Fox GB 1.00 PDF
Fox GB 1.00 PDF
SIRCO
TECHNICAL HANDBOOK
DIGITAL INVERTERS
FOX SERIES
SIRCO SIRCOVigonovo
AUTOMAZIONE S.R.L.
- VE - Italy
Frequency converter
MODEL FOX2MS15 Applicable maximum
OPTION _ motor out: 004 0,37 kW
008 0,75 "
_ 011 1,1 "
015 1,5 "
_ S15 1,5 " size T1
S/N 022 2,2 "
040 4,0 "
Input specifications INPUT AC 220V -15% / 240V +10% S40 4,0 " size T2
16A 50/60 Hz 1 PHASE Phase: M single - phase 055 5,5 "
Output voltage OUTPUT AC 0 / 220V 7A 0,1 / 480 Hz T three - phase 075 7,5 "
specifications 110 11 "
Load specifications LOAD 1,5 kW AC 3Ph MOTOR Voltage class: 2 220 V / 240 V
Enclosure specification IP IP 20 C E Serie's name
4 380 V / 460 V
made in Italy
CONTENTS Page
Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TECHNICAL SPECIFICATIONS
Guide to the choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
WIRING DIAGRAMS
Power and control terminal blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Terminal description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
INSTALLATION
Installation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Wiring hints- Protections - Cables Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
How to change the value of a parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
INVERTER PARAMETERS
Display of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Digital I/O status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parameter summary list ( F Menu, C Menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
P Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
b Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Parameter description :
Frequency reference settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Settings of motor voltage / frequency characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Frequency jumps - Output frequency limitations - Jogging control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Switching frequency - Acceleration and deceleration ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Motor data settings - Motor thermal protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Prevention of motor stall - inverter lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Slip compensation - Istantaneous overload signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Prevention of short mains blackouts - Pickup of motor in free rotation (flying restart) . . . . . . . . . . . . . . . . . . . 27
Automatic boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Programmable control inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Auxiliary analog input - Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Encoder input - Programmable digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dynamic braking - Direct current braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
PID regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Reset - Autoreset - Protections and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Serial line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Programming key - Encoder add-in board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Compliance - Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
MECHANICAL DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
In spite of its compact dimensions, the inverter FOX has several control features. When installed between mains and
motor, the inverter will increase their performance by offering a long continuous service that will result in saving.
FOX
The main characteristic of the FOX inverter is its efficient and flexible control of motor speed. In this way, the
asynchronous motor can be used in a wider range of applications, with a more regular rotation and a significant reduction of
noise compared to the older inverters.
The FOX inverter can be used not only in the industrial field, e.g. machines, conveyor belts, etc., but also in the civil
field where its good performance and noiseless operation are essential features for its use.
The FOX inverter produces high torques at low revolution number without discontinuity thanks to the automatism that,
being activated from 0.1 Hz, assures a safe start of the motor .
- Noise disappearance
With the FOX inverter, those annoying noises typical of the older inverters will never be heard. The noiseless operation
of the inverter is due to a proper method of creating the waveform of the voltage that supplies the motor.
In case of temporary power failure, the FOX inverter stops and starts again, and keeps the preset control
characteristics without having to stop the motor.
- Easy operation
A panel consisting of four keys, one display with four 7-segment digits and three leds allows you to easily operate the
FOX inverter.
The display and the keys allow you to change all the inverter parameters so as to make it suitable to all applications.
The display also shows the values controlled, e.g. frequency or current, and the error codes in case of improper operation.
A programming key device allows to copy the preset control characteristic of the inverter for transferring parameters
from and to or between inverters.
Besides being controlled from panel, the FOX inverter can be easily remote controlled and programmed through series
connection by means of a proper communication protocol.
However, the run, stop, speed reversal and change operations are performed, as usual, through terminal board.
Throughout the text, the following Danger symbols indicate paragraphs containing particular instructions that must be
carefully read so as to assure safety conditions to users:
This warns the user about the presence of a dangerous voltage. It indicates the presence of High
Voltage conditions that can cause serious damages or even death.
Warnings
l Electrical devices can represent a risk source for personnel safety. It is therefore necessary to know all usage
methods and unit control devices perfectly before using the machine.
l The machine should then be used by skilled personnel only, aware of the installation and operation rules, in
compliance with the safety and protection standards, and able to interpret all danger warnings.
The capacitors contained in the machine have dangerous high voltages. After cutting power off, you should wait
at least 5 minutes before performing any operation.
With stopped motor, dangerous voltages can be present on the entire power terminal board:
terminals L1, L2, L3, U, V, W.
l In particular adjustment programming conditions, after a power failure, the machine could start automatically.
Warranty and Notes on The warranty conditions valid at purchase time will be applied.
Responsibilities Any responsibility will be declined for damages occurring during
transportation or unpacking.
The unit is designed for motor speed control only. Do not use it for other applications.
The manufacturer is not responsible for damages deriving from improper use or installation or inadeguate ambient conditions,
as well as for damages due to improper rated values.
Nor will, the manufacturer be responsible for consequential or accidental damages.
No intervention has to be perfomed on parts inside the machine: when installing, just remove the terminal board cover panel.
Any tampering or use of spare parts or other parts not supplied by the manufacturer, besides making the warranty void, may
cause damages and/or serious accidents.
The warranty will cover a period of 24 months after delivery to the final user and, in any case, will not last more than 36 months
from delivery by SIRCO, if not otherwise indicated in the sale conditions.
The technical data contained in this manual are to be considered correct at printout time. The manufacturer, however, reserves
the right to change, without notice, both the contents and the technical data of the product.
The FOX inverters are converters with D.C. intermediate circuit. When connected with a common single or threephase mains,
they produce a threephase, variable-frequency, A.C. voltage, used to control the speed of threephase asynchronous motors.
The control keyboard allows the user to easiliy and quickly enter any parameter necessary for the required working conditions.
The threephase, variable frequency, alternate voltage, controlled by microprocessor, is delivered to the motor through a power
module which uses the most recent IGBT technology.
The use of microprocessor, IGBT technology and modulation frequency programming, assures an extremely accurate and
silent operation.
The software, properly developed for power electronics, allows for an accurate and quick control of motor speed, start and stop
times which can be independently adjusted, and other operation conditions:
l Speed control as a function of the load is by current adjustment, thus allowing for automatic adjustment to process.
l Automatic boost that allows for a safe start of the motor by acting on the torque as a function of the load. Presence
of high torques and rotation evenness at very low frequencies too.
l Direct current braking, with programmable duration and value, allowing for a comfortable motor stop.
l Presence of a PID-type inner regulator, which can be freely configured, to control the motor speed and/or torque.
l Presence of a standard series line, with programmable transmission modes, to remote program and/or control the
converter.
Further, the unit is provided with two programmable relay outputs and two programmable opto-insulated digital outputs, for
alarms and machine state signalling. It also has an analog output that indicates, through selection, the trend of the main values
of the inverter.
