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POLYCAB
Connection Zindagi Ka
Automation is everywhere... so are we with our
Instrumentation, Con’ msde) ar-| mer 1e)|-13®
POLYCAB
Connection Zindagi Ka
a T
BAU aaa Tle
TEL eS Lat) A (e\:)
Polycab an ISO 9001:2008, ISO 14001:2004, OHSAS ‘Betwoon its facilities in Daman Halo (Vadodara,
18001:2007 company is India's no, 1 Cables & Wires "Nashik and Roorkee the company has 35 milion
Company with a glorious track record of over four ‘square fet of manufacturing space.
iecadis. Cur manufacturing facies at Hall (Vadodara),
Daman, Nashik & Roorkee in ina, adcrasses to the Potyeab manufactures enough cables each year to
specie needs with state-of-the-art machinery and crcunnarionts the earth reo and aha tines aed
technology ‘enough wire to go tothe moon and come back four
times
Polycab's tumover has crossed % 6000 crores
(US$ 800 milion) in the fiscal year 2014-15 and is
‘projected to cross ® 6000 crores (USS 1 bili) in fiscal Polycab has increased its turnover 100 times
year 2015-2016. in sixteen years,
Polycab derives it strength from its customers and those ‘Ofer aod Auta ised GestbUars befvos a aca
boing in sectors like Utilities, Power Generation, Cen
Transmission & Distribution, Petroleum & Oil Refineries,
OEMs, EPC contractors, Steel & Metal, Cement,
Chemical, Atomic Energy, Nuclear Plants, as wall as
Government partners like BSNL, Raivways and Private
Telecom Operators ike Reliance, Vodafone, Airtel, Arce,
Tata, deaandmany more,
Polycab offers a variety of services:
* Commercially reasonable prices
+ Reliable consistent quality
* Product development as permarket
‘A target stocking policy
* Technical support for application©
POLYCAG
Conneetion Zindagi Ka
Chairman’s Message
The journey of over four decades would not have been as exciting and fuffling without the
unconditional support of all our customers & our sales partners, | would lke to express our deep
gratitude to you, as you have made Polycab one of the outstanding companies in our industry.
Despite our rapid growth and elevation to the leadership position in the industry, the simplicity in
Polycab's flexibility and openness to new market trends and changing technology continue to be
our driving force. The core values of, simpllcity, team work, trust amongst people, customer focus
and meeting commitments have given us a unique position and respectability among the Indian
industry.
Gearing up for the future and to keep winning in tomorrow's world, we have a well recognized
market presence with a strong product & portfolio, streamlined and efficient manufacturing
capabilities to withstand the winds of change. But we will need to be even more proactive, agile
and customer centric. We will need to anticipate the future and be ready with solutions, even
before the customer asks for them.
There are many new challenges the cable industry is facing with new market opportunities and
product developments. Automation in all sphere's of business processing is becoming very
important and innovation in this segment is inevitable. Polycab is extending its product range in
this segment to meet your growing needs and many new products for specific applications will be
introduced soon.
Polycab's business model is evolving. We are enhancing our key internal operations to ensure a
consistent and positive experience for our customers. Our business processes will begin and end
with the customers. We have identified focus areas of growth over the next 5 years and beyond.
Polycab aspires to bea Rs. 10000+ crore company within the next 4 years.
We take this opportunity to thank you and convey our gratitude for the unabated support and trust
you have always reposed on Polycab and encouraged it to move ahead confidently. We are
confident that this will keep us ahead in our constant endeavour to be your preferred brand.
We hope to improve each day to serve you better.
HAPPY CABLING!I!
S
INDER T. JAISINGHANI
Chairman & Managing Director“A customer is the most important visitor on our premises.
Poorer orton nay
He is not an interruption in our works. He is the purpose of it.
Cea SSI CR naonia
We are not doing him a favor by serving him he is doing us a favor by
Pag R TR ost Sa ORS ae
- Mahatma Gandhi
NACo
“ Our vision is to improve the quality of life and bring greater
Poy eee eee RT OR ct esotr Is s
safe sustainable and best in class products and services,
eeu ot ean tering
CORE VALUES
Trust | Teamwork | Customer Delight | Action
Commitment | Excellence | SustainabilityIndex
© POLYCAG
Connection Zindagi Ke
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POLYCAB - Details Makes the Difference
Construction and General Information
‘Summary of Instrumentation Cable Manufacturing Process and Raw Material
Cable Construction, Performance & Raw Material
Interference/ Noise in Instrumentation & Signal Cables
Electrical Properties
Cabling Elements
{Cross Sectional Drawings of various types of Instrumentation cables
Technical Details
Standards & References
‘Awa to squmm Conversion Table
Dimensions Instrumentation Cables
Cables As per EN Standards
300 volts Core PVC/PE insulated overall shielded cable
300 volts Par/ Triad PVC/PE insulated overall shielded cable
300 volts Par/ Triad PVC/PE insulated individual & overall shielded cable
$500 volts Core PVC/PE insulated overall shielded cable
500 volts Pat/ Triad PUC/PE insulated overall shielded cable
500 volts Par/ Triad PVC/PE insulated individual & overall shielded cable
Cables Generally As per Indian Standards
Pair Trad PVC/PE insulated overall shielded cable
Pair Triad PVC/PE insulated individual & overall shielded cable
Fire Survival -Par/Triad EPR/Silicon insulated overall shielded cable
Fire Survival -Par/Triad EPR/Silicon insulated individual & overall shielded cable
‘Thermocouple Cables
‘Thermocouple extension and compensating cables
Colour Codes for Thermocouple Extension & Compensating Cables
Fire Resistance/ Fire Survival Cables
Fire resistant / Fie Survival instrumentation Cables
Properties of Fie Performance in Cables
‘Triad & Quads Cables for Resistance Temperature Detectors (RTD)
‘Quality Certification, 3d Party Approvals
Cables For Special Conditions & Applications
Recommendations for Handling & Storage of Instrumentation Cables
Details Preferred with Enquiry
Page No.
2
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38-41
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a7Details Make The Difference
© POLYCAB
Connection Zindagi Ka
THE COMPANY
POLYCAB, an 1S0 9003: 2008 company is India's No. 1 Wite &
Cable manufacturer with a proven track record of over four
decades. The fastest growing company in the Indian Cable
Industry with consistent growth, Polycab has crossed Rs. 5000,
crore turnover (US$ 800 million) and is set to achieve RS. 6000,
crore turnaver (USS 1 billion) during the year 2035-26
From a modest beginning with Wires and Cables, over three
decades ago Polycab set up State of Art manufacturing
facilities at Daman & Vadodara. Tn the manufacture of cables,
a competitive and leading edge rests not so much in product
innovation as in consistent quality and ready availability
Polyeab’s Daman & Vadodara Manufacturing Facilities on
250 acres of land was created to address these key market
determinants, The manufacturing set up is sourced out from
the world renowned Machinery and Technology supplies.
To maintain leadership, we continually keep expanding out
manufacturing capabilities with constant upgradations to
deliver superior products to our customers
CUSTOMER SATISFACTION
Tn an on-going process to improve Customer Satisfaction,
Polycab offers a variety of services:
Commercially competitive prices
Reliable & consistent quality.
Reliable & just in time delivery
Product development for a changing market.
A targeted stocking policy.
Technical Support for Applications/Projects.
