Naturally safety-relevant change in the system, such as
Undo/Redo functions are also available. the download of a changed program. Thus any
manipulation can be traced with user name, date,
and time.
Program verification
The program for execution on the target system is not Optionally the safety program can be stored on
compiled, but rather is translated into a script that is the safety controller and can be opened and
checked and executed redundantly by the firmware of further processed from the controller. Additional
the target system. Nevertheless the Safety Developer user-specific information, such as author, version
can detect and display possible error sources in the history, and additional comments can be stored
code when the script is generated. for each network.

Hardware configuration

In addition to the tools for variable selection,

programming, and logging, the safe hardware
can also be directly configured in the Safety
Developer. This includes not only assignment
of unique channel names, but particularly also
allocation of the controller to the project, the
adding of additional safe I/O modules, and
specification of test intervals for clocked lines,
which then are tested automatically by the
hardware for short circuit, cross-connection, and
interference voltage.
Safety-relevant, required unique module
identification that excludes the possibility of
swapping modules after a service deployment is
Modularity also executed directly in the Safety Developer.
The Safety Developer takes the flexible requirements Communication between Safety Developer and the
in today's industry into account through its modular control system for program download, diagnosis
project management. FBD networks, and also and configuration is executed conveniently and
additional safe I/O modules of the project, can in broadband via the Ethernet Interface of the
be activated depending on the expansion stage, M1 control system. Alternatively, communication
signals can be connected to different sources and can also be executed directly with the Safety
potentially susceptible equipment, thus a project for Controller via a serial RS232 interface, which also
maximum machine expansion can be created and enables use of the Safety Controller as a stand-
tested. Adaptation to the real degree of expansion is alone solution without a surrounding control
achieved through the bringing together of the desired system.
parts. Commissioning of individual machine parts is
also possible in this manner.

321
Failure-free. Flexible. Economical.

Redundancy Maximum Availability

Ensures Productivity

Automation devices from plant, transport and mechanical engineering are

no longer unthinkable. They control and regulate mission critical systems -
often entirely stand-alone or with requirements that manual operation can
no longer perform. Maximum reliability and ranges of solutions for high-
availability applications call for increasingly higher demands on productivity
right up to 27/7 availability.
Proven ruggedness and exceptional service life data are are often insufficient
here. Effective measures against network, sensor and wiring outages, as well
as statistically rare component part failure, are required.

Bachmann electronic with its scalable redundancy products for the

proven M1 automation system always provides the right solution. The
redundancy product series upgrades the significant ruggedness and
availability of the hardware modules universal fault tolerance. The software-
only implementation based on redundant Ethernet real-time networking
guarantees compatibility without special and expensive redundancy hardware
and makes upgrading of existing applications possible.

323
 Redundancy

The right solution for each application

Hot-standby redundancy Network redundancy

Maximum reliability thanks to fully Using the basic redundancy version, critical
automatic variable exchange and bumpless transmission links are protected against
application switchover. Ideal where outages interruptions due to mechanical damage
are economically unacceptable and for and network equipment outages.
technical challenges like in rapid control
applications.

Warm-standby redundancy
Values interchange is supported by
network redundancy. Adjusts to redundant
data recording and for simple and less
critical redundancy applications.

Common features
Redundancy cycles up to 1 ms possible*
Automatic switchover between variables and process
value sources within one PLC cycle
Support of fully autonomous, dual communication
guarantees maximum reliability with freely selectable
transmission medium (copper/optical fiber)
Integration of configuration, monitoring and
programming in the engineering tool SolutionCenter
Redundancy networking on Ethernet basis, full
support of TCP/IP-based parallel communication
Networking topology freely selectable: star, bus,
ring and combinations easily adaptable to existing
network
Master CPUs: all processor modules from the MPC,
MC, MH series
Retrofitable and upgradable without CPU exchange,
application of standard components
Support of standard applications in addition to
redundancy applications, even with diverse cycle
times
Standard operating range of -30 to +60C, with
short-term Temperature peaks of -40 to +70C
with condensation present when using cold climate
modules

* tested with CPUs of the MPC series; limit value

subject to CPU type, memory available, application
size, number of exchangeable variables, network
bandwidth available, network and CPU load via non-
redundant applications

324
 Redundancy

Hot-Standby Redundancy

Features
Master Master Two master CPUs
CPU A CPU B Automatic matching of the master CPUs
Bumpless switchover
Chronological synchronization of all stations
Slave
Station 1 Configuration and monitoring in the SolutionCenter
Expanded diagnostic and programming interfaces for
Slave monitoring and analysis of redundancy status
Station 2
Network redundancy included
Operator
Freely adjustable switchover time, automatic
Terminal switchover in case of error

Warm-Standby Redundancy

Features
Two master CPUs
Master Master
CPU A CPU B Diagnostic interface for monitoring and analyzing the
redundancy status
Slaves decide from which CPU the data packet is
Slave
Station 1 applied (voter)
Switching time configurable
Slave
Station 2
Matching of the master CPUs not integrated

Operator
Terminal

Network Redundancy

Features
Master
One master CPU
CPU Redundant communication (cyclic and non-cyclic
communication)
Slave
Station 1 Easy configuration in development environment,
integrated diagnostics (status, quality)
Slave
Station 2
Programming interface, libraries and system
variables for easy creation of applications
Operator Slaves work as smart substations
Terminal
Network switchover in the same PLC cycle

325
 Redundancy

Hot-Standby Redundancy

Master Master Mission-critical systems, applications in harsh

CPU A CPU B
environments and facilities where even short outages,
e.g. owing to cost restraints, are not tolerated are
Slave hot-standby redundancy's main fields of activity. In
Station 1
addition, control engineering applications with their
requirement of smooth switchover, i.e. no deviation
Slave
Station 2 between values when switching the master CPU, are
executable in this redundancy version too.
Operator
Terminal
With redundancy on all system levels (i.e. hardware,
system software, application programming and
maintenance, monitoring interfaces) hot-standby
redundancy provides maximum reliability with
outstanding convenience at the same time.

The full integration of configuration, programming and

monitoring in Bachmann tools shortens application
creation and minimizes deviations with respect to
everyday standard operating sequences. At the same
time, risks in the course of maintenance operations,
error corrections and application updates decrease
during the process in operation.

Hot-standby redundancy combines the highest

redundancy technology and the best performance
possible with the customary ruggedness of every
Bachmann module.

Hot-standby redundancy enhances network

redundancy by the following attributes, among
others:
Fully automatic matching of process variables
Automatic failover upon detecting internal errors
Integrated self-tests for checking system status
Automatic system matching (system software,
configuration, applications)
Automatic application synchronization (variance
<200 s)
Millisecond-precise synchronization of all stations

Item Item no. Description

M-HS-REDU RT 00019829-63 License to operate a hot-standby redundancy on two
controller CPUs as redundant main controllers (includes
2 licenses). Allows any number of IO stations (slaves) to
connect redundantly to both main controllers (includes
network redundancy).

326
 Redundancy

Network switching time freely configurable (0 to

10 PLC cycles)
Blumpless switchover
Redundancy programming support in M-PLC
(IEC 61131-3)
Debugging and forcing of variables in redundant
applications (M-PLC)
Resistant to single-fault events, additionally
many multi-fault scenarios are overridden on a
continuous basis

Integration in the SolutionCenter

Applying, monitoring and deleting redundancy
devices
Extra support in Solution Navigator and Device
Manager for configuring, monitoring and logging
redundant applications
Textual and graphical redundancy status displays
Virtual redundancy devices with the option
of applying and manipulating redundancy
configurations and applications
Redundancy master status information
Device designation
Current redundancy status of the entire system
CPU information
System software information
Network information
Redundancy application status information
Current redundancy status (REDUNDANT/SINGLE/
ERROR)
Runtime state (RUN/STOP/ERROR)
Error status codes
Synchronization status
Cycle time
Maintenance interface for redundancy systems
integrated (execution of commands on both
master CPUs at the same time)
All commands and monitoring mechanisms are
available to the operator as open user interfaces
and/or as system variables.

327
 Redundancy

Hot-standby redundancy
Rationale/Characteristic
High availability system type Hot-standby redundancy with local I/O stations (1oo2 voting
integrated)
CPU redundancy Yes (synchronization and self-monitoring automatic)
Network redundancy Included
I/O redundancy Possible
Sensor redundancy Possible
Switchover Bumpless
Continuous dual-channel ability Yes
Communication redundancy Yes
Processing units (recommendation) Master: M1 standard CPUs of the MPC, MC, MH families or better
Slave: M1 standard CPUs of the MX, MPC, MC, MH families or better
I/O peripheral Via MX CPU all from M1 standard module portfolio
Use of special hardware No (straight software solution and standard Ethernet)
Topology/Networking
Protocol basis Ethernet IEEE 802.3q, Ethertype 0x892D
Communication protocol bluecom with redundancy enhancement (100% IEEE 802.3q
compatible)
Media redundancy Yes (2-channel, galvanically separated Ethernet networks)
Switches Industrial standard managed switch (or unmanaged switch with
appropriate configuration)
Topologies Star, bus, ring, mesh
Ring redundancy Possible via parallel application of MRP, STP and RSTP
Dimension In compliance with IEEE 802.3 - 2000 m per network section with
fiber optic connection
CPUs spatially separable Yes (see Dimension)
Time synchronization Integrated in network protocol
Number of I/O stations More than 100
Smart substations Yes, for example, I/O stations can execute local applications for:
emergency operation, load separation or local logging
Parallel data traffic Yes, possible (Ethernet-based protocols and services, e.g. HTTP, FTP,
video stream, Modbus, OPC, MMS)
Interfaces
I/O peripheral M1 standard module portfolio
Redundancy network bluecom network variables
Field buses Gateway function for CAN, Profibus DP, Profinet, Modbus, EtherCAT
via application possible
SCADA / control station & PDA Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA,
Modbus TCP/UDP
Application development:
communication library M1Com and M1Com.NET
IT protocols See M1 software (FTP, HTTP, SNTP, SMTP etc. and security versions)
Configuration/Programming
Configuration SolutionCenter (support via wizards)
Remote configuration Yes (Ethernet LAN, Internet)
Network configuration SolutionCenter (support via wizards)
Programming M-PLC: IEC 61131-3 (IL, LD, FBD, ST, AS, SFC)

328
 Redundancy

Hot-standby redundancy
Configuration/Programming
Editor CoDeSys
Redundancy download Automatic
Redundancy debugging Yes
Redundancy synchronization Automatic (process variables, system software)
Manual switchover Yes
Switchover: triggering by user
Failover: automatic via software
Multitasking Yes (one redundant task permissible per PLC application, total up to
three independent redundancy tasks)
Mixed operation Yes (non-redundant, non-synchronized applications can run parallel
to redundancy applications)
Diagnostics/Monitoring
I/O live display SolutionCenter
Redundancy status Yes
Error status Yes
Diagnostic user interface (API) Yes, integrated
Statistic user interface (API) Yes, integrated
Network monitor SolutionCenter
Network analysis Yes (by Wireshark plug-in, Wireshark data are generated
automatically on the controller)
Distributed logging Yes (synchronized, granularity 1 ms)
Performance data
Master cycle time 1 to 1000 ms*
I/O cycle time Minimum 200 s for non-redundant applications
1 ms to 1000 ms for redundant applications*
I/O frame works More than 100 stations*
Number of channels unrestricted (*, **) - typically 400 to 600
channels per station (1/3 analog, 2/3 digital)
Synchronization volume Max. 120*1400 byte
Switching time Adjustable from 0 to 10 cycles
Time precision < 1ms *
Installation
Installation medium CD ROM or network
Installation tool SolutionCenter
Upgrading existing systems Possible via software / new CF card required
License protection Data CF of the master CPUs is integrated dongle
System prerequisites
Controller equipment M1 CPUs of the MX200 family or better (minimum 2 Ethernet
interfaces onboard)
Network 2x Ethernet 100 MBit/s or Gbit/s, managed switch
Software MSys / MxCCore / M-BASE V3.80 or higher

* Limit value subject to CPU type, memory available, application size, number of exchangeable
variables, network bandwidth available and network and CPU load via non-redundant
applications
** No program-technical restriction. 329
 Redundancy

Warm-Standby Redundancy

Master Master For applications where reliable recording of critical

CPU A CPU B
data has priority, warm-standby redundancy is the
preferred solution. Good support when configuring
Slave and monitoring the actual CPU redundancies helps
Station 1
during the rapid development of applications for
Slave which bumpless switchover is not required.
Station 2 Continuous operation during maintenance, system
updating and application changes is also possible in
Operator
Terminal this version.
If a master CPU for maintenance work is disconnected
from the network, real-time processing is only
affected to a minimum. The data transmission
continues seamlessly and from the perspective of the
receiving stations no packets are lost.
The matching of process variables in the master
CPU has to be resolved on the application level,
which means extra effort and expense and increased
complexity vis--vis hot-standby redundancy (see
Fig. 1).

Warm-standby redundancy provides the qualities of

network redundancy and the following advantages as
well:

CPU redundancy
Switching time freely configurable (0 to 10 PLC
cycles)
Selection of the data master integrated in end
points (voter), the fastest switching times possible
as a result
Diagnostic interface for monitoring and analyzing
the redundancy status in the SolutionCenter
Automatic matching of the master CPUs not
integrated switchover not bumpless

Item Item no. Description

M-NW-REDU RT 00019828-63 License to operate a network redundancy communication
master on one controller CPU. Allows any number of IO
stations (slaves) to connect redundantly over the network.
Two network redundancy licenses are necessary for warm-
standby operation (for each master-cpu one license).

330
 Redundancy

Master CPU A Master CPU B Master CPU A Master CPU B

Network 1 A B A B A B Network 1 B B B

Network 2 A B A B Network 2 B B B

B B B B B B B B
A A A A

Slave Station 1 Slave Station 2 Slave Station 1 Slave Station 2

Fig.1 Switchover of the active CPU within a PLC cycle, e.g. cycle time 1 ms switchover 1 ms

Warm-standby redundancy
Rationale/Characteristic
High availability system type Warm-standby redundancy with decentral I/O (1oo2 voting
integrated)
CPU redundancy Yes (no automatic synchronization and self-monitoring)
Network redundancy Included
I/O redundancy Possible
Sensor redundancy Possible
Switchover Not bumpless
Continuous dual-channel ability Yes
Communication redundancy Yes
Processing units (recommendation) Master: M1 standard CPUs of the MPC, MC, MH families or better
Slave: M1 standard CPUs of the MX, MPC, MC, MH families or better
I/O peripheral Via MX CPU all from M1 standard module portfolio
Use of special hardware No (straight software solution and standard Ethernet)
Topology/Networking
Protocol basis Ethernet IEEE 802.3q, Ethertype 0x892D
Communication protocol bluecom with redundancy enhancement (100% IEEE 802.3q
compatible)
Media redundancy Yes (2-channel, galvanically separated Ethernet networks)
Switches Industrial standard managed switch (or unmanaged switch with
ppropriate configuration)
a
Topologies Star, bus, ring, mesh
Ring redundancy Possible via parallel application of MRP, STP and RSTP
Dimension In compliance with IEEE 802.3 - 2000 m per network section with
fiber optic connection
CPUs spatially separable Yes (see Dimension)
Time synchronization Integrated in network protocol
Number of I/O stations More than 100
Smart substations Yes, for example I/O stations can execute local applications for:
emergency operation or load separation or local logging
Parallel data traffic Yes, possible (Ethernet-based protocols and services, e.g. HTTP, FTP,
video stream, Modbus, OPC, MMS)

331
 Redundancy

Warm-standby redundancy
Interfaces
I/O peripheral M1 standard module portfolio
Redundancy network bluecom network variables
Field buses Gateway function for CAN, Profibus DP, Profinet, Modbus, EtherCAT
via application possible
SCADA / control station & PDA Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA,
Modbus TCP/UDP
Application development:
communication library M1Com and M1Com.NET
IT protocols See M1 software (FTP, HTTP, SNTP, SMTP etc. and security versions)
Configuration/Programming
Configuration SolutionCenter (support via wizards)
Remote configuration Yes (Ethernet LAN, Internet)
Network configuration SolutionCenter (support via wizards)
Programming M-PLC: IEC 61131-3 (IL, LD, FBD, ST, AS, SFC)
Editor CoDeSys
Redundancy download Automatic
Redundancy debugging Yes
Redundancy synchronization Manual
Manual switchover To integrate by user
Multitasking To integrate by user
Mixed operation Yes (non-redundant, non-synchronized applications can run parallel
to redundancy applications)
Diagnostics/Monitoring
I/O live display SolutionCenter
Redundancy status Yes (restricted to network redundancy)
Error status Yes
Diagnostic user interface (API) Yes, integrated
Statistic user interface (API) Yes, integrated
Network monitor SolutionCenter
Network analysis Yes (by Wireshark plug-in, Wireshark data are generated
automatically on the controller)
Performance data
Master cycle time 1 to 1000 ms*
I/O cycle time Minimum 200 s for non-redundant applications
1 to 1000 ms for redundant applications*
I/O frame works More than 100 stations*
Number of channels unrestricted (*, **) - typically 400 to 600
channels per station (1/3 analog, 2/3 digital)
Switching time Adjustable from 0 to 10 cycles

* Limit value subject to CPU type, memory available, application size, number of exchangeable
variables, network bandwidth available and network and CPU load via non-redundant
applications
** No program-technical restriction.
332
 Redundancy

Warm-standby redundancy
Installation
Installation medium CD ROM or network
Installation tool SolutionCenter
Upgrading existing systems Possible via software / new CF card required
License protection Data CF of the master CPUs is integrated dongle
System prerequisites
Controller equipment M1 CPUs of the MX200 series or better (min. 2 Ethernet interfaces
onboard)
Network 2x Ethernet 100 MBit/s or Gbit/s, managed switch
Software MSys / MxCCore / M-BASE V3.80 or higher

333
 Redundancy

Network Redundancy

Cable break and outage or misconfiguration of

Master
CPU network equipment are frequent causes of failure in
the daily automation routine. Searching for errors in
Slave the process often proves to be expensive and difficult.
Station 1
In doing so, however, little carelessnesses hide the
Slave
risk of longer production stoppages and economically
Station 2 relevant outages.
The introduction of redundant real-time networking
Operator
makes separate cable routes possible. In conjunction
Terminal
with the simultaneous transmission of all data
packets on both network lines, single failures on
the transmission line no longer have the effect of
disrupting communication and therefore automation.

The product network redundancy fulfills these

qualities precisely by means of a combination of
media and communication redundancies.
Even in the case of an error, no data packets to the
receiving stations (master or slave) are lost in the
process (see Fig. 1). Integrated self-monitoring and
diagnostic interfaces draw attention to transmission
errors and make finding their location easier.

The network redundancy is optimized for real-

time capabilities, compatibility, ruggedness and
performance. Conformity with Ethernet standard IEEE
802.3 guarantees the cost-effective networking of
more than one hundred redundancy stations*.

Switch-over time 1 PLC cycle

Real-time network fully Ethernet compatible
(IEEE 802.3q)
Monitoring and diagnostics of errors via
SolutionCenter
Programming interfaces, libraries and system
variables for data transmission and communication
monitoring in IEC 61131-3

Item Item no. Description

M-NW-REDU RT 00019828-63 License to operate a network redundancy communication
master on one controller CPU. Allows any number of IO
stations (slaves) to connect redundantly over the network.

334
 Redundancy

Master CPU A
Prioritized redundancy data transmission makes
parallel communication via IP-based protocols
possible
Bandwidth limit integrated Network 1

Connection of terminals via TCP/IP Network 2

Slave Station

Fig. 1 In case of an error, no data packets to the receiving

stations are lost.

Network redundancy
Rationale/Characteristics
High availability system type Communication and media redundancy (1oo2 voting integrated)
CPU redundancy No
Network redundancy Yes
Switchover 0 ms
Continuous dual-channel ability Yes
Communication redundancy Yes
Processing units (recommendation) Master: M1 standard CPUs of the MPC, MC, MH families or better
Slave: M1 standard CPUs of the MX, MPC, MC, MH families or better
I/O peripheral Via MX CPU all from M1 standard module portfolio
Use of special hardware No (straight software solution and standard Ethernet)
Topology/Networking
Protocol basis Ethernet IEEE 802.3q, Ethertype 0x892D
Communication protocol bluecom with redundancy enhancement (100% IEEE 802.3q
compatible)
Media redundancy Yes (2-channel, galvanically separated Ethernet networks)
Switches Industrial standard managed switch (or unmanaged switch with
appropriate configuration)
Topologies Star, bus, ring, mesh
Ring redundancy Possible via parallel application of MRP, STP and RSTP
Dimension In compliance with IEEE 802.3 - 2000 m per network section with
fiber optic connection
CPUs spatially separable Yes (see Dimension)
Time synchronization Integrated in network protocol
Number of I/O stations More than 100
Smart substations Yes, I/O stations can execute local applications for:
emergency operation, load separation or local logging
Parallel data traffic Yes, possible (Ethernet-based protocols and services, e.g. HTTP, FTP,
video stream, Modbus, OPC, MMS)

335
 Redundancy

Network redundancy
Interfaces
I/O peripheral M1 standard module portfolio
Redundancy network bluecom network variables
Field buses Gateway function for CAN, Profibus DP, Profinet, Modbus, EtherCAT
via application possible
SCADA / control station & PDA Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA,
Modbus TCP/UDP
Application development:
communication library M1Com and M1Com.NET
IT protocols See M1 software (FTP, HTTP, SNTP, SMTP, and security versions)
Configuration/Programming
Configuration SolutionCenter (support via wizards)
Remote configuration Yes (Ethernet LAN, Internet)
Network configuration SolutionCenter (support via wizards)
Programming M-PLC: IEC 61131-3 (IL, LD, FBD, ST, AS, SFC)
Editor CoDeSys
Diagnostics/Monitoring
Redundancy status Yes
Error status Yes
Diagnostic user interface (API) Yes, integrated
Statistic user interface (API) Yes, integrated
Network monitor SolutionCenter
Network analysis Yes (by Wireshark plug-in, Wireshark data are generated
automatically on the controller)
Performance data
Master cycle time 1 to 1000 ms*
I/O cycle time Minimum 200 s for non-redundant applications
1 to 1000 ms for redundant applications*
I/O frame works More than 100 stations*
Number of channels unrestricted (*, **) - typically 400 to 600
channels per station (1/3 analog, 2/3 digital)
Installation
Installation medium CD ROM or network
Installation tool SolutionCenter
Upgrading existing systems Possible via software / new CF card required
License protection Data CF of the master CPUs is integrated dongle
System prerequisites
Automation equipment M1 CPUs of the MX200 family or better (minimum 2 Ethernet
interfaces onboard)
Network 2x Ethernet 100 MBit/s or Gbit/s, managed switch
Software MSys / MxCCore / M-BASE V3.80 or higher

* Limit value subject to CPU type, memory available, application size, number of exchangeable variables,
network bandwidth available and network and CPU load via non-redundant applications
** No program-technical restriction

336
Redundancy

337
Individual. Attractive. Ergonomic.

HMI Operating and Monitoring Devices

Brilliant, fast, trouble-free, robust, efficient the HMI systems of the next
generation satisfy all requirements imposed on the operating and monitoring
of complex plants. The combination of powerful processors and state-of-the-
art touch screens guarantees flawless visualization of graphically complex
user interfaces. The result: Visualization devices for every application.

Bachmann electronic offers a comprehensive portfolio for a wide variety of

implementation areas and performance classes. In this regard extensive
configuration possibilities are just as self-evident as customer-specific
solutions, for example, the front panel in corporate design or custom
software solutions.

Bachmann products and technologies stand for robustness, long service life,
and quality. The reliability is ensured through 48-hour run-in tests in the
climate chamber, to which every visualization device must be subjected.

As a system provider, Bachmann can offer a density of component integration

that is unique for the market. Controller, visualization software, and HMI
hardware are perfectly matched, so that the systems are economical over
the long term, and trouble-free in use.

339
 Operator Terminals

The optimal operator terminal for every application

The OT100, OT200, OT1200 and OT1300 a powerful M1-CPU. The devices of the
series of operator terminals from Intermediate class OT200 series provide
Bachmann electronic provide operating the user with a self-contained, full-
devices in a wide range of performance fledged 5.7 terminal based on PC
classes. technology, with embedded Linux as the
operating system.
The devices of the Essential class OT100
series are designed primarily for simple The web terminals of the OT1200 product
text-based display in conjunction with line are certified for marine applications

Operator Terminal
OT100 Series

Features
Display: 4.2" STN Bluemode
Processor: 72 MHz 32 bit
RAM: 64 kB internal
Interfaces: RS232/422
Project planning: Vis Designer, PLC blocks

Operator Terminal
OT200 Series

Features
Display: 5.7" QVGA, 5.7" VGA, color TFT,
opt. touch screen
Processor: AMD Geode LX800, 500 MHz
RAM: 512 MB
Compact Flash: UDMA 2 GB
Operating system: embedded Linux
Interfaces: Ethernet, USB, RS232
Project planning: Vis Designer

340
and are particularly suitable for web In conjunction with the M1 webMI pro
visualizations, such as M1 webMI pro. engineering tool, visualizations can be
The Advanced class OT1300 series, with implemented quickly and simply for
the latest Intel processors and integrated all device series. The consistent use of
solid state disk (SSD) or alternatively with industry standard components guarantees
AMD G-T40E dual-core processor, is ideal long-term availability and thus investment
for applications requiring high performance security in all projects.
together with a shallow mounting depth
and a range of different screen diagonals.

Operator Terminal
OT1300 Series

Features
Display: 10.4" VGA/12.1" SVGA/15" XGA/19"
color TFT
Processor: AMD G-T40E (2x 1 GHz)
Intel Celeron 847E (2x 1,1 GHz)
Intel Core i7 (2x 1,7 GHz)
Ultrafast CFast mass memory
Interfaces: 1x GBit Ethernet, 4x USB 2.0, 1x RS232
Operating system: Linux embedded
Windows Embedded Standard 7
Project management: M1 webMI pro, custom

Web Terminal
OT1200 Series

Features
Display: 7" / 10.1" / 15.6", Full-HD resolution
Analog-resistive touch or projective-
capacitive multi-touch
Processor: Freescale ARM Cortex-A9 i.MX6Dual
(2x 1.2 GHz)
RAM: 1 or 2 GB
Mass memory: 4 GB eMMC onboard,
optional CFast-Card
Interfaces: 1x bzw. 2x RJ45 (separate)
Ethernet 10/100 MBit, 2x USB 2.0
Operating system: Linux Embedded
Project management: M1 webMI pro, custom

341
 Operator Terminals

Operator Terminal OT100 Series

The devices are equipped with a full graphic 4.2"

STN display. With use of UTF-8 character coding
many lines of Asiatic and Cryillic characters can be
displayed. The brightness of the LED backlighting can
be controlled with the PLC program or via the input
elements.
With the ability to operate at temperatures from
-30to +60C, these terminals are predestined for
use under extreme conditions where dependability is
a must.
Communication with the M1 controller occurs through
an integrated interface that can be programmed to
either the RS232 or RS422 standard.
The arrangement and design of the control elements,
including an alphanumeric multi-click keyboard
are oriented to the familiar operating philosophy
of mobile phones. For better tactile feel the keys
are embossed and have integrated snap disks.
The aluminum front panel with inlayed front foil
underlines the sophisticated and robust character of
the terminal.

