AO2000 Modbus and AO-MDDE

Technical Information 30/24316 EN Rev. 4

Contents

Page

Chapter 1 AO2000 Modbus

Description 4
Modbus Frames and Functions 6
Modbus over TCP/IP 7
IEEE 754-Format 8
Modbus Addresses and Data Format 9
Measurement Values 10
Analog Inputs 10
Analog Outputs 11
Digital Inputs 11
Digital Outputs 12
Bus Analog Inputs 12
Bus Analog Outputs 13
Bus Digital Inputs 13
Bus Digital Outputs 13
Configuration 14
Status 14
Mapping the calibration data for QAL3 15

Chapter 2 Setting Modbus Parameters and Connection

Modbus Parameters 18
Address overview in the AO2000 menu (from software version 5.1) 19
Modbus Address Assignment (Software Version < 5.1) 22
Connection via the RS232 Interface 24
Connection via the RS485 Interface 25
Components for RS485 Connection 27

Chapter 3 AO-MDDE Server and Demo Programs

Description 29
Installation 30
Start 31
LabVIEW Demo Program 32
Excel Demo Program 33

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 3

Chapter 1 AO2000 Modbus

Description

Application Information from the AO2000 gas analyzer can be transferred to a PC or DCS via
the Modbus. Measurement values, status signals and also signals of analog and
digital inputs and outputs are thus available for further usage.
Using the AO-MDDE server the signals can be integrated into standard software
(e.g. Excel, Visual Basic or LabVIEW). For further information, see Chapter 3
AO-MDDE Server and Demo Programs, page 29. AO-MDDE can be downloaded
from the CD-ROM which is delivered together with each gas analyzer. AO-MDDE
does not support Modbus over TCP/IP.

Basic documents Modbus Application Protocol Specification V1.1b, December 28, 2006
Modbus over Serial Line Specification and Implementation Guide V1.02,
December 20, 2006
Modbus Messaging on TCP/IP Implementation Guide V1.0b, October 24, 2006
These documents are available at http://www.modbus.org/specs.php.

Interfaces and The RS232 and the RS485 interface located on the RS232/ RS485 module in
Connection Versions AO2000 are supported, where only one can be operated at a time. Connection
versions are described in Chapter 2 Setting Modbus Parameters and Connection,
page 18.
As an alternative, the Ethernet 10/100BASE-T interface can be used for data
transmission via Modbus TCP/IP protocol (from software version 5.1, see page 7).

Continued on next page

4 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Description, Continued

Transferred Data Read Write Example

Measurement Values x CO, NO, H2, etc.
Analog Inputs x Indication of mA-values of external analyzers
Analog Outputs x Indication of mA-values of measurement values or calculated
values (function block application)
Digital Inputs x Indication of external status signals
Digital Outputs x Measurement range feedback, indication of solenoid or pump
controls
Bus Analog Inputs x x Entering analog values into the function block application
Bus Analog Outputs x Outputting analog values from the function block application
Bus Digital Inputs x x Control of functions such as auto calibration, measuring range
control, etc. after function block configuration
Bus Digital Outputs x Indication of all functions integrated by function block configura-
tion such as alarm signaling etc.
Modbus Configuration x Indication how many components, AOs, DOs, etc. have been
configured or are in the gas analyzer
Status Signals x Indication of failure, maintenance mode, maintenance request
QAL3 Calibration Data x Setpoints and actual values, measuring range and date of last
calibration (not available in analyzer modules Limas11, Uras14,
Magnos16, Magnos106, Caldos15, Caldos17, and MultiFID14)

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 5

Modbus Frames and Functions

Data Transfer For data transfer a combination of frames is used, that consists of 1/0 information,
united to one or more telegrams.

Frame The transfer values are decomposed in bytes (= 8 bit). Each of these bytes is
completed by one start-bit, possibly one parity-bit (even number of 1) and one
stop-bit. In the following description the term byte will be used, even if ten or
eleven bits will be transferred including the start-, stop- and parity-bits.

Telegrams The Modbus telegrams consist of the following frames:

address (1 byte), function (1 byte), data (n bytes) and check sum (2 bytes).
The telegrams also take on the shake-hands-function: each telegram from
master to slave must be responded, before a new telegram is allowed to be
transmitted. The computer has to have in a adequate supervision, for excluding
non answering bus participants (time-out-supervision).