Protection degree IP 20
POWER SECTION
1 2 3 4 5 6 7 8 9 10 11
G L1 L2 L3 U V W PE R+ R -DC
EARTH
BRAKE RESISTOR
1 2 3 4 5 6 7 8 9 10 11
G L1 L2 U V W PE R+ R -DC
EARTH (L) (N)
BRAKE RESISTOR
CONTROL SECTION
M T T
A+ B-
Alarm reset
CM IN O
Direction
A- B+ N 1 2
+ 24V Alarm relay
IN
Run
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31 32 33
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 34 35 36
IN IN IN IN
1 2 3 4
4 / 20 mA
Speed
0 / +10 V
refer.
GND MULTIFUNCTION
F1 F2 F3 JOG +10V
RS - 485 PROGRAMMABLE
OUTPUT RELAY
Analog
Potentiometer GND - D +5V
inputs 4,7 kOhm
auxiliary power
PROGRAMMABLE INPUTS
0 / 10 V output signal:
monitors output
frequency
or choice of other
programmable signals
6 09.97 Sirco Automazione 1997
FOX SERIES TERMINALS DESCRIPTION
POWER CONNECTIONS
CONTROL CONNECTIONS
BRAKING
RESISTOR
Ferrite Ferrite
toroid toroid
R
L1 (L) U
FILTER
380 V three- L2 (N) V M
phase supply
L3 W
(220V single-phase) G PE
WITHOUT IT, 6 + 24V
COMMANDS ARE 5 CM - IN
NOT FUNCTIONNING
21
Reversal 1 REV
OUTAN 0 / 10V proportional to
Run 2 RUN the output frequency
External alarm GND - A (26) on motor (factory-
3 EXTFLT
preset function)
F1
17 IN1 Selection
F2 18 IN2 of FLT -NO 31
reference
Factory- F3 Alarm signaling relay
preset 19 IN3 frequency FLT -NC 33 (factory preset with
functions JOG FLT - CM 32 33=NC in alarm state)
20 IN4
Alarm Reset 4 IN5
7
8 GND -D OUT3-NO 34
Multifunction output
OUT3 -NC 36 active with running
16 G(EARTH)
OUT3 -CM 35 motor
B
11/12 ENC B +/-
ENC
A 9/10 ENC A +/-
Refer.
freq.
6 + 24V
Reversal 1 REV
Run 2 RUN
Ext. alarm 3 EXTFLT
F1 17 IN1 Selection
F2 of
18 IN2
reference
Factory- F3 19 IN3 frequency
preset
functions JOG 20 IN4
Alarm reset 4 IN5
WITHOUT IT, 5 CM - IN
COMMANDS ARE 7
NOT FUNCTIONNING 8 GND -D
6 + 24V
Reversal 1 REV
Run 2 RUN
Ext. alarm 3 EXTFLT
F1 17 IN1 Selection
+ of
F2 18 IN2
24V reference
Factory- F3 19 frequency
IN3
preset
functions JOG 20 IN4
Alarm reset 4 IN5
5 CM - IN
7
8 GND -D
INSTALLATION GUIDELINES
In order to obtain a safe operation of the unit, assembly and start-up should be performed by skilled person
nel only, according to the general regulations concerning safety conditions when working with high currents
or voltages.
Mechanical installation
Removal of the heat produced by the inverter is performed by ventilating with natural air flow, in low power models, and
by means of fan in all other models.
When assembling, leave a space of at least 40 mm. from the sides and 150 mm. above and below the inverter, so as
to assure a free circulation of the cooling air. In case of stacking of more units, leave a vertical space of at least 300
mm. between them.
The site should assure the ventilation air is free from dust or corrosive gases, otherwise a regular cleaning of the co-
oling surfaces must be performed. Avoid, in any case, the condensation of the sprayed fluids. The ambient humidity
should never exceed 90%.
In working conditions, the temperature inside the cabinet should never exceed 40 C. If it should, it will be necessary
to perform a derating of the unit or a forced ventilation so as to avoid air stagnation.
Warning: When calculating the overall dimensions, also consider the space required for installation of anti-
noise filters.
Electrical installation
The inverters are designed to operate in an industrial environment where high levels of electro-magnetic disturbance must
be expected. Good installation practice usually ensure trouble-free operation, however it is suggested that a good earth
connection and RFI filters should be used. The RFI filters ensure a reduction of radiated or conducted interference when the
inverter is in a interference sensible environment.
To connect the inverter, just remove the cover which protects the power and control terminal boards.
The FOX series is designed both for 220V / 240V single phase or three phase supply (FOX2M004...2T022 ) and 380V
/ 460V three phase supply (FOX4T008...4T110 ).
For supply cables, we recommend using two-wire (phase + neutral) shielded cable or four-wire (the three phases+earth)
shielded cable, with the earth cable external but parallel to the shield; dimensionning must consider a V on cable not
more than 5% of mains voltage as per EN60204-1.
The same cable can be used for motor connection too. The cable length should never exceed 30 m. If it should, use
additional inductances, series-connected with cables, to balance the parasitic capacities. In this case, a reduction of mo-
tor voltage can be noticed.
Warning: The inverter supply must be protected by means of fuses or automatic switch.
Make sure the cables are properly connected and, in particular, check that the earth connection is correctly locked. In case
of shielded supply cables, connect the shield with the G(EARTH) terminal on drive and motor side.
The power cables must be kept separate from the signal cables. The standards require the use of separate raceways.
For control cables, use a shielded cable with a section of at least 0.5 mm 2. The shield should be connected with
PE (0V, terminal 16) on drive side only.
For connection of reference signals or serial line, use twisted cables.
Connect spark quenching units in parallel to relay coils, solenoid valves, remote control switches located near the unit, as
suggested on the following table:
Warning: The protection circuit failure towards earth must ONLY protect the inverter against failures
towards earth, occurring on the motor cable or on the motor itself. It is NOT designed to protect
people who accidentally touch the motor or the corresponding supplying cable.
It is forbidden: to connect PFC devices to output terminals between inverter and motor;
to connect capacitors between output terminals or output terminals and earth;
It is not advisable: to connect remote control switches to output terminals between inverter and motor.
10 09.97 Sirco Automazione 1997
FOX SERIES INSTALLATION - INSTRUCTIONS
WIRING HINT
Note: To connect the inverter it is necessary to conform to the following indications:
1 - Power supply wiring: only the three power wires must be shielded; the ground wire, which is obligatory, must
be external to the shield and run parallel to it.
2 - Both the inverter side and the motor or filter side of the shield must be grounded.
3 - The ferrite toroid must be put on the inverter side of the cable in a way to cover the part of the cable uncovered from
the shield.
4 - The power cables must be kept separated from the signal cables; it is forbidden to install power and signal cables in
the same conduit or duct. It is important to hold motor wiring as far as possible from the power supply wiring.
5 - Use high quality motors, with low parasitic capacities towards ground.
The input filter increases leak currents towards ground; so it is advisable use a overcurrent switch with a tripping current
not lower than 100 mA .