Full-graphic 4.2" STN Bluemode display with

240 x 64 pixels
Model-dependent operating/display elements:
5x softkeys, alphanumeric multi-click keyboard,
1x Exit key, 1x Shift key, 1x keyboard entry lock/
unlock key, 1x Backspace key, cursor directional pad
with Enter key and 3 LEDs
Convenient project planning via Vis Designer
Character coding with UTF-8
Operating temperature range from -30 to +60C

Item Item no.

OT115/R/BE1 00014569-00
OT115/R/BE2 00014570-00
OT115/R/BE2/CC 00017593-00

CC ... ColdClimate ( ) variant

342
 Operator Terminals

OT100 Series OT115/R/BE1 OT115/R/BE2 OT115/R/BE2/CC

Display
Diagonal/resolution 4.2 STN Bluemode (240 x 64 pixels)
Display brightness 450 cd/m2
Backlight LED: dimmable via keyboard/PLC program
Processor/RAM
Processor 72 MHz 32 bit
RAM 64 kB internal
Control/display elements
Front keyboard
Softkeys 5x 5x
Enter 1x 1x
Cursor keys 4x 4x
Multi-click keyboard - Alphanumeric
Exit - 1x
Shift - 1x
Keyboard entry - 1x lock/unlock
Backspace - 1x
Display elements - 1x red LED
2x yellow LEDs
Interface
RS232/422 (switchable) 1x

* In the case of OTs for marine applications the supply voltage is galvanically isolated.
Power supply* 24 V DC (18 V to 36 V), 10 ms buffering
Certifications CE, UL, GL; pending: ABS, BV, DNV, LR
Ambient conditions Standard ColdClimate ( )
Operating temperature -20 to +60C fanless -30 to +60C fanless
Storage temperature -30 to +80C -40 to +85C
Rel. humidity storage / 5to 95% 5to 95%
operation without condensation with condensation
Certifications CE, UL, GL; pending: ABS, BV, DNV, LR
Degree of protection
Front / Rear IP65 / IP20
Software
Visualization Project planning: Vis Designer / programming: C, PLC environment
Dimensions and weights
Dimensions (W x H x D) 170 x 128 x 50 mm 170 x 160 x 50 mm 170 x 160 x 50 mm
Weight Approx. 1 kg Approx. 1 kg Approx. 1 kg
Variants
OT115/R/BE1 4.2 STN-Bluemode display (240x64 Pixel), 1x RS232, front panel with cross
elements, operating temp. -20C .. +60C, storage temperature -30C ..
+80C, rel. humidity operation 5 .. 95 % without condensation
OT115/R/BE2 4.2 STN-Bluemode display (240x64 Pixel), 1x RS232, front panel with
AlphaNum key, operating temp. -20C .. +60C, storage temperature -30C
.. +80C, rel. humidity operation 5 .. 95 % without condensation
OT115/R/BE2/CC 4.2 STN-Bluemode display (240x64 Pixel), 1x RS232, front panel with
AlphaNum key, operating temp. -30C .. +60C, storage temperature -40C
.. +85C, rel. humidity operation5 .. 95 % with condensation

343
 Operator Terminals

Operator Terminal OT200 Series

The OT200 operator terminal series offers an

inexpensive entry into the world of visualization
devices. Smaller visualization applications in the
renewable energies, industry, and marine areas
are the ideal implementation area of the operator
terminals. The system is connected to the automation
via Ethernet, in addition the device has two USB2.0
interfaces. The system is ideally designed for Java
visualizations.

The operator terminal comes with a color TFT display

and dimmable LED backlight in various screen
resolutions. The operator terminal is operated via a
touch screen and/or a keyboard integrated in the
front panel. In the marine version, OT205V/M, the
device has an internal signal encoder, as well as a
floating relay output.

Extremely compact and powerful

Fanless operation up to +60C
Visualization with Bachmann Vis Designer
5.7" color TFT monitor with QVGA or VGA resolution
Optionally with keyboard integrated in the front
panel
Marine approval and marine-typical special functions

Item Item no.

OT205/BE1 00018216-00
OT205/V/BE1 00018218-00
OT205/V/BE2 00018221-00
OT205/M/BE1 00018217-00
OT205/V/BE1/CC 00018219-00

V ... VGA resolution

M ... maritime variant
CC ... ColdClimate ( ) variant

344
 Operator Terminals

OT205/V/ OT205/M/ OT205/V/ OT205/V/

OT200 Series OT205/BE1
BE1 BE1 BE2 BE1/CC
Display
Diagonal/resolution 5.7" QVGA 5.7 VGA
(320 x 240) (640 x 480)
Display type Color TFT
Display brightness 700 cd/m
Half-brightness Min. 50,000 h
Processor/RAM
Processor AMD Geode LX800, 500 MHz
RAM 512 MB

Mass storage
CF card UDMA 2 GB
Control/display elements
Touch screen type Analog resistive
Front keyboard
Softkeys - 11x -
Enter - 1x -
Cursor keys - 4x -
Multi-click keyboard - Alpha- -
numeric
Exit - 1x -
Shift - 1x -
System LED optional 5x 2 -
Status LED Run, Init, Error
Interfaces
Ethernet 10/100 1x
USB 2.0 2x
RS232 1x
Buzzer - 1x
Floating relay output - 1x

Power supply* 24 V DC (18 V to 36 V)

Certifications CE, UL, CSA, CUL, CCC, GL, ABS, BV, DNV, LR

Ambient conditions Standard Marine Standard ColdClimate ( )

Operating temperature 0 to +60C fanless** -15 to +50C 0 to +60C -30 to +60C
fanless**
Storage temperature -20 to +85C -40 to +85C
Rel. humidity storage / 5 to 95 % without condensation 5 to 95 % with
operation condensation

345
 Operator Terminals

OT205/V/ OT205/M/ OT205/V/ OT205/V/

OT200 Series OT205/BE1
BE1 BE1 BE2 BE1/CC
Software
Operating system Linux embedded
Visualization Vis Designer/Java
Dimensions and weight
Dimensions (W x H x D) 212 x 156 x 49 mm
Weight Approx. 2 kg

Variants
OT205/BE1 Display: 5,7"; QVGA (320x240); Touch; CPU: LX800@500 MHz; RAM:
512MB-DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1xRS232;
operating temp. 0C.. +60 C; storage temp. -20C..+85C, rel. humidity 5
.. 95 % without condensation
OT205/V/BE1 Display: 5,7"; VGA (640x480); Touch; CPU: LX800@500 MHz; RAM:512MB-
DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1xRS232; operating temp.
0C.. +60 C; storage temp. -20C..+85C, rel. humidity 5 .. 95 % without
condensation
OT205/V/BE2 Display: 5,7"; VGA (640x480); AlphaNumKB;
CPU: LX800@500 MHz; RAM: 512MB-DDR; CF-Card-Slot; 1xEth 10/100MBit;
2xUSB2.0; 1xRS232; operating temp. 0C.. +60C;
storage temp. -20C..+85 C, rel. humidity 5 .. 95 % without
condensation
OT205/M/BE1 Display: 5,7"; VGA (640x480); Touch; CPU: LX800@500 MHz; RAM: 512MB-
DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1x Buzzer;
1x potential free relay output; 1xRS232; operating temp -15C.. +50 C;
storage temp. -20C..+85 C, rel. humidity 5 .. 95 % without
condensation
OT205/V/BE1/CC Display: 5,7"; VGA (640x480); Touch; CPU: LX800@500 MHz; RAM: 512MB-
DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1xRS232; operating temp.
-30C.. +60C; rel. humitdity operation 5 .. 95 % with condensation; storage
temp. -40C..+85C, 5 .. 95 % short-term
condensation (60 min)

* In the case of OTs for marine applications the supply voltage is galvanically isolated.
** For details regarding the maximum permissible ambient temperatures for different install positions
and install types, see section, Device dimensions and ambient temperatures

346
 Operator Terminals

Operator Terminal OT1300 Series

With different screen diagonals, capacity options, and

the choice of Windows or Linux as operating systems,
the right solution is provided for every visualization.
On the software side, the OT1300 is optimally prepared
for use with M1 webMI pro, or as client or server on
atvise SCADA. We would be pleased to also deliver the
desired software configuration ex-factory.

The latest devices of the OT1300 product family with

projective-capacitive multi-touch are impressive in
the new design with brilliant full HD displays in the
widescreen diagonals 15.6 and 21.5.
Consistent use of industrial grade components
guarantees long-term availability, a long service life,
and thus investment security. The fanless design
without moving parts satisfies the most rigorous
requirements imposed on shock and vibration.

Processor/RAM:
AMD G-T40E (2x 1 GHz) / 2 GB DDR3 RAM
Intel Celeron 847E (2x 1,1 GHz) / 2 GB DDR3 RAM
Intel Core i7 (2x 1,7 GHz) / 4 GB DDR3 RAM
Ultrafast CFast mass memory
SATA HDD or SSD options for large volume storage
Interfaces (standard device): 1x or 2x GBit Ethernet,
4x USB2.0, 1x RS232
Standard operating temperature: 0 to +60C, fanless
Operating systems: Linux Embedded,
Windows Embedded Standard 7
Enhanced temperature range on request

Item Item no.

OT1310/BE1/GT1G0/2G/4G0/LX 00022647-00
OT1312/BE1/GT1G0/2G/4G0/LX 00022646-00
OT1315/BE1/GT1G0/2G/4G0/LX 00022645-00
OT1319/BE1/GT1G0/2G/4G0/LX 00022644-00
OT1310/BE1/GT1G0/2G/8G0/WES7E 00023273-10
OT1312/BE1/GT1G0/2G/8G0/WES7E 00022882-10
OT1315/BE1/GT1G0/2G/8G0/WES7E 00023275-10
OT1319/BE1/GT1G0/2G/8G0/WES7E 00023276-10
OT1312/BE1/CE1G1/2G/SSD64/WES7P 00023501-00
OT1315/BE1/CE1G1/2G/SSD64/WES7P 00023502-00
OT1319/BE1/CE1G1/2G/SSD64/WES7P 00024295-00
OT1312/BE1/CO1G7/4G/SSD64/WES7P 00024293-00
OT1315/BE1/CO1G7/4G/SSD64/WES7P 00024294-00
OT1319/BE1/CO1G7/4G/SSD64/WES7P 00023870-00
OT1315WM/BE1/CE1G1/2G/SSD64/WES7P On request
OT1321WM/BE1/CE1G1/2G/SSD64/WES7P On request
OT1315WM/BE1/CO1G7/4G/SSD64/WES7P On request
OT1321WM/BE1/CO1G7/4G/SSD64/WES7P On request
347
 Operator Terminals

OT1310/BE1/ OT1312/BE1/ OT1315/BE1/ OT1319/BE1/

OT1300 Series
GT1G0 GT1G0 GT1G0 GT1G0
Display
Diagonal 10.4 VGA 12.1 SVGA 15 XGA 19 SXGA
(640x480) (800x600) (1024x768) (1280x1024)
Display type Color TFT
Display brightness 450 cd /m 450 cd/m 400 cd/m 350 cd/m
Half-brightness Min. 50,000 h
Processor/RAM
Processor AMD G-T40E (2x 1 GHz)
RAM 2 GB
Mass storage
SSD -
CFast card 4 GB (Linux) or 8 GB (Windows)
Control/display elements
Touch screen type* Analog resistive, membrane front
System LEDs Power, Diag, Act
Interfaces
Ethernet 10/100/1000 MBit 1x
USB 2.0 4x

Power supply 24 V DC (18 to 36 V), galvanically isolated

Certifications CE, UL, CSA, CUL, CCC
Software
Operating systems** Linux Embedded
Windows Embedded Standard 7
Visualization*** atvise scada / M1 webMI pro
Ambient conditions
Operating temperature 0 to +60 C fanless
Storage temperature -20 to +80 C
Rel. humidity operation /
5 to 95 % without condensation
storage
Dimensions and weight
Dimensions (W x H x D) 310 x 234 x 68 341 x 253 x 68 406 x 308 x 75 471 x 375 x 76
mm mm mm mm
Weight Approx. 2.5 kg Approx. 3.0 kg Approx. 4.5 kg Approx. 6.0 kg

* Customer-specific front panel on request

** Windows Embedded Standard 8 on request
*** not included

348
 Operator Terminals

OT1312/BE1/ OT1315/BE1/ OT1319/BE1/

OT1300 Series CE1G1 CE1G1 CE1G1
CO1G7 CO1G7 CO1G7
Display
Diagonal 12.1 SVGA (800x600) 15 XGA (1024x768) 19 SXGA (1280x1024)
Display type Farb-TFT
Display brightness 450 cd/m 400 cd/m 350 cd/m
Half-brightness Min. 50.000 h
Processor/RAM
Processor Celeron 847E (2x 1,1 GHz) or Intel Core i7 (2x 1,7 GHz)
RAM 2 GB 4 GB
Mass storage
SSD 60/64 GB
CFast card 8 GB (optional)
Control/display elements
Touch screen type* Analog resistiv, Folienfront
System LEDs Power, Diag, Act
Interfaces
Ethernet 10 / 100 / 1000 MBit 2x
USB 2.0 4x
RS232 1x

Power supply 24 V DC (18 to 36 V), galvanically isolated

Certifications CE, UL, CSA, CUL, CCC
Software
Operating systems** Windows Embedded Standard 7
Visualization*** atvise scada / M1 webMI pro
Ambient conditions
Operating temperature 0 to +60 C fanless
Storage temperature -20 to +70 C
Rel. humidity operation /
5 to 95 % without condensation
storage
Dimensions and weight
Dimensions (W x H x D) 341 x 253 x 74 mm 406 x 308 x 81 mm 471 x 375 x 82 mm
Weight Approx. 3.5 kg Approx. 5.0 kg Approx. 6.5 kg

* Customer-specific front panel on request

** Windows Embedded Standard 8 on request
*** not included

349
 Operator Terminals

OT1315WM/BE1/ OT1321WM/BE1/
OT1300 Series
CE1G1 CE1G1
Multi Touch
CO1G7 CO1G7
Display
Diagonal 15.6 21.5
Resolution 1920x1080 (FHD) 1920x1080 (FHD)
Display brightness 400 cd/m 300 cd/m
Contrast 800:1 3.000:1
Viewing angle (L, R, U, D) 80/80/65/80 89/89/89/89
Life expectancy 50.000 h 50.000 h
(half brightness)
Processor/RAM
Processor Celeron 847E (CE1G1, 2x 1.1 GHz)
or Intel Core i7 (CO1G7, 2x 1.7 GHz)
RAM 2 GB DDR3 RAM (CE1G1)
or 4 GB DDR3 RAM (CO1G7)
Mass storage
SSD 60/64 GB
CFast-Card Slot 16 GB (optional)
Control/display elements
Touch screen type Projective capacitive multi touch
Design Custom marking on request
LEDs and control keys Custom design on request
Interfaces
Ethernet 10/100/1000 MBit 2x
USB 2.0 4x
RS232 1x

Power supply 24 V DC (18 to 36 V), galvanically isolated

Certifications CE, UL, CSA, CUL, CCC
Software
Operating systems** Windows Embedded Standard 7
Visualization*** atvise scada / M1 webMI pro
Ambient conditions
Operating temperature 0 to +55 C fanless
0 to +60C fanless
(0 to 60 C fanless on request)
Storage temperature -20 to +70C
Rel. humidity
5 to 95 % without condensation
operation / storage
Dimensions and weight
Dimensions (W x H x D) 428 x 288 x 78.5 mm 564 x 366 x 78.5 mm
Weight Approx. 3.75 kg Approx. 5.95 kg

** Windows Embedded Standard 8 on request

*** not included

350
 Operator Terminals

OT1300 Series
Item Item no. Description
OT1310/BE1/ 00022647-00 Operator Terminal: 10,4; VGA (640x480); Resistive
GT1G0/2G/4G0/LX Touch; AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM;
1xEth10/100/1000; 4x USB2.0; CFast-Card 4 GB; OS: Linux
Standard; operating temp. 0 to +60 C
OT1312/BE1/ 00022646-00 Operator Terminal: 12,1; SVGA (800x600); Resistive
GT1G0/2G/4G0/LX Touch; AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM;
1xEth10/100/1000; 4x USB2.0; CFast-Card 4 GB; OS: Linux
Standard; operating temp. 0 to +60 C
OT1315/BE1/ 00022645-00 Operator Terminal: 15; XGA (1024x768); Resistive
GT1G0/2G/4G0/LX Touch; AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM;
1xEth10/100/1000; 4x USB2.0; CFast-Card 4 GB; OS: Linux
Standard; operating temp. 0 to +60 C
OT1319/BE1/ 00022644-00 Operator Terminal: 19; SXGA (1280x1024); Resistive
GT1G0/2G/4G0/LX Touch; AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM;
1xEth10/100/1000; 4x USB2.0; CFast-Card 4 GB; OS: Linux
Standard; operating temp. 0 to +60 C
OT1310/BE1/ 00023273-10 Operator Terminal: 10,4; VGA (640x480); Resistive Touch;
GT1G0/2G/8G0/WES7E AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000;
4x USB2.0; CFast-Card 8 GB; OS: Windows Embedded
Standard 7 E; operating temp. 0 to +60 C
OT1312/BE1/ 00022882-10 Operator Terminal: 12,1; SVGA (800x600); Resistive Touch;
GT1G0/2G/8G0/WES7E AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000;
4x USB2.0; CFast-Card 8 GB; OS: Windows Embedded
Standard 7 E; operating temp. 0 to +60 C
OT1315/BE1/ 00023275-10 Operator Terminal: 15; XGA (1024x768); Resistive Touch;
GT1G0/2G/8G0/WES7E AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000;
4xUSB2.0; CFast-Card 8 GB; OS: Windows Embedded
Standard 7 E; operating temp. 0 to +60 C
OT1319/BE1/ 00023276-10 Operator Terminal: 19; SXGA (1280x1024); Resistive Touch;
GT1G0/2G/8G0/WES7E AMD G-T40E (2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000;
4x USB2.0; CFast-Card 8 GB; OS: Windows Embedded
Standard 7 E; operating temp. 0 to +60 C
OT1312/BE1/CE1G1/2G/ 00023501-00 Operator Terminal: 12,1; SVGA (800x600); Resistive
SSD64/WES7P Touch; Intel Celeron 847E (2x 1,1 GHz); 2 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C
OT1315/BE1/CE1G1/2G/ 00023502-00 Operator Terminal: 15; XGA (1024x768); Resistive
SSD64/WES7P Touch; Intel Celeron 847E (2x 1,1 GHz); 2 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C
OT1319/BE1/CE1G1/2G/ 00024295-00 Operator Terminal: 19; SXGA (1280x1024); Resistive
SSD64/WES7P Touch; Intel Celeron 847E (2x 1,1 GHz); 2 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C

351
 Operator Terminals

OT1300 Series
Item Item no. Description
OT1312/BE1/CO1G7/4G/ 00024293-00 Operator Terminal: 12,1; SVGA (800x600); Resistive
SSD64/WES7P Touch; Intel Core i7 (2x 1,7 GHz); 4 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C
OT1315/BE1/CO1G7/4G/ 00024294-00 Operator Terminal: 15; XGA (1024x768); Resistive
SSD64/WES7P Touch; Intel Core i7 (2x 1,7 GHz); 2 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C
OT1319/BE1/CO1G7/4G/ 00023870-00 Operator Terminal: 19; SXGA (1280x1024); Resistive
SSD64/WES7P Touch; Intel Core i7 (2x 1,7 GHz); 2 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C
OT1315WM/BE1/ On request Operator Terminal: 15.6 (1920x1080); Projected-Capacitive
CE1G1/2G/SSD64/WES7P Multi-Touch; Intel Celeron 847E (2x 1,1 GHz); 2 GB DDR3
RAM; 2x Eth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C
OT1321WM/BE1/ On request Operator Terminal: 21.5 (1920x1080); Projected-Capacitive
CE1G1/2G/SSD64/WES7P Multi-Touch; Intel Celeron 847E (2x 1,1 GHz); 2 GB DDR3
RAM; 2x Eth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +55 C
OT1315WM/BE1/ On request Operator Terminal: 15.6 (1920x1080); Projected-Capacitive
CO1G7/4G/SSD64/WES7P Multi-Touch; Intel Core i7 (2x 1,7 GHz); 4 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +60 C
OT1321WM/BE1/ On request Operator Terminal: 21.5 (1920x1080); Projected-Capacitive
CO1G7/4G/SSD64/WES7P Multi-Touch; Intel Core i7 (2x 1,7 GHz); 4 GB DDR3 RAM;
2xEth10/100/1000; 4x USB2.0; 1x RS232; SSD 60/64
GB 2,5 SATA; CFast-Card-Slot; OS: Windows Embedded
Standard 7 P; operating temp. 0 to +55 C

352
 Operator Terminals

Web Terminal OT1200 Series

The specifications and interfaces of the OT1200

web terminal make it the ideal choice for web
visualizations, such as M1 webMI pro.

Brilliant displays with high brightness, strong colors,

very good viewing angles and a long service life
make a lasting impression. The modern widescreen
diagonals right through to 15.6 with Full-HD
resolution are available in the same design either with
cost-efficient analog-resistive touch or high quality
projective-capacitive multi-touch technology.

As expected, the exclusive use of industrial

components means that a long service lifespan and
availability are guaranteed. Permanently soldered
RAM and eMMC memories, as well as the absence
15.6" of any moving parts, moreover ensure maximum
10.1"
7" resistance to shock and vibration.

The software is already prepared for everything, from

the browser right through to the simple configuration
of web-based visualizations. The open Linux-based
system can be extended as required. We shall be
glad to also supply you with your required software
configuration from the factory: unpack, connect, done.

Item Item no.

OT1207W/BE1/MX6/1G/EMC04/LX 00025995-00
OT1207W/BE1/MX6/2G/EMC04/LX 00025996-00
OT1207WM/BE1/MX6/2G/EMC04/LX On Request
OT1210W/BE1/MX6/2G/EMC04/LX On Request
OT1210WM/BE1/MX6/2G/EMC04/LX 00026488-00
OT1215W/BE1/MX6/2G/EMC04/LX On Request
OT1215WM/BE1/MX6/2G/EMC04/LX 00026491-00

W Widescreen analog resistive touch

WM Widescreen projective capacitive multi touch

353
 Operator Terminals

OT1200 Series OT1207 OT1210 OT1215

Display
Diagonals 7 10.1 15.6
Resolution 800x480 1280x800 1920x1080
Brightness 450 cd/m 400 cd/m 400 cd/m
Contrast 800:1 800:1 800:1
Viewing angle (L, R, U, D) 89/89/89/89 80/80/80/80 80/80/65/80
Life expectancy 30,000 h 50,000 h 50,000 h
(half brightness)
Processor/RAM
Processor Freescale ARM Cortex-A9 i.MX6Dual 2x 1.2 GHz
RAM 1 or 2 GB DDR3 RAM 2 GB DDR RAM
Mass storage
eMMC onboard 4 GB
CFast-Card Slot Optional (min. 4 GB)
Control/display elements
Touch screen type Analog resistive touch or projective capacitive multi touch
Design Custom marking on request
LEDs and control keys Custom design on request
Interfaces
Ethernet 10/100 MBit 1x or 2x RJ45 2x RJ45 (separate)
(separate)
USB 2x USB 2.0
Software
Operating system Linux Embedded
Visualization software* M1 webMI pro
Other software Bachmann Terminal setup software for configuration
Ambient conditions
Operating temperature 0 to +60C fanless
Storage temperature -20 to +70C
Rel. humidity 5 to 95% without condensation
operation / storage

* Not included

354
 Operator terminals

Operator Terminal System Software

All operator terminals use system software comprising

the operating system (Linux or Windows Embedded)
and additional Bachmann software components.

The Bachmann software components simplify

configuration, commissioning and diagnostics locally
on the device and remotely via a web browser or the
SolutionCenter. Furthermore, the system software
provides the option of importing updates and
accessing the device interfaces from a visualization.

Additional useful services and software packages

are preinstalled on the operating system in order to
reduce the development time for common application
scenarios. Thus, web-based visualization solutions
such as M1 webMI pro and atvise SCADA are very
easy to set up. The integrated browser is tailored
to industrial applications and offers, among other
things, an on-screen keyboard (comparable with a
smartphone) for user inputs.

The system software can be extended and adapted to

suit your needs if required and is supplied from the
factory customized with the terminals.

355
 Operator Terminals

Operator Terminal System Software

Software
Basic system Debian GNU/Linux or Windows Embedded (7, 8)
Software packages The following software packages are available preinstalled:
Industrial browser
Configuration interface (web-based)
REST API for device interfaces
DHCP server
FTP server
NTP client
Java runtime
SSH client
SSH server
VPN server
VNC server

Additional software packages can be installed later, under Linux e.g.

conveniently via the Debian Package Manager (aptitude).
Installation The current version comes preinstalled on all devices from the factory. A
customized and preconfigured image can also be supplied from the factory on
request. Furthermore, a prepared image can also be installed automatically
later.
Updates (only Linux) The system software is updated regularly in order to provide new functionality
and security updates. The separation of the system partition and user partition
ensures that the user data remains unaffected by the system update.

Safety relevant updates and bug fixes are provided in the form of partial
updates.
Configuration and diagnostics
Remote maintenance Remote maintenance is possible via the SolutionCenter, configuration interface
TSSW (web-based), VNC and SSH.
Terminal Setup Software Terminal Setup Software (TSSW) is a web-based, password protected
(TSSW) configuration tool for changing configurations easily and for performing remote
diagnostics or system updates.

TSSW is available locally via an onscreen keyboard and remotely via a standard
web browser.

The following settings, among other things, can be made using the Terminal
Setup Software (TSSW):
Network configuration
Web browser
Java webstart
DHCP server
VNC server
NTP client
Firewall
Screen saver

More configurations can be found in the user manual. Since the basic system is
a widespread Linux derivative, it can also be extended and configured with the
appropriate knowledge.