CUSTOMER FOCUSED
POLYCAB derives its strenaths from its Customers. The Growth
ofthe latter i a prerequisite to the growth of the Company and
hence customer satisfaction is its prime objective. Over the
years sincere service and dedication of its Customers has earned
the Company distinguished clientele & Consultants hich
includes leaders in Sectors lke Utilities, Power Generation,
Transmission & Distribution, Petroleum & Oil Refineries, OEM'S,
EPC contractors, Steel & Metal, Cement, Chemical, Atomic
nergy & Nuclear Power etc. We are both motivated and well-
positioned to meet the changing needs of our customers as,
we have the resources to diversify and to enhance our product
lines
POLYCAB has highly experienced qualified and dedicated
professionals with strong adherence to the quality management
System. Polycab has offices all over the country and has its
Valued Network of Distributors / Dealers/ Agents/ Resellers on
Nationwide Basis, In every 5 sq, kms area in India you would
find one Dealer / Stockist Dealing in Polycab Products. Polycab
‘continuously expanding its global presence in Europe, Middle
Fast, and Asia
Polycab has earned the trust and reputation in India and abroad
by winning the customers’ confidence. Several thousands
kilometers of Instrumentation Cables have been manufactured
and are in service in various prestigious and signature projects,
in India and abroad,
‘The steady growth in automation of production processes in
industry, especially distributed process control across large
user sites like oil refining and petrochemical olants, the
steel industry, power stations ete. necessitates the reliable
transmission of electrical signals, process data and control
information,
Today, in a continuous process plants like refinery, fertilizer,
cement, steel et. various parameters like temperature, pressure
fiow, level etc are converted ‘in to electrical signals which are
fed to control room. In control room these signals are analyzed
compared and suitable commands are sent to the field to take
corrective action. The control room has become the brain of
the plant and instrumentation cables are the arteries
Polycab’s Instrumentation Cables are preferred choice by the
Titans of Indian industry, leading EPC contractors, consultants
and specifiers
DETAILS MAKE DIFFERENCE
More than 4 decades of experience have enabled Polycab to
develop a specific know haw for each indivigual product line,
This is just not a catalog. Tt is what you have been looking
for, a product guide for choosing the design you need for your
project, plant or application. We wish it will allow consultants,
‘manufacturers, OEM's, specifiers, engineers & contractors to
‘save time when preparing specification or dealing with project
requirement.
The application of combination design with national &
intemational standards as available here should be a logical
and standard type of instrumentation cable to meet general
application needs
Polycab’s philosopty to exceed expectations begins by offering
a comprehensive product portfolio from Wites to EHV cables
Polycab also offers other specialized cables like Foundation
Fieldbus Cables (Profibus), Communication Cables, VED cables,
Silicon Insulated Cables and various ather cables insulated with
exceptional Polymer materials suitable for higher conductor
temperatures.
For your any special types of application needs the product
data and quotation are available on request.
OTHER AVAILABLE CATALOGS
Flexible cables
LT PVC power and control cables
LEXLPE power and control cables
HT cables upto 45 KV
ERV cables upto 132 kv
Fire survival cables
Photovoltaic caoles
Special cables & wites for high rise buldings
Caution:
Inuumentatin cables ate rat designed for use with power supplies ard
sould nat be connect the mans power.
Paljeab Wires Pt takes every recauton to ensue the ifomation given
in thie pubbeation fe comet. G.0,E al infomation is subject to change
without nati,Summary of Instrumentation Cable © POLYCAB
Manufacturing Process and Raw Material used Connection Zindagi Ka
Emon
* Copper
‘Metal Plated Conductor
Tin
* Nicket = PE/KLPE/PVE
* Silver ‘Halogen Free
+ Cross Linked Halogen free
oR
+ Silicon
Laying up / Overall Taping /
Shielding (Screening)
“Aluminium Mylar
+Tin Copper Drain wire
+ Copper Wire Braid
+ Copper Tape
+ Copper Mylar
fen + Tin Copper Drain wire
+ BE / PVC (HR/FR/FRLS)
+Tin Copper Drain wire
* Copger Wire Braid
+ Copper Tape
* Copper Mylar tape
4#Tin Copper Drain Wire
+ Rubber Peeteemene
EVA * Lead Alloy Sheath
+ ts0H + Polyamide Sheatth
* Steel Tape Armour
* Steel Wire Braid
* Galvanised steel armoured
‘+ PE/ HDPE
+ PVC (HR/FR/FRLS)
#18011
+ Rubber
EVA© POLYCAB
Cable Construction, Performance & Raw Material Connection Zindagi Ka
CONDUCTOR:
The metalic pat ofthe cable which conducts the elect is called
Conductor. In eas of nsbumenation cable is inva of enpper as
2) Be has got beter conductivity (Nextt sven) /]
b) It is free from oxide film in normal atmosphere,
6) I's ductile and doesnot easly break when bent sharply It can be
drawn in to fine wires (45swg)
) It can be soldered easily
Copper has got affinity for sulphur and hence whee sulphur is present
ie shoul be protected by fining. Al eguar rubber cable ha sulphur
daed in uber for vleaiation and hence ned coper condos
tre alvay uted in uber cable, In gested cables speratr ape
apple on bare copper condictor to revert tom coming int contact
‘ath sulphur uber
Conductor forhigh temperature rating i.e PTFE and FEP insulated cable is
of silvered copper to protect the copper from oxidation at higher process
and operating temperature (About 200C).
In case of compensating cable the conductor material depend upon its
type. This is discussed in detail in section Themacouple Extension Cable
& Compensating Cables.
CONDUCTOR CONSTRUCTION:
In general any one of the following conductor constructions is employed
for conductor.
a) SOLID (Class 1): the conductor is made of one solid
wire je for 1.50 sq.mm conductor there will be one Wire
‘of 1.38 mm diameter and itis denoted as 1/1.38 mm
1) STRANDED (Clase 2): The conductor is made of several
4 sees (sands) lad up together, Here si strands are ad
around one central strand. For 1.50 sq.mm conductor
there will be 7 strands of 0.53 mm.dia.each and it is
denoted as 7/0.53 mm
6) FLEXIBLE (lass 5): The conductors mae of several
| ‘es twisted together inane direction {or 1.50 sqmm
there will be 30 wires of 0.25 mm ia, each and it is
denoted as 30/0.25 mm.
The relative merits of the above constructions are as under:
Sr ae) Suitable
mars acu)
Solid Poor Not Recommended
Stranded Good —_| Recommended
Bunched Best Recommended© POLYCAB
Connection Zindagi Ka
eeu
The coating over the conductor, which insulates it from other
conductor and earth is called insulation and it must have
a) Good electrical properties
b) Better heat stability
©) Should not be affected by normal environmental
conditions
a) Flexibility
©) Reasonable price
Considering the above the insulation material can be divided
into 2 classes
1. Thermoplastic and
2. Thermoset (Cross Linked)
‘Thermoplastic Material:
‘These are the plastics which when heated their linear
molecule chains drift apart and become soft and regain their
original form on cooling. PVC, POLYETHYLENE, PROPYLENE
and NEW generation of LSZH (Low smoke Zero Halogen)
are thermoplastics materials and cannot be used at higher
‘temperatures. They can be recycled number of times.
NYLON is polyolefine material and can be used for higher
‘temperature as well tough application.
‘Thermosetting Material:
‘These ae plastics and rubber when initially heated, their linear
molecule chains get interlinked and this is not reversible
Due to this they can be operated at higher temperature
VULCANIZED RUBBER, CROSSLINK POLYETHYLENE, SILICON
RUBBER, OTHER RUBBERS SUCH AS EPR, EVA are thermosetting
material and they cannot be recycled
DIFFERENT TYPE OF
MENTIONED BELOW :
INSULATING MATERIALS ARE
Polyvinyl Chloride (PVC) Compound:
This is the most widely used Plastic due to its versatility
Unlike other plastics this cannot be used alone, It is required
to be mixed with other ingredients like plasticizers, fillers,
stabilizes, lubricants ete. to make it workable. By varying the
{ingredients and their proportions in the compound the end
properties can be vatied to a great extent to meet the specific
requirements.
The normal PVC insulated cables are suitable for continuous
70°C operation. By changing the plasticizer and stabilizer
wwe can have HR PVC which is suitable for continuous 85°C
operation. Due to higher dielectric constant and hence higher
mutual capacitance it is not suitable for operation above
audio frequency i.e.20 klohertz.
Low Density Polyethylene (LDPE):
This has got excellent electrical properties but is suitable for
continuous 60 degree Celsius operation and hence itis not
used in Power Cable. Due to its Low dielectric constant it is
widely used for telephone and radio frequency cable.
Cross Linked Polyethylene (XLPE):
Cross Linked Polyethylene meeting ICEA $-82-252 standards
can withstand higher temperature of 90°C due to Crosslinking
of ethylene chains and hence itis widely used for LT and HT
power cables. XLPE capable of withstanding 105°C and 125°C
conductor temperatures can also be offered.
Florinated Ethylene Propylene and
Polytetraflouroetiylene (PTFE):
These are other plastics, which are used as insulating material
for higher temp. application (200°C) They have not found
wide application due to their prohibitive cost.
