Unistrut Catalog
Unistrut Catalog
Unistrut Catalog
SUPPORT SYSTEMS
METAL FRAMING PIPE SUPPORTS FITTINGS, NUTS & HARDWARE
CABLE TRAYS & CABLE LADDERS
One trusted
supplier, 90 years
of support.
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CATALOGUE VOLUME 19
Unistrut is the original metal framing system, featuring a unique
weldless connection. The Unistrut system eliminates welding and
drilling, and is easily adjustable and reusable for infinite configurations.
Since 1924, our brand has evolved from a simple connection concept to
a comprehensive engineered building and support system featuring a
robust line of channels, fittings, fasteners, hangers, pipe clamps, cable trays
and cable ladders. Backed by our worldwide network of engineering and
distribution centres, we provide customers with total-resource capability,
making Unistrut the brand everyone asks for by name.
www.unistrut.com.au
THE UNISTRUT WORLD OF SUPPORT
STARTS WITH OUR NETWORK OF UNISTRUT
SERVICE CENTRES ACROSS THE NATION.
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AUSTRALIA
UNISTRUT AUSTRALIA
Unistrut has been the leading supplier of metal framing systems for over 90 years.
We specialise in Metal Framing, Cable Management and our products and services
are synonymous with engineering excellence and reliability worldwide.
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WIDE RANGE OF FITTINGS FOR THE MINE & GAS INDUSTRY
UNISTRUT
Unistrut can supply a wide variety of standard structural fittings in zinc plated
hot dipped galvanised, aluminium and 316 stainless steel. Unistrut engineers
can also design specialised fittings for individual project needs.
With resources across the Asia Pacific region, including manufacturing sites in
Australia and Asia totaling over 400,000m in floor space accredited to ISO9001.
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TABLE OF CONTENTS
STRUT SYSTEMS 5 - 56
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THE MOST COMPLETE METAL FRAMING SYSTEM
P1000
STRUT SYSTEMS
STRUT SIZE: 41mm x 41mm
MATERIAL THICKNESS: 2.5MM 14
P2000
STRUT SIZE: 41mm x 41mm
MATERIAL THICKNESS: 1.6mm 15
P3300
STRUT SIZE: 41mm x 22mm
MATERIAL THICKNESS: 2.5mm 16
P4000
STRUT SIZE: 41mm x 21mm
MATERIAL THICKNESS: 1.6mm 17
P5500
STRUT SIZE: 41mm x 62mm
MATERIAL THICKNESS: 2.5mm 18
COMBINATIONS
STRUT SIZE: VARIES
MATERIAL THICKNESS: 2.5mm 19-21
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THE ORIGINAL STRUT SYSTEM
ADJUSTABLE, DEMOUNTABLE, REUSABLE Spring nut is inserted
anywhere along
continuous slot.
Rounded nut ends
STRUT SYSTEMS
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STRUT SELECTION CHART
7
STRUT SIZE 41 X 41 41 X 41 41 X 22 41 X 21 41 X 62
MATERIAL THICKNESS 2.5mm 1.6mm 2.5mm 1.6mm 2.5mm
Strut P1000 P2000 P3300 P4000 P5500
Strut - SLOTTED P1000T P2000T P3300T P4000T P5500T
Strut - BACK TO BACK P1001 P2001 P3301 P4001 P5501
STRUT NUTS - WITH SPRING P1000 P2000 P3300 P4000 P5500
6mm P1006 P1006 P4006 P4006
8mm P1007 P1007 P4007 P4007
10mm P1008 P1008 P4008 P4008 P5508
12mm P1010 P1010 P4010 P4010 P5510
16mm P1012S P1012S P4012S P4012S
STRUT NUTS - WITHOUT SPRING P1000 P2000 P3300 P4000 P5500
6mm P3016 P3016 P3016 P3016 P3016
6mm P3006 P3006 P3006 P3006 P3006
8mm P3007 P3007 P3007 P3007 P3007
10mm P3008 P3008 P3008 P3008 P3008
12mm P3010 P3010 P3013 P3013 P3010
16mm P1012 P1012 P4012 P4012 P1012
Standard Strut Length: 6 metres Material Finishes: Strut: Plain, Galvabond, Hot Dipped Galvanised, Stainless Steel. Strut Nuts: Zinc Plated, Hot Dipped Galvanised, Stainless Steel WWW.UNISTRUT.COM.AU
STRUT - GENERAL SPECIFICATIONS
FRAMING MEMBERS FINISHES
Strut and continuous inserts are accurately and carefully All Strut are available in Plain, Hot Dipped Galvanised,
cold formed to size from low carbon strip steel. The Galvabond, Zinc Plated and Polyester finishes.
Strut has a continuous slot with inturned edges. Secure Plain - Plain finish on Unistrut Strut is an oiled finish that is
STRUT SYSTEMS
attachments may be made to the framing member with the applied to the raw material by the steel mill. The cold rolling
use of hardened, toothed, grooved nuts which engage the process used to form Unistrut Strut removes the excess of
inturned edges. this oil and the residue provides a modicum of protection for
the channel in storage. The plain finish on Unistrut fittings is
FITTINGS
that of the commercial bar stock input material. No surface
The fittings, unless noted otherwise, are punch press treatment is applied to plain finish fittings.
formed from low carbon steel plates or strip.
Galvabond Strut - Input material is supplied by the steel mill
STRUT NUTS generally in accordance with AS1397 having a coating class
The Unistrut nuts are produced from steel bars and after of Z275. The material is slit to width and roll formed to shape.
all manufacturing operations are completed, zinc plated Powder Coated - Strut and parts are carefully cleaned and
nuts are case hardened. They are rectangular with the phosphated. Immediately after phosphating, a uniform coat
ends so shaped as to permit a quarter turn crosswise in of thermosetting polyester powder is electrostatically applied
the framing member after inserting through the slotted then baked. Minimum coating thickness to exterior surfaces is
opening in the Strut and to prevent any further turning of 50 microns. The polyester coating is ultra-violet stabilised.
the nut. Two serrated grooves in the top of the nut engage Hot Dipped Galvanised - Coatings are applied generally
the inturned edges of the Strut and after bolting operations in accordance with AS/NZS4680. The thickness of the
are completed, will prevent any longitudinal movement of coating is dependent on the material thickness of the
the bolt and nut within the framing member. All bolts and component being galvanised. It should be noted that due
nuts have ISO metric coarse screw threads. to the galvanising process, the thickness of the coating will
vary over the surface and should be taken into account during
MASSES AND DIMENSIONS component assembly. It may be necessary to remove excess
Masses given for all material are approximate shipping buiId-up prior to use.
weights. All dimensions subject to commercial tolerance Zinc Plated - Strut, fittings and components are electroplated
variations. generally in accordance with AS1789. Fasteners are
Material electroplated generally in accordance with AS1897 Service
Condition 1.
All single Unistrut Strut members are accurately and
carefully rolled from strip steel to AS1594 and AS1365. Stainless Steel - Unistrut stainless steel Strut is
manufactured from Grade 316 stainless steel. The material
Spot-welded combination members are welded 75mm
is slit to width and roll formed to shape. Grade 316 stainless
(maximum) on centre. Some members may require fillet
steel has excellent corrosion resistance and has advantages
welding.
over grade 304 stainless steel,
Standard Lengths such as:
Standard lengths of the above Strut are 6m. Facilities are Resistance to pitting and crevice corrosion in chloride
available to cut standard lengths into any special lengths environments.
for a small cutting charge. Custom lengths and custom Superior resistance to ordinary rusting in most applications.
products are non-returnable and non-refundable.
Regularly used in aggressive coastal and marine
Section Shape environments.
The roll forming process used by Unistrut Australia Highly recommended for food processing environments
produces a consistent Strut within the manufacturing where it can be easily cleaned and has a greater resistance
tolerance allowed . The process includes stresses to organic and inorganic chemical substances.
within the section itself which we are released when the Aluminium - Unistrut aluminium Struts are manufactured
Strut is cut. This creates a common condition known as from high strength alloy 6106-T6 for all extruded components
Bellmouth where the section deforms slightly for a small and 5005 for sheet or plate components. These alloys are
distance in from the end. suitable for marine applications and offer excellent all round
corrosion resistance.
Specific Coating - When specific applications require
other commercially available finishes, they can be supplied
according to specification. Custom products are non-
returnable and non-refundable.
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STRUT - GENERAL ENGINEERING DATA
BEAMS & COLUMNS LOADS
Notes to Table Beam Loads
Note 1: Loads are governed by shear or web crippling. The loads and deflections shown are based on simply
Note 2: For uniform beam working loads asymmetric supported beams uniformly loaded.
STRUT SYSTEMS
sections are required to be adequately braced to prevent
rotation and twist.
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UNISTRUT PICTORIAL INDEX
STRUT SYSTEMS - STRUT
STRUT SYSTEMS
P1000 [PL/GB/HG] P1000T [PL/GB/HG] P2000 [PL/GB/HG] P2000T [PL/GB/HG] P3300 [PL/GB/HG] P3300T [PL/GB/HG] P4000 [PL/GB/HG]
P4000T [PL/GB/HG] P5500 [PL/GB/HG] P5500T [GB/HG] P1001 [PL/GB/HG] P2001 [PL/GB/HG] P3301 [PL/GB/HG] P4001 [PL/GB/HG]
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UNISTRUT PICTORIAL INDEX
STRUT NUTS AND HARDWARE
STRUT SYSTEMS
FOR P1000 & P2000 FOR P3300 & P4000 FOR P5500 STUD NUT - P2378M6-1 FOR P1000 & P2000 FOR P3300 & P4000 FOR P5500
STRUT NUTS, WITH SPRINGS STRUT NUTS, WITH SPRINGS STRUT NUTS, WITH SPRINGS TO P2381M12-5 STRUT NUTS, NO SPRINGS STRUT NUTS, NO SPRINGS STRUT NUTS, NO SPRINGS
FIXTURE STUD NUT - STUD BOLT - USB045 TO HEX HEAD SET SCREWS PAN HEAD SCREWS COUNTERSUNK HEAD CONE POINT SET SCREW SLOTTED HEX HEAD SET
P3116 USB102 SCREW SCREWS
HEXAGON NUTS FLAT WASHERS SPRING WASHERS SHAKEPROOF LOCK UNIROD STEEL ROD COUPLERS DROP IN ANCHOR
WASHER THREADED ROD
STRUT FITTINGS
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UNISTRUT PICTORIAL INDEX
STRUT FITTINGS (CONT.)
STRUT SYSTEMS
P1033 P1034 P1035 P1357 P1359 P2101 & P2103 P1546, P2095, P2097
PG. 37 PG. 37 PG. 37 PG. 37 PG. 37 PG. 37 PG. 37
P2072A P2072S1
PG. 39 PG. 39
P2233 & P2234 P2663-250 TO P2663-700 P1075-8 PCL150 TO PCL600 P2491R-L TO P2500R-L P2513 TO P2516 P2513A TO P2516A
PG. 40 PG. 40 PG. 40 PG. 40 PG.. 41 PG. 41 PG. 41
P2542 TO P2546 P5663-300 TO P5663-750 P2231 & P2232 P2231A & P2232A P1843 P1354 P2815
PG. 41 PG. 41 PG. 42 PG. 42 PG. 42 PG. 42 PG. 42
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UNISTRUT PICTORIAL INDEX
CANTILEVER BRACKETS AND ADJUSTABLE BRACES (CONT.)
STRUT SYSTEMS
P2815D
PG. 42
BEAM CLAMPS
P2676 P2676 - SWIVEL NUT P2677 P2682 P1386 P1379 P2785 & P2786
PG. 43 PG. 43 PG. 43 PG. 43 PG. 43 PG. 43 PG. 44
P2749 / P2749N P2750 / P2750N P2751 / P2751N P2950 P1834 TROLLEY SUPPORT P1834A TROLLEY SUPPORT
PG. 45 PG. 45 PG. 45 PG. 45 PG. 45 PG. 45
P2552 P3016
WIRE RETAINER [FIBRE] TRUNKING NUTS
P2377 - SPLICE FITTING P2902 - TWO WAY P2901 - THREE WAY P2903 - FOUR WAY P2900 - ONE WAY PG. 47 PG. 48
PG. 47 PG. 47 PG. 47 PG. 47 PG. 47
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P1000
P1000 PL/GB/HG X Y
41.3
22.2 Y X
STRUT SYSTEMS
7.1 A - 330mm2
23.6 kg/m - 2.59kg/m
41.3 I x-x = 0.069 10 6mm4
X
Z x-x = 2.920 103mm3
17.7 r x-x = 14.5mm
I y-y = 0.092 10 6mm4
Y Z y-y = 4.451 103mm3
r y-y = 16.7mm
Mass: 2.59kg/m
F
L(mm) Material
Part No. Length
F(kN) Thickness
Fmax(kN) f fmax(mm)
250 14.83 0.22 45.51 P1000-PL 2.5mm 6m
500 7.42 0.87 36.84 P10003-PL 2.5mm 3m
750 4.94 1.97 28.22 P1000-GB 2.5mm 6m
1000 3.71 3.50 21.44 P10003-GB 2.5mm 3m
1250 2.97 5.46 16.42 P1000-HG 2.5mm 6m
1500 2.47 7.87 13.20 P10003-HG 2.5mm 3m
1750 2.12 (2) 10.71 11.00
2000 1.85 (2) 13.99 9.35
2250 1.65 (2)) 17.70 8.05
2500 1.48 (2) 21.85 7.01
2750 1.35 (2) 26.44 6.14
3000 1.24 (2) 31.47 - (2) See Note 2 Page 9
STRUT
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P2000
X Y 41.3 PL/GB/HG P2000
22.2
Y X
7.1
STRUT SYSTEMS
A - 228mm2 22.8
kg/m - 1.79 kg/m 41.3
I x-x = 0.052 10 6mm4 X
Z x-x = 2.297 103mm3 18.5
r x-x = 15.2mm
I y-y = 0.065 10 6mm4
Z y-y = 3.143 103mm3 Y
r y-y = 16.9mm
Mass: 1.79kg/m
STRUT
X Y
41.3 Slots 11 wide x 28 long
PL/GB/HG P2000T
at 50mm centres (approx.)
Y X 22.2
A - 206mm2 7.1
kg/m - 1.62kg/m 22.8
I x-x = 0.045 10 6mm4 41.3
X
Z x-x = 2.136 103mm3
18.5
r x-x = 14.7mm
I y-y = 0.065 10 6mm4
Z y-y = 3.125 103mm3
Y
r y-y = 17.7mm
Mass: 1.62kg/m
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P3300
P3300 PL/GB/HG 41.3
X Y
22.2 Y X
STRUT SYSTEMS
7.1 A - 232mm2
13.3 kg/m - 1.82 kg/m
22.2
X I x-x = 0.013 10 6mm4
8.9 Z x-x = 0.999 103mm3
r x-x = 7.6mm
I y-y = 0.055 10 6mm4
Y
Z y-y = 2.661 103mm3
r y-y = 15.4mm
Mass: 1.82kg/m
F
L(mm) Material
Part No. Length
F(kN) Thickness
Fmax(kN) f fmax(mm)
250 5.52 0.42 34.88 P3300-PL 2.5mm 6m
500 2.76 1.68 27.76 P33003-PL 2.5mm 3m
750 1.84 3.79 19.42 P3300-GB 2.5mm 6m
1000 1.38 6.74 12.08 P33003-GB 2.5mm 3m
1250 1.10 10.53 7.90 P3300-HG 2.5mm 6m
1500 0.92 15.16 5.56 P33003-HG 2.5mm 3m
1750 0.79 (2) 20.63 -
2000 0.69 (2) 26.95 -
2250 0.61 (2) 34.11 -
2500 0.55 (2) 42.11 -
2750 0.50 (2) 50.95 -
3000 0.46 (2) 60.63 - (2) See Note 2 Page 9
STRUT
22.2 Y X
Slots 14 wide x 28 long
at 50mm centres (approx.)
7.1 A - 197mm2
13.3 kg/m - 1.55kg/m
22.2
X I x-x = 0.011 10 6mm4
8.9 Z x-x = 0.912 103mm3
r x-x = 7.5mm
I y-y = 0.054 10 6mm4
Y
Z y-y = 2.634 103mm3
r y-y = 16.6mm
Mass: 1.55kg/m
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P4000
X Y
41.3
PL/GB/HG P4000
Y X 22.2
STRUT SYSTEMS
A - 160mm2 6.4
kg/m - 1.26kg/m 12.3
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I x-x = 0.010 10 6mm4 X
8.7
Z x-x = 0.786 103mm3
r x-x = 7.8mm
Y
I y-y = 0.039 10 6mm4
Z y-y = 1.880 103mm3
r y-y = 15.6mm Mass: 1.26kg/m
STRUT
X Y
41.3
PL/GB/HG P4000T
Y X 22.2 Slots 11 wide x 28 long
at 50mm centres (approx.)
2
A - 138mm
kg/m - 1.08kg/m 6.4
12.3
I x-x = 0.008 10 6mm4 21
X
Z x-x = 0.729 103mm3 8.7
r x-x = 7.6mm
I y-y = 0.038 10 6mm4 Y
Z y-y = 1.862 103mm3
r y-y = 16.7mm
Mass: 1.08kg/m
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P5500
P5500 PL/GB/HG 41.3 X Y
22.2
Y X
7.1
STRUT SYSTEMS
34.3
A - 433mm2
61.9 kg/m - 3.40 kg/m
X
I x-x = 0.197 10 6mm4
27.6 Z x-x = 5.730 103mm3
r x-x = 21.3mm
I y-y = 0.131 10 6mm4
Y Z y-y = 6.328 103mm3
r y-y = 17.4mm
Mass: 3.40kg/m
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COMBINATION STRUTS
X Y 41.3 PL/GB/HG P1001
Y X
STRUT SYSTEMS
A - 660mm2
kg/m - 5.18kg/m 82.6 X
I x-x = 0.318 10 6mm4
Z x-x = 7.711 103mm3
r x-x = 22.0mm
I y-y = 0.184 10 6mm4
Z y-y = 8.902 103mm3
r y-y = 16.7mm Y
Mass: 5.18kg/m
A - 462mm2
kg/m - 3.58 kg/m 82.6 X
I x-x = 0.261 10 6mm4
Z x-x = 6.321 103mm3
r x-x = 23.8mm
I y-y = 0.131 10 6mm4
Z y-y = 6.367 103mm3 Y
r y-y = 16.9mm
Mass: 3.58kg/m
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COMBINATION STRUTS
P3301 PL/GB/HG 41.3
X Y
Y X
STRUT SYSTEMS
A - 465mm2
X kg/m - 3.64kg/m
44.4 I x-x = 0.063 10 6mm4
Z x-x = 2.841 103mm3
r x-x = 11.6mm
I y-y = 0.110 10 6mm4
Y Z y-y = 5.329 103mm3
Mass: 3.64kg/m r y-y = 15.4mm
Y X
A - 320mm2
X kg/m - 2.52 kg/m
42.0
I x-x = 0.044 10 6mm4
Z x-x = 2.082 103mm3
r x-x = 11.7mm
Y I y-y = 0.078 10 6mm4
Z y-y = 3.764 103mm3
Mass: 2.52kg/m r y-y = 15.6mm
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COMBINATION STRUTS
X Y
41.3
PL/GB/HG P5501
Y X
STRUT SYSTEMS
A - 867mm2 123.8 X
kg/m - 6.80kg/m
I x-x = 1.052 10 6mm4
Z x-x = 16.990 103mm3
r x-x = 34.8mm
I y-y = 0.261 10 6mm4
Z y-y = 12.662 103mm3
r y-y = 17.4mm Y
Mass: 6.80kg/m
STRUT
OPTIONAL COMBINATIONS
100
100
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STRUT ACCESSORIES
P1184 PLASTIC CLOSURE STRIP (UV STABILISED)
Standard Length: 3m
37 Mass: 0.11kg/m
STRUT SYSTEMS
37
41
41
62
For P1000 & P2000 Strut For P3300 & P4000 Strut For P5500 Strut Typical Installation
Mass: 0.70kg/100 Mass: 0.40kg/100 Mass: 1.2kg/100
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STRUT - SPECIAL METALS
STAINLESS 316 STRUT
P1000-SS P3300-SS
STRUT SYSTEMS
Part No. Material Material Mass
Length Thickness kg/m
P1000-SS 6m 2.5mm 2.76
P3300-SS 6m 2.5mm 1.96
P1000 P3300
41.3 x 41.3 41.3 x 22.2
2.5mm thick 2.5mm thick
ALUMINIUM STRUT
P2000-AL P4000-AL
P2000 P4000
41.3 x 41.3 41.3 x 20.6
P2001 P4001
41.3 x 82.6 41.3 x 41.3
LOADING DATA
Approximate beam load capacities for Strut sections may be obtained from the engineering data Nut pullout strength and resistance to slip for sections may be obtained from the engineering data
sections in this catalogue. Multiply data by the following percentages: sections in this catalogue. Multiply data by the following percentages:
Material Load Factor Material Slip Percentage Factor Pullout Percentage Factor
Extruded Aluminium 33% Extruded Aluminium 75% 50%
UNISTRUT FITTINGS: Some fittings, as shown in this catalogue can be supplied in aluminium
on special order.
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BEAM AND COLUMN LOADS
Notes to Table
Note 1: Loads are governed by shear or web crippling.
Note 2: For uniform beam working loads asymmetric sections are required to be adequately braced to prevent rotation and twist.
The table should be read in conjunction with Notes on derivation of Structural Data page 9, and How to use Load Tables pages 52-53.