356
 Operator Terminals

Operator Terminal System Software

Configuration and diagnostics
Diagnostics The web-based configuration user interface also offers the option of receiving
information about the device locally or remotely:
Device type
Serial number
Hardware revision
Software version
Used/free memory space
S.M.A.R.T state for flash storage media
Display of log files
Boot animation The boot animation displayed when the system is started can be customized.
Visualization
Web browser The preinstalled "industrial web browser" offers a number of advantages over a
standard browser
Easy configuration via TSSW
No automatic updates that were not tested beforehand
Integrated onscreen keyboard comparable with smartphones
R emote debugging (allows debugging from web applications with
standard tools from a developer PC)
Compatibility with atvise products tested by Bachmann
Low use of resources
Java visualization Supported with preinstalled Java runtime
Other visualizations If further software is required for the visualization in addition to the preinstalled
software packages, the system software can be customized accordingly.
Additional possible applications
Firewall The web terminal system software with a preconfigured iptables configuration
can be used as a firewall as well in order to save additional hardware.
VPN server Access to the control network from outside can be regulated via the system
software using a secured VPN connection.
Hardware
Supported products OT1300 series
OT1200 series
OT200 series
Device interfaces Besides the support of all standard interfaces, such as Ethernet and USB, the
system software provides an API for accessing the following device interfaces
conveniently from a visualization:
Multi-touch events
LED control
Inputs via function keys
Backlight dimming until 0%
Call up of touch calibration (only necessary with resistive touchscreens)

357
 Industrial PCs

High-performance IPCs with optionally distributed displays

The industrial Box PCs are available in Together with a distributed display, an
several performance options and offer an industrial PC becomes a fully-fledged
abundance of interfaces that can be further visualization solution. The display can be
extended tailored to your application. installed up to a distance of 100m and is
Since they are fanless, the Box PCs are connected by a single cable. In the case
maintenance-free and can thus be safely of larger systems, several of the slimly,
housed together with their data in the designed displays can also be integrated
control cabinet. simultaneously.

Industrial PC
BPC1500 Series

Features
Processor: Intel Celeron 1020E (2x 2.2 GHz)
Intel Core i7 (4x 2.3 GHz)
RAM: 4 GB DDR3
Mass storage: SSD or CFast
Interfaces: 2x GBit/s Ethernet, VGA, DVI-I
4x USB 3.0, 2x USB 2.0, Audio
Operating system: Windows Embedded Standard 7
Display (optional): 21.5 Widescreen Multi-Touch

358
 Industrial PCs

Industrial PC BPC1500 Series

The versatile Box PCs of the BPC1500 series are

characterized by their high performance data, the
multitude of interfaces and their robust appearance
both internally and externally.

The industrial PC can be operated as a server, e.g.

as a data collector or for server tasks, or together
with the corresponding distributed display for a
fully-fledged visualization solution. The multi-
touch display can be connected up to a distance
of 100m by a single cable. To display and operate
the same visualization on large systems at various
locations, several displays can also be connected
simultaneously.

The Box PC together with its data can be installed

in the control cabinet while the displays are used at
exposed locations, and in the event of damage, can
simply be removed and replaced without having to
perform a time-consuming data backup.

Whether as an extended visualization device, a data

collector or in server operation the BPC1500 series
flexibly adapts to your solution.

Item Item no.

BPC1530/4G/SSD64/WS7P 00026171-00
BPC1560/4G/SSD64/WS7P 00026170-00

359
 Industrial PCs

BPC1500 series BPC1530 BPC1560

Processor/RAM
Processor Intel Celeron 1020E Intel Core i7-3610QE
2x 2.2 GHz 4x 2.3 GHz (up to 3.3 GHz)
RAM 4 GB DDR3
Mass storage
SSD 64 GB SSD
CFast-Card Slot Optional CFast card
Interfaces
Network 2x 10/100/1000 Mbit (RJ45)
USB 4x USB 3.0, 2x USB 2.0
Serial 4x RS232 (2x RS422/485 optional)
VGA VGA integrated into DVI-I interface
DVI-I 1920x1200 @ 60Hz
HDMI Support HDMI 1.4, 1920x1200 @ 60Hz
Display Port 2560x1600 @ 60 Hz
Audio High Definition Audio (HD), Line out, Mic-in
Expansion modules
HDD 2x 2.5 HDD slide-in rack (SATA)
Slots 1x PCIe x1, 1x PCIe x4
Power supply
Power supply 24 V DC (18 to 34 V)
RTC Lithium 3 V/210 mAH
Software
Operating system Windows Embedded Standard 7
Visualization M1 webMI pro, atvise scada
Environment
Operating temperature -10 to 60C
Storage temperature -40 to 85C
Relative humidity 5 to 95 % no condensation
Dimensions and weight
Dimensions (W x H x D) 290 x 110 x 232mm
Weight Approx. 5 kg
Certifications
General CE, UL, CCC

360
Industrial PCs

361
Intuitive. Intelligent. Platform-independent.

Engineering Software SolutionCenter

Software development has become an essential component in the

automation of plants and machines. As an innovative provider Bachmann
electronic also establishes the state of the technology in this area as well
and enables groundbreaking future solutions, such as the Bachmann
SolutionCenter. With a number of state-of-the-art software engineering and
diagnostic tools we support rapid and convenient realization of programs
for machine sequence, process control, visualization, and not least,
communication with the outside world. Time-to-market is no longer just a
buzz word, rather it is a principle that is lived.

With engineering software from Bachmann electronic you rely on complete

solutions that have been thought-through in the details; solutions that
increase the productivity and sovereignty of your applications, that free-up
resources for your core business, and that can also be used reliably in the
distant future.

363
 Project engineering made easy: SolutionCenter

A milestone in the reduction of engineering costs

As part of a unique, complete software Matched in the best manner possible to the
solution, the Bachmann SolutionCenter devices and systems of the manufacturer,
covers all aspects of the engineering it provides time savings, brings synergies,
process configuration, programming, and increases usability. Users benefit from
controlling/regulation, communication, the cohesive operating concept and avoid
Motion, visualization, as well as test and redundant entry or unnecessary manual
commissioning. Thanks to the highly entry. A close linking to the automation
modular Eclipse plug-in concept, the tool systems of Bachmann electronic enables
can be easily expanded, even for integrated simplifications in virtually all processes.
user-specific requirements.

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urin ram
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364
 Configuring Controlling & regulation

Controller design offline Motion Control:

Configuration of the hardware modules Softmotion (M-SMC)
Management and use of predefined hardware Shaft (M-SHAFT)
and software modules Three-dimensional motion (M-CNC)
Assignment of signal designations Temperature controller (M-TEMP)
Archiving, export and import of subsystems or M-Target for Simulink
complete controller systems Libraries for IEC61131-3 and C
Configuration of the fieldbuses, telecontrol:
CANopen, DeviceNet
PROFIBUS DP
PROFINET IO RT/IRT Testing and diagnostics
EtherCAT, SERCOS
Modbus TCP, UDP, RTU Software oscilloscope
IEC61850/IEC61400-25 (MMS) Variable browser / Watch view
IEC60870-5-101, -103, -104 Logbooks
OPC UA/DA Task lists with runtime measurement
Error lists in the Error Handler
Printout of PLC report
Programming Direct access to I/O signals
Remote monitoring
IEC61131-3 (CoDeSys, PLCopen Safety) Internet-enabled communication
C/C++
MATLAB / Simulink
Extensive libraries Tools/Add-Ons
Repository with SVN
Access control
Time synchronization (SNTP, IEEE1588)
Visualizing SVN repository (source code & configuration
management)
Configurations for M1 webMI pro web Configuration history/ comparison
visualizations Eclipse plugins
VisDesigner project designs
Communication libraries for developing user-
defined visualizations (Java, C, .NET)
OPC server
365
 Engineering Software

M-Base

The complete product range of the engineering

software from Bachmann electronic is delivered
in a software package. For different applications,
derivatives are made available which are tailored to
the needs of individual users.

Device configuration & system settings

Fieldbus configuration
Right of accesses
Programming in C/C++, IEC61131
Safe programming
Visualization project
Comprehensive system diagnostics
Many monitoring functions
Project and diagnostic reports

Items Item Nr.

M-Base SL 00015629-60
M-Base SL AMT 00015629-70
M-Base-SU UL 00015629-62
M-Base-SU UL AMT 00015629-72
M-Base-Redist RT 00015629-63
M-Base DVD 00015629-xx
M-Base SC light DVD 00018888-xx
M-Base SC Demo DVD 00018889-xx
M-Base Device Viewer DVD 00015845-xx
M-Base PLC DVD 00018915-xx
M-Base COM DVD 00015778-xx

366
 Engineering Software

M-Base

Delivery variants

M-Base SL 00015629-60 License to install the M1 automation systems engineering

software on Windows PCs. Controller and field bus configuration,
programming according to IEC61131-3 as well as c/c++, safety-
related programming according to IEC61131-3 FBD, basic
diagnostics and monitoring, system update, basic communication
with the controller (M1 OPC standard server, communication
libraries), user documentation. No redistribution.
One Year of product support and updates delivery are included in
the license (Annual Maintenance).
M-Base SL AMT 00015629-70 One year extension of product support and updates delivery for
the M-Base Site License.
M-Base-SU UL 00015629-62 License to install the M1 automation systems engineering
software on one Windows PC (single-user). Controller and field
bus configuration, programming according to IEC61131-3 as well
as c/c++, safety-related programming according to IEC61131-
3 FBD, basic diagnostics and monitoring, system update, basic
communication with the controller (M1 OPC standard server,
communication libraries), user documentation. No redistribution.
One Year of product support and updates delivery are included in
the license.
M-Base-SU UL 00015629-72 One year extension of product support and updates delivery for
AMT the M-Base Single User License.
M-Base-Redist RT 00015629-63 License to install the M1 automation systems engineering
software on Windows PCs. Controller and field bus configuration,
programming according to IEC61131-3 as well as c/c++, safety-
related programming according to IEC61131-3 FBD, basic
diagnostics and monitoring, system update, basic communication
with the controller (M1 OPC standard server, communication
libraries), user documentation. Runtime license only for
redistribution with a total solution or machine. (Requires an
M-Base Site License with a valid Annual Maintenance).
M-Base DVD 00015629-xx M-Base Software Package installer (DVD).
M-Base SC light 00018888-xx M-Base SC light Software Package installer (DVD).
DVD
M-Base SC Demo 00018889-xx M-Base SC Demo Software Package installer (DVD).
DVD
M-Base Device 00015845-xx M-Base Device Viewer Software Package installer (DVD).
Viewer DVD
M-Base PLC DVD 00018915-xx M-Base PLC Software Package installer (DVD).
M-Base COM DVD 00015778-xx M-Base COM Software Package installer (DVD).

367
 Engineering Software

M1ServiceCenter

The efforts involved for concept and execution of

service workflows for a machine or machine park
and the associated training measures of service
personnel constitute a considerable share of the
engineering costs. Through convenient and innovative
tools Bachmann electronic supports the user on all
levels. From project planning and configuration of
the process steps, to (live) monitoring of the process
flow and extending to presentation of results and
reporting, a tool can be used that permits flexible
adaptation to a wide variety of tasks through many
configuration possibilities.

M1ServiceCenter is the tool for automation of service

workflows and support of service personnel in
conjunction with automation devices from Bachmann
electronic. The entire M1 controller system is
supported in this tool. In this regard, user interactions
are reduced to a minimum.

The configurable and individually combinable process

steps in the M1ServiceCenter combine general, as
well as customer-specific individual configuration
steps into user-friendly application cases, which
after brief training can also be executed by operating
personnel who are not specialized in the particular
application without detailed knowledge of the
controller configuration.

Item Item no.

M1ServiceCenter On request
PCC card reader On request

368
 Engineering Software

Standard technologies
The complete application is based on the standard
Java technology, and thus it can be executed
on every PC. Thanks to the delivered JDK, an
installation of Java on the PC is not required.

Functions
M1ServiceCenter makes configurable process
steps available for many topic areas that occur
in practice. These include application cases from
the areas of data backup and restore, software
and driver updates, software and hardware Park view: Process flow started
diagnostics, migration to new controller types and
generations, support and help for mounting and
getting started, as well as validation of hardware
and software installations. Moreover, customer-
specific application cases can be implemented as
extensions.

Project planning
Through the capability of complete offline
engineering, work can commence before the
hardware is available. Project planning of process
flows occurs in the program with the aid of a
graphic configurator for creating a step sequence
definition file in XML format. The available process Park view: Result page of the individual plant
steps can be selected from a catalog and arranged
in step groups. The result is a flow definition,
referred to as mode, that is allocated to a user-
defined plant type.

Process flow and monitoring

The work space of the process perspective
is organized in a configurator and monitor
window. The controller devices are presented in
the real topology, grouped in parks. This park
configuration can be created offline with the
program, in order to be selected and loaded later.
The type of plant is detected or determined by the Process flow - individual plant with user interaction
user only at connection with a controller selected
from the park configuration, and one of the flow
definitions planned for this type of plant can be
selected and executed. Execution and progress
of a process flow are monitored in the monitoring
window. Interactions with the user, if necessary
occur via user-defined dialogs and step-by-step
instructions.

M1ServiceCenter step-by-step instructions

369
 Engineering Software

Process flows can be applied and monitored on an

individual plant or on multiple plants (park). In the
individual view as well as in the park view of the
monitor window, the states of the individual steps
are displayed via different colored LEDs.

Reporting
Each process flow is systematically logged and the
results are stored in a clear and understandable
directory structure that is created automatically.
Moreover, a report in PDF format is created and
likewise archived for each process. Report preview

Features
Offline configurations of parks and process flows
Online monitoring of process flows
User-defined plant types, process flows and
individual steps
Automatic plant type detection
Application of process flows on individual plants
and entire parks
Multiple flows can be defined for a plant type
All process steps can be executed independently
of other process steps
Use of standard Java for communication with M1
controller systems (M-JSYS) Report as PDF document
Interaction through user-friendly dialogs
Extensibility through implementation of customer-
specific application cases
Backup of all configurations in readable standard
XML files
Import and processing of INI files for automatic
change of controller configurations
Program language is English consistently
throughout
User interaction is reduced to a minimum
Independent of M-BASE and SolutionCenter
No Java installation is required because JDK is Process configurator with catalog function
already included
Target group: Engineering and service personnel

Process flow ended

370
 Engineering Software

M1ServiceCenter
Process connection / communication
Technology Java Swing application with DockingFrames framework
Log Bachmann Java library M-JSYS for communication with M1 controller
Physical interface Ethernet
Parallel operation Yes, multiple connections to different M1 controllers with TCP or SSL
Hardware PC, notebook or terminal with Windows OS / Linux OS
Installation USB stick with executable program (and USB license)
PCC card Driver for Bachmann PCC cards included, PCC card reader available
Project planning
Development environment Graphic configuration tools for all necessary operating steps integrated
in the program
Data repository All configurations are XML-based and thus they can be read and
modified manually
Functionalities
Individual operation Yes, M1 can be configured and operated with customer-specifically
defined automated step sequences
Multiple use Yes, a machine park can be configured and operated with customer-
specifically defined automated step sequences
Park configuration Yes, a machine park can be created and configured offline in the
program
Step sequence configuration Yes, freely defined step sequences (if desired in sub-groups) via graphic
editor (drag & drop)
Libraries Yes, many pre-defined and recurring handling/operation steps
are available with M1 as library catalog and they can be directly
implemented
Automation All configurable process steps are executed automatically, necessary
manual entries are presented via relevant dialogs and instructions
Reports Yes, all results of step sequences that extend beyond the flow, as well
as individual results of all steps are documented (PDF with preview in
the program)
Connection A variety of possibilities for testing the connection and the mode of
operation of the M1
Visualization
Framework Configurable view layout with movable windows that can be docked and
undocked

371
 Configuration

Merging hardware, fieldbuses, and software into a unit

The expenses for design, wiring, and and to installation of software modules,
commissioning of a machine represent one tool can be used that permits flexible
a considerable share of the engineering adaptation to a wide variety of tasks
costs. Bachmann electronic supports the with its consistent operating concept.
user on all levels with convenient and The Device Manager as part of the
innovative tools. From the planning of SolutionCenter is the central point for all
the control topology and the configur configuration and diagnostics tasks.
ation of fieldbuses to the wiring test

Device Manager

The Device Manager is the integrated tool for

configuration and commissioning of all automation
devices from Bachmann electronic. The entire
M1 controller family, the panel PLCs from the CT
series, the terminals of the WT series, but also
standard-conformant fieldbus nodes from third-
party suppliers are supported by this tool. Through
the capability for complete offline engineering
work can start before the hardware is available.
The flowing alternation between offline and online
configuration in both directions is not only possible
for the complete controller, it is also possible for the
exchange and archiving of individual hardware and
software modules, as well as for complex fieldbus
configurations.
The work area is consistently organized for all
topics in a configurator window and a monitor
window. The Configurator shows the saved target
status that will be valid after the next system startup,
the monitor shows the actual status and allows
manual change of values and settings.
The hardware structure is presented in the real
topology. The type of networking via proprietary and
standardized bus systems is presented through the
organization of a tree structure; the I/O modules can
be uniquely detected and directly operated through
the graphic presentation. Thus the wiring test can be
executed immediately after switching on the system.
The software for the controller is also managed in
the Device Manager. The system packages from
Bachmann electronic are summarized in a catalog. All
the software is updated conveniently via a wizard that
guides the user through the procedure. In addition

372
 Configuration

to the provided system packages, the user can One interface for all Bachmann devices
also put together and manage his own, machine- Managing devices
specific packages and transfer them to other PCs. Backup of existing devices
Thus unique software states can be assured on all Offline configuration of entire control systems or
systems and on all service PCs. individual HW/SW modules
The variable set of all participating controllers is Offline and online configuration of fieldbuses
presented in a structured manner in a separate (CAN, PROFINET RT and IRT, PROFIBUS DP,
view. Searching for values is facilitated through an EtherCAT)
automatic full-text search; a selection of relevant The same mode of operation for online and
values can be summarized, saved, and reloaded in offline devices
an additional window. Through a trend display the Consistent concept: Monitor (actual status) and
temporal progression of values can be graphically configurator (target status)
presented. Graphic presentation of the I/O modules
Configuration and diagnostics in one tool
Software is managed in catalogs, user-specific
catalogs
Flexible compilation of functional window areas
(perspectives)

373
 Testing and diagnostics

Monitoring and debugging for every field of application

Bachmann M1 automation systems are field of application, from the signal test
designed for a broad user spectrum. of the control cabinet builder to section
More extensive than is the case with identification of the control system
the conventional solutions for industrial engineer, shorten commissioning times and
automation, the support for experts increase the transparency of the overall
was considered right from the start. system.
Monitoring and debugging tools for every

374
 Testing and diagnostics

Scope 3 Overview in real-time

Signal analytics and diagnostics directly with the
controller

In the initial project design and also for

commissioning or troubleshooting, transparent
information concerning states and sequences of an
automatic system is essential for success. For many
dynamic processes seeing a physical variable as
only a numeric value is insufficient. The software
oscilloscope Scope 3 makes the temporal
progression of processes visible and places this
progression in relation to other process variables.
Scope 3 is an indispensable tool for optimization
of a controller setting, for troubleshooting in a
sequential program, or for ongoing verification of the
manufacturing process on the machine. It permits
specific and stand-alone recording, archiving of
the relevant data in a database and subsequent
measurement or evaluation of a great number of
values in parallel. Different trigger conditions as well
as pre-trigger and post-trigger functionalities enable
acquisition of all relevant data, such as in the case of
sporadically occurring errors.

Calculation of additional curves from the recording

values facilitates retrospective analysis. A special
exchange format enables saving and sending of the
recording configuration and entered values in one and
the same file. Thus, for example, Scope recordings
can be forwarded by email and further processed by
the recipient to their full extent (zoom, measurement
with cursors, calculated curves, etc.).

Item Item no.

M-SCOPE3-Pro RT 00024212-63
M-SCOPE3-Pro DVD 00024212-xx
M-SCOPE3-Pro-USB 00026255-00

375
 Testing and diagnostics

Scope 3 is also the right tool for the long-term

archiving of measured values directly on the con-
troller. The maximum storage space available is
configured and the recording started by means of
archiving limits.

Thus, millions of data points can also be archived

directly on the controller. Backup and export func-
tions then allow further processing of the collected
data.

Recording of analog and digital values

Real-time acquisition directly on the controller
Long-term recordings per database
Large number of signals (multiple acquisition tasks
possible)
High resolution / variable sampling priority
Versatile trigger possibilities / pre-triggers and
post-triggers
Graphic evaluation / curve display on the PC
Measurement of curves
Scaling / shifting of curves and calculated curves
Overlay of reference curves
Archiving / export on the PC

376
 Testing and diagnostics

Engineering PC

Scope 3 tool
Configuration Presentation Transforming
Measuring
Analysing

CSV

Data base
Data exports

TCP/UDP/QSOAP/SSL

M1 controller

Scope 3 Software module

Data base
Data
Management recorder

APP modules

APP1 APP2 CSV

Data exports

HW modules

Digital I/O Analog I/O Technology

modules

The central aspect of Scope 3 is the portable database on the Engineering PC and M1
controller. This enables very simple data exchange and collaboration also using copies of
a single file, if necessary.

377
 Testing and diagnostics

Scope 3
General
Recording module Stand-alone real-time recorder on the controller
Configuration Graphic configuration interface in the SolutionCenter or standalone-tool
Presentation interface Diagram display with dynamic legend in the SolutionCenter
or standalone tool
Recording module
Recordable data sources Channel values direct (MIO), SVI variables
Data Types All analog and digital formats up to 64-bit
Recordable tasks SVI variables of any number of software modules simultaneously
Sampling modes Continuous
Triggered once
Triggered cyclically
Sampling rate Cyclical, min. 100 microseconds, max. 60 minutes
Coupled with hardware interrupts
Time base System-tick
Hardware-sync-signal
Auxiliary clock
Real-time clock
Trigger Any combination of start- and stop-triggers
Recording conditions as additional limitation of the recorded data
Edge, level and distance triggering
Pre-trigger and post-trigger of any length (max. length of recording)
Data quantities No technical limitation, dependent on the free resources on the M1 controller
Interface C-library for using the data recorder in an application:
Executing commands (Start, Stop, etc.)
Changing the recording configuration
Scaling Several recordings executable in parallel with different sampling rates and
different priorities
Auto-run Yes, automatic start after reboot possible
Write protection Yes, definable warning text on changes
Data buffer Configurable ring buffer for loss-free transfer of data
from the controller to the PC
Data archiving on controller*
System Embedded database, optionally activatable, database file can be copied freely
to different controllers or PCs and used
Archiving interval Freely configurable in seconds, fast recorded data is buffered and stored in the
database in the archiving interval
Configurable limits Length in seconds
Number of recorded points
Number of recordings
Caching of the data-base Cache size in the working memory freely configurable
Interface C-library for using the database in an application:
Addition of reference channels or entire recordings
Export of data or hot backup

* Functions are only available in the Professional Version

378
 Testing and diagnostics

Scope 3
Management / Configuration
Project Management Configurations can be created flexibly in workspace and managed there in
projects
Management of Recordings installed on the M1 can be managed directly via their own view
recordings
Configuration of All configuration methods can be selected via masks. Errors in the configu-
recordings ration are validated immediately.
Delivery of configuration A recording configuration can be delivered to a controller via a single action.
Backup of data Data on an M1 can be saved on the PC by drag and drop.

Presentation/analysis system
Presentation forms Value-over-time [x(t)], value-over-value [x(y)]
Time formats Milliseconds [ms] or date/time formats (freely configurable)
Number of value axes User-defined
Number of curves User-defined, selective showing/hiding for maintaining clarity
Axis reference Each curve can be allocated to any axis
Auto-scaling Yes, linear or logarithmic scaling possible
Fixed scaling Yes, adjustable
Scale arrangement Yes, adjustable
Measurement cursors 2 (can be offset separately and together)
Measurement cursor Value display in legend, time display, differential display
functions
Stacked Plot Yes, a separate diagram per signal, selective full-screen mode per curve
Array of curves Up to 10 older recordings can additionally be displayed faded into the back-
ground for comparison
Grid Yes, configurable
Presentation options Curve, axis, grid colors, all line thicknesses, orientation, axis label, axis
arrangement (left/right), flooded curves on reference value or other curves
Raw value transformation Factor and offset per signal
Reference curves Yes, can be imported from CSV or integrated via application
Highlighting ranges Curves can be flooded against a configurable reference value or against
another curve, configurable via color and transparency value
Curve calculation Measured curve values or calculated curve values are the basis
The calculation methods are addition, subtraction, multiplication, division,
integration, differentiation, Fast Fourier Transformation (FFT)
Users can add their own calculation methods
Possibilities for making Yes, comparison of recordings from different time ranges as well as different
comparisons recordings
Interfaces Extendible with regard to specific calculation operations for curves and e
xport
functions for individual formats

379
 Testing and diagnostics

Scope 3
Data retention
Recording configuration Can be exported/imported as a file
Value storage On the controller or PC
Exchange formats A database for configuration and data can be exported/imported
Excel interface CSV export
System requirements
PC software (minimum) Processor 2 GHz, working memory 1024 MB RAM, hard disk drive with 250 MB
of free storage space, screen resolution 1024x768 pixels, Microsoft Windows XP
or higher
M1 software module M1 controller system (except for ME2xx) with M-Base 3.75 or higher, portable
license on USB storage device with M-Base 3.95 or higher

Order codes
Item Item no. Description
M-SCOPE3-Pro RT 00024212-63 Software package to install on Windows PCs and M1
controllers for the diagnosis of waveforms (IO and process
variables). Stand-alone task for recording and archiving of
records on the controller, trigger and pretrigger, multiple
recordings. Comprehensive graphical representation
(chart) and evaluation functions, data export on the PC,
SolutionCenter integration. License bound to target device.
M-SCOPE3-Pro DVD 00024212-xx Installation medium for Scope 3 (DVD). Software module for
the M1 controller and Scope 3 tool for displaying recordings
and data analysis. A Scope software module without a valid
runtime license can be used for up to two hours for recordings.
After that, the recording is stopped, but it is possible to restart
after a period of 10 minutes. Without a runtime license,
archiving functions on the M1 controller are disabled.
M-SCOPE3-Pro-USB 00026255-00 Software package to install on Windows PCs and M1
controllers for the diagnosis of waveforms (IO and process
variables). Stand-alone task for recording and archiving of
records on the controller, trigger and pretrigger, multiple
recordings. Comprehensive graphical representation
(chart) and evaluation functions, data export on the PC,
SolutionCenter integration. Portable License on USB storage
device (delivery includes a USB-stick).