(rer)
Ethylene Propylene Rubber (EPR)
Ethylene propylene rubber is a common synthetic rubber
polymer used as an insulation in electrical wire and cable and
control/instrumentation cables
Because ofits rubber-like characteristics, EPR is used in many
highly fexible cables. Its dielectric strength is good out not
{as high as that of PE or XLPE
PRs abrasion resistant and s suitable for use at temperatures
down to 60°C. It is fairly lame retardant and can be made
‘even more flame retardant by careful formulation. EPR's high:
‘temperature characteristics are very good. Some formulations
can withstand continuous temperatures as high as 150°C.
Silicone
Silicone is a soft, rbbery insulation that has a temperature
range from -80°C to 200°C. It has excellent electrical
Properties plus ozone resistance, low moisture absorption,
weather resistance, and radiation resistance. It typically has
low mechanical strength and poor scuff resistance.Cable Construction, Performance & Raw Material
© POLYCAB
Connection Zindagi Ka
Rood
“wo individual conductors are uniformly twisted to form pairs
which are then assembled. The paired conductors may be
Unscreened
2, Individually and overall screened (shielded)
3. Overall Screened (Shielded)
Screens (Shields) are often used in Instrumentation and
signal cables to prevent or decrease possible interference/
noise in cables that can be caused by following reasons:
Cross-talk from adjacent pairs or triads
2. Interference induced by external source such as electrical
equipment’s machineries and powerlines
Screens ate nomally asunder:
—
=
‘+ Aluminum/ polyester tape with a tinned copper drain
wire, the most common construction
—;
‘+ Copper/ polyester tape with a tinned copper drain wire,
for a superior screen effect.
‘+ Bare copper braid, for electromagnetic interference/
noise or when the cable fs subject to movements,
‘+ Tinned copper braid for electromagnetic interference in
existence of corrosive atmosphere
‘Aluminum. Polyester or Copper- Polyester Shielding
Here the shielding is provided by wrapping of Aluminum of
Copper foil bonded with Polyester fl is also known as Mylar
which is a trade name and hence sometimes itis called Alu
Mylar or Copper-Mylar shielding
It is observed that in case of Electrostatic Interference the
coverage is more important than conductance of the shield
and hence thin Aluminum/copper foil (B.S. 5300 specifies a
minimum thickness of 0.008 mm ie, 8 Micron thickness for
‘Aluminum/copper fol) is used for shielding for economic
reasons. This fil has poor tensile strength and it breaks while
wrapping. To provide mechanical strength Polyester film is
laminated to Aluminum/copper foil. The Polyester film apart
from providing strenath also acts as additional insulation for
shield isola
Sometimes clients insist on $0 to 75 Micron Aluminum/copper
foils which may not offer any additional advantage but adds
to the cost.
‘A tinned copper drain wie is provided in continuous contact
with the Aluminum side of the tape all along the length of
the cable, As the name suggests it drains off electrostatic
interference. It helps to connect the Aluminum/copper
polyester tape to earth at the termination. Moreover it takes
cate of any breakage in the tape in providing continuous earth
around the circuit. The most common size ofthe drain wire is
0.5sq.nm stranded or solid (20AWG). Stranded construction is
preferred as it does not protrude above the tape and chances
of its breakage are less
Generally a plain polyester tape of thickness 0.025 mm (25
Micron) is provided over the laid up cable element, over
Which the érain wire runs and above that Aluminum/ copper
polyester tape is wrapped. The plain polyester tape keeps the
drain wire always in contact with the Aluminum/copper fil
Bare/ Tinned Copper Braid
Here the shield is provided in the form of wire mesh around
the cable circuits. Fine gauged soft wire of plain copper/
tinned copper are woven around the circuit. The finer the mesh
Detter is its effectiveness, Due to its low resistance it provides
Detter screening against Electromagnetic Interference but as
itis not fully covered itis less effective against Electrostatic
Interference when compared to Alu:polyester shielding.
It is much costlier than Alu-polyester shielding and it is
generally used in cable which are used for flexible and
nonstatic applications. Apart from providing shielding it also
offers mechanical protection toinside circuits,
We recommend PVC inner sheath below braiding instead of
plain polyester tape as it offers better mechanical protection
to inside conductor against the damage caused by the wires
‘ofthe braid duetoconstant movement.
Sereen/ Shield Application
Screens/ shields if applied to each individual pairs/ triples
(triads) is known as individual screen/ shield. Screen/ shield
applied on the bundle (after laying up of pairs/triads) of the
cable is known as overall screened shield.
LAYING UP OF ELEMENTS:
The required number of cabling element (Shielded or
Unshielded) or cores are stranded (laid up) concentrically in
layers to form the laid up cable. Cable up to eight element will,
have one layer. For cable having more than eight elements
there will be two or more layer and they are laid in opposite
direction.© POLYCAB
Connection Zindagi Ka
eke
Sometimes @ nylon thread of sufficient strength along the cable is
provided under the inner sheath. It helps in removal of inner sheath
without damaging the insulation at the time of termination o jointing
Itis more useful in control and power cable where the inner sheath has
a tendency to stick to the inside insulation due to the absence of any
separator between ther.
PROTECTION (OPTIONAL):
Lead sheath:
Inaddition to mechanical protections discussed above special protection
can be considered for specific installations. Lead sheath is applied
between inner sheath and outer sheath and is the best shield against
destructive chemicals. However this isa costly solution and it increases
weight ofthe cable and bending radius. However itis preferable to have
armour to protect the lead sheath from crushing.
Polyamide
Tt is an alternative to Lead Sheath and is composed by a longitudinal
overlapped aluminium copolymer coated tape bonded to HOPE jacket
and additional polyamide/polypropyiene sheath.
It has excellent protection against corrosion and humidity. This
protection has a lower weight compared to lead sheath, cables have @
smaller diameter, with a reduction of costs.
sone
Inner sheath of PVC either extruded / tape is provided over the overall
shield as a bedding for the shield and armour to avoid common mode
Interference. Extruded sheath also adds to the circularity of the cable,
‘Taped inner sheath is not recommended as it snot inpermeable and in
case of any puncture in the outer sheath the water reaches right upto
shielding and corrodes itCable Construction, Performance & Raw Material
© POLYCAB
Connection Zindagi Ka
Armeurng is provided over the inner sheath when cables have to be installed
direct buried for mechanical protection. Its conductance is not as important
in Instrumentation cable as is in Power cable where it has to cany heavy earth
return cutent in case of short circu
Steel armouring also provides protection against Electromagnetic
interference due to its magnetic nature. It also provides protection to
inside cable against Rodent attack which is quite common in tropical
countries like India.
The following points must be considered while considering armouting:
+ Required tensile load
‘+ Minimum required bending radius
‘© Protection against rodent attack
‘+ Protection against accidental/ external damage
‘+ Expected pressure on cable during service
BSS
GSFA: Galvanised Steel Flat Armoured, is composed of flat wires of
‘thickness of 0.80mm. Where diameter under armaur 's above 13.0 mm
galvanised steel strip of size 4.0 mm X 0.80 mm is generally used. This
type of armour is similar to SWA/ RW,
'SWA/RWA: Single Layer of Galvanised Stee! wires with diameters,
‘according to relevant standards i applied. This type of armour normally
assures a very good mechanical protection and tensile strength,
Generally galvanised mild steel wires of 0.90 mm diameter are used for
‘armouring in cable where diameter under armour is 13.0 mm or less
GSWB: Galvanised Steel Wire Braid in the form of wire mesh around
the cable is applied. It assures a good mechanical resistance and lower
bending radius compared to other types of armour, Tis type of braided
_armouring is preferred when there is movement or viration. For special
application itis also possible to use stainless steel or tinned copper
wires.
{GSTA: Galvanised Steel Tape Armoured, comprises of 2 tapes with
overlapped edge. The thickness of the tape is to be designed according
to cable diameter. It grants a coverage of more than 100%. Ithas very
‘g00d crush resistance but has fair tensile strength© POLYCAB
Connection Zindagi Ka
Cu
The coating on the armouring is known as outer sheath.
Many compounds can be used as sheath material. Different
{grades are available to meet specific working conditions. The
following factors have to be evaluated to decide the outer
sheath material
‘© Better abrasion resistance
‘Type of installation - outdoor/ indoor, direct buried.
+ Possible presence of humidity, ofl, chemicals ete
+ Behavior in case of fire (Fire Retardant, Fre Resistance,
emission of gases and smoke)
Range of temperature
‘Better weatherproof properties. 1t must be stable against
Ultraviolet rays in case of exposure to sun.