The following drawing shows the wiring method wich is in compliance with the standards.
Mains
Shielded cable with screen
and ground wire connected
CONTROL
on one side only
BOARD
Filter 12
Power
1 2 3 45 6 7
terminal
block
Toroids M
Before turning the inverter on, make sure the cover is locked in position. After each turning off,
CAUTION wait some minutes before opening the unit so as to allow the capacitors to discharge.
For safety reasons, at power on or after a reset due to an alarm, the inverter is factory-preset not to
start even with run control in active state. To start the motor, you should set the control first to OFF and then to ON (this
safety precaution can be intentionally cancelled through parameter b-03).
l Turning on
The inverter is not provided with a ON/OFF switch. This operation is performed by appliying the mains voltage. After voltage
application, the inverter performs a test. If an error is encountered during this test, the display will show the message Err
The display, consisting of four 7-segment digits, shows both letters and numbers. When turned on, it shows the output
frequency value ( 0Hz with stopped motor).
The inverter is factory-preset to control standard motors which operate with voltages and currents having values
corresponding to the inverter size.
l Run
1 - Connect a 4,7 kOhm potentiometer for speed reference (terminals 24, 25, 26).
2 - Connect two contacts for forward and backward run control (terminals 2, 1, and 7/8 ) as shown on page 6.
3 - Close the the run contact to start the motor . The motor is started at the frequency selected through the preset ramp
(5 seconds from 0 Hz to maximum frequency).
If the factory - preset values should be modified to adapt the inverter to the application, it can
ATTENTION be made through the control panel where the actual values can be displaied, then modified, and
then permanently stored.
l Stop
If after enabling the run control, the motor does not start, first check that the connections shown on page 6 have been
performed, then check that the factory-preset parameters meet the motor characteristics.
The parameters can be checked through the P menu. Press the M key until the P menu appears, then, through the keys,
select the code of the parameter with the value to be checked and press the E key to get its value. Important are the data of
the motor rating characteristics that can be set through the parameters P-01, P-02, P-09, P-11, P-12 (page 19).
Note:
To reset the alarm hold the , keys
pressed togheter.
Green Led:
Increase Key:
forward run (*)
FWD M Selects the parameter
Green Led: Increases the parameter value
backward run (*) REV
Decrease Key:
Yellow Led: PRG
If flashing, the
E Selects the parameter
change has not Decreases the parameter value
been stored
Enter Key:
Menu Selection Key:
goes to Selected Parameter /
Confirmation Allows to scroll through the parameter
sets: d-xx, F-xx, P-xx, b-xx, C-xx
Caution: the changes made to parameter values have an immediate effect but are not
automatically stored. The storage is performed through control C- 00.
(*) NOTE: the flashing of Green Leeds, indicates the action of the motor stall prevention.
b-xx menu of read/write parameters, ON/OFF-type (they can be changed with stopped motor only)
C-xx menu of control-type parameters
At STARTUP the conrol panel enters the MONITOR mode, thus allowing reading of the values assumed by the
menu parameters: d, F, P, b, C. The following chart shows how to switch from one menu or parameter to another.
STARTUP
SWITCHES FROM
PRESSING M d TO ANOTHER THEN, THE KEYS ALLOW SELECTION
MENU: OF THE CODE CORRESPONDING TO THE
FPbCd DESIREDPARAMETER
To CHANGE a parameter value: DISPLAY the corresponding code, then accept the selection by pressing the
CONFIRMATION key E, as shown in the following chart.
THE FLASHING
CONFIRM THE VALUES SELECTED THROUGH ; LED MEANS THAT THE EXITS THE CHANGE MODE
UPDATES THE PARAMETER VALUE; VALUE HAS BEEN AND RETURNS TO THE
THE PARAMETER CODE APPEARS AGAIN CHANGED BUT NOT PARAMETERS CODE
PERMANENTLY STORED
Procedure for parameter change. Let us assume we turned the inverter on and we want to change the value of the max. working
frequency from 50 Hz (factory-preset value) to 100 Hz.
4- Press M until the C menu is displayed; through the keys, select the code 00; ...... ON DISPLAY C-00
press E to accept the selection;
the PRG LED, if permanently lit, indicates the storage enabling.
Through the , keys, go to code 7........................................................................... ON DISPLAY 7
Press E to confirm the value;
The message " done" will be displayed for 2 seconds to confirm the operation........... ON DISPLAY done
The storage operation is completed.
DISPLAY OF PARAMETERS:
d - MENU: At startup, the inverter enters the MONITOR MODE, i.e. it is ready to display information about its opera-
tion, as shown on the table; first, the output frequency parameter is displayed. The same action is obtained by selecting
the d MENU through the M key.
To facilitate the operation, the modifiable parameters are divided into three groups or levels. Whether the parameters of a
given level (accessibility) can be changed or not depends on the presetting of parameter P-20:
NOTE: Each segment, when lit, indicates that the corresponding I / O is active.
- Inputs:
IN-REV IN-4
IN-RUN IN-3
IN-FLT IN-2
IN-5 IN-1
- Outputs:
FAULT
OUT-3
OUT-2
OUT-1
BIT-12 BIT-11
BIT-13 BIT-10
BIT-14 BIT-9
BIT-15 BIT-8
BIT-7 BIT-0
BIT-6 BIT-1
BIT-5 BIT-2
BIT-4 BIT-3
F MENU: sets and/or reads the frequencies that can be selected through terminal board.
C MENU: sets and executes some controls: to execute them, select value 7 and confirm through E.
- PARAMETER PROTECTION:
Caution: all parameters or part of them can be write-protected through param. P - 19; their reading will
not be affected. In case of a modification attempt not authorised or not allowed with running motor, the
following message will be displayed: prot.
NOTE: all parameters not shown on tables are reserved, consequently they must be always
set to 0.
NOTE: The sign (*) means the controls cannot be executed with running motor.
P MENU:
Code Description Range Unit Preset
Page
value
Level 3
P - 9 0 PID reference 0,0 - 100,0 0,1 % 0,0 32
P - 9 1 PID max. positive error 0,1 - 100,0 0,1 % 5,0 "
P - 9 2 PID max. negative error 0,1 - 100,0 0,1 % 5,0 "
P - 9 3 PID updating time 0,00(=0,005s) - 2,50 0,01 s 0,00 "
P - 9 4 proportional term gain 0,00 - 99,99 0,01 0,00 "
P - 9 5 integral action time set 1 0,00 - 99,99 0,01 99,99 "
P - 9 6 derivative action time 0,00 - 99,99 0,01 0,00 "
P - 9 7 proportional term gain 0,00 - 99,99 0,01 0,00 "
P - 9 8 integral action time set 2 0,00 - 99,99 0,01 99,99 "
P - 9 9 derivative action tim 0,00 - 99,99 0,01 0,00 "
NOTE: ( ** ) means the parameter values depend on the inverter size;
( * ) means the controls can be executed with stopped motor only.