380
Testing and diagnostics

381
 Programming

Maximum performance for maximum stability

Any automation platform is only as good environment of the automation engineer:

as the software that is available for it. All five languages of IEC 61131-3 are
The stability, real-time capability and supported, as are C or C++.
performance of the runtime system have
the highest priorities. Also the model-based development via
UML-Design/coding or integration in
The M1 automation system can be the function block editors of MATLAB/
programmed in the respective familiar Simulink are unique in the industrial

Component Manager

Features
The technical process is in the foreground
Complete abstraction of the internal structure of the
components
Separation of definition and implementation
Convenient description language for the interface
Code generation for low-level areas
Graphic application development
Clear and understandable application presentation in
the SolutionCenter
Support of functionality on the application level

PLC Developer

Features
Complete integration in the SolutionCenter
Version management within the SolutionCenter
Linking of projects
Connection to the Eclipse Marketplace
3rd party plug-ins or external plug-ins
Import/export of M-PLC projects
16 task (Cyclic (Time/Sync), Event, Freerunning)

382
 Programming

environment. Comprehensive, complete

provided libraries simplify the use even of
complex units from automation, motion
control, and information technology/web.

C/C++ Developer

Features
Languages: ANSI C and C++
Gnu compiler gcc
Automatic adaptation and management
of the computer environment
Editor and debugger based on Eclipse CDT
Intellisense: Automatic supplementation
of structure elements
Syntax highlighting

Folding code ranges, e.g. for complete while loops

M-PLC Programming Interface

Features
Easy entry into IEC 61131-3
IT, ST, LD, FDB, CFC, QFB
Convenient debugging on the target system
with single-step, breakpoints, etc.
Provided libraries with pre-finished and tested
functions

383
 Programming

Component Manager

With the Component Manager machines and systems

can be structured modularly, so that customer-specific
differences (other software module combinations,
additional modules, etc.) can be created without
modification and thus without test of the existing
software. The component orientation thus enables
creation of the overall function of the automation
system at the time of instantiation by interconnecting
autonomous software modules.

Real machines or systems consist of a variety of

subsystems that can be structured according to
different criteria (e.g. affiliation with a trade,
function). Through the structuring in subsystems it
is possible to disregard the complexity of the overall
system and only deal with the (reduced) complexity of
the subsystem and its interface.

The M1 controller makes the concept of software

modules available for software-side organization of
these subsystems. Software modules communicate
via a uniform interface and can be created in every
programming language available on the M1 controller.

A component abstracts its internal structure or its

implementation details and describes itself completely
through the defined interfaces and properties.
Components are individually compiled, versioned,
tested, and if necessary documented. They can be
interconnected with each other and with the I/O
system to create the overall function of an automation

Library
PLC MD C/C++

Subsystem A
Subsystem C
Subsystem B
Subsystem A

PLC

Subsystem B PLC

Subsystem C PLC

Compiling

Application
Application

384
 Programming

system. Implementation of the functionality

and the application of the functionality are
decoupled.
Breaking down the application
This procedure enables a multi-level work into components
process: (sub-functions)
Describe a target programming language
(interface description) independently of Selection of existing
components components from a library
Program components on the basis of the
interface description
Develop applications by interconnecting
components (and I/O system if necessary)

Component Manager makes the appropriate Description of the

Komponente vorhanden
tools available for all phases. interface
CMP
Versionierung

Creation of the
Features: component in
PLC
The technical process is in the foreground MD the technology
Complete abstraction of the internal structure C/C++ that is optimal
of the components for the task
Separation of definition and implementation
Convenient description language for the Testing the
interface TST created
Code generation for low-level areas components
Graphic application development
Clear and understandable application
presentation in the SolutionCenter Putting an application
Support of functionality on the application together from the
level APP components

Testing the developed

application
TST

Component Manager modules

Graphic application development

Interconnect graphically Component test
APP TST

Component Designer
PLC Developer for C/C++, PLC,
Technology-independent description MD MATLAB / Simulink
CMP of the component interface C/C++

385
 Programming

PLC Developer

Current automations solve complex problems that

go well beyond merely controlling the system.
Programming in the IEC61131-3 programming
language, Structured Text (ST), is well suited for
these complex tasks. This language offers the
possibility of efficient procedural programing. With
PLC Developer a tool is provided that comprehensively
supports the system programmer in all phases of
software development. In the context of automation,
software projects are created in conjunction with a
machine.

The SolutionCenter is the central tool for solving

automation tasks. PLC Developer is a central
component of this engineering-tool. Thus all options
of the SolutionCenter, such as linking of projects,
version management and the Eclipse Marketplace can
be used. The M1 controller provides a multi-tasking-
environment based on the VxWorks operating
system. Each software module that is created with
the PLCDeveloper can be broken down into as
many as 16tasks. The created tasks can be started
cyclically or event-driven, and in this process use the
possibilities of the operating system.

Writing code is a central task of the PLC programmer.

PLCDeveloper's project view offers an optimal
overview. This is where all files that belong to a
project (POUs, libraries, etc.) are presented in a flat
or structured view.

386
 Programming

The PLCDeveloper's editor supports the orientation General

in the code through syntax highlighting or folding Complete integration in the SolutionCenter
code ranges. When entering the source code, Version management within the SolutionCenter
the programmer is supported through automatic Connection to the Eclipse Marketplace
source code completion, syntax check, code 3rd party plug-ins or external plug-ins
snipples or through dynamic display of the Import/export of M-PLC projects
information concerning the code (e.g. source code 16 task (Cyclic (Time/Sync), Event,
documentation). All variables for the currently Freerunning)
selected POU are presented in an outline v iew. The Hardware import (completely/partial)
functionality of the editor can be extended through
numerous Eclipse plug-ins. Editor
Structuring of projects through subdirectories
Compiling and linking are controlled automatically by Intellisense: Automatic supplementation of
the tool. The result is a finished, executable program structure elements
file for the M1 controller. For troubleshooting, the Syntax highlighting
debugger is operated via the graphic interface. Folding code-ranges, e.g. for complete while
The debugger that is used allows all areas of the loops
program to be examined in step operation. Via Online Jump to the declaration of variables and
Change it is possible to replace the program code functions from the code
in running operation. Breakpoints enable optimal Code snipplets (can be modified and extended
troubleshooting. Variable values are continuously by the user)
displayed and can be manipulated (forced) in running PLC call tree
operation.
Debug
Various lists are available for organizing variables at Stepping (Step-Into, Step-Over, Step-Return)
time of debug (watch lists, force lists). The controller Flow control
configured in the SolutionCenter can be imported into Concurrent debugging of multiple tasks
the PLCDeveloper. Moreover, it is possible to import
existing M-PC projects and libraries. Library
Creating custome libaries in IEC61131-3/ST
Import of libraries from M-PLC / CoDeSys 2.x

387
 Programming

C/C++ Developer

Current automations solve complex problems that

go well beyond merely controlling the system.
High-level language programming in C/C++ is quite
suitable for these complex tasks. These languages
offer the option of efficient procedural and object-
oriented programing. With the C /C++ Developer,
a tool is provided that comprehensively supports the
system programmer in all phases of the software
development.

In the context of automation, software projects are

created in connection with a m achine. The Solution
Center is the central tool for solving a
utomation
tasks. The C/C++ Developer (based on the Eclipse-
CDT) is a central component of this engineering-tool.
All options of the S
olutionCenter such as linking
of projects, version management and the Eclipse-
Marketplace can thus be used. The M1-control family
provides a multi-tasking-environment based on the
operating system VxWorks. Each software module
can be broken down into any number of tasks and
use all the options of the operating system.

388
 Programming

So-called project templates, allow standardized Editor

software modules to be created. Projects are used Structuring of projects through sub-directories
as the basis for templates. These templates can Intellisense: automatic supplementing of
then be adapted with a language optimized for structure elements
this task. This language allows replacements to be Syntax highlighting
made, files to be tied in or menus to be created Folding code-ranges, e.g. for complete while
to adapt the template in the selection to a specific loops
task. The templates can either be tied in as a file Jump to the declaration of variables and
or made available via the Eclipse Marktplace. functions from the code

The actual programing is facilitated by a modern Build/Make

Editor. This Editor supports Intellisense (automatic Pre- and post-build steps
supplementing of structure elements, further Automatic/Manual Make-Run
information on the Code-Fragment etc.), Syntax-
Highlighting, folding code-ranges etc. Compile
gcc 2.95.2
Compiling and linking can be automatically gcc 4.01.2
controlled by the tool or manually in a targeted
way (Automatic/Manual Build, Post/Pre-Build). The Debug
result is a finished, executable program file for the Stepping (Step-Into, Step-Over, Step-Return)
M1 controller family. Views (Expressions, Memory, Disassembly,
nvRAM)
Many problems are largely independent of Assembler-stepping
the platform used e.g. Digital Filters. The C/ Debugging several software modules at the
C++ Developer provides the option even for same time
alternative target systems (e.g. MinGW, Windows Call-Tree
etc.) of creating executable software programs
(alternative launch configurations). This allows General
efficient testing of the programs even without Connection to the market place
target hardware. Based on the current CDT version
Toolchain also controls mingw, cygwin and
For trouble-shooting, the Debugger is operated via Windows etc (creating/testing of programs
the graphic interface. The debugger used (GDB) without targethardware)
allows all areas of the program to be examined in Managing various configurations
step operation. The step operation is available in Installation and start of the software modules
both the C/C++ area and in the Assembler area. created from the development environment
Views of all areas of the program (Memory, Coupling of the debugger to running software
Register, Variables, Retain etc.) support the modules
trouble-shooting. The Debugger is rounded off
through the option of debugging and controlling Features
several software modules at the same time. Creation of external libraries for M-PLC
SVN-connection to the SolutionCenter
For the automation range, the Linking of projects
C/C++ Developer is a comprehensive solution for 3rd party plug-ins or external plug-ins
programing and debugging in C/C++. Templates:
simplified creation of templates
Menu-driven
Adapting the template to your own needs
through an optimized template language

389
 Programming

M-PLC
Programming Interface

PLC programming interface according to

IEC 61131-3

M-PLC is a complete development environment for

programming the M1 controller in accordance with
IEC 61131-3. The M-PLC puts a simple approach to
the powerful IEC language at the disposal of the PLC
programmer. Use of the edit and debugging functions
is based on the proven development program
environments of advanced programming languages.

Easy entry into IEC 61131-3

All languages defined in IEC standard 61131-3
are supported (instruction list, structured text,
ladder diagram, function block diagram, continuous
function chart, sequential function chart).
Editor and debugging functions
Provided libraries with pre-finished and tested
functions

Programming
Editors for programming in all IEC 61131-3
languages
IL Instruction List
ST Structured Text
LD Ladder Diagram
FBD Function Block Diagram
SFC Sequential Function Chart
CFC Continuous Function Chart
Syntax highlighting for key words defined in
IEC 61131-3
Graphic project navigation bar (based on Windows
Explorer)
Support of all elementary IEC 61131-3 data types
to 64 bit
Support of fields, structures and pointers
Graphic controller and task configuration
CAN objects from *.dcf files in M-PLC can be applied
as symbols
PB objects from *.2bf files in M-PLC can be applied
as symbols
Library management for creation and management
of libraries
Watch manager and recipe manager (freely
definable variable monitoring)
M-PLC can be started several times (multiple
Controller Controller projects open and online in parallel)
Automatic project backup and creation of backup
IEC61131 IEC61131
SMI Project archiving on the controller
Password protection for projects
VxWorks

VxWorks
Tasks

Tasks
Tasks

Tasks
Tasks
Tasks

Offline simulation
Online help
VxWorks VxWorks
Data exchange system-wide via SVI/SMI interface
390 programming
 Programming

Runtime system Online functions

Any number of running M-PLC projects on one Online change (exchange of blocks in running
processor operation) also for multitasking projects
Every PLC project supports up to 16 separate Monitoring of all project variables
tasks Writing and forcing of variables
Each task can be configured independently of Single cycle, single step and break points
the others in terms of (priority, task call-up Sequence control (program lines that have
mode [event, timetrigger, free running, sync], been run through will be displayed)
watchdog) Recording and graphic presentation of
Actual multitasking via operating system tasks project variables trace
(VxWorks)
Communication between software modules (pre-
compiled units)

SW module 1 SW module 2 SW module 3

C/C++ GD data
Simulink IEC61131 IEC61131

Global variables Global variables

VxWorks

VxWorks

VxWorks
Tasks

Tasks

Tasks
Tasks

Tasks

Tasks
Tasks

Tasks
Tasks

SMI/SVI

VxWorks

Between different tasks of an IEC61131

module: global variables or SMI/SVI
Between IEC61131 modules: GD flag range or
SMI/SVI
Between IEC61131 modules and other modules
(C/C++, Simulink): SMI/SVI
Between any modules on different controllers:
SMI
Interface to visualization/SCADA/BDE
Standard protocols: OPC DA, IEC 61850
IEC61400, Modbus etc.
Libraries for integration into separate software
(for C/C++, C#.NET, Java)
Support of battery-buffered data (RETAIN flag)

391
 Programming

Manufacturer libraries Display of the status "in error handling" (ERROR)

STANDARD IEC 61131-3 Standard functions in the interface
PLC 7 standard PID controllers Implementation of the I/O modules of the process
MIO_PLC Functions for direct access image in the runtime system
to hardware I/Os Optimized for performance, flexibility and
SMI_PLC Functions for fast combinability, shared use of an I/O module by
communication between modules multiple projects/SW modules possible
and controllers (SMI/SVI) Saving/loading of the entire project including
EHD_PLC Functions for inputting and sources to/from the controller
managing errors in the EHD Transparency of the global variables (flags,
UTIL_PLC Functions for access to RTC, symbolic variables, structures) controller- and
runtime system info, special visualization-wide
conversions 
FILE_PLC Functions for access to files,
directories and serial Integration in the SolutionCenter
interfaces (projects are SW modules)
CIA405 Functions for access to CAN Generation of an executable *.m file with
DN_PLC Functions for access to configuration information
device net Task interval time measurement, can be queried in
PB_PLC Functions for access to Profibus the project itself and in Device Manager
USS_PLC Functions for communication Watchdog integration
with "Micromaster" frequency Execution possible in an application layer (memory
converters protection)
Install, start, stop, reset and delete of PLC
projects in Device Manager
Extensions relative to CoDeSys The state machine of a PLC project in the runtime
Grouping possibility for I/O modules in the system always corresponds to the model defined
process image (controller configuration) runtime- for SW modules.
optimized process image (only channels being Integration via M1 system debug mode and M1
used are processed) system logbook
CAN objects with symbolic names in the process Start of a project when booting through entry in
image MConfig.ini
Addressing for inputs/outputs: undelayed access
that bypasses the process image
Adjustment of the interval time and watchdog
time in the controller configuration
Multiple, concurrently running PLC projects
on one CPU with different priorities / interval times
Actual operating system tasks within the PLC
projects
GD flag range for shared data from multiple
projects on one CPU
RD flag range for remnant (battery-buffered) data
Optionally, the normal flag range (MX .. MR) can
also be placed in the battery-buffered memory
area.
Interface in the runtime system for libraries
Initialization (C), deinitialization, version
check, memory management, management of
background tasks, provision for online change
Support for exception handling in the runtime
system

392
Programming

393
 Model-based design/Simulation

Proven security for the future

M-Target for Simulink enables rapid simulation, before trials are executed on
implementation of algorithms developed real prototypes of machines and plants.
in MATLAB/Simulink on the M1 Automatic code generation enables
automation system. Processes are transfer of the developed algorithms to the
presented in the simulation environment controller and automatically establishes the
of MATLAB and suitable control and connection to the input/output modules
regulation strategies are developed for used.
this. The overall system can be varied
as often as desired in the computer

394
Model-based design/Simulation

M-Target for Simulink

Fast development of controllers and

sequence controllers

The MATLAB program package and the associated

toolbox, Simulink from Mathworks Inc. are
considered to be the worldwide standard in the area
of modeling dynamic systems in technologically
demanding processes.

With the complete integration of the M1 controller

as target system, a convenient and efficient
implementation of the MATLAB functions is enabled
on an M1 control system. The user can concentrate
exclusively on working in the familiar, graphic
Simulink programming environment, where he
can model the system in its entirety and simulate
the effect of changes even before transfer to an M1
control system. The code for the M1 target system
is generated automatically in the background
and requires no knowledge of a programming
language. This complete integration enables efficient
programming and commissioning of the M1 control
system.

Faster implementation of controllers through shorter

controller design phases
Shorter commissioning processes through reliable
automatic code generation
Higher level of agreement between machine model
and controller model

Existing MATLAB/Simulink subsystems can be

reused in new simulations of the controller programs.
The integration of Bachmann ready-to-use
software modules facilitates development of complex,
customer-specific software. The unique and direct
interplay between process model and controller
model supports a more stable modeling of the overall
process. Transfer to the M1 controller is executed
automatically from the MATLAB/ Simulink
environment, parameter variations in the model are
implemented online in the M1 target system (target).
Sequential programs can be implemented through the
optional Stateflow and Coder toolboxes.

Item Item no.

M-Target for Simulink
One-time License 00015577-60
M-Target for Simulink
Annual Maintenance 00015577-70
395
 Model-based design/Simulation

Development Process

1. Modeling 2. Simulation
Both plant (physical system) and control systems The resulting complete model is now simulated
are modeled in Simulink. Using application offline on the computer. Comprehensive test
specific tools reduces the time spent developing series of all possible operating conditions or
the system. This is achieved by enabling the error situations are played through. Iterative
developer to use modeling languages native to model adjustments and new simulations follow
the domain of interest. Domain-specific products seamlessly. The high-quality process/solver for
for physical modeling, such as SimscapeTM numeric calculation of differential equations also
ElectronicsTM, SimscapeTM FluidsTM, SimscapeTM prove themselves outside of simple analytical
MultibodyTM, make it easier to create intuitive, systems. Outstanding graphic depiction
reusable models of the multidomain physical possibilities, such as curves and surface plots and
system. For mathematical modeling, MATLAB even animated 3D-CAD models, optimize the work
and Simulink also offer a range of capabilities. sequence.
Established service companies offer additional
expertise in all domains.

2. SIMULATION / 3. CODE 4. OPTIMIZATION /

1. MODELING 5. OPERATION
PROOF-OF-CONCEPT GENERATION HIL

Parameters
Commands
Download

Monitoring
Input

Input

Input
Output

Output

Output

Process

396
 Model-based design/Simulation

3. Generation and download Using the real process environment, the

In this step, the process model is first separated discovered solution can be verified and further
from the actual control part. Then a mouse optimized. If necessary, users can switch to
click triggers automatic code generation and a prior process step and make changes there
preparation of the application for the real-time (iterative improvement).
system. This can be loaded directly from the
Simulink interface into the controller. Optionally,
libraries can be generated for IEC 61131-3 5. Operation
programs or for C/C++, which are used in the As soon as a satisfactory result is achieved,
respective development environments in order to the project management PC can be separated
create applications. from the controller which continues to run
autonomously in real time. All interfaces to
parallel-running applications on the same (or
4. Test and optimization other) controllers remain in place. The published
The generated real-time program now runs in process variables can be depicted through the
the controller. But it can exchange data directly general engineering tool SolutionCenter or in
with the Simulink interface on the PC through visualizations.
the communication interfaces integrated during
code generation. Then, in the so-called external
mode, the actual process values (variables,
channel values) are available directly online in
Simulink. At the same time, variable values
or internal parameters of the Simulink blocks
can also be changed from there in the real-time
program. In this mode, the Simulink model
created by the developer is only the graphic
front end for visualization of process values and
assignments of parameters.

External Mode
Display and change online data directly from real-
time systems in Simulink

397
 Model-based design/Simulation

M-Target for Simulink

Areas of application
Model-based development Yes, with Simulink / automatic code generation
Offline simulation Yes
Hardware in the loop Yes
Real-time programming Yes
Control technology Yes (PID, Observer, Fuzzy, MIMO etc.)
Yes, synchronous or blockwise processing
Signal processing
(frame-based processing)
Process and status machines Yes, with Stateflow
Signal interfaces 1)

24 V uniform signal input (meter-capable, interrupt-capable)

Digital signals 24 V uniform signal output (PWM-capable)
5V TTL input / output
1 V, 10 V uniform signal input / output
Analog signals
0(4) to 20 mA uniform signal input / output
PT100
Temperature sensor PT1000
Thermoelements type J, K, T, N, E, R, S, B
Position, angle, location Incremental encoder, SSI
Force/expansion measurement Expansion measurement bridges
Vibrations, accelerations ICP acceleration sensors (up to 50 kS/sec)
Special signals Step motor triggering, PWM (DC motors)
Software interfaces
Process communication SVI (standard variables interface),
SMI (standard module interface) of signals and parameters
Software interface M-Target C/C++ (M-Target models can be supplemented with
legacy code) in the form of software modules or libraries for
IEC61131-3 and C/C++
Automatic generation - Complete real-time application for M1 (software module)
- Libraries for use in M1 real-time applications in C/C++
- Libraries for use in M1 real-time applications in IEC61131-3
Integration of existing code Yes (C/C++ as S-function)
Yes, on flash interchangeable media, fixed media, RAM,
File system
remanent RAM
External mode by Simulink
for using of scopes, displays, workspace blocks in Simulink,
Monitoring
online monitoring of all SVI variables with the engineering tool
SolutionCenter Scope

1) Over Bachmann M1 I/O modules

398
 Model-based design/Simulation

M-Target for Simulink

Real-time systems
Real-time operating system VxWorks
Multitasking Yes, preemptive
Several M-Target models Yes, simultaneously / different priorities possible
Priority levels 255
Task models Single-rate/single-task, multi-rate/single-task, multi-rate/
multi-task
Cycle times Freely selectable from 200 s (application-dependent)
Hardware interrupts (signal interfaces),
Synchronization
hardware cycle (sync), CPU
Yes, software modules (processes) in IEC 61131-3 (ST, FBD, IL,
Mix mode
LD, SFC), C, C++ can run parallel to Simulink models
Libraries
Bachmann I/O and function modules Yes, contained in M-Target for Simulink with integrated
simulation modes, can be imported from the control system
Function enhancements2) Respective toolboxes from MathWorks

Domain modeling 2)
Respective toolboxes from MathWorks
System requirements
Real-time systems Bachmann M1 CPUs of the series MX, MC und MH
Engineering computer PC under Windows 7 / 8.1 / 10
4 GB RAM, processor Intel Core Duo 2 GHz or better,
screen resolution 1280 x 1024 TrueColor,
>2 GB free HDD, Ethernet interface
Engineering software MATLAB with Simulink, MATLAB Coder and Simulink Coder
(supported versions as M-Target for Simulink Release-Notes),
toolboxes from MathWorks according to application, M-BASE
Version 3.70 or higher

Order codes
Item Item no. Description
M-Target for Simulink 00015577-60 Development tools for simulation and creation of control
One-time License programs, closed-loop control programs and sequence programs
with MATLAB / Simulink; automatic code generation for the
M1 controller family based on MATLAB Coder and Simulink
Coder. Product support and the delivery of updates within one
year are included in the license.
M-Target for Simulink 00015577-70 One-year renewal of product support and of the delivery of
Annual Maintenance updates for M-Target for Simulink.

2) Requirement is suitability for MATLAB Coder und Simulink Coder

399
Visualizing. Web-compliant. Versatile.

World of Visualization

Increasing complexity and the constantly escalating level of automation in

a wide variety of systems demand future-oriented technologies to monitor
and control processes effectively. HMI and SCADA systems contribute signi-
ficantly in this regard and guarantee maximum security. Moreover, future
applications must be able to demonstrate a high degree of flexibility; even
connecting to fixed operator control stations in the age of mobile terminals is
a thing of the past.

Due to its generic structure, the specially designed HMI and SCADA solutions
from Bachmann electronic for professional automation and control center
technology can be used in all application areas and industries such as energy,
plant construction and mechanical engineering, maritime applications or
logistics. The modern and efficient structure enables scaling from extremely
small applications with scarcely a dozen information points up to industrial-
scale systems with several hundred thousand process values. Top-quality
user interfaces are produced by using pure web technologies; the fact that
installation on the HMI devices is dispensed with is an additional benefit.
Visualization is available on all equipment with a standard browser and is not
constrained by screen sizes and resolutions.

Topics such as Cloud and BigData are giving concern to more and more
companies in the industrial business; raw data needs to be refined, thereby
creating a shift in values and services. Medium-sized companies however, will
not find this so easy due to the lack of necessary experts or lack of sufficient
time. The first steps in the right direction are complicated as the solutions
and approaches offered so far are combined with high investments and/or
development costs.

atvise portal and the connected M1 controllers offer a lightweight concept,

allowing a gradual extension according to the requirements. All this comes
with the customary atvise technologies which guarantee maximum reuse
and efficiency, hereby complementing the world of visualization.

401
 Visualization

M1 webMI pro directly on the controller

The M1 webMI pro server for Web visualization runs directly on the controller, slim and
high-performing software that makes any device with a browser into a user interface for a
machine anywhere at any time.

Directly integrated into the M1 controller system

No dedicated HMI devices necessary
Free scalability thanks to vector graphics (SVG)
Device and operating system-independent for, e.g. operator terminals, iPad
Operate and monitor with standard browser
Alarming and journaling of variables

Client Client Client Client

Ethernet/Internet

PLC

M1 webMI pro

402
 Visualization

M1 webMI pro
Web visualization directly on the controller

For the operation and monitoring of machines and

systems, usually dedicated MMI devices are required
and the software for this purpose must be installed
and allocated. Thanks to the M1 webMI pro, this is no
longer necessary; here, the visualization is integrated
directly on the controller. As a result, each authorized
device using a current browser becomes the HMI -
always and everywhere.

Pure Web standards

With the M1 webMI pro it is possible to exploit the
advantages of the Web technologies entirely without
limiting add-ons such as browser plug-ins and
ActiveX. Any visualization devices from smartphones
to a high-performance control panel can be connected
directly to the M1 controller via a secure web server
- operating and monitoring when- and wherever the
process calls for it.

High-quality user interface

The integration into the powerful M1 controller
system is evidence of the kind of performance that
state-of-the art web technologies provide: A flicker-
free display is produced even at data update rates of
well under 100 ms and with hundreds of animated
graphic elements. The additional resources that are
required here are minimal.