Admissible Addresses As addresses for the participants of the bus the numbers 1 to 255 are admitted.
The address 0 is the global address (broadcast-address). When this address will
be used in a telegram, all participants accept this telegram without an acknowledg-
ment to the master.

Functions Code Term Function

01 Read coil status Reading of binary values of type coil
02 Read input status Reading of binary values of type status
03 Read holding registers Reading of 16 bit holding-registers
04 Read input registers Reading of 16 bit input-registers
05 Force single coil Setting of a single binary value
06 Preset single register Set of a single 16 bit-register; for DINT or
REAL two telegrams are necessary
08 Loopback diagnostic test Testing telegram for diagnostics of the
communication capability of slave
15 Force multiple coils Set of several successive binary values
16 Preset multiple registers Set of several successive 16 bit-registers

Check Sum The check sum is calculated over all bytes of one telegram without the start-,
stop- and parity-bits.

Transfer Rules The neutral position of the data line corresponds with the logical 1.
A distance of more than 3.5 bytes, however at least 10 ms is defined as separation
between two telegrams. For the beginning of the data transfer the neutral position
of the data line must be observed.

6 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Modbus over TCP/IP

Integration The AO2000 Modbus/TCP server expects requests from the current IP addresses
via the communication port. A maximum of 4 clients can be connected to the
Modbus/TCP server of an AO2000 at the same time. If the connection to a client
breaks down, the connection status in the Modbus/TCP server is enabled again
after a max. 60 seconds.

Reading out data The following procedure must be executed on the Modbus client, in order to
from the AO2000 receive data from the AO2000 Modbus/TCP server:
Modbus/TCP server
1. Establish a TCP connection to port 502 on the server.
2. Create a Modbus request.
3. Send the Modbus request incl. the Modbus/TCP MBAP Header.
4. Wait for a response to the same TCP connection.
5. Read the first 6 bytes of the response; these state the length of the response.
6. Read the remaining bytes of the response.

Functions, addresses The supported functions and the addresses and registers of Modbus over TCP/IP
and registers are equivalent to those of Modbus over RS232/RS485.

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 7

IEEE 754-Format

Modbus-Protocol and The Modbus-protocol allows only 16-bit-registers as transfer values. Some of the
IEEE 754-Format AO2000 data is stored in the IEEE 754-Format (32 bit). For this reason the data
must be processed by the interrogating device..

Construction of Term Number Meaning

IEEE 754-Format of Bits
S 1 Sign bit; explains the sign (0 = positive, 1 = negative)
E 8 Twos complement exponent. The true value is the exponent
minus 127.
M 23 The most significant bit of the normalized mantissa before
the decimal point is implicitly 1, but is not stored. The value
range is also between 1.0 (included) and 2.0.

Example The number 12.5 is stored as the hexadecimal value 0xC1480000. The following
table shows the storage configuration:

Address +0 +1 +2 +3
format SEEEEEEE EMMMMMMM MMMMMMMM MMMMMMMM
binary 11000001 01001000 00000000 00000000
hexadecimal C1 48 00 00

Explanations The sign bit is 1, i.e. the value is negative.

The exponent is 10000010 binary, which corresponds to the decimal value 130.
Subtracting 127 from 130 leaves 3, which is the actual exponent.
The stored mantissa value is 10010000000000000000000. Adding the non
stored 1 before the decimal point gives the value 1.10010000000000000000000.
After adjusting the mantissa to the exponent (moving it three places) the result is
1100.10000000000000000000. This binary number corresponds to the decimal
value 12.5. Finally the sign bit needs to be taken into account. This makes the
final value of 12.5.

8 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Modbus Addresses and Data Format

Principle The AO2000 series gas analyzers are modular and very flexible. A gas analyzer
can consist of one or more analyzer modules which in itself can measure one or
more components. It is also possible to connect different kinds of I/O-modules
and I/O-boards to a device. For this reason the Modbus addressing schema is not
static.

Data Format There are six flexible groups, four configurable groups and two fixed length groups
of information defined in a AO2000 gas analyzer.
The grouped information can be read through Single Modbus Request.