b MENU:
sets the values of ON / OFF type parameters; they are divided into three groups, or LEVELS, access to which
depends on the code (1, 2, 3) set through parameter P - 20. They can all be modified with stopped motor only.
b MENU:
Preset
Code Description Range Unit Page
value
Level 3
b - 2 8 prevention of short mains blackout 0=off 1=on 0 27
b - 2 9 motor pickup enabling (flying restart) 0=off 1=on 0 "
b - 3 0 scan start frequency for pickup control 0=reference freq. 1=max. frequency 0 "
b - 3 1 motor pickup at startup 0=off 1=on 0 "
b - 3 2 automatic adjustment of output voltage 0=off 1=on 1 24
b - 3 3 dead times compensation 0=off 1=on 1 25
b - 3 4 automatic boost enabling 0=off 1=on 0 "
b - 3 5 modulation type 0=sinus. normal 1=sinus. flat 1 "
b - 3 6 enabling of switching frequency reduction under 5 Hz 0=off 1=on 0 "
b - 3 7 enabling of undervoltage alarm storage 0=off 1=on 1 33
b - 3 8 inputs filtering 0=normal 1=weak 0 28
b - 3 9 keyboard controls enabling 0=off 1=on 1 28/33
b-40 PID regulator enabling 0=off 1=on 0 32
b - 4 1 regulator tripping mode 0=running 1=const. speed run 0 "
b - 4 2 enabling of encoder / PID synchronism 0=off 1=on 0 "
b-43 variable adjusted by PID regulator 0=frequency 1=voltage 0 "
b - 4 4 error sign reversal 0=off 1=on 0 "
b-45 adjustment mode 0=direct 1=sum(feed/forw.) 0 "
b - 4 6 suppression of PID regulator positive output 0=off 1=on 0 "
b - 4 7 suppression of PID regulator negative output 0=off 1=on 0 "
b-48 suppression of positive or negative integral term 0=off 1=on 0 "
b - 4 9 integral term initialization at start 0=off 1=on 0 "
b-50 0 "
b-51 PID reference input switches see following table 0 "
b-52 0 "
b-53 1 "
PID feedback input switches see following table 0 "
b-54
0 "
b-55
When selecting the analog input, it is possible to change the formula that transforms the reference input signal into
the motor supply frequency through the following parameters:
P-14 determines the minimum frequency (offset); it can assume negative values too.
P-15 determines the gain.
b-04 enables the formula reversal (a minimum signal corresponds to a maximum frequency).
P-01 G=2 G=1 P-01 G=2 G=1 P-01 G=1 G=2 P-01 G=1 G=2
P-14 P-14
10 V 10 V 10 V 10 V
P-14 P-14
In any case Fref. will always be limited between P-73 and P-01.
As a alternative to the above mentioned method, the frequency reference can be selected by re-calling some
frequencies preset through parameters F, by means of some contacts to be connected to 3 of the 5 digital input
corresponding to terminals 17, 18, 19, 20, 4 of the control terminal board (figures on page 8 and 9).
To do so, you must configure as a reference frequency switches, 3 of the 5 inputs with parameters, according to the
following order :P-39, P-40, P-41, P-42, P-43. These inputs state will give the result indicated on the following table:
INPUTS DESCRIPTION
Ix-F3 Ix-F2 Ix-F1 NOTE: The " on "
off off off the main reference selected through parameter P-00 is active state indicates a
V off off on frequency F-01(or the reference from AUX-V if P-47=1) is active closed contact; the
A
L off on off frequency F-02 is active selection switches
U off on on frequency F-03 is active not used are consi-
E
S on off off frequency F-04 is active dered as " off ".
on off on frequency F-05 is active
on on off frequency F-06 is active
on on on frequency F-07 is active
- The AUX-V input allows adding or subracting a frequency, proportional to the 0/10V signal applied to the
terminal 22, from the reference. (for more details, see "auxiliary analog input" pag. 29)
(P-02)/2 (P-02)/2
(P-72) (P-02)/4 (P-02)/4
25 50 f 25 50 f 30 60 f 30 60 f
(P-71) (P-70)
V
V 100%
P-02
P-74
t
P-72 fig.A P-84 fig.B
f
P-04
f
P-71 P-70 t
24 09.97 Sirco Automazione 1997
FOX SERIES PARAMETERS DESCRIPTION
Frequency jumps - Output frequency limitations - Jogging - Switching frequency - Accel. and decel. ramps
PARA- RANGE
FUNCTION DESCRIPTION
METER [ DEFAULT]
Jump frequency 0,0 - 480,0 Particular frequencies with which the inverter supplies the motor can cause
P - 3 4no. 1
[ 0,0 ] (Hz) undesired vibrations to the mechanical parts coupled to the motor.
Jump frequency 0,0 - 480,0 Parameters P-34 and P-35 can be set to exclude two of these frequency.
P - 3 5no. 2
[ 0,0 ] (Hz)
The frequency in- Defines the frequency interval amplitude, to the left or right of the jump frequency.E.g.:
P - 3 6terval f to the left 0,0 - 100,0
[ 0,0 ] (Hz) the interval around jump frequency no. 1ranges from (P-34)-(P-36) to (P-34)+(P-
or right of the jump 36). Note: the two intervals can overlap. To disable an interval, the related
frequency frequency set by P-34 or P-35 must be set to 0 Hz.
Upper limit of the
P - 3 7output frequency (P-38) - 110 The output frequency can be limited independently of the maximum and minimum
[ 100 ] values defined by parameters P-01 e P-14.
(% di P-01)
The output frequency can exceed the maximum frequency set by P-01 up to the
Lower limit of the
P - 3 8output frequency max. value of 110%. This is done by using the slip compensation function or the
0 - (P-37) speed feedback with the PID regulator.
(% di P-01) [0]
Selects the se- JOGGING is a particular run control to advance the motor by small amounts. It
b - 0 0quence followed by 0 = off - 1 = on applies preset frequencies to the motor through parameter F-08 with acceleration
the RUN and REV and deceleration ramps set through parameters P-25, P-26. It does not allow DC
[0] current braking at startup or in stop condition If b-00 = 0: RUN = run, REV =
togheter with the
input Ix-JOG reversal, and the input Ix-JOG handles the jogging control. If RUN and Ix-JOG are
simultaneously enabled the first one enabled will override the other one.If b-00 =
1: RUN = forward run, REV = backward run, the Ix-JOG enables the jogging control
that overrides the normal run control.
Selects switching 0 = 1kHz; 1 = 2 kHz; 2 = 3 kHz; 3 = 6 kHz; 4 = 9 kHz; 5 = 12 kHz; 6 = 15 kHz;
P - 0 8frequency (execu- 0-7
7 = 18 kHz. High values of the switching frequency reduce or eliminate the electric
table with stopped [5] "noise" generated by the motor; viceversa, low values give a higher rotation fluidity
motor only) at low speed, especially if high torques are required.