Item Item no. Description

M1 webMI pro RT 00022839-63 Licenses to operate the M1 webMI Pro on one controller CPU.
Deployment of dynamized web pages (HTML, SVG) via the
integrated web server to display on modern browser-enabled
devices. Data coupling to SVI and IO channels locally, simple
alarm handling and archiving value directly to the controller
system. Engineering with ativse Builder and SolutionCenter.
M1 webMI pro AMT 00022839-70 One year of product support per company location and
registered support user.
M1 webMI pro Starter 00022846-00 Combination package of 10 Runtime Licenses M1 webMI Pro,
basic training M1 webMI Pro for up to 8 people, advanced
training M1 webMI pro for up to 4 people. One Year of product
support and updates delivery are included in this package
(Annual Maintenance).
(Can only be ordered once per company, only one date per
training, prices for training location Feldkirch/A or Bochum/D
otherwise extra travel expenses are added).

403
 Visualization

When viewing an M1 webMI pro visualization All major HMI functions on board
page, the singular advantages of HTML5 and SVG Thanks to fully-graphic planning incl.
(Scalable Vector Graphics), the basis of all graphic dynamization of the objects depicted, the creation
objects, become immediately apparent. Perfect of visualizations is easy and possible without
graphic results are achieved with zero loss of programming knowledge. Here all functions of a
quality when scaling and zooming. modern HMI solution such as alarming, journaling,
trending, user administration, and multilinguality
Unique chart functions are supported. Special requirements of the HMI
The integration of the Scope 3 software oscilloscope can be implemented via client-slide Java scripts,
makes some unique functions available for this area. there are practically no limits to the possibilities.
Firstly, data can be recorded on the controller in real
time (up to 100microsecond sampling rate) and Directly integrated in the controller
displayed directly in a graph in the visualization. Client-server architecture (multi-client)
Secondly, it is also possible to load large data User interface in pure Web technology
archives with a time scan and navigate in these Device and operating system-independent
recordings. In mixed operation it is possible to (HTML5, SVG) PC/Mac/Unix, tablet, smartphone,
display both the archive data and the live data. iPad etc.*
Ready-to-use components in the visualization Alarming and journaling of variables
simplify the use of these functions and adapt them Graphic trend display
to the requirements at hand. The controller is Online language/font switchover
provided with a programming library for the general User administration & access security
use of this data, thus enabling any user to create Client-side Java Script
their own user interface components for visualizing
the data. * Current browser compatibility list can be called
up at www.atvise.com

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 Visualization

Client Client Client Client

Ethernet/Internet

PLC

M1 webMI pro

M1 webMI pro
Server
Installation Web server as a software module directly on the M1 controller via
SolutionCenter
Parallel Operation Yes, multiple visualizations can be run on several TCP interfaces
Sampling interval Server monitors the process variables in a cycle of 50 to 5000 ms
Access security/Security Yes (AccessControl of the M1, HTTPS with SSL encryption)
Server time stamp Yes
Alarm system Alarms on variables incl. persistence of the alarm status
Archiving Archiving of the process values on the controller, configuration of the
sample intervals via archive groups, up to 100.000 data points can be
stored in the database
User Administration Yes (rights, groups, users)
Functional expansions Yes, M1 applications can provide data for processing in the HMI

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M1 webMI pro
Client
Installation No installation necessary
Technology process images HTML, SVG, Java Script
Number of clients Up to 16 clients at the same time
Zooming Yes, continuously without quality loss
Scaling Yes (automatic adaptation of the resolution on the target device)
without additional engineering effort
Vector graphics Yes (all components of the HMI are SVGs)
Trend Yes (live trending and historical data views are possible)
Operation Mouse or other pointing device
Keyboard (hotkeys can be configured)
Touchscreen, Multitouch**
Multilingual Yes (online)
Font switching Yes (online)
Fonts Any (including Asian-language characters, Cyrillic etc.)
Embedding of external contents Yes (everything that runs in the Web browser: HTML, video, audio,
VRML/3D chat etc.)*
Functional expansions Total flexibility through Java Script (client-side)
Application interface (controller side)
Configuration/Engineering
Variable integration Variables can be read in directly from the M1 controller
Fully-graphic process image editor Yes (integrated into atvise builder)
Program editor Yes (integrated Java Script editor in atvise builder)
Page editor Yes (integrated HTML source editor in atvise builder)
Graphic objects Primitive: line, polygon, shape (any), rectangle, ellipse, bezier curve etc.
Widgets: label, text field, table, trend etc.
Object library Yes, extensive catalog of pre-configured standard objects in pure
ector graphic (adaptable, expandable) contains among other things
v
bar graphs, tacho/gauges, tanks, engines and much more
Graphic incorporation SVG (and all other according to W3C) as well as pixel graphics (PNG,
JPG etc.)
Animation types Text, value, frame color, background color, text color, visibility,
operability, size x/y, position x/y, rotation, blinking, distortion etc.
Graphic options Any shapes & sectors, roundings, simple and complex color
rocesses, transparency, semi-transparency (alpha blending),
p
rotation, shading, transformation/change of existing SVG graphics
Interface to the server HTTP(S), FTP(S)
Import/Export XML (customer-specific expansions feasible)

* Current browser compatibility list can be called up at www.atvise.com.

** Multi-touch dependent on device functionality, operating system and browser version

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 Visualization

M1 webMI pro
Scope 3 Integration***
Installation Scope V3.02 or higher on the M1
Ready-to-use displays Yes
Graph component, online configurator of the display, various
interaction elements available
Data volume / limits Unlimited, depending on hardware used (M1 and HMI device)
Display types Live, Mixed and Archive mode as well as scans across several data
recorders possible
Controller data recorder Yes, commands can be sent to the data recorder via Javascript library
Proprietary UI components The data from Scope 3 can be used in UI components (e.g. tables,
other chart types, data processing).
System prerequisites
Clients Commercially available browser only*
Server All M1 CPUs except ME203 (MH2xx, MC2xx, MPC2xx, MX2xx)
with at least M-Base 3.85
Variants
M1 webMI pro RT Licenses to operate the M1 webMI Pro on one controller CPU.
Deployment of dynamized web pages (HTML, SVG) via the integrated
web server to display on modern browser-enabled devices. Data
coupling to SVI and IO channels locally, simple alarm handling and
archiving value directly to the controller system. Engineering with
ativse Builder and SolutionCenter.
M1 webMI pro AMT One year of product support per company location and registered
support user.
M1 webMI pro Starter Combination package of 10 Runtime Licenses M1 webMI Pro, basic
training M1 webMI Pro for up to 8 people, advanced training M1
webMI pro for up to 4 people. One Year of product support and
updates delivery are included in this package (Annual Maintenance).
(Can only be ordered once per company, only one date per training,
prices for training location Feldkirch/A or Bochum/D otherwise extra
travel expenses are added).

* Current browser compatibility list can be called up at www.atvise.com.

** Multi-touch dependent on device functionality, operating system and browser version
*** See Scope 3 product sheet for detailed information on the functions

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atvise scada solution in pure Web technology

The new "Supervisory Control and Data Acquisition" solution puts the Internet in the
service of the automation world thanks to pure Web technology. With the continuous use of
industrial and communication standards (e.g. OPC UA), the engineering effort is reduced to
a minimum.

Latest-generation SCADA/HMI system

Client-server architecture (multi-client)
History database
User administration & access security
Java Script server- and client side, open for customer-specific adaptation of the Java Script
OPC UA Data Access and Alarms & Conditions interface to superior systems

Client Client Client Client

Ethernet/Internet

atvise scada
Server Engineering Tool

Ethernet/Internet

PLC PLC PLC PLC

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 Visualization

atvise scada
Pure web Supervisory Control and Data
Acquisition Solution

The provision of information independent of location

and daytime has become the paradigm of all areas of
our life in our Internet age. This requirement expands
within the industrial automation in terms of role- and
person-selective operation and process manipulation.
Conventional control and operating systems emerged
along with other requirements and were based on
older, restrictive technologies, making their suitability
clearly limited for todays challenges.

State-of-the-Art Technology
By using the latest technologies for the development
atvise scada, classical limitations have been
overcome: the Internet now serves the automation
world - the visualization is based on pure web
technology. The implementation of valid industrial and
communication standards (e.g. OPC UA) allows for
example customers to reduce the efforts in project
and maintenance to a minimum.

Open Standards
By focusing on international standards (such
as HTML5, SVG - vector graphics, TCP / IP) the
generated user interface is displayed and executed on
all popular Web browsers without special additives,
such as individual plug-ins, ActiveX, Java or
Silverlight. This means added value in various ways:
Web browsers are everywhere device independently
available - whether on the particular facility level
or in the case of remote services. Eliminating
cumbersome client installations and updates means
less effort for operation and maintenance. Maximum
possibilities in graphic design along with maximum
access security are the values of benefit that the
latest stage of expansion of the Internet (web 2.0)

Item Item No.

atvise scada 50 CCD* - micro 00021504-00
atvise scada 150 CCD* - small 00021504-10
atvise scada 1500 CCD* - standard 00021504-20**
atvise scada 10000 CCD* - large 00021504-30**
atvise scada Unlimited CCD* - xxl 00021504-40

atvise Server-sided Scripting Option 00021679-00
atvise Fixed Client Option 00021680-00
atvise Elements Option 00021681-00

* CCD = Concurrent Connected Data points (via http). e.g.: 50CCD = an opened
Web browser displays 50 data points or two opened Web browsers display 25 data points apiece, etc.
** Starting with the standard, a fixed workstation is included 409
 Visualization

and the smartphone era offer. atvise scada is For specific requirements an additional high
completely based on standards rather than performance client-and server-side Java Script option
the makeshift to connect to the outside, is available within a built-in script editor.
therefor securing highest performance, This system has been specifically designed for
scalability and simplicity. professional automation and control systems and due
to its generic structure can be utilized in all fields and
Powerful Engineering Tool industries. The modern and efficient design allows
The project and configuration is done with scaling from small applications with only a few dozens
the engineering tool atvise builder from any data-points to world-scale plants with more than
PC. Via LAN or Internet the tool accesses 100,000 process variables
the server and allows online, during ongoing
operation of the plant, e.g. the creation of Latest generation SCADA / HMI system
data objects, the configuration of alarms or Client-Server architecture (Multi-client)
the drawing of process images. User interfaces in pure web technology
A variety of preconfigured standard Device and operating system independent (HTML5,
objects and panel layouts are available. SVG) PC / Mac / Unix, Tablet, Smartphone, iPad ...*
Their graphics have been created with the Process connection OPC UA
onboard-tools of the atvise builders editor Online Engineering / multi-user
and therefore are completely customizable Built-in alarm system
by the user. The user can also create History database
own objects and apply the pre-configured Online-/offline trending
dynamizations to these elements. The Online language/font switching
designed user interfaces are immediately User management and access security
and without any modification applicable on Java script, server- and client-sided
all target systems - regardless of screen OPC UA Data Access and Alarm Conditions interface
resolution, operating system or Web to superior level systems
browser. Refresh rates and response surpass
all previous experience with Web applications
and even conventional supervisory control
systems.

SCADA Functions
atvise scada in general supports all typical
SCADA functionalities in regards to alarming,
historisation, trending, user management
and multi-language.

* Current browser compatibility list can be called up at www.atvise.com.

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 Visualization

Client Client Client Client

Ethernet/Internet

atvise scada
Server Engineering Tool

Ethernet/Internet

PLC PLC PLC PLC

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 Visualization

atvise scada
Process interface
Protocols OPC Unified Architecture (UA) Data Access
OPC Data Access V2.05, V3.0
webMI Data Interface
Physical interface Ethernet (physical type dependent on target system)
Parallel operation Yes (multiple protocols, multiple data sources)
Data types All OPC UA compliant elementary types, arrays and structures
Data mapping Integrated (to digital, analog and string as elements of arbitrary
structures)
Data model mapping Yes (automatically)
Data naming Arbitrary names (use source name possible)
Source time stamping Yes (from PLC/controller, OPC compliant)
Quality tagging Yes (from PLC/controller, OPC compliant)
Transmission mode Event-driven, cyclically (configurable)
Update rate Dependent on project and configuration (starting from 100 ms)*
sampling and publish intervals configurable
Update inhibition Time / threshold dependent
Connection monitoring Yes
Access control / security Yes (OPC UA compliant, including SSL encryption)
Namespace browsing Yes (hierarchical browsing interface at design and runtime)
Simulation mode Yes
Logging Yes (diagnostics user interface per item element)
Server
Core technology C++ platform independent
Process data model Fully structured, object oriented (hierarchy, derived types)
Engineering model Type (class) / instantiated objects, inherited properties
Data volume Scalable and dependent on hardware platform
(with Windows 7 32-Bit up to approx. 700 000 process items)*
Multi processing Multithreaded computation / benefits from multi-core / multi-CPU
systems
Server time stamping Yes (additionally to source time stamp)
Database Embedded, powerfail-safe
Configuration storage Engineering database
Alarm system OPC UA Alarms & Conditions compliant (arbitrary alarm categories)
Historian Process value database with incremental archiving
Archive groups with configurable sampling interval and offset
Alarm database (alarm history)
Longtime archiving Yes (data aggregation, derived long term archives)
Trending Online trending (without archiving)
Historical trending (offline)
Combined online/offline trending

* Performance data depends on data volume, computation power, (available) controller performance /
device and network topology/-load. Performance depends generally on application.

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atvise scada
Server
Trend configuration Fixed configuration at design time
User configurable tend displays at runtime (persistable)
User administration Yes (privileges/rights, groups, users)
Functional Extensions Java Script (server sided)
Full access to all item releated functions and external databases (via
ODBC)
Specific extensions via DLL
Module interface C++ API
Virtualization Possible
Client Interface HTTP / HTTPS (integrated webserver)
Supervisory Interface OPC UA Data Access (also atvise <-> atvise connectivity)
(supervisory systems) OPC UA Alarms & Conditions
Client
Technology client Up to date, standard-compliant web browser*
Technology process images HTML, SVG, Java Script
Number of clients Technically almost any number of clients (>>20)
dependent on license, see also Installation/CCDs
Zooming Yes, continously
Deluttering Yes (zoom level dependent visibility/content)
Scaling Yes (automatic resize/adaption to client device)
Vector graphics Yes (lossless scaling/zooming)
Base objects See Configuration/Engineering
Process objects See Configuration/Engineering
Alarm screen Yes
Trend / multitrend Yes
Operator input protocol Yes
Operation Mouse or other pointer devices
Keyboard (hotkeys configurable)
Touchscreen, multitouch**
Multi language Yes (online language change)
Font type switching Yes (online)
Character sets Any (inclusive asian sign languages, cyrillic etc.)
Maps / GIS Yes
Parallel content Yes (anything running in a web browser: HTML, Video, Audio,
VRML/3D, Chat etc.)
Functional extensions Java Script (client sided)

* Latest browser compatibility list can be accessed at www.atvise.com

** Multitouch support depends on specific device functionality, operating system and web browser

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atvise scada
Configuration/engineering
Data model editor Yes (integrated in atvise builder)
Prozess image editor (fully Yes (integrated in atvise builder)
graphical)
Programming editor Yes (integrated Java Script Editor in atvise builder)
Page editor Yes (integrated HTML Source Editor in atvise builder, not required
for engineering)
Engineering model Type (Class) / instantiated objects, inheritance of properties,
graphical objects (face plates) may be a property of a data object
Graphical objects Primitives: line, polygon, shape (any), rectangle, ellipse, etc.
Widgets: label, text field, table, trend etc.
Object library Yes , comprehensive catalogue of predefined standard objects in pure
vector graphics (adjustable, extensible), contains beyond others bar
graphs, gauges, tanks, engines, etc.
Picture library Yes (optional)
Graphic format support SVG (and others compliant to W3C)
Animations Text, value, boundary color, background color, text color, visibility,
operability, size x/y, position x/y, rotation, flashing etc.
Advanced graphics Arbitrary shapes and clippings, bevel, simple and complex gradient
shading, transparency, semi transparency (alpha blending), rotation,
shading, transformation/adaption of existing SVG graphics
Server interface OPC UA (Ethernet/Internet)
Online engineering Yes (project changes during runtime/operation)
Remote engineering Yes (remote access possible)
Multi engineering Yes (several engineering users work on one project)
Variations Engineering system atvice builder can offer a configured feature set
to users (different groups / qualification levels in engineering)
Import/export XML and CSV
Installation
Clients No installation required (pure web technology)
Server Installation by Internet/network (or CD-ROM)
Configured installation Yes (project specific adjustments via XML)
Licensing CCD (Concurrent Data Points) - simultanously displayed data items on
all connected clients
License protection Hardware dependent software key (server sided)

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atvise scada
Diagnosis
Process data monitor Yes
Process data statistics Yes
Systemlog Yes
Online help system Yes
System requirements server
Device Minimum: PC or server with at least 500 MHz Intel
Pentium oder equivalent, 512 MB RAM (project dependent), network
(LAN), input devices, 128 MB available disk space.
Recommended: PC or server with 1.6 GHz Intel Pentium or
equivalent, 2 GB RAM (project dependent), network (LAN), input
device, display 1280x1024, 512 MB available disk space**
Operating system Windows XP SP3, Windows 7 (32), Windows 7 (64)***,
Windows Server 2008
Operating elements Not required (headless server operation with remote administration
possible)
System requirements engineering
Device PC with 1,6 GHz Intel Pentium equivalent or better, 2G B RAM (project
dependent), network (LAN), display 1280x1024, 512 MB available
disk space
Operating system Windows XP SP3, Windows 7 (32), Windows 7 (64)***,
Windows Server 2008
Operating elements Keyboard, 2-button mouse
System requirements client
Device PC, notebook, tablet, smartphone, iPad or similar.
Required CPU-performance und memory depends on device type/
technology and project size / parameters
Operating system Any (Web browser is relevant)
Web browser* Any up-to-date Web Browser (Java Script, HTML 5, SVG)
e.g. recent versions of Internet Explorer, Firefox, Chrome, Safari or
similar
Operating elements Dependent from device technolgy and operating system

* Latest browser compatibility list can be accessed at www.atvise.com

** For large scale configurations state-of-the-art server hardware with up to date performance
*** Windows 7 64-Bit currently in 32-Bit compatibility mode, full 64-Bit support in preparation

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atvise scada
Variants
atvise scada 50 CCD* - micro atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 50 concurrent visualised
datapoints
atvise scada 150 CCD* - small atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 150 concurrent visualised
datapoints
atvise scada 1500 CCD* - standard atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 1500 concurrent visualised
datapoints **
atvise scada 10000 CCD* - large atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 10000 concurrent visualised
datapoints **
atvise scada unlimited CCD* - xxl atvise scada software package for one SCADA Server for Windows
(web licening), more then 10000 concurrent visualised datapoints
atvise serversided scripting option offers serversided scripting in JavaScript on the atvise scada server
(requires atvise scada)
atvise fixed client option grants access for an additional operating station, independent of the
actual status of the CCD count (requires atvise scada "standard" or
higher)
atvise elements option advanced symbol and objects library with more than 4,000 high
quality vector graphic elements (per engineering workstation)

* CCD = Concurrent Connected Datapoints (over http). E.g.: 50 CCD = one opened webbrowser
displaying 50 datapoints or two opened webbrowser displaying 25 datapoints each, etc.
** Licenses "standard" and higher include 1 fixed client

416
Visualization

417
 Visualization

atvise portal Remote Monitoring

smart and secure!

In the past remote monitoring solutions have al-

ways required huge investments in secure network
infrastructure or the solution in this area have been
very limited in its functions. With atvise portal the
remote monitoring is redefined and allows a short
time-to-market and cost effective realization of these
requirements.

The Gate to your Data

The atvise portal offers direct access to data of
many decentralized plants and processes via Intranet
or Internet. A database in the background decoup-
les data suppliers and data consumers for security
reasons and ensures efficient data management
even in large quantities. The atvise portal offers for
administration purposes a user-friendly web interface.
The solution is multi-client-capable allowing to keep
the data of different clients clearly separated on the
same hardware resource. The outstanding possibilities
of atvise are used to visualize the data, the same
technology from the on-site visualization to the large
data portal creates efficiency and consistency!

Item Item no.

atvise-portal Startup Fee 00028480-00
atvise-portal Standard Package 00028481-00
atvise-portal Medium Package 00028482-00
atvise-portal Large Package 00028483-00
atvise-portal XLarge Package 00028484-00
atvise-portal SW Updates 00028485-00
SCHEMATIC STRUCTURE

Manufacturer /
System Provider

Distributor / HTTP(S)
Operator

eg. Service

Customer

OPC UA OPC UA

Many systems publish data via OPC UA

(TLSencrypted) to the atvise portal.
Access is possible via different web clients.
Plant: 1 Plant: 2 Plant: n

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 Visualization

M1 sends into the Private Cloud friendly via the web interface. Even the engineering
A software module on the M1 controller represents of the application is designed in a most efficient
the communication component to the atvise way. Existing atvise visualizations can also be
portal. Here too, the highest safety standards used in the portal and existing libraries can be
play a central role. For this reason, the module used as a basis for a new creation. This makes it
only sends data to the portal; receiving is not easy to get into the first cloud solution without any
possible as there is no connection in the other effort and no risk!
direction established. This, in conjunction with
TLS-encrypted OPC UA communication, does not Data portal with absolutely secure communication
directly affect the control level and allows the to the control level
responsible IT technicians to sleep well. The soft- Easy-to-configure communication module
ware module is set up via intuitive configuration for M1 control
interfaces in the Bachmann SolutionCenter and Secure and firewall-friendly communication
then immediately connects to the portal to publish via OPCUA
the configuration and the first data. Powerful atvise visualization for the design
of applications
Network interruptions or other communication Alarming and long-term historization of variables
problems during operation are not a problem. The Graphical trend display (online and archived data)
M1 controller is prepared for this in the best pos- Client and user administration
sible way for such an event, buffering the data on Server can also be extended / customized via
the internal storage and providing the data when its own web programming (eg. PHP)
the connection is re-established. This allows inter-
ruption in communication of up to 5 days without
loss of data.

Sophisticated solution, low investment,

no hurdles!
With the atvise portal, it is possible to imple-
ment a powerful remote monitoring solution with
little effort, without expensive infrastructure
or product developments for many years. The
M1 controller is configured as a data source in
seconds, the setup of the server is very user-

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atvise portal
Portal Server
Requirements hardware - Appropriate server hardware according to the requirements of the project
- Minimum of 1 processor with 2 to 4 cores (2 are even better)
- Minimum of 8 GB main memory
- Fast hard disks with appropriate storage capacity for the data
Requirements software - Windows Server 2012 R2 or newer
- Microsoft SQL Server 2013 or newer preinstalled
Installation - Software components will be installed on the provided hardware
- Existing SQL server can be used (also a remote server)
Administration - All administration capabilities are accessible over the web-interface
depending on the user rights
- User interface can be adopted to the corporate identity guidelines
- Use of backup and recovery tools at your own discretion
Multi-Client capability - All administration capabilities in the related field can be activated
also for clients
- Memory sizes and limits can be configured per client
FTP(S) Portal users automatically have an FTP(S) access for the assigned
webspaces with self-defined credentials
Database spaces Any number of database spaces (a separate space for each connected
system) is possible
Webspaces Any number of webspaces is possible (each visualization application
requires a webspace)
Visualizations Any number of visualizations can be set up, a visualization is a
combination of a webspace and a database space
Extension options The portal software can be adapted or extended via web technologies
(eg.PHP)
Data analysis - atvise interfaces for data processing
- Data analysis via own implementation (eg. by PHP) can be developed
- Connection of specific analysis tools directly to the database is possible
Adaptation to specific Entire web application can be customized via CSS, all graphics replaceable
corporate design
Client Connection
Installation on M1 controller Software module on M1 controller
- at least M-Base 4.0 or newer
- at least 8 MB RAM
Sampling rate Interval between 1s and 24h for data acquisition configurable
Publishing rate Interval between 1s and 24h for data transfer configurable
Buffer during network Configurable, up to 5 days or longer, depending on the number of
interruption monitored variables
Network security TLS encryption of the connection with certificates
Configuration Intuitive configurator in the SolutionCenter, configuration can be easily
duplicated on several other M1 controllers
Connection stability Configurable reconnection on loss of connection
Alarms Direct transmission of webMI alarms to the portal server

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atvise portal
Client Connection
Commands Execution of user commands from the portal possible depending on the
authorization level (writing process values, acknowledging alarms)
Extensibility of server The server-side receive module can be adapted or extended via Javascript,
middleware own logics can be implemented
Performance Depending on the server resources an amount of >10.000 value changes
are processible
Configuration/Engineering
Integration of variables Synchronization of variables over XML of the M1 controller or directly of
the atvise portal
Process image editor (fully Yes (integrated in atvise builder)
graphical)
Programming editor Yes (integrated Java Script Editor in atvise builder)
Page editor Yes (integrated HTML Source Editor in atvise builder)
Graphical objects Primitives: line, polygon, shape (any), rectangle, ellipse etc.
Widgets: label, text field, table, trend etc.
Object library Yes , comprehensive catalogue of predefined standard objects in pure
vector graphics (adjustable, extensible), contains beyond others bar
graphs, gauges, tanks, engines etc.
Graphic format support SVG (and others compliant to W3C)
Animations Text, value, boundary color, background color, text color, visibility,
operability, size x/y, position x/y, rotation, flashing etc.
Advanced graphics Arbitrary shapes and clippings, bevel, simple and complex gradient
shading, transparency, semi transparency (alpha blending), rotation,
shading, transformation/adaption of existing SVG graphics
Server interface HTTP(S), FTP(S)
Import/Export XML (customer specific extensions are possible)
Building portal structure Pure web-based configuration via administrator masks

atvise portal
Order codes
atvise-portal Startup Fee 00028480-00 Includes the right of use for atvise portal, which requires
additional license packages per server, installation of
the server software package, 2 days customer training,
support for the first 12 months (max. 10h)
atvise-portal Standard P
ackage 00028481-00 Package for the integration of 30 additional machines/
plant in atvise portal, with one central M1 controller
publishing the data
atvise-portal Medium Package 00028482-00 Package for the integration of 100 additional machines/
plant in atvise portal, with one central M1 controller
publishing the data
atvise-portal Large Package 00028483-00 Package for the integration of 500 additional machines/
plant in atvise portal, with one central M1 controller
publishing the data
atvise-portal XLarge Package 00028484-00 Package for the integration of 5000 additional machines/
plant in atvise portal, with one central M1 controller
publishing the data
atvise-portal SW Updates 00028485-00 Update right for all future server software updates of
atvise portal, will be charged cumulatively for all packages
purchased: 12% of the cumulated license price 421
 Visualization

Greater transparency and flexibility in process visualization

The clear and understandable presentation This offers independence from devices
of process and machine information, as and operating systems and saves time, as
well fully intuitive interaction are the well as maintenance costs. The provided
center of the visualization software from ready-to-use functions,
Bachmann electronic. the available libraries and components, and
In order to provide these characteristics, the extraordinary suitability
not only locally on the machine, but of Java for visualization tasks reduce
also in a distributed manner on the engineering effort of the applications.
intranet/Internet, the latest generation
of the Bachmann software is based on Java
and web technologies.

