GGB

DB
Maintenance-free Bearings

Technical Manual
1 Introduction

Increasing competition has resulted ! Design, either standard items or

in engineers demanding ever more bearings according to your indivi-
reliable and maintenance-free bear- dual needs
ings. ! Assembly
! Calculation of estimated bearing
DB bearings are particularly suitable life
for applications where hydrodyna-
mic lubrication is not possible; for
example, in applications with high
[ GGB have more than 60 years of
specific loads or with long dwell peri- experience with self-lubricating
ods under static loading, with low bearings and make use of the
sliding speed, angular or axial move- latest material developments sup-
ment or when it is not permitted or ported by modern test facilities.
practicable to use lubricants. [GGBs' products are manufactured
to the highest quality standards,
GGB's application engineering team certified by QS 9000 / VDA.
is available to assist designers with:
! Material selection

1.1 DB structure
DB consists of: The bronze alloy and the lubricant
- a high quality bronze support are selected according to the ope-
rating conditions and the applica-
- solid lubricant inserts in the tion environment of the bearing.
bronze support There are four standard DB alloys.
- a running-in film of solid lubricant The lubrication inserts are arranged
such that the lubricant is optimally
distributed over the sliding surface
throughout the life of the bearing.

1 1
Moving direction

3
2 3

1 Sliding surface with running-in film

2 Solid lubricant insert
3 Support (bronze)

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1.2 DB properties
! DB allows maintenance-free ope- ! Low friction coefficient, less than
ration for bearings with graphite based
! High load capacity solid lubricants
! Excellent performance under high ! Negligible stick-slip effect
load and intermittent operation ! Long life time, longer than for
! New graphite-free, white solid bearings with graphite, due to low
lubricant !
!
wear rate

Properties Units DB-A DB-B DB-C DB-D

Max. static load p N/mm2 60 80 150 200
Max. dynamic load p N/mm2 30 50 80 100
Max. sliding speed Um/s 0.5
Max. temperature C 200 250 320 350
Min. temperature C - 50
Friction coefficient f - dry 0.05 - 0.18
Min. shaft hardness HB 180 300
Shaft surface finish Ra
m 0.2 - 0.8
(ground)

1.3 Applications
Hydromechanical equipment, large foundries and steel works, heavy
valves, civil engineering construc- machinery, cranes and conveyors,
tion (supports for bridges and other mining machinery, construction and
structures), offshore industry, iron earth-moving machinery etc.

Cylindrical bushes Cylindrical bushes Flanged bushes

Thrust washers Self-aligning bearings Slide plates

All bearings are provided with a running-in film, which is not shown.

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2 DB in operation

Unlubricated operation
When two unlubricated surfaces rub
against each other, friction and wear steel
results due to plastic deformation,
local cold welding and shearing of
asperity contacts on both surfaces.
bronze

Operation with
hydrodynamic lubrication
During operation with oil or other
fluid lubrication, when the sliding steel
speed is sufficiently high, a fluid film,
separating both surfaces, may be
built up. However this separation is
not maintained under start up and bronze
run down conditions, as for example
occurs with intermittent operation. Hydrodynamic lubricating film

Operation with
solid lubricant
Solid lubricant film
In DB bearings separation of the
bearing and mating surfaces is steel
ensured by the solid lubricant, which
occupies the spaces between the
asperity peaks of both surfaces.
bronze

Solid Solid lubricant film

lubricant insert

DB bearings always have a lubri- expelled from the contact zone

cating film on the sliding surface, during long dwell periods under
with or without movement, thus high load, leaving an unlubricated
ensuring that there is always low bearing for the next movement,
friction and wear. This is also true which consequently, will show a
under high static loads - the lubrica- high static friction coefficient. The
ting film is maintained, thus pro- solid lubricant of DB is not removed
viding secure operation whenever under these conditions and, there-
necessary. As soon as relative fore, the material does not present
movement between the bearing and such increases of static friction
mating surface occurs, more solid during the subsequent movement.
lubricant is available where it is re-
quired at the sliding surface. If particles of wear debris or una-
voidable dirt enter the bearing, they
In certain applications therefore, for become embedded in the soft lubri-
example under intermittent opera- cant pockets, where they remain,
tion, DB bearings offer better perfor- and thereby displace an equal
mance than conventionally lubri- volume of solid lubricant to the
cated bearings. Conventional lubri- bearing contact area.
cants such as oil or grease can be

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2.1 DB solid lubricants
The white, graphite free solid neous, fully compacted material,
lubricants used in DB bearings, are which is inserted into the holes or
the result of extensive laboratory pockets in the bronze support. The
testing and subsequently confirmed pockets are arranged to overlap in
by numerous successful applica- the sliding direction, to ensure the
tions. The new lubricants offer lower optimum transfer of lubricant to the
wear rates and longer bearing lives mating surface. There is no electro-
than conventional graphite based lytic or chemical reaction between
lubricants. the lubricant, the support and the
counterface material, when DB is
The solid lubricant is produced used in contact with water.
under pressure, to form a homoge-