= Cost
Considering the above the most acceptable material for outer
sheath is PVC compound. It has good fire resistance due to its
chlorine content. It burns when the flame is applied but fire
gets extinguished immediately on removal of fame.
Fire resistance of plastics is expressed by their Oxygen Index.
Oxygen Index indicates the percentage of Oxygen required
in air, so that the plastic will burn like a candle at room
‘temperature. The Oxygen Index of normal PVC used in cable
{is 25% while that of Polyethylene is 19%. Oxygen Index
decreases with the rise in temperature and at a particular
temperature it will drop to 20% and will bur lke a candle
This temperature in degree celsius is known as temperature
Index, Temperature Index of PVC in cable is 250C.
(ver the year the size of petrochemical, chemical and Power
plant has increased tremendously. Moreover the automation
has also increased. As a result now many cable are bunched
in the cable shafts and on the cable trays. In case of a fire
in these cable, the fire become self-sustaining. Moreover due
‘to burning of PVC 2 dense corrosive smoke is emitted which
makes firefighting dificult due to poor visibility and toxic
nature of the smoke. The HCL content of smoke not only
damages other nearby costly equipment but also penetrates
the RCC structure and corrodes its steel reinforcement due
to this there is an extensive damage to the human life and
property
To overcome these deficiencies of PVC sheath, FR (Fire
Retardant) PVC compound having a minimum Oxygen index
of 29% was developed, by adding Antimony Trioxide at
compounding stage. FR PVC is preferred in Petroleum and
Petro Chemical Plant which are open to the sky. FRLS (Fire
Retardant Low Smoke) PVC compound is @ further
evelopment where Aluminium Trinydrate (ATH) and some
chemical are added at compounding tage to increase the Fire
Resistance of the PVC and to decrease the smoke emission
and toxicity of smoke. But again this isa PVC compound and
hence toxic blacksmoke cannot be eliminated completely.
Zero Halogen Fire Retardant (2HFR) Compound:
‘As discussed above, PVC has got better fire resistance due to
its chlorine (Halogen) Content but it creates other problem
during fre. To overcome these deficiencies ZHFR compounds
were developed. Here Polyethylene or Ethylene Vinyl Acetate
(EVA) plastics which are having zero halogen are imparted
fire resistance properties by compounding them with certain
chemicals. These materials when burn, emit little nontoxic
smoke. This is the most preferred sheathing compound
for underground Metros, Stations, Airports, Theatres, and
Hospitals ete where human density is more
Polyethylene Outersheath:
Due to poor abrasion and fire resistance Polyethylene sheaths
are generally not used. Moreover minimum 2.5% carbon black
content is required in Polyethylene to prevent its degradation
due to ultraviolet rays when exposed to sunlight. It is mainly
used where better chemical and water resistance are required.
Nylon & Polyurethene Sheaths:
These plastics have better abrasion resistance and are used
when there are specific requirement.
Colour of Outersheath:
By default itis black as it imparts weatherproof properties. In
case of cable used for intrinsically safe systems blue sheath
Is provided. Sometimes the clients specify Grey or Red sheath
to differentiate the instrumentation cable from the normal
cables.Interference/ Noise in Instrumentation & Signal cables
© POLYCAB
Connection Zindagi Ka
10
The signals are in millivolts and milliamperes and hence they must be protected by suitably designed Instrumentation Cables to
screen off any outside interference. Any distortion of the signals will lead to malfunctioning of the system. A noise free signal is
important to avoid mistakes
‘The interference whichis also called noise can be due
External source like nearby power Lines, big mot
s, generat
© Internal source like voltage or curent in the other circuit of the same multi-patr cable.
‘There are four basic types of interference which affect process instruments. They are:
41, ELECTRO STATIC
2, ELECTRO MAGNETIC
3, COMMON MODE
4. (ROSS TALK
ELECTRO STATIC
Any voltage source radiates electric field and this field will induce emf in the
circuit which is coactively coupled to the voltage source. The most effective way
to protect the circuit to place the circuit inside a total coverage shield, which is
earthed,
The best shielding is provided by wrapping Aluminium foil bonded with polyester
around the cable as this provides 100% coverage. Moreover the electrical
interference induce very small currents and hence the conductance of the thin
aluminium fois suficient.
ELECTRO MAGNETIC
Generally low frequency electromagnetic field due to power cables, motors, etc.
can induce EMF nto the instrumentation cable, The twisting of conductors provides
a good magnetic noise reduction. Other reductions are given by steel conduit,
armours (high inductance material). In some paticular cases low resisting screen
((.e. copper braids, copper tapes) may be necessary.
COMMON MODE
Different ground potential at different locations in a process plant cause
‘common mode as itil give rise to a current in the shield which wil affect the
signal. To avoid this, ground the shield at one end only, This problem is more
prominent in thermocouple extension leads (compensating Cables). For rapid
response grounded thermocouples are used. The junction ofthe thermocouple
is connected physically and electrically to the thermawell wall in which it is
installed, In case of mukiplier compensating cable for use with grounded
‘thermocouples, each pair should be individually shielded and grounded at
corresponding thermowell, Moreover all the shields must be isolated from each
other
CROSS TALK
This occurs with AC instrument signals, especially pulse type signals when more
‘than one circuit is carted in the same cable. In case of multipair cables, the signal
in a circuit gets coupled to a second circuit super imposing interference (noise)
ona circuit. One way to combat this is to use pairs with staggered lay lengths in
‘the same multipair cables i.e. the lay lengths of two nearby pars are different. The
best way to eliminate ths is to use individually shielded pai in multipair cable.
Moreover these shields must be isolated from each other, The individual pat shield
protects the pair from noise picked up from the adjacent pais, as well as reduces
‘the noise radiated by the pai it surrounds.
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* ten cites men Woe nae
slangslnge urinate
BAR
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Datos i
posing sralinge run msipcate
asl onda sles© POLYCAB
Electrical Properties at 20° C Connection Zindagi Ka
ELECTRICAL PROPERTIES FOR MULTICORE / SINGLE & MULTI PAIR
Corer
c) XLPE Insulated Ma/km 1000 1000 1000 1000 1000
a) PVC Insulated nf/km <250 <250 <250 <250 <250
Core / Screen kv ‘1kVac for 1 min
CONDUCTOR RESISTANCE
Ie ane eaC) Ca LU)
Pad CLASS1&CLASS2 | CLASSS& CLASS CLASS1&CLASS2 | CLASS & CLASS 6
ptan | TINNED | pLaIn | TINNED | PLAIN | TINNED | PLAIN | TINNED
05 36 36.7 39 40.1 36.7 374 | 39.78 | 409
0.75 245 248 26 26.7 25 25.3 | 2652 | 27.23
1 18.1 18.2 19.5 20 18.5 18.6 | 19.89 20.4
1s 124 12.2 13.3 13.7 12.3 124 | 1356 | 13.97
25 aL 7.56 7.98 21 7.56 7m | 8.14 8.37
112
Cabling Elements
© POLYCAB
Connection Zindagi Ka
Insulated conductor is known
Two cores twisted to form
a pair
Three cores twisted to form
Triad
Four cores twisted to form
a Quad
INDIVIDUAL SHIELDING OF ELEMENT:
is laid parallel, over it Aluminum polyest
polyester tape is applied for shield isolation from other shields.
In case where individual shielding is required, the above element are wrapped fist with Plain polyester, then the drain wire
tape is applied with Aluminum side touching the drain wire. Above this a plain
SHIELDED PAIR SHIELDED TRIAD
SSHIELOEO QUAD
Core and Pair Construction
Thete is a confusion in specifying the cable required. If you
ask for 24 Core X 1.50 sq.mm cable, we take 2 cores and twist
‘them in one direction, above that & cores ae lad in opposite
direction and above that 14 cores are laid and it looks as
drawing (a).
you specify 12 Pair cable, first we take 2 cores and twist
them to form a pat, 3 such pairs are again laid up, above that
9 such airs ate Laid up to form a 12 pair cable and it Look as,
drawing (0),
‘The diameter of multi paired cable is always more than that
of multicore core cable having the same number of insulated
cores and hence multi pair construction is always costlier.
NOTE: One Pair and Two Core cables are generally the same.