M-JVIS, M-JSYS Tool Library

Features
Tool library for Java visualizations
Management of process variables and their values
Language management/switchover
Alarm handling
Quality table
Communication to the controller (RPC, FTP, Vis)
Basis of M1 software modules
Monitoring the communication

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 Visualization

M-JVIS, M-JSYS
Tool Library

M-JVIS and M-JSYS are libraries for creation of

visualizations under Java that can be used platform-
independently on Java-capable devices. The
components are based on Java version 1.1.8. This
version is supported by the VM (virtual machine) from
Bachmann electronic.

M-JVIS consists of the following packages:

M-JVIS/DACC
M-JVIS/UTIL
M-JVIS/GUI

The packages are divided into two types

of classes:

Configuration classes that are implemented

in the form of beans
Runtime classes that allow a dynamic
configuration and during runtime handle
the management or presentation of the data

The configurations of all objects are

stored in XML files.

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 Visualization

M-JVIS/DACC M-JVIS/GUI
The M-JVIS/DACC package manages The M-JVIS/GUI contains the graphic components
process variables and their values The graphic components are based on AWT.
(DACC = Data Access).
M-JVIS/GUI consists of the following components:
M-JVIS/DACC consists of the following XY diagram
components: Table
Process variable management Tree view
Recipe management Screen keyboard
Unit switchover Input fields
Communication interface Button

M-JVIS/UTIL M-JSYS
The M-JVIS/UTIL package consists of the The M-JSYS package allows general access to the
following components: control system.
Language management/language switchover Read-out and change of the controller
Protocols configuration
Alarm handling RPCs for control
Quality table/statistical process control Access to system software modules

Web-Start/browser

M-JVIS/GUI

XY-diagram Buttons Table Input error Tree-view Screen

keyboard

Visualization

M-JVIS/DACC M-JVIS/UTIL

Process Quality stab./

Units Recipe Alarm Logging
variable stat. process
conversion management handling
management control

Communic
M1-proxy Language
ation
switchover
interface

Visualization device

M1 controller

M-SYS

424
Visualization

425
Standardized. Special. Overlapping.

Motion Control
standardized drive control

The requirements imposed on modern drive technology are becoming ever

more specialized, and not rarely are mechanical engineers confronted with
special requests or special regulations from the customer side. Even with
the most modern machines, with the most innovative drives, special drive
solutions are still requested. No problem for Bachmann electronic: With
the M1 automation system, drive controllers can be selected with complete
independence from the drive type.

Building on the IEC 61800-7 standard, an open and universal interface to

the drive technology is implemented in the M1 automation system, with the
name Drive Middleware. Drive Middleware takes over the translation from
the logical drive with a manufacturer-independent, standardized drive profile
on the respective physical drive.

The Drive Middleware interface permits selection of a drive that is perfectly

matched to the respective requirements. In this regard the fieldbus
technology (CANopen, EtherCAT, SERCOS, PROFINET etc.) or the product line
of the drive manufacturer are irrelevant. Thanks to fieldbus-independence
with concurrent standardization of the fieldbus profiles, the finished Motion
Control applications can be implemented in the shortest time possible and
the training/maintenance costs of the various drive worlds are significantly
reduced. At Bachmann electronic, perfect solutions for every request are just
part of the standard.

427
 Control

Professional motion guidance for individual requirements

With expert know-how gained through IEC61131-3 encapsulate the functionality

years of experience in the area of control and guarantee standardized access
and system technology, Bachmann from the application program. Naturally
electronic is indisputably one of the all controller modules from Bachmann
leading providers of special solutions electronic support SVI communication
in the industry. This knowledge and (Standard Variable Interface), as well as
the associated technology does not the synchronizing function Sync of the
necessarily have to be worked out by each M1 system family. Commissioning and
company itself. Customers and partners of diagnostic tools with graphic interface
Bachmann electronic can rely on proven designed by experienced users additionally
and highly-optimized software controllers facilitate use. The palette of freely usable
for a wide variety of applications. Thus components extends from simple motion
years of development work can be control of multiple axes, to CNC and
embedded as a finished, configurable shaft controllers, to special modules for
module in your own application. demanding temperature applications.
Extensive libraries for C or

M-SMC M-CNC
Software Motion Three-dimensional
Control motions

Features
Features
Path motion for Cartesian
Software module for regulating
3-axis system
the speed and/or position
Profile specification in accordance
of motion axes
with DIN 66025 (program structure
Combined actuator/controller
of numerically-controlled axes)
operation
Interfaces (analog, incremental,
Master/slave operation
fieldbus, etc.)
for parallel guided motions
Configuration and diagnostics
Convenient commissioning
via Device Manager
via monitor
Commissioning interface
Library for IEC 61131-3
(CNC monitor)
PLC programs
Library for IEC 61131-3 PLC
programs
428
 Control

M-SHAFT
Shaft controller

Features
Software module that simulates
a virtual shaft from 0 to 360
Cyclic and synchronous regulation
of 32-axes
Speed of the shaft can be changed
in running operation
Independent master operation or
can be synchronized as slave
Convenient axis commissioning
via monitor

Drive Middleware

Features
Uniform, fieldbus-independent
programming of motion
applications in accordance
with IEC 61800-7
Full integration in the Bachmann
SolutionCenter
Easy addition of new,
supplemental drives
Position control, speed control,
and torque control are integrated
Easy management of the drive
parameters

M-TEMP
Temperature controller

Features
Temperature control software
for universal implementation
Modes: Actuator or controller
(2-3 point)
Automatic parameter assignment
(learn function)
Heating power monitoring
Sensor failure detection
For heating sections, cooling
sections, and combined sections

429
 Control

M-SMC
Software Motion Control

Software module for regulating the speed and/

or position of motion axes Based on a simple
configuration a wide variety of options or modes of
regulation can be selected.

Configuration as speed controller, position controller,

or underlying speed controller (cascade control)
Combined actuator/controller operation
Master/slave operation for parallel guided motions
Specification of speed, accelerations, delays and the
target position to be approached
Specification of position tolerance window and
tolerance monitoring time (settling time)
Sampling times: min. 200 s, in 100 s increments
Easy application through FUB interface for PLC
programs
Commissioning interface

430
 Control

Features
Up to 16 freely configurable axes PLC function library
per SMC module can be defined Software module available for all M1 processor
Software module can be loaded multiple times modules
Free configuration of the hardware input and Easy integration of visualization systems through
output signals via Device Manager disclosure of the parameter interfaces and
Controller enable signal (output), addressing via symbolic variables
controller ready signal (input) Different methods of interpolation for position,
Master slave relationship between axes speed and acceleration
Flying saw Configurable PID controller structure with
Online switchover from speed FeedForward
to position specification Different methods for implementing master/
Online change of the controller parameters slave applications
Change of target position or speed during travel Support of fieldbus systems (CAN, SERCOS,
Selection of different pre-defined referencing EtherCAT)
methods is possible Easy commissioning through the Windows
Reversing operation with teach function for interface SMC monitor
controller adjustment Test function for determination of the section
Integrated drag error monitor with various parameters
response methods and status output
Monitoring of software limit switches
Monitoring of hardware limit switches

Visualization SMC monitor

M1 controller

M-SMC Application
(PLC/C)
Manipulated variable
Position

Speed

Motion unit

ENC M T

431
 Control

M-SHAFT
Shaft controller

M-SHAFT is a software module that simulates

a virtual shaft that turns from 0 to 360. Different
axis types can be synchronized on this shaft.
M-SHAFT is ideally suited for machines with a
cyclically recurring sequence, such as packaging
machines, processing machines, etc.

Speed (rpm) of the shaft can be changed in running

operation
Independent master operation or can be
synchronized as slave
Up to 32 axes per software module can be
synchronized to the shaft
Step up/step down ratio for each axis can be freely
selected
Axes can be switched on and off in running
operation
End position monitor and dead time compensation
for digital axes
Offline collision monitoring of the axes
Convenient commissioning tool M-SHAFT monitor

432
 Control

Profile specification Axis types

Offline or online profile specification for each Regulated, absolute
axis is possible (absolute coordinates, e. g. lift cylinder)
Profile specification via an external file is Regulated, relative
possible (up to 360 interpolation points) (relative coordinates, e.g. feed)
Profile calculation online in the production cycle Analog
without stop (online interpolation) (analog manipulated variable, e.g. -10to+10V)
Free selection of the type of interpolation Digital (e.g. pneumatic ejector, press)
between the interpolation points Multi-cam (16 digital cams per axis)
Interpolation types: Linear, sinoid, sinus2,
modified sinus, spline, trapeze, Bestehorn, Summary features
polygon 6th degree, temporal, ext. signal Configurable and parameter-assignable software
module
Table interpreter All options can be configured via software
Profile calculation for minimal cycle times via (number of axes, axis type, I/Os etc.)
table interpreter Fast commissioning via graphic presentation of
Record by record position-oriented consideration all datasets
of profiles (similar to CNC) High product quality through high repeatability
CNC commands (F, W, X, E, T) Short set-up times through omission of
Loop command for automatic repetitions of mechanical switch cams
specific table columns Simplified mechanics through independent drives
Input of tables via M-SHAFT monitor Software module can be instanced

433
 Control

M-CNC
Three-dimensional motions

M-CNC is a software module for path control of three-

dimensional motions with three axes in Cartesian
arrangement. Motions are specified in accordance
with DIN 66025.

Path motion for Cartesian 3-axis system

Profile specification in accordance with DIN 66025
(program structure of numerically-controlled axes)
Configuration and diagnostics via Device Manager
Commissioning interface (CNC monitor)
Library for IEC 61131-3 PLC programs

434
 Control

Functions Special functions

Genuine 3-axis CNC controller Fast and direct setting of outputs from M-CNC
Circle segments and straight lines user-defined Single-axle travel
in space Teaching of axes/positions
Point control behavior (PTP travel) Cascading with speed controller (M-SMC)
Straight line interpolation (path) ActiveX element for Visual Basic, Visual C and
Circle interpolation (clockwise/counterclockwise) Delphi
Predefined dwell time Commissioning monitor for efficient graphic user
Tool path corrections: guidance
Tool corrections:
Reference point travel
Referencing (various methods)
Multiple instances of the module are possible
Different methods for area monitoring at
calculation and execution
Several methods of interpolation for position,
speed, acceleration of single axis

Visualization CNC monitor

M1 controller

M-CNC Application
(PLC/C)
Actuating variable
Position

Speed

Motion unit

435
 Control

Drive Middleware

Investment security
The investment in a motion application is not lost if
there is a change in the drive supplier.

Learning effort is reduced

The different drive profiles, such as SERCOS,
ProfiDRIVE, and DS402 have their own state
machines, error routines, and parameter
designations. Through standardization in accordance,
the training effort and the complexity of drive
solutions is reduced.

Drive-independence for coordinated axis

motions
Multi-axis applications, as they are realized
with M-SMC, M-SHAFT, etc. can be implemented
independently of the fieldbus profiles of the individual
drives.

Features
Uniform, fieldbus-independent programming of
motion applications in accordance
Full integration in the Bachmann SolutionCenter
Connection to motion applications for multi-axis
applications is already integrated
Easy addition of new, supplemental drives
Cyclical and non-cyclical communication is possible
Referencing methods in accordance with DS402 are
integrated

436
 Control

User applications (PLC, C/C+)

Motion Control

M-SMC M-SHAFT M-CNC

Positioning/ Camming DIN66025
Gantry Gearing Motion

IEC 61800-7 Drive dependent

Drive
Descriptions
<xml
... Drive Middleware
*

* on request
Drives

437
 Control

M-TEMP
Temperature controller

M-TEMP is a software module of the M1 controller for

monitoring and regulating temperature-dependent
processes. To achieve an optimal adaptation to the
controlled system, all control parameters can also be
changed during operation.

Temperature control software for universal

implementation
Modes: Actuator or controller
Automatic parameter assignment (learn function)
Integrated adaptive setpoint filtering
Temperature range -200 to +1400C

Visualization

M1 controller

M-TEMP Application
(PLC/C/)

438
 Control

Features Possible functions

Fast commissioning via graphic user interface Heating controller
User-defined changing between actuator and Cooling controller
controller operation Three-state controllers (combined heating
Heating and cooling path control with one and cooling section)
controller is possible
Setpoint change during operation is possible Process monitoring functions
(setpoint function) Tolerance band monitoring
Suppression of vibrations in the event of major Increase monitoring
setpoint changes, through adaptive setpoint Heating power monitoring
filtering Heating current monitoring
Change of all control parameters is possible
during operation Actual value acquisition via
Possibility of autonomous determination of the AIO288 (Pt100 sensor)
control parameters TCO2xx-C (thermal element)
Precise determination of the target temperature DA3284-C (Pt100, Pt1000)
and process monitoring functions PTAI216 (Pt100 sensor)
Versatile possibilities for data input and output SVI interface (external)
Automatic generation of a cleaning pulse for
analog cooling controllers Manipulated variable to
Conventional and user-defined temperature units AIO288, AO204 (analog value 0 to 10 V)
are possible TCO2xx-C, DO2xx, DIO2xx, DIO2xx-C,
Detection of sensor break DA3284-C (digital output with pulse width
Detection of defective power switches modulation)
Current measurement function
PLC function library SVI interface
Maximum of 9 controller systems, each with up External, e.g. for a different task
to 127 controllers
Controller sample time 20 ms to 30 min
Pulse width modulation periods from 20 ms to
30 min
Temperature resolution 1/100C

439
Planning. Detecting. Preventing.

CMS Condition Monitoring System

The annual revenue of a production plant is significantly determined by its

reliability. Particularly for difficult to reach plants and plants that can only be
reached under specific conditions, such as offshore wind turbines, focused
planning of maintenance is necessary. A Condition Monitoring System (CMS)
integrated in the automation system can provide all information, in order
to detect failure hazards early on and plan maintenance tasks in good time.
Thus the costs for spare parts and maintenance can be minimized and
downtimes can be significantly reduced.

The Condition Monitoring System from Bachmann electronic is the first

integrated controller-integrated solution worldwide to be certified by
Germanischer Lloyd. For the first time, complete recording, analysis and
evaluation can be executed parallel to the controller program.

The model of the AIC212 CMS module of the M1 automation system from
Bachmann offers high-resolution vibration measuring inputs for signal-
correlated capture of a wide variety of measuring points.

Condition monitoring is based on the continuous or regular acquisition of the

machine condition by measuring and analyzing meaningful physical variables
(e.g. vibration, temperature, condition of lubricant).

A CMS that is built with the Bachmann M1 system benefits from its versatile
communication and service interfaces and also reduces the training period
of the operating and maintenance personnel. Secure web technologies
also enable defined access to the full system or to individual parts of the
plant from the outside. Thus data is accessible at all times for operators
and maintenance personnel, so that optimal process control and power
generation are ensured.

441
 Condition Monitoring

More control, fewer outages

The operational availability of modern of the equipment (wear and damage)

machines and plants requires a can be monitored and maintenance
comprehensive maintenance and and service can be timely scheduled
service concept as well as a consistent to ensure maximum operability. Within
design. Due to the high costs of failure, the framework of Condition Monitoring,
heavy mechanical elements for power in addition to numerous well-known
transmission (power trains, gears, prime indicators, such as temperature, current
movers) and bearings in particular place consumption or load selective operating
considerable pressures on manufacturers hour acquisition, vibration analyses in the
and operators. A continuous and if possible frequency range, in particular, has proven
automatic monitoring of the mechanical to be an effective output variable.
systems is the ideal solution. The condition

Vibration Sensor
Input Module AIC212

Features
Number of inputs: 12 analog inputs
(9 inputs with IEPE interface for Piezo vibration
sensors and 3 inputs with 10 V)
Resolution: >17 bit
Dynamics: >95 dB
Sampling rate up to 50 kHz, adjustable
Galvanic isolation from system 500 V

-Guard Remote Service via

Stand-alone Solution WebLog Expert

Features Features
12 analog inputs Client-based WebLog Expert
PLC-independent CMS software for
Fixing with mounting feet, remote diagnostics
direct mounting or magnets

442
 Condition Monitoring

-Guard
TopBox-integrated Solution

Features
12 analog inputs
PLC-independent CMS
Installation in existing control cabinet

-Guard
Fully Integrated Solution

Features
12 analog inputs
PLC-independent CMS
Installation in existing control cabinet

Acceleration Sensors
BAM100 / BAM500

Features
Robust design
Connection via ICP inputs
of the AIC212
Hermetically sealed
Corrosion resistant
Insulated housing

-bridge
Sensor

Features
IEPE standard
Operating current: 4 to 10 mA
Surge protection: Imax = 16 mA
Output voltage (offset)
11 0.5 V
Max. saturation degree 8V

443
 Condition Monitoring

Vibration Sensor
Input Module AIC212

The M1 automation system's AIC212 module offers up

to nine vibration measuring inputs for high resolution,
signal correlated monitoring of different measuring
points. Three signal inputs with a standard signal
level of 10 V and a position transducer input provide
consistent acquisition of other relevant variables
and the angle or position relation of the mechanics.
Thanks to the embedding in the M1 system analyses
can also directly consider any other signals or
variables of the entire controller composite (e.g.
current performance, operating condition), doubling
the sensor system.

The AIC212 module has its own integrated working

memory to record time series of signal profiles for up
to 50 kilo samples/second which is far below the
controller cycle time. The evaluation is carried out
in the well established M1 CPU modules in the form
of CMS application programs that can operate as
required with static processes, frequency or location
analyses. The measuring data is also provided as
channel values in the cycle of controller programs as
directly recorded online variables.

Item Item no.

AIC212 00014151-00
AIC212/R 00022811-00

444
 Condition Monitoring

Alarm, service information

or external analysis

M1-CPU AIC212 AIC212

Results

Buffer
Analysis memory

History &
reference Recording
...

...
Sensor signals

As an M1 standard module, the AIC212 allows

All channels, including position measurement
implementation of stand-alone condition monitoring
(Rotary encoder signal) sampled synchronously
as well as use in the various remote or distributed
Analog filter and digital filtering with adjustable
configurations of the Bachmann automation system.
cut-off frequency
The use of M1 CPUs for evaluation, logging and
Resolution >17 bits
alarming allows such a CMS to benefit from the wide
Dynamics >95 dB
range of communication and service interfaces and
Sampling rate 50 kHz, adjustable
also reduces the training requirements for start-up
Different trigger modes for the recording start
and maintenance personnel.
(position/location, IO bus sync etc.)
High-speed buffer memory directly on the
Instead restricting evaluations through a strictly
module
prescribed frame, the AIC212 system concept allows
Access to channel values also synchronous
a free design of the Condition Monitoring software
with application (direct access and process
for the particular requirements of the respective
image for PLC programs)
application. Regardless of the implementation
Embedding in M1 plant management system
(C/C++, IEC 61131 or MATLAB/Simulink) the
or as autonmous CMS
recording time sequences of the CPU are available
Use of any signals of other modules or calculated
in memory and enable consistent access via the
variables for evaluation
location and time specific software. (change to ...
Signal base suitable for frequency analysis with/
consistent location-specific and time-specific access
without location reference
through the software. Existing evaluation packages
Several AIC212 modules in one system
can be ported to the M1 CPU system (VxWorks/Intel
simultaneously
x86 compatible processor) since no special solutions
Evaluations can be designed to individual
(DSPs, special operating systems) are required.
requirements
Broad spectrum of usable implementation
12 analog inputs (9 inputs with ICP interface
technologies (C, C++, MATLAB/Simulink)
for Piezo vibration sensors and 3 inputs with 10 V)
on the real-time operating system VxWorks
Position detection (incremental encoder input
Synergy by using fieldbus and service
24 V and A/B/N track or 2 counter inputs
communication
with 24 V for initiators) as 24V inputs, optional as
Local memory in evaluation CPU: CF card, PC
RS422/5V signal inputs (AIC212/R)
card

445
 Condition Monitoring

AIC212
Analog inputs
Quantity 9 3
Measuring range AC-coupled 6 V, ICP interface

10 V
Resolution >17 bits
Dynamic >95 dB
Scan rate* Up to 50 kHz per channel adjustable
Frequency range general 0.1 Hz to 20 kHz
Error (full scale) at +25C 0.1%
Digital filter Adjustable depending on sampling frequency
Distortion attenuation/distortion factor
THD+N (fSIN_In=1kHz, fSample=50kHz)
LevelIN_from_FullScale= 0dB <-78 dB
LevelIN_from_FullScale= -20dB <-68 dB
LevelIN_from_FullScale= -40dB <-48 dB
Input impedance 200 kOhm >1 MOhm
Current source for ICP interface 5 mA/channel
Cross-talk control range +8 to +12 V 2 V
Error detection Wire break
Interference voltage strength -15 to +36 V

Incremental and counter inputs AIC212 AIC212/R

Interface 24 V Incremental 24 V Incremental RS422
initiators/proximity
switch
with 10mA sink
Either one incremental interface or two counter inputs
can be used for proximity switches
Number of channels 2 1
Display Yes, via green LED No
Counter frequency 5 kHz 36 kHz
Measured value/resolution 32 Bit 32 Bit
Input signals A A-, A+ / B-, B+ / N-, N+
Filter frequency Programmable
Error detection Error pulse Phase error
Evaluation 1, 2, 4 edge signals & pulse direction mode
Supply For external sensors: 24 V/5 V short circuit proof
Galvanic isolation from system 500 V
Input impedance, static 3.6 kOhm 5 kOhm
AC termination 121 Ohm in series
with 1 nF
Input level Low -34 V < Ue < + 3 V According to RS422
High +15 V < Ue < +34 V standard

* Frequency bands/fsample:20 kHz/48 kHz;10 kHz/24 kHz; 5 kHz/12 kHz; 2.5 kHz/6 kHz

446
 Condition Monitoring

AIC212
Operating conditions

Power supply 24 V (18 V to 34 V) with reverse polarity protection

Power consumption module Approx. 9.5 W without encoder supply

Ambient conditions
Operating temperature -30 to +60 C

Rel. humidity operation 5 to 95 % without condensation

Storage temperature -40 to +85 C

Rel. humidity storage 5 to 95 % with condensation

Order code

AIC212 00014151-00 Analog measuring module for Condition Monitoring; 9x Input ICP; 3x
Input 10V; 18bit; 0.1%; >95dB dynamic range; 20s sample time;
1x INC HTL; 36kHz; A,A/B/N; 128MB measured data storage
AIC212/R 00022811-00 Analog measuring module for Condition Monitoring; 9x Input ICP; 3x
Input 10V; 18bit; 0.1%; >95dB dynamic range; 20s sample time;
1x INC RS422; 36kHz; A,A/B/N; 128MB measured data storage

Accessories AIC212
Item Item no. Description
KZ-AIC212 B+C 00014396-50 Terminal set Phoenix cage clamp (1x KZ 51/02; 4x KZ 35/12) with
labeling strips and coding elements

447
 Condition Monitoring

-Guard
System Variants

With the GL-tested and certified machine diagnostic

system (Condition Monitoring System: CMS)
-Guard an intelligent monitoring solution without
mechanical moving components (hard disks, fans) is
available for use under harsh ambient conditions.

The hardware and software architecture has been

based on a modular concept. Thus analog and
digital inputs and outputs can be flexibly configured.
-Guard in particular has extensive self-test
possibilities that enable a detailed function check
of the CMS. Script-oriented software enables easy
Stand-alone solution adaptation to different monitoring tasks with due
consideration of the special requirements imposed on
technical plant management.

The following characteristics of this CMS

must be particularly highlighted:

Modularity
Future compatibility (inclusion many additional
measured values is possible)
Extensive temperature range
Robust relative to environmental influences
Watchdog monitoring
Client-based WebLog E xpert software for remote
diagnostics

TopBox-integrated solution
Item Item no.
-Guard
Stand-alone solution 00022367-00
-Guard
TopBox-integrated solution 00022370-00
-Guard
Fully integrated solution 00022373-10

Fully integrated solution

448
 Condition Monitoring

-Guard
Analog measurement channels
Number of channels 12 analog inputs (9 inputs with IEPE interface
for piezo vibration sensors and 3x 10 V inputs)
Sampling rate Up to 50 kHz, all channels including position detection
(encoder signal) scanned synchronously
Measuring range IEPE standard, current (4 to 20mA), voltage (10V)
Error detection Cable break, interference pulse, phase error
CPU unit
Interfaces Ethernet, FASTBUS
Communication LAN, GRPS, Modem

Housing/power supply
Type Wall mounting, fixing feet mounting, mounting with magnets
Degree of protection IP65
Dimensions 380 mm x 380 mm x 210 mm (Stand-alone solution)

Sensor supply
IEPE 4 mA
External operating voltage For external sensors: 24 V / 5 V short-circuit-proof
Power supply
Multi-voltage power supply 100 to 240 V / 50 to 60 Hz / 50 W
Mechanical environmental conditions
Mechanical class 3M4 EN 60721-3-3
Vibration sinusoidal EN 60068-2-6 Test level 2 to 9Hz 3.5mm, 9 to 500Hz 10m/s
Shock and Continuous shock EN 60068-2-27 Test level 15g over 11ms, all axes
Air pressure environmental conditions
Air pressure EN 60068-2-13 Test level 106-58 kPa (0 to 4500 m)
Temperature derating 2000 to 4500m over NN: 0.5 Kelvin (K) pro 100m height
Galvanic Isolation
AC voltage EN 60255-5 Test level 500Veff, 50Hz, 1min
Insulation resistance EN 61557-2
Interference immunity EN 61000-6-2
ESD EN 61000-4-2 Test level 4kV Contact, 8kV Air discharge
Electromagnetic field EN 61000-4-3 Test level 80MHz to 3GHz, 10V/m, 80%AM
Burst EN 61000-4-4 Test level 2kV supplies, 1kV interfaces >3m
Surge EN 61000-4-5 Test level 500V supplies, 1kV interfaces >30m
Conducted HF EN 61000-4-6 Test level 150kHz to 80MHz, 10V, 80%AM
Magnetic field EN 61000-4-8 Test level 100A/m, 50/60Hz
Pulsed magnetic field EN 61000-4-9 Test level 1000A/m, 50/60Hz
Voltage dips, short interruptions EN 61000-4-11 Test level 100% 20ms, 60% 200ms, 30% 0,5s

449
 Condition Monitoring

-Guard
EMC Emission EN 61000-6-4
Radiated emission CISPR 16-2-3
Conducted emission CISPR 16-1-1/2
Current emission CISPR 22
Harmonic current emissions EN 61000-3-2
Voltage fluctuations and flicker EN 61000-3-3
Temperature parameters
Cold test EN 60068-2-1 Test level -25C @16h
Dry heat test EN 60068-2-2 Test level +60C @16h
Change of temperature EN 60068-2-14 Test level 3K/min
Operating temperature -25 to +55 C
Storage temperature -40 to +85 C
Humidity parameters
Damp heat, steady state EN 60068-2-78 Test level 40C/95%RTH @16h
Damp heat, cyclic* EN 60068-2-30 Test level 25,55C/95%RTH @48h
Damp heat, cyclic* EN 60068-2-38 Test level -25,55C/95%RTH @48h

* Only possible with ColdClimate ( ) units.

