This document lists replacement parts for the CutMaster 102 cutting system. It provides detailed parts lists, descriptions, quantities, and catalog numbers for major external components, front and rear panels, and components on the left, right, and optional sides. Replacement parts include circuit boards, fans, transformers, filters, and accessories like extended work cables and automation interface kits.
This document lists replacement parts for the CutMaster 102 cutting system. It provides detailed parts lists, descriptions, quantities, and catalog numbers for major external components, front and rear panels, and components on the left, right, and optional sides. Replacement parts include circuit boards, fans, transformers, filters, and accessories like extended work cables and automation interface kits.
This document lists replacement parts for the CutMaster 102 cutting system. It provides detailed parts lists, descriptions, quantities, and catalog numbers for major external components, front and rear panels, and components on the left, right, and optional sides. Replacement parts include circuit boards, fans, transformers, filters, and accessories like extended work cables and automation interface kits.
This document lists replacement parts for the CutMaster 102 cutting system. It provides detailed parts lists, descriptions, quantities, and catalog numbers for major external components, front and rear panels, and components on the left, right, and optional sides. Replacement parts include circuit boards, fans, transformers, filters, and accessories like extended work cables and automation interface kits.
Item # Qty Description Catalog # 1 1 Cover with labels 9-0185 2 1 Base Enclosure Assembly 9-0186 3 1 Tube, roll handle 9-0121 4 1 Front Panel 9-0187 5 1 Rear Panel 9-0101 1
4 3
Art # A-08564 2
NOTE Illustration may vary slightly from unit.
PARTS LIST 6-2 Manual 0-4997
cutmaster 102 6.05 Front Panel Replacement Parts Item# Qty Description Ref. Catalog # 1 1 Output Current Control and Function Control Knobs 9-8527 2 1 Toggle - On/Off Switch SW1 9-0109 3 1 Work Cable with Clamp, 20 Ft / 6.1 m 9-0189
Art # A-08123
NOTE Illustration may vary slightly from unit.
Manual 0-4997 6-3 PARTS LIST
CutMaster 102 6.06 Left Side Replacement Parts Item # Qty Description Ref Catalog # 1 1 Main PCB Assembly PCB1 9-0108 1b 1 Main PCB Assembly 40 Amp PCB5 9-0194 2 1 Logic PCB PCB3 9-0107* 3 1 Center Chassis Molded Plastic 9-0190 4 1 Fan, (3 total) MOT1-3 9-0232 5 1 Transformer, Main T1 9-0106 5b 1 Transformer, Main 60 Amp T2 9-0196 6 1 Inductor, Output L1 9-0105 6b 1 Inductor, Output 40 Amp L2 9-0195 Not Shown: 1 Power Cable Strain Relief, all units (Kit includes both styles) 9-0111 1 Input Power Cable 230 V with plug 9-0191 1 Input Power Cable 460 V 9-0209 1 Hi/Lo voltage selection switch SW2 9-0213
NOTE *9-0107 Logic PCB3, If the Logic pcb has a pcb mounted pressure transducer with a small hose connecting the transducer to a fitting on the regulator assembly, then kit number 9-0201, which includes both a new Logic pcb and regulator assembly, will need to be ordered
5 4 6
Art # A-08558
PARTS LIST 6-4 Manual 0-4997
cutmaster 102 6.07 Right Side Replacement Parts Item # Qty Description Ref Catalog # 1 1 Contactor, 4 Pole W1 9-8587 2 1 Solenoid, 12V SOL1 9-0114 3 1 Spare Parts Box 7-3267 4 1 Spare Parts Box Cover 7-3266 5 1 Console Quick Disconnect 9-0161 6 1 Regulator, with knob and mounting nut 9-0115* 7 1 Assembly, PCB, Input Capacitors PCB2 9-0192 8 1 Filter, Auto Drain 9-0116 Not Shown: 1 Wire Harness Ferrite Filter -(Between J13 on PCB1 to J4 on PCB5) 9-0251
NOTE: *9-0115 regulator, If the Logic pcb has a pcb mounted pressure transducer with a small hose connecting the trans- ducer to a fitting on the regulator assembly, then kit number 9-0201, which includes both a new Logic pcb and regulator assembly, will need to be ordered.