STRUT SYSTEMS
1250 2750
P1001C41 16.93 3.13 151.78 P1001C41 7.70 (2) 15.13 72.11
P1003 3.49 3.70 53.84 P1003 3.56 15.14 23.85
P1000 2.47 7.87 13.20 P1000 1.24 (2) 31.47 0.00
P1001 6.53 4.50 62.89 P1001 3.26 (2) 18.02 20.04
1500 3000
P1001C41 14.11 4.50 137.52 P1001C41 7.05 (2) 18.01 62.18
P1003 2.91 5.33 45.43 P1003 1.45 (2) 21.32 0.00
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BEAM AND COLUMN LOADS
BEAM & COLUMN - P2000 STRUT & COMBINATION
Beam Span Uniform Deflection Max. Beam Span Uniform Deflection Max.
or Column Beam at Uniform Loading or Column Beam at Uniform Loading
Section Section
Unsupported Working Working of Unsupported Working Working of
STRUT SYSTEMS
Number Number
Height Load Load Column Height Load Load Column
mm kN mm kN mm kN mm kN
P2000 10.30 0.20 32.92 P2000 1.73 (2) 11.54 5.56
250 P2001 11.78 (1) 0.05 70.84 1750 P2001 4.75 (2) 6.35 38.39
P2001C3 11.77 (1) 0.03 106.31 P2001C3 6.24 (2) 5.53 59.16
P2000 6.06 0.94 26.55 P2000 1.27 (2) 8.41 4.66
500 P2001 11.78 0.37 68.18 2000 P2001 3.48 (2) 4.63 31.77
P2001C3 11.77 (1) 0.24 101.69 P2001C3 4.01 (2) 3.97 58.18
P2000 4.04 2.12 19.21 P2000 1.35 (2) 19.07 4.02
750 P2001 11.09 1.17 63.96 2250 P2001 3.70 (2) 10.50 25.48
P2001C3 11.77 (2) 0.24 94.74 P2001C3 4.85 (2) 9.13 43.10
P2000 3.03 3.77 12.91 P2000 1.21 (2) 23.55 3.53
1000 P2001 8.32 2.07 58.50 2500 P2001 3.33 (2) 12.96 20.64
P2001C3 10.91 1.80 86.31 P2001C3 4.37 (2) 11.28 36.13
P2000 2.42 5.89 9.03 P2000 1.10 (2) 28.49 3.14
1250 P2001 6.65 3.24 52.15 2750 P2001 3.02 (2) 15.68 17.06
P2001C3 8.73 (2) 2.82 77.21 P2001C3 3.97 (2) 13.64 30.72
P2000 2.02 8.48 6.89 P2000 1.01 (2) 33.91 2.82
1500 P2001 5.54 4.67 45.32 3000 P2001 2.77 (2) 18.66 14.33
P2001C3 7.28 (2) 4.06 68.03 P2001C3 3.64 (2) 16.24 26.44
Note:
The table should be read in conjunction with Notes on Derivation of Structural Data (page 9) and How to use Load Tables (pages 52-53) in this Tab Section.
STRUT
ELEMENTS OF SECTION - P2000 STRUT & COMBINATION
Area of Axis XX Axis YY Note:
Mass
Part No. Section I Z r I Z r l - Moment of Inertia
kg/m mm2 106mm4 103mm3 mm 106mm4 103mm3 mm Z - Section Modulus
P2000 1.79 228 0.052 2.297 15.2 0.065 3.143 16.9 r - Radius of Gyration
P2001 3.58 462 0.261 6.321 23.8 0.131 6.367 16.9 For Slip and Pullout Performance
P2001C3 5.37 695 0.394 8.302 23.8 0.418 8.410 24.5 details refer to this Tab Section.
(page 49)
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BEAM AND COLUMN LOADS
BEAMS & COLUMNS - P3300 STRUT & COMBINATION
Beam Span Uniform Deflection Max. Beam Span Uniform Deflection Max.
or Column Beam at Uniform Loading or Column Beam at Uniform Loading
Unsupported Section Working Working of Section
Unsupported Working Working of
STRUT SYSTEMS
Note:
The table should be read in conjunction with Notes on Derivation of Structural Data (page 9) and How to use Load Tables (pages 52-53) in this Tab Section.
kg/m I Z r I Z r
mm2 106mm4 103mm3 mm 106mm4 103mm3 mm Z - Section Modulus
P3300 1.82 232 0.013 0.999 7.6 0.055 2.661 15.4 r - Radius of Gyration
P3301 3.64 465 0.063 2.841 11.6 0.110 5.329 15.4 For Slip and Pullout Performance
details refer to this Tab Section.
(page 49)
26 www.unistrut.com.au
BEAM AND COLUMN LOADS
BEAM & COLUMN - P4000 STRUT & COMBINATION
Beam Span Uniform Deflection Max. Beam Span Uniform Deflection Max.
or Column Beam at Uniform Loading or Column Beam at Uniform Loading
Section Section
Unsupported Working Working of Unsupported Working Working of
STRUT SYSTEMS
Number Number
Height Load Load Column Height Load Load Column
mm kN mm kN mm kN mm kN
P4000 4.20 0.44 22.36 P4000 0.60 (2) 21.69 0.00
P4001 10.39 0.24 49.05 P4001 1.59 (2) 12.67 14.00
250 1750
P4003 11.16 (1) 0.06 73.53 P4003 4.30 (2) 8.35 26.45
P4002-1 4.71 0.25 51.41 P4002-1 0.67 12.10 0.00
P4000 2.10 1.77 16.30 P4000 0.52 (2) 28.33 0.00
P4001 5.55 1.03 45.24 P4001 1.39 (2) 16.54 10.72
500 2000
P4003 11.16 0.51 68.80 P4003 3.76 (2) 10.90 20.25
P4002-1 2.35 0.99 42.12 P4002-1 0.59 15.81 0.00
P4000 1.40 3.98 10.46 P4000 0.47 (2) 35.86 0.00
P4001 3.70 2.33 39.54 P4001 1.23 (2) 20.94 8.47
750 2250
P4003 10.02 1.53 62.23 P4003 3.34 (2) 13.80 16.01
P4002-1 2.35 0.99 42.12 P4002-1 0.52 20.01 0.00
P4000 1.05 7.08 6.54 P4000 0.42 (2) 44.27 0.00
P4001 2.78 4.14 32.74 P4001 1.11 (2) 25.85 0.00
1000 2500
P4003 7.52 2.73 53.62 P4003 3.01 (2) 17.04 12.97
P4002-1 1.18 3.95 18.99 P4002-1 0.47 24.70 0.00
P4000 0.84 11.07 4.54 P4000 0.38 (2) 53.57 0.00
P4001 2.22 6.46 25.69 P4001 1.01 (2) 31.28 0.00
1250 2750
P4003 6.01 4.26 44.23 P4003 2.73 (2) 20.61 0.00
P4002-1 0.94 6.18 12.16 P4002-1 0.43 29.89 0.00
P4000 0.70 (2) 15.94 3.35 P4000 0.35 (2) 63.57 0.00
P4001 1.85 (2) 9.31 19.06 P4001 0.93 (2) 37.22 0.00
STRUT
1500 3000
P4003 5.01 6.13 34.96 P4003 2.51 (2) 24.53 0.00
P4002-1 0.78 8.89 0.00 P4002-1 0.39 35.57 0.00
Note:
The table should be read in conjunction with Notes on Derivation of Structural Data (page 9) and How to use Load Tables (pages 52-53) in this Tab Section.
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BEAM AND COLUMN LOADS
BEAM & COLUMN - P5500 STRUT & COMBINATION
Beam Span Uniform Deflection Max. Beam Span Uniform Deflection Max.
STRUT SYSTEMS
28 www.unistrut.com.au
CONCRETE INSERTS
Concrete Inserts are manufactured from standard Unistrut Strut The point of the nail should be bent over to prevent lifting should the
sections. They may be installed in floors, walls or concealed for the vibrator make contact.
support of all kinds of piping, conduit, cable and other industrial Note: For P3300CI Concrete Insert, a 50mm long nail is recommended.
equipment. Unistrut nuts can be inserted anywhere along the insert Steel Forms: Concrete Inserts are either track welded or wired to
providing a means of attaching fittings or hanger rods. reinforcement.
STRUT SYSTEMS
FIXING METHODS FILLER METHODS
Note: The lug protruding from the back of the insert are designed to Unistrut Concrete Inserts are supplied foam filled to prevent the
provide positive anchorage in the concrete. Distortion of the lugs is ingress of grout and cement.
not recommended as it will severely reduce the performance of the
insert. FINISHES
Form Ply: Unistrut P1000CI Concrete Inserts are placed face down Unistrut Concrete Inserts are available in the following styles and
on the form at the required location and fixed up using 2.8mm x 75mm finishes - P1000 & P3300 in Hot Dipped Galvinised.
long flat head nails through holes provided. Note: Test results are available on request.
INSTALLING
CONCRETE INSERTS
1. INSTALL CONCRETE INSERT. 2. SCRAPE OUT FILLER. 3. INSERT STRUT NUT AND
ATTACH FITTING.
The Unistrut concrete insert is firmly fixed to the concrete side of the form before pouring. When the forms are removed, the insert is ready for use. Brackets and other components
can be attached at any point of the continuous entry Strut.
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CONCRETE INSERTS
Standard Length: 3m or 6m
Mass: 2.80kg/m
21
P1000CI
Finish: Hot Dipped Galvanised.
Loading Data: The support capacity of any concrete insert depends
largely on the strength of the concrete used. Therefore, Atkore and Unistrut 79
STRUT SYSTEMS
Standard Length: 3m or 6m
Mass: 1.94kg/m 21 P3300CI
Finish: Hot Dipped Galvanised.
Loading Data: The support capacity of any concrete insert depends
largely on the strength of the concrete used. Therefore, Atkore and 60
Unistrut can not guarantee any particular load. 22
Recommended Pullout Loading*: Inserts 300mm and over
6.37kN per 300mm. 41
Factor of Safety: Approximately 3
CONCRETE INSERTS
40
40
30 www.unistrut.com.au
CONCRETE INSERTS
P1000 INSERTS 41MM X 41MM
Maximum
Part Insert Length Minimum Spacing Maximum Allowable
Material Allowable Point
Number mm of Point Loads mm Uniform Load kN
Load kN
STRUT SYSTEMS
4001235 PIC200 200 5.34 - 5.34
4001236 PIC300 300 8.83 - 8.83
4001237 PIC400 400 8.83 300 1766
4002261 PIC500 500 8.83 300 1766
4001238 PIC600 600 8.83 300 1766
4001239 PIC800 800 8.83 300 1766
4001233 PIC1000 1000 8.83 300 3000kg/m
4010827 PIC1100 1100 8.83 300 3000kg/m
4001234 PIC1200 1200 8.83 300 3000kg/m
4010828 PIC1300 1300 8.83 300 3000kg/m
4026158 PIC1400 1400 8.83 300 3000kg/m
4016448 PIC1500 1500 8.83 300 3000kg/m
4010829 PIC1600 1600 8.83 300 3000kg/m
4026157 PIC1700 1700 8.83 300 3000kg/m
4006941 PIC1800 1800 8.83 300 3000kg/m
4004841 PIC1900 1900 8.83 300 3000kg/m
4007067 PIC2000 2000 8.83 300 3000kg/m
CONCRETE INSERTS
4016450 PIC2400 2400 8.83 300 3000kg/m
4014972 PIC3000 3000 8.83 300 3000kg/m
3000065 P1000CI-HG 6000 8.83 300 3000kg/m
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STRUT NUTS
MATERIAL Threads: All threads on the nuts and bolts are metric coarse.
Unistrut spring nuts are manufactured from steel bars, and Design Bolt Torque: Refer to Engineering Data Page 45
after machining operations are completed, zinc plated nuts are Finishes: Nuts and bolts are zinc plated to Australian Standards
case hardened. Hardening assures positive biting action into the AS1897, selected sizes also available in hot dipped galvanised to
inturned edge of the Unistrut Strut. Similar nuts without springs AS1214.
Stainless Steel: Grade 316 class 70
STRUT SYSTEMS
ZP HG SS ZA Kg/100
M6 P4006 P4006H P4006SS P4006ZA 3.2
M8 P4007 P4007H P4007SS P4007ZA 2.7
M10 P4008 P4008H P4008SS P4008ZA 4.1
M12 P4010 P4010H P4013SS P4010ZA 3.6 P4006/7/8/10 P4012S
M16 P4012S P4012SH P4012SS - 5.1
32 www.unistrut.com.au
STRUT NUTS NO SPRINGS
P1000 & P2000 STRUT NUTS, NO SPRINGS
Size Part No. Part No. Part No. Part No. Mass
STRUT SYSTEMS
ZP HG SS ZA Kg/100
M6 P3016 P3016MG P3016SS - 1
M6 P3006 P3006H P3006SS - 2.7
M8 P3007 P3007H P3007SS P3007ZA 2.7 P3006/7/8/13
M10 P3008 P3008H P3008SS P3008ZA 4.1
M12 P3010 P3010MG P3013SS P3010ZA 5
P1012
M16 P1012 P1012H - - 9.1
P3016
STRUT NUTS
M16 P4012 P4012H P4012SS - 5 P3006/7/8/13
P3010 P1012
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HARDWARE
HEX HEAD SET SCREWS PAN HEAD SCREWS COUNTERSUNK HEAD SCREW
Part No. Size Mass kg/100 Part No. Size Mass kg/100 Part No. Size Mass kg/100
HHS0620 M6 x 20 0.6 PHS0620 M6 x 20 0.6 CKS0615 M6 x 15 0.3
STRUT SYSTEMS
34 www.unistrut.com.au
FITTINGS - FLAT PLATE
MATERIAL DESIGN LOAD DATA
Unless otherwise noted, all fittings are punch press formed from Design load data, where shown, is based on the ultimate strength of
plate or strip steel. the connection with a safety factor of 2.5.
STRUT SYSTEMS
All product drawings illustrate only one application of each fitting. In Refer to Engineering Data page 45.
most cases many other applications are possible.
The members shown in the illustrations are P1000, 41mm square, FINISHES
except where noted otherwise. All 14mm diameter holes use All fittings in this section are available in zinc plated finish to
M12 x 24 hex head set screws and M12 nuts - P1010, P4010 Australian Standard AS1789 and Hot Dipped Galvanised to
or P5510 - depending on the Strut used. Nuts and bolts are not AS/NS4680.
included with the fitting and must be ordered seperately.
40
STRUT FITTINGS
P1067 P1941 P2325
Mass: 26.7kg/100 Mass: 34.2kg/100 Mass: 19.2kg/100
186 234
91 133
90 137
90
91 137
181
Standard Dimensions for 41mm width series Strut fittings (Unless Otherwise Shown on Drawing)
Hole Diameter: 14mm; Hole Spacing - From End: 21mm; Hole Spacing - On Center: 48mm; Width: 40mm
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FITTINGS - FLAT PLATE & 90 ANGLE
P1358 P1031 P1028
Mass: 40kg/100 Mass: 29.2 kg/100 Mass: 39.7kg/100
137
138
STRUT SYSTEMS
138 90 137
90
41
51 41
48 57 105
STRUT FITTINGS
48
90 90
98 57 105
102
102 90
51 90
51
Standard Dimensions for 41mm width series Strut fittings (Unless Otherwise Shown on Drawing)
Hole Diameter: 14mm; Hole Spacing - From End: 21mm; Hole Spacing - On Center: 48mm; Width: 40mm
36 www.unistrut.com.au
FITTINGS - 90, ANGULAR & Z SHAPE
P1033 P1034 P1035
Mass: 29.2kg/100 Mass: 29.2kg/100 Mass: 29.2kg/100
90 90
STRUT SYSTEMS
138
90 90
51 51
51
Part No. A B
41 41
90 P2101 30 83
90
P2103 15 84 B
57
105 A
STRUT FITTINGS
52
90 90
21
48 48
27
27
41
95
54
P4000 Shown
Standard Dimensions for 41mm width series Strut fittings (Unless Otherwise Shown on Drawing)
Hole Diameter: 14mm; Hole Spacing - From End: 21mm; Hole Spacing - On Center: 48mm; Width: 40mm
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FITTINGS - Z, U AND WING SHAPE
P1453 P5545 P1047
Mass: 25kg/100 Mass: 24.2kg/100 Mass: 30.9kg/100
STRUT SYSTEMS
138
42 41
27 62
54
P1000 and
P1001 Shown P5500 Shown P1000 Shown
P1000 (shown),
P1000 and P1000 and and P2001
P4000 Shown P5500 Shown
48
27
42 96 90
102
48
27
P1001 Shown P1000 Shown P4000 Shown
46
90 18 6
51
Standard Dimensions for 41mm width series Strut fittings (Unless Otherwise Shown on Drawing)
Hole Diameter: 14mm; Hole Spacing - From End: 21mm; Hole Spacing - On Center: 48mm; Width: 40mm
38 www.unistrut.com.au
FITTINGS - WING SHAPE, POST BASES
P2224 P2228 P2346
Mass: 41.7kg/100 Mass: 65kg/100 Mass: 55kg/100
137
46 137
STRUT SYSTEMS
46
46
96
96
96
42 41 42 41
P2073/P2073SQ P2072A/P2072ASQ
Mass: 116.7kg/100 Mass: 136.7kg/100
41.3
88.9
STRUT FITTINGS
P1001 Shown
P1000 Shown
4 Holes 4 Holes
14 Dia. 14 Dia.
152 152
76 76
152 152
76 76
76 76 76 76
152 152
P2073 P2072A
22 22 4 Holes
22 22 4 Holes 14 Dia.
14 Dia. 22
22 76
76 152
152 76
76 22
22
76 76
76 76 152
P2073SQ 152 P2072ASQ
P2072S1
Mass: 51.7kg/100
holes 14 dia.
23
50 CL 100
54
23 47
001 001 100
P1000 Shown
Standard Dimensions for 41mm width series Strut fittings (Unless Otherwise Shown on Drawing)
Hole Diameter: 14mm; Hole Spacing - From End: 21mm; Hole Spacing - On Center: 48mm; Width: 40mm
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CANTILEVER BRACKETS GENERAL INFORMATION
MATERIAL DESIGN BOLT TORQUE
Unless otherwise noted, all fittings are punch press formed from Refer to Engineering Data (See Page 45).
plate or strip steel.
FINISHES
FITTING APPLICATION All fittings in this section are Hot Dipped Galvanised to
STRUT SYSTEMS
All product drawings illustrate only one application of each fitting. In AS/NZS4680 unless otherwise shown.
most cases many other applications are possible.
The members shown in the illustrations are P1000, 41mm square, STANDARD DIMENSIONS
except where noted otherwise. All 14mm diameter holes use M12 x The following dimensions apply to all fittings except as noted on the
24 hex head set screws and M12 nuts - P1010, P4010 or P5510 - individual part drawings:
depending on the channel used. Nuts and bolts are not included with
Hole Size - 14mm diameter
the fitting and must be ordered separately. Hole Spacing - 21mm from end
Hole Spacing - 48mm on centre
DESIGN LOAD DATA Width - 40mm
Loadings are as shown based on calculations in accordance with
AS/NZS 4600 and AS 4100.
8
6
130
L 97
139 L
Mass
Part No. L Design Uniform Load - kN kg/100
P2663-250 250 3.01 102
Mass
Part No. L Design Uniform Load - kN P2663-400 400 1.88 143
kg/100
P2233 457 3.14 189 P2663-550 550 1.36 186
P2234 610 1.97 232 P2663-700 700 1.06 229
H2 L
149 H1
40 www.unistrut.com.au
CANTILEVER BRACKETS
P2491R-L TO P2500R-L
Mass
51 A Part No. A B C Design Uniform Load kN kg/100
C P2491R 152 56 76 1.57 30
B
STRUT SYSTEMS
25 P2491L 152 56 76 1.57 30
11 dia. 21 P2494R 305 87 76 1.37 69
7dia.
P2494L 305 87 76 1.37 69
41
51 P2497R 457 125 152 1.01 121
C A P2497L 457 125 152 1.01 121
B 76 P2500R 610 164 127 0.98 182
11 dia. C P2500L 610 164 127 0.98 182
25
7 dia. 21
51 41
C
B 76 A
11 dia. C
76
41
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CANTILEVER BRACKETS & ADJUSTABLE BRACE FITTINGS
P2231 & P2232 P2231A & P2232A
21 21
STRUT SYSTEMS
6 6
90 90
A A
Mass Mass
Part No. A Design Uniform Load - kN Part No. A Design Uniform Load - kN
kg/100 kg/100
P2231 152 6.46 81 P2231A 152 6.46 81
P2232 305 3.78 124 P2232A 305 3.78 124
CANTILEVER BRACKETS & ADJUSTABLE BRACE FITTINGS
P1843 P1354
Mass: 31kg/100 Mass: 49kg/100
54
102
54
102
P2815 P2815D
Mass: 139kg/100 Mass: 26kg/100
48 21
48
21 149 48
149
30 21 21
min 48
21
95 21 27 60 21
27 137 102
42 www.unistrut.com.au
BEAM CLAMPS
APPLICATION Finishes Standard finishes as shown.
Beam Clamps are designed to provide a fast easy attachment to Design Bolt Torque Refer to Engineering Data (page 45)
overhead structures. They alleviate the need for drilling and welding
as well as being completely adjustable.
STRUT SYSTEMS
Mass: 31kg/100 Mass
67 Beam Attachment Applications:
Part No. Size kg/100
Clamp P2676 provides a means of rod P267910 M10 1.7
suspension, either fixed, or where a free swing
of up to 15 degrees is required. Swivel nuts to P267912 M12 1.5
be ordered separately. Note: Swivel nuts are used with P2676 and P2677.