Flexible Groups The flexible groups are:

Measurement Values (see page 10)
Analog Inputs (see page 10)
Analog Outputs (see page 11)
Digital Inputs (see page 11)
Digital Output (see page 12)
QAL3 Calibration Data (see page 15)
Each flexible group has a fixed start address and a variable length of elements
depending on the system layout.

Configurable Groups The configurable groups are:

Bus Analog Inputs (see page 12)
Bus Analog Outputs (see page 13)
Bus Digital Inputs (see page 13)
Bus Digital Outputs (see page 13)
Each configurable group has a start address and, depending on the user
configuration, a variable number of elements.

Fixed Length Groups The fixed length groups are:

Configuration display (see page 14)
Status (see page 14)

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 9

Modbus Addresses and Data Format, Continued

Measurement Values The measurement values are transmitted in the IEEE 32 bit standard floating point
format. The floating point format is not a part of the Modbus specification. AO2000
devices use two word registers to represent a floating point value (high word, low
word).

Modicon Modbus Type Register Description/Name

Address Number
30001 Input register 0 Measurement Component 1
30002 1
30003 Input register 2 Measurement Component 2
30004 3
30005 Input register 4 Measurement Component 3
30006 5
30007 Input register 6 Measurement Component 4
30008 7
30009 Input register 8 Measurement Component 5
30010 9
30011 Input register 10 Measurement Component 6
30012 11
etc.

Analog Inputs Analog inputs (AI) are transmitted in the IEEE 32 bit standard floating point format.
The floating point format is not a part of the Modbus specification. AO2000 devices
use two word registers to represent a floating point value (high word, low word).

Modicon Modbus Type Register Description/Name

Address Number
30100 Input register 99 Analog Input 1 V-in
30101 100
30102 Input register 101 Analog Input 1 I-in
30103 102
30104 Input register 103 Analog Input 2 V-in
30105 104
30106 Input register 105 Analog Input 2 I-in
30107 106
30108 Input register 107 Analog Input 3 V-in
30109 108
30110 Input register 109 Analog Input 3 I-in
30111 110
30112 Input register 111 Analog Input 4 V-in
30113 112
30114 Input register 113 Analog Input 4 I-in
30115 114
etc.

Continued on next page

10 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Modbus Addresses and Data Format, Continued

Analog Outputs Analog outputs (AO) are transmitted in the IEEE 32 bit standard floating point
format. The floating point format is not a part of the Modbus specification. AO2000
devices use two word registers to represent a floating point value (high word, low
word).

Modicon Modbus Type Register Description/Name

Address Number
30300 Input register 299 Analog Output 1
30301 300
30302 Input register 301 Analog Output 2
30303 302
30304 Input register 303 Analog Output 3
30305 304
30306 Input register 305 Analog Output 4
30307 306
30308 Input register 307 Analog Output 5
30309 308
30310 Input register 309 Analog Output 6
30311 310
30312 Input register 311 Analog Output 7
30313 312
30314 Input register 313 Analog Output 8
30315 314
etc.

Digital Inputs The Modbus master has only read access to digital input values (DI).

Modicon Modbus Type Input Description/Name

Address Number
10016 input status 15 Syscon DI purge
10017 input status 16 Digital Input 1
10018 input status 17 Digital Input 2
10019 input status 18 Digital Input 3
10020 input status 19 Digital Input 4
10021 input status 20 Digital Input 5
10022 input status 21 Digital Input 6
10023 input status 22 Digital Input 7
10024 input status 23 Digital Input 8
etc.

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 11

Modbus Addresses and Data Format, Continued

Digital Outputs The Modbus master has only read access to digital output values (DO).

Modicon Modbus Type Input Description/Name

Address Number
11036 input status 1035 Digital Output 1
11037 input status 1036 Digital Output 2
11038 input status 1037 Digital Output 3
11039 input status 1038 Digital Output 4
11040 input status 1039 Digital Output 5
11041 input status 1040 Digital Output 6
11042 input status 1041 Digital Output 7
11043 input status 1042 Digital Output 8
etc.

Bus Analog Inputs Bus analog inputs (Bus AI) are transmitted in the IEEE 32 bit standard floating
point format. The floating point format is not a part of the Modbus specification.
AO2000 devices use two word registers to represent a floating point value (high
word, low word).
Bus AIs can be read and written by the Modbus Master. They can be used like
physical (real) AIs when configuring function blocks 1). The Master has access to
the configured variables (holding register) and uses function code 3 to read them.
Due to the 32-bit register, the variables can only be written using function code 16.
A maximum of 50 Bus AIs can be configured.
A waiting period of 250 msec per analog input should be observed after writing the
Bus AIs.