2.2 Running-in film DB

To assist the running-in process, DB Some of the film is transferred to the
bearings are supplied with a thin film mating surface during the first move-
of solid lubricant over the sliding ments. This process characterises
surface. It is applied after the solid the start of a transition period, which
lubricant has been inserted into the continues until the solid lubricant is
pockets and the surface has been released from the pockets.
finish machined.
This material transfer is favored by
The running-in film has a thickness the specific load and provides:
of about 15 - 20 m.
- low and constant friction coeffi-
It should not be removed!
cient
In the event of damage to the
running-in film during assembly, - negligible stick - slip effect
spray cans of lubricant are available
- full load capacity of the bearing,
for on-site repair.
from the beginning

3 Order Specifications

Order designation (example): DB - D 16 26

Type of bearing (Bronze with solid lubricant inserts)
Base material (A - E, see item 4.1)
Solid lubricant
12 = black - up to 350C
16 = white - up to 180C
Running-in film
22 = black - up to 350C
26 = white - up to 180C

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4 Technical data

4.1 DB bronze alloys

DB grade ASTM DIN Composition Mechanical properties (min) Application
Stan- Alloy Stan- Alloy ASTM DIN Density Yield Tensile 5% Hard-
dard No. dard No. % of % of strength strength elong. ness
weight weight kg/dm N/mm N/mm % HB
Simple
DB-A Industrial bronze applications

B 584 2.1090.01 Cu 81- 85 Cu 81- 85 120 240 15 65

B 271 C93200 1705 2.1090.03 Sn 6.3 -7.5 Sn 6 - 8 8.8 130 270 13 75 Standard
B 505 2.1090.04 Zn 2- 4 Zn 3- 5 120 270 16 70 material
DB-B Pb 6 - 8 Pb 5 -7 for most
Ni <1 Ni <2 applications
Sb <0.35 Sb <0.3

B 584 2.0975.01 Cu >78 Cu >76 270 600 12 140 Material

B 148 C95500 1714 2.0975.02 Al 10 -11.5 Al 8.5 -11 7.6 300 600 14 150 for extremely
B 271 2.0975.03 Ni 3 -5.5 Ni 4 - 6.5 300 700 13 160 high loads
DB-C B 505 2.0975.04 Fe 3 - 5 Fe 3.5 - 5.5 300 700 13 160 with maximum
Mn <3.5 Mn <3 corrosion
resistance

B 584 2.0598.01 Cu 60 - 66 Cu 60 - 67 450 750 8 180 Material

B 271 C86300 1709 2.0598.02 Al 5-7.5 Al 3 -7 8.2 480 750 8 180 for extremely
B 22 2.0598.03 Fe 2- 4 Fe 1.5 - 4 480 750 5 190 high loads
DB-D B 505 2.0598.04 Mn 2.5 -5 Mn 2.5 -5 480 750 5 190 without
Zn 22-28 Zn - rest corrosion
Ni <1 Ni <3 attack

DB-E For applications where standard DB alloys are not suitable, we are able to supply special materials

4.2 Assembly and tolerances

DB bushes are assembled by press- ference between the outer diameter
ing or shrink-fitting, with an inter- of the bush and the housing bore.

Dimension (for bearing bore 300 mm) Tolerance Surface finish (m)
Housing bore H7 3.2
Bush outer s6 3.2
Bearing bore (before assembly) E8 1.2
Bearing bore (after assembly) H10 1.2
Shaft c8 / d8 0.2 - 0.8
Concentricity bearing bore / bush outer IT9

For bearing bores >300 mm tolerances should be specified by Glacier

Garlock Bearings applications engineering team, according to the condi-
tions of each application.

4.3 Counterface material

The counterface material (shaft) When a not standard DB alloy is
must have appropriate characteris- used, the hardness of the shaft
tics, such as: hardness, surface should exceed that of the bronze by
finish and corrosion resistance. at least 100 HB.

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 5 Design

DB bearing design
The bearing size is determined and after which the bearing life is estimated.

Size
The bearing size depends mainly on From the last two data the specific
the load [N], the sliding speed [m/s] load is determined from the follow-
and the operation type [continuous ing graph.
or intermittent].