22 Clamp may also be used with P2677 as Order size as required.
73 illustrated in application drawings.
Standard Finishes:
Z.P, H.D.G. & S.S.
M12 x 50 cone-pointed screw & nut included
2 Holes
Clamp material 3mm thick
14 Dia. Rod Size
Swivel nut and Lock nut not included
2 Holes M10 & M12
Rod size up to M12
11 Dia.
2.23 kN Load Rod swivel 15 all directions Design Load Design Load
1.33 kN 2.23 kN
P2677 P2682
BEAM CLAMPS
P2677 P2676 & P2677 40 Mass: 23kg/100
96 Hanger clevis for up to M12 rod
M10 x 50 suspension. Suitable for wood ceilings.
5 May also be used with P2677 as
Screw, 4 illustrated in application drawings.
Nut and holes
64 Lockwasher 11 dia. 44 Standard Finishes: Z.P
included Hole
3mm thick 14 dia. Rod size up to M12
Rod size M10 & M12 Rod swivel 15
32 Rod swivel 15 all directions
all directions
2.23 kN Load
Mass: 13.6kg/100
P2677 clevis hanger to be used with P2676 to provide angle adjustment and 15 degree free
swing for up to M12 rod suspension. Order P2679 series swivel nuts required. Rod size
Standard Finishes: Z.P up to M12
P1386 P1379
Mass: 12kg/100 Mass: 34kg/100
M12 x 40mm Design Load each: Design Load each:
hexagon head P1000 - 2.67kN M12 x 40mm P1000 - 2.67kN
screw and Unistrut M12 P2000 - 2.00kN cone-pointed P2000 - 2.00kN
channel nut not included Standard Finishes: screw included Standard Finishes:
Z.P. & H.D.G Z.P. & H.D.G
13 Each clamp requires:
25 M12 x 30 Hex Head Set Screw and
M12 Channel Nut (not included)
10
48
6 82
Use in pairs only Use in pairs only
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BEAM CLAMPS
P2785 & P2786 P1796
P2785 accepts following
M10 x 40mm Mass: 49kg/100
cone-pointed
channels: screw included Suits P1000 & P2000
STRUT SYSTEMS
P1271 P1272
Mass: 43kg/100 Mass: 18kg/100
M12 x 40mm Design Load each: Design Load Per Pair:
cone-pointed 2.22kN M10 x 40mm 2.00kN
screw included cone-pointed
BEAM CLAMPS
2 holes 38
14mm dia.
P1270 P3087
Mass: 61.7kg/100
Mass: 29kg/100
Safety Factor: 3
Design Load each:
M10 x 40mm Standard Finishes:
cone-pointed 0.38kN
Z.P. & H.D.G.
screw included Standard Finishes:
Z.P. & H.D.G. Pull Out
20
P3087A
Slip
Unistrut P3087B
Channel
Tapped hole to not included
40 Channel
accept M10 Unirod, Hardened cone-point
to be secured with adjusting screws included Adjusting Screws
Included
70 M10 nut (not included)
32
A Channel Design Pullout Design Slip
Type Load kN Load kN
P1000 4.45 3.56
44 www.unistrut.com.au
TROLLEY ASSEMBLIES
P2749/P2749N P2750/P2750N LOADS (kN)
Mass: 10kg/100 Mass: 22kg/100
Wheel Steel Ball Bearing
Clevis 2.5mm Part No.
Approx. Design Load kN
STRUT SYSTEMS
P2749 0.22
P2750 0.45
7 Dia.
7 Dia. Hole P2751 0.45
Hole 14 x 7 25
Slots 80
19 Wheel Acetal
Part No.
32 31.8 31.8 Approx. Design Load kN
P2749N 0.04
30.2 30.2 P2750N 0.09
42.1 42.1
P2751N 0.09
11.1
11.1 4.8 7.1
4.8 7.1
Note: 'N' indicates Acetal wheels Note: 'N' indicates Acetal wheels
TROLLEY ASSEMBLIES
Mass: 26kg/100 Mass: 48kg/100 Design Load
Clevis 2.5mm MPM RPM in P1000
kN
54 600 1.33
31.8 27 300 2.00
9 100 2.67
14 x 7 14 Dia.
Slots 33.3
37.3
21
19 Dia. 24 30.2
105.6 21 24
6.4 90 7.1
86.5
61.9
49.2
21
6.4
95
95
2 Holes
2 Holes 11 Dia.
11mm Dia. 25
25
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FITTINGS - ELECTRICAL
P2541 - SPACER CLEVIS
Unistrut channel
22 dia.
STRUT SYSTEMS
42 100 2.5
P2541
Fluorescent fixture
52
35
Fitted to end of trunking for attachment of electrical conduit. P2521 for use with P1000 and P2000 Fitted to end of trunking for attachment of electrical conduit. P5521 for use with P5500 Strut.
Struts. Countersunk head screw and clamping nut included. Countersunk head screw and clamping nut included.
100
41
M6 x 25 carriage
bolt and nut included
7.1mm Square hole Fluorescent hanger fittings provide a means of mounting fixtures to Unistrut. They are shipped flat
and are easily bent to form around the Unistrut Strut. For use with P1000 and P2000
46 www.unistrut.com.au
FITTINGS - FLUORESCENT
FLUORESCENT FIXTURE SUPPORT APPLICATIONS
Spring-Nut attachment system Slotted Strut attachment system
STRUT SYSTEMS
P2377 - SPLICE FITTING
Mass: 25kg/100 184
Finish: Zinc Plated
For joining together continuous runs of trunking Strut. P2377 external 41 deep, for use
with P1000 and P2000 trunking. Four P3016 (page 44) clamping nuts and four M6 x 15
countersunk head screws should be ordered with each fitting.
35 35
0.8 thick
Wire retainer is pushed into Unistrut Channel
to support wires until the Closure Strip is installed.
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FITTINGS - FLUORESCENT
LOADING DATA
1 x 36W 2 x 36W 3 x 36W 4 x 36W 1 x 58W 2 x 58W
6kg 9kg 12kg 14kg 8kg 13kg
STRUT SYSTEMS
JOINER FITTINGS
P3016 - TRUNKING NUTS CKS0615 - COUNTERSUNK HEAD SCREW
Mass: 1kg/100 Mass: 0.3kg/100
For the fixing of fittings and Size: M6 x 15
accessories 6mm diameter
30
48 www.unistrut.com.au
ENGINEERING DATA (SLIP AND PULLOUT)
Load capacities have been calculated in accordance with the
SLIP & PULLOUT PERFORMANCE - provisions of AS/NZS 4600:1996 Cold-formed steel structures,
ZINC PLATED and in particular, Section 6.2.2.7. The bolting system chosen using
the data provided in the tables will perform as specified when
design, fabrication and erection are carried out in accordance with
Unistruts recommendations and accepted building practice.
STRUT SYSTEMS
Channel Nut Pullout Slip Torque
Type Type (kN) (kN) (Nm)
NOTE
P1006 2.67 1.33* 9
To simplify the table, channel nuts with springs only shown with
P1007 3.56 2.22* 22
P1000 the exception of P3016. Unistrut nuts without springs will have
P1008 4.45 3.56* 44 identical performance.
P1010 8.9 6.67* 77 Nut design loads include a minimum safety factor of 3.
P1006 2.67 1.33* 9 Figures marked with (*) in the table opposite were obtained using
P1007 3.56 1.78* 22 high strength (Grade 8.8) screws.
P2000 Figures not marked with (*) were obtained using standard strength
P1008 4.45 3.34* 37
(Grade 4.6) screws. It should be noted that unless otherwise
P1010 4.45 4.54* 37
specified, standard strength screws (Grade 4.6) are supplied.
P4006 2.67 1.33* 9 For Slip Loads using 4.6 Grade Commercial bolts and screws,
P4007 3.56 2.22* 22 Contact your local Unistrut Service Centre.
P3300
P4008 4.45 3.56* 44
HOT DIPPED GALVANISED CHANNEL NUTS
P4010 6.67 6.67* 77
Apply Pullout Loads as listed
P4006 2.67 1.33* 9
For Slip Loads - refer to your local Unistrut Service Centre.
P4007 3.56 1.78* 22
P4000
P4008 4.45 3.34* 37 NOTE
P4010 4.45 4.54* 37 These figures are results obtained from a comprehensive series of
ENGINEERING DATA
P5508 4.45 3.56* 44 tests carried out by a NATA registered laboratory.
P5500 For further technical information please contact your nearest
P5510 8.9 6.67* 77
Unistrut Service Centre.
NOTE
SLIP & PULLOUT PERFORMANCE - Stainless steel grade 316 screws, nuts and channel used to
STAINLESS STEEL determine loads.
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ENGINEERING DATA [BEARING AND DESIGN LOAD]
SAFE BEARING LOADS
Safety Factor: 2.5 Safety Factor: 2.5 Safety Factor: 2.5
Load Load Load
Recommended Recommended Recommended
Section Section Section
Load kN Load kN Load kN
STRUT SYSTEMS
Unistrut
Concrete
Insert
50 www.unistrut.com.au
ENGINEERING DATA [BEAM FORMULAE]
CANTILEVER BEAMS
P P
P a P b
a b
P V max. = P V max. = W PL V max. =
P
L V max. = P L V max. = W a b V max. =
P
L L PL
P
STRUT SYSTEMS
M max.
VM max. = PL M max.
max. = WL M max. =
Pb
L max. == PLP
L
VM max.== WW2L
a
L
b V max.
M max. ==
PP b
V V max. = P V V max. = W 2 V V max.
max. ==
PPbb22 (3L-b)
V L M max. = PL V L M max. = WL V L M max.
max. ==
PP b (3L-b)
max. = PL33 max. = W2L33 6EI
Mmax.
max. == 3EI
PL
PL Mmax.
max.== W8EI
WLL M max. = 6EI
P b2
V 3EI3 V 8EI V max. = P b (3L-b)
2
V max. = PL V max. = W L 3 V max. = 6EI
P b2 (3L-b)
M max. = 3EI
PL3 M max. = W 8EIL 3 M 6EI
M M M
3EI 8EI
M M M
SIMPLE BEAMS
M M M
x P R = Pb
L P x a Pb R 11 = PLb
2L P a b L
2 R= P R= W x
L P P2 L R= W P R = P ba
2 L
R=
2 L 2
2
aL
x L P
b R 212 = PLa
V max. = P R R V max. = W R 1 = PLb
R 2
L LP
R V max. R == PP
22 R L R V max. R == W W
22
R1 a
R1
b R2
R2 R 2 = PLa
V max.
L V max. = PLa
R L R M max. R====
max.
V max. P2PPL R L R M
V max.
max.
R== W2W
= W L R 2 = PL a
M P42L V M max. = W82L V
R L R2
V 2 2 3 V1 V max. = PPab
M La
VR L R max. =
V max. PP4PLL33
VR R V max. = W
8 M max. = P ab
R R max. ===
M max. P L2 M max.
max. === 55W
max.
WLL 3
WL2
R1 R2
V max. = PL a
L
48EI V 384EI V
V M max. = P4L3
48EI M W8 L 3
max. = 384EI Mmax.
max.at =x =P ab L a(a+2b)
MV
ENGINEERING DATA
max. = P 4L V max. = 5 WL M max. at x = L a(a+2b) 3
V
M M 8 M max. = P ab 3
M max. = 48EI
P L3 M max. = 384EI
5 WL 3 M max. at x = L a(a+2b)
Pab(a+2b) 3a(a+2b )
48EI 384EI max. = Pab(a+2b) 3 )
M M M max. =max. at x27= EIL3a(a+2b
a(a+2b)
27 EIL 3
M M Pab(a+2b) 3a(a+2b )
max. =
Pab(a+2b) 27 EIL3a(a+2b )
BEAMS
L P FIXED ONE
L2 P R 11 = END,
R = 5 P SUPPORTED AT OTHER
516P R = 3W a
max. =
P
P b
27 EIL
2 16 R 11 = 3 8W a b R1 = P b 22 (a + 2L)
L P R = 5P P R1 = P2Lb 3 (a + 2L)
2 L V max.1 = 11P 16 L R = 3W
8 aL b 2L 3
L L R 1 == 11P
V max. 5P L
V max.1 = 5 8W L P R1 = P b 2 (a + 2L)2
R1 2 P 16
16
16
R1
R1 V max.R 1 == 538W W R 1 a bR2 R2 = 2L Pa32 (3L2 - a2)
R1 V max. = 11P L R1 L R2 R2 R1 == 2L PPaab3 (3L2
(a + -2L)
a)
L 88
M max. = 3PL 2L33
2L
VR1 L MV max.
max. == 3PL16
11P
16 VR1 L V max. = 5 W
M max. = W8L RV 1 L R2 R2 = P a (3L2 - a 2)
V VR 3L
R1 16
16 1 3L MV max. == W 58W L V
R R2 M
M at point 2L 3of load
load 2
M max. = 3PL 8 1 =R2at R1= point
a P a3of (3L2 -a)
V max. at x =160.447L V 8 max. =at xW88=L 0.4215L V
M max.
max. = R1 a 2L
M max.
max. at=x =3PL
0.447L 3L at x = 0.4215L M at point of load
V V 8
M max. = 16
0.009317 PL 33 M 3L M max.
max. == WL W8 L3 MV
M= at fixed
R1fixed
a end
M max. =at 0.009317
max. x = 0.447LPL M 8 3L max. at
max. = 185EIWL8=30.4215L M
x =M atatPab
M point of )load
(a end
+L
EI 3L == R1 Pab
2La 2 +L )
(a
M max. at x = 0.447L EI 4 max. at185EI
x = 0.4215L M at 2L fixed
2 end
max. = 0.009317 PL 3 M 4 max. = WL 3 M =M atPab (a end
+L )
M EI 3 3L 185EI fixed
max. = 0.009317 PL M 4 max. = WL 3 M = Pab 2L 2 (a +L )
EI 3L 185EI
4 2L 2
L P a P b
L2 P P
BEAMSP FIXED VATmax.BOTH
2
= P
ENDS V max. = W
a b
L
V max. = P2 L
L V max. = W2 aL P b R1 = P b 2 (3a + b)
R1 = PLb32 (3a + b)
2 L P
L P 2 2 R1 a bR2 L3
2 V max. = P L V max. = W R1 R2 R1 = P b 22 (3a + b)
M max. = PL M max. = WL L R2 = PLa322 (a + 3b)
VM max.
max. == PL2 2
V 8P V L VM max. == WL W
12 R
V 1 L R 2
R1 == PPLab3 (a
R2 (3a+ +3b)b)
V 82 V 122 V LL332
M max. = PL3 M max. = WL3 R1 R2 R2 = P a (a + 3b)
V max. = PL 83 V max. = WL 12 3 M 1 = PaL b3 222
Mmax.
max. ==192EI
PL
PL Mmax.
max. ==384EI
WL
WL V MR21 == Pa PLab2 (a + 3b)
V 8
192EI V 12 3
384EI V LL23
M max. = PL 3 M max. = WL M 1 = Pa2b 2
M M M2 M 2 = PaL22b2
max. =192EI
PL 3 max. =384EI
WL 3 M1
M2 MM21 == Pa Pa
M1 L 2bb
M 192EI M 384EI LL222
MW - M1 M 2 M 2 = Pa b
RM - Reaction Total uniform load (N) - Deflection M(mm)
2 = Pa L22 b
RM -- Reaction
Moment (Nmm) WV -- Total
Shear uniform load (N) M 1E - M 2of(mm)
Deflection
Modulus Elasticity (MPa)
M -- Moment (Nmm) VL -- Shear EI - L2
Modulus of Elasticity (MPa)
P Concentrated load (N) Length (mm) load (N)
Total Moment
Deflectionof (mm)
Inertia (mm44)
PR -- Reaction
Concentrated load (N) LW -- Lengthuniform
(mm) I -- Moment of Inertia (mm )
MR -- Moment
Reaction (Nmm) VW -- Shear
Total uniform load (N) E - Modulus Elasticity (MPa)
Deflectionof (mm)
PM -- Concentrated
Moment (Nmm) load (N) LV -- Length
Shear (mm) I
E - Moment
ModulusofofInertia (mm(MPa)
Elasticity
4
)
P - Concentrated load (N) L - Length (mm) I - Moment of Inertia (mm4)
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ENGINEERING DATA [CONVERSION FACTORS]
DESIGN LOAD DATA - TYPICAL STRUT CONNECTION
Load tables in this catalogue for 41mm Strut width series are for single span beams supported at the ends. These can be used in the majority of cases. There are times when it is necessary to know
what happens with other loading and support conditions. Some common arrangements are shown in Table 1. Simply multiply the loads from the Beam Load Tables by the load factors given in Table 1.
Similarly, multiply the deflections from the Beam Load Tables by the deflection factor given in Table 1.
STRUT SYSTEMS
TABLE 1
Load and Support Condition Span
Span Load Deflection
Factor Factor
Span
1 Simple Beam - Uniform Load Span 1.00 1.00
Span
Span
Span
2 Simple Beam Concentrated Load at Centre 0.50 0.80
3 Simple Beam -Two Equal Concentrated Loads at 1/4 Points 1.00 1.10
Span
Span
Span Span
Span
Span
8 Continuous Beam - Two Equal Spans - Span Span 1.30 0.92
Span Span
Uniform Load on One Span Span Span
Span Span
9 Continuous Beam - Two Equal Spans - 1.00 0.42
Uniform Load on Both Ends
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ENGINEERING DATA [EXAMPLES]
HOW TO USE LOAD TABLES
UNISTRUT SECTIONS AS BEAMS EXAMPLE 2
STRUT SYSTEMS
The load capacity of Unistrut members acting as a horizontal beam, A beam of 250mm span is to carry a central point load of 4.45kN.
between two vertical Unistrut members acting as columns, is Check if P1000 section is a satisfactory beam and if so, what
governed by: type of connector should be used for supports and what is the
resultant central deflection?
a. the nature of the load.
ENGINEERING DATA
EXAMPLE 1 STEP 2
What is the uniformly distributed load capacity of a P1000 ompare with beam load capacity for P1000 section spanning
C
section used as a beam to span 500mm if P1026 connectors are 250mm. From P1000 Beam and Columns in this Tab Section.
used to support the beam? Tabulated value = 14.83kN.
Since this is greater than load to be applied, the P1000
section is satisfactory.
Bolts
W = (kN)? STEP 3
D
etermine support loads, which are each half the applied load.
Support load = 2.23kN.
STEP 4
P1000 P1026
Span = 500 S elect appropriate connector from Safe Bearing Loads in this
Tab Section.
Recommended load for P1026 supporting P1000 = 6.67kN.
As the P1026 connectors exceed the required support load of
STEP 1 2.23kN, use P1026 connectors at each end.
No special deflection considerations apply. As this is the value for the equivalent uniformly applied load a
correction is necessary to account for a central point load. This is
STEP 4
done by multiplying the uniform load deflection by 0.8 (see Notes
S elect smallest load value from Step 1 to 3. to Tables). Hence deflection under applied point load:
Smallest value is 7.42kN.
= 0.14 x 0.8 = 0.11mm.
To convert to mass units divide by 0.0098,
hence load capacity W = 7.42 / 0.0098 = 757kg uniformly
distributed.
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ENGINEERING DATA [EXAMPLES]
HOW TO USE LOAD TABLES
UNISTRUT SECTIONS AS COLUMNS 1000 crs . 1000 crs .
STRUT SYSTEMS
The load capacity of Unistrut Sections acting 500
as columns depends on:
10 at 100 = 1000
300 clear 341crs.
a. the particular section used. 2 at 75
= 150
b. the actual height of the column, measured between centres of
connections to horizontal members. Plan P1001 Columns Beam
c. the location of the resultant axial load with respect to the centre
of gravity, CG, of the s ection (i.e. the intersection of the XX and
YY axes as shown on the section diagrams).
6 at 75
500 = 450
d. the restraint to various kinds of movements of the column
offered by the connections to h orizontal members at various
levels.
Elevation
If a) and b) are known and if c) and d), for the case being considered,
match the conditions in Structural Data Notes then the load capacity
of the section can be read directly from the tables under maximum STEP 1
column load. Determine Concentric load for shelf.
Plan area supported by each main column
It is emphasised that, for tabulated values to be used directly, the
ENGINEERING DATA
Island-type storage shelving is to be constructed using P1001 main Determine load capacity of P1001 section.
posts (columns) at 1000 x 341mm centres. Shelves are to be at From P1001 Beams and Columns Table on page 24 for
500mm vertical spacing starting from the floor and connected to P1001 with height 500mm.
the posts so that concentric loading and translational and torsional Maximum column load = 94.09kN.
restraint are provided at each level under full load conditions.
STEP 3
If the shelves are to carry packages of bolts stacked six high per shelf Determine number of shelves.
and the packages measure 75 x 75 x 100mm with a mass of 6.5kg Divide column load capacity by the load per shelf.
each, what is the maximum height (number) of shelving that can be i.e. Number of shelves = 94.09 / 7.64 = 12.31
used?
Hence maximum number of shelves = 12
i.e. max. height of shelving
= 12 x 0.5 = 6.0 metres.
NOTE
If the bottoms of the columns bear onto P1000 bearers, which
in turn are fixed to the ground, the load capacity of the column
would be determined by the Recommended Bearing Load, (refer
to Safe Bearing Loads in this Tab Section) of 34.25 kN.
