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Sikarep - 100: 1-Component Polymer Modified Ultra-Fine Fairing Coat

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Product Data Sheet

Edition 12/12/2005
Identification no. PM-08

SikaRep -100
1-Component Polymer Modified Ultra-fine Fairing Coat

Product SikaRep-100 is a single component, cementitious, polymer modified repair


Description mortar. It is suitable for use in tropical and hot climatic conditions.
Construction

Uses SikaRep-100 can be used as a:


Pore sealer / fairing coat on concrete and mortar substrates
Repair mortar on pre-cast concrete panels
Very thin layer render coat on horizontal and vertical areas in building and
civil engineering construction for external and internal finishing etc.
As a thin film weather protection layer.
Fine repair mortar to fill honeycombs, pores etc. on any kind of concrete
construction.
Advantages SikaRep-100 is one component, only the addition of water is required
Easy to mix, apply and finish
Good protection against salts from sea water
Protects against atmospheric effects like carbonation
Excellent bond with cementitious substrates, e.g. concrete
Overcoatable with most commercial paints
Non-corrosive, non-toxic
Test Reports Al-Futtaim Bodycote Laboratories, United Arab Emirates

Product Data
Type Cementitious, polymer composition
Form Grey Powder
Packaging 25 kg bag
Storage Condition Store in a dry area between 5C and 35C. Protect from direct sunlight
Shelf life 12 months minimum from production date if stored properly in original unopened
packaging

Technical Data
Mixing ratio Add 25 -27 % water to the dry powder (6.25 6.75 litres of water per 25 kg bag)
Pot life (25C) Approximately 45 minutes
Density Fresh mortar approximately 1.8 2.0 kg/lt
Adhesion (Pull off) 1.4 N/mm2
(ASTM D 4541)

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Mechanical strengths Compressive: 14 - 20 N/mm2 (28 days)
(25C) BS 6319 Part 7 Tensile: 2.43 N/mm2
Yield Approximately 17.5 Litres per 25 kg bag
Layer Thickness Minimum 0.5 mm, Maximum 4 mm per application
Temperature Minimum 50C, Maximum 400C (substrate)

Application Details
Substrate preparation Substrate must be sound, free from dust, loose particles, cement laitance, curing
compounds, oil, grease or any other contamination.
Metal surfaces (steel and iron) should be free from scale, rust, oil and grease.
Pre-wet substrate to a saturated surface dry condition (SSD) prior to
application. Avoid puddles and standing water.
Mixing Pour 6.25 6.75 lt of clean, cold water into the mixing container. Add the
SikaRep-100 powder slowly while mixing continuously for at least 3 minutes
and until a homogeneous consistency is achieved. Use low speed electric
mixers (max. 500 rpm). By adding the powder slowly and in portions, the desired
application consistency can be obtained.
Application SikaRep-100 can be applied by trowel, spatula or the wet spray method.
As soon as the mortar has started to set it can be smoothed by wooden or
synthetic float, styrofoam block or sponge. No additional water must be used as
it may lead to surface discoloration.
Curing Where ambient conditions may lead to rapid surface drying, the use of light water
fogging for 48 hrs or application of a suitable water based curing compound
(Sika Antisol E) is recommended. Do not commence fogging until final set has
been reached.
Cleaning Application and mixing tools should be cleaned with water while material is still
fresh. Hardened material can only be removed mechanically.
Remarks SikaRep-100 should not be used at temperatures below 5C.
At ambient temperatures above 35C, the material should be stored in the
shade. Use chilled water for mixing.
SikaRep-100 may be over coated with Sika TopSeal 107, SikaSeal 105,
Sikagard ElastoColor W, Sikagard-680 S, Sikagard-550 W Elastic and all
other SikaTop and MonoTop products.
Notes All technical data stated in this Product Data Sheet are based on laboratory tests.
Actual measured data may vary due to circumstances beyond our control.
For information and advice on the safe handling, storage and disposal of
Safety chemical products, users should refer to the most recent Material Safety Data
Sheet containing physical, ecological, toxicological and other safety-related
data.

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Legal Notes
The information, and, in particular, the recommendations relating to the application
and end-use of Sika products, are given in good faith based on Sikas current
knowledge and experience of the products when properly stored, handled and
applied under normal conditions in accordance with Sikas recommendations. In
practice, the differences in materials, substrates and actual site conditions are
such that no warranty in respect of merchantability or of fitness for a particular
purpose, nor any liability arising out of any legal relationship whatsoever, can
be inferred either from this information, or from any written recommendations,
or from any other advice offered. The user of the product must test the products
suitability for the intended application and purpose. Sika reserves the right to
change the properties of its products. The proprietary rights of third parties must
be observed. All orders are accepted subject to our current terms of sale and
delivery. Users must always refer to the most recent issue of the local Product
Data Sheet for the product concerned, copies of which will be supplied on
request.
Construction

Sika Gulf B.S.C (c)


Bldg. 925, Road 115, Sitra Area 601
P.O. Box 15776
Adliya, Kingdom of Bahrain
TEl.:+973 17738 188
Fax:+973 17732 476
E-mail:sika.gulf@bh.sika.com
Web: http//www.sika.com.bh

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