Dead time com- 0 = off - 1 = on Dead times compensation: it improves the torque and fluidity actions at low speed.
b - 3 3pensation [1]
They optimise the 0 = off - 1 = on 0 defines a natural sine modulation; 1 allows a flat sine modulation which causes
b-35 [0] a lower inverter heating with high switching frequency values.
performance if high
switching frequen- 0 = off - 1 = on In case of output frequencies below 5 Hz, a 3 kHz switching frequency is
b-36 automatically selected.
cy are used [1]
P - 3 9Configure 2 out of 5 enables Ix-T1 as ramp selector - 6 enables Ix-T2 as ramp selectors
P - 4 05 control block The Ix-T1 and Ix-T2 inputs state (page 28), given by the contactsconnected to the
5/6
P - 4 1inputs as ramp se- terminal board, will give the result shown on the following table:
P - 4 2lectors Ix-T2 Ix-T1 DESCRIPTION
P-43 off off accel./decel. ramp 1 (P05 = accel. time - P06 = decel. time)
0,0 = linear off on accel./decel. ramp 2 (P21 = accel. time - P22 = decel. time)
Select the ramp
P - 0 7form ramp form; on off accel./decel. ramp 3 (P23 = accel. time - P24 = decel. time)
0,1s - 10,0 s = on on accel./decel. ramp 4 (P25 = accel. time - P26 = decel. time)
"S" shaped Note: a) on = closed contact; the controls not used are considered in off
ramp form state.
0 = 0,01s to b) When the jogging control Ix-JOG is active (page 28), the ramp pair 4 is
Selects the resolu-
P - 2 7tion trough wich 99,99 s automatically chosen. The acceleration and deceleration times are necessary to
switch from zero Hz to the max. frequency, (P-01), and viceversa.
the ramp times are 1 = 0,1s to
999,9 s c) The modification of P-27 can affect the values entered on P-01, P-02,
defined
2 =1s to P-21, P-22, P-23, P-24, P-25, P-26 so these values must be rechecked.
d) If a variable signal between 0V and 10V is connected to the AUX-V input
9999 s
the accel./decel. ramps can be extended proportionally to this signal value, under
[1]
control of P-47; (e.g.: 2(s) x 8(V)= 16 s ramp extension).
f e)The ramp extension can also be generated if the functions of motor
P-07 P-07 P-07 P-07 stall and inverter lock are enabled. This actuation is signaled by a flashing
GREEN LED and also on terminal board by properly programming OUT1/
2/3.
T.acc. T.dec.
Motor data setting - Motor thermal protection - Prevention of motor stall - inverter lock
f
(P-70)/2 (P-70)
26 09.97 Sirco Automazione 1997
FOX SERIES PARAMETERS DESCRIPTION
Slip compensation - Instantaneous overload signalling - Prevention of short mains blackout - Pickup of
motor in free rotation (flying restart) - Automatic boost
PARA- RANGE
FUNCTION DESCRIPTION
METER [ DEFAULT]
Defines value of the 0,0 - 25,0 The parameters compensate for the motor speed reduction when increasing
P-32
motor rated slip [ 0,0 ] the applied load (slip), changing the inverter output frequency proportionally
(expressed in %) to the applied load. Note: a too quick response (P-33 too short) can cause
Compensation time 0,0 - 10,0 fluctuations in the output frequency. To obtain a good compensation properly
constant [ 0,1 ] (s) set P-09, P-11, P-12 and if the reference frequency is close to the maximum
P-33
frequency, it is advisable to set on P-37 a value beyond 100%
Enable the overload 0 = off - 1 = on The aim of the function which detects the overload is to signal or avoid
b-17
detection function [0] excessive efforts on the load, causing the istantaneous locking of the in-
Select when the de- 0=always - 1= at verter and the allarm signalling.
b-18
tection function is acti- constant speed The treshold defined by P-55 is in % of the motor rated load as obtained
ve [0] through parameters P-09, P-11.
0 = off - 1 = on The threshold exceeding can be signalled through terminal board by confi-
b-19
Set the overload loc- [0] guring the Ox-GTT output.
ked state 20 - 200 The parameter P-12 must be accurately set too.
P-55
Set the tripping tlevel [ 110 ] (%) P-56 Set how long the overload can exceed the tripping threshold before
of the protection 0,1 - 25,0 the signalling and the inverter lock functions are enabled
P-56
Set the delay before [ 0,1 ] (s)
the protection trip
The parameters avoid locking the inverter when happen a short mains
b - 2 8 Enables the prevention 0 = off - 1 = on blackout.The mains cut off is signaled on the display and on the terminal
[0]
of short mains blackout board by configuring one of digital outputs OUT1, OUT2, OUT3.
40 - 80 Note: 1)on single phase inverter it is advisable to reduce the P-75 value to the
Determines the under- (% of P-02) [ 70 ] minimum to prevent excessive startup currents. Otherwise it is possible that
P - 7 5 voltage protection trip- the inverter lock by undervoltage. The alarm is always enabled if the voltage
ping threshold falls under a given value that depends on the inverter size; 2) the tripping of
0,1 - 25,0
Set the max. duration [ 1 ] the prevention function sets the output voltage to zero, (coast-to-stop). In this
P - 7 6 of the short mains (s)
way, the filter capacitors are not completely discharged thus keeping the
blackout before the control logic active. As soon as the voltage exceeds the threshold (hysteresis
of 6%), a pickup phase of motor in free rotation is performed, thus resetting
undervoltage alarm
the speed in force before the tripping.
is enabled
b-29 0 = off - 1 = on The aim of the pickup function of motor in free rotation is to avoid the higher
Enables the tripping of [0] than normal startup currents generated when, for some causes the inverter
b-30 the motor pickup 0=reference freq. cuts the voltage to the motor, then a subsequent run command makes a start
Selects the initial1=max. frequency from zero Hz with the motor still rotating.
scanning frequency [0] This function generates an initial frequency, b-30, equal to or higher than the
b-31 0 = off - 1 = on motor one, by gradually increasing, P-84, the output voltage to 100 % and
Enables the function [0] controlling that the current does not exceed a preset threshold set by P-80,
with the firs trun con- (it is advisable that this value should be lightly higher than the current
P - 8 0 trol after startup 20 - 200 (% of absorbed by the motor ) otherwise the output frequency would be reduced and
Sets the max. current Inom) the voltage would be limited.
threshold during the [ 120 ] The delay between the cut off of the motor voltage and when the motor pickup
P - 8 1 motor pickup phase 0,01 - 10,00 phase start can be controlled by P-81 (demagnetization time).
Delay to activate the [ ** ] (s) The motor is considered frequency-locked when a given frequency is reached
P - 8 3 motor pickup function 0,1 - 25,0
so that, at full voltage, the current is under the threshold.The motor can then
Sets the rate of chan- [ 1 ] (s)
be accelerated or decelerated until the reference is reached.
ge of the frequency du-
b-23 enables the uses of a frequency obtained from an encoder as initial
P - 8 4 ring the lock search 0,1 - 25,0 frequency for motor pickup.