54 www.unistrut.com.au
ENGINEERING DATA [LOAD CHART]
UNIFORM WORKING LOAD FOR SIMPLY SUPPORTED BEAMS
30.0
STRUT SYSTEMS
20.0
10.0
9.0
8.0
7.0
6.0
P5501
5.0
4.0
ENGINEERING DATA
Uniform Load (kN)
3.0
P1001
2.0 P2001
P5500
1.0 P3301
0.9 P1000
0.8
P2000
0.7
P4001
0.6
0.5
0.4
P3300
0.3
P4000
0.2
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 4250 4500
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ENGINEERING DATA [LOAD CHART]
UNIFORM WORKING COLUMN LOADS
200.0
STRUT SYSTEMS
100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
P5501
Maximum Column Load (kN)
ENGINEERING DATA
20.0
P1001
P2001
10.0
9.0 P4001
8.0
7.0
6.0
P1000 P5500
5.0 P3300
4.0
P4000
3.0
P2000
2.0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
Column Unsupported Height (mm)
56 www.unistrut.com.au
NEMA CABLE LADDER - GENERAL INFORMATION
Unistrut also manufactures and markets the largest range of cable ladder systems for the Australasian Electrical Industry. This
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NEMA CABLE LADDER - GENERAL INFORMATION
The following notes are presented in order to assist users to achieve maximum economy and convenience with the installation of
NEMA CABLE LADDERS
cable support systems. As each application will have its own particular conditions and requirements, it is recommended that the
services of Unistrut sales personnel and engineering team be engaged, especially in the early stages of any major project, so that
the best overall result can be achieved.
STANDARD SIZES
Standard ladder widths are 150mm, 300mm, 450mm and 600mm, being the inside dimension between side-rails and is the
maximum width available for carrying cables. Straight lengths are 6m long. Standard rung spacing on all systems is 300mm nominal.
Each of the Unistrut systems includes a full range of standard accessories, with a nominal radius of 300mm, 450mm and 600mm,
depending on the system load class. Non-standard ladder widths and accessory radii can be manufactured by special order.
Non-standard products are non-returnable and non-refundable.
LOAD CAPACITY
a) Cable Load Because the cable density remains fairly constant in a total installation, the widest ladders carry the most
load, and each smaller width carries proportionately less load. However, the load carrying capacity of any class of ladder is
independent of the width.
For details on how safe working loads are determined, refer to the NEMA VE 1 Standard and to the published load graphs for
allowable loads of each ladder type.
b) Fixed Ladder Spans It is commonly found that the building structure supporting the cable ladders will dictate the span, but it
is still possible to exercise some choice. Where the cabling is heaviest, and this is not usually extensive, it is possible to use two
300mm wide ladders side by side instead of one 600mm wide, in order to select a lighter category of ladder for the total project.
It is often inconvenient to use more than one ladder category in the same installation.
c) Varying the Spans Where the structure does not dictate the ladder span, the heaviest cable runs could be supported more
frequently, again enabling a lighter category of ladder to be chosen.
DEFLECTION
Cable ladders are essentially structural members designed to strength requirements only and are required to support pliable load
elements. Therefore, the control of deflection is not necessary for durability or stability reasons and can probably only be justified on
purely aesthetic grounds. If normally accepted deflection limits such as 1/360th of span are imposed, the resultant cable ladder will
be grossly overdesigned and correspondingly expensive.
There may still be locations where the designer wishes to limit visual deflection. For example, prestige areas which may be open to
public view or where the ladder is installed at eye level and deflection is accentuated. If these conditions exist, it is recommended
that closer support spacings be used only in those important locations (to control visual deflection) and normal support spacings
elsewhere (for economy). A maximum of 1/180th of span, when deflection is determined from the graphs published in this
catalogue, should prove a satisfactory limit for visual deflection.
Otherwise, wherever overall economy is the principal consideration, no limits should be placed on deflection. This does not mean
that deflection will be excessive but simply that a typically acceptable installation will result and optimum economy will be attained.
58 www.unistrut.com.au
NEMA CABLE LADDER - GENERAL INFORMATION
MATERIAL SELECTION
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NEMA CABLE LADDER - GENERAL INFORMATION
THE NEMA STANDARDS
NEMA CABLE LADDERS
NEMA STANDARD VE 1 is published by the National Electrical Manufacturers Association in the U.S.A. The Standard provides
for the technical requirements of construction, performance and testing of cable ladder tray systems. It is regularly revised by
the Association in order to keep pace with technology and the ever changing requirements of the manufacturers, contractors,
consultants and other users throughout the electrical industry.
There is presently no Australasian Standard governing cable support systems. Despite the existence of other versions from places
such as Canada and Europe, the NEMA VE 1 is by far the most widely accepted and the best known Standard for cable supports
in Australia. In recognition of this situation, and in order to produce cable ladders of known quality and load capacity, Unistrut has
adopted a policy of constructing and rating its cable support products in accordance with the VE 1 Standard wherever possible.
This policy is reflected in the name and various class designation numbers now used by Unistrut which are drawn directly from the
Standard.
For example NEMA Class 12B, 16A or 20B. Please note that in most cases Unistrut ladders exceed the minimum strength
requirements of each ladder class and therefore the published load graphs should be consulted in order to find the actual safe load
capacity for each ladder type.
The more important aspects of the NEMA Standard VE 1 which are relevant to Unistrut products are described as follows:
2. DEFLECTION
The NEMA Standard VE 1 does not specify any limitation on the deflection of cable support members. To do so, would inevitably
result in an over-designed (and hence uneconomical) system. For further information on deflection please refer to notes under
Guidelines for Ladder Selection.
3. ELECTRICAL CONTINUITY
The electrical resistance of connections is limited to a maximum of 330 micro-ohms. Representative samples of Unistrut splice
joints (both steel and aluminium) as well as the run to side-rail joint in aluminium ladders have been tested by an Independent
Electrical Laboratory, and in all cases were found to comply with the NEMA Standard VE 1 specification.
60 www.unistrut.com.au
NEMA CABLE LADDER SUPPORT SYSTEMS - PICTORIAL INDEX
STEEL CABLE LADDER
NEMA 12B - STEEL NEMA 16A - STEEL NEMA 16A - STEEL NEMA 20B - STEEL NEMA 20B - STEEL NEMA 20C - STEEL NEMA 20C - STEEL
(RAIL OUT) (RAIL OUT) (RAIL IN) (RAIL OUT) (RAIL IN) (RAIL OUT) (RAIL IN)
PG. 64 PG. 65 PG. 65 PG. 66 PG. 66 PG. 67 PG. 67
CROSS FLAT BEND 90 TEE ADJUSTABLE RISER EXTERNAL RISER - 90 INTERNAL RISER - 90 OFFSET REDUCER,
LEFT HAND
PG. 68 PG. 68 PG. 68 PG. 69 PG. 69 PG. 69 PG. 70
OFFSET REDUCER, STRAIGHT REDUCER REDUCER SPLICE SPLICE PLATE HINGED HORIZONTAL HINGED VERTICAL HOLD DOWN BRACKETS
RIGHT HAND SPLICE PLATE SPLICE PLATE
PG. 70 PG. 71 PG. 71 PG. 72 PG. 72 PG. 72 PG. 72
DIVIDER STRIP
PG. 72
W
W W
STANDARD COVER FLAT COVER VENTILATED COVER PEAKED COVER ACCESSORY COVERS COVER FIXINGS
SS CLIPS HDG CLAMPS COVER STRAPS [HG] HOOK BOLT & EARTH KIT
WING NUT [MG]
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NEMA CABLE LADDER SUPPORT SYSTEMS - PICTORIAL INDEX
ALUMINIUM CABLE LADDER
NEMA CABLE LADDERS
CROSS FLAT BEND 90 TEE ADJUSTABLE RISER EXTERNAL RISER 90 INTERNAL RISER 90 STRAIGHT REDUCER
OFFSET REDUCER OFFFSET REDUCER SPLICE PLATE EXPANSION HOLD RIGID HOLD HINGED HORIZONTAL HINGED VERTICAL
LEFT HAND RIGHT HAND DOWN BRACKET DOWN BRACKET SPLICE SPLICE
W
W W
STANDARD COVER FLAT COVER VENTILATED COVER PEAKED COVER ACCESSORY COVERS COVER FIXINGS
SS CLIPS COVER STRAPS [HG] HOOK BOLT & EARTH KIT Z HOLD DOWN
WING NUT [MG] BRACKET
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NEMA CABLE LADDER - STEEL
STEEL CABLE LADDER (SCL)
SPLICE PLATES
16A, 20B and 20C Systems - Unistrut steel splice plates are of a robust and practical design. The neat fitting flanges and bolted
configuration of Unistrut splices also reduce deflection at joints as the ladder is loaded. Unsightly dips or discontinuities along the
ladder run are therefore avoided. Bolt holes in splice plates and ladder side-rails are elongated so that site misalignments as well as
thermal expansion and contraction are catered for.
12B Systems - The 12B splice plate incorporates virtually all of the working features as described for the 16A, 20B and 20C
ladders, but because the 12B is a lighter duty system, a simplified splice design is used.
Requiring only two fixing bolts and eliminating the need for matching holes in the side-rail, the 12B splice plate is convenient in use
and extremely fast to install.
Notes
Electrical resistance across splice joints is less than the 330 micro-ohms limit specified by NEMA Standard VE 1.
To attain maximum working load of the system, the following recommendations should be adopted.
Do not splice single spans of ladder.
Avoid splice joints in the vicinity of the end supports on continuous runs.
Avoid splice joints directly over intermediate supports on continuous runs.
Locate splice joints at the quarter span point between supports on continuous runs.
If in doubt, please consult your Unistrut Service Centre.
ACCESSORIES
All Unistrut steel cable ladder systems are complemented by a full range of standardised fabricated accessories and fittings which
are readily available. All are of a welded construction.
Built-in Splice - The principal feature of all Unistrut cable ladder accessories is the built-in splice plate. A shaped extension of the
accessory side-rail permits direct connection to the straight ladder eliminating the need for a separate splice component.
The advantages of this method are:
Minimised fixing hardware and components.
When joining to a cut ladder, the accessory end acts as a convenient drill template for bolt holes.
Simplifies pre-planning, quantity take-offs and ordering.
No left-over components.
Strong and rigid joint.
Faster installation.
Accessories are attached with the same fasteners as used for straight splice plates.
Threaded fasteners are hot dipped galvanised.
Elongated slots allow easier fit-up and permit adjustments in alignment to be absorbed.
CONSTRUCTION
Unistrut steel cable ladders are manufactured from steel to AS/NZS1594 Hot-Rolled Steel Flat Products, which are cold roll
formed to the desired shape. The roll forming process improves the mechanical properties of the metal whilst the special lipped strut
section is designed to give the best possible combination of strength-to-weight, lateral rigidity and low deflection. The rungs are fillet
welded to the side-rails which further improves the overall stability as well as strength of the finished product. The rung joint is so
designed that galvanising can be effected to all areas.
Ladders, accessories and other galvanised components are hot-dipped galvanised to AS/NZS 4680 / BS EN ISO 1461 after
fabrication.
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NEMA 12B CABLE LADDER - STEEL
NEMA CABLE LADDERS
TECHNICAL DATA
Cable Laying Depth: 44mm
Loading Data: 300
Basic Load Capacity
112kg/lin.m on 3.6m span
Length: 4m & 6m 3000 / 6000
Rung Spacing: 300mm nominal
Standard Finish: Hot Dipped Galvanised
Also available in Stainless Steel
(3m length, part no. LUE)
W
PARTS LIST
Part No Part No Part No Part No 13
Dim W Type HG 4m HG 6m 316 SS 3m 316 SS 6m
150 12B LEE101 LEE1016 LUE1013 LUE1016
STEEL CABLE LADDER
* Splice plate & fixing screws are not included (order separately).
500 500
400 400
n
2.0mSpa
Load Kg/m
Load Kg/m
300 300
Span
2.4m
200 200
pan
100 100 mS
3.6
an
4.8mSp
6.0mSpan
0 0
2.0 3.0 4.0 5.0 6.0 0 10 20 30 40 50 60
Span (m) Deflection (mm)
Allowable loads are determined generally in Deflections shown apply to the end-bays (ie. worst
accordance with NEMA Standard VE1 and case) of a continuous ladder run. To find deflection
verified by testing. Safety Factor = 1.5 on of a single span, multiply by 2.5.
collapse load for single span.
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NEMA 16A CABLE LADDER - STEEL
PARTS LIST
Dim W Type Part No. HG Part No. 316 SS W
150 16A LEG101 LUG101
300 16A LEG103 LUG103
450 16A LEG104 LUG104 25
250 200
an
Sp
Load Kg/m
200
0m
150
3.
Load Kg/m
150 pan
mS
100 4.0
100
Span
4.8m
50 50 an
6m Sp
0
0
3.0 4.0 5.0 6.0
0 10 20 30 40 50
Span (m) Deflection (mm)
Allowable loads are determined generally in Deflections shown apply to the end-bays (ie.
accordance with NEMA Standard VE1 and worst case) of a continuous ladder run. To find
verified by testing. Safety Factor = 1.5 on deflection of a single span, multiply by 2.5.
collapse load for single span.
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NEMA 20B CABLE LADDER - STEEL
NEMA CABLE LADDERS
TECHNICAL DATA
Cable Laying Depth: 109mm
300
Loading Data:
Basic Load Capacity 6000
136kg/lin.m on 6m span
544kg/lin.m on 3m span
Length: 6m
Rung Spacing: 300mm nominal
Standard Finish: Hot Dipped Galvanised
Also available in Stainless Steel Grade 316
PARTS LIST
Dim W Type Part No. HG Part No. 316 SS W
150 20B LEK101 LUK101
300 20B LEK103 LUK103
450 20B LEK104 LUK104
32
600 20B LEK106 LUK106
STEEL CABLE LADDER
* Splice plate & fixing screws are not included (order separately).
500
3.0m Sp
500
400
Load Kg/m
400
n
Load Kg/m
Spa
300
3.6m
300 an
200 Sp
m
4.8
Span
200 6.0m
100
0
100
0 10 20 30 40
3.0 4.0 5.0 6.0
Deflection (mm)
Span (m)
Allowable loads are determined generally in Deflections shown apply to the end-bays (ie.
accordance with NEMA Standard VE1 and worst case) of a continuous ladder run. To find
verified by testing. Safety Factor = 1.5 on deflection of a single span, multiply by 2.5.
collapse load for single span.
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NEMA 20C CABLE LADDER - STEEL
PARTS LIST
Dim W Type Part No. HG Part No. 316 SS W
150 20C LEL101 LUL101
300 20C LEL103 LUL103
450 20C LEL104 LUL104 32
* Splice plate & fixing screws are not included (order separately).
750 700
650 600
Span
500
3.0m
550
Load Kg/m
Load Kg/m
400
pan
mS
450
3.6
300
350 pan
200 mS
4.8
Span
6.0m
250 100
150 0
3.0 4.0 5.0 6.0 0 5 10 15 20 25 30
Span (m) Deflection (mm)
Allowable loads are determined generally in Deflections shown apply to the end-bays (ie.
accordance with NEMA Standard VE1 and worst case) of a continuous ladder run. To find
verified by testing. Safety Factor = 1.5 on deflection of a single span, multiply by 2.5.
collapse load for single span.
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NEMA CABLE LADDER - CROSSES, BENDS, TEES - STEEL
NEMA CABLE LADDERS
CROSS
Type RadiusR WidthW HeightH Part No. HG Part No. SS
12B 300 150 60 LEE181 LUE181 W W
12B 300 300 60 LEE183 LUE183
12B 300 450 60 LEE184 LUE184
12B 300 600 60 LEE186 LUE186
16A 450 150 84 LEG181 LUG181
16A 450 300 84 LEG183 LUG183
16A 450 450 84 LEG184 LUG184
16A 450 600 84 LEG186 LUG186
20B 450 150 119 LEK181 LUK181
H
20B 450 300 119 LEK183 LUK183
20B 450 450 119 LEK184 LUK184
20B 450 600 119 LEK186 LUK186
20C 600 150 135 LEL181 LUL181 R
20C 600 300 135 LEL183 LUL183
STEEL SHAPES & ACCESSORIES
FLAT BEND 90
Type RadiusR WidthW HeightH Part No. HG Part No. SS
12B 300 150 60 LEE111 LUE111
12B 300 300 60 LEE113 LUE113
12B 300 450 60 LEE114 LUE114
12B 300 600 60 LEE116 LUE116
16A 450 150 84 LEG111 LUG111
16A 450 300 84 LEG113 LUG113
16A 450 450 84 LEG114 LUG114
16A 450 600 84 LEG116 LUG116
20B 450 150 119 LEK111 LUK111 W H
R
20B 450 300 119 LEK113 LUK113
20B 450 450 119 LEK114 LUK114
20B 450 600 119 LEK116 LUK116
20C 600 150 135 LEL111 LUL111
20C 600 300 135 LEL113 LUL113
20C 600 450 135 LEL114 LUL114
20C 600 600 135 LEL116 LUL116 HG & SS FLAT BEND 90
TEE
Type RadiusR WidthW HeightH Part No. HG Part No. SS
W
12B 300 150 60 LEE191 LUE191
12B 300 300 60 LEE193 LUE193
12B 300 450 60 LEE194 LUE194
12B 300 600 60 LEE196 LUE196
16A 450 150 84 LEG191 LUG191
16A 450 300 84 LEG193 LUG193
16A 450 450 84 LEG194 LUG194
16A 450 600 84 LEG196 LUG196
20B 450 150 119 LEK191 LUK191
20B 450 300 119 LEK193 LUK193 H
20B 450 450 119 LEK194 LUK194
20B 450 600 119 LEK196 LUK196 W
20C 600 150 135 LEL191 LUL191 R
20C 600 300 135 LEL193 LUL193
20C 600 450 135 LEL194 LUL194
20C 600 600 135 LEL196 LUL196 HG & SS TEE
* Fixing Hardware for all cable ladder systems must be ordered separately.
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NEMA CABLE LADDER - RISERS - STEEL
EXTERNAL RISER 90
Type RadiusR WidthW HeightH Part No. HG Part No. SS
12B 300 150 60 LEE131 LUE131
12B 300 300 60 LEE133 LUE133
12B 300 450 60 LEE134 LUE134
H
12B 300 600 60 LEE136 LUE136
16A 450 150 84 LEG131 LUG131
16A 450 300 84 LEG133 LUG133
16A 450 450 84 LEG134 LUG134
16A 450 600 84 LEG136 LUG136
20B 450 150 119 LEK131 LUK131
20B 450 300 119 LEK133 LUK133 R
20B 450 450 119 LEK134 LUK134
20B 450 600 119 LEK136 LUK136
20C 600 150 135 LEL131 LUL131
20C 600 300 135 LEL133 LUL133 W
20C 600 450 135 LEL134 LUL134
20C 600 600 135 LEL136 LUL136 HG & SS EXTERNAL RISER 90
INTERNAL RISER 90
Type RadiusR WidthW HeightH Part No. HG Part No. SS
12B 300 150 60 LEE121 LUE121
12B 300 300 60 LEE123 LUE123
12B 300 450 60 LEE124 LUE124
12B 300 600 60 LEE126 LUE126
16A 450 150 84 LEG121 LUG121 R
16A 450 300 84 LEG123 LUG123
16A 450 450 84 LEG124 LUG124
16A 450 600 84 LEG126 LUG126
20B 450 150 119 LEK121 LUK121
20B 450 300 119 LEK123 LUK123
20B 450 450 119 LEK124 LUK124
20B 450 600 119 LEK126 LUK126 H
20C 600 150 135 LEL121 LUL121
20C
20C
600
600
300
450
135
135
LEL123
LEL124
LUL123
LUL124
HG & SS
W
20C 600 600 135 LEL126 LUL126 INTERNAL RISER 90
* Fixing Hardware for all cable ladder systems must be ordered separately.
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NEMA CABLE LADDER - REDUCERS - STEEL
NEMA CABLE LADDERS
OFFSET REDUCER LH
Type WidthWa WidthWb HeightH Part No. HG Part No. SS
12B 600 450 60 LEE1764 LUE1764
12B 600 300 60 LEE1763 LUE1763
12B 600 150 60 LEE1761 LUE1761
12B 450 300 60 LEE1743 LUE1743 Wb
12B 450 150 60 LEE1741 LUE1741 800
12B 300 150 60 LEE1731 LUE1731
16A 600 450 84 LEG1764 LUG1764 H
16A 600 300 84 LEG1763 LUG1763
16A 600 150 84 LEG1761 LUG1761
16A 450 300 84 LEG1743 LUG1743
16A 450 150 84 LEG1741 LUG1741
16A 300 150 84 LEG1731 LUG1731
20B 600 450 119 LEK1764 LUK1764
STEEL SHAPES & ACCESSORIES
OFFSET REDUCER RH
Type WidthWa WidthWb HeightH Part No. HG Part No. SS
12B 600 450 60 LEE1664 LUE1664
12B 600 300 60 LEE1663 LUE1663
12B 600 150 60 LEE1661 LUE1661
12B 450 300 60 LEE1643 LUE1643 Wb
12B 450 150 60 LEE1641 LUE1641
12B 300 150 60 LEE1631 LUE1631
16A 600 450 84 LEG1664 LUG1664 H
16A 600 300 84 LEG1663 LUG1663
16A 600 150 84 LEG1661 LUG1661
16A 450 300 84 LEG1643 LUG1643
16A 450 150 84 LEG1641 LUG1641
800
16A 300 150 84 LEG1631 LUG1631 Wa
20B 600 450 119 LEK1664 LUK1664
20B 600 300 119 LEK1663 LUK1663
20B 600 150 119 LEK1661 LUK1661
20B 450 300 119 LEK1643 LUK1643
20B 450 150 119 LEK1641 LUK1641
20B 300 150 119 LEK1631 LUK1631
20C 600 450 135 LEL1664 LUL1664
20C 600 300 135 LEL1663 LUL1663
20C 600 150 135 LEL1661 LUL1661
20C 450 300 135 LEL1643 LUL1643
20C 450 150 135 LEL1641 LUL1641
20C 300 150 135 LEL1631 LUL1631 HG & SS OFFSET REDUCER RH
* Fixing Hardware for all cable ladder systems must be ordered separately.