200
150
120 DB-D
100
DB-C
Intermittent
50 operation
Specific load p [N/mm2]

40 DB-B
30
DB-A
20
Continuous
operation
10

5
4
3
2

0 0.005 0.01 0.05 0.1 0.5

Sliding speed [m/s]

Operation period > 5 min

Continuous operation
1
Operation period (< 5 min) x 5
Standstill period
<1 } Intermittent operation
This graph is the result of simulations on a test rig.
Sliding path (Rkm) = 0.5 km, shaft 70 mm, material: 1.4057,
ground Ra 0.2 - 0.8 m, HB 235

The specific load is defined as the the required bearing size can then
load divided by the projected area of be determined.
the bearing. From the specific load,

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 Life time estimation
Having established the bearing size, The life time of a DB bearing de-
the estimated bearing operating life pends mainly on the following
can be determined and compared factors:
with the required life.

Specific load [N/mm2] 1)

Sliding speed [m/s]
Type of operation [continuous or intermittent]
Friction heat (pU-factor ) [N/mm2 x m/s = W/mm2] 2)
Lubrication
Coefficient of friction [f]
Movement frequency [Rkm = sliding path in km] 3)
Type of load [static or dynamic] 4)
Load direction [stationary or rotating relative to bush]
Counterface material
Temperature [C]
Bearing size (diameter) [mm]
Countermaterial roughness [m]
Alignment
Other factors, such as: housing design, dirt, presence of fluids, corrosion, presence of
chemical substances, countermaterial hardness, impacts, radiation

Note:
1) Factors taken into account by 3) Rkm multiplied by the specific
means of the load / speed graph wear is the estimated wear on the
2) These two factors are necessary end of the life time, which must be
in order to determine the specific equal or less than the maximum
wear, in m / Rkm (Rkm = sliding admissible wear
path in km), by means of a graph 4) Factors taken into account by
means of estimated life time cor-
rection coefficients

Type of operation
Intermittent operation is more favor- frictional heat dissipation.
able than continuous in terms of

Friction heat
The frictional heat is proportional to
the pU-factor, and can be calculat- Q =fpU [W/mm2]
ed by the expression:

Friction coefficient

The friction coefficient is extremely Under high loads and with some
low. For calculation purposes it is humidity, for example, the value can
recommended to assume a friction be 0.06, whilst under reduced loads
coefficient between 0.10 and 0.12 and high temperatures it can reach
for DB bearings. The friction coeffi- 0.15.
cient depends on many factors.

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Type of load
DB bearings show optimum perfor- ing the contact pressure.
mance under steady unidirectional
loads. Wear occurs only in a localis- Under dynamic loads, the bearing
ed area of the sliding surface, with performance also depends on the
an arc of contact created between fatigue resistance of the material
bearing and shaft, thereby decreas- and the bearing life is reduced.

Load direction
The most favourable operating con- pressure falls.
ditions for DB journal bearing are
with a rotating or oscillating shaft If the load direction changes relative
and the load direction constant to the bearing, then as wear pro-
relative to the bearing. Under these ceeds the arc of contact reduces
conditions the arc of contact increa- and the contact pressure increases
ses as wear occurs and the contact and the bearing life is reduced.

Corrosion
Corrosion resistance depends main- solid lubricant and the counterface
ly on the bearing alloy. There are no material. The presence of the solid
adverse electrolytic potential differ- lubricant also prevents fretting corro-
ences between the bearing alloy and sion occurring between the bearing
the solid lubricant, nor between the and counterface materials.

Chemical products
GGB can advise on the compatibili- bearing material in contact with the
ty of DB bearings with chemical particular product to confirm the
products. However, in general, it is suitability for the application.
recommended to test the selected

Product information
GGB warrants the products des- GGB accepts no liability for losses,
cribed in this document to be free damage or costs arising in any way
from defects in material and from direct or indirect use of these
workmanship. The data given in the products.
document are intended as an aid for All transactions conducted by GGB
assessing the suitability of the are subject to our terms of sale and
material. They are derived from our delivery as indicated in our offers,
own research as well as generally product brochures and price lists.
accessible publications. They do Copies are available on request.
not constitute a guarantee of the Our products are subject to a con-
specified properties. stant development process. GGB
Unless expressly agreed in writing, reserves the right to amend the spe-
GGB does not guarantee the cification or improve the techno-
described products to be suitable logical data without prior notice.
for any special purposes or specific
operating conditions.

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 6 Forms and dimensions

Radial bearings Radial bearings

Our standard Di <500 mm Our standard Di 500 mm
Special version Di 500 mm Special version Di <500 mm

B B

Do
Do
Di

Di
Axial bearings / Thrust washers Combined radial and axial bearings
Our standard Di >150 mm Our standard Di 150 mm (flanged bush)
Special version Di 150 mm Our standard Di >150 mm (cyl. bush and thrust washer)

ST Bfl B1
Do

D1

Do
Dfl
Di

Di

ST
B

Spherical bearings Sliding plates

B Movement
dk

W
D
d

SS L
C Dimensions according to drawing

All bearings are provided with a running-in film, DB bearings are not stock material. economy, however, we recommend
which is not shown for optical reasons. They are produced according to our the use of the types and sizes shown
clients requirements. It is possible on the following table.
to provide most special designs
according to drawings, for example: The arrangement of the solid lubri-
special dimensions and tolerances, cant pockets is defined by our appli-
forms which are not in the following cation engineering team, according
table, such as axial and radial seg- to the movement direction and other
ments, half-shells etc. For reasons of operating conditions.