Drawing (a)
24 Core
Cale
Pai
Drawing (b)
12 Pair
cave© POLYCAB
Typical Cross Sectional Drawing of Instrumentation Cables Connection Zindagi Ka
ual & Overal Shielded
Armoured Cable
‘Pair overall Shielded Unarmouted 4PaieOveral Shielded round
Armoured Cable
{6 Cote Overall Shielded Unarmoured 6 Core Overall hielded Armoured
12 Wiad Overall Shielded Unarmoured Cable
13© POLYCAB
Standards & References Connection Zindagi Ka
Polycab Instrumentation cable is manufactured according to Indian & Various International Standards. Cable Constructions and
properties can be based on following standards:
an Etienne VDE 7 i
Conductor 156130 0295, EN60228 60228
Trsulation 15 1554/7098 Part 1 £N50290)
Shielding BS 50288)
Ter & Outer Sheath 15 1554/7098 Part 1 £N50290
‘Armour 1S 1554/7098 Part 1 Bs 50288
All the instrumentation cable at Polycab is manufactured in Quality Assurance System Compliant with ISO 9003.
The cable covered by the present catalogue comply with the regulation and standards consistent with TS, BS & IEC standards.
GLOSSARY:
1S- Indian Standards published by Bureau of Indian Standard (BIS)
VDE - Verband Der Elektrotechnik (Germany)
BS - British Standards,
TEC ~ Intemational Electrotechnical Commission
American Wire Gauge to mm? (Millimetre Sq.) Conversion Table
05
i
zs
r
é
rm
ie
zs
7 =
2/0 x0
3/0
40 a 5,
250 a]
300 20)
350 750
400 185;
450 185
500 240
600 240
750 300
800 400
11000 400
500
50.
“Equivalent cross sectional area “Multiple choice of selection
14© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
300 VOLTS, MULTI CORE, STR.COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
eed he ee a
ac Games | tates | ‘owl | wept ‘hans | ‘seal
Fer ables ie res ite aoe ero a aad on eget
Lager orm Lenght poste aga perenne + imei Weighs ae epresetatve Fours and may vary
15© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
200 VOLTS, SINGLE AND MULTI PAIR, STR .COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
[ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
Moot Minimum TS Se on
See Te Pe PT aes ye te 4
fee ta | 3 | ee ty me |e fe =
top| tn| oust eoup fect fect atgn| ean foam
ad ee ae "
Sofas ou Soha okt nt ts fag
eas Sue |e |e | |u| | ol a
Aad etn] thn an ate eo hh enti |e fu
BEE RS ay ry a fa pe ys poe |e
hh tft |B BS ftp tia) Rha fka fost
Bede hdl eth of oi tat
Beem tf | Ra Rt BS |B Bh att
Fabs i ated alee po bal ee
16© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
300 VOLTS, SINGLE AND MULTI TRIAD, STR.COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
"ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
BRIM tose: [tomo | tans | wat | wep | wean | tans | ‘wat | weg | wet
ea | sin |e |" si | | “A
3 os fou fae fas fae oe foun fas mm | ioe
% oe fo | te | te fa fie | 2 foie fae | se | te
as. 036 a | 1a a | 32 189 a | ss | oo | seo | sooneio
oe |e fae fo | ss | as fake so ha fom | as | te
ors | n | ors a “9. «| ns 9 2 | ms | ao | os | sto
os fae fae fo fous fo fmt je | oe fas foe | | a
2° ae] ee eps ee
a fa 03 s | a7 10 ass] ass |]
ta fe} oas | fo foie | ae he ]sa fom fin] eo] to
ofa] oe | os po poe fae te | 3S [or foam |e | Somer
i fofes |p fi fou |e we | fom fae | om |e
s | w | as s | us s | om 0 | xo | sp] ego | sano
slots | a te po fs we Li | | oe | oe | se
For ables snes rit ot ite above the rod eta valde on quest
Larger rum enh ate pole aga spec eguements on request
+ Dimensions & Weight are representative figures and may vary
wv© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
18
300 VOLTS, MULTI PAIR, STR.COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED INDIVIDUAL AND OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
a
eee
STEELE TS) E Ele ay epey eyes
SELES te lalate les |e lS
tn in eo oon | i oi iin
Hobe ott fata fates nth at[ae final atin|ae| atti fate
eHeTELETELSSH EEE
Tyrer le hele elelels
SHeteteeereteterets
PEPE AL /Elg/a///8/2/2)8
nein nnn once iene nile one
ee ee eee
HEEVE EEE] HEEB
For abesf zs or pats ot se above the product ti avalon quest
Larger run Lenght are ose agi speacegueners on request
+ Dimensions & Weitht representative figures and may any© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
'300 VOLTS, MULTI TRIAD, STR.COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED INDIVIDUAL AND OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
SSyeoyce ‘clemaur vent | wegee-Pe | weit eral | weght-7€| weiht
een ie dime | nssnee | "ote shim | ‘naar | "ove
na nn [an [em | gat | git
os fs oom | ose | os a |e | us | os 0 | ona | wo | me ti
os fo foam faa fons Pose fos ftom | to faa] ar | as | so | to
os fae se fous ose fone foam form Jose | asa | ae Yas | strtco
os fs foam oa fas fas foe fs fe fa fe fans fae | or
ws fw] aw | a3 fous Jovy Jomo foe fone fas Joma foe | oo | won
[2] ee | | ae rn re TP] 58
0 fm | ox faa | ns ws | im | no | ts | me | so | se | tow
io fa fae fois us pa | oe | aw [as faa | amo fare | sone
ts fa fas | oa ts fowa fon foo faa | wo fan | ass | 00
as fa foes fas fons fot faa fom faa fas | aa | goo] sre | stain
s as |v |oae | oar fae Jam foe foe foe Pome | awe |e
5 as |e [om | 2 fs | we | wo | oo | as | ie | sie
For Calesof sins or isnot std above the product datas aaah on request
Larger ram ents ae pole aginst spe egemens on request,© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, MULTI CORE, STR.COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
rr ETT RT re)
CSUMRCMRIGER nora! [Danese] Nominal | Nominal |. Appoe Noni! | Yonnal | Asoc. | Apo A
thidnes [Stomou| tines | overall | weght ssiaress | oreo | weght | weikt (iO
timer | = | afer | canter | "Fe Stove | dance") "ne. i
shea shea ination sheath ination | islation
ina on [an [om [om | mm | toi {igi | nm | mm | aot | igam | m
os [2 | ew [os | cs | 13 | me | ms | 2s | os | 62 | a | 5 | 1000
os | 3 | ow | os | os | 13 | mo | 2 | as | oo | os | ss | a | tom
os | «| om | os | oo | as fms | ass fo | os fora fo fon | som
os |s | om | os | oo | 1a f wa | am | mo | oo for fos | oe | som
s 6 | om | os | os | ae | me | as | as | os fas | or | or | too
s | 7 | om | os | os | 1 | ve } as | as | os | as | o | a | roo
os fa | cm | to | op | se four | as | a | ao | 95 | tos | rao | tom
as fw] om | to | oo | sa | sz | a | ao | so | mos | vas | vo | tom
os |u| om | io | oo | te | tse | ao fos | ca foo fot | 60 | soon
s |i} om | io | os | re ] sr | aso J sm | so | rar | aso | os | tm
os || om [ora | os | as far | so | seo Joa fo ras | aos | ass | om
os || om | ir | os | as } 7 | so f seo J oar | re fms | ass | om
os || om [oir | oo | as | tea | smo | oo Joa fase | ms | 260 | oon