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NEMA CABLE LADDER - REDUCERS - STEEL
REDUCER SPLICE
Type WidthW HeightH Part No. HG Part No. SS
12B 75 60 LEE380 LUE380
12B 150 60 LEE381 LUE381
12B 300 60 LEE383 LUE383
W
12B 450 60 LEE384 LUE384
16A 75 84 LEG380 LUG380 H
16A 150 84 LEG381 LUG381
16A 300 84 LEG383 LUG383
16A 450 84 LEG384 LUG384
20B 75 119 LEK380 LUK380
20B 150 119 LEK381 LUK381
20B 300 119 LEK383 LUK383
20B 450 119 LEK384 LUK384
20C 75 135 LEL380 LUL380 HG & SS REDUCER SPLICE
20C 150 135 LEL381 LUL381
Reduction of ladder width is normally carried out using straight or offset reducers.
20C 300 135 LEL383 LUL383 Reducer Splice Plates are a flexible, cost effective alternative, which bolt directly to
20C 450 135 LEL384 LUL384 the ladder side-rails. Available for all steel cable ladder systems.
* Fixing Hardware for all cable ladder systems must be ordered separately.
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NEMA STEEL CABLE LADDER - ACCESSORIES
SPLICE PLATES
NEMA CABLE LADDERS
A fast and economical method of changing ladder direction where exact site dimensions
must be met. Especially suitable where the angle is less that 45, or larger angles where
the cable bending radius is not important. Also provides a flexible alternative to standard
accessory sizes and radii. Suits all Unistrut steel cable ladder systems. HG & SS HINGED HORIZONTAL SPLICE
Ideal for making changes in vertical level or direction. Easily adapts to exact site
dimensions which may otherwise be difficult to achieve with fixed risers. Cables form
their own bending radius spanning between adjacent end-rungs. Also used to form
adjustable risers providing flexibility to adjust to any site restrictions. HG & SS HINGED VERTICAL SPLICE
Hold Down Brackets provide rigid clamping for all steel cable ladder systems. The Brackets
can be positioned at any point along the ladder length. HG & SS HOLD DOWN BRACKET
DIVIDER STRIP
Type Part No. HG Part No. SS
12B LEE55 LUE55
16A LEM55 LUM55
20B LEM55 LUM55
20C LEM55 LUM55
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NEMA STEEL CABLE LADDER - ACCESSORIES
12B SPLICE PLATE DIVIDER STRIP
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NEMA STEEL CABLE LADDER - FASTENERS
NEMA CABLE LADDERS
Splice PlatesStraight, Hinged Description Part No. HG Part No. SS Quantity Required
Horizontal & Hinged Vertical
12B SCL 12B Splice Screw LEE42 LUE42 2 Per Splice Plate
Self Splicing Accessories Description Part No. HG Part No. SS Quantity Required
12B
SCL 12B Splice Screw LEE42 LUE42 4 per Bend, Riser or Reducer
Bend, Riser or Reducer
12B
SCL 12B Splice Screw LEE42 LUE42 6 per Tee
STEEL SHAPES & ACCESSORIES
Tee
12B
SCL 12B Splice Screw LEE42 LUE42 8 per Cross
Cross
16A, 16A-RI, 20B, 20B-RI SCL 16A/20B/20C Splice Bolt LEG40 LUG40 8 per Bend, Riser or Reducer
Bend, Riser or Reducer SCL 16A/20B/20C Splice Nut LEG41 LUG41 8 per Bend, Riser or Reducer
16A, 16A-RI, 20B, 20B-RI SCL 16A/20B/20C Splice Bolt LEG40 LUG40 12 per Tee
Tee SCL 16A/20B/20C Splice Nut LEG41 LUG41 12 per Tee
16A, 16A-RI, 20B, 20B-RI SCL 16A/20B/20C Splice Bolt LEG40 LUG40 16 per Cross
Tee SCL 16A/20B/20C Splice Nut LEG41 LUG41 16 per Cross
20C, 20C-RI SCL 16A/20B/20C Splice Bolt LEG40 LUG40 16 per Bend, Riser or Reducer
Bend, Riser or Reducer SCL 16A/20B/20C Splice Nut LEG41 LUG41 16 per Bend, Riser or Reducer
20C, 20C-RI SCL 16A/20B/20C Splice Bolt LEG40 LUG40 24 per Tee
Tee SCL 16A/20B/20C Splice Nut LEG41 LUG41 24 per Tee
20C, 20C-RI SCL 16A/20B/20C Splice Bolt LEG40 LUG40 32 per Cross
Cross SCL 16A/20B/20C Splice Nut LEG41 LUG41 32 per Cross
12B, 16A, 20B, 20C Divider Strip Screw PHS0620MG PHS0620SS 3 per Length
12B, 16A, 20B, 20C Divider Strip Washer FW06H FW06SS 3 per Length
12B, 16A, 20B, 20C Divider Strip Nut P3016MG P3016SS 3 per Length
Hold Down Bracket Description Part No. HG Part No. SS Quantity Required
16A, 20B, 20C Hold Down Screw HHS1230H HHS1230SS 1 per Bracket
16A, 20B, 20C Hold Down Nut P1010H P1013SS 1 per Bracket
Fixing hardware for all Cable Ladder Systems must be ordered separately.
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CABLE LADDER AND CABLE TRAY COVERS - STEEL
LADDER AND TRAY COVERS
MATERIAL
W
STEEL STANDARD COVERS
Type Nominal Width Width Part Number
UT3/UT5 & 12B 150 176 LEE6013H FLAT COVERS
UT3/UT5 & 12B 300 326 LEE6033H Most commonly used where there is space restrictions and the use of
UT3/UT5 & 12B 450 476 LEE6043H standard and peaked covers is not practical.
UT3/UT5 & 12B 600 626 LEE6063H
16A 150 201 LEG6013H
16A 300 351 LEG6033H
16A 450 501 LEG6043H
16A 600 651 LEG6063H
20B/20C 150 215 LEK6013H
20B/20C 300 365 LEK6033H
20B/20C 450 515 LEK6043H
20B/20C 600 665 LEK6063H W
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CABLE LADDER AND CABLE TRAY COVERS - STEEL
ACCESSORY COVERSHOT DIPPED GALVANISED
NEMA CABLE LADDERS
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CABLE LADDER AND CABLE TRAY COVERS - STEEL
SS CLIPS HDG CLAMPS
Note: two pair of hook bolt and wing nuts are used to
attach the cover straps. Hook bolt and wing nuts are sold
separately.
EARTH KIT
Part Number: LEMES35K
35mm 440L with M10 Lug.
Supplied with M10 fasteners for installation
Bonding
Jumper
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NEMA CABLE LADDER - ALUMINIUM
ALUMINIUM CABLE LADDER (ACL)
NEMA CABLE LADDERS
Wherever severe corrosion conditions are present, or a long maintenance free life is required, Unistrut aluminium cable ladder
systems are the obvious choice.
Unistrut manufactures a complete range of Aluminium cable ladder systems that conform to NEMA VE1. These systems provide a
wide range of load and span combinations to suit the requirements of almost any installation.
Most frequently, aluminium cable ladders are selected because of their excellent performance in marine environments where salt
spray or salt laden atmosphere is present. Applications such as wharves, coal loader conveyors or similar port facilities as well as
coal mines, smelters, chemical processing plants and refineries are all typical users of aluminium cable ladders.
SPLICE PLATES
The unique Unistrut aluminium system splice plate is close fitting so that it is retained neatly and firmly on the cable ladder side
rail.The splice design also permits up to 10mm of expansion and contraction movement at each joint an important consideration
with aluminium cable ladders eliminates the need to place special expansion splices at predetermined intervals. The installation
procedure for the splice connection is fast and simple.
Notes
To attain maximum working load of the system, the following recommendations should be adopted:
Do not splice single spans of ladder.
Avoid splice joints in the vicinity of the end supports on continuous runs.
Avoid splice joints directly over intermediate supports on continuous runs.
Locate splice joints at the quarter span point between supports on continuous runs.
If in doubt, please consult your Unistrut Service Centre.
ACCESSORIES
All aluminium cable ladder systems are complemented by a full range of standardised fabricated accessories and fittings which are
readily available.
BUILT-IN SPLICE
The principal feature of all Unistrut cable ladder accessories is the built-in plate. An extension of the accessory side-rail permits
direct connection to the straight ladder, eliminating the need for a separate splice component.
The advantages of this method are:
Minimised fixing hardware and components.
When joining to a cut ladder, the accessory end acts as a convenient drill template for bolt holes.
Simplified pre-planning, quantity take-offs and ordering.
No left-over components.
Strong and rigid joint.
Faster installation.
Accessories are attached with the same fasteners as used for straight splice plates.
Elongated slots allow easier fit-up and permit adjustments in alignment to be absorbed.
HOLD-DOWN BRACKETS
The general purpose hold-down bracket can be positioned at any point along ladder length, even in the situation where a rung and
support member coincide. The bracket provides a large bearing area for the side-rail and permits free expansion movement to occur.
For side mounted ladders, or where rigid fixing of ladder is required, the rigid clamping bracket can be used.
CONSTRUCTION
Unistrut aluminium cable ladder systems are manufactured from high strength alloy 6063-T6 for all extruded components to
AS / NZS1866 and 5005 for sheet or plate components to AS / NZS1734. These alloys are suitable for marine applications and
offer excellent all round corrosion resistance. All fasteners are made from 300 series grade of stainless steel for optimum corrosion
resistance.
The rungs are fillet welded to the side rails, which further improves the overall stability as well as strength of finished product.
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NEMA 12 CABLE LADDER - ALUMINIUM
PARTS LIST
Dim W Type Part No.
150 12 AL12 150
300 12 AL12 300
W
450 12 AL12 450
600 12 AL12 600
an
Sp
4m
2.
Allowable loads are determined generally in Deflections shown apply to the end-bays (ie.
accordance with NEMA standard VE 1 and verified worst case) of a continuous ladder run. To find
by testing. Safety factor = 1.5 on collapse load for deflection of a single span, multiply by 2.5.
single span.
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NEMA 16 CABLE LADDER - ALUMINIUM
NEMA CABLE LADDERS
TECHNICAL DATA
Cable Depth: 80mm
Loading Data:
Basic Load Capacity = 225 kgs/lin.m on 3.0m span.
Length: 6m 300
Rung Spacing: 300mm nominal 3000/6000
PARTS LIST
Dim W Type Part No.
150 16 AL16 150
300 16 AL16 300
450 16 AL16 450 W
600 16 AL16 600
ALUMINIUM CABLE LADDER
Allowable loads are determined generally in Deflections shown apply to the end-bays
accordance with NEMA standard VE 1 and (ie. worst case) of a continuous ladder run. To
verified by testing. Safety factor = 1.5 on collapse find deflection of a single span, multiply by 2.5.
load for single span.
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NEMA 20 CABLE LADDER - ALUMINIUM
PARTS LIST
Dim W Type Part No.
150 20 AL20 150
300 20 AL20 300
450 20 AL20 450
600 20 AL20 600 W
Allowable loads are determined generally in Deflections shown apply to the end-bays (ie.
accordance with NEMA standard VE 1 and worst case) of a continuous ladder run. To find
verified by testing. Safety factor = 1.5 on collapse deflection of a single span, multiply by 2.5.
load for single span.
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NEMA 20C CABLE LADDER - ALUMINIUM
TECHNICAL DATA
NEMA CABLE LADDERS
PARTS LIST
Dim W Type Part No.
150 20C LAL101W
300 20C LAL103W
450 20C LAL104W W
125
600 20C LAL106W 150
ALUMINIUM CABLE LADDER
* Splice plate & fixing screws are not included (order separately).
250
200
an
Sp
pan
m
an
5.0
Sp mS
6.0
Load Kg/m
200 m
5.5
Load Kg/m
100
150 0
5.0 5.5 6.0 0 10 20 30
Span (m) Deflection (mm)
Allowable loads are determined generally in Deflections shown apply to the end-bays
accordance with NEMA Standard VE1 and (ie. worst case) of a continuous ladder run.
verified by testing. Safety Factor = 1.5 on To find deflection of a single span, multiply by 2.5.
collapse load for single span.
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NEMA CABLE LADDER - CROSSES, BENDS, TEES - ALUMINIUM
FLAT CROSS AL
FLAT BEND 90 AL
TEE AL
Type RadiusR WidthW HeightH Part No.
12 300 150 90 AL12T150R3 W
12 300 300 90 AL12T300R3
12 300 450 90 AL12T450R3
12 300 600 90 AL12T600R3
16 450 150 100 AL16T150R4
16 450 300 100 AL16T300R4 R
16 450 450 100 AL16T450R4
16 450 600 100 AL16T600R4
20 450 150 120 AL20T150R4 H
20 450 300 120 AL20T300R4
20 450 450 120 AL20T450R4
20 450 600 120 AL20T450R4
20C 600 150 150 LAL191R6 W
20C 600 300 150 LAL193R6
20C 600 450 150 LAL194R6
20C 600 600 150 LAL196R6
TEE
* Fixing Hardware for all cable ladder systems must be ordered separately.
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NEMA CABLE LADDER - RISERS - ALUMINIUM
ADJUSTABLE RISER AL
NEMA CABLE LADDERS
EXTERNAL RISER - 90 AL
ALUMINIUM SHAPES & ACCESSORIES
INTERNAL RISER - 90 AL
Type RadiusR WidthW HeightH Part No.
12 300 150 90 AL12IR150R3
12 300 300 90 AL12IR300R3
12 300 450 90 AL12IR450R3
12 300 600 90 AL12IR600R3 R
16 450 150 100 AL16IR150R4
16 450 300 100 AL16IR300R4
16 450 450 100 AL16IR450R4
16 450 600 100 AL16IR600R4
20 450 150 120 AL20IR150R4
20 450 300 120 AL20IR300R4
20 450 450 120 AL20IR450R4
H
20 450 600 120 AL20IR450R4
20C 600 150 150 LAL121R6
20C 600 300 150 LAL123R6
20C 600 450 150 LAL124R6 W
20C 600 600 150 LAL126R6
INTERNAL RISER - 90
* Fixing Hardware for all cable ladder systems must be ordered separately.
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NEMA CABLE LADDER - REDUCERS - ALUMINIUM
STRAIGHT REDUCER AL
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NEMA ALUMINIUM CABLE LADDER - ACCESSORIES
SPLICE PLATE EXPANSION HOLD DOWN BRACKET
NEMA CABLE LADDERS
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NEMA ALUMINIUM CABLE LADDER - ACCESSORIES
AL12, AL16, AL20 & 20C SPLICE PLATE HOLD DOWN BRACKETS
AL12, AL16, AL20, 20C Expansion Hold Down Screw HHS1225SS 1 per Bracket
AL12, AL16, AL20, 20C Expansion Hold Down Nut P1013SS 1 per Bracket
AL12, AL16, AL20, 20C Expansion Hold Down Washer FW12SS 1 per Bracket
Hold Down Bracket - Rigid Description Part No. Quantity Required
AL12, AL16, AL20, 20C Expansion Hold Down Screw HHS1230SS 1 per Bracket
AL12, AL16, AL20, 20C Expansion Hold Down Nut P1013SS 1 per Bracket
Fixing hardware for all Cable Ladder Systems must be ordered separately.
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CABLE LADDER AND CABLE TRAY COVERS - ALUMINIUM
LADDER AND TRAY COVERS
NEMA CABLE LADDERS
MATERIAL
Aluminium Alloy 5005. Suitable for marine applications and
compatible with the 6063-T6 alloy used in ladders.
W
ALUMINIUM STANDARD COVERS
Type Nominal Width Width Part Number
UT3 / UT5 / AL12 150 175 AL12LC150 FLAT COVERS
UT3 / UT5 / AL12 300 325 AL12LC300 Most commonly used where there is space restrictions and the use of
standard and peaked covers is not practical.
UT3 / UT5 / AL12 450 475 AL12LC450
UT3 / UT5 / AL12 600 625 AL12LC600
AL16 / AL20 150 189 AL16LC150
AL16 / AL20 300 339 AL16LC300
AL16 / AL20 450 489 AL16LC450
AL16 / AL20 600 639 AL16LC600
20C 150 156 LAM6013
20C 300 306 LAM6033
20C 450 456 LAM6043 W
20C 600 606 LAM6063
VENTILATED COVERS
SPECIAL ORDER STYLES
Should be used wherever reasonable protection for cables is required
Style Part Number and where there is also a primary requirement to allow the escape of
FlatF eg. AL.3F heat generated by cable.
VentedV eg. AL.3V
15 PeakedP1 eg. AL.3P1
30 PeakedP3 eg. AL.3P3
15 Peaked & VentedP1V eg. AL.3P1V
30 Peaked & VentedP3V eg. AL.3P3V
PEAKED COVERS
Used in very dusty situations where the self cleaning effect of slopping
sides prevents excessive dust accumulations. The large air-space
above the cables also assists with the dissipation of heat.
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CABLE LADDER AND CABLE TRAY COVERS - ALUMINIUM
ACCESSORY COVERSALUMINIUM
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CABLE TRAY AND CABLE LADDER COVERS - ALUMINIUM
SS CLIPS EARTH KIT
NEMA CABLE LADDERS
Bonding
Jumper
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NEMA CABLE LADDER ACCESSORIES SUPPORTS
Fixed bends and Internal or External Risers are readily available with a 90 angle. Other angles (30, 45 or 60) and other
radii (300, 450, 600 or 900mm) can be supplied on special request. The radii also applies to Tees and Crosses.
All support locations below are in accordance with NEMA standard VE 1.
A
600 MAX
AX
A
00 M
66
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UNI-TRAY, RITEWAY, ACROFIL, CABLE DUCTING
UNI-TRAY
The UNI-TRAY systems offers the contractor the ability to site manufacture all required junctions, thereby reducing the installation
cost over traditional cable trays and ladders.
UNI-TRAY is used widely as an architectural cable support and the comprehensive range of light, medium and heavy duty products
ensure that the UNI-TRAY system is an aesthetically pleasing and cost effective cable support medium.
CABLE TRAYS
CABLE DUCTING
The cable duct system is designed to be quick and simple to assemble, providing real time saving as well as remaining a reliable
product throughout its natural life cycle.
In-Built joining splices allow you to securely connect cable duct lengths without the need to have separate splice plates, giving a
neat external finish.
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CABLE TRAY AND SUPPORT SYSTEMS - PICTORIAL INDEX
UNI-TRAY & ACCESSORIES
UT1 - UNI-TRAY HOLD DOWN BRACKET LINK PLATE RADIUS PLATE SPLICE PLATE GUSSET CENTER HOLD DOWN HARDWARE
CABLE TRAYS
CLAMP
PG. 95 PG. 96 PG. 96 PG. 96 PG. 96 PG. 96 PG. 96 PG. 96
UT3 - UNI-TRAY HOLD DOWN BRACKET LINK PLATE RADIUS PLATE SPLICE PLATE GUSSET CENTER HOLD DOWN HARDWARE
CLAMP
PG. 97 PG. 98 PG. 98 PG. 98 PG. 98 PG. 98 PG. 98 PG. 98
UT5 - UNI-TRAY HOLD DOWN BRACKET LINK PLATE RADIUS PLATE SPLICE PLATE GUSSET CENTER HOLD DOWN HARDWARE
CLAMP
PG. 99 PG. 100 PG. 100 PG. 100 PG. 100 PG. 100 PG. 100 PG. 100
UNI-TRAY
RITEWAY TRAY RITEWAY BEND RITEWAY INTERNAL RITEWAY EXTERNAL RITEWAY TEE RITEWAY CROSS
RISER RISER
PG. 102 / 103 PG. 103 PG. 103 PG. 103 PG. 103 PG. 103
Field Bend
AF-SPLICE BEND & INTERSECTION BEND & CONNECTOR KIT CONNECTOR KIT CONNECTOR KIT CONNECTOR
BARS (550MM OR INTERSECTION BARS (AF-KITCH1) (AF-KITCH2) (AF-KITCH3) HARDWARE
1100MM LONG) (AF-EG-CBN)
PG. 110 PG. 110 PG. 110 PG. 111 PG. 112 PG. 112 PG. 112
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CABLE TRAY AND SUPPORT SYSTEMS - PICTORIAL INDEX
ACROFIL SUPPORTS
U SUPPORT BRACKET SUPPORT BRACKET DROP ROD CLIP DROP ROD CLIP DROP ROD CLIP CEILING CLIP WALL CLIP
CABLE TRAYS
PENDANT CANTILEVER MEDIUM CANTILEVER MEDIUM ZED HANGER HANGER WALL BRACKET SINGLE CHANNEL
[AF-PPA-(H)] [AF-CANTM-(W)] [AF-CANTH-(W)] [AF-ZBAR-3M] [AF-HGR-50] [AF-HGR-100] [AF-WB-50] PENDANT [P2663-(L)]
PG. 115 PG. 116 PG. 116 PG. 116 PG. 117 PG. 117 PG. 117 PG. 117
COVER TRAY DIVIDERS DROP OUT BLIND END LIGHTING BRACKET ELECTRICAL BOX
[AF-CVR-(W)] [AF-DIV50] & [AF-(W)DO] [AF(H)-BE(W)] [AF-LIGHTB] BRACKET
[AF-DIV100] [AF-JBOX]
PG. 120 PG. 120 PG. 120 PG. 121 PG. 122 PG. 122
ACROFIL FITTINGS OVERVIEW
AF-CUTTOOL 90 LONG RADIUS 90 SHORT RADIUS STANDARD TEE CROSS REDUCER OFFSET RISER
BENDS BENDS
PG. 123 PG. 124 PG. 125 PG. 127 PG. 127 PG. 128 PG. 128 PG. 128
ACROFIL GROUNDING AND HARDWARE
GROUNDING CLIP GROUNDING CLAMP / TRAY CLIPS HOLD DOWN CLIP AFS41
(AF-GCLIP] SPLIT BOLT [AF-BCLIP] FAST CLIP 304SS
PG. 129 PG. 129 PG. 130 PG. 130 PG. 130
CABLE DUCT STRAIGHT CABLE DUCT ELBOW CABLE DUCT EQUAL CABLE DUCT INSIDE CABLE DUCT OUTSIDE CABLE DUCT EQUAL CABLE DUCT END CAP
LENGTH TEE RISER RISER CROSS
PG. 132 PG. 132 PG. 132 PG. 133 PG. 133 PG. 133 PG. 133
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UNI-TRAY CABLE TRAY
UT1 UNI-TRAY
UT1 is available in differing finishes with 30mm
side height, 3 metres in length and a variety of
widths to meet all your application needs.