Set the max. rate of [ 0,2 ] (s) The motor pickup function can be enabled through terminal board by
change of the voltage
configuring one of the inputs as Ix-FLY input. If the Ix-FLY input is active, every
b - 2 3 Enables the uses of an 0 = off - 1 = on time the run control is pressed the motor pickup is performed.
encoder for the motor [0]
pickup function
0 = off - 1 = on This function is an alternative to the voltage (and torque) boost obtained
b-34
Enables the automatic [0] through parameter P-04 (pag. 24).The output voltage is automatically
boost increased as regards the motor and the connected load characteristics. The
efficiency of the action depends on the accuracy applied when setting the
parameters P-09, P-11, P-12.
INPUT FUNCTION
NAME DESCRIPTION
TERM. NO.
1 REV If b-00=0 Run reversal If b-00=1 Backward run Terminals 1, 2, 3, have pre-defined functions; the
2 RUN Run Forward run other five can be configured through parameter
3 EXTFLT Alarm coming from outside P-39, P-40, P-41, P-42, P-43.
4 IN5 Note: if the forward and backward run controls
17 IN1 are simultaneously executed (b-00=1) a stop
18 IN2 Digital inputs that can be configured control effect is generated: the rotation reversal
19 IN3 is obtained by decelerating, with selected ramp,
20 IN4 up to a zero frequency, then accelerating up to
the preset reference frequency.
Values from 0 to 15 can be assigned to parameters P-39, P-40, P-41, P-42, P-43. These values have the following meaning:
The Associated parameters, corresponding to single controls, are acting through the following actions:
PARA RANGE
FUNCTION DESCRIPTION
METER [DEFAULT]
b - 0 1Sets stop condi- 0 The control causes a ramp deceleration up to zero Hz
tion 1 [ 0 ] The control cuts off the voltage to the motor so that it coasts-to-stop
b - 0 2Enables motor re- 0 Disables the control for motor rotation reversal (*) In order to start, the inverter shall
versal 1 [ 1 ] Enables the control for motor rotation reversal detect the switching from the
b - 0 3Safety 0 The safety command for run control is disabled inactive to the active state of
1 [ 1 ] Enables the safety command for run control (*) the run control.
b - 0 8Set the state of 0 Set the input as normally open (N.O.).The contact closure generates the alarm state
external alarm IN 1 [ 0 ] Set the input as normally closed (N.C.).The opening generates the alarm state
b - 0 9Set external alarm 0 The alarm state caused by EXTFLT locks the inverter (released only through a reset)
action 1 [ 0 ] The alarm state caused by EXTFLT disables the motor as long as the control is active
b - 1 0External alarm de- 0 Allows the inverter to detect the external alarm at any moment
tection mode 1 [ 0 ] Allows the inverter to detect the external alarm only if the motor is running
b - 1 1Extern. alarm re- 0 If EXTFLT causes the inverter lock, a manual reset only can be executed
set management 1 [ 0 ] If EXTFLT causes the inverter lock, an automatic reset can be executed if b-12=1
b - 3 8Input filtering 0 A control is accepted if it acts longer than 10 ms.
1 [ 0 ] A control is accepted if its action lasts for 5 ms. (disturbance sensitivity increases too)
b - 3 9Term. board con- 0 Ignores the controls from terminal board (except EXTFLT, Ix-DE, Ix-DD)
trol management 1 [ 1 ] Enables the control from terminal board
1x
10 V 10 V 10 V 5 V 10 V
P-47=2 P-47=4 P-47=8 P-47=10
V rel.% T sgl.% Df boost
P-74 P-04 -(P-52)
P-55 P-52
20% 20%
10 V 10 V 10 V 10 V
P-48 TYPE AND MEANING OF ANALOG OUTPUT NOTE
VALUE
0 Voltage proportional to the output frequency; full scale value set by P-01. The output voltage at terminal N. 21 of
1 10V-amplitude square wave with frequency equal to the output frequency. the control terminal board, OUT-AN,
2 10V-amplitude square wave with frequency twice the output frequency. can vary between 0 and 10V. The
3 Voltage proportional to the output current; the full scale value is twice the rated meaning assumed by this voltage
I. depends on the value assigned to
4 Voltage proportional to the output voltage; full scale value set by P-02. parameter P-48.
5 Analog voltage proportional to the output torque (positive only); the full scale The value of the voltage can be changed
value is twice the rated T. by properly programming the
6 Analog voltage proportional to the output torque (absolute value);the sign can parameters P-49, P-50, P-51.
be obtained by one of the digital outputs. Vout
7 Analog voltage proportional to the output power (positive only); the full scale 10V
value is twice the motor rated power.
1
8 Voltage proportional to output power (absolute value); sign obtainable by one 4
of the digital outputs; the full scale value is twice the motor rated power. 3V 2
9 Voltage proportional to the output cos (positive only); full scale value is 1.
10 Voltage proportional to the output cos (absolute value); the sign can be 3 5
Vint
obtained by one of the digital outputs. -5V
11 Voltage proportional to the frequency measured at the encoder input; the full
scale value is set by the value of P-01.
PARA VALUE -10V
FUNCTION
METER [ DEFAULT] 1: offset (P-49) = 3; gain (P-50) = 1
P - 4 9 Adds a variable offset to the signal chosen by P-48 - 9,99 / +9,99 2: offset (P-49) = 0; gain (P-50) = 1
[ 0,00 ] (V) 3: offset (P-49) =-5; gain (P-50) = 1
P-50 Set a gain for the analog output - 9,99 / +9,99 4: offset (P-49) =10;gain (P-50) =-1
[ 1,00 ] 5: offset (P-49) =10;gain (P-50) =-2
P - 51 Change the time constant of the output voltage filter 0,00 / 2,50
Sint (P-50)+(P-49) ]
Vout= 10 [ ( ------
[ 0,00 ] (s)
Sfsc
P ARA - VALUE
FUNCTION DESCRIPTION
METER [ DEFAULT]
b - 2 0 Thermic protection of 0 = off 1 = b-20=1 enable the thermic protection of the braking resistor. The protection
the braking resistor on [ 0 ] efficiency depends on the accuracy of parameters P-62, P-63, P-64. The
Ohmic value of the protection level reached can be displayed through parameter d-11,expressed in
P - 6 2 braking resistor () 1 - 250 %. When the level reaches 100%, the protection locks the inverter.
Resistance power of [ (**) ] During the braking phase, in case of shortcircuit of the inner braking device, the
P-63 the braking resistor 10 - 2500 corresponding signalling can be displayed through terminal board by properly
(W) [ (**) ] configuring the Ox-BRK output. The only action to be performed in case of
Thermic constant of shortcircuit is to cut the inverter supply off.
NOTE: The wiring terminals of the braking resistor are NOT short
P - 6 4 the braking resistor 5 - 1250
(s) [ (**) ] circuit PROTECTED or protected by improper value (lower
than minimum expected) of the resistors used : in these
cases the inverter will be permanently damaged.
[ (**) ] = The default values of the parameters depends on the inverter size.