450
 Condition Monitoring

Remote Service
via WebLog Expert

Client-based WebLog Expert software for foundation for the worldwide telediagnostics and
remote diagnostics early error detection for distributed machines and
plants.
The success of a condition monitoring system Communication and analyses are based on
is closely linked to correct installation, progressive web-based and database-based
parameterization and commissioning, as well as technologies. Through its scalability and
rapid and correct reaction to reported changes modularity WebLog Expert permits secure
of status. Our experts accordingly handle all adaptation and fast configuration for solving
concerns on-site, even training and orientation of all tasks, extending to demanding tasks in the
customer personnel. Our modern teleservice for condition monitoring area in various industries
distributed applications includes online monitoring (particularly wind energy, biogas, shipping
over a secure Internet connection and thus is industry, etc.) Thus WebLog Expert is the basis
available worldwide. Currently we monitor far for use of many Condition Monitoring systems
more than 2.000 Condition Monitoring systems that can be installed immediately in the original
via Internet. In this regard the power range of equipment with the M1 controller by the OEM
the systems extends from 250 kW to 5MW. We on the same bus system, or that are available for
developed the WebLog Expert portal new for retrofitting of machines and plants.
this. It serves as an interface to the diagnostic
system and enables worldwide access to the Password protected access
status data of the monitored plants. Alarm On the start page all current error messages are
messages are signaled to the users via a status displayed
window. Visualization of the detailed diagnostic results
Simultaneously a trend analysis of the state of for each measurement point
the machine can be executed via the integrated Expert tools for fault diagnosis
database. The WebLog Expert software solution
that can be implemented universally is the

451
 Condition Monitoring

Acceleration Sensors
BAM100 / BAM500

The tried and tested acceleration sensors are pro-

vided with an extremely robust housing, a herme-
tic sealing and an insulated housing and are thus
proven even for demanding ambient conditions. Their
minimally invasive mounting on the object as well
compact dimensions make them suitable for difficult
to access measuring points.

The piezo vibration sensors offer a sensitive response

to the smallest accelerations and are connected via the
IPC inputs of the AIC212. The BAM100 sensor is suita-
ble for fast rotating m
achine areas. The more sensitive
BAM500 sensor is used for slow rotating areas.

Item Item no.

BAM100 00020455-00
BAM500 00020456-00

Acceleration sensor BAM100 BAM500

Technical data
Sensitivity 100 mV/g 500 mV/g
Output ICP-compatible
Sensor connection M12
Measuring range 0.5/0.2 Hz to 14 kHz
Acceleration range VDC >25 V VDC >22 V
80 g maximum 10 g maximum
Amplitude nonlinearity 1%
Frequency response 3 dB 3 dB
0.5 Hz to 14 kHz 0.2 Hz to 14 kHz
Resonance frequency 30 kHz
Operating voltage 18 to 30 VDC
Operating current 2 to 10 mA

452
 Condition Monitoring

-bridge Sensor

We developed the -bridge sensor to capture

sound waves and flexural vibrations in machines and
plants (e.g. on components, solid bodies, etc.). The
structure-borne sound waves emitted by machine
parts are characteristic for the wear status of a part.
For the -bridge sensor the force of the sound wave
is converted to a measurement voltage without a
detour through a spring mass damper system. This
even makes it possible to detect structure-borne
sound waves and flexural vibrations at frequencies
from 10 kHz to under 1 Hz with high resolution and
bandwidth; this means that the sensor is particularly
well suited for measurements on slowly rotating or
vibrating parts.

Item Item no.

-bridge 00019918-00

-bridge
Technical data
Operating mode IEPE standard
Operating current 4 to 10 mA
Output voltage (offset) 11 0.5 V
Max. saturation degree 8V
Sensitivity 0.7 V/N
Signal-to-noise ratio -83 dB
Carrier-to-interference ratio -79 dB
Low limit frequency High pass 1st order, g = 1.6 Hz
High limit frequency g >10 kHz

453
Fast. Flexible. Future-proved.

Branch-specific solutions

Bachmann offers sophisticated automation solutions to its customers

worldwide in a wide range of application areas. Setting new standards,
thinking ahead, as well as responding quickly and flexibly to new challenges
these are the tasks to which we are committed in securing the critical
competitive edge for our customers. All our activities are focused on the
benefit to the customer: We deliver tailored solutions and set ourselves
the highest standards. The independence we have in development and
production enables us to tackle specific market and customer requirements
with passion and commitment every day.

Our broad and modular product range meets really every customer
requirement. We provide you with a homogeneous and holistic system
solution that also ensures a high level of availability and is future proof. We
offer you everything from a single source and at the highest quality. Our
automation systems stand out on account of their extraordinary robustness,
high performance and open interfaces. The latest and most innovative
platform for your branch specific requirements.

455
 Branch-specific solutions

Wind Turbine Essentials (WTE)

The WTE software package is tailored to the

requirements of manufacturers and control
system developers of wind turbines, and helps to
considerably reduce the time required for developing
and commissioning the controller software and the
visualization. Bachmanns Wind Turbine Essentials
cover many standard tasks required for the
automation of wind turbines.
The configurator of the WTE toolset is integrated into
the Engineering Suite SolutionCenter and enables the
structured configuration of the event system, user
roles and access rights, data sampling with long-term
recording and statistical processing. A visualization
for developers and customers is created in parallel
with the data configuration.
The runtime components execute the event system,
sample data values, send alarm messages and
check passwords of users. The complete logging of
all events and user operations is secured by the M1
system features.
A visualization is offered both for a PC with mouse
operation and for a panel with touch screen (OT) in
optimal resolution. The visualization offers access
to process data which can be arranged in arbitrary
groups with freely selectable physical units and
description texts in any language or character
set. The PC visu contains additionally graphical
components for snapshots and long-term trends as
well as power curve and wind rose diagrams.
The software developer can additionally use the WTE
features in his own code because most features are
also delivered in program libraries for IEC61131-3
(M-PLC) und C/C++.
For user management and access control, WTE
contains also a dedicated login-checker and a tool to
generate passwords.

Item Item no.

WTE SDK 00022097-00
(DVD for installation)
WTE Admin Tool 00022098-00
(DVD for installation)
WTE Company Licence 00022097-60
WTE Runtime Licence 00022097-63

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 Branch-specific solutions

Configuring instead of programming Numerous statistical functions with automatic

Readable, comparable, extensible project format data sampling and graphical display in
High performance in execution of vast event visualization
configurations Flexible assignment of user access rights
Setting and resetting events automatically from depending on login name and password
variable value or from user program Ready-to-use visualization is created by
Individual configurable time delay for setting and configuration
resetting events and for power-up Arbitrary grouping of monitor- and parameter
Freely configurable reactions to events values
Complete logging with high-resolution time stamps Arbitrary language and character sets for
Standardized power curve created with a few mouse description texts
clicks Extensive program libraries for customer specific
extensions

Configure Deploy Execute

WTE M1 WTE.m
settings
Configurator Project.zip

Visu
Plug-in for SC settings

Monitor
Implement

WTE.Visu
Libs for PLC and C Standalone

Software package overview: Wind Turbine Essentials (WTE)

457
 Branch-specific solutions

Wind Turbine Essentials (WTE)

Configurator
Environment The configurator is installed as extension to the Bachmann SolutionCenter.
Project handling Turbine projects are stored without any external dependencies and thus can
be transferred easily from one PC to another.
Workflow For all parts of the configuration, comfortable table editors with input
assistants are available.
Validation Immediate check for plausible and complete configuration parameters
User management Configuration of user roles, assignment of required role to each value.
Required role for reading and writing can differ
Storage format Project files in readable format enable comparison between versions and
parallel work of different team members
Version control Tools for version control (SVN, CVS, etc.) can be operated directly from the
project navigator. This assures that always complete projects are stored on
the server.
Import of external models Project contents like event configuration can also be imported from different
sources as CSV format. Projects of the predecessor product M-WAB can be
imported directly into the WTE configurator
Software modules for the controller
WTE software module Executable program for the controller, behavior is defined by configuration
project. Executes event system, logging, sampling of production data,
statistical processing, trend- and snapshot-recordings. Supports fail-safe
software update.
WTE alarm handler Executable program for the controller. Is called in case of an error by the WTE
module for automatic dispatch of E-mail and/or SMS messages. Triggering is
also possible by other application programs. WTE event logs are included as
attachment.
WTE login checker Executable program for the controller. See User management and access
rights for details
Visualization
WTE Visualization ready-to-use visualization for a Desktop PC with mouse operation, graphical
display of trends, power curve, wind rose. Buttons for turbine commands,
arbitrary grouping of values in tables for numerical display of monitor values,
parameters, event logs and access logs.
Displayed values Variable values are selected and grouped, then descriptive texts, formats and
physical units are assigned. The visualization displays the values according to
the selected language and the access right of the current user. Both values
of the WTE software module and values of any other process variable on the
controller can be selected.
WTE eVis visualization optimized for HMI panels with touch screen under Windows or
Linux
Internationalization Definition of descriptive texts for events, parameters and monitor values
directly in the WTE configurator. Export and import of languages to CSV
format for external translation. Filter for missing translations is available.

458
 Branch-specific solutions

Wind Turbine Essentials (WTE)

Visualization
Character set all international character sets are supported, e. g. for Asian, Cyrillic or
Arabic languages
Text representation of status information is commonly stored as numerical values. For these
numerical values values it is possible to configure descriptive texts for different languages.
Brand labeling icons and images can be replaced by manufacturer-specific images
Event system
Event parameters Events are operational states which are derived from sensor data, from
programmed reactions and from operator input. The complete list of all
events that might occur is the central part of the turbine control program.
Necessary reactions to events, like stopping the turbine, yawing operations
etc. are assigned to events. For each event, a set of the following additional
parameters can be configured:
arbitrary number and type of user-defined event reactions.
Typical are brake, yaw and alarm level.
Creation of follow-up-events on repeated occurrence of another event
within a defined period, e. g. frequent exceeding of a temperature limit
Descriptive name of event in different languages for display in the
visualization
classification in Info, Warning, Error
Possibility to deactivate an event, e. g. during service procedures. Required
user access right for deactivating.
time delay after power up, e. g. to wait for the completion of an average
calculation.
time delay between setting an event and calling the reaction
required user right for resetting events (error acknowledgement)
Setting and resetting events automatically by variable value
automatically via handler block with hysteresis
via set- and reset-functions of WTE libraries
via reset command of the visu (depends on access right)
Max. number of events only limited by memory and CPU load
Trends and snapshots
Trends continuous long-term recording of values for archiving reasons, e. g. for
recording of the turbines production data
Snapshots continuous short-term recording of some selected variable values until a
trigger condition occurs. Then the last few minutes are stored, otherwise
the values are discarded. Typically used for error-analysis with a pre-trigger
condition.

459
 Branch-specific solutions

Wind Turbine Essentials (WTE)

Trends und Snapshots
Storage File based on the storage media of the controller. Each recording is stored in
one file, the filename contains time and date of the recording. File format is
documented and thus can be parsed also by customer specific tools.
Storage Selection of available recordings by type and by date and time. The trend
display offers several Y-axes, show/hide curves and measurement cursors
with numerical value display. Trend values can also be shown as table.
Statistical functions
Average calculation Average calculation of linear and polar values, selectable sample time and
averaging time, with or without calculation of minimum/maximum values and
standard deviation.
State counter Counts rising edges and duration of on-state, separated output as
day-, year- and total count/duration. Values are shown as variables and are
stored automatically in files. Maximum values for edge count and duration
can be configured, then exceeding the limit can raise a maintenance warning.
Typically used for counting operating hours of aggregates.
Energy counter Adds up the current power to energy and keeps produced and consumed
energy separated, both are displayed as day-, year- and total values. Results
are displayed in variables and are automatically logged to files.
Power curve Creates a power curve according to IEC61400-12, selectable with or without
internal average calculation. One type can directly process raw data, the
other expects input data which are already averaged. The WTE Visualization
displays the power curve together with an optional reference curve. It is
possible to keep several power curves on the controller, e. g. to verify the
result of parameter changes
Wind rose Shows the distribution of wind speed depending on the wind direction. The
WTE visualization has a graphical display of the wind rose.
User management and access rights
Definition of user rights Creation of a list of user roles in the configurator, then assignment of required
role to a variable.
Required role can be different for Read- and write-access. E. g. reading
of operating hours is possible for everybody, resetting the counter is only
allowed for certain users.
Password generator Separated stand-alone tool to create passwords which are valid for a limited
period between one day and one year.
Login Checker Executable program for the controller. Derives user rights from login name,
password and date and can limit the access of the user
Access log Complete logging of all logins and write operations to the controller. Log is
stored on the controller

460
 Branch-specific solutions

Wind Turbine Essentials (WTE)

Programming libraries
Supported languages The libraries are available with an identical feature set for IEC61131-3
(M-PLC) as *.lib and for C/C++ as *.a
WTE Interface Library Comfortable interface for communication between user program and WTE
software module, especially for setting/resetting events, retrieving current
state of events, resetting counters, triggering snapshots and start/stop
wind rose and power curve recordings.
WTE Library Functions and function blocks for statistical data processing, energy- and
state-counters, creation and administration of specific log files
File functions
General features Fast and resource-saving access to storage media
Automatic creation of a series of files with a configurable maximum size for
each file
Filename contains date and time of last entry which makes sorting in
chronological order easy
Each file contains an optional header with selectable information, e. g.
turbine name, software version etc.
The oldest file can optionally be deleted automatically
Files can optionally be zipped automatically on closing
Supported file formats CSV with header information and column captions
Binary with header information
Ring file for temporary storage of values
System requirements
Engineering PC Bachmann SolutionCenter needs to be installed, required version
M-Base 3.80 or better
Controller software M-Base 3.80 or better
Controller hardware controller CPU of series MX200, MPC200, MC200 and MH200
Delivery variants
WTE SDK DVD for installation
Software development Kit contains configurator, runtime components,
libraries and visualization
WTE Admin Tool DVD for installation
Tool to create manufacturer specific passwords with limited validity period.
Matches the login checker included in WTE
WTE Company Licence License to use the WTE development tools in the whole company
WTE Runtime Licence License to use the WTE software module on controller

461
 Branch-specific solutions

Wind Power SCADA (WPS)

Based on atvise scada, with "Wind Power SCADA"

(WPS) Bachmann makes a SCADA system available
for the wind power industry. WPS enables a
comprehensive, and at the same time, detailed view
of the entire wind farm and of an individual wind
turbine.

State-of-the-art technologies
As is the case with atvise scada, pure web
technology that offers absolute consistency on all
levels for the user, is implemented for WPS. Thanks to
this technology visualization can be operated on any
PC, tablet, or smart phone. Through use of scalable
vector graphics (SVG) an ergonomically favorable
solution is provided for each device level (control
center/park/individual wind turbine).

Item Item no.

WPS SDK License 00027931-00

Wind Power SCADA (WPS)

Process integration / communication
Protocols OPC Unified Architecture (UA) data access
IEC61400-25
Physical connection Ethernet
Parallel operation Yes, multiple clients in different technology (PC, tablet, mobile phone)
Project planning
Development environment atvise builder
Functionalities
Language switchover Yes
Data historization Yes, recorded on M1 controller and SCADA server
Alarm/event log Yes, recorded on M1 controller and SCADA server
Trending (event-trigger) Yes, recorded on M1 controller and SCADA server
Wind rose Yes
User administration Yes, consistent synchronized administration on SCADA and M1 controller
Access security User-specific access monitoring and logging/archiving of the accesses
Export function Yes, Excel, CSV, PDF, and clipboard
Online live trend Yes
Reporting Yes
Visualization
Browser HTML5 visualization (Chrome/Firefox/IE/Safari) with SVG graphics
(Scalable Vector Graphics)

462
 Branch-specific solutions

Communication standards
WPS implements communication standards,
such as OPC UA (Unified Architecture) and
IEC6140025. The OPC UA interface integrates
convenient live process data and alarms and it can
be used for historization. Use of data structures in
accordance with IEC61400-25 standardizes the
process values.

Scalability
WPS maps all relevant plant levels: From the
global view of the region, to the wind farm, WPS global view
and the individual turbine. Specific information
is displayed for each level, which provides the
user with an overview at any time. If detailed
information is required, the user can quickly and
easily go to the respective level.

The number of levels can be freely configured,

so that smaller units, as well as large wind
farms, can be created in a manner that is clearly
organized and easy to understand. An overview
table provides a fast survey of the entire number
of turbines, the queued alarms, the produced
power, and total energy generated.
WPS wind farm view "graphic"

The visualization has a "split screen" mode that

makes it possible to see up to four different views
of different levels at one time. The settings for
the logged in user are stored and are available
automatically at next log-in.
WPS has a presentation mode. Presentation mode
automatically changes screens of the WPS that
can freely configured at a specific time interval.

SCADA functions
WPS makes functionalities available that are
already familiar from atvise scada, such as
alarm handling, data historization, trending, user WPS wind farm view "GeoMap"
administration, and support of multiple languages.
User administration is transparent and easy to
operate for the user. One login procedure on the
WPS suffices to access an individual turbine.
For this the familiar security standards of the
M1 controller, for which Bachmann is well-
known, are used in the transmission (SSL) and
user administration (groups/level) to prevent
unauthorized access.

WPS turbine detail

463
 Branch-specific solutions

An additional active state function ensures that In addition, WPS offers a service logbook where
multiple users do not have concurrent write access freely entered text can be stored. It is also possible
to the system. Active state can be requested via to store these texts directly when acknowledging
WPS and the actual access status is presented in a an alarm that has occurred. All entries can also
clear and understandable manner. be edited retroactively and likewise they can be
historized.
Data history, alarms/events and trending are
recorded by the M1 controller and consistently Integrated reporting
relayed to WPS so that a comprehensive analysis WPS offers the possibility of creating reports. These
(power curve/wind rose/filters) is ensured there. If can be created manually for a selected period of
the connection to the SCADA server is interrupted, time in WPS, as well as generated automatically
no data is lost, because it is first stored on the with a prescribed time interval. The reports are
M1 controller. For the further connection the stored on the server as PDF files and they can be
data is synchronized with the SCADA server and displayed, fully integrated, via the WPS interface.
historized on the turbine with the time stamp of its The report content includes the power curve, wind
occurrence. distribution, and wind data, as well as availability
and produced energy. An alarm table with all
On the data level, the WPS system is subject to the errors that occurred in the time frame, as well as
Bachmann Product Wind Turbine Template (WTT), an analysis of alarms relative to frequency and
which provides the functions cited above. duration of the single alarms, is also included.
The service logbook is also a component of the
WPS offers extensive possibilities for analysis of report. The report templates can be individually
the recorded data (sorting/filter functions), among adapted via a selection of components.
other things, via elements such as power curve,
wind rose or event-triggered snapshots. An online Condition monitoring in accordance with
trend component enables read-out and comparison ISOVDI3834
of live process data as a trend diagram or table. The integration of Bachmann CMS is implemented
The values can be presented in a manner that in WPS in accordance with ISOVDI3834. An
extends beyond the wind turbine or the wind farm; overview page alerts the user when a lasting
the values can also be historized. The configuration exceeding of the characteristic ISO values has
can be executed online in WPS at any time. As a occurred. In addition, with one click a trend
start aid, the most prevalent process values of a can be opened that displays the last measured
wind turbine are pre-configured and can be reached values recorded. In addition to the experienced
via a selection box. CMS Remote Service, this component is a helpful
indication for the user.

WPS report view WPS CMS in accordance with ISO VDI 3834

464
 Branch-specific solutions

Project planning
WPS project planning is done via the tool atvise
builder. The object structure, created in accordance
with IEC61400-25, offers the user the simple
possibility of configuring the necessary elements.
As is the case for atvise scada, the data points
are pulled up for linking by browsing an OPC UA
data source in the atvise builder. The scripting
functionality, as well as other advantages of the
atvise builder can likewise be used for WPS
project planning. In this regard, an extensive
library provides a wide variety of pre-fabricated,
wind-specific components.
Responsive web design ensures that the WPS
project must only be created once. Adaptation to
the resolution on the tablet or smart phone occurs
automatically. WPS split screen "4x"

Connection to external systems

Via the standardized OPC UA interface it is possible
to integrate external controller systems that are
based on the IEC61400-25 data model, directly
into the WPS.
External systems that does not support the
standards cited above can be integrated via a
gateway (Bachmann controller) that contains the
basis for the WPS functions.
This is where the standardized fieldbus protocols of
the M1 controller (PROFINET/PROFIBUS/CANBus/
DNP3 etc.), as well as energy protocols WPS tablet view/smart phone view, wind farm
(IEC60870-103/-104/IEC61850 in each case as
client and server) are available; on the basis of
these protocols the process data of the wind power
plant can then be decoupled. Customer-specific,
proprietary solutions can also be implemented on
the gateway in order to use WPS in full scope.

Features
Branch-specific SCADA system Active state / access control
Use of standard communication protocols OPC UA Split screen mode
and IEC61400-25 Online/offline trending
High scalability, open system Online language switchover
Live process data on all visualization levels Alarm and data historization
Automatic adaptation of the graphic resolution for Availability calculation in accordance with
PC, tablet, or smart phone IEC61400-26-1/-3
Easy visualization on all mobile operating devices Service logbook
Uniform user administration for SCADA and CMS ISO VDI 3834 integration
turbine Reporting

465
Safe. Qualified. Certified.

Directives and certificates

for worldwide implementation

Product certifications and approvals are essential prerequisites for global

acceptance of industrial products.

Whether national standards, climatic conditions, degrees of protection,

set-up, installation, operation or maintenance possibilities in international
implementation the course must be set in the project coordination phase.
And it is precisely at this point that our strengths are brought to bear.

Approvals

GL Germanischer Lloyd
CE Declaration of Conformity
UL Underwriters Laboratories
CSA Canadian Standards Association
HALT Highly Accelerated Life Test
ISO9001/2000 Quality management
CCC China Compulsory Certification
DNV DetNorske Veritas
LR Lloyds Register
BV Bureau Veritas
ABS American Bureau of Shipping

467
 Standards and Approvals

M1 Controller Hardware
Item no. Module CE CCC UL cUL GL DNV LR ABS BV RoHS*
00009928-10 ACR222/2 - - - - -
00012245-10 AI202/SI
00010693-20 AI204/1
00010693-10 AI204/2
00010693-00 AI204/4
00017447-00 AI204/4 CC
00012245-00 AI204/SI
00017772-00 AI208/SI
00018843-00 AI208/SI CC
00014151-00 AIC212
00017444-00 AIC212 CC
00020627-00 AIO208
00020628-00 AIO208 CC
00020631-00 AIO216
00020632-00 AIO216 CC
00023016-00 AIO202/SI ** ** - - - - - - - -
00023017-00 AIO204/SI
00023018-00 AIO208/SI
00026636-00 AIO208/SI CC
00014470-00 AIO288
00016157-00 AIO288 CC
00014470-10 AIO288/1
00010692-00 AO202
00012246-10 AO202/SI
00012246-00 AO204/SI
00011244-00 AO208/I
00017441-00 AO208/I CC
00009540-00 A-PCC200 - - - - - - -
00009754-00 BEM201 - - - - -
00012846-00 BEM211 - - - - -
00012847-00 BES212 - - - - -
00012848-00 BES212/N - - - - -
00010507-00 BS201
00009802-00 BS202
00009313-00 BS203
00015947-00 BS203 CC
00016785-00 BS203/S
00009752-00 BS204
00015948-00 BS204 CC
00016786-00 BS204/S

* RoHS China and RoHS Europe

** Certification in process
468 *** On request
 Standards and Approvals

M1 Controller Hardware
Item no. Module CE CCC UL cUL GL DNV LR ABS BV RoHS*
00009206-00 BS205
00015949-00 BS205 CC
00016787-00 BS205/S
00009792-00 BS206
00015950-00 BS206 CC
00016788-00 BS206/S
00009207-00 BS207
00015951-00 BS207 CC
00016789-00 BS207/S
00009793-00 BS208
00015952-00 BS208 CC
00016790-00 BS208/S
00009634-00 BS209
00015953-00 BS209 CC
00016791-00 BS209/S
00009794-00 BS210
00015954-00 BS210 CC
00016792-00 BS210/S
00009795-00 BS211
00015955-00 BS211 CC
00016793-00 BS211/S
00009796-00 BS212
00015956-00 BS212 CC
00016794-00 BS212/S
00009797-00 BS213
00015957-00 BS213 CC
00016795-00 BS213/S
00009798-00 BS214
00015958-00 BS214 CC
00016796-00 BS214/S
00009799-00 BS215
00018623-00 BS215 CC
00016797-00 BS215/S
00009800-00 BS216
00018624-00 BS216 CC
00016798-00 BS216/S
00009698-00 CM202
00016404-00 CM202 CC
00010709-10 CNT204/H
00016407-10 CNT204/H CC

* RoHS China and RoHS Europe

** Certification in process
*** On request 469
 Standards and Approvals

M1 Controller Hardware
Item no. Module CE CCC UL cUL GL DNV LR ABS BV RoHS*
00010709-20 CNT204/R
00013178-00 CS200
00013179-00 CS200/N
00013597-00 DA3284-C
00017450-00 DA3284-C CC
00009002-00 DI216
00008997-00 DI232
00016411-00 DI232 CC
00012162-00 DI232/48
00011516-00 DI232/np1
00010285-00 DIO16-C
00017453-00 DIO16-C CC
00010615-00 DIO216
00010892-00 DIO216/4
00016141-00 DIO216/4 CC
00013034-00 DIO232
00019116-00 DIO248
00019115-00 DIO264
00009205-00 DIO264-C
00019114-00 DIO280
00019119-00 DIO280 CC
00010129-00 DIO32-C
00010526-00 DIO48-C
00009884-00 DMS202 - - - - -
00012696-00 DNM201
00009004-00 DO216
00009003-00 DO232
00016414-00 DO232 CC
00012176-00 DO232/48
00014497-10 DOR206/230
00010555-00 DPM200
00018032-00 DPM200 CC - - - - -
00012671-00 EM203
00017321-00 EM213
00017470-00 EM213 CC
00017821-00 FM211 ** ** - - - - - - - -
00017822-00 FM212 ** ** - - - - - - - -
00016747-10 FM221
00018091-10 FM221 CC
00016747-00 FM222