CABLE TRAYS
FINISHES
Galvabond (GB)
Base material is supplied ex the Steel Mill in pre-
galvanised finish, in accordance with AS/NZS
1397, with a coating class of Z275. The material
is slit to width, punched, and formed in the UNI-
TRAY profile.
Hot Dipped Galvanised (HG)
Coatings are applied generally in accordance
with AS/NZS 4680. The thickness of the coating
is dependent on the material thickness of the
component being galvanised. It should be noted
that due to the galvanising process, the thickness
of the coating will vary over the surface and
should be taken into account during component
assembly. It may be necessary to remove excess
buiId-up prior to use.
Other Powder Coated (PC), Pre-Galv (PG),
Plain (PL)
W2
When specific applications require other
7.2
commercially available finishes, they can be W1
supplied according to specification.
UNI-TRAY
30
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UT1 ACCESSORIES
HOLD DOWN BRACKET LINK PLATE
CABLE TRAYS
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
Hold Down Bracket GB UT1HDB HG UT1HDBH Link Plate GB UT1LP HG UT1LPH
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
UNI-TRAY
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
Tray Gusset GB UT1TG HG UT1TGH Center Down Clamp GB UTCHD HG UTCHDH
HARDWARE
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UNI-TRAY CABLE TRAY
UT3 UNI-TRAY
UT3 is avaliable in differing finishes with 50mm
side height, 3 metres in length and a variety of
widths to meet all your application needs.
CABLE TRAYS
FINISHES
Galvabond (GB)
Base material is supplied ex the Steel Mill in pre-
galvanised finish,in accordance with AS/NZS
1397, with a coating class of Z275. The material
is slit to width, punched, and formed in the UNI-
TRAY profile.
Hot Dipped Galvanised (HG)
Coatings are applied generally in accordance
with AS/NZS 4680. The thickness of the
coating is dependent on the material thickness
of the component being galvanised. It should
be noted that due to the galvanising process,
the thickness of the coating will vary over the
surface and should be taken into account during
component assembly. It may be necessary to
remove excess buiId-up prior to use.
Other Powder Coated (PC)
When specific applications require other W2
commercially available finishes, they can be
supplied according to specification.
W1
UNI-TRAY
50
Note: The deflections have been provided as a guide based on CONTINUOUS spans.
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UT3 ACCESSORIES
HOLD DOWN BRACKET LINK PLATE
CABLE TRAYS
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
Hold Down Bracket GB UT3HDB HG UT3HDBH Link Plate GB UT3LP HG UT3LPH
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
UNI-TRAY
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
Tray Gusset GB N/A HG UT3TGH Center Down Clamp GB UTCHD HG UTCHDH
HARDWARE
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UNI-TRAY CABLE TRAY
UT5 UNI-TRAY
UT5 is available in differing finishes with 85mm
side height, 3 metres in length and a variety of
widths to meet all your application needs.
CABLE TRAYS
FINISHES
Galvabond (GB)
Base material is supplied ex the Steel Mill in
pre-galvanised finish,in accordance with AS/
NZS 1397, with a coating class of Z275. The
material is slit to width, punched, and formed in
the UNI-TRAY profile.
Hot Dipped Galvanised (HG)
Coatings are applied generally in accordance
with AS/NZS 4680. The thickness of the
coating is dependent on the material thickness
of the component being galvanised. It should
be noted that due to the galvanising process,
the thickness of the coating will vary over the
surface and should be taken into account
during component assembly. It may be
necessary to remove excess buiId-up prior to
use.
Other Powder Coated (PC)
W2
When specific applications require other
commercially available finishes, they can be W1
supplied according to specification.
UNI-TRAY
85
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UT5 ACCESSORIES
HOLD DOWN BRACKET LINK PLATE
CABLE TRAYS
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
Hold Down Bracket GB UT5HDB HG UT5HDBH Link Plate GB UT5LP HG UT5LPH
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
UNI-TRAY
Description Finish Part No. Finish Part No. Description Finish Part No. Finish Part No.
Tray Gusset GB n/a HG UT5TGH Center Down Clamp GB UTCHD HG UTCHDH
HARDWARE
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UNI-TRAY RAPID ON-SITE FABRICATION ASSEMBLIES
UNI-TRAY BEND UNI-TRAY T-X BRACKET
Cut outside rails right through Note: Cross is same procedure
(3 full cuts make 90bend). repeated on the other side.
CABLE TRAYS
Cut inside rails at top and
bottom flanges only. Cut side rail to bottom face in 2
Form bendside to suit and cut to length before places to suit tray width (flatten Fix 2 T-X brackets to both
fixing to tray with standard joining hardware. side down or cut off with snips). trays using joining hardware.
UNI-TRAY
Cut both side rails down to bottom face.
Threaded Rod
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RITEWAY TRAY
Features
12mm Square Edge. Joggled end on tray
provides built in splice connection.
Punched slots accept 12.7mm wide cable tie.
Recommended joining hardware is:
CABLE TRAYS
Load Data
Span Metres
Tray width (mm) 1.0 1.2 1.5 2.0 2.4
75 10.0 6.9 4.4 2.5 1.75
100 10.0 6.9 4.4 2.5 1.75
150 10.0 6.9 4.4 2.5 1.75
200 10.0 6.9 4.4 2.5 1.75
RITEWAY
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RITEWAY TRAYS AND ACCESSORIES
RITEWAY TRAY RITEWAY BEND
CABLE TRAYS
Part No. GB Part No. HG Description Unit Part No. GB Part No. HG Description Radius (R) Unit
ATG1A207 ATH1A207 75mm Riteway Tray 2.4M ATG1B107 ATH1B107 75mm Riteway Bend 150mm EA
ATG1A210 ATH1A210 100mm Riteway Tray 2.4M ATG1B110 ATH1B110 100mm Riteway Bend 150mm EA
ATG1A215 ATH1A215 150mm Riteway Tray 2.4M ATG1B115 ATH1B115 150mm Riteway Bend 150mm EA
ATG1A220 ATH1A220 200mm Riteway Tray 2.4M ATG1B120 ATH1B120 200mm Riteway Bend 150mm EA
ATG1A230 ATH1A230 300mm Riteway Tray 2.4M ATG1B130 ATH1B130 300mm Riteway Bend 150mm EA
ATG1A245 ATH1A245 450mm Riteway Tray 2.4M ATG1B145 ATH1B145 450mm Riteway Bend 150mm EA
ATG1A260 ATH1A260 600mm Riteway Tray 2.4M ATG1B160 ATH1B160 600mm Riteway Bend 150mm EA
RITEWAY
Part No. GB Part No. HG Description Radius (R) Unit Part No. GB Part No. HG Description Radius (R) Unit
ATG1l107 ATH1l107 75mm Riteway Internal Riser 225mm EA ATG1E207 ATH1E207 75mm Riteway External Riser 225mm EA
ATG1l110 ATH1l110 100mm Riteway Internal Riser 225mm EA ATG1E210 ATH1E210 100mm Riteway External Riser 225mm EA
ATG1l115 ATH1l115 150mm Riteway Internal Riser 225mm EA ATG1E115 ATH1E115 150mm Riteway External Riser 225mm EA
ATG1l120 ATH1l120 200mm Riteway Internal Riser 225mm EA ATG1E120 ATH1E120 200mm Riteway External Riser 225mm EA
ATG1l130 ATH1l130 300mm Riteway Internal Riser 225mm EA ATG1E130 ATH1E130 300mm Riteway External Riser 225mm EA
ATG1l145 ATH1l145 450mm Riteway Internal Riser 225mm EA ATG1E145 ATH1E145 450mm Riteway External Riser 225mm EA
ATG1l160 ATH1l160 600mm Riteway Internal Riser 225mm EA ATG1E160 ATH1E160 600mm Riteway External Riser 225mm EA
Part No. GB Part No. HG Description Radius (R) Unit Part No. GB Part No. HG Description Radius (R) Unit
ATG1T107 ATH1T107 75mm Riteway Tee 150mm EA ATG1X107 ATH1X107 75mm Riteway Cross 150mm EA
ATG1T110 ATH1T110 100mm Riteway Tee 150mm EA ATG1X110 ATH1X110 100mm Riteway Cross 150mm EA
ATG1T115 ATH1T115 150mm Riteway Tee 150mm EA ATG1X115 ATH1X115 150mm Riteway Cross 150mm EA
ATG1T120 ATH1T120 200mm Riteway Tee 150mm EA ATG1X120 ATH1X120 200mm Riteway Cross 150mm EA
ATG1T130 ATH1T130 300mm Riteway Tee 150mm EA ATG1X130 ATH1X130 300mm Riteway Cross 150mm EA
ATG1T145 ATH1T145 450mm Riteway Tee 150mm EA ATG1X145 ATH1X145 450mm Riteway Cross 150mm EA
ATG1T160 ATH1T160 600mm Riteway Tee 150mm EA ATG1X160 ATH1X160 600mm Riteway Cross 150mm EA
AHZS106008 M6 x 8 Gutter Bolt & M6 Flange Nut (50/pack)
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ACROFIL WIRE MESH CABLE TRAY
ACROFIL OVERVIEW
ACROFIL is a welded wire mesh cable management ACROFIL is offered in nine different widths:
system produced from high strength steel wires. ACROFIL
is produced by first welding a net, forming the Strut, and 50 mm, 100mm, 150mm, 200mm, 300mm, 400mm, 450mm,
500mm, 600mm.
CABLE TRAYS
OTHER FINISHES - POWDER COATED (PC), PRE GALVANISED (PG), PLAIN (PL) AND GRADE 304
STAINLESS STEEL (SS304).
When specific applications require other commercially available finishes, they can be supplied according to specification.
HOW TO ORDER
Part numbers shown in the catalog are for the standard zinc plated finish.
For special order finishes, add the finish code as a suffix.
EXAMPLE
AF50-300 is zinc plated
AF50-300-SS is stainless steel type 316
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ACROFIL WIRE MESH CABLE TRAY
ACROFIL SYSTEM
UNISTRUT The premier name in electrical
and metal infrastructure solutions has been
designing and manufacturing products in
Australia for over 50 years delivering superior
CABLE TRAYS
performance in design, engineering excellence,
distribution, and customer service.
180
W
As part of global company Atkore, Unistrut is
able to provide the Acrofil range of wire-mesh
cable tray, which features unique Autolock
system and welded splices. Autolock and
welded splices make connecting tray fast and L
simple and in turn eliminate the need for nut
and bolt connection.
The addition of Acrofil to our range reinforces
Unistrut Australias commitment to being
the one stop supplier for all your cable
management solutions.
Visit www.unistrut.com.au
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ACROFIL WIRE MESH CABLE TRAY
ACROFIL SYSTEM
SELF-SPLICING STRAIGHT LENGTHS ACROFIL ASSEMBLY - AF50, AF100, & AF150
ACROFILs exclusive autolock splicing system makes
connecting ACROFIL fast and simple. The Autolock, or 1 2
CABLE TRAYS
3 4
Autolock
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ACROFIL WIRE MESH CABLE TRAY
ACROFIL SYSTEM
DOUBLE ROD REINFORCED TRAY (50MM DEPTH) [AF50-(W)]
Double rod reinforced tray has a 50mm cable laying depth
Standard length of tray is 3m
CABLE TRAYS
Standard finish is zinc plated
No hardware is necessary to connect straight sections
For continuous grounding use AF-GCLIP (See page 129)
Application Example
Load Values are determined by IEC61537 testing. Copies of load tests available upon request.
Safety Factor 1.7
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ACROFIL WIRE MESH CABLE TRAY
ACROFIL SYSTEM
TRIPLE ROD REINFORCED TRAY (100MM DEPTH) [AF100-(W)]
Triple rod reinforced tray has a 100mm cable laying depth
Standard length of tray is 3m
CABLE TRAYS
Application Example
Load Values are determined by IEC61537 testing. Copies of load tests available upon request.
Safety Factor 1.7
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ACROFIL WIRE MESH CABLE TRAY
ACROFIL SYSTEM
OTHER PRODUCTS AVAILABLE AT SPECIAL REQUEST
Quadruple rod reinforced tray (150mm depth)
Heavy duty cable tray
CABLE TRAYS
AF150
150MM DEPTH
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ACROFIL BAR CONNECTORS
AF-SPLICE
Weight: 0.13kg/each
Splice bar connector is 19mm x 225mm long
Standard finish is zinc plated
CABLE TRAYS
Application Example
Application
Example
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ACROFIL CONNECTOR HARDWARE
CONNECTOR HARDWARE OVERVIEW
AF-KITCH1 AF-KITCH2 AF-KITCH3 AF-EG-CBN
AF-SCLIP AF-SCLIP
AF-SCLIP
AF-SCLIP AF-SCLIP
CABLE TRAYS
AF-SCLIP
AF-SCLIP AF-SCLIP
AF-SCLIP AF-SCLIP
AF-SCLIP
AF-SCLIP
AF-WCLIP AF-BCLIP
AF-BCLIP (Hold-Down)
(Hold-Down)
AF-WCLIP AF-BCLIP
AF-BCLIP
(Also (Hold-Down)
(Hold-Down)
AF-WCLIP
AF-WCLIP Also see
(Also see page
see 67)
page126
page 67)
Part Kit Weight (kg) NO./ PKG Single Part Weight (kg) NO./ PKG
AF-KITCH1 0.32 10 AF-SCLIP 0.20 10
AF-KITCH2 0.53 10 AF-WCLIP 0.31 10
AF-KITCH3 0.20 10 AF-BCLIP 0.92 10
AF-EG-CBN 0.09 10
Application Example
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ACROFIL CONNECTOR HARDWARE KITS
CONNECTOR KIT [AF-KITCH2]
Bottom connector is 50mm x 60mm
Standard finish is zinc plated
Sold in packs of 10
(AF-EG-CBN connector hardware included)
CABLE TRAYS
Application Example
ACROFIL JOINERS & HARDWARE
Application Example
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ACROFIL SUPPORT BRACKETS
U SUPPORT BRACKET [AF-USB-3M]
Weight: 3.1kg/each
U support bracket 24mm x 24mm channel
Standard finish is zinc plated 9mm HOLES
CABLE TRAYS
Support is 3m long, customer cuts to size as needed
Cut lengths 150mm wider than tray width for trapeze
Cut lengths 25mm shorter than tray width for single
rod support
Unique grip system requires only a push of a
screwdriver to fasten the tray to the supports
ACROFIL SUPPORTS
Buy thread guard
from third party
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ACROFIL DROP ROD CLIPS
DROP ROD CLIP (AF-SIDECLIP)
Weight: 0.06kg/each
Standard finish zinc plated Application Example
2mm Bracket thickness
CABLE TRAYS
47 See notes
for hole size
Weight: 0.05kg/each
Standard finish zinc plated Application Example
2mm Bracket thickness
For all 100mm wide & 150mm wide tray PUSH TAB WITH
SCREWDRIVER
TO LOCK TRAY
24
135
50
9mm x 28mm SLOTS
200
Buy thread guard
from third party
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ACROFIL WALL & CEILING MOUNTS
CEILING CLIP [AF-CCA-(W)]
For attaching tray to ceiling
Application Example 9mm HOLES
Standard finish Galvabond Z275
Easy mounting of the cable tray
using grips and autolock
CABLE TRAYS
180
W
Part No. Tray Size (W) (mm) Length (L) (mm) Weight (kg) Load (kN)
AF-CCA-100 100 145 0.59 1.08
AF-CCA-150 150 195 0.67 0.78
AF-CCA-200 200 245 0.75 0.59
AF-CCA-300 300 345 0.90 0.39
AF-CCA-400 400 445 1.05 0.29
ACROFIL SUPPORTS
For attaching tray to wall
Application Example
Standard finish Galvabond Z275
Easy mounting of the cable tray
using grips and autolock
11mm x 35mm SLOTS
125 W
Part No. Tray Size (W) (mm) Length (L) (mm) Weight (kg) Load (kN)
AF-CPA-100 100 145 0.37 1.28
AF-CPA-150 150 195 0.44 1.28
AF-CPA-200 200 245 0.52 0.88
AF-CPA-300 300 345 0.67 0.59
AF-CPA-400 400 445 0.82 0.49
PENDANT [AF-PPA-(H)]
Standard finish is Galvabond Z275 9mm HOLE
For attaching tray to ceiling. Used with
wall clip AF-CPA Series Application Example
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ACROFIL CANTILEVER & ZED FLOOR/WALL BRACKETS
CANTILEVER MEDIUM [AF-CANTM-(W)] & HEAVY [AF-CANTH-(W)]
Standard finish is Hot Dipped Galvanised AF-CANTH
Cantilever arm support 41mm x 41mm or 20mm x 13mm SLOTS (41mm x 41mm)
41mm x 21mm strut
Unique Auto-Lock system requires no hardware to
CABLE TRAYS
9mm HOLES
L
AF-CANTM
(41mm x 21mm)
Part Channel Size Tray Width (W) Length (L) Weight Load Application Example
No. (mm) (mm) (mm) (kg) (kN)
AF-CANTM-150 41 x 21 150 180 0.45 2.45
AF-CANTM-200 41 x 21 200 230 0.52 1.77
ACROFIL SUPPORTS
ZED [AF-ZBAR-3M]
Weight: 4.8kg/each
ZED floor or wall mounted support is 13mm x 89mm 7mm x 35mm SLOTS
Standard finish Galvabond Z275
Support is 3m long, customer cuts to size as needed
Unique grip system requires only a push of a
screwdriver to fasten the tray to the supports
Application Example
PUSH TAB WITH
SCREWDRIVER
TO LOCK TRAY
116 www.unistrut.com.au
ACROFIL HANGERS
HANGER [AF-HGR-50]
Standard finish is Galvabond Z275
Application Example
Ceiling or center hung with threaded rod
NOTE: For use with AF50-50 only
CABLE TRAYS
9mm x 14mm SLOTS
72
143
9mm HOLE
HANGER [AF-HGR-100]
ACROFIL SUPPORTS
Standard finish is Galvabond Z275
Application Example
Ceiling or center hung with Unirod steel threaded rod
NOTE: For use with AF50-100 or AF100-100 only
9mm x 18mm SLOTS
139
7mm x 25mm SLOTS
94
25mm HOLE
60
9mm HOLE
9mm x 28mm SLOTS
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ACROFIL HANGING BRACKETS AND PENDANTS
SINGLE CHANNEL PENDANT [P2663-(L)]
Standard finish is Hot Dipped Galvanised
Design
Part Length (L) Weight
Uniform
No. (mm) (kg)
Load (kN)
CABLE TRAYS
Application Example
L
ACROFIL SUPPORTS
Design
Part Length (L) Weight
Uniform
No. (mm) (kg)
Load (kN)
P2542 305 7.57 2.28
P2543 460 5.22 3.14
P2544 610 3.98 4.00
P2545 760 3.21 4.87
P2546 915 2.67 5.74
Application Example
118 www.unistrut.com.au
ACROFIL HANGING BRACKETS
HANGING BRACKET [AF-CB-MSB]
Weight: 0.66kg/each
9mm HOLE
Standard finish is Galvabond Z275
For Use with: Application Example
AF-MSB-3M Medium Support Bracket
CABLE TRAYS
9mm x 20mm
Strut see page 113.
SLOTS
130
Application Example
80
BRACKET [AF-CMA-(W)]
ACROFIL SUPPORTS
Standard finish is Galvabond Z275
Mounted on cantilever arms or channels
Easy mounting of the bracket using grips and autolock
Designed for use with new/existing 41mm strut framing
9mm x 18mm SLOTS
Application Example
120
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ACROFIL ACCESSORIES
COVER [AF-CVR-(W)]
Standard finish is Pregalvanised.