os || ow | ia | os | as } ss | oo foo J oar | aso fase | ass | soon
as | so] om | 12 | os | as | ms | rm | mo | az | asx | sto | seo | ton
os || ow | 12 | os | rs | xs | wo | so | rz | vs | wo | os | tom
as [2 [om [os | os | as | ma | a0 | os | 09 | a7 | 57 | oo | 100
os | 3 | om | 09 | os | a3 ] ma | ms | oss | oo | ro | o | m | to
as |e} om | os | oo | a3 | zo | as | ms | 09 | re | ov | mm | tooo
os | s | om | os | os | xe | ne | as | vs | os | ax | oo | aw | soo
ais | 6 | om | as | os | re | me J so | a0 | os | 90 | ao | rao | ton
os |r | om | os | os | re | ue | so | oss | oo | oo | nm | is | roo
as |e] om | to | os | se | ree | a | ws | so | mor | cao | os | tom
os fw] ow | so | os | re | wr f ao | wo | so | ons | ass | us | sto
os || om | io | os | aa | ase | ao fas | so | ne | wo] 200) ito
os | | om | ur fos | as | ue | sm | so vs | as | am | to
as [ow] om fot | os | ors | ws | oo | oo | oa | mo | om | oes | e00
as |] om | tr | os | as | ws | oo | os wo fas | a0 | to
as |] om fot | os | as | ws | ooo | oo | oa | mz | am | 2s | emo
as fx | om | sz | op | we | ms | ro | om | sa | us | a | as | seo
os fx | om | orz | ras | as | aan | so | wo fora | ra | om | 5 | sto
os_[v | ow | ts | rs | is | mr | too | roo | tx | wo | os | sso | ito
wo [2] ew [os fos | as | ma | ms fa | es | mo) 6 |e) io
io | 3 | om | ov | os | 1a | ms | rs fo | oo | ora fom Joo | rom
rw | «| om | os | oo | xa | ms | a | 2s | os | ss | oe | to | tm
ro |s | ow | ov | os | re } usa | sao | so | oo | ss fos | ons | rom
rw || om | to | oo | re fous | soo | a0 | ono | 97 | ao | ves | ton
rw fr |om | to | oo | re | wa | ses | a | oo | or | us | aso | tom
ro |e | om | ro | os | re | asa | os | oo | ro | tos oss | 0 | tom
io [wow | io | os | is | ros | oo | so | co | rr | es | mos | tom© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, MULTI CORE, STR.COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
ra DE DS ro
oe does rome Yona! esis! | Apo | fepme | Ym | Hones | ex | tere: a
thes thas | sea segs | ties | ‘et | wean | ne
tn Grote | dance me | ‘toa’ | dancer | “7e | “ve
om mm [en [ae | om [a] tin | isin | om [ea | tain | tn |e
Tepe peep fae pass | s@ fe pa] |e 6 |
wo | m| ow Jar foe fas Js | oe foam Joan for foam | os | to
wo fm | om far fos fas | asz | wo J rm Joan fos fois | a0 | io
ro || ow Joos fos fas | avr | oo J om Joan ows foam | a0 | ao
wo fm | oe | oar fos fas | aos | mo | too Joan fas fo aso | a | ao
wo |x| ow | ar | or | as | ms | so | om | 2 | ms | as | os | two
sa fof am faa fas fae J a0 | mo fame faz | es | as] sso | to
woo | ow |x [ins ois | mo | om | om [oa | ve | | on | io
ws] z | ee | es fos [as] eas fae | asf as fe] me
us || ow | os | oo fo | mr ] os | ms | os | or foo | os | wo
is |e | om | os fos foe fae fms | ass | os | as fora | on | ao
ts | s | au | ote oor foam foe |e fo | ao fas fw | oe | ao
as fof au |r fas fsa J az | os foo fio | ses | me] seo | so
us |r| ow | ae foe fore foasz fas | wo | ao foes fos | os | so
ws |e | ow | ao fos fore fase Joos | sm | ao fms fame | zm | ao
us | m| ow [oar fos fas Joes | so J om Joan fone fas | ms | wo
is || ow far fos fas fas | wo fam Joan foe fzas | ois | ao
us || ow | oar | oo fas | ms | me | am | a2 fas fom | os | ao
as Jaefam [a2 | as ose J ais | oo fo wo fiz | ses | ae | as | row
us || ow | az | or fas | ons | so | wm | a2 | ics | a | os | wo
ws | am | ow | az fora fos fase | ao Jao a2 fos am | sm | ao
us || ow faa fous fos fa fom | mm | oa | ose | so | co | xo
us fm] ow fas fons for | ass Jom foam | ona | aor | oso | rm | ao
is_|o| ow | se [ios | | ms | sm | oo |e | ms | om | oo | im
22 pas |e | as |e [ps | a6 fe fae] 3a] ism |
as Js] oa | ie | ae fae | na | om foo foe | as | ve | ose | om
2 J} os | io | as fore J sr | os foo fio | ies | rs | am | to
2 Js} os | ro | as | re | wo | as | so | io | ne | ae | xm | rom
2 Je fos far fas fas Joe | so foo foun | me | as | as | tom
rs Jr fas [a | os |oas | me | sw foo four | me | mo | rs | row
a fe fios fas fas fas | mo | oo foo far |r | ms | as | sow
rs Jo}as |i | ao | as | m2 | mm | mo | ia | rer | xe | ws | ow
2 J} os | a2 | as | ore | xis | ao | oo 2 | res | oo | am | ao
2 Jos} os | as | us | ore J ms | mw fm | is | res | se | a | row
2 Jf os | as | as | | a7 | ao fim fa | se | oo | oo | ow
zs Jo} os | a | us oa | a7 | oe fom | io | ise | oo | rm | ow
2 J} os [aa fas |x | xe | ow fio fia | mo | me | rm | rom
rs Julian [ora |u| oar J me | ase fos fo | me | ae | so | on
25 Jo fan as faa fae faa | aso fae fas | ase | aoe fe | tow
2 [a] ios | is | ws | oe | a | cow | xm ois | mo | rao | ium | sono
For Cable izes rcoenot ite above the proc tai avalon guest
Larger rum Lenght 2 pose agus spac equenents an request
21© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, SINGLE AND MULTI PAIR, STR. COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
rs UNAROURED CABLES ro)
RAGE serra [Osnce| rit | nomial | aprox | Appox | Noriat | Nona! | Aprox | Apo aa
BR ices |elemw | ces |‘owat | weg | wean | tes | creat | ean | echt
oranet | we | ofener | éameter| “oe | “ve | stoner | dame | “re | “ve [OE
‘het shen isusten [inion | shest isustn|alson fill
nn sn_[ an [em [nm [om | wwtim | wim [mm [om | wim | igi | m
asf | om | os | os | 13 | 6 | 20 | 20 [os | 62] « | | imo
os f2| om | ov | os | ae J us | sw | so | os | as Jon | om | too
os | a | om | so | os | oa J asa | ao] a0 f xo | ane | no] 5 | sto
os | s | om | io | os | ue J wr | ss | oo | uo | ons | um | us | roo
as |e | om |oaa fos | as | oa | oo | so foua oe | ass | rs | to
os fa | om fur fos | as | asx J sso J so four | ua | ws | ao | soo
os fw | om | orz | os | as | xa | oo | oo forz | a | 20 | am | soo
os fa] om | sz fos | se | m0 | mo | mo | x2 | xo | ms | a0 | soo
as fw | om faz fora ove | ozs | oo | 0 foxz |e | a0 | a0 | soo
os [ow [om [13 | ras | re J ass | tom | rom | ors J 200 J ss fas | ro
os fae |om fora | oss | xe | ase | roo | oo fox2 | aor | ooo | aan | sto
os fm | om fora fons |r Joa ono Jomo fora | na | ao | ass | 000
os fa] om fsa fossa | ase | a | me foe for | sie | so | to
os fan | om | as fosas | ve | oa | tem | aso fore fase | ooo | rm | ston
os_ |v | om | ts | ins | ie | ssa | too | so [ois [ozs |r | as _| stron
os [1 | ow | ae fos faa] na | ms | as |e | or | [ss | tm
os [2 | om | wo | os | se | ua | ons | as | uo | oe | | or | sto
os | «| ow | ro | os | ra | oso | a | os | ro | me | us | uo | tom
os fs | om fous fos | as | ms | wo | so fox for | mo | us | sto
as 6 | om | ur | os | as | ree | so | so four | ue | ws | as | roo
os fa | om | oaz fos | as | aos | oo | oo |ox2 | asa | ao | am | sto