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 Radial bearings Flanged bushes - Thrust washers Spherical bearings
Diameter Length B mm Diameter Flange Length Diameter Length
mm 1.0 x Di 0.75 x Di 1.25 x Di mm thickn. mm mm mm
Di Do recom. min max Di D1 Do Dfl Bfl / ST B d dk D B C
10 15 10 7 13 10 15 20 2,5
12 18 12 9 15 12 18 22 3,0
14 20 14 10 18 14 20 25 3,0
15 20 15 11 19 15 20 26 3,0
16 22 16 12 20 16 22 28 3,0
20 26 20 15 25 20 26 32 3,0
22 28 22 16 28 22 28 34 3,0
25 32 25 18 32 25 32 38 3,5
28 35 28 21 35 28 35 42 3,5
30 38 30 22 38 30 38 45 4,0
35 44 35 26 44 35 44 50 4,5
40 50 40 30 50 40 50 60 5,0

Flanged bush
45 55 45 33 56 45 55 70 5,0
50 60 50 35 65 50 60 80 5,0
55 65 55 40 70 55 65 85 5,0
60 70 60 45 75 60 70 90 5,0

Length B = B1 + Bfl / ST where B1 = bush length and Bfl / ST = flange or washer thickness
Short bearing
65 76 65 45 80 65 76 95 5,5
70 82 70 50 85 70 82 100 6,0
75 88 75 55 90 75 88 105 6,5
80 95 80 60 100 80 95 110 7,5
85 100 85 60 105 85 100 115 7,5
90 105 90 65 115 90 105 120 7,5
95 110 95 70 120 95 110 130 7,5
100 115 100 75 125 100 115 140 7,5 100 130 150 70 55
110 125 110 80 140 110 125 150 7,5 110 140 160 70 55
120 135 120 90 150 120 135 160 7,5 120 160 180 85 70
140 160 140 100 175 140 160 180 10,0 140 180 210 90 70
150 170 150 110 185 150 170 190 10,0
160 200 230 105 80
180 200 180 135 225 180 185 200 230 10,0 180 225 260 105 80
200 220 200 150 250 200 205 220 250 10,0 200 250 290 130 100
220 275 320 135 100
225 250 225 170 280 225 230 250 275 12,5
240 300 340 140 100
250 275 250 190 315 250 255 275 300 12,5
260 325 370 150 110
280 310 280 210 350 280 285 310 340 15,0 280 350 400 155 120
300 330 300 225 375 300 305 330 360 15,0 300 375 430 165 120
320 380 460 230 218
340 400 480 243 230
350 380 350 260 435 350 355 380 420 15,0
Cylindrical bush and thrust washer

360 420 520 258 243

380 450 540 272 258
400 435 400 300 500 400 405 435 480 17,5 400 470 580 280 265
420 490 600 300 280
440 520 630 315 300
450 490 450 340 560 450 455 490 530 20,0
460 540 650 325 308
480 565 680 340 320
500 540 500 375 625 500 510 540 600 20,0 500 585 710 355 335
Long bearing

530 620 750 375 355

550 590 550 415 690 550 560 590 650 20,0
560 655 800 400 380
600 640 600 450 750* 600 610 640 720 20,0 600 700 850 425 400
630 740 900 450 425
650 700 650 490 815* 650 660 700 780 25,0
670 785 950 475 450
700 750 700 525 875* 700 710 750 840 25,0
710 830 1000 500 475
750 800 750* 560 940* 750 760 800 900 25,0 750 875 1060 530 500
800 850 800* 600 1000* 800 810 850 960 25,0 800 930 1120 565 530
850 900 850* 640 1060* 850 860 900 1020 25,0 850 985 1220 600 565
900 950 900* 675 1125* 900 910 950 1080 25,0 900 1040 1250 635 600
950 1000 950* 710* 1200* 950 960 1000 1140 25,0 950 1100 1360 670 635
1000 1060 1000* 750* 1250* 1000 1010 1060 1200 30,0 1000 1160 1450 710 670
1200 1260 1200* 900* 1500* 1200 1210 1260 1440 30,0
* Subdivided in length (2 x 0.5) for technical reasons
Edition 2002 in English (this edition replaces those published before, which therefore are cancelled). 2002 GGB. All rights reserved.
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