Modicon Type Register Description/Name

Modbus Address Number
40001 Holding Register 0 Bus AI 1
40002 1
40003 Holding Register 2 Bus AI 2
40004 3
Holding Register Bus AI
40099 Holding Register 98 Bus AI 50
40100 99

1) A detailed description of the "Function block" concept and detailed

descriptions of the individual function blocks can be found in the technical
information "Function blocks descriptions and configuration".

Continued on next page

12 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Modbus Addresses and Data Format, Continued

Bus Analog Outputs Bus analog outputs (Bus AO) are transmitted in the IEEE 32 bit standard floating
point format. The floating point format is not a part of the Modbus specification.
AO2000 devices use two word registers to represent a floating point value (high
word, low word).
Bus AOs can be used like physical (real) AOs when configuring function blocks.
A maximum of 50 Bus AOs can be configured.

Modicon Type Register Description/Name

Modbus Address Number
30600 Input register 599 Bus AO 1
30601 600
30602 Input register 601 Bus AO 2
30603 602
Input register Bus AO

30698 Input register 697 Bus AO 50

30699 698

Bus Digital Inputs Bus digital inputs (Bus DI) are bit variables in the gas analyzer. The Modbus master
has read and write access to these variables.
Bus DIs can be used like physical (real) DIs when configuring function blocks.
The master has access to all configured variables and uses function code 1 to read
and 5 or 15 to write the variables. A maximum of 50 Bus DIs can be configured.

Modicon Type Coil Description/Name

Modbus Address Number
1 Coil status 0 Bus DI 1
2 Coil status 1 Bus DI 2
3 Coil status 2 Bus DI 3
Coil status Bus DI
50 Coil status 49 Bus DI 50

Bus Digital Outputs Bus digital outputs (Bus DO) are bit variables in the gas analyzer which can only be
read by the Modbus master.
Bus DOs can be used like physical (real) DOs when configuring function blocks.
A maximum of 50 Bus DOs can be configured.

Modicon Modbus Type Input Description/Name

Address Number
12060 input status 2059 Modbus DO 1
12061 input status 2060 Modbus DO 2
12062 input status 2061 Modbus DO 3
input status Modbus DO
12109 input status 2108 Modbus DO 50

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 13

Modbus Addresses and Data Format, Continued

Configuration The Modbus has read access to the configuration register. By means of the this
register, a Master can determine how many components, AIs, AOs, etc. have been
installed in the gas analyzer. The data are represented as 16-bit integers.

Modicon Type Register Description/Name

Modbus Address Number
30500 input register 499 Number of components
30501 input register 500 Number of AIs
30502 input register 501 Number of AOs
30503 input register 502 Number of DIs
30504 input register 503 Number of DOs
30505 input register 504 Number of Modbus AIs
30506 input register 505 Number of Modbus AOs
30507 input register 506 Number of Modbus DIs
30508 input register 507 Number of Modbus DOs
30509 input register 508 Number of QAL3 component
entries

Status The Modbus has read access to the three status values.

Modicon Modbus Type Input Description/Name

Address Number
10001 input status 0 Failure
10002 input status 1 Maintenance Mode
10003 input status 2 Maintenance Request

14 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Mapping the calibration data for QAL3

Reading out the The Modbus interface includes a structure for each component which enables the
calibration data setpoints and actual values, the measuring range and the date of the last
calibration to be read out.
The system time of the AO2000 is used as a time-stamp. If a calibration has not
yet been carried out, 0 is transmitted as a time-stamp and 0 as a measuring
range.
The time-stamp of the structure must be periodically read at least, in order to
record a change.
The setpoints and the actual values are transmitted in the unit of the measured
value. If the unit of the component is changed, the transmitted values are also
changed.

Mapping the The following parameters are made available for each component via the Modbus.
calibration data All the registers are based on a Modbus 16-bit "input register".
The setpoints and actual values are transmitted in the IEEE 32-bit floating-point
format. Two word registers are used to represent a floating-point value.
The measuring range is transmitted as a consecutive number 1-4.