FUNCTION DESCRIPTION
Operation to be executed when the inverter is in alarm state. Three possibilities are available:
a) Keyboard reset:
simultaneously press the and keys : the action will have effect when the keys are released.
Reset b) Terminal board reset:
it can only be performed if one of the programmable control inputs has been configured as Ix-
RES. In this case, the reset operation is enabled when switching from active to inactive control.
c) Cut the inverter supply off, wait until it is completely off, supply the inverter again.
Autore- As an alternative to manual reset, this function allows an automatic restart in case of lock due to protection tripping.
set It can only be enabled if the lock is due to: overcurrent, overvoltage, undervoltage, momentary overload, external
alarm (b-11) and is controlled by the parameters defined on the following table:
PARAME- FUNCTION VALUE DESCRIPTION
TER [ DEFAULT]
b - 1 2 Autoreset enabling 0 = off 1 = on In case of lock, it automatically restarts the inverter.
[0]
b - 1 3 Enable autoreset at- 0 = off 1 = on Allows for limiting the number of attempts made by the inverter to
tempts limitation [0] execute the autoreset.
b - 1 4 Enable the automatic 0 = off 1 = on Sets to zero the number of attempts performed, if no further locks occur
set at zero the number (10 min.) within 10 min.
of attempts [0]
b - 1 5 Set the state of the 0 = disabled 1 = During autoreset, it disables the lock signalling contacts on the
alarm contact during the enabled terminal board if allowed, through parameter setting, to perform the
autoreset. [1] alarm function.
P - 5 7 Delay to start the auto- 0,1 - 60,0 Defines the time, as regards the lock enabling moment, after which the
reset function (s) [5] autoreset (restart) is executed.
P - 5 8 Set the max. number of 1 - 250 Sets the max. number of restart attempts after which the inverter
restart attempts [1] remains in lock state. To restart, execute a manual reset.
CODE ON DESCRIPTION CO
FUNCTION
DISPLAY DE
C.Err Configuration memory error. It is enabled at inverter startup if the configuration memory is not
Full lock working properly. To avoid this, try to turn the inverter off and restart it after some minutes.
(alarm Parameter memory error. It is enabled if the memory contains inconsistent parameters. Causes:
P . E r r contact accidental loss of parameters (turning off during storage phase), memory failure. In case of
enabled) accidental loss: turn the inverter off and restart it after some minutes. The factory-preset
parameters will be stored.
EF External protection: enabled by the EXTFLT input on terminal board. Autoreset can be enabled only 1
if parameter b-11=1.
OC Overcurrent protection: enabled when the output current exceeds, even momentary, the max. 2
allowed threshold to protect the inverter. It signals shortcircuits between phases and to ground too.
OU Overvoltage protection: enabled when the voltage at the filter capacitor ends exceeds the max. 3
programmed threshold to protect the inverter.
UU Lock that Undervoltage protection: enabled when the voltage at the filter capacitor ends falls below the min. 4
threshold programmed to avoid troubles due to torque reduction. Autoreset is allowed. If b-37=0,
can be
the alarm storage is disabled.
reset Overtemperature protection: enabled when the heat sink temperature exceeds the max. threshold 5
OH
( alarm con- programmed to protect the inverter. Autoreset is not allowed.
OLi tact ena- Inverter overload protection: enabled when the direct current exceeds the max. threshold for the 6
bling and max. allowed time (IxT) to protect the inverter. Autoreset is not allowed.
OLm storage of Motor overload protection: enabled when the direct current exceeds the max. threshold for the 7
alarm type, max. allowed time (I2xT), to protect the motor. The levels and times depend on setting of the motor
the display characteristic data. Autoreset is not allowed.
OLr is flashing) Braking resistor overload protection: enabled when the power dissipated by the braking resistor 8
exceeds the max. threshold for the max. allowed time. The levels and times depend on setting of
the resistor characteristic. Autoreset is not allowed.
OT Protection for momentary motor overload: it is active, after enabling (b-17=1), when the torque 9
delivered by the motor exceeds the programmed level for the preset time, to protect the connected
mechanical parts or the worked material.
PH Protection for supply phase lack (valid for 3-phase supply only): enabled 30 s. after one of the 10
supply phases has been disconnected. Autoreset is not allowed.
FU Fuse breakage protection: enabled in case of inner fuse breakage. Autoreset is not allowed. 11
DESCRIPTION
The inverter can communicate with a remote controller through a RS-485 2-wire serial line. In this case, the inverter behaves
like a "slave", i.e. it answers on special controller request only (master). Up to 32 inverters can be parallel connected with
addresses set between 1 and 99 through P - 68.
The address 99 is a specialized one since it is expected that it will be used when it is necessary to send a code to all inverters
simultaneously; in this case the reception of the code is assured to all inverters regardless of the individual address, the
acknowledgement will be made only from the inverter with address 99.
The serial line allows reading and writing all the parameters, forcing the various controls by replacing the keyboard or the
terminal board, or forcing the I/O as in a PLC. The parameters involved are:
PARAME- VALUE
FUNCTION DESCRIPTION
TER [ DEFAULT]
P - 6 5 Enables the control of 0 - 255 The parametrer value is a decimal equivalent of the current value of the 8 bit
inputs from serial line [0] input register SX8 (see the serial comunication handbook)
P - 6 6 Enables the control of 0 - 15 The parametrer value is a decimal equivalent of the current value of the 8 bit
outputs from serial line [0] ooutput register SX8 (see the serial comunication handbook)
P - 6 7 Defines the transmis- 0 - 19 See the following table
sion parameters [1]
P - 6 8 Assign an address to 0 - 99 Assign the unique address between 0 - 99 to each inverter
each inverter [0]
P - 6 9 Set the response de- 0 - 250 The delay time between the receipt of the comand and the emission of the
lay time of the inverter [ 1 ] ( ms ) answer
b - 3 9 Enables the terminal 0 = off 1 = The scope of the parameter is to disable the control of the inverter from the
board control on [0] terminal board to avoid conflicts with the serial line.
P-67 BAUD DATA BIT PARITY STOP P-67 BAUD DATA BIT PARITY STOP
VALUE RATE BIT VALUE RATE BIT
0 9600 7 even 1 10 2400 7 no 2
1 9600 7 odd 1 11 2400 8 no 1
2 9600 7 no 2 12 1200 7 even 1
3 9600 8 no 1 13 1200 7 odd 1
4 4800 7 even 1 14 1200 7 no 2
5 4800 7 odd 1 15 1200 8 no 1
6 4800 7 no 2 16 19200 7 even 1
7 4800 8 no 1 17 19200 7 odd 1
8 2400 7 even 1 18 19200 7 no 2
9 2400 7 odd 1 19 19200 8 no 1
105
90 7
1
The auxiliary keyboard take the place of the on board keyboard when, for
mounting reasons, it is not possible to reach the control panel.
5,5
It performs the same functions as the control panel.