Length is 3m
CABLE TRAYS
AF-DIV50 AF-DIV100
100MM AF-UNI-DO
DROPOUT 200MM DROPOUT (50mm Universal Dropout)
120 www.unistrut.com.au
ACROFIL ACCESSORIES
BLIND END [AF(H)-BE(W)]
Standard finish is Galvabond Z275
Standard use per blind end is:
(2 pc) AF-KITCH3 (sold separately)
CABLE TRAYS
NOTES:
1. Always place nut on outside of tray
ACROFIL ACCESSORIES
AF50-BE500 0.29
AF50-BE600 0.32
AF50 Version Shown
Weight
Part (kg)
AF100-BE100 0.24
Blind End AF100-BE200 0.29
AF100-BE300 0.34
AF100-BE400 0.44
AF100-BE450 0.49
AF100-BE500 0.54
AF100-BE600 0.65
Application Weight
Part (kg)
Example
AF150-BE300 0.51
AF100 Version Shown AF150-BE400 0.64
AF150-BE600 0.95
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ACROFIL ACCESSORIES
LIGHTING BRACKET [AF-LIGHTB]
Standard finish is Galvabond Z275
Application Example
to lock tray
7mm x 21mm SLOTS
15
95
85
Lighting
7mm x 34mm SLOTS
92
Application Example
Junction 50
Box
122 www.unistrut.com.au
ACROFIL FITTINGS OVERVIEW
FITTINGS OVERVIEW
Fittings are typically fabricated on the job.
To determine the fitting hardware required to create a set of fittings, see the following pages
CABLE TRAYS
90 LONG RADIUS BEND 90 SHORT RADIUS BEND
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ACROFIL 90 LONG RADIUS BENDS
Cut Out 4 Sections
of Mesh as Shown
90 DEGREES BENDS - LONG RADIUS
Cut Out 4 Sections
1. CUT THE BOTTOM AND SIDE WIRES Advantages:
of Mesh as Shown Use as bonding jumper
To form 90 bends in the tray, cut out the number of sections
shown below based on the width of the tray used. Vertical support of standing sections
Cut Out 4 Sections Adjustable radius allowances
CABLE TRAYS
of Meshof Mesh
as Shown
as Shown (1) AF-TBAR1100 (1) AF-TBAR1100 406mm Inside Radius
AF50-150
(5 pcs) AF-KITCH3 305mm Inside Radius
AF50-100
Cut OutCut6Out
Sections (1) AF-TBAR1100
(5 pcs) AF-KITCH3 406mm Inside Radius
AF50-150
4 Sections
305mm Inside Radius
of Meshof Mesh
as Shown
as Shown (5 pcs) AF-KITCH3 AF50-200
305mm Inside Radius
(1) AF-TBAR1100 AF50-150
AF50-100
305mm Inside
Inside Radius
AF50-200 Radius
Cut Out 6 Sections (5 pcs) AF-KITCH3 406mm
305mm Inside Radius
of Mesh
CUT OUT as
Cut Out 6Shown
Sections
6 SECTIONS OF MESH AF50-200
AF50-150
of Mesh as Shown (1) AF-TBAR1100
(5 pcs) AF-KITCH3 (1) AF-TBAR1100 305mm Inside
305mm Inside Radius
Radius
Cut Out 6 Sections
of Mesh as Shown (7 pcs) AF-KITCH3 AF50-300
AF50-200
Cut Out
Cut 6
OutSections
6 Sections (1) AF-TBAR1100
432mm Inside Radius
305mm Inside Radius
of Mesh as Shown AF50-300
of Mesh as Shown (1) AF-TBAR1100 (7 pcs) AF-KITCH3 432mm Inside Radius
Cut Out 7 Sections (7 pcs) AF-KITCH3
AF50-300
Cut Out 6 Sections
of Mesh as Shown
of Mesh as Shown (1) AF-TBAR1100 (1) AF-TBAR1100 432mm Inside Radius
(7 pcs) AF-KITCH3(7 pcs) AF-KITCH3
Cut OutCut
of 7
Out 7 Sections
Sections
Mesh as Shown (1) AF-TBAR1100 AF50-300
of MeshCutas Shown
Out 7 Sections
(7 pcs) AF-KITCH3 432mm Inside Radius
CUT OUT 7 SECTIONS OF MESH AF50-400
of Mesh as Shown 457mm Inside Radius
Cut Out 7 Sections
Cut Out 7 Sections (1) AF-TBAR1100 (1) AF-TBAR1100
(7 pcs) AF-KITCH3 AF50-400
of Mesh as as
of Mesh Shown
Shown
(7 pcs) AF-KITCH3 457mm Inside Radius
(1) AF-TBAR1100 AF50-450
AF50-400
Cut Out 7 Sections (8 pcs) AF-KITCH3 457mm
457mm Inside
Inside Radius
Radius
of Mesh as Shown (1) AF-TBAR1100
(1) AF-TBAR1100 AF50-450
Cut Out 7 Sections (8 pcs) AF-KITCH3
(8pcs) AF-KITCH3 457mm Inside Radius
AF50-400
of Mesh as9Shown
Cut Out Sections (1) AF-TBAR1100 (1) AF-TBAR1100
457mm Inside Radius
AF50-450
of Mesh as Shown (8 pcs) AF-KITCH3 457mm Inside Radius
Cut Out 9 Sections
(8 pcs) AF-KITCH3
AF50-500
of Mesh as Shown AF50-450
Cut Out 9 Sections (1) AF-TBAR1100 (1) AF-TBAR1100 610mm Inside Radius
457mm Inside Radius
Cut Out 9 Sections (8 pcs) AF-KITCH3
of Meshof Mesh
as Shown
as Shown (8 pcs) AF-KITCH3 AF50-500
AF50-600
610mm Inside Radius
CUT OUT 9 SECTIONS OF MESH 610mm Inside Radius
Cut Out 9 Sections (1) AF-TBAR1100 AF50-500
AF50-600
Cut Out 9 Sections (10 pcs) AF-KITCH3 610mm Inside Radius
of Meshof Mesh
as Shown
as Shown 610mm Inside Radius
(1) AF-TBAR1100
(10 pcs) AF-KITCH3(1) AF-TBAR1100
AF50-600
Cut Out 9 Sections AF50-500
610mm Inside Radius
of Mesh as Shown (1) AF-TBAR1100 (8 pcs) AF-KITCH3 610mm Inside Radius
(10 pcs) AF-KITCH3
AF50-600
610mm Inside Radius
(1) AF-TBAR1100 (1) AF-TBAR1100
(10 pcs) AF-KITCH3
Cut Out 9 Sections (10 pcs) AF-KITCH3
of Mesh as Shown (1) AF-TBAR1100
(10 pcs) AF-KITCH3
(1) AF-TBAR1100
124 (10 pcs) AF-KITCH3 www.unistrut.com.au
ACROFIL 90 SHORT RADIUS BENDS
90 BENDS - FORMING INSTRUCTIONS
To form 90 bends in the tray, cut the wires shown in the 2. ASSEMBLE USING APPROPRIATE
color shaded area of the drawing which corresponds to the HARDWARE
width of the tray used.
AF-KITCH1
CABLE TRAYS
1. CUT THE BOTTOM AND SIDE WIRES
Bends can be formed easily on-site by cutting the bottom
and side wires. The shaded areas indicated should be cut
and removed. Then, simply bend ACROFIL cable tray to
form a 90 angle and you are ready to install. Make sure you
use the appropriate hardware.
100mm 64mm
100mm 64mm
AF-KITCH1
AF-KITCH1
200mm 300mm
127mm 127mm
100mm 100mm
AF-KITCH1
AF-KITCH1
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ACROFIL 90 SHORT RADIUS BENDS
90 BENDS - CUTTING DIAGRAMS
400MM 127mm
100mm
CABLE TRAYS
AF-KITCH1
ACROFIL FITTINGS OVERVIEW
450MM 127mm
100mm
AF-KITCH1
500MM 127mm
100mm
AF-KITCH1
127mm
600MM 100mm
AF-KITCH1
126 www.unistrut.com.au
ACROFIL CROSS & TEE FITTINGS
STANDARD TEE
Standard use per tee is:
(2 pc) AF-TBAR550 or (1 pc) AF-TBAR1100 cut in half AF-KITCH3
(8 pc) AF-KITCH3
NOTE: Always place nut on outside of tray
CABLE TRAYS
To form a tee, cut the wires marked in blue.
CROSS
Standard use per cross is:
(4 pc) AF-TBAR550 or (2 pc) AF-TBAR1100 cut in half AF-KITCH3
(16 pc) AF-KITCH3
NOTE: Always place nut on outside of tray
AF-TBAR1100
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ACROFIL REDUCER, OFFSET FITTINGS & RISER
REDUCER OFFSET
Standard use per reducer is: Standard use per offset is:
(2 pc) AF-TBAR1100 (2 pc) AF-TBAR1100
(8 pc) AF-KITCH3 (8 pc) AF-KITCH3
(1 pc) AF-KITCH2 (1 pc) AF-KITCH2
CABLE TRAYS
AF-TBAR1100
AF-KITCH3
ACROFIL FITTINGS OVERVIEW
AF-TBAR1100 AF-TBAR1100
AF-KITCH2 AF-KITCH3 AF-KITCH2
RISER
Risers and drops can be created to avoid different obstacles in
the job path. Simply cut out the required number of side mesh
sections and bend a vertical riser or drop to fit the application.
128 www.unistrut.com.au
ACROFIL GROUNDING
GROUNDING
Unistrut recommends use of a separate ground
Application Example
wire for equipment grounding.
Any non-conductive coating to ACROFIL Straights
must be removed by the contractor/end-user to 2 pcs of AF-GCLIP
CABLE TRAYS
maintain electrical continuity. 2 pcs of AF-EG-CBN
Straight Sections
The grounding of two straight sections requires AF-EG-CBN
the use of
(2) AF-GCLIPs and
(2) AF-EG-CBNs.
These items consist of grounding clips and the
appropriate hardware, for connecting to the trays.
One clip should be placed on both sides of the See pg. 111
tray, attached at the self-splicing bar.
Fittings Fittings
Grounding of fittings requires special attention. AF-TBAR1100 and
Typically fittings are fabricated in the field by AF-KITCH3s
cutting straight sections, thus altering the cross
Application Example
sectional area of the tray. A bonding jumper,
and or a AF-TBAR1100 Splice, along with the
ACROFIL GROUNDING
appropriate hardware must be used on either side
of the fitting to ensure electrical continuity.
Application Example
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ACROFIL HARDWARE
TRAY CLIPS (SEE PAGE 107 FOR CONNECTOR KITS)
Standard finish is Zinc Plated
AF-SCLIP 0.09 10
AF-WCLIP 0.14 10
AF-BCLIP 0.42 10
AF-WCLIP AF-BCLIP
AF-SCLIP
AF-BCLIP
AF-BCLIP used as a hold-down clip
Application Example
ACROFIL HARDWARE
130 www.unistrut.com.au
ACROFIL SPECIFICATION
1.0 ACCEPTABLE MANUFACTURES
Provide ACROFIL Wire Basket type of cable management system as manufactured by Unistrut or engineered approved equal.
All cable trays shall be installed in a neat uniform fashion.Installing contractor shall field modify tray system to accommodate the exact
routing requirements.
2.0 MATERIAL/FINISHES
CABLE TRAYS
Wire basket tray to be fabricated from high strength steel wires.
2.1 Acceptable finishes
2.1.a Standard Finish
Zinc Plated Steel in accordance with AS 1789
2.1.b Other Finishes
Hot Dipped Galvanised Steel in accordance with
AS/NZS 4680
Pregalvanised Galvabond AS 1397 with a coating class of Z275.
SS AISI 316L stainless steel.
ACROFIL SPECIFICATIONS
3.1 Length
Straight sections shall be supplied in 3m lengths.
3.2 Width
Widths shall be 50, 100, 150, 200, 300, 400, 450, 500, or 600 as called out on drawings. (mm)
3.3 - Load depths
The load depths shall include 50mm & 100mm as required.
4.0 SPLICES
All straight sections shall be supplied with pre-installed, auto-locking, splices plates, where possible, as per Unistrut ACROFIL.
Trays design shall allow for a snap together type connection and shall require no nut and bolt assembly.
5.0 FITTINGS
All fittings shall be fabricated in the field as required,
per manufacturers recommendations. Radius of the fittings shall be based on the minimum bending radius of the cables being
installed.
6.0 ACCESSORIES
Accessories such as blind ends, dropouts, and barriers, etc... shall be installed as specified on drawings.
7.0 SUPPORTS
Supports shall include, but are not limited to, center type, trapeze type, wall supports, and floor supports.
7.1 Auto Locking
All supports shall be supplied with an Auto locking feature, requiring no special tools for attachment of the trays.
7.2 Finish
All supports, including threaded rod and associated hardware shall be zinc plated coated to AS 1789.
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METAL CABLE DUCT
Unistrut Cable Duct range is made from sturdy 0.8mm pre OUTSIDE
RISER
galvanised steel. Available in a range of sizes all with screw
down covers and 2400mm in length the straight runs come EQUAL
with built in joining hardware. TEE
Also available in the range are standard risers, tees, elbows
METAL CABLE DUCT
and crosses, all with screw down covers. All products can
be made to order in special paint finishes. Special order or ELBOW
custom products are non-refundable and non-returnable. EQUAL
CROSS
INSIDE
RISER
CONNECTOR
END CAP
STRAIGHT
W
H
132 www.unistrut.com.au
METAL CABLE DUCT
CABLE DUCT INSIDE RISER
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CABLE CLEATS PICTORIAL INDEX
FAULT RATED CLEATS
Cable Cleats/Trefoil & Single Cleat are designed to support and retain cables within a cable tray system in various conditions. The main
function is to secure cables and prevent damage in short circuit conditions, Cable Cleats need to be tested under these conditions.
Unistrut now have a range available that are tested to world standards. Unistrut Cable Cleats are tested and comply to IEC 61914
the TC and SC range of Trefoil cleats for 13mm to 128mm and single cleats 13mm to 150mm in market demanded design.
CABLE CLEATS
INSTALLATION NOTES
The cleats should be installed properly to secure the cables. Every cleat should be restrained to the tray, the bend radius should be 8-12
times the cable diameter. The cleats should always be installed at the beginning, middle and end of the bend. The distance of the cleats at
the bend should be no more than 300mm.
HOW TO SELECT THE CORRECT CLEAT
1. Know the cable
What type of cable is being used, single or multi-conductor?
Outer diameter of the cable?
What is the arrangement of the cablesingle or Trefoil?
If an earth cable is installed, know the diameter.
2. Know the system
What is the available short circuit current (RMS or Peak)?
What type and brand of cable support system is being used?
TF SERIES TREFOIL [ZP] QF SERIES QUADFOIL [ZP] CONDUIT CLAMP AND KS2026-1 SERIES KS2026-2 SERIES
SHEATHED CABLE CLAMP SINGLE CABLE CLAMP DOUBLE CABLE CLAMP
PG. 138 PG. 138 PG. 138 & 139 PG. 139 PG. 139
134 www.unistrut.com.au
UNICLEATS - FAULT RATED CLEATS
FAULT RATED CLEATS
PERFORMANCE OF THE CABLE CLEATS
CABLE CLEATS
230ka at 300mm spacing
at 300mm spacing
FAULT RATED
SINGLE CONDUCTOR SHORT CIRCUIT WITHSTAND TABLE
mm In IP peak (KA)
225 8.8589 179 187 194 203 209 216 220 229 234 240 246 250 255 261 266 271 276 281 286 291
300 11.81 155 163 168 174 181 187 192 198 203 209 214 215 220 225 230 235 239 244 248 252
450 17.72 128 133 137 144 148 152 157 161 165 170 174 178 180 184 189 192 195 199 202 206
600 23.62 110 115 119 124 128 132 135 139 143 148 150 153 156 160 163 166 169 172 175 178
675 26.57 104 108 113 117 121 124 128 132 135 139 143 147 147 150 154 156 159 162 165 168
900 35.43 89 93 97 102 105 108 110 115 117 121 124 127 128 130 133 135 138 140 143 145
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UNICLEATS FAULT RATED CLEATS
UNICLEAT TREFOIL CABLE CLEAT
Cable Range Height of Cleat H Width of Cleat W Weight of Cleat
Part Number mm mm mm kg/100
CABLE CLEATS
TC-1323SS 13-23 73 68 34
TC-2125SS 21-25 75 72 41
TC-2329SS 23-29 80 79 44
TC-2733SS 27-33 84 85 45
TC-3238SS 32-38 92 96 46
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UNICLEATS FAULT RATED CLEATS
UNICLEAT SINGLE CABLE CLEAT
Cable Range Height of Cleat H Width of Cleat W Weight of Cleat
Part Number mm mm mm kg/100
CABLE CLEATS
SC-2832SS 28-32 60 57 25
SC-3640SS 36-40 67 64 30
SC-3842SS 38-42 69 65 31
SC-5054SS 50-54 78 78 38
SC-5256SS 52-56 79 80 40
FAULT RATED
SC-5660SS 56-60 81 85 42.5
SC-6064SS 60-64 85 88 45
SC-6266SS 62-66 87 90 46
SC-6468SS 64-68 89 91 47
SC-6872SS 68-72 92 94 49
SC-7074SS 70-74 95 97 50
SC-7276SS 72-76 97 99 51
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UNICLEATS - NON FAULTED RATED CLEATS RANGE
TF SERIES - TREFOIL [ZP]
Specifically designed for fixing directly to Unistrut
channels.
CABLE CLEATS
22 96 50 QF22
24 100 54 QF24 A
27 106 60 QF27
ble
30 112 66 QF30 Ca ia.
D
33 118 72 QF33 B 5 nom. gap
37 126 80 QF37
41 134 88 QF41
45 142 96 QF45 Dimple and 9.5 dia.
40 x 3 strip hole for screw fixing
to Unistrut channel.
Specifically designed for fixing directly Slotted hex head
to Unistrut channels. screws included
CONDUIT CLAMP
Conduit Nom. Conduit Actual Mass
Part No Size Size Kg/100
P2027 16 15.8 4.5
P2028 20 19.8 5.0
P2030 25 24.8 6.4
P2032 32 31.8 7.3
Slotted hex head screw
P2034 40 39.8 8.2
and nut included
P2037 50 49.8 12.7
P2042 63 62.8 15.9
P2046 65 75.3 18.6
P2050 80 88.9 21.3
P2058 100 114.3 30.4
P2070-62 150 160.2 44.5
138 www.unistrut.com.au
UNICLEATS - NON FAULTED RATED CLEATS RANGE
SHEATHED CABLE CLAMP
Sheathed Cable Sheathed Cable
Part No Mass Kg/100 Part No. Mass Kg/100
O.D O.D
P2024 8 3.6 P2038 51 14.1
CABLE CLEATS
P2025 11 3.6 P2039 54 14.5
P2026 14 4.1 P2040 57 15.0
P2027 17 4.5 P2041 60 15.4
P2028 19 5.0 P2042 64 15.9
P2029 22 5.4 P2043 67 16.8
P2030 25 6.4 P2044 70 17.2
P2031 29 6.8 P2046 76 18.6
P2032 32 7.3 P2047 79 19.5
P2033 35 7.7 P2048 83 20.4
P2034 38 8.2 P2049 86 20.9
P2035 43 8.6 P2052 95 26.3 Slotted hex head screw
P2036 44 10.6 P2055 105 28.1 and nut included
P2037 49 12.7
NON-FAULT RATED
Part No. Cable Dia. Dim. A Dim. B Mass Kg/100
KS2026-1 13 16 50 5.1
KS2028-1 19 22 58 6.2
Root Nut
KS2030-1 25 29 66 6.8
KS2032-1 32 35 71 8.0 B
KS2034-1 38 44 78 14.1
KS2036-1 44 51 86 16.0
KS2038-1 51 57 92 17.2 Bottom Saddle A
KS2040-1 57 64 98 19.0
KS2042-1 64 70 105 20.8
KS2044-1 70 76 113 22.8
NOTE: Bottom Saddle if required can be ordered separately
KS2046-1 76 83 122 24.0
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SPRINKLER AND PIPE SUPPORT - PICTORIAL INDEX
SPRINKLER & PIPE SUPPORTS
PIPE SUPPORTS
The Unistrut pipe support systems covers an extensive range of hangers, pipe clips, pipe clamps ferrules and cushioning, hanger
fittings, beam clamps, beam attachments, and support brackets. The range covers from small bore tubing through to pipes in excess of
600mm diameter.