Start Name Type Meaning

index +
0 Zero Date 1 Integer16 Date part 1 of the zero point calibration
Day / month (day 100 + month)
1 Zero Date 2 Integer16 Date part 2 of the zero point calibration
Year (4-digit year number)
2 Zero Time 1 Integer16 Time part 1 of the zero point calibration
Hour / Minute (hr. 100 + min.)
3 Zero Time 2 Integer16 Time part 2 and measuring range
number of the zero point calibration
Second / MR no. (Sec. 100 + MR no.)
4, 5 Setpoint Zero Float32 Setpoint of the zero point calibration
(IEEE 32-bit format)
6, 7 Value Zero Float32 Actual value of the zero point calibration
(IEEE 32-bit format)
8 Span Date 1 Integer16 Date part 1 of the span calibration
Day / month (day 100 + month)
9 Span Date 2 Integer16 Date part 2 of the span calibration
Year (4-digit year number)
10 Span Time 1 Integer16 Time part 1 of the span calibration
Hour / Minute (hr. 100 + min.)
11 Span Time 2 Integer16 Time part 2 and measuring range
number of the span calibration
Second / MR no. (Sec. 100 + MR no.)
12, 13 Setpoint Span Float32 Setpoint of the span calibration
(IEEE 32-bit format)
14, 15 Value Span Float32 Actual value of the span calibration
(IEEE 32-bit format)

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 15

Mapping the calibration data for QAL3, continued

Addresses of the Modicon Modbus Type Register Description/Name

parameters Address number
30800 Input register 799 Component 1
Zero Date 1
30801 Input register 800 Component 1
Zero Date 2
30802 Input register 801 Component 1
Zero Time 1
30803 Input register 802 Component 1
Zero Time 2
30804 Input register 803 Component 1
30805 804 Setpoint Zero
30806 Input register 805 Component 1
30807 806 Value Zero
30808 Input register 807 Component 1
Span Date 1
30809 Input register 808 Component 1
Span Date 2
30810 Input register 809 Component 1
Span Time 1
30811 Input register 810 Component 1
Span Time 2
30812 Input register 811 Component 1
30813 812 Setpoint Span
30814 Input register 813 Component 1
30815 814 Value Span
30816 Input register 815 Component 2
Zero Date 1

Continued on next page

16 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Mapping the calibration data for QAL3, continued

Figure 1
Example of a
transmission with
Modbus DDE server

Data of a calibration read with the Modbus DDE server (see also page 29):
Current measured value of component 1 133.8980 [unit of component 1]
Last calibration:
Component 1 at zero point
Measuring range 1
on 20.07.2010 at 13:29:30
Setpoint 134.3499 [Unit of component 1]
Actual value 397.0912 [Unit of component 1]
Component 1 at end-point
Measuring range 1
on 20.07.2010 at 13:31:35
Setpoint 3486.0181 [Unit of component 1]
Actual value 9963.1553 [Unit of component 1]

The function "Mapping the calibration data for QAL3" is not available in these
analyzer modules: Limas11, Uras14, Magnos16, Magnos106, Caldos15, Caldos17,
and MultiFID14.

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 17

Chapter 2 Setting Modbus Parameters and Connection

Modbus Parameters

Menu Path MENU Configure System Network Modbus

Figure 2
Modbus
Configuration
in AO2000

Function The gas analyzer can be connected to a network with Modbus protocol via the
RS232 or the RS485 interface.
The RS232/RS485 module must be installed in the gas analyzer. Only then the
Modbus menu item is displayed.
As an alternative, the Ethernet 10/100BASE-T interface can be used for data
transmission via Modbus TCP/IP protocol (from software version 5.1, see page 7).

Parameters The Modbus address can be set in the 1255 range.

For Modbus type, select the interface which connects the gas analyzer to the
Modbus network (RS232 or RS485).
The data transfer default settings are shown in Figure 2.
The Modbus map provides an overview of the addresses of the Modbus
registers (from software version 5.1, see page 19).

Request interval The request response of AO2000 is < 500 ms. Therefore the times for the time-out-
supervision in the master should be > 500 ms (recommendation: 1 s). Between two
faultless requests a minimum waiting time of 100 ms needs to be kept.