* RoHS China and RoHS Europe

** Certification in process
470 *** On request
 Standards and Approvals

M1 Controller Hardware
Item no. Module CE CCC UL cUL GL DNV LR ABS BV RoHS*
00018091-00 FM222 CC
00010497-00 FS211
00017823-00 FS211/N ** ** - - - - - - - -
00010499-00 FS212
00017824-00 FS212/N ** ** - - - - - - - -
00016749-10 FS221/N
00018092-10 FS221/N CC
00016749-00 FS222/N
00018092-00 FS222/N CC
00020620-00 GIO212
00020623-00 GIO212 CC
00022162-00 GM260
00017829-00 GMP232
00019063-00 GMP232 CC
00025962-00 GMP232/1
00025966-00 GMP232/1CC
00025961-00 GMP232/2
00025965-00 GMP232/2 CC
00025964-00 GMP232/3
00025968-00 GMP232/3 CC
00025963-00 GMP232/4
00025967-00 GMP232/4 CC
00019756-00 GSP274
00021759-00 GSP274 CC
00013737-00 ISI222
00016421-00 ISI222 CC
00014127-00 ISI222/8
00014477-00 LM20
00009494-00 LM201
00018805-10 MC205
00018805-12 MC205-CFA4GB
00020513-1x MC205 CC
00018806-1x MC210
00020514-1x MC210 CC
00013176-00 ME203/CN
00016336-00 ME203/CN CC
00013191-00 ME203/CNW
00013177-00 ME203/EN
00015985-00 ME203/EN CC
00016370-0x MH212/S

* RoHS China and RoHS Europe

** Certification in process
*** On request 471
 Standards and Approvals

M1 Controller Hardware
Item no. Module CE CCC UL cUL GL DNV LR ABS BV RoHS*
00018652-0x MH212/S CC
00012711-40 MPC240
00018591-x0 MPC240
00016338-40 MPC240 CC
00020547-x0 MPC240 CC
00013127-40 MPC240/W
00021018-00 MPC240/W-CF512MB
00018372-00 MPC240/W-CF4GB
00012708-40 MPC265
00018587-x0 MPC265
00012710-40 MPC270
00018589-x0 MPC270
00016180-40 MPC270 CC
00020413-x0 MPC270 CC
00013129-40 MPC270/W
MPC270/W-
00023264-00
CF512MB
00014274-40 MPC293
MPC293-
00017629-00
CF512MB
00017332-40 MPC293/W
MPC293/W-
00020575-00
CF512MB
00014445-00 MX207
00018594-x0 MX213
00018597-x0 MX213 CC
00018593-x0 MX220
00019210-00 MX220 CC
00017689-x0 MX220 CC
00012754-00 NT250/48
00013251-00 NT255
00016158-00 NT255 CC
00012081-10 PCC201/ 8
00012081-20 PCC201/16
00012081-30 PCC201/32
00012081-40 PCC201/64
00010708-00 PTAI216
00017456-00 PTAI216 CC
00011056-00 PWM202 - - - - -
00021235-00 RS204
00021674-00 RS204 CC

* RoHS China and RoHS Europe

** Certification in process
472 *** On request
 Standards and Approvals

M1 Controller Hardware
Item no. Module CE CCC UL cUL GL DNV LR ABS BV RoHS*
00009542-00 S201
00022320-00 SCT202 ** ** - - - - -
00024877-00 SCT202CC ** **
00014544-00 SDI208 - - - - -
00017459-00 SDI208 CC
00014545-00 SDO204 - - - - -
00017462-00 SDO204 CC
00011756-00 SEM201 - - - - -
00014273-00 SLC284 - - - - -
00017465-00 SLC284 CC
00010851-00 TCO204-C
00010850-00 TCO208-C
00008673-00 TCO216-C
00014008-00 TI214
00014008-20 TI214/2
00009496-00 VP200 - - - - -
00009498-00 VP200/S - - - - -

M1 Controller Hardware
Item no. Module BDEW VDE4105 TR3 TR8 IEEE37.90 G59.3
00017829-00 GMP232 -
00025962-00 GMP232/1 -
00025966-00 GMP232/1CC -
00025961-00 GMP232/2 -
00025965-00 GMP232/2 CC -
00025964-00 GMP232/3 -
00025968-00 GMP232/3 CC -
00025963-00 GMP232/4 -
00025967-00 GMP232/4 CC -
00019063-00 GMP232 CC -
00019756-00 GSP274
00021759-00 GSP274 CC

* RoHS China and RoHS Europe

** Certification in process
*** On request 473
 Standards and Approvals

HMI Devices
Item no. Module CE CCC UL cUL GL DNV LR ABS BV RoHS*
00026171-00 BPC1530
00026170-00 BPC1560
00014569-00 OT115/R/BE1
00014570-00 OT115/R/BE2
00017593-00 OT115/R/BE2/CC
00018216-00 OT205/BE1
00018217-00 OT205/M/BE1
00018218-00 OT205/V/BE1
00018219-00 OT205/V/BE1/CC
00018221-00 OT205/V/BE2
00025680-00 OT1207W/BE1/
** ** ** ** **
MX6/1G
00025680-10 OT1207W/BE1/
** ** ** ** **
MX6/2G
00026300-00 OT1210WM/BE1/
** ** ** ** **
MX6/2G
00026301-00 OT1215WM/BE1/
** ** ** ** **
MX6/2G
00022298-00 OT1310/BE1/GT1G0 - - - - -
00021833-00 OT1312/BE1/GT1G0 - - - - -
00022299-00 OT1315/BE1/GT1G0 - - - - -
00021831-00 OT1319/BE1/GT1G0 - - - - -
00022799-00 OT1312/BE1/CE1G1 - - - - -
00022984-00 OT1315/BE1/CE1G1 - - - - -
00024222-00 OT1319/BE1/CE1G1 - - - - -
00026303-00 OT1315WM/BE1/
- - - - -
CE1G1
00026304-00 OT1321WM/BE1/
- - - - -
CE1G1
00024223-00 OT1312/BE1/CO1G7 - - - - -
00024224-00 OT1315/BE1/CO1G7 - - - - -
00023738-00 OT1319/BE1/CO1G7 - - - - -
00026305-00 OT1315WM/BE1/
- - - - -
CO1G7
00026306-00 OT1321WM/BE1/
- - - - -
CO1G7

* RoHS China and RoHS Europe

** Certification in process
474 *** On request
Extreme. Reliable. Ultimate.

ColdClimate:
Nothing shocks it

Those who work under extreme climatic conditions appreciate reliable

partners. Bachmann electronic is known worldwide for its quality promise
to only deliver products with the highest possible reliability.

Its a good thing that our customers are so demanding. They are looking
for unique solutions for demanding environments. Whether condensation
or operating temperatures from -30 to +60C, (temperature peaks from
-40 to +70C), Bachmann solutions withstand everything. The ColdClimate
modules are the ultimate response to extreme climatic conditions.

Our Quality promise is also based on a number of extensive test

procedures that extend far beyond the legally prescribed minimum scope
starting with the 100% test for all modules in an active RUN-IN, to extreme
temperature change phases in climate chambers, to standard-conformant
measurements in the companys own 3-meter EMC absorber chamber.

Bachmann products are also ideally equipped for other difficult

environmental conditions: For example implementation at high elevations
with low air pressure and reduced thermal capacity. And not least: The
incredible mechanical stress due to shock and vibration that has no effect
on Bachmann controllers.

What for others are feared extreme conditions, are daily challenges for us
that we happily and easily master.

475
 ColdClimate

ColdCimate Modules
Processor modules Item designation Item number
Processor module ME203/EN CC 00015985-00
Processor module ME203/CN CC 00016336-00
Processor module MX213 CC-CF512MB 00018597-00
Processor module MX213 CC-CF4GB 00018597-10
Processor module MX220 CC 00019210-00
Processor module MX220 CC-CF512MB 00017689-00
Processor module MX220 CC-CF4GB 00017689-10
Processor module MC205 CC 00020513-10
Processor module MC205 CC-CFA4GB 00020513-12
Processor module MC210 CC 00020514-10
Processor module MC210 CC-CFA4GB 00020514-12
Processor module MH212/S CC 00018652-00
Processor module MH212/S CC-CFA4GB 00018652-02
Digital input/output modules Item designation Item number
Digital input module DI232 CC 00016411-00
Digital output module DO232 CC 00016414-00
Digital input/output module DIO216/4 CC 00016141-00
Digital input/output module DIO232 CC 00019502-00
Digital input/output module DIO280 CC 00019119-00
Safety modules Item designation Item number
Safety Logic Controller SLC284 CC 00017465-00
Safety digital input module SDI208 CC 00017459-00
Safety digital output module SDO204 CC 00017462-00
Analog input/output module Item designation Item number
Universal input/output module GIO212 CC 00020623-00
Universal input/output module AIO208 CC On request
Universal input/output module AIO216 CC 00020632-00
Universal Input/Output Modules AIO208/SI CC 00026636-00
Analog input module AI208/SI CC 00018843-00
Analog input/output module AIO288 CC 00016157-00
Temperature recordung module PTAI216 CC 00017456-00
Measurement module for CMS AIC212 CC 00017444-00
Functional module Item designation Item number
Counter modulel CNT204/H CC 00016407-10
Positioning module ISI222 CC 00016421-00
Proportional Valve Amplifiers PVA208 CC 00028446-00
Grid measurement module Item designation Item number
Grid measurement module GMP232 CC 00019063-00
Interface module Item designation Item number
Industrie-Ethernet-Master EM213 CC 00017470-00
Interface module RS204 CC 00021674-00

CC ... ColdClimate ( )-model

476
 ColdClimate

ColdCimate Modules
System networking Item designation Item number
Ethernet Remote Station ERS202 CC 00021244-00
FASTBUS module FM221 CC 00018091-10
FASTBUS module FM222 CC 00018091-00
FASTBUS module FM221/N CC 00018092-10
FASTBUS module FM222/N CC 00018092-00
CANopen Master module CM202 CC 00016404-00
PROFIBUS DP-Master module DPM200 CC 00018302-00
Decentralized CAN modules Item designation Item number
Digital input/output module DIO16-C CC 00017453-00
Analog and digital in/output DA3284-C CC 00017450-00
module
Fieldbusses Item designation Item number
EtherCAT slave module ECS200 CC 00019206-00
PROFIBUS-DP-Master module DPM200 CC 00018032-00

ColdClimate Modules
System modules Item designation Item number
Power supply NT255 CC 00016158-00
Backplane BS203 CC 00015947-00
Backplane BS204 CC 00015948-00
Backplane BS205 CC 00015949-00
Backplane BS206 CC 00015950-00
Backplane BS207 CC 00015951-00
Backplane BS208 CC 00015952-00
Backplane BS209 CC 00015953-00
Backplane BS210 CC 00015954-00
Backplane BS211 CC 00015955-00
Backplane BS212 CC 00015956-00
Backplane BS213 CC 00015957-00
Backplane BS214 CC 00015958-00
Backplane BS215 CC 00018623-00
Backplane BS216 CC 00018624-00

ColdClimate Terminals
OT100 series Item designation Item number
Operator Terminal OT115/R/BE2/CC 00017593-00
OT200 series Item designation Item number
Operator Terminal OT205/V/BE1/CC 00018219-00
More variantes on request

CC ... ColdClimate ( )-model

477
 CAE/CAD data

CAE/CAD data
the convenient solution

High-quality automation components are good and important, however they no longer
suffice for successful machine building and process plant engineering projects. Development
and project planning also play a crucial role for automation. Consequently the electrical and
mechanical design of control cabinets is increasingly executed with 3D-supported programs
that can ensure optimal placement of components and cable routing.

The same applies at Bachmann electronic: With eCAD import functionality in the
SolutionCenter the turnaround time of automation projects can be significantly reduced. We
satisfy the new market requirements and support our customers with additional components
in the integrated engineering process.

478
 CAE/CAD data

ePLAN library for control cabinet

construction

Good automation components no longer suffice for

successful machine building and plant engineering
projects. Efficient development and project planning
is becoming ever more important.
Bachmann electronic meets the requirements
and supports its customers with two additional
components in the integrated engineering process.

The device data necessary for electrical design of

the Bachmann automation components is provided
as a library in the ePLAN data portal. Macros for
circuit diagram and control cabinet layout, function
templates for intelligent configuration of controllers,
item data for the spare parts catalog;
The data that is created and certified with ePLAN
can be loaded directly into the ECAD project and
immediately used for the design a significant
contribution in time savings, as well as for uniform
structuring of the project.

With the new eCAD import functionality in the

SolutionCenter the time of automation projects can
be significantly reduced. While one team plans parts
lists, circuit diagrams and control cabinet layouts,
another team can create the required software in
parallel. Through the use of symbolic variables in the
software, to this point in the project knowledge of
the structure of the hardware is not required. Only
through automatic import of the ECAD data into the
SolutionCenter will a link be established between
symbolic variables and the hardware used, and an
operable software module be generated.
Variants, extensions or corrections in ECAD project
planning are no problem the software module will
simply be re-generated with the changed and newly-
imported ECAD data.

479
 CAE/CAD data

ePLAN library ECAD import in the SolutionCenter

The ePLAN library contains device data, macros Software is created with symbolic variables
and technical documentation of all automation Linking of the symbolic variables with the
components: M1 hardware, visualization hardware hardware used through import of the ECAD data
and S1 servo system. into the SolutionCenter
Direct transfer from the portal into the An operable software module is generated
electrical project planning Variants, extensions, or corrections in the ECAD
Tested and assured quality through Certification project planning can be easily integrated at any
Ongoing update and extension time through subsequent import
Support for the entire electrical project planning
circuit diagrams, control cabinet layouts,
Overview drawings, PLC configurations and
spare part documentation
Support for implementation of the library
Use of design software ePLAN P8 and higher

480
 CAE/CAD data

3D-CAD model library for control

cabinet design

Control cabinets are increasingly being designed

with 3D-assisted programs in order to guarantee an
optimal placement of the components and the wiring.
Bachmann electronic supports its customers in this
engineering process and makes a library available for
this purpose.

The 3D-CAD model library contains the versioned

3D models of the controller and terminal products.
The 3D models are created on a 1:1 scale. The STEP
format was chosen so that it can be further processed
by all major 3D drawing programs. The models show
the external details of the products at full resolution
so that a realistic appearance for the 3D design is
facilitated. Internal details are largely masked out,
which achieves a considerable reduction of the data
size.

Bachmann electronic provides this library without

charge to its customers for standard products.
Libraries can be created for customer-specific
products if needed.

3D-CAD model library

Detailed display of the products in the STEP 3D
exchange format
Data reduced to the required Data volume
Labeling of the 3D models with the product version
number

481
 Installation in the control cabinet/housing

M1 controller hardware

UL/CSA regulations and those of the EU Directive 73/23 EC (Low-voltage Directive) specify that controllers
be mounted in a cabinet, an enclosure or a closed operating area in order to meet the requirements for
electrical safety. When determining the spatial requirements of an M1 controller, certain minimum distances
between the mounting rack and the adjacent fixtures must be considered

40 mm

RDY

62 mm
10 mm 10 mm
199 mm

56 mm

1 2 3 n
64 mm*
40 mm

n x 55 mm + 20 mm

*for cables an additional movement space of at least 30 mm must be provided. When using high covers for
the D-SUB connectors more space can also be required.

HMI systems

In order to protect against the potential danger of overheating, the visualization equipment should be
mounted in a cabinet or housing, with the minimum distances specified below.

50 mm

50 mm 50 mm

10 mm

50 mm

Note: Every device series can have lower minimum distances upon request, depending on the specific
482 conditions.
 CAE/CAD data

Installation in the control cabinet*

Interfaces
Vertical 45 angle Horizontal
Bottom/top

CT200 series 50 C 50 C 50 C 45 C
OT100 series 60 C 60 C 60 C 55 C
OT200 series** 50 C 50 C 50 C 45 C
OT1200 series** 60 C 60 C 60 C 55 C
OT1300 series*** 60 C 60 C 60 C 55 C

Installation in the control housing

Vertical Horizontal

CT200 series 45 C 40 C
OT100 series 55 C 50 C
OT200 series** 45 C 40 C
OT1200 series 50 C 45 C
OT1300 series*** 50 C 45 C

* Subject to observation of the defined minimum clearances and surrounding volume in the control cabinet.
** Maximum ambient temperature, individual device variants may vary (see user manual for detailed
information).
*** Except OT1321 (Derating -5C)
483
 Dimensions HMI Devices

Outside Control cabinet Frame

A (Width) B (Height) C (Width) D (Height) E (L/R) F (O/U) Depth Weight

OT series mm mm mm mm mm mm mm kg
OT1207W 212 156 197 141 7.5 7.5 45 0.85
OT1210WM 298 225 283 210 7.5 7.5 53.1 1.85
OT1215WM 428 288 413 273 7.5 7.5 53.1 2.95
OT1310 310 234 290 214 10 10 54 2.25
OT1312 341 253 321 233 10 13.5 54 /74
1) 2)
3.75
OT1315 406 308 387 289 9.5 9.5 611)/822) 4.3
OT1315WM 428 288 413 273 7.5 7.5 78.5 3.75
OT1319 471 375 452 356 9.5 9.5 621)/822) 6
OT1321WM 564 366 550 352 7 7 78.5 5.95

1)
Refers to products with AMD T40E CPU
2)
Refers to products with Intel Celeron 747E and Intel Core i7 CPU

484
 Dimensions Controller System

Dimensions
Module W x H x D (mm) Weight (g)

Processor modules
ME203/x 55 x 119 x 61 230
ME203/xN 55 x 119 x 61 310
MX213 110 x 119 x 61 670
MC200 110 x 119 x 61 670
MH212/x 220 x 119 x 96 1870
Safety modules
SLC284 110 x 119 x 61 360
SDI208 55 x 119 x 61 210
SDO204 55 x 119 x 61 230
Digital input/output module
DI2xx/xx 55 x 119 x 61 200
DO2xx/xx 55 x 119 x 61 240
DOR206/xx 55 x 119 x 61 220
DIO216/xx 55 x 119 x 61 210
DIO232 55 x 119 x 61 210
DIO248 110 x 119 x 61 370
DIO264 110 x 119 x 61 390
DIO280/x 110 x 119 x 61 385
Analog input/output module
GIO212 55 x 119 x 61 200
AIO208 55 x 119 x 61 200
AIO216 55 x 119 x 61 200
AI204/x 55 x 119 x 61 210
AI20x/SI 55 x 119 x 61 210
AO202 55 x 119 x 61 200
AO202/SI 55 x 119 x 61 200
AO204/SI 55 x 119 x 61 210
AIO288/x 55 x 119 x 61 240
PTAI216x 55 x 119 x 61 220
TI214/x 55 x 119 x 61 210
DMS202 55 x 119 x 61 235
AIC212x 110 x 119 x 61 360
Technology module
CNT204/Hx 55 x 119 x 61 200
CNT204/R 55 x 119 x 61 225
ISI222/x 55 x 119 x 61 235
ACR222/2 55 x 119 x 61 265
PWM202 55 x 119 x 61 220
Interface module
RS204 55 x 119 x 61 200
EM213x 55 x 119 x 61 340
Bus module
BEM211 55 x 119 x 61 195
BES212 55 x 119 x 61 205
BES212/N 55 x 119 x 61 290
Grid measurement module
GSP274 165 x 119 x 75 640
GMP232 110 x 119 x 61 600
GM260 55 x 119 x 61 190

485
 Dimensions Controller System

Dimensions
Module W x H x D (mm) Weight (g)

Bus modules
FM211 55 x 119 x 70 320
FM222 55 x 119 x 70 400
FS221/N 55 x 119 x 70 350
FS222/N 55 x 119 x 70 425
CM202x 55 x 119 x 61 200
CS200/x 55 x 119 x 61 300
DPM200 55 x 119 x 61 200
DNM201 55 x 119 x 61 205
SEM201 55 x 119 x 72 200
Dezentralized CAN modules
DIO16-C 110 x 119 x 61 485
DIO32-C 164 x 119 x 61 695
DIO48-C 228 x 119 x 61 750
DIO264-C 137 x 119 x 61 250
DA3284-C 228 x 119 x 61 850
TCO2xx-C 137 x 119 x 61 250
Power supply modules / bus rails / accessories
NT250/48 55 x 119 x 61 300
NT255x 55 x 119 x 61 300
VP200/x 55 x 119 x 61 260
LM201 55 x 119 x 61 115
BS201 55 x 119 x 14 260
BS202 110 x 119 x 22 150
BS203x 165 x 119 x 22 260
BS204x 220 x 119 x 22 365
BS205x 275 x 119 x 22 440
BS206x 330 x 119 x 22 515
BS207x 385 x 119 x 22 620
BS208x 440 x 119 x 22 690
BS209x 495 x 119 x 22 740
BS210x 550 x 119 x 22 880
BS211x 605 x 119 x 22 960
BS212x 660 x 119 x 22 1000
BS213x 715 x 119 x 22 1100
BS214x 770 x 119 x 14 1200
BS215x 825 x 119 x 22 1310
BS216x 880 x 119 x 22 1420
BS203/S 165 x 137 x 22 280
BS204/S 220 x 137 x 22 385
BS205/S 275 x 137 x 22 460
BS206/S 330 x 137 x 22 535
BS207/S 385 x 137 x 22 640
BS208/S 440 x 137 x 22 710
BS209/S 495 x 119 x 22 760
BS210/S 550 x 137 x 22 900
BS211/S 605 x 137 x 22 980
BS212/S 660 x 137 x 22 1020
BS213/S 715 x 137 x 22 1120
BS214/S 770 x 137 x 14 1220
BS215/S 825 x 137 x 22 1330
BS216/S 880 x 137 x 22 1440
486
 Module Power Consumption

Power consumption of the individual modules via the backplane

Module +5 V [mA] +15 V [mA] -15 V [mA]
ACR2xx/x 350
AI204/1 220
AI204/2 340
AI204/4 580
AI202/SI 190
AI204/SI 300
AI208/SI 330
AIC212 480
AIO202/SI 90
AIO204/SI 100
AIO208 80
AIO216 80
AIO208/SI 110
AIO288 230
AIO288/1 180 100 without potentio- 75 without potentio-
meter supplier meter supplier
130 with potentiometer 105 with potentiometer
supply2) supply2)
AO202 470
AO202/SI 275
AO204/SI 520
BEM211 270
BES212 400
BES212/N - / 4001)
CM202 320
CNT204/x 120
CPC210 2000 250 200
CS200 700 15 40
CS200/N - / 7001) - / 151) - / 401)
DI216 70
DI232/x 80
DI232/48 80
DO216 130
DO232 170
DO232/48 250
DOR206/230 100 63 59
DIO216 190
DIO216/4 235
DIO232 170
DIO248 255
DIO264 255
DIO280 255
DMS202 200
DNM201 250
DPM200 400
ECS200 270
EM213 380

1) Current consumption from the IO backplane for operation without station power supply / station power
supply (for operation with station power supply the integrated power supply is switched off)
2) The potentiometer supply is not considered during current check.
3) From function code 140.xxx
487
 Module Power Consumption

Power consumption of the individual modules via the backplane

Module +5 V [mA] +15 V [mA] -15 V [mA]
FM211 600
FM212 700
FM221 280
FM222 500
FS211 600
FS211/N - / 6001)
FS212 700
FS212/N - / 7001)
GM260 130 45 0
GMP23x 260 20 16
GIO212 80
GSP274 316 21 23
HUB204/x
ISI222 180
ISI222/8 140
MC205
2.100
MC210
MX207/x - / 101)
- / 1.4001) - / 301)
- / 303)
MX213/x - / 1.7001) - / 101)
- / 301)
- / 1.6503) - / 301) 3)
MX220/x - / 1.7001) - / 301) - / 301)
ME203/x 800 15 40
ME203/xN - / 8001) - / 151) - / 401)
PTAI216 95
PWM202 500
RS204 120
SLC284 600
SDI208 600
SDO204 250
SEM201 450
TI214
110
TI214/2

1) Current consumption from the IO backplane for operation without station power supply / station power
supply (for operation with station power supply the integrated power supply is switched off)
2) The potentiometer supply is not considered during current check.
3) From function code 140.xxx

488
Together. Competent. Efficient. Training

Bachmann training:
profit from our knowledge

Availability of qualified personnel is a crucial factor for assurance of product

quality. Consequently employees at all levels of an enterprise must be
offered advanced training on a regular basis. We are pleased to support you
in this regard: with our extensive Bachmann training offering.

Our offering
Our training offering extends from proven standard training courses to
training courses that are individually tailored to your requirements.

Our procedure
Our modularly structured training concept makes it possible to put
together a training program that meets the needs of your company.

Your result
Qualified employees and documentation that meets the requirements
of your training program.

We would be pleased to create a training program for your company!

Contact us: training@bachmann.info

[i] Note: Additional information on this topic

is provided in our training catalog
bachmann.training.

489
 Imprint

Copyright 2017
by Bachmann electronic GmbH

Bachmann electronic GmbH

Kreuzckerweg 33
6800 Feldkirch, Austria
P +43 (0) 55 22/34 97-0
info@bachmann.info
www.bachmann.info

Publisher:

Bachmann electronic GmbH, Feldkirch

Product overviews, operating manuals, manuals,

and software are protected by copyright.
Copying, duplication, translation or conversion
to any electronic medium or machine readable
form in whole or in part is prohibited. All other
rights to the software are specified in the license
provisions. Citation of products that do not
come from Bachmann electronic GmbH, is for
information purposes only and does not constitute
misuse of trademarks. Bachmann electronic GmbH
assumes no guarantee relative to the selection,
performance or usability of these products. All
rights reserved.

[i]
Specification subject to change the products
characteristics are exclusively governed by the
data of the respective user manual.

Limitation of liability:
We have checked the content of the
document for agreement with the described
hardware /software. Nevertheless the possibility
of deviations cannot be excluded; we cannot
assume any liability for complete agreement.
The information in this document is checked on
a regular basis and necessary corrections will be
included in subsequent editions.

KA-SYSTEM/EN, 05/2017
www.bachmann.info
System overview EN | Subject to alterations without notice 05/2017 by Bachmann electronic