1b 2
NOTE 5 Art # A-08560
6b Illustration may vary slightly from unit.
5b
Manual 0-4997 6-5 PARTS LIST
CutMaster 102 6.08 Options and Accessories Qty Description Ref. Catalog # 1 Single - Stage Filter Kit (includes Filter & Hose) 7-7507 1 Replacement Filter Body 9-7740 1 Replacement Filter Hose (not shown) 9-7742 2 Replacement Filter Element 9-7741 1 Two - Stage Filter Kit (includes Hose, Bracket & Mounting Screws) 9-9387 1 Bracket, Filter Mounting (not shown) 9-9386 1 Two - Stage Air Filter Assembly 9-7527 1 First Stage Cartridge 9-1021 1 Second Stage Cartridge 9-1022 1 Extended Work Cable ( 50 ft / 15.2 m ) with Clamp 9-8529 1 Automation Interface Kit PCB4 9-8311 1 Automation Harness 9-9385 1 25' / 7.6 m CNC Cable for Automation Interface Kit 9-8312 1 50' /15.2 m CNC Cable for Automation Interface Kit 9-8313
Housing
Filter Element (Cat. No. 9-7741)
Spring
O-ring (Cat. No. 9-7743) Assembled Filter First & Second Stage Cover Cartridges (as marked) Barbed Fitting Art # A-02476 Art # A-02942
Optional Single - Stage Filter Kit Optional Two - Stage Filter Kit
PARTS LIST 6-6 Manual 0-4997
cutmaster 102 6.09 Replacement Parts for Hand Torch Item # Qty Description Catalog # 1 1 Torch Handle Replacement Kit (includes items No. 2 & 3) 9-7030 2 1 Trigger Assembly Replacement Kit 9-7034 3 1 Handle Screw Kit (5 each, 6-32 x 1/2 cap screw, and wrench) 9-8062 4 1 Torch Head Assembly Replacement Kit (includes items No. 5 & 6) 9-8219 5 1 Large O - Ring 8-3487 6 1 Small O - Ring 8-3486 7 Leads Assemblies with ATC connectors (includes switch assemblies) 1 SL100, 20 - foot Leads Assembly with ATC connector 4-7836 1 SL100 , 50 - foot Leads Assembly with ATC connector 4-7837 8 1 Switch Kit (2 total) 9-7031
5 6 3
Art # A-07993_AB
Manual 0-4997 6-7 PARTS LIST
CutMaster 102 6.10 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Qty Description Catalog No. 1 1 Torch Head Assembly without leads (includes items 2, 3, and 14) 9-8220 2 1 Large O - Ring 8-3487 3 1 Small O - Ring 8-3486 4 1 PIP Switch Kit 9-7036 5 Unshielded Mechanized Leads Assemblies with ATC connectors 1 5 - foot / 1.5 m Leads Assembly with ATC connector 4-7842 1 10 - foot / 3.05 m Leads Assembly with ATC connector 4-7843 1 25 - foot / 7.6 m Leads Assembly with ATC connector 4-7844 1 50 - foot / 15.2 m Leads Assembly with ATC connector 4-7845 6 1 11 / 279 mm Rack 9-7041 7 1 11 / 279 mm Mounting Tube 9-7043 8 1 End Cap Assembly 9-7044 9 2 Body, Mounting, Pinch Block 9-4513 10 1 Pin, Mounting, Pinch Block 9-4521 11 1 Torch Holder Sleeve 7-2896 12 1 PIP Plunger and Return Spring Kit 9-7045 1 Pinion Assembly (Not shown) 7-2827 1 5 / 126 mm Positioning Tube (Not shown) 9-7042
PARTS LIST 6-8 Manual 0-4997
cutmaster 102 8
10
1 2 10 3 4 11
12
A-07994
Manual 0-4997 6-9 PARTS LIST
CutMaster 102 6.11 Torch Consumable Parts (SL100 SV)