18 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Address overview in the AO2000 menu (from software version 5.1)

"Modbus map" The "Modbus map" sub-menu is integrated in the menu Configure System
sub-menu Network Modbus, in order to provide an overview of the addresses of the
Modbus registers.
Entry to the Modbus map menu with a Modbus module installed:

Figure 3
Modbus
configuration menu

If a Modbus module has not been installed, the Modbus map menu is directly
available in the network menu:

Figure 4
Network menu

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 19

Address overview in the AO2000 menu (from software version 5.1),
continued

In both cases, the sub-menu for displaying the Modbus registers is called by
pressing the ENTER key.

Figure 5
Sub-menu for
displaying the
Modbus registers

This general menu is subdivided into the Modbus main register groups:
Input register (input)
Status
Holding register (holding)
Coils
The AO2000 elements associated with the respective group and their number are
listed in the Modbus register groups. If the number is > 0, elements exist, and the
respective menu can be called by pressing the ENTER key (see the following
example).

Figure 6
Example: Modbus
analog outputs

The following are displayed:

The Modbus register number
The name of the AO2000 function block with number
The name of the I/O module

Continued on next page

20 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Address overview in the AO2000 menu (from software version 5.1),
continued

An overview line with the component name followed by the parameters associated
with this component are shown in the calibration data display:

Figure 7
Example:
Calibration data

Action required to If the generation or deletion of sample components has been provided for in the
generate or delete configuration of a measuring detector (currently only in Fidas24), this results in a
components change to the analyzer configuration and therefore also in a change in the number
and registers of the measured values. A generated component is added to the
components of the associated detector. All the other components are conse-
quently shifted.

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 21

Modbus Address Assignment (Software Version < 5.1)

Assigning Input and The assignment of input and output signals to Modbus addresses depends on
Output Signals to the number of input and output signals available on the I/O modules and I/O
Modbus Addresses boards in the gas analyzer and
the sequence in which the I/O modules and I/O boards have been registered in
the gas analyzer.
All existing inputs and outputs are mapped to the Modbus irrespective of their
assignment to signals.
Note: The Modbus address assignment does not depend on the slot on which the
I/O modules and I/O boards are installed.

Procedure In principle proceed as follows to assign input and output signals to Modbus
addresses for software versions < 5.1:
Step Action
1 Determine the sequence of the I/O modules and I/O boards.
2 Determine the respective numbers of the input and output signals.
3 Assign input and output signals to Modbus addresses.

Step 1: Determine the Use the system overview menu item to determine the sequence in which the I/O
Sequence of the modules and I/O boards have been registered in the gas analyzer (see Fig. 8).
I/O Modules and
Menu path: MENU Diagnostic/Information System overview
I/O Boards.

Figure 8
System Overview
(Example)

Continued on next page

22 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Modbus Address Assignment (Software Version < 5.1), continued

Step 2: The numbers of the input and output signals can be obtained from the digital and
Determine the analog input and output function block lists.
Numbers of the Input
Menu path (example, see also Fig. 2): MENU Configure Function
and Output Signals
blocks Inputs Digital input
The inputs and outputs are listed in the registration sequence from the bottom up.
Enumerate the list accordingly from the bottom up to determine the number of an
input or output signal.
In the example shown in Fig. 9, digital input 2 on digital I/O board 3 has the
consecutive number 7.

Figure 9
Digital Input
Function Blocks
(Example)

Step 3: Assign the number determined in step 2 to a Modbus address in that Modbus
Assign Input and address list which corresponds to the input or output signal type. Enumerate this
Output Signals to list top down to determine the address.
Modbus Addresses
In the digital input address list (see page 11), Modbus address 10022 is assigned
to number 7 determined in the above example.

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 23

Connection via the RS232 Interface

Connecting Connect the Modbus master to the RS232 interface of the gas analyzer. This con-
nection only provides a point to point access (e.g. AO2000 and a PC, see Fig. 10).

Figure 10
Connection via the
RS232 Interface

Figure 11 2 RxD
1 2 3 4 5 3 TxD
Pin Configuration
5 GND
of the AO2000 6 7 8 9
RS232 Interface Type: 9-pin male Sub-D connector

Materials Needed A cable with two 9-pin female Sub-D connectors, pins 2 and 3 twisted pair, is
needed for connecting.

24 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Connection via the RS485 Interface

Connecting In a network up to 32 gas analyzers may be connected to a PC via the RS485

interface.
The network uses a bus topology which needs to be terminated via a RC
termination plugs (see Figure 12). This is also true for a point to point connection.