FWD REV PRG As in the control panel, there are:
- 4 keys: Enter, Men, , (simultaneously pres and to reset
Hz the alarm )
A
- 4 7-segment digit to displays all parameters.
121
110
V
RESET
- 3 Led indicating: forward run, backward run, storage status.
- further 3 Led to indicate the units of parameter value displayed.
M E The auxiliary keyboard is equipped with a 6-wire extension cable, 2 m.
long. This cable must be connected : one side to the connector on the
SIRCO AUTOMAZIONE FOXTST control board to the left of control circuit terminals, the other side to the
connector on the front, lower side, of the auxiliary keyboard. Anything
else is required to operate the auxiliary keyboard.
1 2 34 56
The inverter and remote terminal factory-preset parameters are so that the correct working of the link is assured.
The programming key device allows for transferring parameters from and to the FOX
inverter or between inverters.
The data are stored in a E2PROM type memory, so battery backup is not
necessary.
The switch put on upper front of the key allows to write protect the stored data.
To copy data from an inverter to the key or viceversa the keypad panel are used.
- plug the key in the appropriate hole on the upper left hand side of the inverter keypad panel
- select the parameter C - 04, go to the code 7 press E.
If the key contains invalid parameters, the factory-preset parameters will be used and the message " Err" will be
displayed for 4 sec. Otherwise, data will be permanently stored and the confirmation message " done" will be displayed
for 2 sec.
- plug the key in the appropriate hole on the upper left hand side of the inverter keypad panel
- select the parameter C - 05, go to the code 7 press E.
If the key is write-protected, the control is interrupted and the message " off" is displayed for 4 sec. Otherwise, the
inverter parameters are stored on the key and, at the end of the operation, the message " done" will be displayed for 2
sec. to confirm the operation.
The board is necessary to use an Encoder with the inverter. This little board is connected, under the cover, on the
left side of the keypad panel through two mini-connectors; it is not possible to reverse the placement; the two
microswitches must be directed towards the control terminal block. When ordering the inverter it is possible state the
intention to use the encoder: in this case the Encoder Board will be factory connected; otherwise it is possible order the
Encoder Board when needed but is mandatory that the mounting operation must be done by skilled personnel only,
aware of electronic installation rules.
The aim of the Directive is to avoid the products causing harmful interference and, at the same time, to ensure that the products
will perform adequately and safely under electromagnetic interference.
The standards prevents devices from interferring to radio communication services other than induces malfunction on
equipment nearby the product one.
The FOX inverters are electrical equipments designed to control the speed of A.C. motors.They can be installed in cabinets,
joined together other parts to form a machinery, or installed inside a machinery.
The FOX inverters can be powered by an industrial AC mains source or by a residential one, but the inverter is not to be
considered a household tool so it cannot be installed nearby other household appliances.
Is responsibility of the end user, when installing the inverter, to be compliant with the EMC directives.
If the indicated prevention measures are implemented the inverter, normally, can be installed withouth problems concerning
EMI.
- IMMUNITY
IEC 801 - 2 electrostatic discharge 8 kV contact IEC 1000 - 4 - 3 high frequency EM fields 1 0
V/m
14 kV air IEC 1000 - 4 - 5 surge phase to phase 1 kV
IEC 801 - 4 burst on power supply cables 4 kV 5 kHz ........ surge phase to ground
2 kV
burst on control cables 2 kV 5 kHz IEC 1000 - 4 - 8 50 Hz EM field 200 A/m
(capacitive coupling)
IEC 801 - 4 burst on external keyboard 2 kV 5 kHz
connecting cables FOXTST, FOXREM
(capacitive coupling)
The FOX inverter are compliant to EN 55011 (CISPR11) B, 150 kHz to 30 MHz band.
To be compliant it is necessary that :
a) a filter must be connected in series to power supply cables
b) the connections between inverter and motor, and inverter and supply system must be shielded
c) a toroid must be put on each cable
- EM disturbance emitted:
As regards this parameter, the FOX inverter are compliant to EN 55011 (CISPR11) - 1 - B 30 MHz to 1 GHz band.
The following table shows (in bold) the filters and toroids tested with the related inverter type.
The filter not in bold mode, although with satisfactory characteristics, are not yet completely tested .
Model Filter Ferrite toroid
FOX2M004, FOX2M008 823.008.V (FIN) R 34/12.5 N30 (Siemens)
F.LL.E2.012A.AN.I2 (ARC)
FOX2T004 832.005.V (FIN) "
FOX2T008 F.LL.D3.008A.AN.I1 (ARC) "
832.005.V (FIN) FIN = FINMOTOR
FOX2M015 823.024.V (FIN) " ARC = ARCOTRONICS
F.LL.D3.016A.AN.I1 (ARC)
FOX2T015, FOX4T008, F.LL.D3.008A.AN.I1 (ARC) "
FOX4T015, FOX4T022
FOX2M022 823.024.V (FIN) "
FOX2T022, FOX4T040 F.LL.D3.016A.AN.I1 (ARC) "
FOX4T055, FOX4T075 832.030.V (FIN) "
Sirco Automazione 1997 09.97 37
EXTERNAL DIMENSIONS FOX SERIES
A D G
E H
B C
Dimensions (mm)
MODEL A B C D E H G
T1 203 141 124 192 121 37 180
T2 269 170 163 253 147 68 240
T3 363 206 172 351 181 87 334
T2 AND T3 MODELS CAN BE MOUNTED THROUGH A HOLE ON A PANEL WHEN THE FIXING SOPPORTS
ARE ROTATED UPSIDE-DOWN AS INDICATED BY THE FOLLOWING PICTURES:
- Par b-35 [ MODULATION TYPE ] page 22 and 25: the parameter is no more used; the modulation is no more selectable
by the customer.
- Par b-38 [ INPUT FILTERING ] page 22 and 28: the control accept time is fixed at 1 ms with a check on the last three
values read; so the b-38 parameter is no more used to filtering inputs.
Torque increase :
- Par b-38 [ OVERMODULATION ] ( NEW function) It is used to introduce a modulation that provide an increase of
the output voltage when the output frequency is greater than fbase ; therefore the output torque is increased.
Motorized_potentiometer:
- Par P-00 The value 9 is added to act as : motorized_potentiometer reference ( page 19 and 23 ).
- Par P-39......P-43 Are added the values : 16 to act as : motorized_potentiometer value increase ( page 28 )
17 " " : motorized_potentiometer value decrease ( page 28 )
Note: the last value (position) of the motorized_potentiometer is always stored.
- Par P-47 The value 11 is added to act as : gain of the frequency reference ( REF-V )
- Par P-48 Are added the values : 12 to act as : analog voltage proportional to: reference frequency
13 " " " " " current Iu
14 " " " " " current Iv
15 " " " " " current Iw
16 " " " " " load current Icosj
17 " " " " " magnetizing current Isenj
- Par P-44...P-46 Are added the values : 31 to act as : signals the intervention of external alarm
32 " a logic negation of value on output 31
33 " signals the sign of Iu
34 " signals the sign of Iv
35 " signals the sign of Iw
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