os fo | om | iz] ras | 6 | ms | oo | oo | uz | ma | as | 20 | sto
os fa | om fiz | ias | te | aur | si | sm foxz | oase | ss] 350 | taco
as fe | om fous | sas | a7 | ass | mmo | sm J sa | mos | as | sco | som
os fe | om fous foaas | az | am | om | mm | a3 | as | os | so | tom
os |w | om | ors fas fo | mr | mm | mo fas | ne | so | so | tow
os fm | om fou | osas | a7 | as | um | am sa | mz | so | ao | tom
as fu | om fous | ras | ts | sar | asm | ism | is | ao | oo | 150 | soarom
os | | om | as faa foe | ae | wo frm fas | ms | m0 | m0 | sone
os_[v | om | uw | we | ts | xo | aw | am | re | soo | vo | wm | so
a [1 |e | os | os | aa | ma | 2m | 2a [os zo] ss] @ | tuo
ro fa | om | ao fos | sa | sso fas fos | xo | aa | ws | no | soo
ro fa | om foro fos foe fot fo fo Pua fa | too] an | sto
wo fs | om four fos Jas J vs J so fs four | oass | am | azo | taco
ro fe | fos fos Jas | ass | so fo four uz | a] ass | sto
wo fa] om | az fos | as | ms | ro | mo | rz | wr | smo | si | roo
ro fw | om | os2 fsa | ose | ar | om | soe fox2 | so | aes | aes | to
ro fm] om fora | sas | ve | ass | so | af oua | se | as | as | oo
ro | fiom fsa | vs | oz | me | re | ow |x | mo | so | oo | 0© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, SINGLE AND MULTI PAIR, STR. COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
CTR PO I ra
ea ocial [oureero] Nominal | Noninal | Aapox. | appx] toninal | Nominal Y aspx | spore. [aM
BRM ices | lara] tices | wat | neg | weak | nines | creat | este | veoh
ati atau | dancer | "re | “ic [ater | dancer | “re | “ec
beth sheath ila [san | Seat en | sun
i? om [ en [nm [me [am | wim | win | nm | am | wenn [in |
a [| ow | te [sas [7 | ma | to | veo fa fas] co | ao | tow
ia | | om | re | ras | ar | me | roe | wo | ra | as | oo | ro | ro
ro | | om | ora | ras | rs J sos | ran | ase | ra | 24s | cro | aso | 00
ro fm fiom fos fous | oe J sss J arm fv | ors | arr fem | soo | scone
ro |x| om fos | ras | a9 J 359 | eso | 2am | rs | 295 | 9m | tron | scant
us |x| om | os | te | rs | mo | amo | oso | ts | zo | ro | wo | sn
is [1] o# | os fos [13 | wo | ms] 20 fos | te | om | 7 | tw
is [2 | om | re | os | r4 | aso fas | a foro | oma | ow fous | 00
as [a [om far | os fons J rs | sso | sm Joan J ss fas | ass | sto
as fs | om | ar fos | as | me | on | oo J oar | ue | ass | am | so
as | 6 | om | sz | as fas | ma | ro | mo faz | rc | aos | as | to
as |e | om | oz | ras | us | mr | smo | wo f a2 ] ma | aso | as | tw
1s | w | om | rs | tas | az | mo | mmo | wo fas fan | as | 0 | ro
is |] om | ts | ras foo | me | nm | wo fas fas | so | ao | ro
as fe | om fos | nas | se J sas | ssn | tooo | na J aes rn | too | 000
is | | om | as J ras | us | a2 | so | mo | os | 261 J ao | 00 | sontom
is | | om | ts foaas fous | sea | oo | amo | as | 261 J aso | 90 | soutoon
is |» | om | as | ras | us | as | nse | wo | is | me J ao | 90 | sone
1s || om | 16 | 16 | as | se | mo | 2a | 6 | sos | 080] nso | son
is [a] om | vr | re | 20 | a2 | aso fro | ir | 380 | ro | seo | soo
as [| iow |e |e | ao [or | so | sto | te | 59 | tao |r | 50
a [1] os | 0 | o es | no | so | to | so | wo | us | iow
as for [oss four | os fas J me | sao | so Jnr J a6 | tes | 200 | 000
as fe ]ioss | az fos fore | ma | mm foam Jaz | ar fos | oe | roo
as [os | oss | a2 | rs | re J ase | oso | soo | or2 Jor | aan | ars | roo
as fe [oss fo fons | az J rer | ram J aso | ora | ara | soo | oo | soo
as |] os | is | us | os J ste | asin | rm | as | ass | rm | soo | scanono
as [om | ooss fos | ras | ous | szs | amo | vm | ns | 254 | aso | sao | soonono
2s | w]oss | is | ue | rs | 366 | ae | asm | re | x96 | ro | rao | so
2s || oss [oa | ove fan | ser | 260 | row | rr | sis | re | a | soo
as fw] os | ow | ue | ao | sar | aso | asm | rr | as | oxo | rao | so
as | m| oss [our fou fo ao | aos | 2 | om | rz | ase foo | aso | so
rs | m]ios | is | ue fox | as | suo | ssw | rs | ars | two | imo | soo
2s | | oss | a | ue | 22 | aa | soo | so | rs | a98 | ano | 2am | so
as | [ios | | ow | os | a | oe | ow | oar | os | oo | am | 00
ForCablesof izes oc ors not ite above the pod tai avalon suet
Larger rum Lenght 2 pele agit specc requirements on request
23© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, SINGLE AND MULTI TRIAD, STR. COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
ES SI MS ro
MMMM yorinal |Dameterot| Nominal | Nominal | Approx Nominal | Wominat | Approx. | Approx. _AMa
thickness | 6.emour | thickness | overall | weight thidaess | overall | weaht | weicht Ji
time |=" | tower | dame | oe’ | danas | “| “ve i
che ‘so iin oa iin |iatin
= a
of pew |e |e [a] me | as | me |e] es | 7 | om
os a} ow | io | or | ve J ur | a0 fom | ro | mf x | ow | oe
os fe fom fae fas fv fsa | ao fas fae | ane | os fas fn
as fs }iow | as | oe | ous J me | so | so | ua | no | wo | os | 0
os ef om | ax | or fas J mo | so fs Joan | vee foams | as |
as fa} iow | a2 | or | ts J ao | ao fom | 2 | we | am | om | 0
as J] om | a2 faa | re | mo | so | oo | sa | ome as | am | to
as Jn}iow | ss | as | ote | ae | oe we | ss | m2 fom | os | 00
as fw fou [sa faa four Jann | wo fone aa] am fae | as | to
os Jae} ow [as fas four Joana | ne fww | oss | om fw | sm | a
as fw] ou | se faa fiz | ane | ome fom | ce | ar | so | oo | too
os fa | cu [ose fora for | aes | om foe fore | aco | so foe fen
as Jae] ou | as [sa ore | ms | amo |i fois | ace | ro | am | sono
os Jo] ow | as fas | ove | os | amo | vm J is | ase | so | om | sono
as [ar [ow [iis | ite fie [as | ame | nae [ne | ne |e |r |e
os [1 pew | |e | [ue | me | a0 [eo | ro | a | @ | om
ors fa fom | so | os fsa fase | fas foto |e fons fons] som
os [a fo | ax | os fous | mz | sw | se four | ws | oo | am J rom
a | s fom | ax | cs fas fame | sin fe far | ser fas | ase J sem
os |e fom | sr | os fas | ma | oe | ao four | se | oa foo J om
os | fom | a2 | aa fore | ma | ow | x faz | ms | a0 | ons) rom
ors ef om | sa | sas faz | aso | too | ame foie | am | as fos | om
ors fe fom | sa | sas faz far | 0 | me fora | me | as | sso] som
|u| ea fas fsa | a7 | me | ma | we | ar fae | se | oo | te
oa fw fom | ose fous four foe | om | wo | ae | a2 | ao | mm | tm
os fof ow foi |u| oe foo fom | am Jose fas | rm | oo | 00
os fm fom | oss | fo fom | aoe | mw [ois | aa | mo | am | ae
os |] ow fas fv | ae ose | we | ome | as | 3 | om | 00 | sono
was f= fom | oss | te foie | a | ase foam xe |r fam foe | so
on [or [iow | sr | te | oo | aw | om | om [or | oss | oom | sm | se
pt pew |e fee pase | ae fas ee | aa pepe]
w Ja ]ow | ro | or | x Jw | ao f a | ro | ons fons | vw | ro