Figure 12
Connection via the
RS485 Interface

RC Termination RC Termination
Plug T-Connection T-Connection Plug

T-Connection

Figure 13 2 RTxD
5 4 3 2 1
3 RTxD+
Pin configuration
5 GND
of the AO2000 9 8 7 6
RS485 Interface Type: 9-pin female Sub-D connector

Materials Needed See Section Components for RS485 Connection, page 27.

Cable Type A three lines twisted pair cable e.g. Thomas & Betts Type LiYCY, 0.25 mm2 is used
for the Modbus connection. The max. cable length is limited to 1200 m.

Signal Converter If the PC has no RS485 interface, an RS232/ RS485 signal converter must be
linked between the PC and the Modbus network.

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 25

Connection via the RS485 Interface, continued

Technical details are depicted in Fig. 8. Note the input circuit of a Modbus slave.
Any internal termination need to be disconnected. AC termination is only allowed
at the cable ends using the RC termination plugs.
You can also use other cables and connectors as long as they correspond to the
specifications in Fig. 14.

Figure 14 RC termination plug RC termination plug

Cable Ends with RC

GND
Termination Plugs
RTXD+

120 Ohm 120 Ohm

0,1 uF 0,1 uF
RTXD-

3 5 2

200 k 200 k

5V
RTXD+ RTXD- RTXD+ RTXD-
GND .......... GND

EasyLine
AO2000 3rd party product
connected via connected via
T connection T connection

26 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Components for RS485 Connection

Figure 15 Socket connector

T-connection
1 2 3

2
3
5
1
1 2 3 4
6
Not used 7
8
9

Socket connector
UNC 4-40

Arrangem. of contacts 2
Connection 1 - 1
1 3
Colour gn Pin 1
Colour br Pin 2
Colour wh Pin 3
1 5
Arrangem. of contacts

6 9

Sub-D connector

Catalog No. 24009-4-0746617

Figure 16
100 nF
120 Ohm
1 2
RC Termination Plug

Coding Connection
Resistor 120 Ohm an Pin 1
Capacity 100 nF an Pin 2
Not used Pin 3

Arrangem. of contacts 2
3 1

Catalog No. 24009-4-0746616

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 27

Components for RS485 Interface, continued

Modbus Connections When using this type of cable one has to specify the desired length. Furthermore
with User Defined the connectors and the cable come as a set that need to be assembled. Two types
Cable Length of cables can be assembled.
connection between two T-connections (pin connectors at each end)
extension cord (pin and socket connector)

Figure 17 Pin Pin

Variable Connections

Pin Socket

Catalog No.
Cable with variable length 24009-4-0746622
Pin connector 24009-4-0746318
Socket connector 24009-4-0746471

Cables with This option allows ordering cables of three different lengths. The cable can be
Predefined Length used to connect two T-connections.

Figure 18
Cables with
Predefined Length

Coding

Arrangem. of contacts 2 pin / pin - connector

3 1
Connection 11

Colour gn Pin 1
Colour br Pin 2
Colour wh Pin 3

Length Catalog No.

1,0 m 24009-4-0746619
2,0 m 24009-4-0746620
5,0 m 24009-4-0746621

28 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Chapter 3 AO-MDDE Server and Demo Programs

Description

Application The AO-MDDE server is an effective and easy-to-use tool for integrating AO2000
signals into standard software through the RS232 or the RS485 interface (AO-
MDDE does not support Modbus over TCP/IP). Measured values, status signals
and the signals of the analog and digital inputs and outputs can be easily
integrated e.g. in Microsoft Excel or Microsoft Visual Basic and visualized.
AO-MDDE can be downloaded from the CD-ROM which is delivered together with
each gas analyzer.