PG. 145 PG. 145 PG. 146 PG. 146 & 147 PG. 147 PG. 148 PG. 148
P2600 CUSH-A-CLAMP
UNI-CUSHION
140 www.unistrut.com.au
SPRINKLER AND PIPE SUPPORT - PICTORIAL INDEX
PG. 158 PG. 158 PG. 158 PG. 158 PG. 159 PG. 159 PG. 159
FL
BEAM CLAMP [ZP]
PG. 161
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SPRINKLER PIPE SUPPORTS ANGLE & U BRACKETS
SPRINKLER & PIPE SUPPORTS
30 30
105
30 30
38 M12 rod
Part No Material
F12000 65 x 65 x 6 x 60 0.30 25
14 hole
45
Typical Application
24
3 min. 20
15
Typical Application
142 www.unistrut.com.au
SPRINKLER PIPE SUPPORTS SLOTTED ANGLES
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SPRINKLER PIPE SUPPORTS CLIPS AND SADDLES
SPRINKLER & PIPE SUPPORTS
W x T - Material
NOTE: The clip detail is for
width x thickness
pipework to be erected hard
SPRINKLER PIPE SUPPORTS
W x T - Material
H1 width x thickness
8 holes
16
Typical 19
Application Standard finish: Zinc Plated
D
19
W x T - Material
width x thickness
C
M6 Fastener
144 www.unistrut.com.au
SPRINKLER PIPE SUPPORTS BEAM CLAMPS
12 dia. 60
A
13 Hole
L 45
M12 U bolt
Hex Nut included 13 Hole
12
60
L
Beam width
Beam
Beam clamp
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SPRINKLER PIPE SUPPORTS BEAM CLAMPS
A
SPRINKLER & PIPE SUPPORTS
11 Holes
F24000 LIGHT DUTY HOOK BOLT F22000 LIGHT DUTY BEAM CLAMP
Standard Finish: Zinc Plated Standard Finish: Hot Dipped Galvanised
6.5 centres Material: 32 x 5 Strip
43 on F25095
81 on F25135
A
10 dia. 60
11 Hole
45
L
M12 U bolt 11 Hole
Hex Nut included
10
60
SPRINKLER PIPE SUPPORTS
TYPICAL APPLICATION
Beam width
Beam
Beam clamp
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SPRINKLER PIPE SUPPORTS ANGLE IRON CLAMPS
11 Holes
F24000 LIGHT DUTY HOOK BOLT F25000 ANGLE IRON CLAMP PLATE
Standard Finish: Zinc Plated Standard Finish: Hot Dipped Galvanised
Material: 32 x 3 Strip
6.5 centres
43 on F25095
81 on F25135
A
10 dia. 60 11 dia.
Holes
L
6.5 centres
43 on F25095
81 on F25135
10 dia.
60
Hex Nut included
L
TYPICAL APPLICATION
Vertical leg
M10 U bolt
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SPRINKLER PIPE SUPPORTS PIPE BEAM CLAMP
SPRINKLER & PIPE SUPPORTS
Note:
Standard Finish: Zinc Plated 45
Material: 110 x 5 22 To be used with U bolts
Mass: 0.29kg
F4000 Pipe
beam clamp
U Bolt
SPRINKLER PIPE SUPPORTS
F41000 U BOLTS
Part No Finish Size Description
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PIPE SUPPORTS LIGHT DUTY
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PIPE SUPPORTS LIGHT DUTY
SPRINKLER & PIPE SUPPORTS
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PIPE SUPPORTS LIGHT DUTY
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PIPE SUPPORTS LIGHT DUTY
SPRINKLER & PIPE SUPPORTS
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PIPE SUPPORTS LIGHT DUTY
010T014 5/8 1/2 15.7 26.9 39.1 11.7 6.4 Controlled Squeeze
Shoulder Bolt
012T016 3/4 5/8 19.1 30.5 42.7 13.2 6.4
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PIPE SUPPORTS MEDIUM DUTY
SPRINKLER & PIPE SUPPORTS
UN14 U BOLTS
H H1 C
Part No D mm mm mm
UN14-021 21 65 50 10 0.09
UN14-027 27 77 50 10 0.10
UN14-034 34 85 50 10 0.12
UN14-043 43 93 50 10 0.13 C D
UN14-048 48 100 50 10 0.14
UN14-051 51 103 50 10 0.14
UN14-060 60 110 50 10 0.16 2 Hex
UN14-076 76 127 50 12 0.28 H1 Nuts
UN14-089 89 140 50 12 0.30 included
UN14-102 102 152 50 12 0.35
UN14-114 114 165 50 12 0.38 H
UN14-140 140 190 50 12 0.40
PIPE SUPPORTS - MEDIUM DUTY
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PIPE SUPPORTS MEDIUM DUTY
UN18-203 203 297 257 167 18 40x6 4.51kN 1.69 All sizes have a 14mm dia. hole to suit M12 x 45 bolts.
Nuts and bolts included.
UN18-219 219 313 273 175 18 40x6 4.51kN 1.78
UN18-230 230 324 284 181 18 40x6 4.51kN 1.84 Safety Factor: 2.5
Standard Finish: Galvanised
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PIPE SUPPORTS MEDIUM DUTY
SPRINKLER & PIPE SUPPORTS
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PIPE SUPPORTS HEAVY DUTY AND ACCESSORIES
UN37 SPHERICAL WASHER FOR UN38 [MI] UN38 SWIVEL CAGE [HG]
E holes D C
33 40
Part No R UN37 Series
C UN38
A Spherical
UN37-06 08 0.10 100 D Washer Swivel
W x T - Material Cage
UN37-10 12 0.09 100 width x thickness
UN37-12 14 0.09 100 R hole chamfered Typical Application
UN37-16 18 0.07 50
R Hole 120o x 3 deep max
Part No A C D E R WxT
UN38-06 65 31 12 10 08 25x5 0.20 25
UN38-10 65 31 12 10 12 25x5 0.20 25
UN38-12 65 47 20 14 14 40x6 0.35 20
UN38-16 100 47 20 14 18 50x6 0.52 10
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PIPE SUPPORTS ACCESSORIES AND BEAM ATTACHMENTS
SPRINKLER & PIPE SUPPORTS
R hole W x T - Material
width x thickness
PIPE SUPPORTS ACCESSORIES
Typical Applications
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PIPE SUPPORTS ACCESSORIES AND BEAM ATTACHMENTS
W x T - Material
width x thickness
LOAD
8 Holes
Typical Application
Hole Pitch 19
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PIPE SUPPORTS ACCESSORIES AND BEAM ATTACHMENTS
SPRINKLER & PIPE SUPPORTS
Fmax - 6.9 kN
PIPE SUPPORTS ACCESSORIES
HAD06 M6 X 25 ZP 0.7
Av
te bl
HAD08 M8 X 30 ZP 1.2
at on
e
25
12
18
3 89
25
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PIPE SUPPORTS ACCESSORIES AND BEAM ATTACHMENTS
7 x 10 Slot
(typical)
A
A B A B
Other finishes available. Made to order and minimum order quantities may apply.
T1
V
T2
W U
X
Y
FMax T1 T2 T U V W X Y Z
Part No. Kn Nm Nm mm mm mm mm mm mm mm
FL210D 2.4 8 22 45 40 22 19 22 11 10 50
FL312D 3.1 8 22 50 46 25 23 28 13 10 50
FL412D 3.1 8 22 53 51 26 28 27 13 10 50
The simplest, quickest and most cost-effective method of suspending building services from steel beams and suitable for use
with parallel or tapered flange beams, the FL can be supplied with the back hole drilled to accept threaded rod. The FL uses a
grade 8.8 cup point setscrew to provide a maximum bite into steelwork and maximum load performance.
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PIPE WEIGHTS
SPRINKLER & PIPE SUPPORTS
COPPER TUBE PRESSURE PIPE ANSI SCH 80 PRESSURE PIPE ANSI SCH 40
- API XS (UP TO 200 NS) - API STD. WT. (UP TO 250 NS)
Mass of Pipe Mass of Pipe
Nom. Actual Size filled with
Mass of Pipe Mass
Size O.D. Kg/m of Pipe Mass of Pipe Mass of Pipe
water kg/m Nom. Actual Size Nom. Actual Size
filled with filled with
Size O.D x Wall. Kg/m Size O.D. x Wall Kg/m
15 12.7 x 0.9 0.30 0.39 water kg/m water kg/m
18 15.9 x 1.0 0.43 0.58 8 13.7 x 3.02 0.80 0.85 8 13.7 x 2.24 0.63 0.69
20 19.1 x 1.0 0.52 0.75 10 17.1 x 3.20 1.10 1.19 10 17.1 x 2.31 0.90 1.00
25 25.4 x 1.2 0.83 1.25 15 21.3 x 3.73 1.62 1.77 15 21.3 x 2.77 1.27 1.30
32 31.8 x 1.2 1.05 1.72 20 26.7 x 3.91 2.20 2.47 20 26.7 x 2.87 1.68 2.00
40 38.1 x 1.2 1.27 2.27 25 33.4 x 4.55 3.24 3.69 25 33.4 x 3.38 2.50 3.06
45 44.5 x 1.2 1.48 2.87 32 42.1 x 4.85 4.47 5.20 32 42.1 x 3.56 3.38 4.35
50 50.8 x 1.2 1.70 3.57 40 48.2 x 5.10 5.41 6.55 40 48.2 x 3.68 4.05 5.37
65 63.5 x 1.2 2.14 5.07 50 60.3 x 5.54 7.50 9.40 50 60.3 x 3.91 5.44 7.50
80 76.2 x 1.6 3.42 7.60 65 73.0 x 7.01 11.41 14.14 65 73.0 x 5.16 8.63 11.71
90 88.9 x 1.6 4.00 9.76 80 88.9 x 7.62 15.27 19.40 80 88.9 x 5.49 11.29 15.90
100 101.6 x 1.6 4.58 12.18 90 101.6 x 8.10 18.63 24.36 90 101.6 x 5.74 13.50 19.80
125 127.0 x 1.6 5.74 17.77 100 114.3 x 8.56 22.32 29.73 100 114.3 x 6.02 16.07 24.28
150 152.4 x 2.0 8.58 25.86 125 141.3 x 9.53 30.97 42.69 125 141.3 x 6.55 21.77 34.69
175 177.8 x 2.0 10.03 33.74 150 168.3 x 11.00 42.56 59.38 150 168.3 x 7.11 28.26 46.80
200 203.2 x 2.0 11.48 42.63 200 219.1 x 12.70 64.50 93.90 200 219.1 x 8.18 42.55 74.61
250 273.1 x 15.09 95.80 142.10 250 273.0 x 9.27 60.20 110.90
300 323.8 x 17.49 131.80 197.30 300 323.8 x 10.31 75.90 151.90
350 355.6 x 19.05 159.20 235.40 350 355.6 x 11.10 93.70 180.70
400 406.4 x 21.44 203.90 306.60 400 406.4 x 12.70 123.50 237.30
450 457.2 x 23.88 254.55 386.20 450 457.2 x 14.27 156.20 300.80
PIPE WEIGHTS
500 508.0 x 26.19 311.17 473.80 500 508.0 x 15.10 183.00 361.80
600 609.6 x 30.96 442.08 677.40 600 609.6 x 17.48 254.50 513..70
GALVANISED PIPE PVC PRESSURE PIPE - CLASS 12 PVC PRESSURE PIPE - CLASS 6
Mass of Pipe
Mass of Pipe Mass of Pipe Mass of Mass of Pipe
Nom. Size Actual Size Nom. Actual Size Nom. Actual Size Mass of Pipe filled with
filled with Pipe filled with water
N.B. Med. O.D. x Wall Kg/m Size O.D. x Wall Size O.D. x Wall Kg/m water
water kg/m Kg/m kg/m
kg/m
8 13.5 x 2.3 0.68 0.74 15 21.2 x 1.5 0.14 0.40 40 48.1 x 1.6 0.30 1.88
10 17.2 x 2.3 0.89 1.01 20 26.6 x 1.6 0.20 0.63 50 60.2 x 1.8 0.50 3.02
15 21.3 x 2.6 1.27 1.47 25 33.4 x 1.9 0.30 0.99 65 75.2 x 2.2 0.70 4.64
20 26.9 x 2.6 1.65 2.02 32 42.2 x 2.4 0.40 1.50 80 88.7 x 2.6 1.00 6.48
25 33.7 x 3.2 2.52 3.11 40 48.1 x 2.8 0.60 2.02 100 114.1 x 3.3 1.60 10.68
32 42.4 x 3.2 3.24 4.26 50 60.2 x 3.4 0.90 3.14 125 140.0 x 4.0 2.50 16.18
40 48.3 x 3.2 3.73 5.11 65 75.2 x 4.2 1.40 4.90 150 160.0 x 4.5 3.20 21.11
50 60.3 x 3.6 5.24 7.46 80 88.7 x 5.0 1.90 6.76 200 225.0 x 5.8 5.70 41.47
65 76.1 x 3.6 6.69 10.42 100 114.1 x 6.3 3.10 11.19
80 88.9 x 4.0 8.68 13.82 125 140.0 x 7.7 4.60 16.79
100 114.3 x 4.5 12.4 21.11 150 160.0 x 8.8 6.10 22.03
125 139.7 x 4.9 16.5 29.75 200 225.0 x 11.1 10.80 34.10
150 165.1 x 4.9 19.6 38.55
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PART NUMBER INDEX
Part No. Page Part No. Page Part No. Page Part No. Page
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PART NUMBER INDEX
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PART NUMBER INDEX
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PART NUMBER INDEX
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PART NUMBER INDEX
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PART NUMBER INDEX
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PART NUMBER INDEX
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PART NUMBER INDEX
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PART NUMBER INDEX
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PART NUMBER INDEX
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KEYWORD INDEX
Keyword Page Keyword Page
KEYWORD INDEX
20B Splice Plate 73 Cantilever Heavy 116
20C Splice Plate 73, 87 Cantilever Medium 116
90 Bends - Cutting Diagrams 125-126 Cast Iron Pipes - Class K9 162
90 Bends - Forming Instructions 125 Ceiling Clip 115
90 Long Radius Bend 124 Centre Hold Down Clamp 96, 98, 100
90 Short Radius Bend 125 Clevis Hanger 159
Accessory Assembly 106 Combination Struts 19-21
Accessory Covers 76, 89 Concrete Inserts 29-31
Acrofil Assembly 106 Conduit Clamp 138
Acrofil Overview 104 Conduit End Connector 46
Acfrofil Specification 131 Conduit Hanger Fitting 46
Acrofil System 105-109 Cone Point Set Screw 34
Adjustable Brace Fittings 42 Connector Hardware 111-112
Adjustable Riser 69 Connector Hardware Overview 111
Adjustable Riser - AL 84 Connector Kit 111-112
AF-Bclip 130 Copper Tube 162
AF-Splice 110 Countersunk Head Screw 34, 48
Aluminium Closure Strip 22 Covers 75-77, 88-90, 120
Aluminium Strut 23 Cover Straps 77, 90
Angle Bracket 142 Cross 68, 127
Angle Iron Clamp Plate 147 CUSH-A-CLAMP 153
Back-to-Back Channel Pendant 118 Custom Made Tray Examples 109
Beam and Column Loads 9, 24-28 Cutting Tool 123
Beam Clamps 43-44, 161 Design Load Data - Typical Strut Connection 52
Beam Clip 159 Divider Strip 73, 74, 86-87
Beams Fixed at Both Ends 51 Double Cable Clamp 139
Beams Fixed One End, Supported at Other 51 Double Rod Reinforced Tray 107
Bend and Intersection Bars 110 Drop In Anchor 34, 160
Blind End 121 Drop Out 120
Bracket 119 Drop Rod Clip 114
Built In Splice 87 Dynabolts 160
Cable Duct Elbow 132 Earth Kit 77, 90
Cable Duct End Cap 133 Electrical Box Bracket 122
Cable Duct Equal Cross 133 Engineering Data (Beam Formulae) 51
Cable Duct Equal Tee 132 Engineering Data (Bearing and Design Load) 50
Cable Duct Inside Riser 133 Engineering Data (Conversion Factors) 52
Cable Duct Outside Riser 133 Engineering Data - Load Chart 55-56
Cable Duct Straight Length 132 Engineering Data (Slip and Pullout) 49
Cable Ladder Cover Fixings 76, 89 Expansion Hold Down Bracket 86
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KEYWORD INDEX
Keyword Page Keyword Page
Fast Clip 304SS 130 Hook Bolt and Wing Nut 77, 90
Fasteners 74, 87 How To Use Load Tables 52-53
Fault Rated Cleats 135 Interface Spacer 86
Flat Bend 90 68 Internal Riser 90 69
Flat Bend 90 - AL 83 Internal Riser 90 - AL 84
Flat Covers 75, 88 Joiner Fittings 47-48
Flat Cross - AL 83 Joint Cover 30
Flat Plate Fitting 50 Lighting Bracket 122
Fixture Hanging Fitting 46 Light Duty Beam Clamp 146
Fixture Stud Nut 33, 48 Light Duty Deep Saddle 144
Flat Washers 34 Light Duty Hook Bolt 146-147
Fluorescent Fixture - Support Applications 47 Light Duty One-Piece Pipe Clamps 149
Fittings - 90 Angle 36-37 Light Duty Pear Hanger 149
Fittings - Angular 37 Light Duty Pipe Clamps 150
Fittings - Electricals 46 Light Duty Pipe Saddle Clamps 144
Fittings - Flat Plate 35-36 Light Duty Single Bolt Strut Clamp 151
Fittings - Fluorescent 48 Light Duty Twist Clip 142
Fittings Overview 123 Light Duty Two Piece Pipe Clamps 150-151
Fittings - Post Bases 39 Link Plate 96, 98, 100, 159
Fittings - 'U' Shaped 39 Machine Thread Rod 158
Fittings - Wing Shape 38-39 Medium Duty Saddle Clamp 154
Fittings 'Z' Shaped 37-38 Medium Duty Three Bolt Pipe Clamp 156
Galvanised Pipe 162 Medium Duty Two-Piece Pipe Clamp 155
Grounding 129 Medium Duty Vertical Pipe Clamp 156
Grounding Clamp/Spilt Bolt 129 Metal Cable Duct 132
Grounding Clip 129 NEMA 12 Aluminium Cable Ladder 57, 79
Gusset 96, 98, 100 NEMA 12B Steel Cable Ladder 57, 64
Hanger 117 NEMA 16 Aluminium Cable Ladder 57, 80
Hanger Strap 159 NEMA 16A Steel Cable Ladder 57. 65
Hanging Bracket 119 NEMA 20 Aluminium Cable Ladder 57, 81
Hardware 96, 98, 100 NEMA 20B Steel Cable Ladder 57, 66
HDG Clamps 77 NEMA 20C Aluminium Cable Ladder 57, 82
Heavy Duty Beam Clamp 145 NEMA 20C Steel Cable Ladder 57, 67
Heavy Duty Hook Bolt 145 NEMA Aluminium Cable Ladder Fasteners 87
Heavy Duty Insert 30 NEMA Cable Ladder - Accessories Supports 91
Heavy Duty Saddle Clamp 157 NEMA Cable Ladder - Aluminium 78
Heavy Duty Two-Piece Pipe Clamp 157 NEMA Cable Ladder - General Information 58-60
Hex Head Set Screws 34 NEMA Cable Ladder - Steel 63
Hexagon Nuts 34 NEMA Steel Cable Ladder - Fasteners 74
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KEYWORD INDEX
Keyword Page Keyword Page
KEYWORD INDEX
Offset Reducer RH 70 Spherical Washer 157
Offset Reducer RH - AL 85 Splice Fitting 47
Pan Head Screws 34 Splice Plates 72, 74, 86, 96, 98, 100
Peaked Covers 75. 88 Spring Washers 34
Pendant 115 Square Washer 158
Pipe Beam Clamp 148 SS Clips 77, 90
Pipe Supports 152 Stainless 316 Strut 23
Plastic Closure Strip 22 Standard Covers 75, 88
Pressure Pipe - ANSI Sch 40 - API Std. Wt. (up to 200 NS) 162 Standard Tee 127
Pressure Pipe - ANSI Sch 80 - API XS (up to 200 NS) 162 Straight Reducer 71
Purlin Clamp 142, 160 Straight Reducer - AL 85
PVC Pressure Pipe - Class 6 162 Strut End Caps 22
PVC Pressure Pipe - Class 12 162 Strut - General Engineering Data 9
QF Series Quadfoil 138 Strut - General Specifications 8
Radius Plate 96, 98, 100 Strut Nuts 32
Reducer 128 Strut Nuts with Springs 32
Reducer Splice 71, 86 Strut Nuts without Springs 33
Rigid Hold Down Bracket 86 Strut - Special Metals 23
Risers 128 Stud Bolt 33
Riteway Bend 103 Stud Nut 32
Riteway Cross 103 Support Bracket Medium 113
Riteway External Riser 103 Swivel Cage 157
Riteway Internal Riser 103 Swivel Nut 43
Riteway Tee 103 TB - Light Duty Trapeze Bracket 101
Riteway Tray 102 Tee 68
Rod Couplers 34 Tee - AL 83
Rod Hanger Mountain Plate 161 TF Series - Trefoil 138
Safe Bearing Loads 50 Tray Clips 130
Self Splicing Accessories 74, 87 Tray Dividers 120
Self-Splicing Straight Lengths 106 Triple Rod Reinforced Tray 108
Shakeproof Lock Washers 34 Trolley Assemblies 45
Sheathed Cable Clamp 139 Trolley Support 45
Simple Beams 51 Trunking Nuts 48
Single Cable Clamp 139 Turnbuckles 158
Single Channel Pendant 118 U Bolts 148, 154
Slip and Pullout Performance - Aluminium Load Data 49 U Bracket 142
Slip and Pullout Performance - Stainless Steel 49 UNI-CUSHION and Cutting Guide 152
Slip and Pullout Performance - Zinc Plated 49 Unicleats 135-139
Slotted Angle 143 Unicleat Single Cable Cleat 137
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KEYWORD INDEX
Keyword Page
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www.unistrut.com.au
NEW SOUTH WALES ATKORE AUSTRALIAN HEAD OFFICE
Unit 5, 34-38 Anzac Avenue NATIONAL DISTRIBUTION CENTRE
Smeaton Grange NSW 2567 Unit 5, 34-38 Anzac Avenue,
Smeaton Grange NSW 2567
VICTORIA
567 Somerville Road ATKORE INTERNATIONAL
Sunshine West VIC 3020
16100 South Lathrop Avenue
WESTERN AUSTRALIA Harvey, IL 60426
51 Westchester Road USA
Malaga WA 6090
UNISTRUT PHONE 1300 725 877
SOUTH AUSTRALIA UNISTRUT FAX 1300 112 300
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