we fae ficw far foe fois Jams | smo fo oa |r fas fase |
w fs }iow | ax | oor fous J me | oo foo | oan | ose foam | om | oo
we Js few | a2 | oe fois Jae | no foam | aa | se fas | am |
we fa fiow | a2 fas | oie J xe | wo fone | 2 |r | ao | ao | roo
wo fw | om fsx | ras ma foam | am | osx foam | se | se) 00
w frou |i | as zi | mm | wm 12 | mz | sm | eo | om
we [ref ow [ise | ss |e [es | wo | om |e |e | oo | om |© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, SINGLE AND MULTI TRIAD, STR. COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
eC SE UNARMOURED ABLE Norma
SMASH i! Dereee | Nomina Namal | prc | Appex | omit [voninl [ apr. | nora. RA
FGA ives | Charnes] mtn | oveat | weight | weght tides: | wat | wean | veoh
atime | mJ after | damewr | “Pe | ove | oft | dame] “7 ove A
sheath sheath insaten | station | sheath iste | sition
rine an_|_mm | om | rm | am | wim | win | mm | wm | wan | wim | m
ve [we | om [aa | tas [te [sie fase] tem | 14 | ms | m0 | a0 | 100
uw fo] ae | oas | us | us | ses | mo oo fois J aes J ow | 020 | soono
vw | mw] ae | rs | ous fos | sar | wo | so | ois | mo | 9s | rom | soonone
ro fa] om Jas | ts | ry | see | asm | asin | as ose fo rao | nas | som
to [so] om |oar | ts | 20 | ar | arm | ano | ar | sss | ao | isan | so
uw [aioe | is | iw | eo | as | so | oso |e [see | io | wo |
[1 |e | os [os [aa | m7 | ao | ms [os [ar [9% | or | 10
as fa] om faa | os | as for | so | sw | an fora ous | a9 | rom
as fa [om faa | os | as fms | em | mm | oar | asa | ass | 20 | to
is [os | a | 12 fos fous | ar | mm | mo J orz | ier | ao | ses | 0
as |e | om | a2 | sas | re | xe | to | too | ta | es | as | 6s | 00
s |e} oom ois | sas | ar | ar | na J am J as | aos | sso | oie | tom
ts fo] om | ora | sas | az | me | so | tsa | ra | rss | oo | reo | 100
s |] ow fous | ras | rs] sos wo J ww J ora | zar | ato | waa | rom
s fm | om Jas | ras foe | ses | mmo J tem Jas | 262 | sao | too | soar
as fae] oom | as | tas | aa | sae | ism | noo ] as fo ar | rom | tis | sono
s |i] om | us | re | 1s | ses | amo | asm | re | as | we | eo | so
s |] ow | ve |r | as | sez fas | aso | rs | ae | vse | wo | 00
s |} oom fois | te | 20 | as | as | sno aa | 351 | asso] ans0 | soo
s |x] om fous | te | ar far | sig | sso ois | srs wwe | 200 | soo
s {ar | iow | is | se | 22 | 1 | 5 | am | rs | os | ao | so | 0
zs [1] os [1 [o> [1 [| wz | as | xs] 10 | 96 | wo | wo | 0
as fa | oss | a2 | os | as | mr | eo | oo | a2 | ass | ass | ars | tom
as fa |oos [a2 | is | ts far | tom | to | 2 | mo | as | os | tow
as fs |os | 13 | aa | oa | ass | om | me | 13 | 200 | so | sso | 100
as fe] os | ora fsa | rr | ase | vss | ime | aa fo mar | oso | r00 | 00
as fa | oss | as | tas | ag fo sez | vse | rm J as | 251 | so | s20 | soto
as fo] os | rs | ts | to | ase J amo | x | re | 2s | mo | rng | soantoo
as || os | 6 | ts | x9 | see | reo | asin | 16 | ase | eam | tsa | som
as fw] oss oar | ts | 20 | see | asm | aso | ar fo sre fo rwio | asso | sm
as fre] oss oar | ts | 20 | ar | asm | som | ar | sss | asm | 7s | son
as fs] os | is | ts | ar | ao | som | seo | is fase | wm | zee | sn
as | 2] os | a9 | ns | an | a3 | asm | amo | rs | ars | asso | zie | sn
as fae] oss | 20 | 20 | 2s | soe | mm | wr | 20 | as | asm | roo | sm
2s [x0] oss | oar | 20 | 23 | saz | som | sm ] ar fs | ano | so | sm
asa [os [22 | 20 | as | v9 | se | oom | a2 | | ss | asen | sm
ForCabeofsnes or ito ine above the podc tai avalon suet
Larger rum enghts 2 pose agus speci equirements an request
25© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, MULTI PAIR, STR. COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED INDIVIDUAL AND OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
MM MIHSER ori! Posner] narra | nonin! | top Henin | mil | Aor. | Aro
Sey ers sc” | Sar ce, fat | et | es | cea | et | ae IR© POLYCAB
Weight & Dimension Data Connection Zindagi Ka
500 VOLTS, MULTI PAIR, STR. COPPER, PVC/PE INSULATED ALUMINIUM MYLAR TAPED INDIVIDUAL AND OVERALL SHIELDED,
‘ARMOURED AND UNARMOURED INSTRUMENTATION CABLES AS PER EN 50228
NT CE PEE ra
SM Yond 92m] toma! | nial | Ace | faye. | Yona | Yona | Amex | tyre
PM res | ese | ees | won| ow meg | cme | ‘won| way | meget
Crime | | acer | ames | "sre | ove | Sener | aoe | “Soe | ore
her et wai [tn | She wat | tn li
oe ane [am [rm | wm | tim | win | om | ea | voir | wt |
Te [w]e fas as | ae | a fo [re | 1s] ae | ww wn | sa
aa Joo] aw | as | as | ue | ne | ame | mm | as | m7 | oo | si | steno
wo | m | om | as fors fois | oer | ame fs ore | mae | oso | om | sour
ro fm] ow | fore foo | om | am | ro J ar |r fom | mo | so
ra J 50] om | az | as | an J ms | aso fame fiz | saz | mo | aon | sn
sa [or] ow | vs | ss | 21 | a | 0 | veo | ie | xe | oo | om |
wf pew fo pes Pas fom fas fo fa fms fw | mm | eo
us | « | om [a2 fos fas | aor] aso | oo | a2 | iss fas | ms | ao
as Js] om [aa | as | ore | ar | xo | ome oa | rer | me | as | row
as ]e}ou | | us fae J a | oo fw foo | us | owe | oo | oe
as Je fom | aa as |oar | mer | ao fone foro | me | as | a0 | sow
s Jr] ow | re | ras | as | 300 J vm J woo | ae fms] coo | oo | ao
s |] om fas fora | as | sno osm Jas | as foxes fore | m0 | ao
as oe] om [as | as |oas J oes | ano | mm fore | ms | amo | on | sm
s |] ow | ae | x | as | oss | mm J ao | re | oss | wm | ro | so
s || ow far fore | ao | sae | mo J re | a7 foe foie | m0 | so
s |u| ow fore fore [ar | as | mm J mmm | ae fast fone | wo | se
as [of om | as | ae far J as | au0 | oe fas | xs | ao | non | sn
s_|a| ow | 2 | 2 | 2 | 02 | om | aw | 2 | os | om | 2m | so
22 fos faz [es fas | mo | am [ooo [iz | sz | me [as |
a Ja} os | as | us | ore J as | om foo fos | ar | as | om | rom
as ]s fo | aa | as | oa | as | co | im foi | we | oo | as | roe
rs Je} on | uw | us | a | ms | ao | nm | ue | ns | so | am | wo
2 Je] os | as | ss | ous J au | aso | io | as | aso | mo | om | row
rs J] os | rs | 1 | a | a6 | zw | am | re | m6 | so | 0 | steno
a5 | m| as | re foe | as | sr | ave | no | re | m7 | sow | rem | so
rs Js} an | rs | as | an | a7 | aso | om | is | ns | om | sor | sm
rs Je] os | us | as | 21 | as | a0 | am fois | ase | roo | sm | sm
rs Js] os | is | a | 21 J as | 20 | am | is | ose | aso | er | som
2 |] os | is | as | 21 J wo | sue | som | is | x6 | aso | rm | sn
rs Ju} as | 20 | 20 | 2 | sur | ww | om | 20 | or | 9 oom | sm
25 x0] a9 | ar | 20 | 2 | se | aso | mm for | we | a0 | asm | sm
2s [a] oo | | » | m | 9s | se | sm | 2 | oo | 2m | om | om
For Cables fs or pas ot ine above the produc dts avaiable on quest
Larger rum enghts 2 pose agus speci equrements a quest
27