Program Files OPTIMDDE.EXE DDE server

OPTIMDDE.HLP Help file for DDE server
AODEF.DDB Device description for AO2000 from SW Version 3.0
AODEF_KOMP20.DDB Device description for AO2000 from SW Version 3.0 for
integration into existing Modbus applications for
Advance Optima with SW Versions 2.0
AODEF_FULL.DDB Device file with all possible Modbus data (not executable
with DDE server, since the size of the device file is
restricted)
AODEFQAL3.DDB Device file with QAL3 structures (without bus I/Os, since
the size of the device file is restricted in the DDE server)
AOMDDEMO.EXE Demo program based on LabVIEW
AO-DDESE.XLS Demo program based on Excel
LVWUTIL32.DLL Program file for LabVIEW demo program

Both demo programs are intended to show by example how AO2000 can be
linked to standard PC programs. Neither the transfer nor the storage of data can
be regarded as fail-safe. Modbus knowledge is not necessary for demo program
operation. Demo programs do not support Modbus over TCP/IP. ABB offers no
support for the demo programs.

Continued on next page

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 29

Description, continued

Transferred Data Read Write Example

Measurement Values x CO, NO, H2, etc.
Analog Inputs x Indication of mA-values of external analyzers
Analog Outputs x Indication of mA-values of measurement values or calculated
values (function block application)
Digital Inputs x Indication of external status signals
Digital Outputs x Measurement range feedback, indication of solenoid or pump
controls
Bus Analog Inputs x x Entering analog values into the function block application
Bus Analog Outputs x Outputting analog values from the function block application
Bus Digital Inputs x x Control of functions such as auto calibration, measuring range
control, etc. after function block configuration
Bus Digital Outputs x Indication of all functions integrated by function block configuration
such as alarm signaling etc.
Modbus Configuration x Indication how many components, AOs, DOs, etc. have been
configured or are in the gas analyzer
Status Signals x Indication of failure, maintenance mode, maintenance request
QAL3 Calibration Data x Setpoints and actual values, measuring range and date of last
calibration (not available in analyzer modules Limas11, Uras14,
Magnos16, Magnos106, Caldos15, Caldos17, and MultiFID14)

Installation

Installing AO-MDDE Step Action

1 Insert the CD-ROM with the AO-MDDE program.
2 Run the AO_MDDEE.EXE file.
3 Follow the instructions of the installation program.
Accept the recommendation of the installation program for the
name of the folder in which AO-MDDE shall be installed.

30 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Start

AO-MDDE Start Start the AO-MDDE server in the Start menu or by running the program
OPTIMDDE.EXE. Please refer to the integrated help function for further information
about AO-MDDE.
Check that the bus transfer rates on the gas analyzer and the PC are identical.
Open the device description AODEF.DDB or AODEF_KOMP20.DDB and select the
desired variables (see Figure 19). After this the data are transferred (see Figure 20).

Figure 19
Selection of Variables
(Example)

Figure 20
Device Description
(Example)

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 31

LabVIEW Demo Program

Application The LabVIEW demo program presents a possible digital and trend display for data
visualization.

LabVIEW Demo Start the demo program in the Start menu or by opening the file AOMDDEMO.EXE
Program Start on your PC. The AO-MDDE server is started automatically by the demo program.

Basic Settings in In the File Open device description menu: Open the device description
AO-MDDE-Server file.
In the Device Communication parameters menu: Deactivate the function
Bundle couple of registers on the Protocol tab.

Figure 21
LabVIEW
Demo Program
(Example)

32 Technical Information AO2000 Modbus and AO-MDDE 30/24-316 EN Rev. 4

Excel Demo Program

Excel Demo Start the demo program in the Start menu or by opening the file AO-DDESE.XLS
Program Start on your PC. The AO-MDDE server is started automatically by the demo program.

Basic Settings in In the File Open device description menu: Open the device description
AO-MDDE-Server file.
In the Device Communication parameters menu: Deactivate the function
Bundle couple of registers on the Protocol tab.

Figure 22
Excel Demo Program
(Example)

Integration of The integration of information into standard software such as Microsoft Excel is
Information straightforward: Select the required data field in AO-MDDE (see Fig. 19), copy it to
the clipboard, select the required program, paste and the data should appear
and be ready for further processing. Please refer to the integrated help function for
further information about AO-MDDE.

30/24-316 EN Rev. 4 Technical Information AO2000 Modbus and AO-MDDE 33

ABB has Sales & Customer Support expertise The Companys policy is one of continuous product
in over 100 countries worldwide. improvement and the right is reserved to modify
the information contained herein without notice.
www.abb.com
30/24316 EN Rev. 4

Printed in the Fed. Rep. of Germany (03.16)

ABB 2016

ABB Automation GmbH

Analytical
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EMail: cga@de.abb.com